FIELD
[0002] The present application relates to the technical field of escalators or moving walks,
and in particular to a positive drive handrail belt device.
BACKGROUND
[0003] With the rapid development of society, escalators and moving walk apparatuses have
become necessary vehicles for major commercial centers and transportation hubs in
cities. Especially in recent years, related accidents have occurred frequently and
are always the focus of social attention.
[0004] At present, most escalator handrail belts are driven by friction wheels, and a contact
surface between the handrail belt and the drive device is a flat surface (the handrail
belt is a C-shaped handrail belt) or a V-shaped surface (the handrail belt is a V-shaped
handrail belt), as shown in FIG. 1 and FIG. 2. A fatal disadvantage thereof is that,
the synchronization and stability of the drive cannot be ensured. Since friction drive
is affected by factors such as friction coefficient, positive pressure and tension
of the handrail belt, the stability of the transmission is poor, and especially with
changes in external temperature, humidity, tension and wear condition of the handrail
belt, the stability of the transmission is greatly affected, and jam and slipping
often occur, which causes the immediate deviation between the operation speed of the
handrail belt and the operation speed of the step or between the operation speeds
of left and right handrail belts, that is, the operation of the handrail belt is not
synchronized with the operation of the step pedal.
[0005] According to the riding principle of the escalator and the moving walk, if the operation
of the handrail belt is not synchronized with the operation of the step pedal, it
may likely cause the passenger to stand unstable and fall, and may cause fatal danger.
In view of this, various countries, regions or alliances clearly stipulate the deviation
range (0 to +2%) of the operation speed of the handrail belt relative to the operation
speed of the step pedal in the safety regulation for the mounting and manufacturing
of the escalator and the moving walk, and stipulate that the escalator and the moving
walk must be equipped with a speed detection and control device for the handrail belt.
If it is detected that the deviation between the operation speed of the handrail belt
and the operation speed of the step pedal exceeds a certain range, the escalator or
the moving walk should stop. Inspection and adjustment of the handrail belt and the
drive device of the handrail belt and the tension of the handrail belt are an important
part of the maintenance of the escalator and the moving walk. If the handrail belt
or the drive device is severely worn or improperly adjusted, the escalator or the
moving walk is extremely prone to failure or safety accident.
[0006] In view of the above existing problems, it is necessary to further optimize the structure
of the existing handrail belt, so as to ensure the synchronous operation of the handrail
belt and the step pedal.
SUMMARY
[0007] In view of this, an object according to the present application is to provide a positive
drive handrail belt device. Positive drive grooves are defined on the handrail belt
and configured to cooperate with a drive wheel of the handrail belt corresponding
to the positive drive grooves, so as to achieve the synchronous operation of the handrail
belt of an escalator or a moving walk and a step pedal.
[0008] In order to achieve the above objects, the technical solution according to the present
application is as follows.
[0009] A positive drive handrail belt device includes a handrail belt and a drive wheel.
The handrail belt has a contact surface in contact with the drive wheel, and multiple
positive drive grooves are uniformly defined in the middle of the contact surface
in a length direction of the contact surface. Multiple positive drive tooth elements
are uniformly distributed on an outer edge of the drive wheel, and the multiple positive
drive tooth elements of the drive wheel are embedded into the multiple positive drive
grooves on the contact surface of the handrail belt, to positively drive the handrail
belt.
[0010] Preferably, the contact surface of the handrail belt is a flat contact surface, and
the multiple positive drive grooves are uniformly defined in the middle of the contact
surface in the length direction of the contact surface.
[0011] Preferably, a steel belt is provided inside the handrail belt in a length direction
of the handrail belt, and a bottommost surface of the multiple positive drive grooves
is lower than a bottommost surface of the steel belt of the handrail belt, that is,
the multiple positive drive grooves penetrate through the steel belt of the handrail
belt.
[0012] Preferably, the contact surface of the handrail belt is a protruding contact surface,
a long-strip block is provided on the handrail belt, a surface of the long-strip block
constitutes the protruding contact surface, and the multiple positive drive grooves
are uniformly defined on a top surface of the long-strip block in a length direction
of the top surface.
[0013] Preferably, multiple parallel steel wires are provided inside the handrail belt in
a length direction of the handrail belt, and a bottommost surface of the multiple
positive drive grooves is higher than an uppermost surface of the multiple steel wires
of the handrail belt.
[0014] Preferably, the long-strip block is a trapezoidal block, the multiple positive drive
grooves are arranged as trapezoidal grooves corresponding to a shape of the trapezoidal
block, and the multiple positive drive tooth elements of the drive wheel are arranged
as trapezoidal tooth elements corresponding to the multiple trapezoidal grooves.
[0015] Preferably, a spacing and a shape between the multiple positive drive grooves are
in one-to-one correspondence with a spacing and a shape between the multiple positive
drive tooth elements.
[0016] Compared with the conventional technology, the positive drive handrail belt device
provided according to the present application has the following advantages:
- 1. the transmission ratio is fixed, which is not affected by the environment and the
wear degree, and ultimately ensures the synchronous operation of the handrail belt
and the step pedal;
- 2. the drive force is large, which provides sufficient drive force for the handrail
belt, overcomes the frictional resistance generated during operation and the pulling
force of handrail belt of the passenger, and can be used in a handrail belt drive
scheme of a super-high escalator or a super-long moving walk;
- 3. the transmission efficiency is high, which reduces the energy loss of the friction
heating of the drive;
- 4. the positive pressure of the drive wheel of the handrail belt on the handrail belt
can be reduced, the radial pressure on a drive axle and a bearing is reduced, and
the service life of the drive wheel and the support bearing is prolonged;
- 5. the drive method of this device is positive drive, which can reduce the tension
of the handrail belt, reduce the frictional resistance during the operation of the
handrail belt, reduce the friction heating and wear between the handrail belt and
a guide rail, greatly prolong the service life of the handrail belt and the guide
rail of the handrail belt, and slow down the wear of a support roller and prolong
the service life of a bearing of the support roller since most of the radial pressure
on the support roller during the operation of the handrail belt is reduced; and
- 6. the structure can be arranged on a handrail belt of any specification and model,
as long as the handrail belt has a contact surface in contact with the drive wheel,
which has a wide range of applicability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] For more clearly illustrating embodiments of the present application or the technical
solutions in the conventional technology, drawings to be used in the description of
the embodiments or the conventional technology will be briefly described hereinafter.
Apparently, the drawings in the following description are only embodiments of the
present application. For those skilled in the art, other drawings may be obtained
based on the provided drawings without any creative work.
FIG. 1 is a schematic structural view of a C-shaped handrail belt;
FIG. 2 is a schematic structural view of a V-shaped handrail belt;
FIG. 3 is a schematic structural view of a handrail belt in a positive drive handrail
belt device according to the present application, wherein a contact surface of the
handrail belt is a flat contact surface;
FIG. 4 is a schematic structural view of the handrail belt in the positive drive handrail
belt device according to the present application, wherein the contact surface of the
handrail belt is a protruding contact surface; and
FIG. 5 is a schematic structural view of the positive drive handrail belt device according
to the present application.
[0018] Description of reference numerals and components involved in the drawings is as follows:
1 |
handrail belt; |
2 |
drive wheel; |
3 |
positive drive groove; |
4 |
positive drive tooth element; |
5 |
contact surface; |
6 |
steel belt; |
7 |
long-strip block; |
8 |
steel wire. |
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The existing handrail belt has the disadvantage of inability to ensure the synchronization
and stability of the drive. Since friction drive is affected by factors such as friction
coefficient, positive pressure and tension of the handrail belt, the stability of
the transmission is poor, and especially with changes in external temperature, humidity,
tension and wear condition of the handrail belt, the stability of the transmission
is greatly affected, and jam and slipping often occur, which causes the immediate
deviation between the operation speed of the handrail belt and the operation speed
of the step or between the operation speeds of left and right handrail belts, that
is, the operation of the handrail belt is not synchronized with the operation of the
step pedal.
[0020] In view of the above existing problems, the structure of the existing handrail belt
is further optimized according to the present application, so as to ensure the synchronous
operation of the handrail belt and the step pedal.
[0021] Technical solutions of the present application are described clearly and completely
with reference to embodiments hereinafter. Obviously, the described embodiments are
only a part of the embodiments of the present application, rather than all the embodiments.
Based on the embodiments in the present application, all of the other embodiments
which are obtained by those skilled in the art without any creative work fall within
the protection scope of the present application.
[0022] A positive drive handrail belt device includes a handrail belt 1 and a drive wheel
2. The handrail belt 1 has a contact surface in contact with the drive wheel 2, and
multiple positive drive grooves 3 are uniformly defined in the middle of the contact
surface in a length direction of the contact surface. Multiple positive drive tooth
elements 4 are uniformly distributed on an outer edge of the drive wheel 2. A spacing
and a shape between the multiple positive drive grooves 3 are in one-to-one correspondence
with a spacing and a shape between the multiple positive drive tooth elements 4, so
that the multiple positive drive grooves 3 are in close contact with and engaged with
the multiple positive drive tooth elements 4. Referring to FIG. 5, the multiple positive
drive tooth elements 4 of the drive wheel 2 are embedded into the multiple positive
drive grooves 3 on the contact surface of the handrail belt 1, the drive wheel 2 rotates
and forcibly drives the handrail belt 1 to operate by realizing the cooperation between
the multiple positive drive tooth elements 4 and the multiple positive drive grooves
3.
[0023] Referring to FIG. 3, the contact surface of the handrail belt 1 is a flat contact
surface 5. In order to improve the strength of the handrail belt 1, a steel belt 6
is intentionally provided inside the handrail belt 1 in a length direction of the
handrail belt 1.
[0024] The multiple positive drive grooves 3 are uniformly defined in the middle of the
contact surface 5 in the length direction of the contact surface 5, and a width of
the multiple positive drive grooves 3 is larger than or equal to half of a width of
the contact surface 5 and less than the width of the contact surface 5. Further, a
bottommost surface of the multiple positive drive grooves 3 is lower than a bottommost
surface of the steel belt 6 of the handrail belt 1, that is, the multiple positive
drive grooves 3 penetrate through the steel belt 6 of the handrail belt 1, so that
the steel belt 6 provides strength support for the handrail belt 1 on one hand, and
provides strength support for the multiple positive drive grooves 3, so as to ensure
that the drive force of the multiple positive drive tooth elements 4 is competent
to drive the handrail belt 1 to operate.
[0025] In order to adapt to the handrail belt 1 of other specifications, corresponding structural
alterations can also be made. Referring to FIG. 4, the contact surface of the handrail
belt 1 is a protruding contact surface. That is, a long-strip block 7 is provided
on the handrail belt 1, and a surface of the long-strip block 7 constitutes the protruding
contact surface. Similarly, in order to improve the strength of the handrail belt
1, multiple parallel steel wires 8 are provided inside the handrail belt 1 in the
length direction of the handrail belt 1. Multiple positive drive grooves 3 are defined
on a top surface of the long-strip block 7 in a length direction of the top surface,
and a bottommost surface of the multiple positive drive grooves 3 is higher than an
uppermost surface of the multiple steel wires 8 of the handrail belt 1. In order to
facilitate processing, a width of the multiple positive drive grooves 3 is set to
be larger than or equal to half of a width of the long-strip block 7 and less than
the width of the long-strip block 7.
[0026] In FIG. 4, the long-strip block 7 preferably is a trapezoidal block, the multiple
positive drive grooves 3 are arranged as trapezoidal grooves corresponding to a shape
of the trapezoidal block, and the multiple positive drive tooth elements 4 of the
drive wheel 2 are arranged as trapezoidal tooth elements corresponding to the multiple
trapezoidal grooves.
[0027] During working, when an escalator start button is pressed, the positive drive handrail
belt device is started, the drive wheel 2 rotates under the drive of multiple front
drive wheels, and the multiple positive drive tooth elements 4 of the drive wheel
2 are embedded into the corresponding multiple positive drive grooves 3 of the handrail
belt 1, so that the drive wheel 2 rotates and drives the handrail belt 1 to move synchronously
with the step pedal.
[0028] A handrail belt with a new structure and a drive wheel corresponding to the handrail
belt are provided according to the present application. The cooperation use of the
handrail belt and the drive wheel can overcome the disadvantages of the structure
and the drive method of the existing handrail belt, and fundamentally ensure the operation
synchronization of the handrail belt and the step pedal, ensure the safety of the
passenger, slow down the wear of the handrail belt and the drive wheel of the handrail
belt, improve the drive efficiency, and achieve the objects of energy saving, prolonging
the service life of the handrail belt, the drive device of the handrail belt, the
guide rail of the handrail belt, and the support roller of the handrail belt and other
related components.
[0029] According to the above description of the disclosed embodiments, those skilled in
the art may implement or practice the present application. Many modifications to these
embodiments are apparent for those skilled in the art. The general principles defined
herein may be applied to other embodiments without departing from the spirit or scope
of the present application. Therefore, the present application should not be limited
to the embodiments disclosed herein, but has the widest scope in accordance to the
principle and the novel features disclosed herein.
1. A positive drive handrail belt device, comprising: a handrail belt and a drive wheel,
wherein the handrail belt has a contact surface in contact with the drive wheel, and
a plurality of positive drive grooves are uniformly defined in the middle of the contact
surface in a length direction of the contact surface, a plurality of positive drive
tooth elements are uniformly distributed on an outer edge of the drive wheel, and
the plurality of positive drive tooth elements of the drive wheel are embedded into
the plurality of positive drive grooves on the contact surface of the handrail belt,
to positively drive the handrail belt.
2. The positive drive handrail belt device according to claim 1, wherein the contact
surface of the handrail belt is a flat contact surface, and the plurality of positive
drive grooves are uniformly defined in the middle of the contact surface in the length
direction of the contact surface.
3. The positive drive handrail belt device according to claim 2, wherein a steel belt
is provided inside the handrail belt in a length direction of the handrail belt, and
a bottommost surface of the plurality of positive drive grooves is lower than a bottommost
surface of the steel belt of the handrail belt, that is, the plurality of positive
drive grooves penetrate through the steel belt of the handrail belt.
4. The positive drive handrail belt device according to claim 1, wherein the contact
surface of the handrail belt is a protruding contact surface, a long-strip block is
provided on the handrail belt, a surface of the long-strip block constitutes the protruding
contact surface, and the plurality of positive drive grooves are uniformly defined
on a top surface of the long-strip block in a length direction of the top surface.
5. The positive drive handrail belt device according to claim 4, wherein a plurality
of parallel steel wires are provided inside the handrail belt in a length direction
of the handrail belt, and a bottommost surface of the plurality of positive drive
grooves is higher than an uppermost surface of the plurality of steel wires of the
handrail belt.
6. The positive drive handrail belt device according to claim 4, wherein the long-strip
block is a trapezoidal block, the plurality of positive drive grooves are arranged
as trapezoidal grooves corresponding to a shape of the trapezoidal block, and the
plurality of positive drive tooth elements of the drive wheel are arranged as trapezoidal
tooth elements corresponding to the plurality of trapezoidal grooves.
7. The positive drive handrail belt device according to claim 1, wherein a spacing and
a shape between the plurality of positive drive grooves are in one-to-one correspondence
with a spacing and a shape between the plurality of positive drive tooth elements.