[0001] The present invention relates to machines and apparatuses for cutting pipes made
of plastics, and in particular it concerns a cutting apparatus arranged for cutting
and chamfering pipes made of plastics.
[0002] Pipes made of plastics are widely used for the collection, distribution and supply
of fluids, for example for the collection of rainwater and wastewater, the distribution
of drinking water, fuel gas, etc.
[0003] The pipes are generally obtained by continuous extrusion processes in which the plastic
material suitably heated and brought to the plastic state is forced through a mould
so as to form a continuous tubular element which must be cut in order to originate
pipes of desired length. The pipes thus obtained can then be further cut to obtain
lengths or shorter sections according to specific needs and applications.
[0004] For this purpose, cutting apparatuses are known, so-called cutters, capable of cutting
the pipes, that is, of completely sectioning a cylindrical side wall thereof according
to a plane transverse to the longitudinal axis of the pipe and obtaining the various
lengths. The cut can also include the contextual chamfering of the external sharp
edges of the ends of the pieces originated from the cut, i.e. the removal with an
inclined cut of the end prism of the aforementioned sharp edges.
[0005] Cutting apparatuses are known comprising one or more single-edged tools (single-edged)
or so-called knives, rotated around the pipe and movable from the outside towards
the inside of the pipe so as to progressively slice and cut the cylindrical side wall
of the latter along its entire circumference. The tools are generally mounted on respective
supporting arms fixed to a rotating disk or ring for rotating with the latter about
an axis coinciding with the longitudinal axis of the pipe and are further mobile along
a linear or arched trajectory, to abut and progressively engrave and cut the side
wall of the pipe.
[0006] A drawback of these known cutting apparatuses is the fact that the knives, by making
a continuous cut on the cylindrical side wall of the pipe, generate long and continuous
chips which are difficult to suction and which can become twisted around the cutting
apparatus parts creating possible malfunctions and still requiring periodic and constant
maintenance of the cutting apparatus.
[0007] DE 2361405 describes a cutting-off machine comprising a carriage, a rotating cutting head mounted
on the carriage and a cutting tool supported by the cutting head and adapted to be
moved intermittently and radially with respect to the pipe to be cut by means of a
cam and transferor system, when there is a relative rotation between the cam and the
cutting head.
[0008] The carriage is movable on tracks of a frame and comprises a couple of clamps arranged
to block the moving pipe coming from an extrusion line. The cutting head is mounted
so as to rotate around the pipe and after locking the pipe, the carriage is moved
along the frame with the cutting head rotating. The cutting head also comprises a
chamfering tool acting radially on the pipe before the cutting tool.
[0009] ITRA20120012 describes a cutting and chamfering system for plastic pipes which includes
one or more single-pointed tools whose penetration motion in the wall of the pipe
being worked has a radial direction and is periodically interrupted and inverted for
a suitable stretch with respect to his centripetal verse. The intermittent radial
penetration motion of the tool is controlled by a suitably shaped cam which rotates
around the axis of the pipe.
[0010] US 4111346 describes a pipe cutting machine which comprises a cutting station and means provided
with a gripping unit and arranged for intermittently moving a pipe to be cut. The
cutting station comprises a cutting head having a central opening and supporting three
rotating knives acting radially on the wall of the pipe. The cutting head and the
respective driving means comprise means for operating the rotating knives and means
for precisely adjusting the radial penetration motion of the knives based on the diameter
and thickness of the pipe wall.
[0011] An object of the present invention is to improve the known cutting apparatuses for
making cuts and chamfers on pipes made of plastics, in particular pipes made of PVC.
[0012] Another object is to provide a cutting apparatus that allows precise and regular
cuts to be made and capable of generating broken, non-continuous and large-sized chips
in the cut, which are therefore more easily suctioned and recyclable for subsequent
processing.
[0013] A further object is to provide a cutting apparatus capable of generating chips only
outside the pipe and not therein.
[0014] Still another object is to provide a cutting apparatus having a simple and economic
structure and an effective and reliable operation.
[0015] These and other objects are achieved by a cutting apparatus according to one or more
of the claims set out below.
[0016] The invention can be better understood and implemented with reference to the attached
drawings which illustrate an exemplifying and non-limiting embodiment thereof, wherein:
- Figure 1 is a schematic perspective front view of the cutting apparatus of the invention
associated with a pipe made of plastics, represented in a dotted line;
- Figure 2 is a front view of the cutting apparatus of Figure 1 which illustrates a
supporting disk for a cutting tool, a chamfering tool and a compression tool;
- Figure 3 is a front view of the cutting apparatus of Figure 2 wherein the supporting
disk has been removed to better illustrate an underlying disk for adjusting the movement
of the tools;
- Figure 4 is a partial enlarged view of the cutting apparatus of Figure 3 which illustrates
in particular adjustment means for varying an angular position of the adjustment disk.
[0017] With reference to Figures 1 to 4, a cutting apparatus 1 according to the invention
is shown arranged for making cuts on pipes made of plastics, in particular PVC pipes.
[0018] The cutting apparatus 1 comprises a supporting disk 2 rotatable about a rotation
axis Z and provided with a central opening 2a for inserting a plastic pipe 100 to
be worked in a work configuration L. In this work configuration L the pipe 100 is
locked by locking means of the cutting apparatus 1, of a known type and not illustrated,
so that a longitudinal axis thereof is substantially coincident with the rotation
axis Z of the supporting disk 2. The supporting disk 2 and the locking means are supported
by frame means 4 of the cutting apparatus 1, also of a known type.
[0019] The cutting apparatus 1 comprises at least one cutting tool 11 supported via first
support means 12 by the supporting disk 2 and movable towards the rotation axis Z
in order to abut and cut a wall 100a of the pipe 100. The cutting tool 11 is also
movable away from the rotation axis Z after the cutting has occurred.
[0020] The cutting tool 11 comprises a tool or knife with a single cutting edge (mono-cutting
edge) arranged to cut and completely cross the wall 100a of the pipe 100, making a
complete cut which originates two pieces of pipe 100. The complete cut performed by
the cutting tool 11 is preferably orthogonal to the wall 100a of the pipe 100 and
to the rotation axis Z.
[0021] The cutting apparatus 1 includes an adjustment disk 3 adjacent to, coaxial to and
rotatable with, the supporting disk 2. The adjustment disk 3, which is provided with
a respective central opening 3a for inserting the pipe 100, is also arranged to act
by means of first moving means 15 on the cutting tool 11 for moving the latter towards
the rotation axis Z when an angular position of the adjustment disk 3 itself around
the rotation axis Z with respect to the supporting disk 2 is changed, as better explained
in the following description. The adjustment disk 3 is rotatably supported by the
frame means 4.
[0022] The cutting apparatus 1 comprises driving means 5 for moving the supporting disk
2 and the adjustment disk 3 about the rotation axis Z with rotation motions having
the same established revolving speed, which is calculated on the basis of the dimensions
of the pipe 100, the characteristics of the plastic material of the latter and the
characteristics (shape, size) of the cutting tool 11.
[0023] Adjustment means 6 are associated with the driving means 5 and arranged for changing
the angular position of the adjustment disk 3 and to generate or create an oscillating
or vibrating component in the rotation motion of the adjustment disk 3 around the
rotation axis Z, so as to move with an linear reciprocating motion the cutting tool
11 when it is moved by the adjustment disk 3 towards the rotation axis Z abutting
the wall 100a of the pipe 100, i.e. in the cutting phase.
[0024] The driving means 5 comprise, for example, a first driving pulley 51 rotating the
supporting disk 2 by means of a first belt 53 (or band or other similar flexible transmission
element), and a second driving pulley 52 rotating the adjustment disk 3 by means of
a second belt 54 (or band or other similar flexible transmission element); the first
driving pulley 51 and the second driving pulley 52 are substantially coaxial and driven
by known motor means, not shown in the figures.
[0025] The first belt 53 and the second belt 54 are wound around external walls of the supporting
disk 2 and of the adjustment disk 3 and comprise, for example, toothed belts which
ensure a precise and accurate transmission of the rotation movement; the driving pulleys
51, 52 are similarly toothed.
[0026] The adjustment means 6 comprise a couple of adjustment pulleys 7, in particular also
toothed, which are fixed to a mobile adjustment carriage 8 and engaged by the second
belt 54, in particular the latter being wound on opposite outer sectors 7a of the
aforementioned adjustment pulleys 7.
[0027] The driving means 5 further comprise a plurality of guiding pulleys 55, for example
four, for guiding the second belt 54 wound around the adjustment pulleys 7, in particular
for increasing the winding width of the second belt 54 around the outer sectors 7a
of the adjustment pulleys 7.
[0028] It is also provided a deflection pulley 56 adjustable in position and arranged for
suitably engage and tension the first belt 53 around the supporting disk 2.
[0029] The adjustment pulleys 7 are movable with the adjustment carriage 8 along an adjustment
direction R in order to move a branch 54a of the second belt 54 which is engaging
the adjustment disk 3 so as to rotate the latter by an established angle around the
rotation axis Z with respect to said supporting disk 2.
[0030] The rotation axes X of the adjustment pulleys 7 are parallel to the rotation axis
of the driving pulleys 51, 52 and to the rotation axis Z of the supporting disk 2
and of the adjustment disk 3.
[0031] The adjustment carriage 8 is slidably supported by the frame means 4 and is moved
by driving means of a known and not illustrated type, along the adjustment direction
R, which is almost horizontal and orthogonal to the rotation axis Z.
[0032] The adjustment pulleys 7 are eccentrically fixed to the adjustment carriage 8 so
as to rotate eccentrically and in phase when moved by the second belt 54 operated
by the second driving pulley 52. In particular, as better illustrated in Figure 4,
the rotation axis X of each adjustment pulley 7 (coinciding with the axis of a fixing
pin 17 of the adjustment pulley 7 to the adjustment carriage 8) is spaced apart by
a defined distance e from a respective symmetry axis S of the adjustment pulley 7,
this inducing, in the rotation of the adjustment pulleys 7, an oscillating or vibratory
component (for example with sinusoidal trend) to the rotation motion of the adjustment
disk 3 around the rotation axis Z. This oscillating or vibratory component is transmitted
by the adjustment disk 3, through the first moving means 15, to the cutting tool 11
which therefore moves towards the rotation axis Z of the pipe 100, and in particular
during the cutting of its side wall 100a, with a forwarding motion having a reciprocating
component, that is, with a "percussion" cutting movement which allows the single cutting
edge of the cutting tool 11 to fragment and break the plastic chip during cutting.
[0033] The first support means 12 of the cutting tool 11 comprise a first supporting arm
13 fixed to the supporting disk 2, in particular to a peripheral edge thereof, and
slidingly supporting a first driving slide 14 to which is fixed the cutting tool 11.
The first driving slide 14 engages the first moving means 15 of the adjustment disk
3 and movable along a rectilinear trajectory, for example substantially radial with
respect to the rotation axis Z. In particular, the first moving means comprise a first
shaped slot 15, for example a through shaped slot, carried out on an outermost crown
of the adjustment disk 3 and adapted to receive a first guiding roller 16 of the first
driving slide 14.
[0034] As better explained in the description that follows, the relative rotation of the
adjustment disk 3 with respect to the supporting disk 2 causes the movement of the
first guiding roller 16 engaged in the first shaped slot 15, i.e. the linear movement
of the first driving slide 14 and of the cutting tool 11 along the first supporting
arm 13 for performing the cutting of the pipe 100.
[0035] In the embodiment shown in the figures, the cutting apparatus 1 of the invention
further comprises a chamfering tool 21 supported by the supporting disk 2 via second
support means 22 and coupled to the adjustment disk 3 by second moving means 25, so
as to be moved towards the rotation axis Z to abut and interact with the wall 100a
of the pipe 100 and movable in the opposite direction, away from the rotation axis
Z, after the processing.
[0036] The chamfering tool 21 comprises a respective tool or knife with a single cutting
edge suitably shaped, capable of executing externally on the wall 100a of the pipe
100 an annular shaped groove which will give rise to a chamfer on the outer edge of
the end of one of two pieces of the pipe 100 made by the complete cut performed by
the cutting tool 11.
[0037] A compression tool 31 is also provided supported by the supporting disk 2 via third
support means 32 and coupled to the adjustment disk 3 by third moving means 35 so
as to be moved towards the rotation axis Z so as to abut the wall 100a of the pipe
100, in particular for compressing edges of a cut carried out on the wall 100a by
the cutting tool 11. The compression tool 31 can also be moved from the adjustment
disk 3 in the opposite direction, away from the rotation axis Z, after processing.
The compression tool 31 comprises a roller mounted free to rotate on the third support
means 32 and capable of finding and rotating externally on the wall 100a of the pipe
100 by exerting a defined compression force.
[0038] The second support means 22 of the chamfering tool 21 and the third support means
32 of the compression tool 31 comprise respectively a second supporting arm 23 and
a third supporting arm 33, that are fixed to the supporting disk 2, in particular
at a peripheral edge thereof, and slidingly supporting respectively a second driving
slide 24 to which the chamfering tool 21 is fixed and a third driving slide 34 to
which the compression tool 31 is fixed.
[0039] The second driving slide 24 and the third driving slide 34 are engaged respectively
to the second moving means 25 and third moving means 35 of the adjustment disk 3 and
are movable along rectilinear paths, for example substantially radial with respect
to the rotation axis Z. In particular, the second moving means and the third moving
means comprise respectively a first and a second shaped slots 25, 35, for example
through shaped slots, both made on the outermost crown of the adjustment disk 3. The
second shaped slot 25 is adapted to receive a second guiding roller 26 of the second
drive slide 24, while the third shaped slot 35 is adapted to receive a third guiding
roller 36 of the third driving slide 34.
[0040] Also in this case, the relative rotation of the adjustment disk 3 with respect to
the supporting disk 2 causes the displacement of the guiding rollers 26, 36 engaged
in the second and third shaped slots 25, 35 and therefore the linear displacement
of the second driving slide 24 and consequently of the chamfering tool 21 along the
second supporting arm 23 and that of the third driving slide 34 and consequently of
the compression tool 31 along the third supporting arm 33.
[0041] The operation of the cutting apparatus 1 of the invention provides in an initial
phase the insertion and locking of the pipe 100 in the work configuration L.
[0042] The supporting disk 2 and the adjustment disk 3 are therefore rotated about the rotation
axis Z at the same predefined working speed by the driving means 5.
[0043] During rotation around the rotation axis, in an initial phase, the adjustment disk
3 is positioned with respect to the supporting disk 2 in a first angular position
D in which the cutting tool 11, the chamfering tool 21 and the compression tool 31
are more spaced from the pipe 100. In this first angular position D the guiding rollers
16, 26, 36 of the support means 12, 22, 32 of the tools 11, 21, 31 are engaged in
an end portion of the respective shaped slots 15, 25, 35 of the adjustment disk 3,
closest to the peripheral edge of the latter. The first angular position D of the
adjustment disk 3 is obtained by moving the adjustment pulleys 7, i.e. the adjustment
carriage 8, in a first external position C1 i.e. on the left with reference to the
front view of Figures 2 and 3.
[0044] Subsequently, the adjustment means 6 are operated, in particular the adjustment carriage
8 and the adjustment pulleys 7 are moved in the adjustment direction R so as to progressively
change the angular position of the adjustment disk 3 with respect to the supporting
disk 2 thus changing also the position of the shaped slots 15, 25, 35 with respect
to the guiding rollers 16, 26, 36. The displacement of the shaped slots 15, 25, 35,
which substantially act as cams, causes the linear displacement of the guiding slides
14, 24, 34 of the support means 12, 22, 32, i.e. the movement of the tools 11, 21,
31 towards the rotation axis Z and the pipe 100. More precisely, when the adjustment
carriage 8 is arranged in a second external position C2, i.e. on the right with reference
to the front view of Figure 3, the adjustment disk 3 is rotated with respect to the
first angular position D by an angle α (clockwise in Figure 3) in a second angular
position (not shown) in which the guiding rollers 16, 26, 36 of the support means
12, 22, 32 of the tools 11, 21, 31 are engaged by an end portion of the respective
shaped slots 15, 25, 35 of the adjustment disk 3 further away from the peripheral
edge of the latter. This relative rotation (angle α) therefore allows the adjustment
disk 3 to move the tools 11, 21, 31 along predetermined working strokes in which the
cutting tool 11 is brought into abutment with the wall 100a of the pipe so as to slice
and progressively cut the pipe 100 along the entire circumference thereof, the chamfering
tool 21 is brought into abutment with the wall 100a so as to penetrate and create
an annular shaped groove of established depth which originates the chamfer on the
outer edge of the end of one of two pieces of the pipe 100, and the compression tool
5 is brought to abut the wall 100a to press or compress the edges of the cut with
a defined compression force while it is being carried out by the cutting tool 11.
[0045] The movement of the tools, in particular that of the cutting tool 11, takes place
in any case with a forward motion, in particular linear, which comprises a reciprocating
component due to the eccentric rotation of the adjustment pulleys 7 of the adjustment
means 6 associated with the driving means 5. More precisely, the eccentric rotation
in phase of the adjustment pulleys 7 induces in the rotation motion of the adjustment
disk 3 an oscillating or vibrating component (for example with a sinusoidal pattern)
which is transmitted through the first moving means 15 (i.e. the first shaped slot)
to the first support means 12, in particular to the first guiding roller 16 and the
first slide 14, and then to the cutting tool 11. The latter is therefore moved linearly
towards the rotation axis Z of the pipe 100, also and above all during the cutting
of the side wall 100a, with a forward motion that has a reciprocating component, that
is with a "percussion" cutting motion or movement. This particular "percussion" movement
allows the single cutting edge of the cutting tool 11 to effectively fragment and
break the plastic chip that is generated during the cutting, so as to avoid the problems
affecting the known cutting apparatus with a single cutting edge.
[0046] This operating mode is also applied to the chamfering tool 21 which, thanks to the
"percussion" cutting movement, is able to generate fragmented and broken plastic chips
of consistent size, i.e. not pulverized, that can be easily suctioned and removed
from the work area, in the execution of the annular shaped slot.
[0047] The annular shaped slot is carried out by the chamfering tool 21 before the intervention
of the cutting tool 11.
[0048] Thanks to the cutting apparatus 1 of the invention it is therefore possible to perform
precise and regular cuts on pipes made of plastics, in particular of PVC, generating
during the cut broken, fragmented, non-continuous material chips, and in any case
with consistent size, therefore more easily suctioned and removable from the cutting
apparatus and recyclable for following processing.
[0049] Furthermore, thanks to the cutting mode of the cutting tool with single cutting edge,
the chips are generated only on the outside of the pipe and not on the inside, thus
allowing to avoid subsequent complex and expensive cleaning operations inside the
pipe.
[0050] Due to the adjustment means 6 and the driving means 5 comprising a plurality of pulleys
(driving pulleys 51, 52, guiding pulleys 55, adjustment pulleys 7, ...) connected
by respective toothed belts 53, 54, the cutting apparatus has a particularly simple
and economic structure having efficient and reliable operation.
1. Cutting apparatus (1) for making cuts on pipes made of plastics, in particular PVC,
comprising:
- a supporting disk (2) rotatable about a rotation axis (Z) and provided with a respective
central opening (2a) for inserting a pipe (100) to be cut in a work configuration
(L);
- at least one cutting tool (11) supported by said supporting disk (2) via first support
means (12) and movable at least towards said rotation axis (Z) in order to abut and
cut a side wall (100a) of said pipe (100);
- an adjustment disk (3) coaxial to, and rotatable with, said supporting disk (2)
and having with respect to the latter a respective adjustable angular position about
said rotation axis (Z), said adjustment disk (3) being provided with a respective
central opening (3a) for inserting said pipe (100) and at least first moving means
(15) for moving said cutting tool (11) at least towards said rotation axis (Z) when
an angular position of said adjustment disk (3) with respect to said supporting disk
(2) is changed;
- driving means (5) for moving said supporting disk (2) and said adjustment disk (3)
about said rotation axis (Z) with respective rotation motions having the same revolving
speed and comprising a first driving pulley (51), rotating said supporting disk (2)
by means of a first belt (53), and a second driving pulley (52), rotating said adjustment
disk (3) by means of a second belt (54);
- adjustment means (6) associated with said driving means (5) and arranged for changing
said angular position of said adjustment disk (3) with respect to said supporting
disk (2);
characterized in that said adjustment means (6) comprise a couple of adjustment pulleys (7) fixed to a
mobile adjustment carriage (8) and engaged by said second belt (54), said adjustment
pulleys (7) being movable with said adjustment carriage (8) along an adjustment direction
(R) in order to move a branch (54a) of said second belt (54) engaging said adjustment
disk (3) so as to change the angular position of said adjustment disk (3) with respect
to said supporting disk (2), said adjustment pulleys (7) being further eccentrically
fixed to said adjustment carriage (8) so as to rotate eccentrically and in phase when
moved by said second belt (54) for generating an oscillating component in said rotation
motion of said adjustment disk (3) so as to move said cutting tool (11) with a linear
reciprocating motion when moved by said first movement means (15) of said adjustment
disk (3) towards said rotation axis (Z).
2. Cutting apparatus (1) according to claim 1, wherein said first driving pulley (51)
and said second driving pulley (52) are substantially coaxial.
3. Cutting apparatus (1) according to claim 1 or 2, wherein said first belt (53) and
said second belt (54) are wound around external walls respectively of said supporting
disk (2) and said adjustment disk (3), said supporting disk (2) and said adjustment
disk (3) being rotatably supported by frame means (4) of said cutting apparatus (1).
4. Cutting apparatus (1) according to any preceding claim, wherein said second belt (54)
is wound on opposite outer sectors (7a) of said adjustment pulleys (7).
5. Cutting apparatus (1) according to any preceding claim, wherein a respective rotation
axis (X) of each adjustment pulley (7) is spaced apart by a defined distance (e) from
a respective symmetry axis (S) of said adjustment pulley (7).
6. Cutting apparatus (1) according to any preceding claim, wherein said driving means
(5) further comprise a plurality of guiding pulleys (55) for guiding said second belt
(54) wound around said adjustment pulleys (7).
7. Cutting apparatus (1) according to any preceding claim, wherein said adjustment carriage
(8) is slidably supported by frame means (4) of said cutting apparatus (1) and is
movable along said adjustment direction (R), in particular said adjustment direction
(R) being almost horizontal and orthogonal to said rotation axis (Z).
8. Cutting apparatus (1) according to any preceding claim, wherein said first support
means (12) of said cutting tool (11) comprises a first supporting arm (13) that is
fixed to said supporting disk (2), and a first driving slide (14) that is slidably
supported by said first supporting arm (13) and supports said cutting tool (11), said
first driving slide (14) engaging said first moving means (15) of said adjustment
disk (3).
9. Cutting apparatus (1) according to any preceding claim, wherein said first moving
means (15) comprise a shaped slot that is carried out in said adjustment disk (3)
and is engaged by said cutting tool (11) via a first guiding roller (16).
10. Cutting apparatus (1) according to claim 9, as appended to claim 8, wherein said first
guiding roller (16) is coupled to said first driving slide (14).
11. Cutting apparatus (1) according to any preceding claim, further comprising a chamfering
tool (21) supported by said supporting disk (2) via second support means (22) and
coupled to said adjustment disk (3) by second moving means (25) so as to be moved
at least towards said rotation axis (Z) and to abut and interact with said wall (100a)
of said pipe (100).
12. Cutting apparatus (1) according to any preceding claim, further comprising a compression
tool (31) supported by said supporting disk (2) via third support means (32) and coupled
to said adjustment disk (3) by third moving means (35) so as to be moved towards said
rotation axis (Z) and to abut said wall (100a) of said pipe (100).
13. Cutting apparatus (1) according to any preceding claim, wherein said cutting tool
(11) comprises a single cutting edge tool.
14. Cutting apparatus (1) according to any preceding claim, wherein a longitudinal axis
of said pipe (100) is substantially coincident with said rotation axis (Z) in said
work configuration (L).
1. Schneidvorrichtung (1) zum Schneiden von Rohren aus Kunststoff, insbesondere PVC,
aufweisend:
- eine Trägerscheibe (2), die um eine Drehachse (Z) drehbar und mit einer entsprechenden
zentralen Öffnung (2a) zum Einführen eines zu schneidenden Rohrs (100) in eine Arbeitskonfiguration
(L) versehen ist;
- zumindest ein Schneidwerkzeug (11), das von der Trägerscheibe (2) über erste Trägermittel
(12) getragen wird und zumindest in Richtung der Drehachse (Z) beweglich ist, um an
einer Seitenwand (100a) des Rohrs (100) anzuliegen und diese zu schneiden;
- eine Einstellscheibe (3), die koaxial zu und drehbar mit der Trägerscheibe (2) ist
und in Bezug auf die letztere eine entsprechend einstellbare Winkelposition um die
Drehachse (Z) besitzt, wobei die Einstellscheibe (3) mit einer entsprechenden zentralen
Öffnung (3a) zum Einführen des Rohrs (100) und zumindest ersten Bewegungsmitteln (15)
zum Bewegen des Schneidwerkzeugs (11) zumindest in Richtung der Drehachse (Z), wenn
eine Winkelposition der Einstellscheibe (3) in Bezug auf die Trägerscheibe (2) geändert
wird, versehen ist;
- Antriebsmittel (5) zum Bewegen der Trägerscheibe (2) und der Einstellscheibe (3)
um die Drehachse (Z) mit jeweiligen Drehbewegungen, die die gleiche Drehgeschwindigkeit
besitzen, und aufweisend eine erste Antriebsrolle (51), die die Trägerscheibe (2)
mittels eines ersten Riemens (53) dreht, und eine zweite Antriebsrolle (52), die die
Einstellscheibe (3) mittels eines zweiten Riemens (54) dreht;
- Einstellmittel (6), die den Antriebsmitteln (5) zugeordnet und so angeordnet sind,
dass sie die Winkelposition der Einstellscheibe (3) in Bezug auf die Trägerscheibe
(2) ändern;
dadurch gekennzeichnet, dass die Einstellmittel (6) ein Paar Einstellrollen (7) aufweisen, die an einem beweglichen
Einstellschlitten (8) befestigt sind und mit dem zweiten Riemen (54) in Eingriff stehen,
wobei die Einstellrollen (7) mit dem Einstellschlitten (8) entlang einer Einstellrichtung
(R) beweglich sind, um einen Zweig (54a) des zweiten Riemens (54) zu bewegen, der
mit der Einstellscheibe (3) in Eingriff steht, um die Winkelposition der Einstellscheibe
(3) in Bezug auf die Trägerscheibe (2) zu ändern, wobei die Einstellrollen (7) ferner
exzentrisch an dem Einstellschlitten (8) befestigt sind, um sich exzentrisch und in
Phase zu drehen, wenn sie durch den zweiten Riemen (54) bewegt werden, um eine oszillierende
Komponente in der Drehbewegung der Einstellscheibe (3) zu erzeugen, um das Schneidwerkzeug
(11) mit einer linearen, alternierenden Bewegung zu bewegen, wenn es durch die ersten
Bewegungsmittel (15) der Einstellscheibe (3) in Richtung der Drehachse (Z) bewegt
wird.
2. Schneidvorrichtung (1) nach Anspruch 1, wobei die erste Antriebsrolle (51) und die
zweite Antriebsrolle (52) im Wesentlichen koaxial sind.
3. Schneidvorrichtung (1) nach Anspruch 1 oder 2, wobei der erste Riemen (53) und der
zweite Riemen (54) um Außenwände der Trägerscheibe (2) bzw. der Einstellscheibe (3)
gewunden sind, wobei die Trägerscheibe (2) und die Einstellscheibe (3) drehbar von
Rahmenmitteln (4) der Schneidvorrichtung (1) getragen werden.
4. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei der zweite Riemen
(54) auf gegenüberliegenden Außensektoren (7a) der Einstellrollen (7) gewunden ist.
5. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei eine jeweilige
Drehachse (X) jeder Einstellrolle (7) um einen definierten Abstand (e) von einer jeweiligen
Symmetrieachse (S) der Einstellrolle (7) beabstandet ist.
6. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei die Antriebsmittel
(5) ferner eine Mehrzahl von Führungsrollen (55) zum Führen des um die Einstellrollen
(7) gewundenen zweiten Riemens (54) aufweisen.
7. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei der Einstellschlitten
(8) verschiebbar von Rahmenmitteln (4) der Schneidvorrichtung (1) getragen wird und
entlang der Einstellrichtung (R) bewegbar ist, insbesondere wobei die Einstellrichtung
(R) nahezu horizontal und orthogonal zu der Drehachse (Z) ist.
8. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei die ersten Trägermittel
(12) des Schneidwerkzeugs (11) einen ersten Trägerarm (13), der an der Trägerscheibe
(2) befestigt ist, und ein erstes Antriebsgleitstück (14), das von dem ersten Trägerarm
(13) verschiebbar getragen wird und das Schneidwerkzeug (11) trägt, aufweisen, wobei
das erste Antriebsgleitstück (14) mit den ersten Bewegungsmitteln (15) der Einstellscheibe
(3) in Eingriff steht.
9. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei die ersten Bewegungsmittel
(15) einen geformten Schlitz aufweisen, der in der Einstellscheibe (3) ausgeführt
ist und mit dem Schneidwerkzeug (11) über eine erste Führungswalze (16) in Eingriff
ist.
10. Schneidvorrichtung (1) nach Anspruch 9 in Verbindung mit Anspruch 8, wobei die erste
Führungswalze (16) mit dem ersten Antriebsgleitstück (14) gekoppelt ist.
11. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, ferner aufweisend
ein Abfasungswerkzeug (21), das von der Trägerscheibe (2) über zweite Trägermittel
(22) getragen wird und mit der Einstellscheibe (3) durch zweite Bewegungsmittel (25)
gekoppelt ist, um zumindest in Richtung der Drehachse (Z) bewegt zu werden und an
der Wand (100a) des Rohrs (100) anzuliegen und mit ihr zusammenzuwirken.
12. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, ferner aufweisend
ein Kompressionswerkzeug (31), das von der Trägerscheibe (2) über dritte Trägermittel
(32) getragen wird und mit der Einstellscheibe (3) durch dritte Bewegungsmittel (35)
gekoppelt ist, um in Richtung der Drehachse (Z) bewegt zu werden und an der Wand (100a)
des Rohrs (100) anzuliegen.
13. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei das Schneidwerkzeug
(11) ein Einzelschneidewerkzeug aufweist.
14. Schneidvorrichtung (1) nach einem der vorhergehenden Ansprüche, wobei in der Arbeitskonfiguration
(L) eine Längsachse des Rohrs (100) im Wesentlichen mit der Drehachse (Z) zusammenfällt.
1. Appareil de coupe (1) pour faire des coupes sur des tuyaux faits en plastique, en
particulier en PVC, comprenant:
- un disque de support (2) rotatif autour d'un axe de rotation (Z) et doté d'une ouverture
centrale (2a) respective pour insérer un tuyau (100) devant être coupé dans une configuration
de travail (L);
- au moins un outil de coupe (11) supporté par ledit disque de support (2) via des
premiers moyens de support (12) et pouvant bouger au moins vers ledit axe de rotation
(Z) afin de venir en butée contre et de couper une paroi latérale (100a) dudit tuyau
(100);
- un disque de réglage (3) coaxial avec, et rotatif avec, ledit disque de support
(2) et ayant par rapport à ce dernier une position angulaire réglable respective autour
dudit axe de rotation (Z), ledit disque de réglage (3) étant doté d'une ouverture
centrale (3a) respective pour insérer ledit tuyau (100) et d'au moins des premiers
moyens de mouvement (15) pour faire bouger ledit outil de coupe (11) au moins vers
ledit axe de rotation (Z) lorsqu'une position angulaire dudit disque de réglage (3)
par rapport audit disque de support (2) est changée;
- des moyens d'entraînement (5) pour faire bouger ledit disque de support (2) et ledit
disque de réglage (3) autour dudit axe de rotation (Z) avec des mouvements de rotation
respectifs ayant la même vitesse de rotation et comprenant une première poulie d'entraînement
(51), faisant tourner ledit disque de support (2) au moyen d'une première courroie
(53), et une deuxième poulie d'entraînement (52), faisant tourner ledit disque de
réglage (3) au moyen d'une deuxième courroie (54);
- des moyens de réglage (6) associés auxdits moyens d'entraînement (5) et agencés
pour changer ladite position angulaire dudit disque de réglage (3) par rapport audit
disque de support (2);
caractérisé en ce que lesdits moyens de réglage (6) comprennent une paire de poulies de réglage (7) fixées
à un chariot de réglage (8) mobile et mises en prise par ladite deuxième courroie
(54), lesdites poulies de réglage (7) pouvant bouger avec ledit chariot de réglage
(8) le long d'une direction de réglage (R) afin de faire bouger une ramification (54a)
de ladite deuxième courroie (54) mettant en prise ledit disque de réglage (3) de façon
à changer la position angulaire dudit disque de réglage (3) par rapport audit disque
de support (2), lesdites poulies de réglage (7) étant en outre fixées de manière excentrique
audit chariot de réglage (8) de façon à tourner de manière excentrique et en phase
lorsque ladite deuxième courroie (54) les fait bouger pour générer une composante
d'oscillation dans ledit mouvement de rotation dudit disque de réglage (3) de façon
à faire bouger ledit outil de coupe (11) avec un mouvement de va-et-vient linéaire
lorsque lesdits premiers moyens de mouvement (15) dudit disque de réglage (3) le font
bouger vers ledit axe de rotation (Z).
2. Appareil de coupe (1) selon la revendication 1, dans lequel ladite première poulie
d'entraînement (51) et ladite deuxième poulie d'entraînement (52) sont sensiblement
coaxiales.
3. Appareil de coupe (1) selon la revendication 1 ou 2, dans lequel ladite première courroie
(53) et ladite deuxième courroie (54) sont enroulées autour de parois externes respectivement
dudit disque de support (2) et dudit disque de réglage (3), ledit disque de support
(2) et ledit disque de réglage (3) étant supportés de manière rotative par des moyens
de structure (4) dudit appareil de coupe (1).
4. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel ladite
deuxième courroie (54) est enroulée sur des secteurs extérieurs (7a) opposés desdites
poulies de réglage (7).
5. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel un
axe de rotation (X) respectif de chaque poulie de réglage (7) est espacé par une distance
définie (e) d'un axe de symétrie (S) respectif de ladite poulie de réglage (7).
6. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel lesdits
moyens d'entraînement (5) comprennent en outre une pluralité de poulies de guidage
(55) pour guider ladite deuxième courroie (54) enroulée autour desdites poulies de
réglage (7).
7. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel ledit
chariot de réglage (8) est supporté de manière coulissante par des moyens de structure
(4) dudit appareil de coupe (1) et peut bouger le long de ladite direction de réglage
(R), en particulier ladite direction de réglage (R) étant presque horizontale et orthogonale
audit axe de rotation (Z).
8. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel lesdits
premiers moyens de support (12) dudit outil de coupe (11) comprennent un premier bras
de support (13) qui est fixé audit disque de support (2), et un premier coulisseau
d'entraînement (14) qui est supporté de manière coulissante par ledit premier bras
de support (13) et supporte ledit outil de coupe (11), ledit premier coulisseau d'entraînement
(14) mettant en prise lesdits premiers moyens de mouvement (15) dudit disque de réglage
(3).
9. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel lesdits
premiers moyens de mouvement (15) comprennent une fente formée qui se trouve dans
ledit disque de réglage (3) et est mise en prise par ledit outil de coupe (11) via
un premier galet de guidage (16).
10. Appareil de coupe (1) selon la revendication 9, lorsqu'elle dépend de la revendication
8, dans lequel ledit premier galet de guidage (16) est couplé audit premier coulisseau
d'entraînement (14).
11. Appareil de coupe (1) selon une quelconque revendication précédente, comprenant en
outre un outil à chanfreiner (21) supporté par ledit disque de support (2) via des
deuxièmes moyens de support (22) et couplé audit disque de réglage (3) par des deuxièmes
moyens de mouvement (25) de façon à bouger au moins vers ledit axe de rotation (Z)
et à venir en butée contre et interagir avec ladite paroi (100a) dudit tuyau (100).
12. Appareil de coupe (1) selon une quelconque revendication précédente, comprenant en
outre un outil de compression (31) supporté par ledit disque de support (2) via des
troisièmes moyens de support (32) et couplé audit disque de réglage (3) par des troisièmes
moyens de mouvement (35) de façon à bouger vers ledit axe de rotation (Z) et à venir
en butée contre ladite paroi (100a) dudit tuyau (100).
13. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel ledit
outil de coupe (11) comprend un outil à une seule arête de coupe.
14. Appareil de coupe (1) selon une quelconque revendication précédente, dans lequel un
axe longitudinal dudit tuyau (100) coïncide sensiblement avec ledit axe de rotation
(Z) dans ladite configuration de travail (L).