FIELD OF THE INVENTION
[0001] The present invention relates to fence structures, in particular having vertical
posts with horizontal crossbars, and to their assembly. The invention discloses the
structure of the segmental fence comprising rigid crossbars made of sheet material
(e.g., profiled sheet metal) and an efficient method of assembling such a fence.
BACKGROUND ART
[0002] The most common structure of fences consists of a series of vertical posts connected
by horizontal crossbars or panel elements mounted between the pairs of posts, or other
types, design and structure segments installed between the posts of the fence.
[0003] Easy-to-install fence structures are known. U.S. Pat.
US3195864A (15-03-1962) describes a fence constructed of posts and crossbars, which is all metal, easy to
assemble, solid structure, attractive and pleasing to the eye. Another object of the
present invention is to provide factory-made high quality and economical components
that can be easily assembled outdoors and thus enabling to assemble a strong metal
fence from the crossbars, suitable for a variety of situations and with minimal labor
costs.
[0004] Another structure of horizontal tubes and vertical poles is described in the Korean
patent
KR101910532B1 (18-05-2018). The structure of the fence consists of: the vertical, rectangular cross-section post
with at least one engagement groove on the surface; a horizontal tube connected to
the post and capable of moving sideways and vertically; a first connecting bracket
movably connected to the post engagement groove and movable sideways; a pair of second
connecting brackets mounted on the horizontal end of the tube and suspended from the
first connecting bracket to move vertically; and a hinge pin for coupling the first
and the second connecting brackets.
[0005] Another U.S. patent
US7090201B2 describes a fence structure system, consisting of strong and durable polymeric components,
provided as an integrated modular kit that is easy to assemble in a DIY way. The modular
fence is an integrated system of compatible vinyl components using a unique polycarbonate
or ABS-plastic clamp. The fence consists of vertical posts with horizontal elements
mounted between them. The horizontal elements have grooves for pressing in and holding
the fence panels. Horizontal elements are connected to vertical elements using a new
and uniquely configurable connecting element.
[0006] Also, aluminum fences are known similar in structure to those described in
KR101910532B1 and
US7090201B2, but differ in that the horizontal crossbars of the fence are not round or square
aluminum tubes but elements of other cross-sectional shapes, such as flat blind-shaped
aluminum profiles.
[0007] Also, there are fence structures made of sheet metal and profiled sheet metal panels.
Profiled sheet metal structures, rails and panels are light but durable, they can
be galvanized and painted with special durable and resistant paints. Profiled sheet
metal improves the strength of the fence structure.
[0008] A fence that completely covers the view is described in U.S. Pat.
US20180058092A1, in which the structure consists of interconnected vertical fence panels mounted between
horizontal guide rails. In particular, an improved connector of the vertical panel
elements is disclosed, which connects the vertical panels into a single fence panel
between the horizontal rails, while the vertical panels interlock and are no longer
separate, thus enhancing the integrity and stability of the fence.
[0009] Another fence of plinth structure is described in U.S. Pat.
US20070221901A1. The fence plinth is made of a sheet material, which in one embodiment is pre-painted
galvanized steel, has end edges and is profiled with stiffening formations running
along the sheet between the end edges. The plinth is ideal for use in conjunction
with a fence consisting of posts connected by horizontal channels in which the edge
of the plinth can be inserted. Along with the structure of the plinth fence, the method
of forming the plinths is also described.
[0010] Also, there are profiled sheet metal segmental fences assembled using rivets and
professional tools. The assembled and riveted profiled sheet metal segments are transported
to the destination and installed in the fence line, each segment being installed between
the pairs of vertical posts of the fence. However, the production, assembly and transportation
of such structure segments is complex, requires professional tools and skills, and
can only be serviced by qualified professionals. The structure and method of assembly
of such a fence segment comprising horizontal profiled sheet metal crossbars joined
by rivets or screws are known and are shown in Fig. 1.
[0011] After the review of the foregoing prior art sources and an assessment of the advantages
of different fence structures we can conclude that the fence structures are numerous
and differ in functional characteristics, such as contemporary fashion, design and
adaptability to customer tastes, safety, durability, resistance to adverse climatic
conditions and an efficient delivery and assembly process. Profiled sheet metal fence
structures and kits have recently become popular because they have many advantages
over other fence structures.
[0012] However, currently known profiled sheet metal fence structures and assembly methods
are not efficient enough and require professional technical actions, such as: riveting,
special transportation of assembled segments, teams of several qualified specialists
to properly install the delivered segment in the fence line. Warranty and post-warranty
service is also complicated. For example, in a riveted fence segment, it is difficult
to replace a single crossbar if it has been broken or deformed during the use of the
fence. In addition, fence segments assembled by riveting from profiled sheet metal
have disadvantages in terms of durability and resistance to climatic factors such
as seasonal temperature fluctuations. For example, after a few years, a riveted segment
of a fence may come apart due to breakage / rupture of the rivets under influence
of climatic thermo-mechanical stress. Delivery of assembled fence segments (Figure
1) to the destination is also problematic, as the assembled / riveted fence segments
can be 1.8-4 meters long and up to 2 meters high. In addition, a team of at least
3 persons is required to deliver the assembled fence segments of this size to the
destination (loading and unloading) and to install them in the fence line.
SUMMARY OF THE INVENTION
[0013] The present invention discloses the structure and assembly method of a segmental
fence made of profiled lamellas. The segment of the fence consists of horizontal crossbars,
or lamellas, made of profiled sheet metal or metal sheets folded in cross-sectional
profiles of the chosen shape. The cross-sectional shape of the lamellas is chosen
by taking into account the design and functional factors of the fence, such as visibility
through the fence or transmission of sunlight. The fence segment consists of two vertical
trough-shaped metal rails attached to the fence posts. Furthermore, the structure
uses special connecting elements to ensure firm stacking of the horizontal lamellas
on top of each other and rigid connection within the segment; also, the base structure,
the top cover (covers for posts and / or covers for the whole segments), and the protective
and fixing elements. The horizontal bars (lamellas) of the fence segment are bent
from high-quality sheet metal or other sheet and / or metal material. The sheet metal
can be galvanized and coated with special paints, which give the lamella a good appearance
and resistance to the environmental factors.
[0014] The assembly process of this segmental fence is efficient, starting with preparation
of the structural elements (the vertical rails, the horizontal lamellas, the connecting
elements, the base, the covers and the protective fastening elements). The fence segment
kit is provided in a compact package that can be conveniently delivered to the destination
by one person. The assembly of the fence segments is performed according to a simple
instruction that does not require professional tools or operations (such as bending,
painting, drilling or riveting). Sufficient tools are a standard electric screwdriver
and a level measuring tool (spirit level). According to these instructions, the fence
installation technician or the customer himself, who has minimal technical skills,
can independently install any segment of such structure.
[0015] The assembled and installed fence segment is resistant to adverse climatic conditions,
such as sudden changes in temperature, humidity, and wind. The segment is rigid and
resistant to deformations due to short-term mechanical impact, such as the impact
of a children's play ball. The vertical sheet metal rails and horizontal lamellas
are coated with special anti-corrosion materials that protect the surfaces and ensure
a long-term service life of the components.
[0016] The structure of the segment and the method of assembly allow for a variety of fence
shapes and designs. This variety is characterized by the different shapes of the horizontal
lamella profile, which allows the implementation of different fence configurations,
such as roofs, blinds, with clear acrylic inserts (boxes) and the like.
[0017] The fence of this structure is disassembled as easily as it is assembled, so it can
be moved and re-installed in another location. As with the assembly, disassembly does
not require professional tools and skills.
DESCRIPTION OF DRAWINGS
[0018] The accompanying diagrams and drawings comprise an integral part of the description
of the invention and are provided as a reference to a possible embodiment of the invention,
but are not intended to limit the scope of the invention. The drawings and diagrams
do not necessarily correspond to the scale of the components of the invention. Components
that are not necessary to explain the operation of the invention and have no relation
are not provided.
- Fig. 1
- Known example of the prior art, where a set of horizontal bars (lamellas) of profiled
sheet metal is connected into a segment of a fence by means of rivets, screws or bolts;
- Fig. 2
- Prefabricated structure and elements of a fence segment in accordance with the present
invention;
- Fig. 3
- Example of a connecting element for stacking horizontal crossbars (lamellas) of a
fence and connecting them into a segment of the fence;
- Fig. 4
- Fragment of the fence made of the two assembled segments;
- Fig. 5 (a-k)
- Cross-sectional shapes of the horizontal lamellas of the fence segment, practical
and selected according to the desired fence design: (a)-(d) - "blind" shape; (e) -
"roof" shape; (g)-(i) - "herringbone" shape; (f), (k) - tightly covering horizontal
crossbars.
- Fig. 6
- Longitudinal vertical cross-section of the fence segment showing how the segment is
assembled; the horizontal lamellas have a clearance allowing the lamella to thermally
shrink or expand in the longitudinal direction between the two connecting elements;
the vertical rails of the segment have bottom supports for supporting and holding
a stack made of horizontal lamellas and connecting elements;
- Fig. 7
- Segment of the fence, ready (that is, compactly packaged) to be transported to the
destination (the location of the fence installation);
- Fig. 8 (a-c)
- Examples of vertical rail cross-sectional profile (top view): (a) cross-section with
straight edges; (b) with folded edges; (c) with double outer and inner rails and compensating
spring steel plates between the two rails;
- Fig. 9 (a-b)
- Versions of fastening the assembled fence segment by: a) closing (locking) the stack
of lamellas and connecting elements with lids at the top of the vertical rails; (b)
covering and securing (locking) the segment with an upper continuous beam or top;
- Fig. 10 (a-c)
- Double vertical rail structure with spring plates: (a) side view; (b) side view when
the fence posts are not perfectly vertical;
- Fig. 11 (a-b)
- Protective cover structure (cross-section) of the connecting elements of the fence
post and the segment: (a) two fence segments in the same line; (b) two fence segments
connected at an angle;
- Fig. 12 (a-c)
- Embodiments of lamella connecting elements of the same shape: (a) a connecting element
holding part of one lamella and part of another; (b) two connecting elements holding
a single lamella; (c) one connecting element completely holding one lamella.
DRAWINGS - description of highlighted items
[0019]
1 Fence segment;
2 Base (foundation) of the fence segment;
3 Posts (poles) of the fence segment;
4 Horizontal crossbar (profiled lamella) of the fence segment;
5 Connecting element for aligning (stacking) of horizontal crossbars (lamellas) into
the fence segment;
6 Vertical rail attached to the fence post (3) by bolts, screws, wood screws or nails;
6.1 Outer vertical rail;
6.2 Inner vertical rail;
6.3 Compensating / damping spring steel plates between outer and inner vertical rails;
7 Grooves (notches) of the connecting element (5) for inserting a profile of the horizontal
crossbar (4) therein;
8 Top lock or lid for securing (locking) a stack of horizontal lamellas and connecting
elements in vertical rails;
9 Thermal displacement ("freedom") clearance for expansion and contraction of horizontal
lamellas in connecting elements due to temperature changes;
10 Vertical rail lower support for supporting and holding the horizontal lamellas stacked
in the stack together with the connecting elements;
11 Holes in horizontal and vertical crossbars for riveting the assembled fence segment;
12 Rivets or bolts connecting the vertical rail of the fence segment to the horizontal
crossbars;
13 Holes for attaching the vertical rails of the segment to the fence poles (posts);
14 Upper beam securing (locking) the assembled fence segment;
15 The rear vertical groove of the connecting element, which provides space for the
head of the vertical rail fastening screw;
16 A bolt, a screw, or a nail for attaching a vertical rail to a fence post;
17 Outer cover of vertical post and vertical rails with protective and design improvement
function;
18 Additional embodiments and forms of the connecting element (5).
DETAILED DESCRIPTION OF THE INVENTION AND ITS EMBODIMENTS
[0020] Fence segment structure. The fence consists of a series of vertical posts or poles (3) spaced at a predetermined
distance from each other. Posts (3) can be made or built of brick, concrete, wood,
metal or other suitable structures and materials. In the present invention, the material
and structure of the vertical posts (3) is not essential for the installation of the
fence segment (1), since the fence segment (1) is assembled (arranged) into two vertical
rails (6) belonging to the segment, which are previously attached to said vertical
posts (3).
[0021] The fence may also have a base or foundation (2). The base / foundation (2) is usually
cast of concrete and can also be constructed or formed of wood, metal, brick or other
suitable materials. The foundation (2) may be useful / suitable as a base for placing
(arranging) on it the horizontal crossbars / lamellas (4) of the fence segment together
with the connecting elements (5). In this case, an important feature of the fence
base (2) is its smooth and horizontal upper surface, so that the crossbars / lamellas
(4) of the fence segment, laid and stacked on the surface of the base (2), are exactly
horizontal. Otherwise, if the foundation of the fence is not horizontal and level,
then the horizontality of the crossbars / lamellas (4) must be ensured by other means.
[0022] The vertical rails (6) of the fence segment (1) are designed to make a stack of horizontal
crossbars / lamellas (4) and their connecting elements (5). The vertical rail (6)
is U-shaped and its width corresponds to the width of the horizontal crossbar / lamella
(4) and the connecting element (5). The profile of the vertical rail (6) may have
the cross-sections shown in Figures 8 a-b. The vertical rails (6) can be made of thick
(for example, 1.5 to 2 millimeters thick) sheet metal, which is preferably galvanized
and painted with paint for durability. Alternatively, the vertical rail (6) may have
a lower support (10) for supporting and holding the stack of horizontal crossbars
/ lamellas (4) with connecting elements (5). The support (10) is required if there
is no cast fence foundation (2), or if the cast foundation (2) is uneven, or if the
top surface is not horizontal enough to support and put horizontal crossbars / lamellas
(4). The vertical rail (6) is attached to the vertical post (3) of the fence with
bolts, screws, nails or other suitable means. Accurate alignment of the two vertical
rails (6) is required when the vertical rails (6) are used not only to place the horizontal
crossbars / lamellas (4) in the stack, but also to ensure the horizontal alignment
of said stack using the lower supports (10) of the vertical rails (6).
[0023] The set of horizontal crossbars / lamellas (4) are arranged in two vertical rails
(6) by means of connecting elements (5). The choice of design and shape of the fence
segment (1) and the horizontal lamella (4) can take into account the direct visibility
through the fence and the transmission of sunlight at different times of the year.
The connecting elements (5) are one of the essential elements of the present invention.
These elements ensure easy assembly of the segment (1), as well as give the horizontal
crossbars / lamellas (4) a "freedom" clearance (9) for thermal expansion and contraction.
The connecting elements (5) are made or cast or 3D-printed from polyvinyl, polyethylene,
polypropylene plastics or their composites or other suitable materials. In one suitable
embodiment, the plastic composite comprises a mixture of 80% polyethylene and 20%
polychlorovinyl.
[0024] After that, the assembled stack of horizontal crossbars / lamellas (4) is fastened
from above with lids (8) or with the upper beam or cover (14) of the segment. The
fastening lid (8) is fixed above the connecting element (5), and no longer allows
the elements (5) below the vertical rail (6) to move, and at the same time no longer
allows the fence segment (1) to be dismantled.
[0025] Horizontal crossbars (lamellas). The fence segment (1) comprises horizontal crossbars / lamellas (4). These are the
components that perform the essential function of the fence segment (1). Where appropriate,
they are made (folded) of profiled sheet metal, but can be cast from aluminum, made
of sheet metal, of glued moisture-resistant wood, plastic and other suitable materials.
In the present invention, the main feature of the element / lamella (4) is the use
of a three-dimensional thin-walled profile, which allows to obtain a large covering
area, lamella strength and stiffness, low weight and various functional shapes with
a small amount of raw material.
[0026] The thickness of the sheet metal suitable for the production of horizontal lamellae
profiles (4) can be selected from 0.4 to 1.00 millimeters. The outer surface of the
tin profile is covered with paint: polyester, imitation of wood or other. The sheet
metal can be galvanized, in which case the surface is extremely resistant to environmental
influences, such as rain, wind and temperature changes. In addition, the segment of
the profiled sheet metal fence is rigid and light. It is resistant to many typical
mechanical impacts (for example, impacts when children play with the ball, strong
winds, etc.). The length of the horizontal crossbars / lamellas and fence segment
using sheet metal profiling technology can reach 3-4 meters. Proper coating, painting
and element materials ensure the longevity of the fence up to 30 years.
[0027] The horizontal crossbar / lamella (4) is made by folding the sheet metal into the
selected cross-sectional profile. There may be various and different cross-sectional
shapes of the profile, as shown in Figure 4. Each particular cross-sectional shape
can also perform a specific function. For example, a fence with horizontal crossbars
/ lamellas (4), the profiles of which are shown in Figures 5a, 5b, 5c, can be used:
- To provide visibility from the yard side to the street, but block visibility in the
opposite direction. Visibility through the fence can be selected in the range of 90%
to 0%;
- To pass direct sunlight into a neighbor's yard if the fence is high enough and becomes
a barrier to sunlight entering the neighbor's yard. The angle of sunlight depends
on the latitude and the orientation of the fence line to the south; therefore, the
angles of the blind-type lamellas can be selected differently.
[0028] The shape of the horizontal crossbar / lamella (4) is selectable. This means that
the lamella (4) and its connecting elements (5) can be designed and manufactured according
to individual shapes desired by the customer. Practical versions of profiles are presented
in Figure 5. (a-k). Some profiles can be reinforced and stiffer in structure. For
example, Figure 5c shows a reinforced modification of profile depicted in Figure 5b.
Figures 5 i, k show the changes for strengthening the profile structure depicted in
Figure 5g. In the fence segments, any of the profile versions shown can be used for
horizontal crossbars (4) with a standard length (1800 millimeters) or less. For crossbars
/ lamellas (4) with a selected length exceeding 1800 millimeters, only reinforced
versions are recommended (Fig. 5 (c, k, i). Furthermore, it is to be understood within
the scope of the present invention that only a few examples of different profile shapes
are given in Figures 5 (a-k). However, they are not intended to limit the use of other
selected or designed horizontal lamella (4) profile shapes within the scope of the
present invention.
[0029] Connecting element. The connecting element (5) is essential in the present invention and is shown in
Figure 3. It ensures the assembly and vertical alignment of the horizontal crossbars
/ lamellas (4) into the fence segment (1), and there is also a connection between
the vertical rails (6) and the horizontal crossbars / lamellas (4). The connecting
element (5) can be molded or 3D printed from polyvinyl, polyethylene, polypropylene
plastics or their composites, or other suitable materials. In the most preferred embodiment,
this element (5) has a rectangular parallelepiped shape and has dimensions that ensure
its sliding along the vertical rail (6) and is adapted to the horizontal crossbar
/ lamella (4) cross-sectional profile, as shown in Figure 2. Also, the element (5)
has notches / grooves (7) corresponding to the cross-sectional shape of the horizontal
crossbar / lamella (4). For example, the horizontal crossbar / lamella (4), the cross-sectional
profile of which is shown in Figure 5, coincides with notches / grooves (7) of the
connecting element (5) shown in Figure 3. Also, the element (5) has a vertical groove
(15) on the back side for the head of the bolt (16) to pass, when the vertical rail
(6) is attached by bolts (16) to the post (3) and the connecting elements (5) with
lamellas (4) are inserted one after another into the rail (6). In most cases, the
notch / groove (7) coincides with the profile of the horizontal rail (4). However,
it is possible for the connecting element (5) to have a cavity / groove (7) corresponding
to horizontal rails of several different shapes. For example, Figures 5 (g, h) show
lamella profiles that can coincide with a notch / groove (7) of a single connecting
element. The dimensions of the connecting element (5) may differ in each case. As
a practical example, when the connecting element (5) has a thickness of T
SE = 20 mm, the depth of the back side groove is D
RG = 5 mm and the depth of the notches / grooves (7) is D
CG = 15 mm. The thermal gap DTSG (9) of the horizontal crossbar / lamella (4) is selected
from 3 to 5 millimeters at each end of the horizontal crossbar / lamella (4), depending
on the length of the lamella (4), which in most embodiments can be from 1.5 to 3.2
m. These specific dimensions are one practical example, and in the embodiments of
the invention the connecting elements (5) may have different numerical dimensions.
[0030] In some embodiments of the invention, the connecting element (5) may be not only
a rectangular parallelepiped, but, for example, a rhomboidal parallelepiped or a trapezoidal
parallelepiped. Also, the single lamella connecting element (5) can be cast not in
one piece, but in more than one piece (18), as shown in Figure 12. Various versions
and shapes of this element (5) are possible as long as they ensure the functions and
characteristics of joining and reinforcing the elements of the fence segment described
above.
[0031] In addition to the essential elements described above, additional technical solutions
can be applied to the structure of the fence segment (1) to improve the structure
characteristics of the fence segment, the external design features, and the fence
assembly efficiency, and are essential objects of the present invention.
[0032] One such additional technical solution (shown in Figure 10) is to use not a single
vertical rail (6) in the fence segment (1), but a special sliding double vertical
rail structure consisting of:
- An outer rail (6.1), which is attached to the fence post (3);
- An inner rail (6.2), which is placed inside the outer rail (6.1), and the horizontal
crossbars / lamellas (4) are introduced into the two inner rails (6.2) together with
the connecting elements (5);
- The third element of this double rail (6) structure is at least two curved spring
steel plates (6.3) performing the function of mutual damping and longitudinal compensation
between the outer rail (6.1) and the inner rail (6.2).
[0033] This solution of double vertical rail (6, 6.1, 6.2, 6.3) gives the structure of the
fence segment (1) several essential advantages:
- The length of the lamellas (4) of the segment (1) may not be calculated with great
precision, for example in tenths of a millimeter, but with a sufficient accuracy,
for example, within 1 millimeter;
- Thermal displacement clearance D (9) is no longer required, as the thermal expansion-contraction
of the lamella (4) is compensated by the gap between the outer (6.1) and inner (6.2)
rails and the spring-loaded steel plates (6.3);
- The fence posts (3) may or may not be perfectly vertical, i.e., certain difference
in distance between the tops and the bottoms of the two posts (3) is tolerated. In
practice, this difference can be up to 5 millimeters, but the double and spring-loaded
vertical rail structure will keep the lamellas (4) of the same length firmly tightened
in the fence segment (1).
[0034] Another technical solution is an external design and protection element - an external
protective cover of the vertical posts (3) and vertical rails (6) of the fence, which
gives a better look to the whole fence and protects the essential connecting elements
of the structure from external natural or intentional factors. Possible versions of
such an outer cover (17) are shown in Figure 11 (a-b). This cover is installed by
lowering it from above and fixing its edges behind the edges of the two vertical rails
(6). Thereafter, the rails (6) together with the post (3) are covered with an upper
protective lid (8) or a continuous beam or cover (14), thus preventing the removal
of the side covers (17) or the dismantling of the fence segments (1).
[0035] Assembly of the fence segment. If the fence foundation (2) has already been cast and the vertical posts (3) have
been erected, then the fence segment (1) is assembled in the following steps:
- The two vertical rails (6) are mounted / fastened opposite each other, to the adjacent
fence poles (3). Fastening is done with, for example, a screwdriver and screws. The
lower supports (10) of the two vertical rails (6) must be leveled with spirit level
at the same level so that the crossbars / lamellas (4) then lied on the rails (6)
lie exactly horizontally. The distance between the installed vertical rails (6) must
correspond to the total length of the horizontal crossbar (4), the two connecting
elements (5) and the thermal expansion "freedom" clearance D (9), as shown in Figure
6;
- One horizontal crossbar (4) is assembled with two connecting elements (5) and this
set is pushed into the vertical rails (6) until it abuts at the bottom. This step
is repeated with the other lamellas (4) and connecting elements (5) until the fence
segment (1) is assembled;
- The assembled segment (1) is fastened / locked by attaching lids (8) or a continuous
beam or cover (14) on top of the vertical rails (6) on top of the entire fence segment
(1).
[0036] Disassembly of the segment. Disassembly of the fence segment (1) is performed in reverse order:
- The assembled fence segment (1) is unlocked: the upper fixing lids (8) or the upper
beam or cover (14) are removed from the vertical rails (6) from the top of the segment
(1);
- The horizontal crossbars / lamellas (4) with connecting elements (5) are pushed one
after the other out of the vertical rails (6) until the fence segment (1) is emptied;
- The vertical rails (6) are released from the vertical poles (3) of the fence.
[0037] Transportation of the fence segment. The fence segments can be conveniently transported in compact packages, as shown
in Figure 7.
[0038] The assembly and disassembly of the segments described above can be carried out quickly
by one person, such as fence technician or by the customer himself, who has minimal
technical skills.
[0039] After assembling the fence, its further maintenance is quite simple. In general,
it is sufficient to periodically wash the fence with a jet of water. If the need arises
to replace one segment crossbar, it is sufficient to use the assembly and disassembly
instructions described above.
[0040] Installation options for the fence segment. In the most p[referable installation version, the fence consists of standard 180
cm wide fence segments (1). The top of the fence foundation (2) is exactly flat and
horizontal. The connecting element (5) is molded from a plastic composite consisting
of 80% polypropylene and 20% polyethylene. The thickness of the connecting element
(5) is T
SE = 20mm, the depth of the rear groove (15) is D
RG = 5mm, the depth of the notch / groove (7) for the horizontal crossbar (4) is D
CG = 15mm. The horizontal crossbars / lamellas (4) are cut to a fixed length of 1800
millimeters. The fence post (3) is a metal or wooden beam of square cross-section
with a side length of 100 millimeters. The posts (3) are installed on the fence foundation
(2) at predetermined distances, according to the length of the horizontal crossbars
/ lamellas (4) (1800 mm), also according to the thickness of the vertical rails (6)
(2 mm), according to the thickness of the connecting element (5) 5 mm and a thermal
clearance (9) at each end of the lamella DT
SG = 3 mm. Therefore, the predetermined distance between the central symmetry axes of
the fence poles (3) is calculated: 1800 mm + 2x5 mm + 2x3 mm + 2x2 mm + 2x50 mm =
1920 mm. Next, all fence segments (1) are assembled according to the assembly instructions
described above.
[0041] In another installation version, the fence segment (1) is adapted to the constraints
already present on the construction site. The distance between adjacent fence posts
(3) is fixed at 3100 millimeters. The fence foundation (2) is not flat and / or insufficiently
horizontal. The sheet metal of the vertical rails (6) is 2 millimeters thick, and
the dimensions of the connecting element (5) are the same as in the previous installation
version. Therefore, the length of the horizontal crossbar (4) is calculated: 3100mm
-2x5mm -3x3mm -2x2mm = 3080mm, so in this case 3080 millimeter long lamellas (4) are
cut. In addition, reinforced profile versions (e.g., Fig. 5 (c, h, i)) are used for
this lamella length in excess of the standard 1800 mm length. The vertical rails (6)
are made with a lower support (10) and fastened to the posts (3) by leveling the heights
of both supports (10) with a spirit level so that the horizontal crossbars (4) then
lie exactly horizontally on the supports (10). Next, all fence segments (1) are assembled
according to the assembly instruction described above.
1. Fence construction system comprising:
- a fence foundation (2),
- fence posts (3),
- a fence segment (1) comprising two vertical rails (6) attached to the posts (3),
into which one or more horizontal crossbars (4) are inserted from above together with
pairs of connecting elements (5) at the ends of each crossbar (4),
- upper locks (8) or upper beams (14) securing and / or locking the stack of horizontal
crossbars (4),
characterized in that
- the horizontal crossbar (4) is a rigid lamella formed of a sheet material and having
a three-dimensional profile,
- the connecting element (5) corresponds to the shape of the vertical rail (6) on
the rear side and has notches and / or grooves (7) on the front side, the shape of
which corresponds to the shape of the horizontal crossbar (4) profile for inserting
the profile into the cut-outs / grooves.
2. The system according to claim 1, characterized in that the notch / groove (7) of the connecting element (5) is so deep that the horizontal
crossbar (4) is provided with a sufficient clearance of its longitudinal thermal displacement
between the connecting elements (5) inserted into the vertical rails (6).
3. The system according to claim 1, characterized in that the connecting element (5) is made of polyvinyl, polyethylene, polypropylene plastics
or composites thereof, or other suitable materials.
4. The system according to claim 1,
characterized in that the connecting element (5) may have configurations in which
- the connecting element (5) holds part of one lamella (4) and part of another;
- two connecting elements (18) hold one lamella (4);
- one connecting element holds one lamella (4);
5. The system according to claim 1, characterized in that the spatial profiles of the horizontal crossbar (4) are reinforced by using additional
internal profile-reinforcing partitions and elements.
6. The system according to claim 1, characterized in that the profile of the horizontal crossbar (4) is made of galvanized sheet metal and
covered with polyester, wood imitation or other outdoor paints.
7. The system according to claim 1, characterized in that the profile of the horizontal crossbar (4) is made of sheet metal, of glued moisture-resistant
wood, plastic or other materials suitable for outdoor conditions.
8. System according to claim 1,
characterized in that the vertical rail (6) comprises
- an outer rail (6.1) attached to the fence post (3);
- an inner rail (6.2), which is placed inside the outer rail (6.1), and horizontal
crossbars / lamellas (4) are inserted into the inner rail (6.2) together with the
connecting elements (5);
- two or more curved spring steel plates (6.3) compensating for longitudinal displacements
of the fence segment (1), thermal changes in the length of the lamellas (4), and deviations
of the fence posts (3) from the vertical axis.
9. System according to claim 1, characterized in that the vertical rail (6) and the vertical outer rail (6.1) have a lower support (10)
of the fence segment (1) for supporting and holding the horizontal fence crossbars
(4) together with their connecting elements (5).
10. System according to claims 1-9,
characterized in that the vertical rails (6) of the mounted fence segments (1) together with the fence
posts (3) are covered from the sides by protective covers (17), which
- have curved edges for hooking behind the edges of the vertical rails (6);
- are arranged by lowering them from above so that the folded edges of the cover (17)
engage behind the edges of the vertical rails (6);
- the installed covers (17) are fastened / locked with upper locks (8) or upper beam
(14), together with the entire structure of the fence segment (1).
11. Method of assembling a fence segment (1) having structure according to claims 1-10,
wherein a fence foundation (2) and at least two adjacent fence posts (3) are provided,
characterized in that the method comprises the following steps:
- fastening two vertical rails (6) to the fence posts (3) with bolts, screws or nails;
- introducing a horizontal crossbar (4) with two connecting elements (5) into said
two vertical rails (6), repeating the step with a predetermined number of horizontal
crossbars (4), or until the fence segment (1) is filled;
- securing the assembled fence segment (1) by mounting lids (8) on the vertical rails
(6) or by attaching an upper beam or cover (14) to the top of the segment (1).