Technical field
[0001] This disclosure relates to an elevator car with a foldable working platform used
to carry out maintenance from inside an elevator car. The foldable nature of the working
platform is assisted by one or more extendable suspension arrangements.
Background
[0002] It is known to provide working platforms located in or above the ceiling of elevator
cars, which are moveable between a stowed position and a deployed position. In the
deployed position, the working platform is located within the elevator car, at such
a height that a maintenance person is able to stand on the working platform and access
elevator components through an opening in the elevator car ceiling. Typically such
a working platform is suspended from at least one pair of suspension arms.
EP-3587333-A1 discloses a working platform that is moveably mounted to a support frame by at least
one scissor mechanism.
[0003] The range of movement of a scissor mechanism is limited by the dimensions of the
working platform to which the mechanism is attached. Even employing telescopic arms
in the scissor mechanism, the dimensions of the working platform can place constraints
on its range of movement. This can be an issue for smaller elevator cars where the
footprint of the working platform is reduced. However, the height of the working platform
when it is deployed is important for ensuring that a maintenance person can access
components above the ceiling of the car and also take refuge in the elevator car in
an emergency.
Summary
[0004] According to a first aspect of this disclosure there is provided an elevator car
defining an interior space for accommodating passengers and/or cargo, the elevator
car comprising:
a support frame positioned above the interior space;
a working platform moveable between a stowed position, above the interior space, and
an operational position, within the interior space; and
at least one extendable extendable suspension arrangement arranged to suspend the
working platform from the support frame, the extendable suspension arrangement comprising
a connection plate;
a first arm member connected at a first end to the support frame and slidably connected
to a first connection point of the connection plate;
a second arm member connected at a first end to the working platform and slidably
connected to a second connection point of the connection plate;
wherein the first arm member and the second arm member are configured to slide parallel
to each other, along a sliding direction, in order to extend the extendable suspension
arrangement when the working platform moves between the stowed position and the operational
position, and wherein the first connection point and the second connection point have
an offset from one another at least in a direction perpendicular to the sliding direction.
[0005] By connecting the first and second arm members slidably to the connection plate at
offset first and second connection points, an extendable suspension arrangement is
provided which has both a long extension height and a compact footprint (i.e. in the
plane of the working platform). When the working platform is in the operational position,
a second end of the first arm member is adjacent to a second end of the second arm
member, providing a long extension height of the suspension arrangement, thereby allowing
the working platform to be lowered to the desired height. As the working platform
is moved from the operational position to the stowed position, the first arm member
and the second arm member slide parallel to each other relative to the connection
plate. In the stowed position, the first end of the first arm member is adjacent the
second end of the second arm member, and the first end of the second arm member is
adjacent the second end of the second arm member. Due to the offset perpendicular
to the sliding direction, the first arm member and the second arm member are able
to slide into this "stacked" configuration, thereby providing a compact arrangement.
[0006] In some examples, the first connection point and the second connection point additionally
have another offset from one another along the sliding direction. This helps to further
increase the length of the extendable suspension arrangement when in the "extended"
position, the position of the extendable suspension arrangement when the working platform
is in the operational position.
[0007] As the first and second arm members slide relative to the connection plate, the extendable
suspension arrangement will expand or collapse. Depending on various factors, such
as the size and/or shape of the connection plate, and the way in which the arm members
are connected to the connection points on the connection plate, the extendable suspension
arrangement may be able to collapse down into a relatively compact configuration.
For example, the first arm member may be pivotably connected to the first connection
point of the connection plate and/or the second arm member may be pivotably connected
to the second connection point of the connection plate. This means that the first
and second arm members may slide parallel to one another and pivot so as to bring
the sliding direction into alignment with the working platform, the extendable suspension
arrangement collapsing down to lie close to the working platform in the stowed position.
In other words, the sliding direction may move relative to the connection plate.
[0008] The inventors have realised that collapsing the extendable suspension arrangement
can be made easier by arranging for the connection plate to pivot. In some examples,
in addition or alternatively, the connection plate comprises a pivot point, arranged
such that the connection plate rotates about the pivot point when the working platform
moves between the stowed position and the operational position. This means that the
first and second arm members can slide parallel to one another at the same time as
the connection plate is rotating so as to bring the sliding direction into alignment
with the working platform. The extendable suspension arrangement may collapse down
to lie close to the working platform in the stowed position. In at least some examples,
the connection plate rotates about the pivot point to bring the first arm member and
the second arm member into alignment with the working platform and/or the support
frame when the working platform moves to the stowed position.
[0009] In at least some examples, the pivot point is located centrally between the first
connection point and the second connection point. Thus, as the working platform is
moved, and the first and second arm members slide parallel to each other, the connection
plate rotates around this central pivot point. The extendable suspension arrangement
may therefore extend and collapse in a symmetrical way.
[0010] In at least some examples, the sliding direction is constant with respect to the
connection plate. The first connection point and the second connection point are part
of the connection plate i.e. they are fixed relative to the connection plate. In some
examples, the first connection point and the second connection point are arranged
to define the sliding direction, thus giving a sliding direction which is constant
with respect to the connection plate. Thus, in those examples in which the connection
plate rotates around a pivot point, the sliding direction will also rotate with the
connection plate. This arrangement helps the "stacked" first and second arm members
to rotate to a substantially horizontal position, thereby providing an extendable
suspension arrangement with a particularly small vertical extension, when the working
platform is in the stowed position.
[0011] In at least some examples, the working platform in the stowed position and the support
frame are both located above the interior space. In some examples, the working platform
in the stowed positon is at least partially overlapping with the support frame. In
the stowed position the working platform may sit within the support frame.
[0012] In some examples, in addition or alternatively, the first connection point comprises
a first projection and the first arm member comprises a slot, and the first projection
is configured to slide in the slot. This provides a simple mechanism, which requires
few additional parts and few moving parts, and gives a sliding connection. In some
examples, the slot extends along substantially the entire length of the first arm
member. This helps to maximise the height of the extendable suspension arrangement
in the fully extended position. In some examples, the connection plate further comprises
a second projection, also configured to slide in the slot of the first arm member.
This helps to improve the stability of the suspension arrangement, and to keep the
first and second arm members sliding parallel to each other. This arrangement of two
projections also defines the sliding direction for each respective arm.
[0013] Similarly, the second connection point may comprise a first projection and the second
arm member may comprise a slot, and the first projection is configured to slide in
the slot. In some examples, the slot extends along substantially the entire length
of the second arm member. In some examples, the connection plate further comprises
a second projection, also configured to slide in the slot of the second arm member.
[0014] The first arm member is connected at a first end to the support frame and the second
arm member is connected at a first end to the working platform. Optionally the first
end of the first arm member is connected to the support frame at a corner of the support
frame. Optionally the first end of the second arm member is connected to a corner
of the working platform. In some examples, the corner of the support frame is an opposite
corner to the corner of the working platform. For example, if the extendable suspension
arrangement is connected on one side of an elevator car (where a "side" is defined
relative to the elevator doors being on a "front" side of the elevator car), then
the first arm member may be connected to the front corner of the support frame e.g.
adjacent to the doors, whilst the second arm member is connected to the back corner
of the working platform e.g. adjacent to the back wall of the elevator car.
[0015] In some examples, in addition or alternatively, the elevator car comprises a first
extendable suspension arrangement and a second extendable suspension arrangement,
wherein the first extendable suspension arrangement suspends the working platform
from a first side of the support frame, and wherein the second extendable suspension
arrangement suspends the working platform from a second, opposing side of the support
frame. In such examples the working platform is stably suspended by a pair of extendable
suspension arrangements extending from opposite sides of the support frame.
[0016] In some examples, in addition or alternatively, the first extendable suspension arrangement
further comprises:
a secondary connection plate;
a secondary first arm member connected at a first end to the support frame and slidably
connected to a first connection point of the secondary connection plate;
a secondary second arm member connected at a first end to the working platform and
slidably connected to a second connection point of the secondary connection plate;
wherein the first arm member and the second arm member are configured to slide parallel
to each other, along a sliding direction, and wherein the first connection point and
the second connection point are offset perpendicular to the sliding direction. The
statements made herein above in reference to the first and second arm members and
the connection plate may apply likewise to the secondary connection plate and the
secondary first and second arm members. In some examples the first connection plate
and the secondary connection plate are attached together at their respective pivot
points, so as to be movable relative to each other. This provides additional stability
to the extendable suspension arrangement and allows each connection plate to rotate
in opposite directions, so that each set of arm members may lay substantially horizontally
and stacked respectively one on top of the other when the working platform is in the
stowed position.
[0017] In at least some examples, in addition or alternatively, the elevator car further
comprises a cover panel, which is configured to cover the working platform when the
working platform is in the stowed position. This advantageously allows the working
platform, when in the stowed position, to be covered neatly and therefore hidden from
the view of any passengers who might use the elevator car, improving the experience
of the passengers. The cover panel may, for example, comprise a decorative ceiling
cover panel. In one or more examples, the cover panel may be pivotably attached to
the support frame. In such examples, the cover panel may pivot relative to the support
frame to cover the working platform when the working platform is in the stowed position.
[0018] In some examples, in addition or alternatively, the elevator car further comprises
a counterforce generator configured to provide a counterforce, and a tension member,
connected to the working platform and to the counterforce generator, so as to transmit
the counterforce and thereby hoist the working platform from the operational position
to the stowed position. Such arrangements can provide a user with mechanical assistance
when moving the working platform between its operational and stowed positions.
[0019] This is considered to be both novel and inventive in its own right, and therefore,
according to a second aspect of this disclosure, there is provided an elevator car
defining an interior space for accommodating passengers and/or cargo, the elevator
car comprising: a support frame positioned above the interior space; a working platform
suspendably connected to the support frame and moveable between a stowed position,
above the interior space, and an operational position, suspended within the interior
space; a counterforce generator configured to provide a counterforce in an upwards
vertical direction; and a tension member connected to the working platform and to
the counterforce generator so as to transmit the counterforce and thereby hoist the
working platform in the upwards vertical direction.
[0020] It will be appreciated that according to this second aspect of the present disclosure,
and corresponding examples according to the first aspect, a counterforce generator
and a tension member act together to assist in moving the working platform from the
operational position to the stowed position, thereby providing improved handling of
the working platform. This means that a maintenance person does not need to push against
the full weight of the working platform when returning the working platform to the
stowed position i.e. the maintenance person does not need to apply a sufficiently
large upwards force to overcome the whole weight of the working platform. For example,
if the working platform weighs 30 kg but the counterforce generator provides a counterforce
equivalent to 25 kg, then a maintenance person only needs to lift the equivalent of
5 kg to move the working platform from the operational position to the stowed position.
[0021] Furthermore, the counterforce generator combined with the tension member provides
an advantage not only in assisting the upwards movement of the working platform from
the operational position to the stowed position, but also in improved handling when
moving the working platform from the stowed position to the operational position.
The counterforce in the upwards vertical direction acts against the weight of the
working platform and any force applied by a maintenance person, so that it damps the
motion of the working platform as it moves downwards from the stowed position to the
operational position, preventing the working platform from suddenly dropping down
from the stowed positon. This is advantageous since a sudden drop of the working platform
could cause damage to a mechanism suspending the working platform and could cause
harm to a maintenance person operating the working platform.
[0022] The following description applies equally to examples according to the first and
second aspects of the present disclosure.
[0023] In at least some examples, the counterforce is slightly larger than the weight of
the working platform. This means that the counterforce generator and tension member
can act to automatically hoist the working platform to its stowed position in the
absence of any weight being applied by a maintenance person.
[0024] In at least some examples, the counterforce is approximately equal to the weight
of the working platform. This means that the weight of the working platform is approximately
balanced by the counterforce such that the maintenance person need only apply a small
force to move the working platform from the stowed position to the operational position,
or from the operational position to the stowed position.
[0025] In some examples, in addition or alternatively, the counterforce generator is a hoisting
device and the tension member is arranged such that a suspending portion of the tension
member suspends the working platform, wherein the hoisting device is configured, when
actuated, to alter the length of the suspending portion, so as to hoist the working
platform between the stowed position and the operational position. This means that
a maintenance person does not need to push the working platform up to the stowed position
unassisted i.e. the maintenance person does not need to apply a large upwards force
to overcome the whole weight of the working platform. Rather, the maintenance person
can adjust the length of the suspending portion of the tension member and thereby
move the working platform from the operational position to the stowed position without
actually having to lift the working platform, allowing controlled adjustment of the
working platform.
[0026] In various examples of the present disclosure, the tension member is a flexible member,
for example a flexible rope, cable or belt.
[0027] In some examples, in addition or alternatively, the counterforce generator is positioned
at the working platform. The location of the hoisting device at the working platform
is advantageous since a maintenance person is able to easily access the hoisting device
from inside the elevator car, even when the working platform is in the stowed position,
and thus deployment of the working platform is both easy and convenient for the maintenance
person. In some examples the hoisting device is attached to the working platform.
Preferably the hoisting device is attached to an underside of the working platform.
This allows the hoisting device to be stored discreetly and prevents the hoisting
device from taking up useful space on the working platform or within the elevator
car, whilst also being very easily accessible to a maintenance person from within
the elevator car. Optionally, the tension member may be arranged to pass through or
round the working platform to connect to the counterforce generator.
[0028] It will be understood by the skilled person that the statement that the tension member
is "connected" to the working platform describes not only the case in which one or
both ends of the tension member are fixed e.g. hitched to the working platform, but
also any other suitable arrangement in which the tension member passes through, under,
or around the working platform, in a manner which allows the suspending portion of
the tension member to suspend the working platform. For example, the tension member
could undersling the working platform. In examples in which the hoisting device is
attached to the working platform, the tension member may be indirectly connected to
the working platform by virtue of being connected to the hoisting device which is
itself attached to the working platform.
[0029] In some examples, in addition or alternatively, the tension member connects the counterforce
generator to a connection point which moves relative to the working platform as the
working platform is moved between the stowed position and the operational position.
[0030] The connection point may be a fixed point in the elevator car, for example a connection
point on the support frame, or a connection point on a wall or ceiling of the elevator
car. In other examples, the tension member is connected to a connection point which
moves relative to the working platform as the working platform is moved between the
stowed position and the operational position. For example, the tension member may
be connected to the extendable suspension arrangement e.g. to the connection plate
of the suspension arrangement. In this case, for each unit of movement of the counterforce
generator, the length of the suspending portion will be reduced by twice as much,
compared to the case in which the tension member is connected to the support frame,
because of the action of the suspension arrangement, and this therefore provides an
improved roping arrangement. This arrangement is particularly well suited for small
elevator cars and furthermore the cost of the spring element required for this arrangement
is reduced, since a reduced stroke is required.
[0031] In some examples, in addition or alternatively, the counterforce generator maintains
the suspending portion of the tension member at a given length, unless actuated by
the application of a force i.e. the hoisting device is self-locking. This helps to
improve the safety of the working platform, since this means that whenever a maintenance
person has been moving the working platform using the hoisting device, and then ceases
to actuate the hoisting device, the working platform will remain stationary at the
height to which it had been moved, and will not begin to rise up, or fall down independently
i.e. of its own accord. If the maintenance person stops the actuation then the hoisting
device will lock in its current position, so that the risk of the working platform
freefalling is significantly reduced. This helps the working platform to be both moved
to the operational position and stowed smoothly and with minimal risk to a maintenance
person, since this self-locking helps to prevent a possible safety hazard caused by
this unexpected movement. Moreover, this helps to reduce the need to provide locking
devices in order to fix the working platform in certain positions e.g. no locking
mechanism may be required to fix the working platform in the stowed position or operational
position, or any position in between, since it will be maintained in a given position
by the hoisting device, unless the hoisting device is actuated. However, in one or
more examples it may still be desirable for the elevator car to include a locking
means for the working platform at least in the stowed position, e.g. for increased
peace of mind and a safety back-up.
[0032] In some examples in addition or alternatively, the counterforce generator comprises
at least one deflector such as a deflection sheave, and the tension member is arranged
to pass over the at least one deflector. In some examples, the tension member could
be arranged in a 1:1 roping ratio with the counterforce generator, such that the length
of rope which is hoisted e.g. wound or gathered, by the counterforce generator is
equal to the change in length of the suspending portion of the tension member. However,
preferably the tension member is arranged in a higher roping ratio with the counterforce
generator, for example a 2:1 roping arrangement, a 3:1 roping arrangement, or a 4:1
roping arrangement. In at least some examples, counterforce generator comprises at
least one deflector, and the tension member is arranged to pass over the at least
one deflector in a 3:1 roping arrangement. For explanation, in a 3:1 roping arrangement
the deflector(s) are arranged such that for one unit of movement of the counterforce
generator, the suspending portion of the tension member is altered in length three
times as far.
[0033] In some examples, in addition or alternatively, the length of the tension member
provides sufficient excess such that the suspending portion of the tension member
can be lengthened to greater than the length required to reach the operational position
i.e. allowing the tension member to go slack when the working platform is in the operational
position. This helps to provide an arrangement in which the tension member is not
required to bear the full weight of the working platform and any additional load e.g.
of a maintenance person, when the working platform is in use in the operational position.
This means that a smaller, lower load bearing tension member could potentially be
used, and also helps to reduce wear and strain on the tension member.
[0034] In some examples, in addition or alternatively, the elevator car comprises a first
tension member and a second tension member, each of the first and second tension members
connected independently to the counterforce generator and to the working platform.
This provides for redundancy in case of failure of one of the tension members. In
at least some examples, in addition or alternatively, the elevator car comprises a
first tension member arranged at a first side of the working platform and a second
tension member arranged at a second side of the working platform, wherein the second
side is an opposing side of the working platform to the first side. This provides
a more balanced suspending force acting on the opposing sides of the working platform,
such that each of the opposing sides is lifted by the counterforce generator approximately
equally, allowing the working platform to remain approximately level as it is moved
between the operational position and the stowed position and thereby providing smooth
movement of the working platform.
[0035] In a first set of examples, the counterforce generator comprises at least one counterweight
and the tension member is fixed at one end to the at least one counterweight and connected
to the working platform such that, as the at least one counterweight moves downwards
vertically relative to the elevator car, the working platform is hoisted from the
operational position to the stowed position i.e. in the upwards vertical direction.
This therefore provides an assistive upwards force as a maintenance person lifts the
working platform to the stowed position, due to the lowering of the counterweights.
In the reverse direction, as a maintenance person applies a downwards force moving
the working platform from the stowed position to the operational position, the upwards
movement of the at least one counterweight requires an additional force to be applied,
which acts against the weight of the working platform and therefore damps and smooths
the downward movement of the working platform towards the operational position.
[0036] There are many different arrangements of the at least one counterweight and the working
platform which allow the working platform to be hoisted upwards as the counterweight
moves downwards. For example, the tension member may be fixed at one end to a counterweight
and arranged to pass under the working platform i.e. to undersling the working platform,
with its other end fixed to a suitable connection point in the car, such that as the
counterweights travel vertically downwards the working platform is hoisted vertically
upwards. In some examples, the tension member is fixed at one end to the at least
one counterweight and fixed at another end to the working platform i.e. in a 1:1 roping
arrangement. This advantageously provides a simple arrangement of the tension member
capable of hoisting the working platform as the at least one counterweight moves downwards.
[0037] In some examples, in addition or alternatively, the elevator car comprises one or
more deflection sheaves and the tension member is arranged to pass over the one or
more deflection sheaves between the at least one counterweight and the working platform.
This advantageously reduces the risk of the tension member coming into contact with,
or interfering with, any of the other components present within the elevator car.
This also helps with designing a suitable layout for the counterforce generator in
the elevator car, for example with the counterweight(s) positioned at a periphery
of the interior space.
[0038] In some examples, in addition or alternatively, the at least one counterweight is
configured to move within a surrounding structure. This advantageously provides a
separation between the at least one counterweight and any other components present
in the elevator car, and thereby reduces the risk of the counterweights contacting,
or interfering with, any of the other components. The surrounding structure may be
arranged within the interior space or outside the interior space, for example in or
behind any walls of the elevator car.
[0039] In some examples, in addition or alternatively, the elevator car comprises a first
counterweight arranged on a first side of the working platform, and connected to the
working platform by a first tension member, and a second counterweight arranged on
a second side of the working platform, wherein the second side is an opposing side
of the working platform to the first side, and connected to the working platform by
a second tension member. This advantageously provides a more balanced force acting
on the opposing sides of the working platform, such that each of the opposing sides
is lifted by the counterweight approximately equally, allowing the working platform
to remain approximately level as it is moved between the operational position and
the stowed position and thereby providing smooth movement of the working platform.
[0040] In a second set of examples, the counterforce generator comprises at least one spring
element and the spring element is arranged to be compressed as the working platform
is moved from the stowed position to the operational position, and thereby provide
the counterforce acting to move the working platform from the operational position
to the stowed position i.e. in the upwards vertical direction. In these examples,
it is expansion of the spring element that provides the counterforce, transmitted
by the tension member, hoisting the working platform from the operational position
to the stowed position, thereby assisting a maintenance person in moving the working
platform to the stowed position. Furthermore, as the working platform is moved from
the stowed position to the operational position, the spring element is compressed,
and this therefore requires a maintenance person operating the working platform to
apply an additional force, sufficient to compress the spring element. This upwards
force, transmitted by the tension member as the spring element is compressed, acts
against the weight of the working platform and therefore damps the downwards motion
of the working platform. This is advantageous since a sudden drop of the working platform
could cause damage to the mechanism suspending the working platform and could cause
harm to a maintenance person operating the working platform.
[0041] In the examples in which the counterforce generator is a hoisting device, it will
be understood by the skilled person that the hoisting device may be any suitable device
which is able to alter the length of the suspending portion as described, i.e. the
hoisting device is a device which is configured to gather in (or out) or wind in (or
out) the length of the tension member, so as to alter the length of the suspending
portion.
[0042] The hoisting device may, for example, comprise an electrical motor arranged to wind
the tension member around a collector (such as a drum). In some examples, the hoisting
device may comprise a gas spring arranged to alter the length of the suspending portion.
In some examples, the hoisting device may comprise a reduction gear assembly, or any
other suitable mechanical device operable to alter the length of the suspending portion.
In any of these examples, the hoisting device may be operated automatically or manually.
[0043] In some examples, in addition or alternatively, the hoisting device is rotationally
driven to alter the length of the suspending portion e.g. thereby acting to hoist
the working platform between the stowed position and the operational position. This
allows rotational motion (applied automatically or by a maintenance person) to be
converted into a relative shortening (or lengthening) of the suspending portion of
the tension member, which thereby results in the working platform being lifted towards
the stowed position, or lowered towards the operational position.
[0044] In some examples, in addition or alternatively, the hoisting device comprises a worm
screw and a sliding member configured to slide along the worm screw when the worm
screw is rotationally driven. The tension member is connected to the sliding member,
such that when the sliding member moves the length of the suspending portion is altered.
For example, as the worm screw is rotated, the sliding member moves the tension member
and alters the length of the suspending portion. In at least some examples, the tension
member is connected to the sliding member via one or more deflectors. Optionally,
the deflectors may be deflection sheaves, for ease of running of the tension member.
In at least some examples, the one or more deflectors are arranged to at least partially
wind up the tension member as the sliding member moves in a first direction, thereby
shortening the length of the suspending portion. The sliding member may be a worm
gear in at least some examples. An end of the tension member may terminate at the
sliding member.
[0045] The sliding member may comprise a hole, sized to receive the worm screw. The hole
may comprise a plastic ring. The plastic ring may be self-lubricating. The hoisting
device may further comprise an elongate rod, parallel to the worm screw and arranged
to pass through the sliding member, wherein the sliding member is configured to slide
along the elongate rod. This helps to provide stability to the hoisting device.
[0046] In some examples, in addition or alternatively, the pitch angle of the worm screw
is 8 mm or less. This helps to make the worm screw self-locking at small increments
of movement, such that the worm screw (hence the sliding member and therefore the
working platform) will not move unless further force is applied to the worm screw
to alter the length of the suspending portion again.
[0047] In one or more examples wherein the hoisting device is rotationally driven, the hoisting
device may be driven directly, e.g. using a motor as a rotational drive. The motor
may be operated automatically or manually. For example, the motor may be provided
by a drill that is manually operated to drive the hoisting device (e.g. using a drill
to turn the worm screw in some examples). The use of a drill reduces the exertion
required by the maintenance person.
[0048] In one or more other examples, the hoisting device may be driven indirectly, e.g.
using a crank connected to a rotating drive shaft. In at least some examples where
the hoisting device comprises a worm screw, as discussed above, the hoisting device
may further comprise a crank arranged to drive rotation of the worm screw. The crank
may not be a permanent part of the hoisting device, but rather may be a separate tool
stored at a location within the elevator system, for example under the working platform
or in a cabinet on a landing floor of the elevator system. A crank provides a simple
mechanism by which a maintenance person is able to actuate the hoisting device, in
particular when standing in the elevator car below the working platform. Furthermore,
the use of a crank is advantageous since cranks are often provided as a standard elevator
maintenance tool and are often stored within the elevator car and hence are likely
to be easily accessible to a maintenance person.
[0049] Normally a crank is connected to a rotating drive shaft at 90°. However, it has been
recognised than when a person is standing below the working platform to operate the
crank, it may be desirable for the crank to extend at an angle of more than 90°. This
means that the crank does not hang down and potentially hit a user, as well as making
it easier to operate. In at least some examples, the crank is arranged to extend at
an angle of between 120° and 150° from the axis defined by the worm screw, and optionally
at an angle of around 135°. This helps to protect the technician from harm and provides
a good angle of approach for operating the crank. In order to prevent the crank from
hanging down at an angle of 90° from the axis of the worm screw, the hoisting device
may comprise a bracket arranged to limit the angle at which the crank extends.
[0050] More generally, manual actuation is desirable when a maintenance person is working
in the car and thus in various examples the hoisting device may be manually actuatable.
This means that a maintenance person can autonomously control the raising and/or lowering
of the working platform.
[0051] According to a third aspect of the present disclosure there is provided an elevator
system comprising an elevator car according to any of the examples disclosed herein,
further comprising a main counterweight and one or more ropes or belts connected between
the elevator car and the main counterweight.
Detailed description
[0052] Certain preferred examples of this disclosure will now be described, by way of example
only, with reference to the accompanying drawings, in which:
Figure 1 shows a cutaway view of an elevator car including an extendable suspension
arrangement for a working platform, according to a first aspect of the present disclosure;
Figure 2 shows a side view of the working platform, extendable suspension arrangement,
and support frame of the elevator car of Figure 1, with the working platform in an
operational position;
Figure 3 shows a perspective view of the elevator car components shown in Figure 2,
with the working platform moving between a stowed position and the operational position;
Figure 4 shows a side view of the elevator car components shown in Figure 2, with
the working platform in the stowed position;
Figure 5 shows a detailed side view of the extendable suspension arrangement, including
a connection plate and first and second arm members, according to the first aspect
of the present disclosure;
Figure 6a shows a blown-apart view of the components shown in Figure 5;
Figure 6b shows a connection plate as seen in Figures 5 and 6a;
Figure 7 shows a perspective view of some components of an elevator car and a counterforce
generator according to a first example of a second aspect of the present disclosure,
with the working platform in a stowed position;
Figure 8 shows the same components as Figure 7, with the working platform moving between
the stowed position and an operational position;
Figure 9 shows the same components as Figures 7 and 8, with the working platform in
the operational position;
Figure 10 is a close-up view showing how the counterforce generator is connected to
the working platform by a tension member in this first example;
Figure 11 is another close-up view of the counterforce generator in this first example;
Figure 12 shows an underside perspective view of some components of an elevator car
and a counterforce generator according to a second example of the second aspect of
the present disclosure, with the working platform in a stowed position;
Figure 13 shows the same components as Figure 12, with the working platform moving
between the stowed position and an operational position;
Figure 14 shows the same components as Figures 12 and 13, with the working platform
in the operational position;
Figure 15 is close-up view showing how the counterforce generator is connected to
the working platform by a tension member in this second example;
Figure 16 is a perspective view of a working platform according to a third example
of the second aspect of the present disclosure, in an operational position, in which
the top surface of the working platform is visible;
Figure 17 is a perspective view of the working platform according to this third example,
in the operational position, in which a hoisting device is visible on the underside
of the working platform;
Figure 18 is a plan view of the hoisting device according to this third example of
the present disclosure, when the working platform is in the operational position;
Figure 19 is a perspective view of the working platform according to this third example
of the present disclosure, in the stowed position, in which the top surface of the
working platform is visible;
Figure 20 is a perspective view of the working platform according to this third example
of the present disclosure, in the stowed position, in which the underside of the working
platform is visible;
Figure 21 is a plan view of the hoisting device according to this third example of
the present disclosure, when the working platform is in the stowed position;
Figure 22 is a partial perspective view of the underside of the working platform,
as the working platform is being moved between the operational position and the stowed
position, by actuating the hoisting device according to this third example;
Figure 23 is a partial side view of the working platform, including the hoisting device
and an actuator, as shown in Figure 22; and
Figure 24 is a schematic illustration of an elevator system according to various examples
of the present disclosure.
[0053] Figure 1 shows an elevator car 1 which defines an interior space 2, which is suitable
for accommodating passengers and/or cargo. The elevator car 1 includes a support frame
4 which is positioned above the interior space 2. The elevator car 1 also includes
a working platform 6, which is moveable between a stowed position (as shown in Figure
4), above the interior space 2, and an operational position, within the interior space
2, as is seen in Figure 1. The working platform 6 is suspended by a first extendable
suspension arrangement 8a and a second extendable suspension arrangement 8b, which,
as shown, are on opposite sides of the elevator car 1 and opposite sides of the working
platform 6.
[0054] As seen in Figures 1-6, each extendable suspension arrangement 8a, 8b includes two
connection plates 10a, 10b, 10c, 10d.One of the connection plates 10b, 10c is on the
inner side of the suspension arrangements 8a, 8b i.e. closer to the working platform
6, and the other connection plate 10a, 10d is on the outer side of the extendable
suspension arrangement i.e. further from the working platform 6. Each connection plate
10a, 10b, 10c, 10d is slidably connected at a respective first connection point 16a,
16b, 16c, 16d to a respective first arm member 12a, 12b, 12c, 12d. Each first arm
member 12a, 12b, 12c, 12d is connected at a first end 3a, 3b, 3c, 3d to the support
frame 4. Similarly, each connection plate 10a, 10b, 10c, 10d is slidably connected
at a respective second connection point 18a, 18b, 18c, 18d to a respective second
arm member 14a, 14b, 14c, 14d. Each second arm member 14a, 14b, 14c, 14d is connected
at another first end (i.e. a first end of the second arm member) 5a, 5b, 5c, 5d to
the working platform 6.
[0055] A side view of some of the elevator car components, showing the extendable suspension
arrangement 8a, but omitting the outer structure of the elevator car 1, is shown in
Figure 2. The features described herein with reference to the extendable suspension
arrangement 8a apply likewise to extendable suspension arrangement 8b, although the
corresponding reference numerals have been omitted. It will be understood from Figure
1 that the pair of suspension arrangements 8a, 8b (on the left and right) are arranged
to suspend the working platform 6 from the support frame 4 in the operational position
seen in Figure 2.
[0056] As can be seen in Figure 2, each of the first arm members 12a, 12b comprises a slot
20a, 20b and each of the second arm members 14a, 14b comprises a slot 22a, 22b. Each
slot 20a, 20b, 22a, 22b extends along substantially the entire length of the first
arm member 12a, 12b and the second arm member 14a, 14b respectively. Each connection
plate 10a, 10b includes a first projection 16a, 16b (providing a first connection
point) and a second projection 24a, 24b both configured to slide in the slots 20a,
20b of the first arm members 12a, 12b. Similarly, each connection plate 10a, 10b includes
another first projection 18a, 18b (providing a second connection point), and another
second projection 26a, 26b and both configured to slide in the slots 22a, 22b of the
second arm members 14a, 14b. Thus the respective first projections 16a, 18a and second
projections 24a, 26a of the first and second arm members 12a, 14a define a sliding
direction along which the first arm member 12a and the second arm member 14a are arranged
to slide. This sliding direction can be seen in Figure 6b and is described in more
detail below. In a similar way, the respective first projections 16b, 18b and second
projections 24b, 26b of the first and second arm members 12b, 14b define a sliding
direction along which the first arm member 12b and the second arm member 14b are arranged
to slide.
[0057] Each connection plate 10a, 10b comprises a pivot point 28a, 28b. The first connection
plate 10a and the second connection plate 10b of the extendable suspension arrangement
8a (and similarly the extendable suspension arrangement 8b) are attached together
at their respective pivot points 28a, 28b so as to rotate relative to each other about
this shared pivot point 28a, 28b. As can be seen, the pivot point 28a, 28b is located
centrally between the first connection point 16a, 16b and the second connection point
18a, 18b, both along the sliding direction, and perpendicular to the sliding direction.
As the first connection plate 10a rotates relative to the second connection plate
10b, the sliding directions of each corresponding set of first and second arm members
12a, 12b, 14a, 14b likewise rotate about the shared pivot point 28a, 28b. This can
be appreciated by comparing Figures 2 and 3.
[0058] The elevator car 1 optionally further includes a cover panel 30, which is configured
to cover the working platform 6 when the working platform 6 is in the stowed position,
as shown in Figure 4.
[0059] As the working platform 6 is moved between the operational position (seen in Figure
2) and the stowed position (seen in Figure 4), the first connection plate 10a, 10d
and second connection plate 10b, 10c rotate relative to each other i.e. in opposite
directions (and thus the sliding directions of the pairs of arms also rotate relative
to each other). At the same time, the first arm member 12a, 12b, 12c, 12d and the
second arm member 14a, 14b, 14c, 14d slide parallel to each other, along a sliding
direction, as can be seen with reference to Figures 2, 3 and 4, which show the stages
as the working platform 6 moves from the operational position to the stowed position.
The sliding direction is fixed relative to the connection plate, as described with
reference to the later Figures, but as the connection plate rotates, so too does the
sliding direction. As can be seen in the side view of Figure 2, the first connection
point 16a, 16b and the second connection point 18a, 18b have an offset from one another
in a direction perpendicular to the sliding direction. In the example shown, the first
connection point 16a, 16b and the second connection point 18a, 18b also have an offset
from one another along the sliding direction. These offsets are described in more
detail below, with reference to Figure 6b.
[0060] By connecting the first and second arm members 12a, 12b, 14a, 14b slidably to the
connection plates 10a, 10b, 10c, 10d with an offset between the first and second connection
points 16a, 16b, 18a, 18b, an extendable suspension arrangement 8a is provided which
has both a long range of extension between the stowed and operational positions, and
also a compact footprint when not extended.
[0061] When the working platform 6 is in the operational position, as shown in Figure 2,
a second end 7a of the first arm member 12a is pulled away from a second end 9a of
the second arm member 14a, providing a long range of extension for the the extendable
suspension arrangement 8a, thereby allowing the working platform 6 to be lowered to
a desired height within the interior space 2 of the elevator car 1.
[0062] As the working platform 6 is moved from the operational position (seen in Figure
2) to the stowed position (seen in Figure 4) the first arm member 12a, 12b, 12c, 12d
and the second arm member 14a, 14b, 14c, 14d slide relative to the connection plate
10a, 10b, 10c, 10d, as seen in Figure 3, and the connection plates 10a, 10b rotate
in opposite directions about the shared pivot point 28a, 28b.
[0063] When the working platform 6 is in the stowed position, as shown in Figure 4, the
first end 3a of the first arm member 12a, 12b is adjacent to the second end 9a of
the second arm member 14a, 14b and the first end 5a of the second arm member 12a,
12b is adjacent to the second end 7a of the second arm member 14a, 14b. As seen in
Figure 4, due to the offset along the sliding direction of the first and second connection
points 16a, 18a, 24a, 26a, the first arm member and the second arm member 12a, 14a
slide into a "stacked" position, in which they overlap along the sliding direction
13a. Furthermore, due to the pivoting of the connection plates 10a, 10b, the first
and second arm members 12a, 14a rotate (whilst sliding) to sit in a substantially
horizontal position (as defined relative to the elevator car 2) above the working
platform 6 in the stowed position, as seen in Figure 4.
[0064] The arrangement of the connection plates 10a, 10b and first and second arm members
12a, 12b, 14a, 14b is shown in more detail in the view of Figure 5, and in the exploded
view of Figure 6a. Figure 6b shows a single exemplary connection plate 10a. Throughout
this description, each reference numeral is followed by either "a" or "b". These reference
numerals refer to like components, with the additional "a" and "b" indicating that
this component is part of the first extendable suspension arrangement 8a, respectively
the outer and inner parts of the first extendable suspension arrangement 8a. Likewise,
although not included in Figures 2-6, the statements made herein apply likewise to
the components of the second extendable suspension arrangement 8b seen in Figure 1,
respectively the inner and outer parts of the second extendable suspension arrangement
8b, labelled elsewhere with "c" and "d". The terms "a" and "b", are used in the following
description for clarity, but it will be understood by the skilled person that these
statements may apply likewise to the second extendable suspension arrangement 8b having
components followed by "c" and "d".
[0065] As shown, the exemplary extendable suspension arrangement 8a includes a first arm
member 12a, 12b, having a slot 20a, 20b, and a second arm member 14a, 14b, having
a second slot 22a, 22b. Each connection plate 10a, 10b comprises four projections,
16a, 16b, 18a, 18b, 24a, 24b, 26a, 26b. The projections 16b, 18b, 24b and 26b are
visible only from their rear side in the view shown in Figure 5, and project from
the side of the connection plate 10b which is not seen in Figure 5 i.e. into the page.
There are a first projection 16a, 16b and a second projection 24a, 24b arranged to
move in the slot 20a, 20b of the first arm member 12a, 12b, to form a sliding connection.
There are similarly a first projection 18a, 18b and a second projection 26a, 26b,
arranged to move in the slot 22a, 22b of the second arm member 14a, 14b, to form a
sliding connection. For a given extendable suspension arrangement 8a there is a first
set including a connection plate 10a, a first arm member 12a, a second arm member
14a, and there is then a second set including a connection plate 10b, a first arm
member 12b and a second arm member 14b (and likewise for "c" and "d"). The connection
plates 10a, 10b of these "sets" each have a central pivot point 28a, 28b about which
the connection plates 10a, 10b rotate as the extendable suspension arrangement 8a
extends when the working platform 6 moves between the stowed position and the operational
position. The connection plates 10a, 10b of the extendable suspension arrangement
8a are arranged to rotate in opposite directions to one another. The connection plates
10a, 10b are joined at these pivot points 28a, 28b to form a kind of scissor mechanism.
[0066] These two "sets" are shown more clearly in a blown-apart view in Figure 6a. The reference
numerals followed by "a" and "b" have been used as an example, but this applies equally
to the components "c" and "d". It can be seen that each of the projections 16a, 18a,
24a, 26a is formed by an arrangement of a nut and bolt, placed on opposing sides of
the slots 20a, 20b, 22a, 22b and fastened together, in this example. Each projection
16a, 18a, 24a, 26a additionally includes two washers, to improve the smoothness of
sliding. Additionally it can be seen that the pivot points 28a, 28b are attached together
by a nut and bolt, passing through a respective hole on each plate 10a, 10b. Washers
are again included, to assist in smooth rotation. Of course, other examples could
omit such a nut and bolt fastening and instead rely on projections formed on the surfaces
of the connection plates 10a, 10b to slide in the slots 20a, 20b, 22a, 22b, or a combination
of these two approaches could be used.
[0067] The first projection 16a forms a first connection point which is fixed relative to
the connection plate 10a. The first projection 16a together with the second projection
24a defines a sliding direction 13a for the first arm member 12a. Similarly the first
projection 18a forms a second connection point which is also fixed relative to the
connection plate 10a, and together the first and second projections 18a, 26a define
a sliding direction 13a for the second arm member 14a, which is parallel to the sliding
direction 13a of the first arm member 12a. This ensures that the first arm member
12a and the second arm member 14a do not converge as they slide.
[0068] The sliding direction 13a is seen more clearly in Figure 6b, which shows a single
connection plate 10a (although this could equally be one of the other connection plates
10b, 10c, or 10d). The first arm member and the second arm member (not shown) slide
along the parallel sliding directions 13a. As seen in Figure 6b, the first projection
16a, forming the first connection point, and the second projection 18a, which forms
the second connection point, are offset from each other by a total offset 15a.
[0069] The total offset 15a is made up of two different components. There is a first offset
component 17a, which is an offset along a direction that is perpendicular to the sliding
direction 13a of the first and second arm members. The offset 17a along this direction
allows the first and second arm members to slide along their lengths without contacting
each other. There is also a second offset component 19a, which is an offset along
the sliding directions 13a. The offset 19a along the sliding directions 13a increases
the total length of the extendable suspension arrangement when both the first arm
member and the second arm member are fully "extended" i.e. slid as far as possible
away from each other.
[0070] The first and second connection points 16a, 18a are fixed relative to the connection
plate 10a, so the sliding direction 13a is constant with respect to the connection
plate 10a. However, as described above, the connection plate 10a is arranged to pivot
around the pivot point 28a as the extendable suspension arrangement extends or contracts,
so that as the working platform is moved between the stowed and operational positions,
the connection plate 10a rotates. Therefore, during this movement, the sliding direction
13a itself rotates with respect to the frame of reference of the elevator car 1.
[0071] As described above, in some examples, the elevator car further comprises a counterforce
generator, configured to provide a counterforce acting against the weight of the working
platform, and a tension member.
[0072] In a first set of examples, as shown in Figures 7-11, the counterforce generator
comprises a set of counterweights 120. Figure 7 shows the elevator car 1 according
to the present disclosure, in which the decorative ceiling cover panel 30 has been
pivoted down, but the working platform 6 is still in the stowed position. The counterweights
120 are shown as each being arranged in a vertical stack and retained within a surrounding
structure 122 (such as a tube). The surrounding structure 122 retains the counterweights
120 in position to move along a fixed vertical path, and ensures that they do not
fall into the hoistway which could pose a danger. However, there could be no surrounding
structure, or a different shape of structure to that shown. Additionally there could
be any number of counterweights, for example a single counterweight. In some examples
there is at least one counterweight, or a set of counterweights, on each of two opposing
sides of the working platform 6. This advantageously provides increased stability
and a more symmetrically balanced counterforce to the working platform 6.
[0073] When the working platform 6 is in the stowed position, as shown in Figure 7, the
counterweights 120 are at their lowest position, at the bottom of the surrounding
structure 122, close to the floor 121 of the elevator car. The side walls of the car
have been omitted for clarity. As the working platform 6 is moved out of the stowed
position and away from the support frame 4, down towards the operational position,
as shown in Figure 8, the counterweights 120 begin to move vertically upwards, i.e.
away from the car floor 121. The working platform 6 shown in Figure 8 is suspendably
connected to the support frame 4 by suspension arrangements 8a, 8b, shown here schematically
(omitting the detail which is seen in Figures 1-6).
[0074] Once the working platform 6 is in the operational position, as shown in Figure 9,
the counterweights 120 are at their uppermost position within the surrounding structure
122. The suspension arrangements 8a, 8b are also shown schematically in Figure 9.
[0075] The working platform 6 is connected to each of the counterweights 120 by a tension
member 124, in this example a rope, as seen most clearly in Figure 10. One end of
the tension member 124 is fixed to the working platform 6 at a first connection point
126, and the other end of the tension member 124 is connected to one of the counterweights
120 at a second connection point 128. Between the first connection point 126 and the
second connection point 128, the tension member 124 passes over a first deflection
sheave 130 and over a second deflection sheave 132. Any number of such deflection
sheaves can be used, as required. The first deflection sheave 130 converts vertical
motion of the working platform 6 into horizontal motion of a section of the tension
member 124, and the second deflection sheave 132 converts this horizontal motion of
the section of tension member into vertical motion of the section of tension member
124, connected to the counterweight 120.
[0076] Thus, the weight of the counterweights 120 generates a counterforce that is transmitted
by the tension member 124 and acts to apply an upwards vertical force to hoist the
working platform 6 towards the stowed position. In some examples, the weight of the
counterweights 120 provides a counterforce approximately equal to the force acting
downwards on the working platform due to its weight. In some examples, the weight
of the counterweights 120 provides a counterforce which is slightly larger than the
downwards force acting on the working platform 6 due to its weight. As a result of
this, absent any additional forces, the working platform 6 is automatically hoisted
to the stowed position. When a maintenance person moves the working platform 6 from
the stowed position to the operational position, he or she must then place an additional
weight, for example a toolbox, or apply their own weight, to keep the working platform
6 in the operational position. Alternatively, or in addition, there may be a mechanism
for holding the working platform 6 in the operational position. Additionally shown
in Figure 10 is the extendable suspension arrangement 8a shown in the previous Figures.
[0077] The arrangement of the counterweights 120 in the surrounding structures 122 is shown
in more detail in Figure 11. Each surrounding structure 122, in this example a tube,
is adjacent to, and optionally fixed or attached to, a car upright 136. Car uprights
136 are existing components known in the art, and various numbers and arrangements
of car upright are possible in accordance with the present disclosure. The number
and placement of counterweights 120 and surrounding structures 122 can be altered
depending on the number and arrangements of car uprights 136. Each surrounding structure
122 additionally includes a stopper 138 at the bottom of the surrounding structure
122, which prevents the counterweights 120 from falling out of the bottom of the surrounding
structure 122, possibly into the hoistway which could create a danger (e.g. in the
event of there being a fault with the tension member 124, or a counterweight 120 becoming
detached).
[0078] In the example seen in Figure 10, the tension member 124 is fixed at one end to the
counterweight 120 and fixed at its other end to the working platform 6, i.e. a 1:1
roping. However, it will be appreciated that other roping ratios may be used instead,
for example the tension member 124 could be arranged to undersling the working platform
6 with its other end fixed to a suitable connection point in the car (e.g. on the
opposite upright 136 or on the support frame 4).
[0079] A second example is shown in Figures 12-15. In this example, the counterforce generator
comprises a spring element 140, in particular a gas spring. This is advantageous because
gas springs are more reliable than coil springs. In the particular example shown,
the spring element 140 is attached to the working platform 6, specifically to the
underside of the working platform 6. The spring element 140 could alternatively be
attached to a top or side surface of the working platform 12, but when attached to
the underside the spring element 140 is less likely to get in the way of a maintenance
person using the working platform 6. Alternatively, the spring element 140 may be
attached to another suitable component of the elevator car 1, such as the support
frame 4 or other stationary part of the elevator car ceiling. In Figure 12, the working
platform 6 is shown in the stowed position, with the decorative ceiling cover panel
30 in the open position. It can be seen that the spring element 140 has a piston 152
which is in a fully extended position and thus there is zero counterforce.
[0080] As the working platform 6 is moved down between the stowed position and the operational
position, as shown in Figure 13, the spring element 140 is partially compressed. Figure
14 shows the working platform 6 in the operational position. In this position, as
shown, the spring element 140 is fully compressed.
[0081] As shown in Figures 12, 13 and 14, the piston 152 of the spring element 140 is connected
to a tension member 124, which could, for example, be a rope. In the particular example
shown, the tension member 124 also passes through a deflection plate 150 that is fixed
to the working platform 6, before then passing through an aperture 154 in the working
platform 6. The number of times that the tension member 124 passes back and forth
between the deflection plate 150 and the piston 152 can be adjusted to give a gearing
effect as horizontal movement of the piston 152 is translated into vertical movement
of the tension member 124. Any other suitable roping arrangement, which results in
the spring element 140 being compressed as the working platform 6 is moved from the
stowed position to the operational position, is possible in accordance with the present
disclosure.
[0082] Figure 15 shows how the tension member 124 passes through the aperture 154 in the
working platform and extends vertically to be connected at its second end to a connection
point 156 in the elevator car 1 that moves relative to the working platform 6, as
the working platform 6 is moved from the stowed position to the operational position.
In this example, the point 156 is a pivot point of the extendable suspension arrangement
8b that controls movement of the working platform 6 relative to the support frame
4. The suspension arrangements 8a, 8b are as described with reference to the earlier
Figures. Connecting the tension member 124 to the pivot point of the extendable suspension
arrangement 8b advantageously allows the stroke of the spring element 140 to be reduced
and consequently is particularly well suited for small elevator cars. The second end
of the tension member 124 could alternatively be connected to a fixed point in the
elevator car 1, such as a car floor or ceiling. In another set of examples, the second
end of the tension member 124 is connected to the pivot point of the extendable suspension
arrangement 8b and the first end of the tension member 124 is connected to a spring
element 140 that is attached to the support frame 4 or other part of the car ceiling,
rather than being attached to the working platform 6.
[0083] Although, in this example, the first end of the tension member 124 is connected to
a spring element 140 which is attached to the working platform 6, with the second
end attached to a point 156 which moves relative to the working platform 6 as the
working platform 6 is moved down in the elevator car 1, alternatively, the spring
element 140 could be attached to a fixed structure within the elevator car 1, and
the second end of the tension member 124 could be connected to the working platform
6. For example, the spring element 140 could be attached to the support frame 4 or
elsewhere above the ceiling of the elevator car 1. This would still provide compression
of the spring element 140, and hence a counterforce, as the working platform 6 is
moved from the stowed position to the operational position, and the tension member
124 could still be arranged to hoist the working platform 6 in the upwards vertical
direction.
[0084] As a result of the arrangement described above, the spring element 140 provides a
counterforce as the working platform 6 is moved downwards into the operational position,
due to the compression of the spring element 140. This damping effect can make it
safer for a maintenance person to handle the working platform 6. Then, once the working
platform 6 is in the operational position, this counterforce is transmitted by the
tension member 124, to hoist the working platform 6 back towards the stowed position.
In some examples, the counterforce provided by the spring element 140 could be less
than or approximately equal to the downward force acting on the working platform 6
due to its weight, so that once moved to the operational position it tends to stay
there. In other examples, the counterforce provided by the spring element 140 may
be larger than the downward force acting on the working platform 6 due to its weight,
such that once moved to the operational position, the working platform 6 will tend
to move back upwards to the stowed position unless an additional weight, such as a
toolbox, or a maintenance person, is placed on the working platform 6.
[0085] In yet other examples, as shown in Figures 16-23, the counterforce generator is a
hoisting device, which, when actuated by a maintenance person, changes the length
of a suspending portion of a tension member, thereby hoisting or lowering the working
platform as required, and thus helping the maintenance person to move the working
platform 6 between the operational and stowed positions, in a controlled manner and
without having to support its weight.
[0086] Figures 16 and 17 show a working platform 6 according to an example of the present
disclosure. The working platform 6 is in the operational position. In Figure 16 the
top surface 213 of the working platform 6 is visible, in Figure 17 the underside 214
of the working platform 6 is visible. In addition to the suspension arrangements 8a,
8b (which are shown schematically, omitting some of the detail shown in the earlier
Figures) the working platform 6 is also connected to the support frame 4 by a first
tension member 216a and a second tension member 216b, although as described above,
these tension members could be connected instead to an intersection point of the suspension
arrangements 8a, 8b. The first tension member 216a is close to a first side of the
working platform 6, and the second tension member 216b is close to a second, opposing
side of the working platform 6. In this example, the first tension member 216a passes
through the intersection point 215a, or apex, of the extendable suspension arrangement
8a. The second tension member 16b passes through the intersection point 15b, or apex,
of the extendable suspension arrangement 8b. The working platform 6 includes a ladder
230, which a maintenance person can fold down in order to climb up onto the working
platform 6.
[0087] Each tension member 216a, 216b is connected to the support frame 4 at a first end
of the respective tension member 216a, 216b. The second end of each tension member
216a, 216b is connected to a hoisting device 218 according to the present disclosure,
as shown in Figure 17. Each tension member 216a, 216b includes a suspending portion
217a, 217b between the support frame 4 and the working platform 6, which is suspending
the working platform 6, or would be if it were not for the suspension arrangements
8a, 8b. In the example as shown, each suspending portion 217a, 217b is substantially
vertical. The hoisting device 218 is shown in more detail in Figure 18.
[0088] Figure 18 shows the arrangement of the hoisting device 218 when the working platform
6 is in the operational position, as shown in Figures 16 and 17. In this example,
the hoisting device 218 includes a worm screw 220 and a sliding member 222. The mechanism
of a worm screw is such that as the worm screw 220 is turned, by means of end connection
232, the sliding member 222 slides along the worm screw 220. The direction (up or
down, as viewed in Figure 18) in which the sliding member 222 moves is determined
by the direction of rotation of the worm screw 220. By the meshing of the thread of
the worm screw 220 and the corresponding worm gear within the sliding member 222,
the rotational motion of the worm screw 220 is converted into longitudinal motion
of the sliding member 222. The thread angle (pitch angle) and thread depth of the
worm screw are chosen such that the worm screw is self-locking i.e. so that if a maintenance
person stops turning the worm screw 220 then the worm screw 220 will remain stationary
and so will the sliding member 222. Thus the working platform 6 will remain stationary
as long as the worm screw is not turned i.e. actuated (unless of course, the working
platform is moved by a different means e.g. manually lifted). This allows the working
platform 6 to be raised or lowered to intermediate positions, and then held there
without requiring effort from the maintenance person. Often a locking mechanism is
included at the support frame 4, to allow the working platform 6 to be locked in the
stowed position. However, using the hoisting device 218 of the present invention,
the working platform 6 can be locked in the stowed position without use of such an
additional locking mechanism, simply using the self-locking of the hoisting device.
[0089] The sliding member 222 includes a hole which is configured to receive the worm screw
and act as a worm-gear i.e. convert rotational motion of the worm screw into longitudinal
motion of the sliding member 222 along the worm screw 220. The hole which receives
the sliding member 222 is a plastic self-lubricating ring comprising grooves, which
provide the worm-gear mechanism. This allows for easy movement of the sliding member
222 along the worm screw 220.
[0090] The hoisting device 218 also includes a first elongate rod 226 and second elongate
rod 228. The sliding member 222 is arranged to slide along these rods 226, 228 as
it moves along the worm screw 220. These rods 226, 228 are smooth so that the sliding
member 222 can slide smoothly along them, as it moves, but help to provide stability
to the sliding member 222 and prevent it from twisting.
[0091] The hoisting device 218 also includes a first deflection sheave 224a and a second
deflection sheave 224b. As shown, when the working platform 6 is in the operational
position, the sliding member 222 is close to a first end 234 of the worm screw, the
end which is nearer to the first and second deflection sheaves 224a, 224b. The first
end 234 is also nearer to the end connection 232. When the sliding member 222 is at
this first end, very little of the tension members 216a, 216b, is passing back and
forth between the respective deflection sheaves 224a, 224b and the sliding member
222, and therefore the remaining length of the tension members 216a, 216b i.e. the
length of the suspending portion 217a, 217b (not shown in Figure 18) which is suspending
the working platform, is long.
[0092] The hoisting device 218 furthermore includes a third deflection sheave 236a and a
fourth deflection shave 236b. These deflection sheaves 236a, 236b direct the tension
members 216a, 216b towards the outer edges of the working platform 6, to intersection
points 238a, 238b. At these intersection points, the respective tension members 216a,
216b pass through the working platform 6. The portion of each tension member 216a,
216b which is the other side of the intersection point 238a, 238b (not shown) is the
suspending portion 217a, 217b.
[0093] Figures 19 and 20 show the working platform 6 according to the present disclosure,
in the stowed position. In Figure 19 the top surface 213 of the working platform 6
is visible, in Figure 20 the underside 214 of the working platform 6 is visible.
[0094] Figure 21 shows the arrangement of the hoisting device 218 when the working platform
6 is in the stowed position, as shown in Figures 19 and 20. The same components are
labelled as in Figure 18. As shown, when the working platform 6 is in the stowed position,
the sliding member 222 is close to a second end 236 of the worm screw 220, the end
which is further from the first and second deflection sheaves 224a, 224b. Thus, the
tension members 216a, 216b pass around their respective deflection sheaves 224a, 224b,
and pass back and forth between these deflection sheaves 224a, 224b and the sliding
member 222. In the example as shown, the roping arrangement is 3:1, such that each
tension member 216a, 216b passes back and forth between the deflecting sheave 224a,
224b and the sliding member 222 three times. This means that the length of the suspending
portion of the tension member 217a, 217b (not shown in Figure 21) will have been reduced
by three times the length of the distance between the respective deflection sheave
224a, 224b and the sliding member 222. Thus, in the stowed position as shown in Figure
21, a large length of each tension member 216a, 216b is 'gathered' between the sliding
member 222 and the deflection sheaves 224a, 224b, meaning that the suspending portion
217a, 217b of the tension member 216a, 216b is very short.
[0095] Figure 22 is a perspective view of the underside 214 of the working platform 6 as
the working platform 6 is being moved between the operational position and the stowed
position. The working platform 6 is being moved by actuation of the hoisting device
218. The hoisting device 218, specifically the end connection 232, is being rotationally
driven using a crank 240. A crank is often provided as a standard tool within an elevator
car. However, the crank 240 could instead be replaced by an electric drill, which
requires minimal exertion from a maintenance person in order to actuate the hoisting
device 218.
[0096] Figure 23 is a side view of the working platform 6, as shown in Figure 22, including
the hoisting device 218 and the crank 240. The hoisting device 218 includes a bracket
242 arranged to limit the angle α at which the crank 240 extends. As shown, the crank
240 extends from the end connection 232 at an angle of α, where α is between approximately
120° and 150°. This helps to protect the technician from harm.
[0097] Although the examples described above in relation to Figures 16-23 include a hoisting
device in the form of a worm screw, it will be appreciated that this mechanism could
be replaced by another type of linear drive or any other device that can be operated
to change the length of the tension members. For example, a gas spring or reduction
gear assembly might be employed instead.
[0098] As shown in Figures 1, 9 and 14-15, in all of the examples described above the working
platform 6, 12, can be lowered from the stowed position into the interior space 2
of the elevator car to an operational position. The height of the operational position
is determine by the range of movement of the extendable suspension arrangement. It
is in this operational position that a maintenance person can use the working platform
6, 12 to stand on, and thereby access parts of the elevator system through the open
ceiling for maintenance purposes. In particular, the height of the working platform
6, 12 in the operational position is ideally 1.0 m or 1.1 m below the support frame
4, 8. This means that a maintenance person standing fully upright on the working platform
8, 12 will protrude out of an opening in the ceiling of the elevator car 1 as provided
by the support frame 4, 8. Furthermore, providing a minimum distance of 1.0 or 1.1
m between the working platform 6, 12 and the support frame, in the operational position,
means that a maintenance person can take refuge in a safety space defined in the interior
of the car in an emergency. The examples of an extendable suspension arrangement as
disclosed herein provide a sufficient range of movement even when the car dimensions
are small and a compact arrangement is needed in the stowed position.
[0099] Figure 24 is a perspective view of an elevator system 101 including a hoistway 117.
An elevator car 1, according to the present disclosure, and a main counterweight 105
move in a vertical direction along the hoistway 117. There is seen an elevator car
1, a main counterweight 105, a set of one or more ropes and/or belts 107, a guide
rail 109, a machine 111, a position reference system 113, and a controller 115. The
elevator car 1 and main counterweight 105 are connected to each other by the set of
ropes/belts 107s. The main counterweight 105 is configured to balance a load of the
elevator car 1 and is configured to facilitate movement of the elevator car 1 concurrently
and in an opposite direction with respect to the main counterweight 105 within an
elevator hoistway 117 and along the guide rail 109.
[0100] The ropes and/or belts 107 engage the machine 111, which is part of an overhead structure
of the elevator system 101. The machine 111 is configured to control movement between
the elevator car 1 and the main counterweight 105. The position reference system 113
may be mounted on a fixed part at the top of the elevator hoistway 117, such as on
a support or guide rail, and may be configured to provide position signals related
to a position of the elevator car 1 within the elevator hoistway 117.
[0101] The controller 115 is located, as shown, in a controller room 123 of the elevator
hoistway 117 and is configured to control the operation of the elevator system 101,
and particularly the elevator car 1. For example, the controller 115 may provide drive
signals to the machine 111 to control the acceleration, deceleration, levelling, stopping,
etc. of the elevator car. The controller 115 may also be configured to receive position
signals from the position reference system 113 or any other desired position reference
device. When moving up or down within the elevator hoistway 117 along guide rail 109,
the elevator car 1 may stop at one or more sets of landing doors 125 as controlled
by the controller 115. Furthermore, the controller 115 may be used to drive the elevator
car 1 to any position in the hoistway 117 where a maintenance person seeks sight of
or access to components in the hoistway 117. Once the elevator car is safely held
at such a position, a maintenance person riding in the car may deploy the working
platform as already described above. Although shown in a controller room 123, those
of skill in the art will appreciate that the controller 115 can be located and/or
configured in other locations or positions within the elevator system 101.
[0102] In one or more examples of the present disclosure, the elevator car 1 has relatively
small dimensions, for example a car depth of 800 mm and a car width of 800 mm.
[0103] It will be appreciated by those skilled in the art that the disclosure has been illustrated
by describing one or more specific aspects thereof, but is not limited to these aspects;
many variations and modifications are possible, within the scope of the accompanying
claims.
1. An elevator car (1) defining an interior space (2) for accommodating passengers and/or
cargo, the elevator car (1) comprising:
a support frame (4) positioned above the interior space (2);
a working platform (6) moveable between a stowed position, above the interior space
(2), and an operational position, within the interior space (2); and
at least one extendable suspension arrangement (8a, 8b) arranged to suspend the working
platform (6) from the support frame (4), the extendable suspension arrangement (8a,
8b) comprising:
a connection plate (10a, 10b, 10c, 10d);
a first arm member (12a, 12b, 12c, 12d) connected at a first end (3a, 3b, 3c, 3d)
to the support frame (4) and slidably connected to a first connection point (16a,
16b, 16c, 16d) of the connection plate (10a, 10b, 10c, 10d);
a second arm member (14a, 14b, 14c, 14d) connected at another first end (5a, 5b, 5c,
5d) to the working platform (6) and slidably connected to a second connection point
(18a, 18b, 18c, 18d) of the connection plate (10a, 10b, 10c, 10d);
wherein the first arm member (12a, 12b, 12c, 12d) and the second arm member (14a,
14b, 14c, 14d) are configured to slide parallel to each other, along a sliding direction
(13a), in order to extend the extendable suspension arrangement (8a, 8b) when the
working platform (6) moves between the stowed position and the operational position,
and wherein the first connection point (16a, 16b, 16c, 16d) and the second connection
point (18a, 18b, 18c, 18d) have an offset (17a) from one another at least in a direction
perpendicular to the sliding direction (13a).
2. The elevator car (1) of claim 1, wherein the first connection point (16a, 16b, 16c,
16d) and the second connection point (18a, 18b, 18c, 18d) additionally have another
offset (19a) from one another along the sliding direction (13a).
3. The elevator car (1) of claim 1 or 2, wherein the connection plate (10a, 10b, 10c,
10d) comprises a pivot point (28a, 28b, 28c, 28d) arranged such that the connection
plate (10a, 10b, 10c, 10d) rotates about the pivot point (28a, 28b, 28c, 28d) when
the working platform (6) moves between the stowed position and the operational position.
4. The elevator car (1) of any preceding claim, wherein the first connection point (16a,
16b, 16c, 16d) comprises a first projection and wherein the first arm member (12a,
12b, 12c, 12d) comprises a slot (20a, 20b), and the first projection is configured
to slide in the slot.
5. The elevator car (1) of claim 4, wherein the slot (20a, 20b) extends along substantially
the entire length of the first arm member (12a, 12b, 12c, 12d).
6. The elevator car (1) of claim 4 or 5, wherein the connection plate (10a, 10b, 10c,
10d) comprises a second projection (24a, 24b), wherein the second projection (24a,
24b) is also configured to slide in the slot (20a, 20b) of the first arm member (12a,
12b, 12c, 12d).
7. The elevator car (1) of any preceding claim, comprising a first extendable suspension
arrangement (8a) and a second extendable suspension arrangement (8b), wherein the
first extendable suspension arrangement (8a) suspends the working platform (6) from
a first side of the support frame (4), and wherein the second extendable suspension
arrangement (8b) suspends the working platform (6) from a second, opposing side of
the support frame (4).
8. The elevator car (1) of any preceding claim, wherein the first extendable suspension
arrangement (8a, 8b) further comprises:
a secondary connection plate (10b, 10c);
a secondary first arm member (12b, 12c) connected at a first end (3b, 3c) to the support
frame (4) and slidably connected to a first connection point (16b, 16c) of the secondary
connection plate (10b, 10c);
a secondary second arm member (14b, 14c) connected at a first end (5b, 5c) to the
working platform and slidably connected to a second connection point (18b, 18c) of
the secondary connection plate (10b, 10c);
wherein the first arm member and the second arm member are configured to slide parallel
to each other, along a sliding direction, and wherein the first connection point (16b,
16c) and the second connection point (18b, 18c) are offset from one another at least
in a direction perpendicular to the sliding;
wherein the first connection plate (10a, 10d) and the secondary connection plate (10b,
10c) are attached together at their respective pivot points (28a, 28b, 28c, 28d),
so as to be movable relative to each other.
9. The elevator car (1) of any preceding claim, further comprising a counterforce generator
(120, 140, 218) configured to provide a counterforce; and
a tension member (124, 216a, 216b), connected to the working platform (6) and to the
counterforce generator (120, 140, 218), so as to transmit the counterforce and thereby
hoist the working platform (6) from the operational position to the stowed position.
10. The elevator car (1) of claim 9, wherein the counterforce generator (120, 140, 218)
is a hoisting device; and
wherein the tension member (124, 216a, 216b) is arranged such that a suspending portion
(217a, 217b) of the tension member suspends the working platform (6), wherein the
hoisting device is configured, when actuated, to alter the length of the suspending
portion (217a, 217b), so as to hoist the working platform between the stowed position
and the operational position.
11. The elevator car (1) of claim 9 or 10, wherein the counterforce generator comprises
at least one spring element (140) and the spring element is arranged to be compressed
as the working platform (6) is moved from the stowed position to the operational position,
and thereby provide the counterforce acting to move the working platform (6) from
the operational position to the stowed position.
12. The elevator car (1) of claim 9 or 10, wherein the counterforce generator comprises
at least one counterweight (120) and the tension member (124) is fixed at one end
to the at least one counterweight (120) and connected to the working platform (6)
such that, as the at least one counterweight (120) moves downwards vertically relative
to the elevator car (1), the working platform (6) is hoisted in from the operational
position to the stowed position.
13. The elevator car (1) of claim 9 or 10, wherein the counterforce generator (218) is
a worm screw.
14. The elevator car (1) of any of claims 9 to 13, wherein the counterforce generator
comprises at least one deflector (130, 132, 154, 224a, 224b, 236a, 236b) such as a
deflection sheave, and the tension member is arranged to pass over the at least one
deflector, and wherein the tension member is arranged in a roping ratio of at least
2:1 with the hoisting device.
15. An elevator system (101) comprising an elevator car (1) according to any preceding
claim, further comprising a main counterweight (105) and one or more ropes or belts
(107) connected between the elevator car (1) and the main counterweight.