[0001] The present invention relates to an insulating glass unit for a chiller or a freezer
device, comprising a transparent outer pane, a transparent inner pane and at least
one active heating element, wherein said transparent inner pane and said transparent
outer pane are spaced apart from each other by at least one spacer element.
[0002] Further, the present invention relates to a chiller or freezer device.
[0003] Especially in supermarkets and convenient stores chiller or freezer devices are used
for presenting cooled or frozen goods, therefore comprise an insulating glass unit
having a transparent area through which the goods are visible. The insulating glass
unit serves to insulate the inside of the device against the warm ambient air. A problem
of the known insulating glass units is that when the temperature of the outer pane
facing the warm ambient shop atmosphere is below the dew point humidity from the ambient
air will condensate at the outer pane (so-called static condensation). Therefore,
thermal bridges between the outer pane and the cold inside of the device should be
avoided for keeping the temperature of the outer pane above the dew point.
[0004] Several solutions for this problem are known in the state of the art. European patent
specification
EP 1 626 940 B1 describes a condensation-preventing heating glass comprising a heatable layer. A
disadvantage of this heating glass is that the power consumption is very high and
that only the center of the door is heated but not the electrically insulating circumferential
edge.
[0005] Embodiments of the present invention therefore address the problem of improving and
further developing an insulation glass unit such that condensation is prevented by
utilizing simple technical means and with lower power consumption.
[0006] In an embodiment, the present invention provides an insulating glass unit for a chiller
or a freezer device, comprising a transparent outer pane, a transparent inner pane
and at least one active heating element, wherein said transparent inner pane and said
transparent outer pane are spaced apart from each other by at least one spacer element,
characterized in that a circumferential edge section of the transparent outer pane
is defined as being the section of said transparent outer pane positioned between
an outer edge of said transparent outer pane up to an inner edge of said spacer element,
wherein said active heating element is arranged on or adjacent to said circumferential
edge section of said transparent outer pane and extends not more than 5 cm towards
the center of the outer pane, as measured from the inner edge of said spacer element.
[0007] In a further embodiment, the present invention provides a chiller or freezer device
comprising a door and/or a sidewall having an insulating glass unit according to any
one of claims 1 to 16.
[0008] It is noted, that even though an insulating glass unit is disclosed, the transparent
outer pane and/or the transparent inner pane do not necessarily consist of glass but
can consist of any other material, for example polymer. According to another embodiment,
the insulating glass unit can comprise at least one further transparent pane, i.e.
the invention is not limited to two-pane insulating glass units. Additionally or alternatively,
the space between the transparent panes can be filled with air, specific gases like
argon or krypton or gas mixtures or may be evacuated.
[0009] The term "outer pane" refers in particular in the claims, preferably in the description
to the transparent pane of the insulating glass unit that is outside of the refrigerated
compartment of the chiller or freezer device.
[0010] The term "inner pane" refers in particular in the claims, preferably in the description
to the transparent pane of the insulating glass unit that is facing the cold inside
of the chiller or freezer device.
[0011] The term "outer edge" of the transparent pane refers in particular in the claims,
preferably in the description to the upper and lower horizontal edges and the vertical
side edges of the transparent pane.
[0012] The term "inner edge" of the spacer element refers in particular in the claims, preferably
in the description to the edges of the spacer element facing the center part of the
insulating glass unit.
[0013] It has been realized that with regard to condensation the critical part of the outer
pane is the edge due to cold bridges existing in this area. It has been further realized
that the center of the outer pane does not have to be actively heated for preventing
condensation on the outer transparent pane. By arranging a circumferential active
heating element, that does not extend more than 5 cm towards the center of the pane,
the temperature of the outer pane can be kept above the dew point whereas less power
consumption is needed compared to also actively heating the inner part of the outer
transparent pane. A skilled person understands that the active heating element can
be positioned directly onto the surface of the outer pane or indirectly, i.e. further
elements can be arranged between the surface of said outer pane and the active heating
element, as long as the active heating element is arranged on or adjacent to the circumferential
edge section.
[0014] The active heating element converts electrical energy into heat because electric
current passing through the active heating element encounters resistance, which results
in heating of the active heating element. In a preferred embodiment, said circumferential
active heating element is exclusively arranged on said circumferential edge section.
This has the advantage that the actively heated area is further minimized, which leads
to less power consumption, whereas condensation on the outer transparent pane is prevented.
[0015] According to a further embodiment, said circumferential active heating element is
defined by at least one electrical conductive area. Defining said active heating element
by at least one electrical conductive area is advantageous since such a construction
is easy to achieve and the heating of the outer transparent pane can be varied by
changing the voltage and/or the current of the active heating element, for example
if the dew point shifts because of a shift in the air humidity and/or a shift in the
ambient temperature.
[0016] In a preferred embodiment, said circumferential active heating element is arranged
directly or indirectly on the surface of said transparent outer pane facing said transparent
inner pane. An advantage of this feature is that the active heating element is encapsulated
by the outer transparent pane and the inner transparent pane. Therefore, one cannot
inadvertently touch the active heating element, which might be electrically live.
Furthermore, the active heating element is protected from being damaged.
[0017] According to a further embodiment, said circumferential active heating element is
arranged at least partly between said transparent outer pane and said spacer element.
Since the spacer element acts like a cold bridge, the active heating element is arranged
at the critical area that has to be heated for avoiding moisture condensation at the
transparent outer pane.
[0018] In a preferred embodiment, said circumferential active heating element comprises
a layer of an electrical conductive material. A layer of such a material is easy to
manufacture, for example by screen printing. A further advantage is that the layer
can be applied easily in all different kinds of geometries. Thereby the active heating
element can be formed in such a way that areas being critical for condensation can
be heated.
[0019] In a preferred embodiment, said circumferential active heating element comprises
a low-emission layer, preferably comprising a metal or a metal oxide, for example
indium tin oxide. An advantage of a low-emission layer is that it is transparent such
that the active heating element does not block a person's view through the transparent
outer pane. Hence, the active heating element does not effect the product presentation
which is especially important for chiller or freezer devices being used in supermarkets
or convenient stores.
[0020] According to a further embodiment, a low-emission coating being electrically isolated
from the circumferential active heating element is arranged on a center part of said
transparent outer pane. The low-emission coating, which is not electrically live,
serves to reduce the emissivity of the insulating glass unit, which leads to a better
thermal insulation of the inside of the chiller or freezer device.
[0021] In a preferred embodiment, said circumferential active heating element comprises
a conductive printed layer, preferably comprising silver and/or gold and/or tin or
similar materials with low electrical resistance. A printed layer is advantageous
because it is easy to manufacture different geometries and thicknesses. Preferably,
the active heating element is applied by screen printing.
[0022] According to a further embodiment, said spacer element comprises glass or polymer,
preferably polymethylmethacrylat or polyacryl. One of the advantageous of these materials
is that they have a low thermal conductivity and can be transparent. Hence, the temperature
of the transparent outer pane is less dependent on the temperature inside of the chiller
or freezer device and does not have to be heated that much.
[0023] In a preferred embodiment, said spacer element is either a hollow profile containing
a desiccant or a non-hollow foam spacer with embedded desiccant. A hollow profile
containing a desiccant has the advantage that it is lightweight and can be used for
electrical isolating the circumferential active heating element. A non-hollow foam
spacer is advantageous because it has an extremely reduced thermal conductivity. Preferably,
a metallic foil is attached to the non-hollow foam spacer for providing a vapor barrier
for the embedded desiccant. In this case an electrical insulation has to be arranged
between the circumferential active heating element and the non-hollow foam spacer.
The electrical insulation can be an adhesive tape or a layer comprising an non-electrical
conductive adhesive.
[0024] According to a further embodiment, a sealing is arranged between said at least one
spacer element and the edges of said transparent outer pane and said transparent inner
pane. If the space between the transparent outer pane and the transparent inner pane
is gas-filled the sealing prevents the gas from leaving this space. Furthermore, the
sealing can be used for electrically insulating the circumferential active heating
element.
[0025] According to a further embodiment, at least one section of said circumferential active
heating element has a different heating power, preferably said section is arranged
at a lower horizontal edge of said transparent outer pane and has a higher heating
power. The term "heating power" describes the heat emitted per (circumferential) length,
i.e. watt/meter. Since the temperature is not constant over the entire outer surface
of the transparent outer pane, the heating power is preferably adjusted accordingly.
Usually, the lower horizontal edge of the transparent outer pane is colder than the
other parts of the circumferential edge section. Therefore, it is advantageous to
arrange a section having a higher heating power at the lower horizontal edge of the
transparent outer pane. For example, the heating power at the upper horizontal section
may be 10 watt/meter, at the lower horizontal section 20 watt/meter and at the vertical
sections the heating power may be continuously or in increments increasing from the
upper edge to the lower edge from 10 to 20 watt/meter, especially when the device
is mounted to the cabinet and connected to an external power supply.
[0026] In a preferred embodiment, said at least one section comprising said different heating
power is defined by an decreased thickness and/or an decreased width of said circumferential
active heating element. Decreasing the thickness and/or the width leads to an increased
electrical resistance of the active heating element such that the heating power is
increased in this section. Especially if the active heating element is applied via
printing, for example screen printing, the width and/or thickness can be varied easily.
Alternatively said at least one section comprising said different heating power can
be defined by a material comprising an increased electrical resistance.
[0027] According to a further embodiment, at least one contacting element is arranged for
electrically contacting said circumferential active heating element. Preferably, the
contacting element is a connection pad connected to the active heating element via
soldering or gluing.
[0028] In a preferred embodiment, a surface of said transparent outer pane facing said transparent
inner pane comprises a print and said circumferential active heating element is at
least partly arranged on said print. The print can serve to cover the active heating
element such that a person standing in front of the insulating glass unit does not
see the active heating elements such that an appealing design is achieved.
[0029] The present disclosure further describes a method for the manufacture of an insulating
glass unit according to any one of claims 1 to 16 comprising the following steps:
- arranging an active heating element on or adjacent to an edge section of said transparent
outer pane, wherein said active heating element extends not more than 5 cm towards
the center of said transparent outer pane,
- arranging a transparent inner pane spaced apart from said transparent outer pane with
at least one spacer element being located between said transparent outer pane and
said transparent inner pane.
[0030] Further, a low-emission coating covering said transparent outer pane can be partly
removed, preferably laser-etched, for arranging said circumferential active heating
element. Alternatively said active heating element is printed, preferably screen-printed,
onto said transparent outer pane.
[0031] There are several ways how to design and further develop the teaching of the present
invention in an advantageous way. To this end, it is to be referred to the patent
claims subordinate to patent claim 1 on the one hand and to the following explanation
of preferred examples of embodiments of the invention, illustrated by the drawing
on the other hand. In connection with the explanation of the preferred embodiments
of the invention by the aid of the drawing, generally preferred embodiments and further
developments of the teaching will be explained. In the drawing
- Fig. 1
- shows a part of a cross-sectional view of an insulating glass unit according to an
embodiment of the present invention,
- Fig. 2
- shows a rear view of a transparent outer pane of the insulating glass unit according
to fig. 1,
- Fig. 3
- shows a part of a cross-sectional view of an insulating glass unit according to another
embodiment of the present invention,
- Fig. 4
- shows a rear view of a transparent outer pane of the insulating glass unit according
to fig. 3,
- Fig. 5
- shows a part of a cross-sectional view of an insulating glass unit according to an
embodiment of the present invention, and
- Fig. 6
- shows a front view of a transparent outer pane of an insulating glass unit.
[0032] Fig. 1 and 2 show different views of an embodiment of the present invention. It is
noted that Fig. 1 shows only a part of the insulating glass unit 1. The insulating
glass unit 1 comprises a transparent outer pane 2 and a transparent inner pane 3.
In this embodiment, a third transparent pane 4 is arranged. A skilled person understands
that the insulating glass unit 1 can only comprise the transparent outer pane 2 and
the transparent inner pane 3. The inner pane 3 and the outer pane 2 are spaced apart
from each other by a spacer element 5. A further spacer element 5' is positioned between
the third pane 4 and the inner pane 3. The spacer elements 5, 5' can comprise a dessicant
and/or a sealing.
[0033] The space 6 between the outer pane 2 and the inner pane 3 as well as the space 6'
between the inner pane 3 and the third pane 4 can be filled with a gas or can be evacuated.
[0034] Fig. 1 further shows two active heating elements 7, 7'. Preferably, the heating elements
7, 7' are printed onto the outer pane 2, more preferably screen-printed. The active
heating elements 7, 7' are arranged on a circumferential edge section 8 of the surface
of the outer pane 2 facing the inner pane 3. The circumferential edge section 8 is
defined as being the section of the outer pane 2 positioned between the outer edge
9 of the transparent outer pane and the inner edge 10 of the spacer element 5. In
this embodiment the active heating elements 7, 7' are arranged exclusively on the
edge section 8. According to the invention, at least one of the heating elements 7,
7' could be positioned such that it extends not more the 5 cm towards the center of
the outer pane 2.
[0035] Each of the circumferential active heating elements 7, 7' is a layer of an electrical
conductive material such that the heating elements 7, 7' heat up when an electrical
current is running through them. In this embodiment the heating elements 7, 7' are
respectively formed as a line even though the heating elements 7, 7' can have a different
geometry. Since the lower horizontal edge 17 of the transparent outer pane 2 is usually
colder than the other areas of the transparent outer pane 2, the heating elements
7, 7' may have a higher heating power in this section.
[0036] The insulating glass unit 1 further comprises sealings 11, 11' and a print 12. The
print 12 is arranged on the surface of the outer pane 2 facing the inner pane 3. Alternatively
the print 12 can be applied to the surface of the outer pane 2 facing the ambient
room. Fig. 2 shows that the print 12 is arranged frame-like over the outer pane 2
and serves to block a person's view onto the active heating elements 7, 7', the sealing
11, 11' and the spacer elements 5, 5' such that an appealing design of the insulating
glass unit 1 is achieved.
[0037] Fig. 3 and 4 show different views of a further embodiment of the present invention.
It is noted that Fig. 3 shows only a part of the insulating glass unit 1.The insulating
glass unit 1 comprises a transparent outer pane 2, a transparent inner pane 3 and
a transparent third pane 4. The outer pane 2 and the inner pane 3 are spaced apart
from each other by a spacer element 5. Further, the inner pane 3 and the third pane
4 are spaced apart by a spacer element 5. Preferably, the spacer elements 5, 5' are
transparent and consist for example of glass or plastics. The space 6 between the
outer pane 2 and the inner pane 3 as well as the space 6' between the inner pane 3
and the third pane 4 can be filled with a gas or can be evacuated.
[0038] According to Fig. 3 two active heating elements 7, 7' are positioned on the circumferential
edge section 8 on the surface of the outer pane 2 facing the inner pane 3. Preferably,
the heating elements 7, 7' are printed, for example screen-printed, onto the outer
pane 2 and/or are transparent. Since the lower horizontal edge 17 of the transparent
outer pane 2 is usually colder than the other areas of the transparent outer pane
2, the heating elements 7, 7' may have a higher heating power in this section.
[0039] Contrary to the embodiment shown in Figs. 1 and 2 the embodiment depicted in Fig.
3 and 4 comprises a print 12 only in the upper and lower horizontal region. If the
active heating elements 7, 7' and the spacer elements 5, 5' are transparent, the insulating
glass unit 1 comprises vertical transparent areas 13 and horizontal non-transparent
areas 14 defined by the print 12.
[0040] Fig. 5 shows a further embodiment of the present invention. Fig. 5 shows only a part
of an insulating glass unit 1. The insulating glass unit 1 comprises a transparent
outer pane 2 and a transparent inner pane 3, whereas it is possible that a third pane
is arranged. The transparent outer pane 2 extends over the transparent inner pane
3 such that a so-called step design is realized. Of course, the transparent outer
pane 2 and the transparent inner pane 3 could be flush with each other. The transparent
inner pane 3 and the transparent outer pane 2 are spaced apart from each other by
a spacer element 5.
[0041] Further, an active heating element 7 is arranged adjacent to the circumferential
edge section 8 of said transparent outer pane 2 such that it does not extend more
than 5 cm towards the center of the transparent outer pane 2, as measured from the
inner edge of the spacer element 5. At least one further active heating element could
be arranged on or adjacent to the circumferential edge section 8.
[0042] Without being considered limiting with respect to the embodiment shown, Fig. 6 serves
to illustrate the circumferential edge section 8 of a transparent outer pane 2. The
circumferential edge section 8 is defined as being the section of the transparent
outer pane 2 positioned between an outer edge 9 of the outer pane 2 and the inner
edge 10 of the spacer element 5. Furthermore, the dotted line 15 depicts the area
over which the active heating element 7, 7' might extend towards the center of the
transparent outer pane 2. Hence, the distance 16 between the dotted line 15 and inner
edge 10 of the spacer element 10 is at most 5 cm. Therefore, the active heating element
could be arranged anywhere between the dotted line 15 and the outer edge 9 directly
or indirectly on the transparent outer pane 2. In some embodiments, the active heating
element is arranged on the circumferential edge section 8 (i.e. between the outer
edge 9 of the transparent outer pane 2 and the inner edge 10 of the spacer element
5) or adjacent to the circumferential edge section 8 (i.e. between the inner edge
10 of the spacer element 5 and the dotted line 15) or such as to extend from the circumferential
edge section 8 into the section between the inner edge 10 of the spacer element 5
and the dotted line 15.
[0043] Many modifications and other embodiments of the invention set forth herein will come
to mind to the one skilled in the art to which the invention pertains having the benefit
of the teachings presented in the foregoing description and the associated drawings.
Therefore, it is to be understood that the invention is not to be limited to the specific
embodiments disclosed and that modifications and other embodiments are intended to
be included within the scope of the appended claims. Although specific terms are employed
herein, they are used in a generic and descriptive sense only and not for purposes
of limitation.
List of reference signs
[0044]
- 1
- insulating glass unit
- 2
- transparent outer pane
- 3
- transparent inner pane
- 4
- third pane
- 5, 5'
- spacer element
- 6, 6'
- space
- 7, 7'
- heating element
- 8
- circumferential edge section
- 9
- outer edge (outer pane)
- 10
- inner edge (spacer element)
- 11, 11'
- sealing
- 12
- print
- 13
- vertical transparent area
- 14
- horizontal non-transparent area
- 15
- doted line
- 16
- distance
- 17
- lower horizontal edge
1. Insulating glass unit (1) for a chiller or a freezer device, comprising a transparent
outer pane (2), a transparent inner pane (3) and at least one active heating element
(7, 7'), wherein said transparent inner pane (3) and said transparent outer pane (2)
are spaced apart from each other by at least one spacer element (5, 5'),
characterized in that a circumferential edge section (8) of the transparent outer pane (2) is defined as
being the section of said transparent outer pane (2) positioned between an outer edge
(9) of said transparent outer pane (2) up to an inner edge (10) of said spacer element
(5, 5'), wherein said active heating element (7, 7') is arranged on or adjacent to
said circumferential edge section (8) of said transparent outer pane (2) and extends
not more than 5 cm towards the center of the transparent outer pane (2), as measured
from an inner edge (10) of said spacer element (5, 5').
2. Insulating glass unit (1) according to claim 1, wherein said circumferential active
heating element (7, 7') is exclusively arranged on said circumferential edge section
(8).
3. Insulating glass unit (1) according to claim 1 or claim 2, wherein said circumferential
active heating element (7, 7') is defined by at least one electrical conductive area.
4. Insulating glass unit (1) according to any one of claims 1 to 3, wherein said circumferential
active heating element (7, 7') is arranged directly or indirectly on the surface of
said transparent outer pane (2) facing said transparent inner pane (3).
5. Insulating glass unit (1) according to any one of claims 1 to 4, wherein said circumferential
active heating element (7, 7') is arranged at least partly between said transparent
outer pane (2) and said spacer element (5, 5').
6. Insulating glass unit (1) according to any one of claims 1 to 5, wherein said circumferential
active heating element (7, 7') comprises a layer of an electrical conductive material.
7. Insulating glass unit (1) according to any one of claims 1 to 6, wherein said circumferential
active heating element (7, 7') comprises a low-emission layer, preferably comprising
a metal or a metal oxide, for example indium tin oxide.
8. Insulating glass unit (1) according to any one of claims 1 to 7, wherein a low-emission
coating being electrically isolated from the circumferential active heating element
(7, 7') is arranged on a center part of said transparent outer pane (2).
9. Insulating glass unit (1) according to any one of claims 1 to 6 or 8, wherein said
circumferential active heating element (7, 7') comprises a conductive printed layer,
preferably comprising silver and/or gold and/or copper and/or tin.
10. Insulating glass unit (1) according to any one of claims 1 to 9, wherein said spacer
element (5, 5') comprises glass or polymer, preferably polymethylmethacrylat, polyacryl
or polycarbonate.
11. Insulating glass unit (1) according to any one of claims 1 to 10, wherein said spacer
element (5, 5') is either a hollow profile containing a desiccant or a non-hollow
foam spacer with embedded desiccant.
12. Insulating glass unit (1) according to any one of claims 1 to 11, wherein a sealing
(11, 11') is arranged between said at least one spacer element (5, 5') and the outer
edge (9) of said transparent outer pane (2).
13. Insulating glass unit (1) according to any one of claims 1 to 12, wherein at least
one section of said circumferential active heating element (7, 7') has a different
heating power, preferably said section is arranged at a lower horizontal edge (17)
of said transparent outer pane (2) and has a higher heating power.
14. Insulating glass unit (1) according to claim 13, wherein said at least one section
comprising said different heating power is defined by an decreased thickness and/or
an decreased width of said circumferential active heating element (7, 7').
15. Insulating glass unit (1) according to any one of claims 1 to 14, wherein at least
one contacting element is arranged for electrically contacting said circumferential
active heating element (7, 7').
16. Insulating glass unit (1) according to any one of claims 1 to 15, wherein a surface
of said transparent outer pane (2) facing said transparent inner pane (3) comprises
a print (12) and wherein said circumferential active heating element (7, 7') is at
least partly arranged on said print (12).
17. Chiller or freezer device comprising a door and/or a sidewall having an insulating
glass unit (1) according to any one of claims 1 to 16.