TECHNICAL FIELD
[0001] The disclosure relates generally to lubrication systems of aircraft engines and,
more particularly, to systems and methods used to separate air from oil flowing in
such lubrication systems.
BACKGROUND
[0002] Aircraft engines, such as gas turbine engines, include a lubrication system for distributing
a lubricating fluid, such as oil for instance, to portions of the engine. This lubricating
oil may be directed to and from a bearing cavity of the aircraft engine, for example.
Air may become mixed with the oil due to the compressed air used for pressurizing
the bearing cavity, and the amount of air in the lubricating oil may thus increase
after the oil has been fed through the bearing cavity. A de-aerator may be used in
the lubrication system to remove at least a portion of the air from the oil. In use,
such de-aerator may be subject to rotor vibrations, for instance as a result of the
turbulent flow of mixed oil and air flowing therethrough.
SUMMARY
[0003] In one aspect, there is provided an active de-aerator for an aircraft engine, comprising:
a housing having an air-oil inlet, an oil outlet and an air outlet; an impeller received
within and rotatable relative to the housing about a central axis; a first journal
bearing on a first side of the impeller for rotatably supporting the impeller relative
to the housing; and a second journal bearing on a second side of the impeller for
rotatably supporting the impeller relative to the housing, the second side being opposite
the first side.
[0004] In another aspect, there is provided a lubrication system of an aircraft engine,
comprising: a lubricant reservoir fluidly connected to lubrication conduits; at least
one pump fluidly connected to the lubricant reservoir and the lubrication conduits
for inducing a flow of lubricant within the lubrication conduits, the pump having
a housing and a pump shaft mounted for rotation about a central axis within the housing,
the housing defining an air-oil inlet, an oil outlet and an air outlet; and a de-aerator
having an impeller received within and rotatable relative to the housing about the
central axis, the impeller connected to the pump shaft for rotation therewith, a first
journal bearing on a first side of the impeller for rotatably supporting the impeller
relative to the housing, and a second journal bearing on a second side of the impeller
for rotatably supporting the impeller relative to the housing, the second side being
opposite the first side.
[0005] In a further aspect, there is provided a method of mounting an active de-aerator
to an oil pump, the active de-aerator having an impeller, the oil pump having a pump
shaft mounted for rotation about a central axis within a housing, the method comprising:
engaging an end of the pump shaft with a shaft connecting portion of the impeller
on a first side of the impeller; engaging the shaft connecting portion of the impeller
within a first portion of the housing, the shaft connecting portion and the first
portion of the housing having surfaces facing each other adapted to receive a lubricant
film therebetween and defining a first journal bearing; and engaging a second portion
of the housing with a flange wall of the impeller on a second side of the impeller
opposite the first side, the flange wall of the impeller and the second portion of
the housing having surfaces facing each other adapted to receive a lubricant film
therebetween and defining a second journal bearing.
DESCRIPTION OF THE DRAWINGS
[0006] Reference is now made to the accompanying figures in which:
Fig. 1 is a schematic cross sectional view of an aircraft engine provided in the form
of a gas turbine engine;
Fig. 1A is a schematic view of a lubrication system used with the aircraft engine
of Fig. 1;
Fig. 2 is a schematic cross-sectional view of an active de-aerator in accordance with
an embodiment that may be used within a lubrication system of the aircraft engine
of Fig. 1, the cross-sectional view taken along a central axis A of the active de-aerator;
Fig. 3 is a perspective cross-sectional view of the active de-aerator of Fig. 2, the
cross-section taken along a central axis A of the active de-aerator; and
Fig. 3A is another perspective cross-sectional view of the active de-aerator as Fig.
3, now with references to flow passages of the active de-aerator, the cross-section
taken along a central axis A of the active de-aerator.
DETAILED DESCRIPTION
[0007] Fig. 1 illustrates an aircraft engine 10, such as a gas turbine engine, of a type
preferably provided for use in subsonic flight. The gas turbine engine 10 generally
includes in serial flow communication a fan 12 through which ambient air is propelled,
a compressor section 14 for pressurizing the air, a combustor 16 in which the compressed
air is mixed with fuel and ignited for generating an annular stream of hot combustion
gases, and a turbine section 18 for extracting energy from the combustion gases. The
fan 12, the compressor section 14, and the turbine section 18 are rotatable about
a central axis 11 of the gas turbine engine 10.
[0008] Referring to Figs. 1 and 1A, the gas turbine engine 10 includes a lubrication system
100 that includes one or more pumps 102, lubrication conduits 104 that form a network
of conduits, a lubricant reservoir 106, and a de-aerator 130. The lubrication system
100 may also include additional components such as valve(s), heat exchangers, filters,
etc. The lubricant reservoir 106 is hydraulically connected to one or more components
C of the engine 10 in need of lubrication, such as, for instance, bearing cavity(ies)
13, gearbox(es), and so on. The pump 102 is operable to induce a flow of the lubricant
from the lubricant reservoir 106, to the one or more components C of the engine 10
in need of lubrication. A scavenge pump(s) 108 may be present and is operable to draw
a scavenge flow of oil back to the reservoir 106. The scavenge pump 108 has an inlet
hydraulically connected to a scavenge outlet C1 of the component C and an outlet hydraulically
connected to the de-aerator 130. In some cases, for instance when the component C
is a bearing cavity 13, the oil flows through the bearing cavity 13 and is mixed with
compressed air injected therein for pressurizing the bearing cavity 13. The oil mixture
exiting the bearing cavity 13 may thus have a greater air content than the oil mixture
entering the bearing cavity 13. The de-aerator 130 is operable to remove at least
a portion of the air contained within the air-oil mixture it receives before flowing
the oil back to the one or more components in need of lubrication. The de-aerator
130 has an air-oil inlet 130a hydraulically connected to the scavenge outlet C1 of
the component C via the scavenge pump 108; an oil outlet 130b hydraulically connected
to the reservoir 106 for returning the de-aerated oil back to the reservoir 106; and
an air outlet 130c hydraulically connected to a vent 110 for expelling the air out
to an environment E outside of the gas turbine engine 10. It will be appreciated that
the location of some of the parts of the lubrication system 100 (e.g., scavenge pump
108, pump 102, vent 110) may differ from what is illustrated in Fig. 1A. For instance,
the scavenge pump 108 and the active de-aerator 130 may be integrally part of a same
pumping system or pumping unit, with the flow passage in between them illustrated
in Fig. 1A defined as part of the scavenge pump 108 and/or de-aerator 130.
[0009] Any suitable arrangement of the lubrication system 100 is contemplated. The de-aerator
130 may be included in any lubrication systems, such as those disclosed in
U.S. patent application no. 16/791,375, the entire contents of which are incorporated herein by reference.
[0010] Referring now to Figs. 2-3, an active de-aerator 130, which may operate as the de-aerator
130 in the lubrication system 100 of Fig. 1A, is illustrated according to an embodiment.
The de-aerator 130 is an "active" de-aerator since it has at least one component (e.g.,
impeller) that is driven, such as by electrical and/or pneumatic and/or hydraulic
or other means (motors, actuators, etc.). A de-aerator is different than a de-oiler.
A de-oiler is typically located within a lubricated cavity (e.g., gear box) and is
designed to remove oil (e.g., oil droplets/mist) within an air-oil mixture before
ejecting air overboard. The de-aerator 130 is designed to extract air from an air-oil
mixture and to feed oil back to the lubrication system 100. Typically, the de-oiler
does not include a housing. In contrast, the housing of the de-aerator 130 is used
to collect the oil extracted by centrifugation so that the extracted oil is flown
back to the oil system. Since the de-oiler is located within the lubricated cavity,
it does not need a housing and the oil may simply be ejected via centrifugation against
the components in need of lubrication contained within the lubricated cavity (e.g.,
gears).
[0011] In the depicted embodiment, and referring to Fig. 2, the active de-aerator 130 is
driven by an oil pump 140. In the depicted embodiment the active de-aerator 130 is
part of the oil pump 140. In other words, the active de-aerator 130 is "built-in"
with the oil pump 140, or retrofitted into the oil pump 140. Although shown in isolation
in Figs. 2-3, the oil pump 140 and active de-aerator 130 may function as the scavenge
pump 108 and de-aerator 130 schematically illustrated in Fig. 1A. In an embodiment,
the oil pump 140 driving the de-aerator 130 in Figs 2-3 may be a scavenge pump, such
as pump 108 of Fig. 1A.
[0012] As shown in Fig. 2, the oil pump 140 has a housing H receiving components forming
parts of the active de-aerator 130. In other embodiments, the active de-aerator 130
may be configured as a standalone device that is coupled to an oil pump, or coupled
to any device able to generate a rotational input to the de-aerator 130 in yet other
embodiments. For instance, the rotational input may be provided by an electric motor,
or a shaft of the gas turbine engine 10 (Fig. 1). As shown, the housing H includes
a first housing section H1 and a second housing section H2 securable to each other.
The first and second housing sections H1, H2 defines a cavity HC (best seen in Fig.
3). A seal(s) S may be provided at an interface between the first and second housing
sections H1, H2 to limit leakage of fluid at the interface. In some embodiments, the
cavity HC is a sealed cavity, with one or more inlets and outlets allowing fluid flow
communication with the sealed cavity.
[0013] The oil pump 140 includes flow inducing means 144. In this embodiment, the flow inducing
means 144 are intermeshing gears disposed within a flow path of the pump 140 and inducing
fluid flow by mutual rotation. Depending on the pump, one or more flow inducing means
may be mounted serially or in parallel with one another to form one or more pump stages.
The flow inducing means (all or some) may be mounted to a pump shaft 142 for rotation
therewith. As another example, the flow inducing means 144 are blades, etc.
[0014] The active de-aerator 130 includes an impeller 132. The impeller 132 is received
within the housing H and may rotate relative to the housing H about a central axis
A.
[0015] The impeller 132 is enclosed within the cavity HC defined by the first and second
housing sections H1, H2. The impeller 132 has a shaft connecting portion 132a that
is drivingly engageable to the oil pump shaft 142 for receiving a rotational input
therefrom. As shown, the shaft connecting portion 132a extends axially along central
axis A, e.g., concentrically. As shown in Fig. 3, the shaft connecting portion 132a
defines an annular body protruding axially from a remainder of the impeller 132. The
shaft connecting portion 132a defines a hollow space SH having sections of different
bore sizes sized to receive a complementary end of the pump shaft 142. Other shapes
of hollow space for connecting with an end of the pump shaft 142 may be contemplated.
In the depicted embodiment, the shaft connecting portion 132a and an end 142a of the
pump shaft 142 have complementary splines SP (see Fig. 2) for mutual axial engagement,
as a possibility among others to rotatably couple them. The shaft connecting portion
132a and the end of the pump shaft 142 may thus be drivingly engaged to each other
such that rotational input provided by the pump shaft 142 may induce rotation of the
impeller 132. The housing H, here housing section H1, may define a bore BH1 supporting
the shaft connecting portion 132a. At least part of the shaft connecting portion 132a
may be received within the bore BH1.
[0016] The impeller 132 has a rim 132b, which may be referred to as a ring portion and blades
132c that are circumferentially distributed around the central axis A. The rim 132b
extends circumferentially around the central axis A and around the blades 132c. In
the embodiment shown, the blades 132c are secured to a fore flange 132d that is secured
to the shaft connecting portion 132a and to an aft flange 132e, e.g., they may be
a monoblock piece. Both of the first and second flanges 132d, 132e are annular and
extend all around the central axis A. The fore flange 132d is used to redirect a flow
of oil that enters the de-aerator 130 in a substantially axial direction relative
to the central axis A to a substantially radial direction relative to the central
axis A before the flow of oil meets the blades 132c. The blades 132c have radially
inner ends 132f and radially outer ends 132g. In the embodiment shown, the radially
outer ends 132g of the blades 132c are secured to the rim 132b of the impeller 132.
In the embodiment shown, the blades 132c and the rim 132b are integral and are defined
as a single part, though other constructions are possible. The radially inner ends
132f of the blades 132c are located axially between the fore and aft flanges 132d,
132e.
[0017] The flow of mixed air-oil passing through the impeller 132 may be turbulent and may
create uneven loads as a density of the oil or air within the mixture may continuously
vary over instant times. Such uneven loads may induce vibrations. Vibrations and/or
shaft impeller shaft deflection may be limited by proper supporting means and configuration
within the housing H. In the depicted embodiment, a periphery of the shaft connecting
portion 132a and a surface of the bore BH1 facing the periphery of the shaft connecting
portion 132a define a journal bearing JB1. A film of oil or other lubricant may be
present between the surface of the bore BH1 facing the periphery of the shaft connecting
portion 132a and the periphery of the shaft connecting portion 132a. The bore BH1
may thus be referred to as a portion of the housing H supporting the impeller 132
and/or as defining part of the journal bearing JB1. The journal bearing JB1 may be
defined by a separate part interfacing with the bore BH1 and the periphery of the
shaft connecting portion 132a in other embodiments. For instance, the journal bearing
JB1 may be an annular insert slidingly engaged within the bore BH1, which may be replaced
when worn out. The active de-aerator 130 has an inlet side I and an opposed outlet
side O, which may respectively be referred to as a fore side and an aft side. As opposed
to being cantilevered from the end of the pump shaft 142, the impeller 132 is further
supported on the outlet side O. As shown, the impeller 132 is rotatably supported
within the housing H, here second housing section H2, via another journal bearing
JB2. As discussed above, the bore BH1 and the shaft connecting portion 132a of the
impeller define the journal bearing JB2, which may be referred to as a first journal
bearing for rotatably supporting the shaft connecting portion 132a of the impeller
132 on the inlet side I. The impeller 132 may thus be supported by a pair of journal
bearings JB1, JB2 disposed respectively on the inlet and outlet sides I, O of the
impeller 132, as opposed to being cantilevered to the pump shaft 142, for instance.
The dual journal bearings JB1, JB2 mounting of the impeller 132 within the housing
H may increase stability and/or reduce shaft deflection.
[0018] The housing H, here the second housing section H2, defines a bore BH2. In the depicted
embodiment, the bore BH2 is concentric with the bore BH1 discussed above. The bore
BH2 is surrounded by an annular wall BHW. In the depicted embodiment, the second flange
132e defines a flange wall 132h extending axially along the central axis A. The flange
wall 132h has a surface facing an outer periphery of the annular wall BHW. As shown,
the journal bearing JB2 on the outlet side O of the impeller 132 is defined by the
flange wall 132h and the annular wall BHW. A film of lubricant of the journal bearing
JB2, between the flange wall 132h and the annular wall BHW may allow lower friction
to facilitate rotation. The bore BH2 may thus be referred to as another portion of
the housing H supporting the impeller 132 and/or as defining part of the journal bearing
JB2. Stated differently, the bores BH1, BH2 are two portions of the housing H that
contribute to the support of the impeller 132 and that are adapted to allow rotation
of the impeller 132 within the housing H.
[0019] The journal bearing JB2 may also be a separate part interfacing between the flange
wall 132h and the annular wall BHW in other embodiments. For instance, the journal
bearing JB2 may be an annular insert slidingly engaged around the annular wall BHW,
which may be replaced when worn out.
[0020] The flange wall 132h may be located radially inwardly relative to the annular wall
BHW in other embodiments, such that the journal bearing JB2 may be defined between
an outer periphery of the flange wall 132h and an inner periphery of the annular wall
BHW, for instance.
[0021] In the depicted embodiment, the journal bearings JB1, JB2 are delimited (delimited
or defined) by cylindrical (cylindrical or substantially cylindrical) surfaces facing
each other. Also, as shown, such cylindrical surfaces are extending substantially
in an axial direction along central axis A. The journal bearings JB1, JB2 may be defined
by uneven surfaces and/or between surfaces angled (or "oblique") relative to the central
axis A in other embodiments. For instance, the journal bearings JB1, JB2 may be conical
when viewed in a cross-section as in Fig. 3.
[0022] The air-oil inlet 130a of the active de-aerator 130 is located on the inlet side
I; and the oil outlet 130b and the air outlet 130c are located on the outlet side
O of the de-aerator 130. In the embodiment shown, the air-oil inlet 130a, the oil
outlet 130b, and the air outlet 130c are defined by the housing H. In operation, for
separating the air from the air-oil flow, the air-oil mixture is received via the
air-oil inlet 130a of the de-aerator 130 in a generally axial direction relative to
the central axis A of the impeller 132. The received air-oil flow is redirected in
a radial direction relative to the central axis A and the air is separated from the
air-oil flow by centrifugation within the impeller 132. Stated differently, oil is
directed radially outward of the second flange 132e by centrifugal forces and follows
the path to the oil outlet 130b. Air may on the other hand follow the more central
path to flow instead to the air outlet 130c. The extracted air may thus be expelled
out from the impeller 132 at a radially inward location relative to the oil flowing
out from the impeller 132. The journal bearings JB1, JB2 are hydraulically connected
with the air-oil inlet 130a and the oil outlet 130b, which may allow constant lubrication
of the journal bearings JB1, JB2 in operation. Oil leaking from the journal bearings
JB1, JB2 may thus be flushed with the air-oil mixture as the air-oil flow passes through
the impeller 132 and/or flushed with the oil exiting the impeller 132 via the oil
outlet 130b. Such dual journal bearings JB1, JB2 mounting of the impeller 132 may
thus be advantageous in the context of oil and/or air-oil environment, whereas such
dual journal bearings JB1, JB2 mounting of impeller 132 may not be desirable in other
environment without such oil or air-oil interaction.
[0023] The impeller 132 may further have a tube 132i connected to the second flange 132e.
As shown, the tube 132i is integral with the second flange 132e. The tube 132i is
concentric with the central axis A. The tube 132i has an internal passage P4 which
is fluidly connected to the air outlet 130c. The separated air from the mixture of
air-oil may thus be channeled through the tube 132i and expelled into the air outlet
130c. The tube 132i defines an axial end of the impeller 132 that is opposite the
shaft connecting portion 132a discussed above. The tube 132i is located on one axial
side of the blades 132c of the impeller 132, opposite to the axial side of the blades
132c where the shaft connecting portion 132a is located. In the depicted embodiment,
at least part of the tube 132i is radially aligned with the journal bearing JB2 along
the central axis A.
[0024] The tube 132i is received within the bore BH2. A seal(s), here a lip seal LS, interfaces
with a periphery of the tube 132i and the wall BHW of the bore BH2. As shown, the
lip seal LS is secured between the outer periphery of the tube 132i and an inner periphery
of the wall BHW. The lip seal LS may prevent or limit oil leakage through the air
outlet 130c, which may in turn limit oil contamination of the air outlet 130c and
other components downstream thereof, if applicable. The lip seal LS is typically resilient
and/or flexible to allow proper sealing at the interface of opposite surfaces (here
radial surfaces). While the lip seal LS interfaces between the tube 132i and the wall
BHW, it may not serve the function of radially supporting the impeller 132, as opposed
to the journal bearings JB1, JB2 discussed above, as the lip seal LS may radially
deflect, for instance as a result of its low radial rigidity and/or its geometry.
The journal bearings JB1, JB2 typically allow for a limited radial deflection, as
a consequence of the gap sized to allow a thin film of lubricant between the journal
bearings surfaces. For instance, in an embodiment, a radial dimension of the gap and/or
lubricant film is between 0.001 to 0.002 inch (0.025 to 0.051mm). Other types of seals
may be contemplated in other embodiments.
[0025] In the depicted embodiment, the journal bearing JB2 is radially outward relative
to the lip seal LS. The journal bearing JB2 is fluidly connected to the oil outlet
130b radially outward from the lip seal LS, while the lip seal Ls may prevent or at
least limit interaction of the air flowing out from the impeller 132 through the tube
132i with the journal bearing JB2. The lip seal LS may thus act as a "air barrier"
between the tube 132i by which air may exit the impeller 132 and the journal bearing
JB2. While the journal bearing JB2 is located between the outer periphery of the wall
BHW and the inner periphery of the flange wall 132h in the embodiment shown, the journal
bearing JB2 may be disposed at the location of the lip seal LS in other embodiments.
For instance, the journal bearing JB2 in embodiments that are not shown herein may
be between the outer periphery of the tube 132i and the inner periphery of the wall
BHW, in series with the lip seal LS, if the lip seal LS is present in such embodiments.
[0026] Referring to Fig. 3A, a plurality of flow passages P are defined circumferentially
between each two circumferentially adjacent ones of the blades 132c. The flow passages
P have passage inlets P1 extending radially between a periphery of the first flange
132d and the rim 132b, extending circumferentially between each two adjacent ones
of the blades 132c, and extending axially between the rim 132b and the fore flange
132d. In the depicted embodiment, the inlets P1 of the flow passages P face a direction
which has a radial component relative to the central axis A. In the embodiment shown,
the radial component of the inlets P1 of the flow passages P is oriented away from
the central axis A. The flow passages P have air outlets P2 proximate the central
axis A. The air outlets P2 of the flow passages P are defined circumferentially between
each of two adjacent ones of the radially inner ends 132f of the blades 132c and axially
between the fore and aft flanges 132d, 132e.
[0027] The flow passages P further have oil outlets P3 located axially between an axial
end of the rim 132b and the aft flange 132e. More specifically, a portion 132c1 of
the blades 132c extends radially beyond and curves around a radially outer edge of
the aft annular flange 132e when viewed in a cross-section as in Fig. 3A. The portions
132c1 of the blades 132c that extend radially outwardly around the aft flange 132e
have radially inner ends 132c2 that are located on a downstream side of the aft flange
132e. The oil outlets P3 are defined circumferentially between each two adjacent ones
of the radially inner ends 132c2 of the portions 132c1 of the blades 132c.
[0028] The flow passages P further include the internal passage P4 defined by the hollow
tube 132i. The internal passage P4 is fluidly connected to the air outlets P2 of the
flow passages P defined between the blades 132c of the impeller 132.
[0029] In use, an air-oil mixture is received into the de-aerator 130 via the air-oil inlet
130a along arrow A1. The oil is diverted radially outwardly away from the central
axis A by the fore flange 132d. The oil is then divided between the flow passages
P upon rotation of the fore flange 132d and enters those flow passages P via their
respective inlets P1. The oil is then impinged by the blades 132c of the impeller
132. Such impingement may cause separation of the air contained in the air-oil mixture
from the oil. The separated oil flows within the flow passages P defined between the
blades 132c, around the periphery of the second flange 132e along arrow A2 and exits
the flow passages P via the oil outlet P3 defined axially between the aft flange 132e
and the rim 32b and circumferentially between the radially-inner ends 132c2 of the
portions 132c1 of the blades 132c that extend aft of the aft flange 132e. The oil
then exits the de-aerator 130 via the oil outlet 130b thereof along arrow A3. As shown
in Fig. 1A, the extracted oil is then flown back to the reservoir 106, through which
it is circulated to the components (e.g., bearing cavity 13) in need of lubrication.
The air extracted from the air-oil mixture flows around a periphery of the first flange
132d along flow path A4, moves radially inwardly toward the central axis A, and exits
the flow passages P via their air outlets P2 defined circumferentially between the
radially-inner ends 132f of the portions of the blades 132c that are located between
the fore and aft flanges 132d, 132e. The extracted air then flows into the passage
P4 of the hollow tube 132i along arrow A5 and out of the de-aerator 130 via the air
outlet 130c.
[0030] In the embodiment shown, the disclosed de-aerator 130 has solely two outlets: the
oil outlet 130b and the air outlet 130c. In the present case, the de-aerator 130 has
solely three connections to the oil system 100 (Fig. 1A), that is the air-oil inlet
130a, the air outlet 130c, and the oil outlet 130b, and is free of other connections
to the oil system 100.
[0031] The embodiments described in this document provide non-limiting examples of possible
implementations of the present technology. Upon review of the present disclosure,
a person of ordinary skill in the art will recognize that changes may be made to the
embodiments described herein without departing from the scope of the present technology.
Yet further modifications could be implemented by a person of ordinary skill in the
art in view of the present disclosure, which modifications would be within the scope
of the present technology.
1. An active de-aerator (130) for an aircraft engine (10), comprising:
a housing (H) having an air-oil inlet (130a), an oil outlet (130b) and an air outlet
(130c);
an impeller (132) received within and rotatable relative to the housing (H) about
a central axis (A);
a first journal bearing (JB1) on a first side of the impeller (132) for rotatably
supporting the impeller (132) relative to the housing (H); and
a second journal bearing (JB2) on a second side of the impeller (132) for rotatably
supporting the impeller (132) relative to the housing (H), the second side being opposite
the first side.
2. The active de-aerator (130) as defined in claim 1, wherein the active de-aerator (130)
is adapted to be driven by an oil pump (140), the impeller (132) defining a shaft
connecting portion (132a) for connecting the impeller (132) to an end of a pump shaft
(142).
3. The active de-aerator (130) as defined in claim 1 or 2, wherein the impeller (132)
defines a shaft connecting portion (132a) for connecting the impeller (132) to an
end of a pump shaft (142), the first journal bearing (JB1) defined by a portion of
the housing (H) and the shaft connecting portion (132a) of the impeller (132).
4. The active de-aerator (130) as defined in claim 3, wherein a periphery of the shaft
connecting portion (132a) and a surface of the housing (H) facing the periphery of
the shaft connecting portion (132a) define the first journal bearing (JB1).
5. The active de-aerator (130) as defined in claim 3 or 4, wherein the portion of the
housing (H) defines a bore (BH1), at least part of the shaft connecting portion (132a)
is received within the bore (BH1).
6. The active de-aerator (130) as defined in claim 5, wherein the bore is a first bore
(BH1), the housing (H) defining a second bore (BH2) defining an annular wall (BHW),
the first and second bores (BH1, BH2) located respectively on the first and the second
sides of the impeller (132), the impeller (132) defining a tube (132i) extending along
the central axis (A) and received within the second bore and a flange wall (132h)
extending about the tube (132i) and axially along the central axis (A), the annular
wall (BHW) located radially between the tube (132i) and the flange wall (132h), a
seal interfacing with a periphery of the tube (132i) and an inner periphery of the
annular wall (BHW), the flange wall (132h) and an outer periphery of the annular wall
(BHW) defining the second journal bearing.
7. The active de-aerator (130) as defined in any preceding claim, wherein the impeller
(132) defines a flange (132e), the second journal bearing (JB2) defined by a portion
of the housing (H) and the flange (132e) of the impeller (132).
8. The active de-aerator (130) as defined in any preceding claim, wherein the impeller
(132) has blades (132c) circumferentially distributed about the central axis (A),
the first and second sides of the impeller (132) being on opposite sides of the blades
(132c) along the central axis (A), the first and second journal bearings (JB1, JB2)
defined by surfaces of the impeller (132) and the housing (H) facing each other, the
surfaces being on the opposite sides of the blades (132c), extending in an axial direction
along the central axis (A) and adapted to receive a lubricant film therebetween.
9. The active de-aerator (130) as defined in any preceding claim, wherein the impeller
(132) defines a flange wall (132h) extending axially along the central axis (A) and
the housing (H) defines an annular wall (BHW), the flange wall (132h) facing the annular
wall (BHW) of the housing (H), the flange wall (132h) of the impeller (132) and the
annular wall (BHW) of the housing (H) interfacing each other to define the second
journal bearing (JB2), the flange wall (132h) being radially outward relative to the
annular wall (BHW), such that the flange wall (132h) has a surface facing an outer
periphery of annular wall (BHW).
10. The active de-aerator (130) as defined in any preceding claim, wherein the air-oil
inlet (130a) is defined on the first side of the impeller (132) and the oil outlet
(130b) is defined on the second opposite side of the impeller (132), the first and
second journal bearings (JB1, JB2) hydraulically connected with the air-oil inlet
(130a) and the oil outlet (130b).
11. The active de-aerator (130) as defined in any preceding claim, wherein the air-oil
inlet (130a) is defined on the first side of the impeller (132), and the air outlet
(130c) and the oil outlet (130b) defined on the second side of the impeller (132),
the impeller (132) defining a tube (132i) extending along the central axis (A) and
concentric therewith, the tube (132i) defining an internal passage (P4) in fluid flow
communication with the air outlet (130c).
12. The active de-aerator (130) as defined in any preceding claim, wherein the housing
(H) has a first housing (H1) section and a second housing section (H2), the first
housing section (H1) and the second housing section (H2) defining a housing cavity
therebetween and enclosing the impeller (132), a portion of the first housing section
(H1) defining part of the first journal bearing (JB1) on the first side of the impeller
(132) and a portion of the second housing section (H2) defining part of the second
journal bearing (JB2) on the second opposite side of the impeller (132).
13. A lubrication system (100) of an aircraft engine (10), comprising:
a lubricant reservoir (106) fluidly connected to lubrication conduits (104);
at least one pump (102) fluidly connected to the lubricant reservoir (106) and the
lubrication conduits (104) for inducing a flow of lubricant within the lubrication
conduits (104), the pump (102) having a housing (H) and a pump shaft (142) mounted
for rotation about a central axis (A) within the housing (H), the housing (H) defining
an air-oil inlet (130a), an oil outlet (130b) and an air outlet (130c); and
a de-aerator (130) having an impeller (132) received within and rotatable relative
to the housing (H) about the central axis (A), the impeller (132) connected to the
pump shaft (142) for rotation therewith, a first journal bearing (JB1) on a first
side of the impeller (132) for rotatably supporting the impeller (132) relative to
the housing (H), and a second journal bearing (JB2) on a second side of the impeller
(132) for rotatably supporting the impeller (132) relative to the housing (H), the
second side being opposite the first side.
14. The lubrication system (100) as defined in claim 13, wherein the first and the second
journal bearings (JB1, JB2) are defined by surfaces of the impeller (132) and the
housing (H) that face each other, the surfaces extending in an axial direction along
the central axis (A) and adapted to receive a lubricant film therebetween.
15. The lubrication system (100) as defined in claim 13 or 14, wherein the impeller (132)
has an internal passage in fluid flow communication with the air outlet (130c), the
air outlet (130c) connected to a vent (110) for expelling the air out to an environment
outside the aircraft engine (10).