Technical Field
[0001] The present disclosure relates to an indoor unit including a fan plate that separates
an inside lower portion and an inside upper portion of a housing from each other.
Background Art
[0002] Hitherto, as an indoor unit of an air-conditioning apparatus, an indoor unit including
a fan plate that separates an inside lower portion and an inside upper portion of
a housing from each other has been known. Patent Literature 1 discloses a floor-type
air-conditioning indoor unit in which a fan and a heat-exchange coil are provided
inside a casing. In Patent Literature 1, the fan is provided at an inside lower portion
of the casing, and the heat-exchange coil is provided at an inside upper portion of
the casing. The inside lower portion and the inside upper portion of the casing are
separated from each other by a partition plate corresponding to the fan plate.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] However, in the air-conditioning indoor unit disclosed in Patent Literature 1, the
distance between an air-sending opening of the fan and a heat exchanger is small inside
the casing. Therefore, after air that is sent by the fan has been blown out from the
air-sending opening of the fan, the air immediately strikes the heat exchanger. That
is, the air that has been blown out from the air-sending opening of the fan strikes
the heat exchanger without the flow of the air being rectified. Therefore, the heat-exchange
efficiency of the heat exchanger is reduced.
[0005] The present disclosure has been made to such solve problems described above, and
an object thereof is to provide an indoor unit that improves the heat-exchange efficiency
of a heat exchanger.
Solution to Problem
[0006] An indoor unit according to an embodiment of the present disclosure includes a housing
forming an outer portion, and having an air inlet into which air is sucked and an
air outlet from which air is blown out, the air inlet being formed in a lower portion
of the housing, the air outlet being formed in an upper portion of the housing; an
air-sending device provided at an inside lower portion of the housing, and sending
the air sucked in from the air inlet from an air-sending opening to an inside upper
portion of the housing, the air-sending opening being formed in an upper portion of
the air-sending device; a heat exchanger provided at the inside upper portion of the
housing, and causing heat to be exchanged between air sent from the air-sending device
and a heat medium; and a fan plate separating the inside lower portion and the inside
upper portion of the housing from each other. The fan plate includes a fan connection
portion surrounding the air-sending opening of the air-sending device, and a guide
portion extending upward from the fan connection portion and guiding the air sent
from the air-sending device toward the heat exchanger.
Advantageous Effects of Invention
[0007] According to an embodiment of the present disclosure, the fan plate includes a guide
portion that guides air that is sent from the air-sending device toward the heat exchanger,
and the guide portion extends upward from the fan connection portion. Therefore, the
air-sending opening of the air-sending device and the heat exchanger are far apart
from each other, and the flow of the air that is sent from the air-sending device
is rectified before the air reaches the heat exchanger. In this way, since the air
whose flow has been rectified strikes the heat exchanger, the indoor unit can improve
the heat-exchange efficiency of the heat exchanger.
Brief Description of Drawings
[0008]
[Fig. 1] Fig. 1 is a circuit diagram illustrating an air-conditioning apparatus according
to Embodiment 1 of the present disclosure.
[Fig. 2] Fig. 2 is a front perspective view illustrating an indoor unit according
to Embodiment 1 of the present disclosure.
[Fig. 3] Fig. 3 is a rear perspective view illustrating the indoor unit according
to Embodiment 1 of the present disclosure.
[Fig. 4] Fig. 4 is a perspective view illustrating the indoor unit according to Embodiment
1 of the present disclosure after removal of a front panel.
[Fig. 5] Fig. 5 is a front view of the indoor unit according to Embodiment 1 of the
present disclosure after the removal of the front panel.
[Fig. 6] Fig. 6 is a side sectional view illustrating the indoor unit according to
Embodiment 1 of the present disclosure.
[Fig. 7] Fig. 7 is a side sectional view of the indoor unit according to Embodiment
1 of the present disclosure.
[Fig. 8] Fig. 8 is a perspective view illustrating air-sending devices and a fan plate
according to Embodiment 1 of the present disclosure.
[Fig. 9] Fig. 9 is a perspective view illustrating the fan plate according to Embodiment
1 of the present disclosure.
[Fig. 10] Fig. 10 is a side view illustrating the fan plate according to Embodiment
1 of the present disclosure.
[Fig. 11] Fig. 11 is a perspective view illustrating a control box according to Embodiment
1 of the present disclosure.
Description of Embodiments
[0009] Embodiment of an indoor unit according to the present disclosure is described below
with reference to the drawings. Note that the present disclosure is not limited to
Embodiment that is described below. In the figures below including Fig. 1, the relationship
between the sizes of the structural members may differ from the relationship between
the sizes of the actual structural members. Although in the description below, to
facilitate understanding, terms indicating directions are used as appropriate, these
terms are used for description and do not limit the present disclosure. The terms
indicating directions are, for example, "up", "down", "right", "left", "front", and
"rear".
Embodiment 1
[0010] Fig. 1 is a circuit diagram illustrating an air-conditioning apparatus 1 according
to Embodiment 1 of the present disclosure. The air-conditioning apparatus 1 is an
apparatus that adjusts indoor air, and, as illustrated in Fig. 1, includes an outdoor
unit 2 and an indoor unit 3. The outdoor unit 2 includes, for example, a compressor
6, a flow switching device 7, an outdoor heat exchanger 8, an outdoor air-sending
device 9, and an expansion portion 10. The indoor unit 3 includes, for example, a
heat exchanger 11 and air-sending devices 12.
[0011] A heat-medium circuit 4 is formed by connecting the compressor 6, the flow switching
device 7, the outdoor heat exchanger 8, the expansion portion 10, and the heat exchanger
11 to each other by a heat-medium pipe 5. The compressor 6 sucks in a low-temperature
low-pressure heat medium, compresses the sucked-in heat medium, and discharges the
heat medium as a high-temperature and high-pressure heat medium. The flow switching
device 7 switches directions in which the heat medium flows in the heat-medium circuit
4, and is, for example, a four-way valve. The outdoor heat exchanger 8 is, for example,
a heat exchanger that causes heat to be exchanged between outdoor air and the heat
medium. The outdoor heat exchanger 8 operates as a condenser at the time of a cooling
operation, and operates as an evaporator at the time of a heating operation. The outdoor
air-sending device 9 is a device that sends outdoor air to the outdoor heat exchanger
8.
[0012] The expansion portion 10 is a pressure reducing valve or an expansion valve that
expands a heat medium by reducing the pressure of the heat medium. The expansion portion
10 is, for example, an electronic expansion valve that adjusts an opening degree.
The heat exchanger 11 is, for example, a heat exchanger that causes heat to be exchanged
between indoor air and the heat medium. The heat exchanger 11 operates as an evaporator
at the time of a cooling operation, and operates as a condenser at the time of a heating
operation. Each air-sending device 12 is a device that sends indoor air to the heat
exchanger 11. Note that the heat medium may be water, an antifreeze, or refrigerant.
(Operation Mode, Cooling Operation)
[0013] Next, operation modes of the air-conditioning apparatus 1 are described. First, a
cooling operation is described. In the cooling operation, a heat medium sucked into
the compressor 6 is compressed and discharged in a high-temperature and high-pressure
gaseous state by the compressor 6. The high-temperature and high-pressure gaseous
heat medium discharged from the compressor 6 passes the flow switching device 7, and
flows into the outdoor heat exchanger 8 operating as a condenser.
[0014] Then, at the outdoor heat exchanger 8, the heat medium exchanges heat with outdoor
air that is sent by the outdoor air-sending device 9, is condensed, and is liquefied.
The condensed heat medium in the liquid state flows into the expansion portion 10.
Then, at the expansion portion 10, the heat medium is expanded, is decompressed, and
becomes a low-temperature and low-pressure heat medium in a two-phase gas-liquid state.
Then, the two-phase gas-liquid heat medium flows into the heat exchanger 11 that operates
as an evaporator. Then, at the heat exchanger 11, the heat medium exchanges heat with
indoor air that is sent by each air-sending device 12, is evaporated, and becomes
a gas. At this time, the indoor air is cooled, and the inside of a room is cooled.
The low-temperature low-pressure gaseous heat medium that has evaporated passes the
flow switching device 7, and is sucked into the compressor 6.
(Operation Mode, Heating Operation)
[0015] Next, a heating operation is described. In the heating operation, a heat medium sucked
into the compressor 6 is compressed and discharged in a high-temperature high-pressure
gaseous state by the compressor 6. The high-temperature high-pressure gaseous heat
medium discharged from the compressor 6 passes the flow switching device 7, and flows
into the heat exchanger 11 operating as a condenser. Then, at the heat exchanger 11,
the heat medium exchanges heat with indoor air that is sent by each air-sending device
12, is condensed, and is liquefied. At this time, the indoor air is heated, and the
inside of a room is heated. The condensed heat medium in the liquid state flows into
the expansion portion 10. Then, at the expansion portion 10, the heat medium is expanded,
is decompressed, and becomes a low-temperature and low-pressure heat medium in a two-phase
gas-liquid state. Then, the two-phase gas-liquid heat medium flows into the outdoor
heat exchanger 8 that operates as an evaporator. Then, at the outdoor heat exchanger
8, the heat medium exchanges heat with outdoor air that is sent by the outdoor air-sending
device 9, is evaporated, and becomes a gas. The low-temperature low-pressure gaseous
heat medium that has evaporated passes the flow switching device 7, and is sucked
into the compressor 6.
(Indoor Unit 3)
[0016] Fig. 2 is a front perspective view illustrating the indoor unit 3 according to Embodiment
1 of the present disclosure. Fig. 3 is a rear perspective view illustrating the indoor
unit 3 according to Embodiment 1 of the present disclosure. Next, the indoor unit
3 is described in detail. The indoor unit 3 is, for example, a floor-type indoor unit
3 that is placed on a floor inside a room. Note that the indoor unit 3 may be a wall-type
indoor 3 that is mounted on a wall.
(Leg Portions 15)
[0017] As illustrated in Figs. 2 and 3, the indoor unit 3 includes a pair of leg portions
15, a housing 20 that forms an outer portion, and a heat-insulating material 28. The
pair of leg portions 15 are removably mounted, one on each end of a lower portion
of the housing 20 in a width direction, are placed on the floor, and support the housing
20. Therefore, a gap 15a is formed between the housing 20 and the floor. Note that
three or more of the leg portions 15 may be provided.
(Housing 20)
[0018] The housing 20 has a cuboid shape extending in the width direction, and includes
a front panel 21, a rear panel 22, two side panels 23, and a top panel 24. The front
panel 21 is formed by a plurality of panels that are disposed side by side at a front
side of the housing 20, and includes a lower-portion panel 25, a one-side-portion
panel 26, and an upper-portion panel 27. The lower-portion panel 25 is a panel that
covers each air-sending device 12 that is accommodated inside the housing 20 (see
Fig. 4). The one-side-portion panel 26 is a panel that is disposed above the lower-portion
panel 25, and that covers an electrical-component box that accommodates electrical
components (see Fig. 4). The one-side-portion panel 26 has, for example, three one-side-portion
mounting holes 26a. Note that the number of one-side-portion mounting holes 26a is
changed as appropriate.
[0019] The upper-portion panel 27 has an L-shape in front view. A lower portion of the upper-portion
panel 27 is disposed above the lower-portion panel 25 and on a side of the one-side-portion
panel 26, and covers a drain pan 40 that is provided below the heat exchanger 11 (see
Fig. 4). The lower portion of the upper-portion panel 27 has, for example, two other-side-portion
mounting holes 27a. Note that the number of other-side-portion mounting holes 27 is
changed as appropriate. An upper portion of the upper-portion panel 27 is disposed
above the one-side-portion panel 26, and covers the heat exchanger 11 that is disposed
inside the housing 20 (see Fig. 4). The lower-portion panel 25 and the one-side-portion
panel 26 are fixed to the side panels 23 corresponding thereto by, for example, screws.
The upper-portion panel 27 is fixed to the side panels 23 and the top panel 24 by,
for example, screws. The rear panel 22 is formed by a plurality of panels that are
disposed side by side at a rear side of the housing 20. For example, five rear mounting
holes 22a are formed near the center of the rear panel 22. Note that the number of
rear mounting holes 22a is changed as appropriate.
[0020] The two side panels 23 are panels that cover respective end portions in the width
direction, and function as supports at which devices that are provided inside the
housing 20 are installed. The leg portions 15 are fixed to lower end portions of the
respective side panels 23 by, for example, screws. Each side panel 23 includes, for
example, two side mounting fittings 23a that are provided toward the rear panel 22.
The side mounting fittings 23a are used when the indoor unit 3 is fixed to, for example,
an indoor wall. Note that the side mounting fittings 23a may be removed when, as in
Embodiment 1, the indoor unit 3 is used as a floor type.
[0021] One of the side panels 23 has a drain hole 23b from which moisture produced inside
the housing 20 is discharged to the outside of the housing 20. In addition, a pipe
inlet 23c of the heat-medium pipe 5 in which a heat medium that flows into the heat
exchanger 11 from the outdoor unit 2 flows and a pipe outlet 23d of the heat-medium
pipe 5 in which a heat medium that flows out of the outdoor unit 2 flows are formed
in the one of the side panels 23. Note that a pipe cover 23f is mounted on a portion
of the side panel 23 at which the pipe inlet 23c and the pipe outlet 23d are formed.
Further, for example, one side mounting hole 23e is formed near the center front side
of each of the two side panels 23. Note that the number of side mounting holes 23e
is changed as appropriate. The top panel 24 is a frame-like member that forms an upper
portion of the housing 20, and has an air outlet 20a from which air is blown out.
The top panel 24 includes a top-surface extending portion 24a that extends upward
from an edge portion defining the air outlet 20a. Note that the lower portion of the
housing 20 has an air inlet 20b into which air is sucked.
(Heat-Insulating Material 28)
[0022] The heat-insulating material 28 insulates the inside of the housing 20 from heat,
and has a rectangular shape. The heat-insulating material 28 is fixed to the upper
portion of the upper-portion panel 27 by screws.
(Devices Provided Inside Housing 20)
[0023] Fig. 4 is a perspective view illustrating the indoor unit 3 according to Embodiment
1 of the present disclosure after removal of the front panel 21. Fig. 5 is a front
view illustrating the indoor unit 3 according to Embodiment 1 of the present disclosure
after the removal of the front panel 21. Fig. 6 is a side sectional view illustrating
the indoor unit 3 according to Embodiment 1 of the present disclosure, and is a sectional
view along A-A in Fig. 5. Fig. 7 is a side sectional view illustrating the indoor
unit 3 according to Embodiment 1 of the present disclosure, and is a sectional view
along B-B in Fig. 5. Next, the devices that are provided inside the housing 20 are
described. As illustrated in Figs. 4 to 7, the indoor unit 3 includes a fan guard
30, the air-sending devices 12, the heat exchanger 11, the drain pan 40, a fan plate
50, and a control box 90.
(Fan Guard 30)
[0024] As illustrated in Fig. 4, the fan guard 30 is provided at a bottom side of the housing
20 from the one of the side panels 23 to the other side panel 23. The fan guard 30
covers the air inlet 20b, ad prevents a person from touching the air-sending devices
12 through the air inlet 20b with the fingers.
(Air-Sending Devices 12)
[0025] Fig. 8 is a perspective view illustrating the air-sending devices 12 and the fan
plate 50 according to Embodiment 1 of the present disclosure. As illustrated in Figs.
4 to 7, the air-sending devices 12 are provided at an inside lower portion of the
housing 20, and are, for example, sirocco fans. As illustrated in Fig. 8, for example,
four air-sending devices 12 are disposed side by side in the width direction of the
housing 20, and each have an air-sending opening 12a from which air is blown out at
an upper portion of the air-sending device 12. The four air-sending devices 12 are
connected to each other by the fan plate 50, and are supported by the housing 20 through
the fan plate 50 as a result of the fan plate 50 being mounted on the side panels
23 and the rear panel 22.
[0026] Note that a motor 12b that rotationally drives the air-sending devices 12 is provided
between the air-sending devices 12. Each air-sending device 12 causes an airflow to
be generated when the motor 12b rotates the blades, and sends air that has been sucked
in from the air inlet 20b of the housing 20 from the air-sending opening 12a to an
inside upper portion of the housing 20 in which the heat exchanger 11 is provided.
Note that, although, in Embodiment 1, an example in which there are four air-sending
devices 12 is given, the number of air-sending devices 12 may be one to three, or
may be five or more.
(Heat Exchanger 11)
[0027] As illustrated in Figs. 4 to 7, the heat exchanger 11 is provided at the inside upper
portion of the housing 20, and extends in the width direction of the housing 20. The
heat exchanger 11 is, for example, a plate-fin-tube heat exchanger, and has a structure
in which a plurality of fins are disposed side by side in the width direction and
in which a plurality of heat transfer pipes extending in the width direction extend
through the fins. At a portion of the heat exchanger 11 that is nearer the one of
the side panels 23, the heat transfer pipes are connected to the pipe inlet 23c and
the pipe outlet 23d. The heat exchanger 11 causes heat to be exchanged between a heat
medium that flows in the heat transfer pipes and air that is sent from each air-sending
device 12. As illustrated in Figs. 6 and 7, the heat exchanger 11 is supported by
the housing 20 and the drain pan 40. The heat exchanger 11 is tilted with respect
to an up-down direction of the housing 20. Specifically, the heat exchanger 11 is
tilted downward toward the front panel 21 from the rear panel 22. Therefore, air that
is sent from each air-sending device 12 easily strikes the entire heat exchanger 11.
(Drain Pan 40)
[0028] As illustrated in Figs. 4 to 7, the drain pan 40 supports a lower portion of the
heat exchanger 11, and receives water that flows from the heat exchanger 11. The drain
pan 40 extends in the width direction of the housing 20, and two end portions thereof
are fixed to the two side panels 23. The drain pan 40 is placed on the fan plate 50.
The drain pan 40 is tilted downward toward the one of the side panels 23 from the
other side panel 23. Therefore, moisture that has dropped from the drain pan 40 flows
toward the one of the side panels 23 and is discharged to the outside of the housing
20 through the drain hole 23b of the one of the side panels 23.
(Fan Plate 50)
[0029] Fig. 9 is a perspective view illustrating the fan plate 50 according to Embodiment
1 of the present disclosure. Fig. 10 is a side view illustrating the fan plate 50
according to Embodiment 1 of the present disclosure. As illustrated in Figs. 6 and
7, the fan plate 50 is a plate that separates the inside lower portion and the inside
upper portion of the housing 20 from each other. As illustrated in Figs. 8 to 10,
the fan plate 50 includes a fan connection portion 60, a guide portion 70, and a placement
portion 80. The fan plate 50 is manufactured by bending one plate-shaped material.
(Fan Connection Portion 60)
[0030] The fan connection portion 60 is a plate-shaped member that surrounds the air-sending
openings 12a of the air-sending devices 12. The fan connection portion 60 extends
in the width direction of the housing 20, and has four connection openings 61 in which
portions of the four air-sending devices 12 that are nearer the respective air-sending
openings 12a are inserted. By inserting the portions of the air-sending devices 12
that are nearer the respective air-sending openings 12a into the fan connection portion
60 and fixing them to the fan connection portion 60, the air-sending devices 12 are
supported by the fan plate 50. Note that the number of connection openings 61 is changed
as appropriate depending upon the number of air-sending devices 12.
[0031] The fan connection portion 60 includes two first connection flange portions 62 that
protrude toward the air-sending devices 12 from respective end portions of the fan
connection portion 60 in the width direction of the housing 20. When the fan plate
50 is mounted on the housing 20, the two first connection flange portions 62 come
into contact with the respective side panels 23 of the housing 20.
[0032] The fan connection portion 60 includes a second connection flange portion 63 that
protrudes from, of end portions of the fan connection portion 60 in a depth direction
of the housing 20, a rear-end portion opposite to the guide portion 70 with the second
connection flange portion 63 being tilted toward the air-sending devices 12 and the
rear. When the fan plate 50 is mounted on the housing 20, the second connection flange
portion 63 comes into contact with the rear panel 22 of the housing 20. The second
connection flange portion 63 has, for example, five second connection mounting holes
63a. For example, screws are inserted and screwed into the five second connection
mounting holes 63a and the five rear mounting holes 22a formed in the rear panel 22
to support the fan connection portion 60 by the rear panel 22. Note that the number
of second connection mounting holes 63a is changed as appropriate depending upon the
number of rear mounting holes 22a. The protrusion length of the second connection
flange portion 63 is the same as the protrusion length of each first connection flange
portion 62. Note that the second connection flange and the first connection flange
portions 62 are not continuously provided, and that there is a gap 64 between the
second connection flange and each first connection flange portion 62.
(Guide Portion 70)
[0033] The guide portion 70 is a plate-shaped member that extends upward from, of the end
portions of the fan connection portion 60 in the depth direction of the housing 20,
a front end portion opposite to the second connection flange portion 63. The guide
portion 70 extends in the width direction of the housing 20, and the length of the
guide portion 70 is the same as the length of the fan connection portion 60. Since
the guide portion 70 extends upward by a distance L from the fan connection portion
60, the air-sending openings 12a of the air-sending devices 12 and the heat exchanger
11 are disposed further apart from each other (see Fig. 6). Therefore, the flow of
air that is blown out from the air-sending openings 12a of the air-sending devices
12 is rectified before the air reaches the heat exchanger 11. In this way, since the
air whose flow has been rectified strikes the heat exchanger 11, the indoor unit 3
can improve the heat-exchange efficiency of the heat exchanger 11.
[0034] The guide portion 70 has, for example, four guide mounting holes 70a. The four guide
mounting holes 70a are used when the control box 90 is mounted on the guide portion
70. Note that the number of guide mounting holes 70a is changed as appropriate. The
guide portion 70 includes two guide flange portions 71 that protrude toward the front
from two end portions of the guide portion 70 in the width direction of the housing
20. The two guide flange portions 71 come into contact with a corresponding one of
the two side panels 23 of the housing 20 when the fan plate 50 is mounted on the housing
20. Note that the protrusion length of each guide flange portion 71 is the same as
the protrusion length of each first connection flange portion 62 and the protrusion
length of the second connection flange portion 63.
(Placement Portion 80)
[0035] The placement portion 80 is a plate-shaped member that is formed continuously with,
of the end portions of the guide portion 70 in the depth direction of the housing
20, a front end portion opposite to the fan connection portion 60, and that extends
toward the front. In the width direction of the housing 20, the length of the placement
portion 80 is the same as the length of the fan connection portion 60 and the length
of the guide portion 70. As illustrated in Fig. 6, the drain pan 40 is placed on the
placement portion 80, and the placement portion 80 supports the drain pan 40. By placing
the drain pan 40 on the placement portion 80 of the fan plate 50, the stability of
the drain pan 40 is increased. As illustrated in Fig. 8, the placement portion 80
has a cutout portion 81 into which the control box 90 is inserted. The cutout portion
81 extends in the width direction of the housing 20 at a location of the placement
portion 80 that is nearer the one of the side panels 23. An end portion of the placement
portion 80 that is nearer the one of the side panels 23 has a wire cutout portion
82 that is smaller than the cutout portion 81. A wire 92 connected to the control
box 90 is inserted in the wire cutout portion 82 (see Figs. 4 and 5).
[0036] The placement portion 80 includes two first placement flange portions 83 that protrude
toward the air-sending devices 12 from two end portions of the placement portion 80
in the width direction of the housing 20. The two first placement flange portions
83 come into contact with a corresponding one of the two side panels 23 of the housing
20 when the fan plate 50 is mounted on the housing 20. The two first placement flange
portions 83 each have, for example, one first placement mounting hole 83a. For example,
screws are inserted and screwed into the one first placement mounting hole 83a of
each first placement flange portion 83 and the one side mounting hole 23e formed in
each side panel 23 to support the placement portion 80 by the side panels 23. Note
that the number of first placement mounting holes 83a is changed as appropriate depending
upon the number of side mounting holes 23e. The protrusion length of each first placement
flange portion 83 is the same as the protrusion length of each first connection flange
portion 62, the protrusion length of the second connection flange portion 63, and
the protrusion length of each guide flange portion 71.
[0037] The placement portion 80 has a second placement flange portion 84 that protrudes
toward the air-sending devices 12 from, of end portions of the placement portion 80
in the depth direction of the housing 20, a front end portion opposite to the guide
portion 70. The second placement flange portion 84 comes into contact with the front
panel 21 of the housing 20 when the fan plate 50 is mounted on the housing 20. The
second placement flange portion 84 has, for example, two second placement mounting
holes 84a (see Figs. 4 and 5). For example, screws are inserted and screwed into the
two second placement mounting holes 84a and the two other-side-portion mounting holes
27a formed in the upper-portion panel 27 of the front panel 21 to support the placement
portion 80 by the upper-portion panel 27 of the front panel 21. Note that the number
of second placement mounting holes 84a is changed as appropriate depending upon the
number of other-side-portion mounting holes 27a. In this way, since the fan plate
50 is supported at a plurality of portions of the housing 20, the stability of the
fan plate 50 is increased. As illustrated in Fig. 10, the protrusion length of the
second placement flange portion 84 is longer than the protrusion length of each first
placement flange portion 83.
(Control Box 90)
[0038] Fig. 11 is a perspective view illustrating the control box 90 according to Embodiment
1 of the present disclosure. The control box 90 is a box body that is connected to
the air-sending devices 12 and includes therein a control board 91 that controls the
operation of the air-sending devices 12 (see Figs. 4 and 5). A plurality of electronic
components are installed on the control board 91, and the wire 92 is connected to
the control board 91. As described above, a portion of the wire 92 is connected to
the heat exchanger 11 through the wire cutout portion 82 of the placement portion
80 of the fan plate 50. A portion of the wire 92 is also connected to the motor 12b.
[0039] As illustrated in Fig. 11, the control box 90 is a box body extending in the width
direction of the housing 20, and the length of the control box 90 in the depth direction
of the housing 20 from an upper portion to a lower portion is long. Here, as illustrated
in Fig. 8, the upper portion of the control box 90 is inserted into the cutout portion
81 of the placement portion 80 of the fan plate 50 and protrudes from the fan plate
50. Therefore, even if the height of an accommodation space 29 illustrated in Fig.
7 is lower than the height of the control box 90, the control box 90 can be accommodated
in the accommodation space 29. The upper portion of the control box 90 has three first
control mounting holes 90a. For example, screws are inserted and screwed into the
three first control mounting holes 90a and the three one-side-portion mounting holes
26a (see Fig. 2) formed in the one-side-portion panel 26 of the front panel 21 to
support the control box 90 by the one-side-portion panel 26 of the front panel 21.
Note that the number of first control mounting holes 90a is changed as appropriate
depending upon the number of one-side-portion mounting holes 26a.
[0040] Control mounting fittings 93 extending toward the rear of the housing 20 are provided
on a corresponding one of two side surfaces of the control box 90. Each of the two
control mounting fittings 93 has two second control mounting holes 93a. For example,
screws are inserted and screwed into the total of four second control mounting holes
93a and the four guide mounting holes 70a (see Fig. 9) formed in the guide portion
70 of the fan plate 50 to mount the control box 90 on the guide portion 70 of the
fan plate 50. Note that the number of second control mounting holes 93a is changed
as appropriate depending upon the number of guide mounting holes 70a.
[0041] Here, the accommodation space 29 in the housing 20 is described with reference to
Fig. 7. As illustrated in Fig. 7, the accommodation space 29 is formed between the
guide portion 70 of the fan plate 50 and the front panel 21 of the housing 20. The
control box 90 is provided in the accommodation space 29. Here, the control box 90
is covered by the one-side-portion panel 26 of the front panel 21 (see Fig. 2). In
Embodiment 1, since the guide portion 70 of the fan plate 50 extends upward from the
fan connection portion 60, the accommodation space 29, serving as an excess space,
is formed between the guide portion 70 and the front panel 21 of the housing 20. By
providing the control box 90 in the accommodation space 29, the control box 90 need
not be provided outside the housing 20. Therefore, with the housing 20 being installed
in a limited space inside a room, the size of the housing 20 can be maximally increased.
Note that the accommodation space 29 not only is formed between the guide portion
70 and the front panel 21 of the housing 20, but also may be formed between the guide
portion 70 and any one of the surfaces of the housing 20.
[0042] In Embodiment 1, the control box 90 is tilted with respect to the guide portion
70. Therefore, even if the height of the accommodation space 29 is lower than the
height of the control box 90, since the length of the control box 90 in the depth
direction is used for the height of the control box 90, the control box 90 can be
accommodated in the accommodation space 29 in terms of their heights while the volume
of the control box 90 is ensured. Note that the control box 90 is tilted with respect
to the guide portion 70 so that the control board 91 of the control box 90 faces downward
toward the front. Therefore, dust is prevented from falling and remaining on the control
board 91.
[0043] According to Embodiment 1, the fan plate 50 includes the guide portion 70 that guides
air that is sent from the air-sending devices 12 toward the heat exchanger 11, and
the guide portion 70 extends upward by the distance L from the fan connection portion
60. Therefore, the air-sending hole 12a of each air-sending device 12 and the heat
exchanger 11 are far apart from each other, and the flow of the air that is sent from
each air-sending device 12 is rectified before the air reaches the heat exchanger
11. In this way, since the air whose flow has been rectified strikes the heat exchanger
11, the indoor unit 3 can improve the heat-exchange efficiency of the heat exchanger
11. In addition, the fan plate 50 is manufactured by bending one plate-shaped material.
In this way, by only bending the plate-shaped material, the accommodation space 29
that accommodates the control box 90 can be formed. Therefore, manufacturing costs
can be reduced.
Reference Signs List
[0044] 1: air-conditioning apparatus, 2: outdoor unit, 3: indoor unit, 4: heat-medium circuit,
5: heat-medium pipe, 6: compressor, 7: flow switching device, 8: outdoor heat exchanger,
9: outdoor air-sending device, 10: expansion portion, 11: heat exchanger, 12: air-sending
device, 12a: air-sending opening, 12b: motor, 15: leg portion, 15a: gap, 20: housing,
20a: air outlet, 20b: air inlet, 21: front panel, 22: rear panel, 22a: rear mounting
hole, 23: side panel, 23a: side mounting fitting, 23b: drain hole, 23c: pipe inlet,
23d: pipe outlet, 23e: side mounting hole, 23f: pipe cover, 24: top panel, 24a: top-surface
extending portion, 25: lower-portion panel, 26: one-side-portion panel, 26a: one-side-portion
mounting hole, 27: upper-portion panel, 27a: other-side-portion mounting hole, 28:
heat-insulating material, 29: accommodation space, 30: fan guard, 40: drain pan, 50:
fan plate, 60: fan connection portion, 61: connection opening, 62: first connection
flange portion, 63: second connection flange portion, 63a: second connection mounting
hole, 64: gap, 70: guide portion, 70a: guide mounting hole, 71: guide flange portion,
80: placement portion, 81: cut-out portion, 82: wire cut-out portion, 83: first placement
flange portion, 83a: first placement mounting hole, 84: second placement flange portion,
84a: second placement mounting hole, 90: control box, 90a: first control mounting
hole, 91: control board, 92: wire, 93: control mounting fitting, 93a: second control
mounting hole