CROSS-REFERENCE TO RELATED APPLICATION
INCORPORATION BY REFERENCE
BACKGROUND OF THE DISCLOSURE
[0003] The present disclosure generally relates to cartons for holding and dispensing one
or more food products.
SUMMARY OF THE DISCLOSURE
[0004] According to one aspect, the disclosure is generally directed to a carton for holding
at least one food product, the carton comprising an inner container portion comprising
a plurality of panels extending at least partially around an interior chamber of the
inner container portion for holding at least one food product, the plurality of panels
of the inner container portion comprising an inner front panel, an inner back panel,
at least one inner side panel, and a bottom panel. The carton further comprises an
outer sleeve portion comprising a plurality of panels extending at least partially
around the inner container portion, the plurality of panels of the outer sleeve portion
comprising an outer front panel, an outer back panel, and at least one outer side
panel, the inner container portion is spaced apart from the outer sleeve portion to
form a pocket between the inner container portion and the outer sleeve portion.
[0005] According to another aspect, the disclosure is generally directed to a blank for
forming a carton for holding at least one food product, the blank comprising an inner
container portion comprising a plurality of panels for at least partially extending
at least partially around an interior chamber of an inner container portion of the
carton for holding at least one food product when the carton is formed from the blank,
the plurality of panels of the inner container portion comprising an inner front panel,
an inner back panel, at least one inner side panel, and a bottom panel. The blank
further comprises an outer sleeve portion comprising a plurality of panels for extending
at least partially around the inner container portion to form an outer sleeve portion
of the carton when the carton is formed from the blank, the plurality of panels of
the outer sleeve portion comprising an outer front panel, an outer back panel, and
at least one outer side panel, the inner container portion of the carton is for being
spaced apart from the outer sleeve portion of the carton for forming a pocket between
the inner container portion of the carton and the outer sleeve portion of the carton
when the carton is formed from the blank.
[0006] According to another aspect, the disclosure is generally directed to a method of
forming a carton for holding at least one food product, the method comprising obtaining
a blank comprising an inner container portion comprising a plurality of panels comprising
an inner front panel, an inner back panel, at least one inner side panel, and a bottom
panel, the blank further comprising an outer sleeve portion comprising a plurality
of panels comprising an outer front panel, an outer back panel, and at least one outer
side panel. The method further comprises folding the plurality of panels of the inner
container portion of the blank to form an inner container portion of the carton, and
folding the plurality of panels of the outer sleeve portion of the blank around the
inner container portion of the carton to form an outer sleeve portion of the carton
such that the inner container portion of the carton is spaced apart from the outer
sleeve portion of the carton and such that a pocket is formed between the inner container
portion of the carton and the outer sleeve portion of the carton.
[0007] Those skilled in the art will appreciate the above-stated advantages and other advantages
and benefits of various additional embodiments reading the following detailed description
of the embodiments with reference to the below-listed drawing figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] According to common practice, the various features of the drawings discussed below
are not necessarily drawn to scale. Dimensions of various features and elements in
the drawings may be expanded or reduced to more clearly illustrate the embodiments
of the disclosure.
Fig. 1 is a plan view of an exterior surface of a blank used to form a carton according
to a first exemplary embodiment of the disclosure.
Fig. 2 is a plan view of a partially folded configuration of the blank of Fig. 1.
Fig. 3 is a plan view of a carton formed from the blank of Fig. 1 and in an open configuration
according to the first exemplary embodiment of the disclosure.
Fig. 4 is a perspective view of various configurations of the carton of Fig. 4.
Fig. 5 is a plan view of an exterior surface of a blank used to form a carton according
to a second exemplary embodiment of the disclosure.
Fig. 6 is a plan view of an exterior surface of a blank used to form a carton according
to a third exemplary embodiment of the disclosure.
[0009] Corresponding parts are designated by corresponding reference numbers throughout
the drawings.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0010] The present disclosure generally relates to cartons (e.g., carriers) with features
for containing and facilitating dispensing articles such as food products, cooked
food products, fried food products, hot and/or moist articles, etc. The articles can
include, but are not limited to, fast food products, take-out products, meal leftovers,
and the like, or any combination thereof. Examples of such products include, but are
not limited to, fish, chicken (such as chicken nuggets, chicken strips, chicken fingers,
etc.), popcorn, peanuts, candy, French fries (such as waffle fries, steak fries, shoestring
fries, curly fries, etc.), French toast sticks, sandwich, pizza, calzone, turnover,
burrito, or any other food product that may be packaged for consumption by a consumer.
In this specification, the terms "inner," "interior," "outer," "exterior," "lower,"
"bottom," "upper," and "top" indicate orientations determined in relation to fully
erected and upright cartons.
[0011] As described herein, cartons may be formed by multiple overlapping panels, end flaps,
and/or other portions of blanks. Such panels, end flaps, and/or other portions of
the blanks can be designated in relative terms to one another, e.g., "first", "second",
"third", etc., in sequential or non-sequential reference, without departing from the
disclosure.
[0012] Fig. 1 is a plan view of an exterior surface 101 of a blank, generally indicated
at 103, used to form a container assembly or carton 105 (Fig. 4) according to a first
exemplary embodiment of the disclosure. The carton 105 has an inner container portion
107 for holding one or more food products (e.g., French fries) and an outer sleeve
portion 109 surrounding the inner container portion 107 for grasping, carrying, and
otherwise operating the carton 105. As described further herein, the carton 105 has
insulating features that include at least a thermally insulating pocket 111 positioned
between the inner container portion 107 and the outer sleeve portion 109, which can
inhibit, minimize, and/or prevent heat transfer from the inner container portion 107
of the carton 105 to the outer sleeve portion 109 of the carton 105, e.g., to reduce
the temperature of the exterior surface of the carton and provide a comfortable surface
for a user to grasp, to maintain one or more conditions of food products in the inner
container portion 107 of the carton 105, etc.
[0013] Accordingly, the carton 105 can be shaped and/or sized to fit in a hand of a customer
and/or can have a generally tapered configuration. In one embodiment, the carton 105
can be used for holding, packaging, and/or serving cooked/fried food products from
a fast food or quick service restaurant, but the carton 105 could hold other types
of food products or other non-food products without departing from the disclosure.
[0014] In the illustrated embodiment, the blank 103 has a longitudinal axis L1 and a lateral
axis L2. The blank 103 can have an inner container portion 106 for forming the inner
container portion 107 of the carton 105, and the blank 103 can have an outer sleeve
portion 108 for forming the outer sleeve portion 109 of the carton 105.
[0015] As shown, the inner container portion 107 of the blank 103 can include an inner front
panel 121, a first inner side panel 123 foldably connected to the inner front panel
121 at an oblique fold line 125, a second inner side panel 127 foldably connected
to the inner front panel 121 at an oblique fold line 129, and a bottom panel 161 foldably
connected to the inner front panel 121 at a curved fold line 190. An inner back panel
131 can be foldably connected to the first inner side panel 123 at an oblique fold
line 133, as also shown, and an attachment flap 135 can be foldably connected to the
second inner side panel 127 at an oblique fold line 137.
[0016] The inner front panel 121, as shown, can include a plurality of venting apertures
122 formed and positioned therein, and which can facilitate the egress/flow of fluids
(e.g., air, moisture, etc.) from the inner container portion 107 of the carton 105,
as described further herein. In addition, one or more venting apertures 122 can be
provided interrupting respective fold lines 125, 129, 133, 143, 149, and/or on another
portion of the blank 103. While the venting apertures 122 are illustrated as having
a generally circular profile, it will be understood that one or more of the venting
apertures 122 can have a different configuration (e.g., slits, slots, otherwise shaped
apertures, etc.), and/or can be provided in a different number or arrangement without
departing from the disclosure.
[0017] The first inner side panel 123, as shown, can include a first portion 139 foldably
connected to the inner front panel 121 at the fold line 125, and a second portion
141 foldably connected to the first portion 139 at the oblique fold line 143. The
second portion 141 of the first inner side panel 123 is thus foldably connected to
the inner back panel 131 at the fold line 133.
[0018] Similarly, the second inner side panel 127 can include a first portion 145 foldably
connected to the inner font panel 121 at the fold line 129, and a second portion 147
foldably connected to the first portion 145 at the oblique fold line 149, the second
portion 147 foldably connected to the attachment flap 135 at the fold line 137.
[0019] The bottom panel 161 can include a first portion 185 foldably connected to an outer
back panel 151 at the curved fold line 163, and a second portion 187 foldably connected
to the first portion 153 at a lateral fold line 189. As shown, the second portion
187 of the bottom panel 161 is also foldably connected to the inner front panel 121
at the curved fold line 190 that forms a curved bottom edge of the carton 105 formed
from the blank 103.
[0020] Still referring to Fig. 1, the outer sleeve portion 108 of the blank 103 can include
the outer back panel 151, a first outer side panel 153 foldably connected to the outer
back panel 151 at an oblique fold line 155, and a second outer side panel 157 foldably
connected to the outer back panel 151 at an oblique fold line 159. An outer front
panel 165 can be foldably connected to the first outer side panel 153 at an oblique
fold line 167, as also shown, and an attachment flap 169 can be foldably connected
to the second outer side panel 157 at an oblique fold line 171. As shown, the bottom
panel 161 can be foldably connected to the outer back panel 151 at the curved fold
line 163 such that the outer sleeve portion 108 of the blank 103/outer sleeve portion
109 of the carton 105 is foldably connected to the inner container portion 106 of
the blank 103/inner container portion 108 of the carton 105.
[0021] The first outer side panel 153, as shown, can include a first portion 173 foldably
connected to the outer back panel 151 at the fold line 155, and a second portion 175
foldably connected to the first portion 173 at an oblique fold line 177. The second
portion 175 of the first inner side panel 173 is thus foldably connected to the outer
front panel 165 at the fold line 167.
[0022] Similarly, the second outer side panel 157 can include a first portion 179 foldably
connected to the outer font panel 151 at the fold line 159, and a second portion 181
foldably connected to the first portion 179 at an oblique fold line 183, with the
second portion 181 foldably connected to the attachment flap 169 at the fold line
171.
[0023] With continued reference to Fig. 1, the blank 103 can include a plurality of end
flaps for at least partially closing a top end 113 (Fig. 4) of the carton 105. As
shown, the plurality of end flaps can include a first top end flap 191 foldably connected
to the outer back panel 151 at a lateral fold line 193 that is interrupted by a cut/opening
196, and a second top end flap 195 foldably connected to the outer front panel 165
at an oblique fold line 197. As shown, a relief cut 198 can be provided adjacent the
cut/opening 196.
[0024] The blank 103/carton 105 can be provided with accessory retaining features for engaging/at
least partially receiving one or more accessories for food products, e.g., a sauce
or condiment container/cup. In the illustrated embodiment, the accessory retaining
features can include an opening 199 in the top end flap 191 and a pair of opposed
retaining flaps 201 extending into the opening 199 and foldably connected to the top
end flap 191 at respective lateral fold lines 203.
[0025] As also shown, a locking tab 205 can be foldably connected to the top end flap 195
at an oblique fold line 207. Upon formation of the carton 105, the locking tab 205
can be positioned for at least partial insertion through the cut/opening 196 to maintain
a closed condition of the top end 113 of the carton 105. In this regard, the locking
tab 205 and the cut/opening 196 can form locking features of the blank 103/carton
105.
[0026] It will be understood that one or more of the panels, end flaps, and/or other features
of the blank 103 can be otherwise shaped, arranged, positioned, and/or configured
without departing from the disclosure.
[0027] Turning to Figs. 2-4, formation of the carton 105 from the blank 103 will be illustrated
and described according to one exemplary embodiment of the disclosure.
[0028] As shown, in Fig. 2, the blank 103 can be positioned with the exterior surface 101
facing down, e.g., on a supporting surface, and with an interior surface 102 of the
blank 103 facing upwardly.
[0029] In order to form the interior container portion 107 of the carton 105, the second
portion 147 of the inner side panel 127 can be folded at the fold line 149 into at
least partial face-to-face contact with the first portion 145 of the inner side panel
127, and such that the attachment flap 135 is carried into at least partial face-to-face
contact with a portion of the inner front panel 121. Simultaneously or thereafter,
the second portion 141 of the inner side panel 123 can be folded at the fold line
143 and into at least partial face-to-face contact with the first portion 139 of the
end panel 123, and such that the inner back panel 131 is carried into at least partial
face-to-face contact with respective portions of the inner front panel 121 and the
attachment flap 135.
[0030] Simultaneously or thereafter, the bottom panel 161 can be folded at the fold line
163 such that the inner back panel 131 is carried into at least partial face-to-face
contact with the outer back panel 151, resulting in the configuration illustrated
in Fig. 2. In one embodiment, the second portion 187 of the bottom panel 161 can be
at least partially folded at the fold line 189 to facilitate such configuration of
the carton 105.
[0031] The second portion 181 of the outer side panel 157 can be folded at the fold line
183 into at least partial overlapping and/or face-to-face contact with the second
portion 147 of the inner side panel 127, and such that the attachment flap 169 is
carried into at least partial face-to-face contact with a portion of the inner front
panel 121. Simultaneously or thereafter, the second portion 175 of the outer side
panel 153 can be folded at the fold line 177 into at least partial overlapping and/or
face-to-face contact with the second portion 141 of the inner side panel 123, and
such that the outer front panel 165 is carried into overlapping and/or at least partial
face-to-face contact with respective portions of the inner front panel 121 and the
attachment flap 169.
[0032] It will be understood that the aforementioned folded arrangement can be maintained
with one or more applications of an adhesive, such as glue G (Fig. 1), and that the
carton 105 can be provided in an erected configuration, e.g., in which various panels
and flaps are spaced apart from one another to define an interior, and a collapsed
or generally flat configuration.
[0033] Turning to Fig. 3, the carton 105 is illustrated with a top end 113 thereof in an
open condition, e.g., with at least one of the end flaps 191, 195 folded away from
the respective panels 151, 165 to provide access to an interior 115 of the carton
105. The interior 115 of the carton 105, as shown, can include an interior chamber
117 about which the panels of the interior container portion 107 of the carton 105
at least partially extend, and the pocket 111 between the interior container portion
107 of the carton 105 and the panels of the outer sleeve portion 109 of the carton
105. In the aforementioned arrangement the outer front panel 165 is spaced apart from
the inner front panel 121, the outer side panel 153 is spaced apart from the inner
side panel 123, and the outer side panel 157 is spaced apart from the inner side panel
127 to form the pocket 111. Furthermore, the first portion 173 of the outer side panel
153 can be obliquely arranged relative to the second portion 175 of the outer side
panel 153, and the first portion 179 of the outer side panel 157 can be obliquely
arranged relative to the second portion 181 of the outer side panel 157.
[0034] In the illustrated open configuration of the carton 105, one or more food products,
e.g., French fries, chicken nuggets, etc., can be placed in the interior chamber 117
of the inner container portion 107 of the carton 105 prior to service to a customer.
[0035] In instances in which the food products in the interior chamber 117 of the carton
105 are heated food products, e.g., such as those provided by a quick service restaurant
or other food vendor, the venting apertures 122 are positioned to provide a path for
one or more fluids associated with such food products, e.g., steam, condensation,
runoff, etc., to exit the interior chamber 117 and enter the pocket 111 between the
interior container portion 107 and the outer sleeve portion 109 of the carton 105.
In this regard, the venting apertures 122 are positioned to vent the interior chamber
117 into the pocket 111 and enhance the quality of the heated food product.
[0036] In this regard, the pocket 111 can be a region of the interior 115 of the carton
105 into which fluids associated with food products in the interior container portion
107 of the carton 105 can flow to maintain one or more properties of the food products,
for example, crispness (and/or minimizing, inhibiting, and or preventing sogginess),
temperature, grease/oil content, tenderness, other taste and texture properties, etc.
[0037] In addition, the pocket 111 can provide a thermally insulating buffer between the
outer sleeve 109 portion of the carton 105 and the interior container portion 107
of the container 105, e.g., such that a thermal gradient can be provided between the
relatively high heat environment of the interior chamber 117 of the carton 105 in
which one or more heated food products are stored, the pocket 111, and the outer surface
of the outer sleeve portion 109 of the carton 105 about which a user grasps the carton
105. Accordingly, the thermally insulating pocket 111 can be provided to maintain
a comfortable contact surface on the exterior of the outer sleeve portion 109 for
a user's hands, and can minimize, inhibit, and/or prevent undesirably high heat transfer
that could occur without the presence of the pocket 111. In this regard, the temperature
of the outer surface of the outer sleeve portion 109 can be less than the temperature
on the outer surface of the inner container portion 107 of the carton 105 and/or a
temperature of the thermally insulating pocket 111.
[0038] In one embodiment, heated fluids in the pocket 111 can support/maintain a desired
temperature of the food products in the interior chamber 117 of the carton 105 by
preventing the escape of heat from the carton 105. The pocket 111 can hold the heat
that is vented from the interior chamber 117 so as to wrap the interior chamber 117
with a layer that is heated and help maintain the food product in the interior chamber
117 at an elevated temperature for a longer period of time.
[0039] As shown, in the open configuration of the carton 105, the top end flap 191 can be
positioned away from the interior 115 of the carton 105 such that the accessory retention
features are presented for receiving one or more accessories C, e.g., a sauce or condiment
cup/container.
[0040] In this regard, an accessory C can be lowered into the opening 199, and such movement
of the accessory can urge the retention flaps 201 to fold downwardly relative to the
end flap 191 at the respective fold lines 203 so as to enlarge the opening 199 and
accommodate the accessory therein. As such, the accessory can be retained via engagement
with edges/surfaces of the top end flap 191 and/or the retention flaps 201. In one
embodiment, a rim or flange of an accessory cup or container can rest upon/engage
surrounding portions of the top end flap 191.
[0041] In order to close the top end 113 of the carton 105, the top end flaps 191, 195 can
be folded toward one another at the respective fold lines 193, 197 into at least partial
overlapping relation. In the illustrated embodiment, the end flap 195 can be positioned
in at least partial face-to-face contact overlying the top end flap 191. To secure
such closed configuration of the top 113 of the carton, the locking tab 205 extending
from the top end flap 195 can be inserted into the cut/opening 196 such that frictional/interfering
engagement of the locking tab 205 with the end flap 191, the back panel 151, and/or
the back panel 131 maintains a closed configuration of the top end 113 of the carton
105.
[0042] In one embodiment, the inner back panel 131 can include a recessed notch 132 (Fig.
1) sized and configured to provide a clearance for insertion of the locking tab 205
into the interior 115 of the carton 105. Such sequence of steps can be reversed to
provide the carton 105 with the ability to selectively close, open, and reclose. The
closed configuration of the carton 105 are illustrated in Fig. 4.
[0043] Turning to Fig. 5 a plan view of an exterior surface 301 of a blank 303 for forming
a carton 305 is illustrated. The blank 303 and the carton 305 formed therefrom can
have one or more features that are the same or similar to those of the blank 103 and
the carton 105 described above, and like or similar reference numerals designate like
or similar features.
[0044] As shown, the bottom panel 161 of the blank 303/carton 305 is foldably connected
to the inner front panel 121 at a lateral fold line 390, as opposed to the curved
fold line 190 of the blank 103/carton 105. In this regard, with additional reference
to Figs. 8 and 9, the carton 305 can be formed and operated in a manner similar to
that described above with regard to the carton 105, which can be provided with a straight
bottom edge via the arrangement of the fold line 390.
[0045] Turning to Fig. 6, a plan view of an exterior surface 401 of a blank 403 for forming
a carton 405 is illustrated. The blank 403 and the carton 405 formed therefrom can
have one or more features that are the same or similar to those of the blanks 103,
303 and the cartons 105, 305 described above, and like or similar reference numerals
designate like or similar features.
[0046] As shown, blank 403/carton 405 can be provided with a different arrangement of venting
apertures 122 as compared to the blanks 103, 303 and cartons 105, 305 described above.
In this regard, with additional reference to Fig. 11, the carton 405 can be formed
and operated in a manner similar to that described above with regard to the cartons
105, 305.
[0047] The blanks according to the present disclosure can be, for example, formed from coated
paperboard and similar materials. For example, the interior and/or exterior sides
of the blanks can be coated with a clay coating. The clay coating may then be printed
over with product, advertising, price coding, and other information or images. The
blanks may then be coated with a varnish to protect any information printed on the
blank. The blanks may also be coated with, for example, a moisture barrier layer,
on either or both sides of the blanks. In accordance with the above-described embodiments,
the blank may be constructed of paperboard of a caliper such that it is heavier and
more rigid than ordinary paper. The blanks can also be constructed of other materials,
such as cardboard, hard paper, or any other material having properties suitable for
enabling the cartons, to function at least generally as described above. The blanks
can also be laminated to or coated with one or more sheet-like materials at selected
panels or panel sections.
[0048] In accordance with the above-described embodiments of the present disclosure, a fold
line can be any substantially linear, although not necessarily straight, form of weakening
that facilitates folding therealong. More specifically, but not for the purpose of
narrowing the scope of the present disclosure, fold lines include: a score line, such
as lines formed with a blunt scoring knife, or the like, which creates a crushed portion
in the material along the desired line of weakness; a cut that extends partially into
a material along the desired line of weakness, and/or a series of cuts that extend
partially into and/or completely through the material along the desired line of weakness;
and various combinations of these features.
[0049] As an example, a tear line can include: a slit that extends partially into the material
along the desired line of weakness, and/or a series of spaced apart slits that extend
partially into and/or completely through the material along the desired line of weakness,
or various combinations of these features. As a more specific example, one type tear
line is in the form of a series of spaced apart slits that extend completely through
the material, with adjacent slits being spaced apart slightly so that a nick (e.g.,
a small somewhat bridging-like piece of the material) is defined between the adjacent
slits for typically temporarily connecting the material across the tear line. The
nicks are broken during tearing along the tear line. The nicks typically are a relatively
small percentage of the tear line, and alternatively the nicks can be omitted from
or torn in a tear line such that the tear line is a continuous cut line. That is,
it is within the scope of the present disclosure for each of the spaced apart slits
to be replaced with a continuous slit, a continuous score, or the like. For example,
a cut line can be a continuous slit or could be wider than a slit without departing
from the present disclosure. Also, a tear line can be a series of cut scores passing
completely, or partially, through the material, that are separated by nicks.
[0050] The term "glue" is intended to encompass all manner of adhesives commonly used to
secure carton panels in place.
[0051] The foregoing description of the disclosure illustrates and describes various exemplary
embodiments. Various additions, modifications, changes, etc., could be made to the
exemplary embodiments without departing from the spirit and scope of the disclosure.
It is intended that all matter contained in the above description or shown in the
accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Additionally, the disclosure shows and describes only selected embodiments of the
disclosure, but the disclosure is capable of use in various other combinations, modifications,
and environments and is capable of changes or modifications within the scope of the
inventive concept as expressed herein, commensurate with the above teachings, and/or
within the skill or knowledge of the relevant art. Furthermore, certain features and
characteristics of each embodiment may be selectively interchanged and applied to
other illustrated and non-illustrated embodiments of the disclosure.
1. A carton for holding at least one food product, the carton comprising:
an inner container portion comprising a plurality of panels extending at least partially
around an interior chamber of the inner container portion for holding at least one
food product, the plurality of panels of the inner container portion comprising an
inner front panel, an inner back panel, at least one inner side panel, and a bottom
panel; and
an outer sleeve portion comprising a plurality of panels extending at least partially
around the inner container portion, the plurality of panels of the outer sleeve portion
comprising an outer front panel, an outer back panel, and at least one outer side
panel,
the inner container portion is spaced apart from the outer sleeve portion to form
a pocket between the inner container portion and the outer sleeve portion.
2. The carton of claim 1, wherein the pocket provides insulation between the inner container
portion and the outer sleeve portion.
3. The carton of claim 1, wherein the pocket receives steam and moisture from the inner
container portion to maintain freshness of the at least one food product.
4. The carton of claim 1, wherein the outer front panel is spaced apart from the inner
front panel.
5. The carton of claim 4, wherein the at least one outer side panel is spaced apart from
the at least one inner side panel.
6. The carton of claim 5, further comprising a plurality of venting apertures formed
in the inner container portion for venting the interior chamber of the inner container
portion to the pocket.
7. The carton of claim 6, wherein at least one venting aperture is positioned in the
inner front panel, and at least one venting aperture is positioned in the at least
one inner side panel.
8. The carton of claim 1, wherein at least one panel of the plurality of panels of the
outer sleeve portion is foldably connected to the bottom panel.
9. The carton of claim 8, wherein the outer front panel is foldably connected to the
bottom panel.
10. The carton of claim 9, wherein the bottom panel comprises a first portion foldably
connected to a second portion.
11. The carton of claim 8, wherein the at least one outer side panel comprises a first
portion foldably connected to a second portion such that the first portion of the
at least one outer side panel is obliquely disposed relative to the second portion
of the at least one outer side panel.
12. The carton of claim 8, further comprising a plurality of end flaps foldably connected
to a respective panel of the plurality of panels of the outer sleeve portion for forming
a closed top end of the carton,
the plurality of end flaps comprises a first top end flap foldably connected to the
outer back panel and a second top end flap foldably connected to the outer front panel,
the first top end flap in at least partial overlapping relation with the second top
end flap to form the closed top end of the carton.
13. A blank for forming a carton for holding at least one food product, the blank comprising:
an inner container portion comprising a plurality of panels for at least partially
extending at least partially around an interior chamber of an inner container portion
of the carton for holding at least one food product when the carton is formed from
the blank, the plurality of panels of the inner container portion of the blank comprising
an inner front panel, an inner back panel, at least one inner side panel, and a bottom
panel; and
an outer sleeve portion comprising a plurality of panels for extending at least partially
around the inner container portion of the carton to form an outer sleeve portion of
the carton when the carton is formed from the blank, the plurality of panels of the
outer sleeve portion of the blank comprising an outer front panel, an outer back panel,
and at least one outer side panel,
the inner container portion of the carton is for being spaced apart from the outer
sleeve portion of the carton for forming a pocket between the inner container portion
of the carton and the outer sleeve portion of the carton when the carton is formed
from the blank.
14. The blank of claim 13, further comprising a plurality of venting apertures formed
in the inner container portion of the blank for venting the interior chamber of the
inner container portion of the carton to the pocket when the carton is formed from
the blank, wherein at least one venting aperture is positioned in the inner front
panel, and at least one venting aperture is positioned in the at least one inner side
panel.
15. The blank of claim 13, wherein the outer front panel is foldably connected to the
bottom panel.
16. The blank of claim 15, further comprising a plurality of end flaps foldably connected
to a respective panel of the plurality of panels of the outer sleeve portion of the
blank for forming a closed top end of the carton formed from the blank,
the plurality of end flaps comprises a first top end flap foldably connected to the
outer back panel and a second top end flap foldably connected to the outer front panel,
the first top end flap for being positioned in at least partial overlapping relation
with the second top end flap to form the closed top end of the carton formed from
the blank.
17. A method of forming a carton for holding at least one food product, the method comprising:
obtaining a blank comprising an inner container portion comprising a plurality of
panels comprising an inner front panel, an inner back panel, at least one inner side
panel, and a bottom panel, the blank further comprising an outer sleeve portion comprising
a plurality of panels comprising an outer front panel, an outer back panel, and at
least one outer side panel;
folding the plurality of panels of the inner container portion of the blank to form
an inner container portion of the carton; and
folding the plurality of panels of the outer sleeve portion of the blank around the
inner container portion of the carton to form an outer sleeve portion of the carton
such that the inner container portion of the carton is spaced apart from the outer
sleeve portion of the carton and such that a pocket is formed between the inner container
portion of the carton and the outer sleeve portion of the carton.
18. The method of claim 17, wherein the pocket provides insulation between the inner container
portion of the carton and the outer sleeve portion of the carton.
19. The method of claim 17, wherein the pocket receives steam and moisture from the inner
container portion of the carton to maintain freshness of the at least one food product.
20. The method of claim 17, wherein the outer sleeve portion of the carton and the inner
container portion of the carton are formed such that the outer front panel is spaced
apart from the inner front panel.
21. The method of claim 20, wherein the outer sleeve portion of the carton and the inner
container portion of the carton are formed such that the at least one outer side panel
is spaced apart from the at least one inner side panel.
22. The method of claim 21, further comprising a plurality of venting apertures formed
in the inner container portion of the carton for venting the interior chamber of the
inner container portion to the pocket, wherein at least one venting aperture is positioned
in the inner front panel, and at least one venting aperture is positioned in the at
least one inner side panel.
23. The method of claim 22, wherein the outer front panel is foldably connected to the
bottom panel.
24. The method of claim 23, wherein the bottom panel comprises a first portion foldably
connected to a second portion, and at least one outer side panel comprises a first
portion foldably connected to a second portion such that the first portion of the
at least one outer side panel is obliquely disposed relative to the second portion
of the at least one outer side panel.
25. The method of claim 23, further comprising a plurality of end flaps foldably connected
to a respective panel of the plurality of panels of the outer sleeve portion of the
blank, the plurality of end flaps comprises a first top end flap foldably connected
to the outer back panel and a second top end flap foldably connected to the outer
front panel, and the method further comprises positioning the first top end flap in
at least partial overlapping relation with the second top end flap to form a closed
top end of the carton.