TECHNICAL FIELD
[0001] The disclosure relates to a web for transfer of thermal energy and/or moisture to
and/or from a fluid, the web comprising a plurality of fluid flow channels.
BACKGROUND
[0002] Heat exchangers are used to recycle energy from out-going gas flow to ingoing gas
flow in various applications such as ventilation, drying, thermal management of electronic
devices, etc. A heat exchanger comprises a plurality of channels configured for fluid
flow, which channels may be arranged in a matrix. Oftentimes, the inlet fluid flows
in one set of channels in one direction, while the outlet fluid flows in a different
set of channels in the opposite direction, as is the case for plate heat exchangers
wherein the heat exchanger matrix comprises inlet fluid flows and the outlet fluid
flows which are completely separated from each other.
[0003] The fluid flow separation of the plate heat exchanger prevents contamination, i.e.
transfer of odor or particles between outlet fluid flow and inlet fluid flow. One
important parameter for the performance of the plate heat exchanger is the spacing
between adjacent plates. A narrower channel, i.e. a smaller height or distance between
adjacent plates, leads to a higher pressure drop as well as to higher efficiency,
i.e. more heat is transferred. If a lower pressure drop is required, a larger channel
height is preferable, the trade-off being lower efficiency. A plate heat exchanger
has an approximate temperature efficiency of 65-80 %, and the allowable pressure drop
is usually within the range of between 20 and 100 kPa.
[0004] The matrix of a corresponding rotary heat exchanger instead uses the same channels
to accommodate both inlet fluid flow and outlet fluid flow. As the rotor rotates,
heat is captured from the outlet fluid in one half of a rotation cycle and released
to the inlet fluid during the other half of the rotation cycle. This allows waste
energy from the outlet fluid to be transferred to the matrix, and thereafter from
the matrix to the inlet fluid. This increases the temperature of the inlet fluid by
an amount proportional to the temperature differential between the fluids and depends
on the efficiency of the heat exchanger. Since the outlet fluid flow and inlet fluid
flow pass through the same rotor channels alternately, the rotor is also, to a large
extent, self-cleaning and frost proof.
[0005] The rotor's ability to recover both thermal energy and humidity, i.e. latent energy,
makes the rotary heat exchanger very efficient. A rotary heat exchanger usually has
a temperature efficiency of 70-90 % with a pressure drop of between 50 and 300 Pa.
The rotor may also be used as a desiccant wheel which is provided with a coating applied
for the purpose of transferring humidity from one fluid to the other.
[0006] The channels of the matrix of a rotary heat exchanger traditionally have a substantially
triangular or sinusoidal shape, facilitating as much matrix surface area as possible
which can come into contact with the fluids, improving heat transfer efficiency. However,
heat exchange may be made even more efficient if the normally laminar flow of the
fluid is interrupted, e.g. by means of heat sinks, and some turbulence within the
fluid is created. This is due to laminar flow developing a boundary layer adjacent
to the channel wall which restricts heat transfer, and any added turbulence generating
significant mixing of the boundary layer and the bulk fluid, allowing highly efficient
heat exchange.
SUMMARY
[0007] It is an object to provide an improved web and matrix for a heat exchanger. The foregoing
and other objects are achieved by the features of the independent claims. Further
implementation forms are apparent from the dependent claims, the description, and
the figures.
[0008] According to a first aspect, there is provided a web for a rotary heat exchanger,
the web being configured for transfer of thermal energy and/or moisture to and/or
from a fluid, the web comprising a plurality of first profiled sections and a plurality
of second profiled sections, the first profiled sections and the second profiled sections
being configured to protrude in opposite directions from a main plane of the web,
each protrusion comprising a fluid passage, the first profiled sections and the second
profiled sections forming a plurality of fluid flow channels, each fluid flow channel
having a main fluid flow axis and being configured to allow fluid flow at least partially
along the main fluid flow axis, each fluid flow channel being formed by alternating
at least one first profiled section and at least one second profiled section along
the main fluid flow axis and by aligning the fluid passages of the alternatingly arranged
first profiled sections and second profiled sections, each fluid flow channel comprising
at least one lateral opening allowing the fluid flow to at least partially travel
between adjacent fluid flow channels.
[0009] A web like the one described above comprises as few parts as possible, dispensing
of the need for separate distancing components such as spacers. This not only reduces
material costs but also facilitates assembly and allows for a more compact heat exchanger,
when winding the web into a spiral or stacking several webs on top of each other,
forming a heat exchanger comprising multiple layers of webs and hence fluid flow channels.
Furthermore, this specific web provides an as large surface area, i.e. energy transfer
area, as possible while also allowing the laminar flow of the fluid passing through
each fluid flow channel to be interrupted, by a lateral opening in the channel wall,
and some turbulence to be created within the fluid. This significantly improves the
energy transfer rate of the web, as well as the moisture transfer rate, as the slow-moving
boundary layer is broken.
[0010] In a possible implementation form of the first aspect, the first profiled sections
protruding in a first direction perpendicular to the main plane, the second profiled
sections protruding in a second direction opposite to the first direction, such that
the profiled sections together form both spacers as well as a fluid flow channel.
[0011] In a further possible implementation form of the first aspect, the main fluid flow
axes extending in parallel with each other and with the main plane. This facilitates
having only one common inlet side and one common outlet side in the heat exchanger
comprising the web.
[0012] In a further possible implementation form of the first aspect, a fluid outlet end
of the first profiled section is arranged adjacent a fluid inlet end of an adjacent
second profiled section, and/or wherein a fluid inlet end of the first profiled section
is arranged adjacent a fluid outlet end of an adjacent second profiled section, the
fluid passage of the first profiled section extending from the fluid inlet end to
the fluid outlet end along the main fluid flow axis, and the fluid passage of the
second profiled section extending from the fluid inlet end to the fluid outlet end
along the main fluid flow axis.
[0013] In a further possible implementation form of the first aspect, the fluid flow can
deviate from the main fluid flow axis as it exits the fluid outlet end of the first
profiled section of the fluid flow channel, and travel into the fluid passage of the
second profiled section of an adjacent fluid flow channel, and/or the fluid flow can
deviate from the main fluid flow axis as it exits the fluid outlet end of the second
profiled section of the fluid flow channel, and travel into the fluid passage of the
first profiled section of an adjacent fluid flow channel. This way, an opening in
the channel wall, i.e. an interruption affecting the laminar flow of fluid, is formed
at each transition between a first profiled section and a second profiled section,
allowing for more efficient heat exchange.
[0014] In a further possible implementation form of the first aspect, the first profiled
sections and the second profiled sections of each fluid flow channel have identical
shape, an axis of symmetry of the first profiled sections extending coaxially with
an axis of symmetry of the second profiled sections, and extending in parallel with
the main fluid flow axis of the fluid flow channel. This simplifies the manufacture
of the web, since only one shape, though inverted, must be achieved.
[0015] In a further possible implementation form of the first aspect, the first profiled
sections and the second profiled sections have different cross-sectional shapes as
seen in a plane perpendicular to the main fluid flow axis and to the main plane, increasing
the flexibility of the web. For example, the height of each profiled section can be
selected to provide greater or lesser spacing between adjacent webs of a matrix, thereby
establishing a desired surface area density of the matrix. This implementation form
allows the heat exchange matrix to be customized by using two different profiled sections
of different surface area densities. Furthermore, the height of the profiled sections
determines the extent of separation between adjacent webs and, hence, determines the
diameter of the fluid flow channel, the surface area density, and subsequently the
airflow versus pressure drop relationship, for the matrix.
[0016] In a further possible implementation form of the first aspect, the first profiled
section and the second profiled section each comprises an apex and a base, the apex
of the first profiled section and the base of the second profiled section being arranged
at one side of the main plane, and the base of the first profiled section and the
apex of the second profiled section being arranged at an opposite side of the main
plane. The distance between apex and base, i.e. the height of the profiled section
can be selected to provide greater or lesser spacing between adjacent webs, thereby
providing a desired surface area density.
[0017] In a further possible implementation form of the first aspect, the apex of the first
profiled section and the base of the second profiled section are arranged in a first
common plane, and the base of the first profiled section and the apex of the second
profiled section are arranged in a second common plane. This allows for a symmetrical
web that is easy to manufacture and assemble into a matrix.
[0018] In a further possible implementation form of the first aspect, the first profiled
section and the second profiled section comprise a strip of web material. By dividing
a web material into a plurality of strips, a simple way of manufacturing a web, having
aligned fluid flow channels as well as lateral openings between adjacent fluid flow
channels, is facilitated.
[0019] In a further possible implementation form of the first aspect, the shape substantially
corresponds to one period of a sine wave.
[0020] In a further possible implementation form of the first aspect, the apex corresponds
to a crest of the sine wave, and the base corresponds to two troughs of the sine wave.
[0021] In a further possible implementation form of the first aspect, the first profiled
section and the second profiled section each comprises at least one stepped part,
the stepped part of the first profiled section extending adjacent the stepped part
of an adjacent second profiled section. The stepped parts provide stability to the
web as well as an increase in surface areas of each fluid flow channel.
[0022] In a further possible implementation form of the first aspect, the stepped parts
of the first profiled sections extend coplanar with the stepped parts of the second
profiled sections. The stepped parts provide larger coherent surface sub-areas within
each fluid flow channel.
[0023] In a further possible implementation form of the first aspect, the stepped part is
arranged equidistantly between the apex and the base, facilitating a symmetric web.
[0024] In a further possible implementation form of the first aspect, the web comprises
a web material such as polymer, steel, or aluminum foil, and, optionally, a hygroscopic
or epoxy coating. This allows the web to be thin, lightweight, and to serve for the
transfer of moisture in addition to transfer of energy.
[0025] According to a second aspect, there is provided a web matrix for transfer of thermal
energy and/or moisture to and/or from a fluid, the matrix comprising a plurality of
webs according to the above, the webs being superimposed onto each other such that
the main fluid flow axes of the webs extend in parallel.
[0026] The provision of protruding sections allows the webs of the matrix to be stacked
without requiring separate distancing components such as spacers, since each protrusion
provides both a fluid channel and vertical separation.
[0027] In a possible implementation form of the second aspect, the web matrix further comprises
at least one integral sheet material, each sheet material being arranged between two
adjacent webs. The integral sheet material provides separation between adjacent webs.
[0028] In a further possible implementation form of the second aspect, each sheet material
is configured to support the apexes of the first profiled sections and the bases of
the second profiled sections, or to support the apexes of the second profiled sections
and the apexes of the second profiled sections.
[0029] In a further possible implementation form of the second aspect, the apex and/or the
base of the first profiled sections and/or the second profiled sections of the webs
are fixedly attached to the sheet material.
[0030] According to a third aspect, there is provided a rotor for a heat exchanger comprising
the matrix according to the above, a rotation axis of the rotor extending in parallel
with the main fluid flow axes of the webs of the matrix. Such a solution facilitates
not only a rotor having improved energy transfer rates as well as improved moisture
transfer rates, but also enables considerable savings of material in the manufacture
of the rotor.
[0031] In a possible implementation form of the third aspect, each fluid flow channel of
the webs is configured to accommodate bidirectional fluid flow at least partially
along the main fluid flow axis, the fluid flowing in a first direction, along the
main fluid flow axis, within a rotor section when the rotor section is in a first
angular position, the fluid flowing in a second, opposite direction, along the main
fluid flow axis, within the rotor section when the rotor section is in a second angular
position.
[0032] In a further possible implementation form of the third aspect, the rotor is configured
for air-to-air heat transfer.
[0033] In a further possible implementation form of the third aspect, the rotor is configured
for air-to-liquid.
[0034] According to a fourth aspect, there is provided a rotary heat exchanger comprising
the rotor according to the above. This solution facilitates not only a heat exchanger
having improved energy transfer rates as well as improved moisture transfer rates,
but also enables considerable savings of material in the manufacture of the heat exchanger.
[0035] In a possible implementation form of the fourth aspect, the rotary heat exchanger
is configured for use in ventilation systems.
[0036] This and other aspects will be apparent from the embodiments described below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In the following detailed portion of the present disclosure, the aspects, embodiments,
and implementations will be explained in more detail with reference to the example
embodiments shown in the drawings, in which:
Fig. 1 shows a perspective view of a web in accordance with one embodiment of the
present invention;
Fig. 2 shows a cross-sectional side view of the embodiment shown in Fig 4;
Fig. 3 shows a partial perspective view of a web in accordance with one embodiment
of the present invention;
Figs. 4a to 4c show cross-sectional side views of webs in accordance with one embodiment
of the present invention;
Fig 5. shows a cross-sectional side view of a profiled section of the embodiment shown
in Fig 4c;
Fig. 6 shows a partial perspective view of a heat exchanger comprising a rotor and
a matrix in accordance with one embodiment of the present invention.
DETAILED DESCRIPTION
[0038] Fig. 6 shows a rotary heat exchanger 13 comprising a rotor 12, which rotary heat
exchanger 13 may be configured for use in e.g. ventilation systems where there is
no need for separating the inlet fluid flows and the outlet fluid flows. The rotor
12 may be configured for air-to-air heat transfer, air-to-liquid heat transfer, or
liquid-to-liquid heat transfer. Furthermore, the rotor 12 may be configured for moisture
transfer. The rotor 12 may have a temperature efficiency of 70-90 % with a pressure
drop of between 50 and 300 Pa.
[0039] The rotor 12 comprises a web matrix 10 comprising a plurality of webs 1, or foils,
described in more detail further below. The rotation axis A4 of the rotor 12 extends
in parallel with the main fluid flow axes A1 of the webs 1 of the web matrix 10, as
indicated in Fig. 6. The web matrix 10 may be either one integral piece or segmented,
segmented rotors being divided into sectors, i.e. pie-shaped parts, that are assembled
when the rotor is installed.
[0040] The webs 1 comprise a plurality of fluid flow channels 5 which are configured to
accommodate bidirectional fluid flow at least partially along the main fluid flow
axis A1, which reduces the buildup of laminar flow. By bidirectional is meant that
the fluid flows in a first direction D3 along the main fluid flow axis A1 of a fluid
flow channel 5 arranged within a specific rotor section, when the rotor section is
momentarily in a first angular position R1. Correspondingly, the fluid flows in a
second, opposite direction D4 along the same main fluid flow axis A1, when the same
rotor section is momentarily in a second angular position R2. The first angular position
R1 may for example be any position in the upper 180° of one revolution of the rotor
12 around the rotation axis A4, and the second angular position R2 may be any position
in the lower 180° of the revolution.
[0041] Figs. 1 and 2 show an embodiment of the above-mentioned web 1, the web 1 being configured
for transfer of thermal energy and/or moisture to and/or from the fluid passing therethrough.
The fluid may be air, water, or any suitable gas.
[0042] The web 1 comprises a plurality of first profiled sections 2 and a plurality of second
profiled sections 3. The first profiled sections 2 and the second profiled sections
3 are configured such that they protrude in opposite directions from the main plane
PI of the web 1. Each protrusion forms a fluid passage 4, in other words, the first
profiled sections 2 and the second profiled sections 3 are shaped such that they extend
in opposite directions, and a fluid passage 4 being created by and within this protrusion.
Furthermore, the plurality of first profiled sections 2 and the plurality of second
profiled sections 3, since they protrude in opposite directions from the main plane
PI, form distances between adjacent, i.e. stacked, webs 1.
[0043] The first profiled sections 2 and the second profiled sections 3 together form a
plurality of fluid flow channels 5. Each fluid flow channel 5 has a main fluid flow
axis A1 and is configured to allow fluid flow at least partially along the main fluid
flow axis A1, in first direction D3 and second direction D4. The plurality of fluid
flow channels 5 within one web 1 is arranged such that they extend substantially in
parallel, i.e. the main fluid flow axes A1 of the fluid flow channels 5 are parallel
with each other, within the main plane PI. The main plane PI may be is curved, e.g.
when the web 1 is used in the matrix of a rotary heat exchanger 13. This curvature
or arching requires the plurality of webs 1 of the web matrix 10 to be stacked or
wound such that each layer of web 1 is correctly arched as well as distanced from
each other.
[0044] Each fluid flow channel 5 is formed by alternating at least one first profiled section
2 and at least one second profiled section 3 along the main fluid flow axis A1, such
that every second section is a first profiled section 2 and every second profile is
a second profiled section 3. The first profiled sections 2 protrude in a first direction
D1 which is perpendicular to the main plane PI, and the second profiled sections 3,
correspondingly, protrudes in a second direction D2 opposite to the first direction
D1, as illustrated in Fig. 2. The fluid passages 4 of the alternatingly arranged first
profiled sections 2 and second profiled sections 3 are aligned such that a fluid flow
channel 5 is formed by this plurality of aligned fluid passages 4. The size of the
fluid passages 4 and, hence, fluid flow channels 5 in the first direction D1 and the
second direction D2 is usually called well height. Different well heights and rotor
diameters give different efficiencies, pressure drops, and airflow rates.
[0045] By alternating first profiled sections 2 and second profiled sections 3, a fluid
outlet end 2b of a first profiled section 2 may be arranged adjacent a fluid inlet
end 3a of an adjacent second profiled section 3, and/or a fluid inlet end 2a of a
first profiled section 2 may be arranged adjacent a fluid outlet end 3b of an adjacent
second profiled section 3. The fluid passage 4 of the first profiled section 2 extends
from the fluid inlet end 2a to the fluid outlet end 2b, of the first profiled section
2, along main fluid flow axis A1. The fluid passage 4 of the second profiled section
3 extends from the fluid inlet end 3a to the fluid outlet end 3b, of the second profiled
section 3, along main fluid flow axis A1.
[0046] The use of two alternating first profiled sections 2 and second profiled sections
3 not only provides fluid flow channels but also distancing between directly adjacent
webs 1, as well as facilitates arching of the webs and a stable yet efficient web
matrix 10. An increased number of profiled sections would complicate manufacture as
well as arching.
[0047] Each fluid flow channel 5 comprises at least one lateral opening 6 allowing the fluid
flow to at least partially travel between adjacent fluid flow channels 5, and not
only along the main fluid flow axis A1. A lateral opening 6 may be formed at each
transition between a first profiled section 2 and a second profiled section 3, as
shown in Figs. 1 and 3, i.e. the lateral opening 6 may be air gaps formed between
adjacent profiled sections 2, 3.
[0048] The fluid flow may deviate from the main fluid flow axis A1, i.e. travel through
a lateral opening 6, as it exits the fluid outlet end 2b of a first profiled section
2 of a fluid flow channel 5a, and travel into the fluid passage 4 of a second profiled
section 3 of an adjacent fluid flow channel 5b. Correspondingly, the fluid flow may
deviate from the main fluid flow axis A1, i.e. travel through a lateral opening 6,
as it exits a fluid outlet end 3b of a second profiled section 3 of a fluid flow channel
5a, and travel into the fluid passage 4 of a first profiled section 2 of an adjacent
fluid flow channel 5b.
[0049] The first profiled sections 2 and the second profiled sections 3 of each fluid flow
channel 5 may have identical shapes, as illustrated in Fig. 2 and Figs. 4a and 4c.
In this case, the axis of symmetry A2 of the first profiled sections 2 may extend
coaxially with the axis of symmetry A3 of the second profiled sections 3. The axes
of symmetry A2, A3 extend in parallel with the main fluid flow axis A1 of the fluid
flow channel 5. Nevertheless, the first profiled sections 2 and the second profiled
sections 3 may also be offset relative to each other, in the first or second directions
D1, D2 (vertically or radially) or in a direction within the main plane PI (horizontally
or circumferentially).
[0050] Furthermore, the first profiled sections 2 and the second profiled sections 3 may
have different cross-sectional shapes as seen in a plane P2 perpendicular to the main
fluid flow axis A1 and to the main plane PI. The axes of symmetry A2, A3 may, in this
case, extend either coaxially or in parallel.
[0051] As illustrated in Fig. 2, the first profiled section 2 and the second profiled section
3 may each comprise an apex 7 and a base 8. The apex 7 of the first profiled section
2 and the base 8 of the second profiled section 3 are arranged at one side of the
main plane PI, and the base 8 of the first profiled section 2 and the apex 7 of the
second profiled section 3 are arranged at the opposite side of the main plane PI.
The apex 7 of the first profiled section 2 and the base 8 of the second profiled section
3 may be arranged in a first common plane P3, and the base 8 of the first profiled
section 2 and the apex 7 of the second profiled section 3 may be arranged in a second
common plane P4. One or several of the apexes 7 and the bases 8 may also be arranged
with some vertical offset, such that they do not extend in a common plane.
[0052] The cross-sectional shapes of the first profiled section 2 and the second profiled
section 3 may substantially correspond to a period of a sine wave. The apex 7 may
correspond to a crest of the sine wave, and the base 8 may correspond to two troughs
of the sine wave. The cross-sectional shapes of the first profiled section 2 and the
second profiled section 3 may also substantially correspond to a period of a square
wave, a triangular wave, a sawtooth wave or any other suitable periodic wave.
[0053] The first profiled section 2 and the second profiled section 3 may be shaped such
that they have substantially identical apexes 7 and bases 8. This is illustrated in
Figs. 4a to 4c, which show different embodiments of the first profiled section 2 and
the second profiled section 3. The cross-sectional shapes of the first profiled section
2 and the second profiled section 3 may correspond to a period of a sine wave, wherein
every second apex 7 of each profile 2, 3 corresponds to a crest of the sine wave,
and every second apex 7 corresponds to the trough of the sine wave, as shown in Figs.
4a and 4bc.
[0054] As shown in Figs. 2 and 4a to 4c, the apexes 7 and bases 8 may be shaped such that
they have an as small surface as possible in contact with any adjacent element such
as a sheet material 11, described in more detail below, or an adjacent web 1.
[0055] The first profiled section 2 and the second profiled section 3 may also have complex
periods as shown in Figs. 4c and 5. For example, the first profiled section 2 and
the second profiled section 3 may be shaped such that they have a wave-shape which
is not purely sinusoidal, but which e.g. may comprise flat areas such as flat apexes
7 and flat bases 8.
[0056] The first profiled section 2 and the second profiled section 3 may each comprise
at least one stepped part 9. As shown in Fig. 2, each first profiled section 2 and
each second profiled section 3 may comprise two preferably coplanar stepped parts
9. As shown in Fig. 5, each first profiled section 2 and each second profiled section
3 may comprise one stepped part 9. The stepped part 9 of the first profiled section
2 may extend adjacent the stepped part 9 of an adjacent second profiled section 3.
The stepped parts 9 may be arranged coplanar with, or at an angle to, the main plane
PI. The stepped parts 9 of the first profiled section 2 may extend coplanar with the
stepped parts 9 of the second profiled section 3. Furthermore, the stepped part 9
may be arranged equidistantly between the apex 7 and the base 8 of a section, i.e.
at a vertical center point of the fluid flow channel 5.
[0057] The first profiled section 2 and the second profiled section 3 may each comprise
a strip of web material. The web material may be one integral piece of sheet material,
into which parallel, throughgoing slits are cut and strips are formed by the material
located between two such adjacent slits. A number of profiled sections may be formed
by one such integral piece of material, as suggested in Figs. 4a to 5. A profiled
section is formed by allowing the strip to protrude in direction D1 or direction D2.
The slits preferably extend in parallel with each other and perpendicular to the main
fluid flow axis A1.
[0058] The web 1 may comprise a web material such as polymer, steel, or aluminum foil, and,
optionally, be covered by a hygroscopic or epoxy coating.
[0059] The present invention also relates to a web matrix 10 for transfer of thermal energy
and/or moisture to and/or from a fluid. The web matrix 10 comprises a plurality of
webs 1 which are superimposed onto each other such that the main fluid flow axes A1
of the webs 1 extend in parallel. This is illustrated schematically in Fig. 6. The
plurality of webs 1 may be superimposed onto each other by stacking and curving individual
webs or rolling one or several webs onto each other, forming a spiral. The web(s)
is/are configured such that curing of the web(s) is possible without affecting the
configuration of the first profiled section 2 and the second profiled section 3, and
hence, without affecting the efficiency of the web matrix 10.
[0060] As shown in Fig. 3, the web matrix 10 may further comprise at least one integral
sheet material 11, each sheet material 11 being arranged between two adjacent webs
1 such that they together create fluid flow channels 5 for the fluid to pass through.
Each sheet material 11 may be configured to support the apexes 7 of the first profiled
sections 2 and the bases 8 of the second profiled sections 3, or alternately, support
the apexes 7 of the second profiled sections 3 and the apexes 7 of the second profiled
sections 3.
[0061] The apex 7 and/or the base 8 of the first profiled sections 2 and/or the second profiled
sections 3 of the webs 1 may be fixedly attached to the sheet material 11, e.g. by
means of adhesive such as glue, or may be non-fixed in relation to the sheet material
11. The apex 7 and/or the base 8 of the first profiled sections 2 may also be in fixed,
or non-fixed, contact with adjacent and a corresponding apex 7 and/or base 8 of the
second profiled sections 3.
[0062] The various aspects and implementations have been described in conjunction with various
embodiments herein. However, other variations to the disclosed embodiments can be
understood and effected by those skilled in the art in practicing the claimed subject-matter,
from a study of the drawings, the disclosure, and the appended claims. In the claims,
the word "comprising" does not exclude other elements or steps, and the indefinite
article "a" or "an" does not exclude a plurality. The mere fact that certain measures
are recited in mutually different dependent claims does not indicate that a combination
of these measured cannot be used to advantage.
[0063] The reference signs used in the claims shall not be construed as limiting the scope.
Unless otherwise indicated, the drawings are intended to be read (e.g., cross-hatching,
arrangement of parts, proportion, degree, etc.) together with the specification, and
are to be considered a portion of the entire written description of this disclosure.
As used in the description, the terms "horizontal", "vertical", "left", "right", "up"
and "down", as well as adjectival and adverbial derivatives thereof (e.g., "horizontally",
"rightwardly", "upwardly", etc.), simply refer to the orientation of the illustrated
structure as the particular drawing figure faces the reader. Similarly, the terms
"inwardly" and "outwardly" generally refer to the orientation of a surface relative
to its axis of elongation, or axis of rotation, as appropriate.
1. A web (1) for a rotary heat exchanger (13), said web (1) being configured for transfer
of thermal energy and/or moisture to and/or from a fluid,
said web (1) comprising a plurality of first profiled sections (2) and a plurality
of second profiled sections (3),
said first profiled sections (2) and said second profiled sections (3) being configured
to protrude in opposite directions from a main plane (PI) of said web (1), each protrusion
comprising a fluid passage (4),
said first profiled sections (2) and said second profiled sections (3) forming a plurality
of fluid flow channels (5), each fluid flow channel (5) having a main fluid flow axis
(A1) and being configured to allow fluid flow at least partially along said main fluid
flow axis (A1),
each fluid flow channel (5) being formed by alternating at least one first profiled
section (2) and at least one second profiled section (3) along said main fluid flow
axis (A1) and by aligning said fluid passages (4) of said alternatingly arranged first
profiled section(s) (2) and second profiled section(s) (3),
each fluid flow channel (5) comprising at least one lateral opening (6) allowing said
fluid flow to at least partially travel between adjacent fluid flow channels (5).
2. The web (1) according to claim 1, wherein a fluid outlet end (2b) of said first profiled
section (2) is arranged adjacent a fluid inlet end (3a) of an adjacent second profiled
section (3), and/or wherein
a fluid inlet end (2a) of said first profiled section (2) is arranged adjacent a fluid
outlet end (3b) of an adjacent second profiled section (3),
said fluid passage (4) of said first profiled section (2) extending from said fluid
inlet end (2a) to said fluid outlet end (2b) along said main fluid flow axis (A1),
and
said fluid passage (4) of said second profiled section (3) extending from said fluid
inlet end (3a) to said fluid outlet end (3b) along said main fluid flow axis (A1).
3. The web (1) according to claim 2, wherein
said fluid flow can deviate from said main fluid flow axis (A1) as it exits said fluid
outlet end (2b) of said first profiled section (2) of said fluid flow channel (5a),
and
travel into said fluid passage (4) of said second profiled section (3) of an adjacent
fluid flow channel (5b), and/or
said fluid flow can deviate from said main fluid flow axis (A1) as it exits said fluid
outlet end (3b) of said second profiled section (3) of said fluid flow channel (5a),
and
travel into said fluid passage (4) of said first profiled section (2) of an adjacent
fluid flow channel (5b).
4. The web (1) according to any one of the previous claims, wherein
said first profiled section(s) (2) and said second profiled section(s) (3) of each
fluid flow channel (5) have identical shape,
an axis of symmetry (A2) of said first profiled section(s) (2) extending coaxially
with an axis of symmetry (A3) of said second profiled section(s) (3), and
extending in parallel with said main fluid flow axis (A1) of said fluid flow channel
(5).
5. The web (1) according to claim 3, wherein said first profiled section (2) and said
second profiled section (3) each comprise an apex (7) and a base (8), said apex (7)
of said first profiled section (2) and said base (8) of said second profiled section
(3) being arranged at one side of said main plane (PI), and
said base (8) of said first profiled section (2) and said apex (7) of said second
profiled section (3) being arranged at an opposite side of said main plane (PI).
6. The web (1) according to claim 5, wherein said apex (7) of said first profiled section
(2) and said base (8) of said second profiled section (3) are arranged in a first
common plane (P3), and
said base (8) of said first profiled section (2) and said apex (7) of said second
profiled section (3) are arranged in a second common plane (P4).
7. The web (1) according to any one of the previous claims, wherein said first profiled
section (2) and said second profiled section (3) each comprise at least one stepped
part, said stepped part (9) of said first profiled section (2) extending adjacent
said stepped part (9) of an adjacent second profiled section (3).
8. The web (1) according to claim 7, wherein said stepped part(s) (9) of said first profiled
section(s) (2) extend coplanarly with said stepped part(s) (9) of said second profiled
section(s) (3).
9. The web (1) according to any one of the previous claims, wherein said web (1) comprises
a web material such as polymer, steel, or aluminum foil, and, optionally, a hygroscopic
or epoxy coating.
10. A web matrix (10) for transfer of thermal energy and/or moisture to and/or from a
fluid, said web matrix (10) comprising a plurality of webs (1) according to any one
of claims 1 to 9,
said webs (1) being superimposed onto each other such that the main fluid flow axes
(A1) of said webs (1) extend in parallel.
11. The web matrix (10) according to claim 10, further comprising at least one integral
sheet material (11), each sheet material (11) being arranged between two adjacent
webs (1).
12. The web matrix (10) according to claim 10 or 11, wherein the apex (7) and/or the base
(8) of the first profiled sections (2) and/or the second profiled sections (3) of
said webs (1) are fixedly attached to said sheet material (11).
13. A rotor (12) for a heat exchanger comprising the web matrix (10) according to any
one of claims 10 to 12, a rotation axis (A4) of said rotor (12) extending in parallel
with the main fluid flow axes (A1) of the webs (1) of said web matrix (10).
14. The rotor (12) according to claim 13, wherein each fluid flow channel (5) of said
webs (1) is configured to accommodate bidirectional fluid flow at least partially
along said main fluid flow axis (A1),
said fluid flowing in a first direction (D3), along said main fluid flow axis (A1),
within a rotor section when said rotor section is in a first angular position (R1),
said fluid flowing in a second, opposite direction (D4), along said main fluid flow
axis (A1), within said rotor section when said rotor section is in a second angular
position (R2).
15. The rotor (12) according to claim 13 or 14, wherein said rotor (12) is configured
for air-to-air heat transfer.
16. A rotary heat exchanger (13) comprising the rotor (12) according to any one of claims
13 to 15.