FIELD OF THE INVENTION
[0001] The invention relates to a pier module according to the preamble of claim 1. The
invention also relates to a pier and a method of operating a pier module.
BACKGROUND OF THE INVENTION
[0002] Boats require dry storage in wintertime and to avoid algae growth without the need
for antifouling painting. Boats are lifted from water and placed on a land area at
the marina for dry storage. This requires a lot of valuable land area at the marina.
[0003] Conventional piers are typically assembled from large pier sections which require
an installation barge and/or a floating lifting platform for moving the pier sections
to desired locations. Therefore, it is difficult to assemble the pier and modify the
pier configuration, for example the size of the pier and/or location of the pier sections.
Further, the transportation of large pier sections to the marina area is difficult
and costly.
[0004] The object of the present invention is to reduce the above-mentioned drawbacks.
SUMMARY
[0005] The object of the invention can be achieved by a pier module according to claim 1,
a pier according to claim 11 and a method according to claim 12.
[0006] The pier module according to the invention comprises a frame and at least two ballast
tanks attached to the frame. The pier module is provided with a control arrangement
configured to adjust amount of liquid, such as water, in the ballast tanks.
[0007] In method according to the invention the pier module is tilted around its transverse
axis and a free end of the pier module is lowered by adding liquid, such as water,
into a ballast tank 3 nearest to the free end of the pier module. The free end of
the pier module is lifted by removing liquid from said ballast tank.
[0008] Significant benefits can be achieved by the means of the invention.
[0009] Piers and boat lifting devices have been separate functions. The invention integrates
these functions to a single module that uses buoyancy as the lifting force. The module
can be used as a pier only or as a short- or long-term storage platform for the boat.
[0010] Also anchoring and the pier have been separate functions. The invention integrates
anchoring into the pier module allowing the installation of the pier module or modules
without a need for work barges or floating lifting platforms. Pier modules can be
combined to any marina configuration and they can be easily removed and replaced from
any position in the configuration.
[0011] The pier module according to the invention can be used as a storage platform for
a boat. When placed in water, the pier module can be tilted around its transverse
horizontal axis for lowering and lifting the free end of the pier module. Thus, the
free end can be lowered to a desired level near the water surface, after which the
boat can be lifted and pulled from the water onto the pier module or lowered from
the pier module into the water. This frees high value land area at the marina as the
boats can be stored on the pier modules instead of land area.
[0012] Due to the modular structure of the pier modules, pier modules can be added to and
removed from the pier assembly in a desired manner and the pier configuration can
be easily modified. This enables flexible and modular marina design.
[0013] Further, the modular structure enables high volume automated production, easy storage
and transportation of the pier modules with low costs. The modular structure enables
quick and easy installation of the pier modules without installation barges or floating
lifting platforms.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the following the invention will be described in detail by means of examples with
reference to the accompanying drawings, in which
Fig. 1 shows a pier module according to an embodiment of the invention,
Fig. 2 shows the pier module of fig. 1 having a free end in a lowered position,
Fig. 3 shows the pier module of fig. 1 and a boat lifted on the pier module,
Fig. 4 shows a pier module of fig. 1 provided with a roof.
Fig. 5 shows a frame of the pier module of fig. 1.
Fig. 6 shows a flow diagram of a control arrangement of the pier modules of fig. 1.
DETAILED DESCRIPTION
[0015] Figs. 1 to 6 show a floating pier module 1 according to an embodiment of the invention.
The pier module 1 can be used as a mooring and/or a storage platform for boats 19.
The pier module 1 comprises a frame 2 and at least two ballast volumes, such as ballast
tanks 3, attached to the frame 2. Typically, the pier module 1 comprises three or
more, for example 3 to 6 ballast tanks 3. In the embodiment shown in the drawings
the pier module 1 comprises four ballast tanks 3. The ballast tanks 3 are arranged
one after the other in a longitudinal direction of the frame 2 and/or the pier module
1. The ballast tanks 3 extend over the entire width of the frame 2. The ballast tanks
3 are placed inside the frame 2. The ballast tanks 3 can have a circular or rectangular
cross-sectional shape.
[0016] The frame 2 comprises a lower frame part 2.1 and an upper frame part 2.2. The lower
and upper frame parts are rectangular. The lower frame part 2.1 and the upper frame
part 2.2 are arranged one on top of the other. The lower frame part 2.1 and the upper
frame part 2.2 are arranged at a distance from each other in the vertical direction.
The frame 2 further comprises connecting posts 2.3 that connect the lower frame part
2.1 and the upper frame part 2.2 to each other. The connecting posts 2.3 are vertical.
The connecting posts 2.3 are located at least at the corners of the frame parts 2.1;
2.2. The ballast tanks 3 are located within the frame 2 between the frame parts 2.1,
2.2.
[0017] The length and the width of the frame 2 and/or pier module 1 are equal to or less
than those of the 20 feet standard container (length 6.1 m, width 2.44 m) or 40 feet
standard container (length 12.2 m, width 2.44 m). Thus, the frame 2/pier module 1
can be transported and/or stored as a container-type structure. Two or more frames
2/pier modules 1 can be placed on top of the other during the transport and storage
to form a standard container-type structure. This enables efficient and cost-effective
transportation of the pier modules 1.
[0018] End ballast tanks 3 nearest to the ends of the pier module 1 adjust the tilt angle
of the pier module 1, i.e. the tilt angle with respect to water surface. Middle ballast
tank(s) 3 in the middle, i.e. between the end ballast tanks 3, adjust the buoyancy
of the pier module 1. The ballast tanks 3 may be internally divided into sections
to increase their stability. The ballast tanks 3 can be fluidly disconnected from
each other so that liquid cannot flow therebetween.
[0019] The pier module 1 comprises a deck 4 located above the ballast tanks 3. The deck
4 is attached to the frame 2. The deck 4 is provided with keel rollers 5 for supporting
a hull of the boat 19 as the boat 19 is on the deck 4 and/or when the boat 19 is lifted
and pulled onto pier module 1 and lowered from the pier module 1 into the water.
[0020] In the embodiment shown in the drawings the deck 4 comprises a lower deck 4.1 and
an upper deck 4.2. The lower deck 4.1 is located above the ballast tanks 3 and the
upper deck 4.2 at a distance from the lower deck 4.1 in the vertical direction. The
pier module 1 comprises a storage space located between the lower deck 4.1 and the
upper deck 4.2. The upper deck 4.2 is hingedly attached to the frame 2. Thus, the
upper deck 4.2 can be turned to an upright position in which it provides shelter for
the boat 19 placed on the pier module 1. The lower deck 4.1 is provided with the keel
rollers 5.
[0021] The pier module 1 is also provided with a winch 6 for pulling/lifting the boat 19
onto the pier module 1, i.e. onto the deck 4. The winch 6 is installed at a dry end
of the pier module 1. The dry end of the pier module 1 is the end that is intended
to be connected to another pier part, e.g. to another pier module or to a fixed pier
structure. The dry end of the pier module 1 is pivotally connected to said pier part.
The opposite end of the pier module 1 is the free end. The boat 19 is lifted onto
the pier module 1 from the free end.
[0022] The pier module 1 comprises side plates/skirts 7 covering the sides of the pier module
1. The pier module 1 may further comprise end plates covering the ends of the pier
module 1. The side plates 7 and/or end plates are fastened to the frame 2.
[0023] The pier module 1 can further comprise a roof 8 placed above the deck 4. The roof
8 is mounted on posts attached to the corners of the pier module 1. The roof 8 protects
the boat 19 stored on the deck 4 and acts as a sun and rain cover. The top surface
of the roof 8 is covered by solar panels. The pier module 1 may further comprise a
ladder mounted on the frame 2 and/or other accessories.
[0024] The pier module 1 comprises at least one, typically two or four anchors 21 for anchoring
the pier module 1 to a bottom of a waterway. The anchor 21 is fastened to the frame
2 by means of chains. During the transport and installation of the pier module 1,
the anchor 21 is placed inside the frame 2 and detachably attached to the frame 2.
The anchor 21 has a shape of a prism, typically a rectangular prism, or a cylinder.
The anchor 21 is made of reinforced concrete or steel. The length of the anchor 21
is at most equal to the width of the frame 2. The length of the anchor 21 is at least
80 cm. The height of the anchor 21 is at most equal to the height of the frame 2.
Thus, the anchor 21 can be entirely fitted into the space between the lower frame
part 2.1 and the upper frame part 2.2.
[0025] The frame 2 comprises an anchor space 22 for receiving and storing the anchor 21.
The frame 2 comprises an anchor space 22 for each anchor 21. The anchor space 22 is
located inside the frame 2, typically between the frame end and the end ballast tank
3 nearest to said frame end and/or between successive ballast tanks 3. Typically,
the pier module 1 comprises two or four anchors 21 and two or four anchor spaces 22.
The anchor spaces 22 are located at both ends of the frame 2. The ballast tank(s)
3 are located between the anchor spaces 22. The anchor spaces 22 are located between
the lower frame part 2.1 and the upper frame part 2.2. The anchor space(s) 22 extends
over the entire width of the frame 2.
[0026] In case the pier module 1 comprises two anchors 21, a single anchor space 22 is located
at both ends of the frame 2. In case of four anchors 21, two anchor spaces 22 can
be located at the free end and two at the dry end of the frame 2 such that the anchor
spaces 22 at the frame end are disposed one after the other in the width direction
of the frame 2. This enables spreading the anchors 21 beyond the perimeter of the
pier module 1 during anchoring, thus enabling a shallower anchor chain angle and higher
resistance to changes in water level, wind, waves, and other forces affecting the
pier module 1.
[0027] The anchor (s) 21 are removably arranged and/or removably arrangeable in the anchor
space(s) 22. The pier module 1 comprises transport support(s) by which the anchor(s)
21 is/are supported and held in the anchor space(s) 22 during the transport and installation
of the pier module 1. The transport support can comprise a bar that extends over the
opening of anchor space 22.
[0028] As shown in fig. 6, the pier module 1 comprises a control arrangement 9 configured
to adjust amount of liquid, typically water, in the ballast tanks 3, typically in
at least in the end ballast tanks 3, for varying buoyancy of the pier module 1 and/or
tilt angle of the pier module 1 with respect to water surface. The amount of liquid
in each ballast tank 3, typically in each end ballast tank 3, is independently adjustable.
Typically, the control arrangement 9 is also configured to adjust amount of liquid
in the middle ballast tank(s) 3 for varying buoyancy and/or tilt angle of the pier
module 1.
[0029] The control arrangement 9 comprises a main pipe 10 and a pump unit 11 connected to
the main pipe 10 for pumping liquid into and/or out of the selected ballast tanks
3. The control arrangement 9 comprises branch pipes 12 connected to the ballast tanks
3. The control arrangement 9 comprises a separate branch pipe 12 for each end ballast
tank 3 and/or for each middle ballast tank 3. The branch pipes 12 branch from the
main pipe 10. Each branch pipe 12 comprises a control valve 13, 16 for controlling,
i.e. allowing and preventing, a flow of water through said branch pipe 12.
[0030] The pump unit 11 is configured to pump liquid into and/or out of the ballast tanks
3 through the branch pipes 12. The pump unit 11 comprises a two-way pump capable of
pumping liquid in opposite directions or two one-way pumps arranged to pump liquid
in opposite directions.
[0031] One end 20 of the main pipe 10 is arranged or can be arranged in flow communication
with a liquid source 14. Liquid is pumped from the liquid source 14 into the ballast
tanks 3 and from ballast tanks 3 to the liquid source 14. The liquid source 14 can
be a waterway surrounding the pier module 1 or a separate liquid tank. The pump unit
11 is connected to the main pipe 10 between the main pipe end 20 and branch points
15 of the branch pipes 12. All the branch points 15 are located between the pump unit
11 and the ballast tanks 3. Thus, liquid can be pumped by the pump unit 11 into and/or
out of each ballast tank 3.
[0032] The control arrangement 9 can comprise a shut-off valve (not shown) for opening and
closing flow communication between the main pipe end 20 and the branch points 15.
The shut-off valve is installed in the main pipe 10 between main pipe end 20 and the
branch points 15. The pump unit 11 is connected to the main pipe 10 between the main
pipe end 20 and the shut-off valve. Alternatively, as shown in fig. 6, instead of
the shut-off valve the control arrangement 9 can be provided with a three-way control
valve 16 that is installed in the branch point 15 that is nearest to the main pipe
end 20. The pump unit 11 is connected to the main pipe 10 between the three-way control
valve 16 and the main pipe end 20. The three-way control valve 16 acts as a control
valve 13 of the branch pipe 12 nearest to the pump unit 11.
[0033] The control arrangement 9 comprises a further pump unit 17 connected to the main
pipe 10 between branch points 15 of two branch pipes 12 or to the branch pipe 12 of
the end ballast tank 3. The further pump unit 17 comprises a two-way pump capable
of pumping liquid in opposite directions or two one-way pumps arranged to pump liquid
in opposite directions. The further pump unit 17 is configured to pump liquid from
the end ballast tank 3 located at the free end of the pier module 1 into the end ballast
tank 3 at the dry end of pier module 1 and vice versa. The further pump unit 17 is
also capable of pumping liquid into and out of the middle ballast tanks 3.
[0034] The pump unit 11 and/or the further pump unit 17 is/are located at the dry end of
the pier module 1.
[0035] The control valves 13,16 of the branch pipes 12 can comprise manual and/or power
actuator, such as an electric actuator, connected/connectable to a power supply. The
control arrangement 9 comprises a control unit 18 configured to control the control
valves 13, 16, typically the control valves having power actuators. The control valves
13 of branch pipes 12 of the middle ballast tanks 3 can be manually operated valves.
The control valves 13, 16 of the branch pipes 12 of the end ballast tanks 3 nearest
to the ends of the pier module 1 can be operated by power actuator.
[0036] The control unit 18 is also configured to control the pump unit 11 and/or the further
pump unit 17.
[0037] The control arrangement 9 may further comprise safety devices that prevent overfilling
of the ballast tanks 3 and/or excessive kneeling/tilting of the pier module 1.
[0038] The control arrangement 9 comprises a balance sensor for measuring the kneeling/tilting
angle of the pier module 1. The measurement data of the balance sensor is transmitted
to the control unit 18, and the control unit 18 controls the pump units 11, 17 and
the control valves 13, 16 to adjust the kneeling/tilting angle of the pier module
1. The control unit 18 may comprise pre-set ballast/buoyancy scenarios based on weight
of the boat 19, centre of gravity and/or kneeling/hoisting depth of the pier module
1.
[0039] The control arrangement 9 is operated as follows. The buoyancy of the pier module
1 is adjusted by filling and/or emptying selected ballast tanks 3, typically the middle
ballast tank(s) 3 between the end ballast tanks 3 at the ends/nearest to the ends
of the pier module 1. This is done by opening the control valve 13 of the branch pipe
12 of the selected ballast tank 3 and the shut-off valve in the water pipe 10 or the
three-way control valve 16 to enable flow communication between the pump unit 11 and
the selected ballast tank 3. Thereafter, liquid, such as water, is pumped into or
out of the selected ballast tank 3 to adjust the buoyancy of the pier module 1. When
the ballast tank 3 includes a desired amount of liquid, the control valve 13 of the
branch pipe 12 is closed. The amount of liquid in the other ballast tanks 3 can be
adjusted in a similar manner. The liquid is pumped into and/or out of the selected
ballast tank(s) 3 by the pump unit 11.
[0040] The buoyancy of the pier module 1 is highest as the ballast tanks 3 are empty. High
buoyancy can be utilized in icy conditions and/or during storage of the boat 19 on
the pier module 1, for example. Normal buoyancy of the pier module 1 is achieved with
partially filled ballast tanks 3.
[0041] The pier module 1 is tilted around a horizontal transverse axis 23 of the pier module
1, i.e. the free end of the pier module 1 is lifted or lowered, by adjusting the amount
of the liquid, such as water, in the selected ballast tank(s) 3, typically in the
free end ballast tank 3 and/or the dry end ballast tank 3. The free end is lifted
by pumping liquid from the free end ballast tank 3 into the dry end ballast tank 3.
The free end is lowered by pumping liquid from the dry end ballast tank 3 into the
free end ballast tank 3. Liquid is pumped by the further pump unit 17. The control
valves 13, 16 of the branch pipes 12 of the ballast tanks 3 at the free and the dry
ends are open to allow flow of liquid through said branch pipes 12. The liquid flow
to the pump unit 11 is prevented by the shut-off valve or the three-way control valve
16.
[0042] Alternatively, the free end of the pier module 1 is lifted and lowered by pumping
liquid out of and into the free end ballast tank 3 by the pump unit 11 and/or the
further pump unit 17. In this case, the control valve 13, 16 of the branch pipe 12
of the free end ballast tank 3 is opened. Further, the shut-off valve or the three-way
control valve 16 is opened to allow flow of liquid between the main pipe end 20 and
the free end ballast tank 3. Liquid can also be pumped into and out of the dry end
ballast tank 3 by means of the pump unit 11 for lifting and lowering the free end
of the pier module 1. The amount of liquid in each ballast tank 3 is independently
adjusted.
[0043] In both above described embodiments, the free end of pier module 1 is lowered to
a desired level or height, for example to the level of water surface or below it.
When the free end of pier module 1 is in a lowered position, as shown in fig.2, the
boat 19 is lifted and/or pulled from the water onto the pier module 1 or lowered from
the pier module 1 into the water. Thereafter, the free end of the pier module 1 is
lifted back to its normal or original position by pumping liquid out of the free end
ballast tank 3.
[0044] The buoyancy of the pier module 1 is adjusted by adjusting the amount of liquid in
the selected ballast tanks 3, typically in the middle ballast tank(s) 3. This is done
by pumping liquid into and/or out of the selected ballast tank(s) 3 by means of the
pump unit 11 and/or the further pump unit 17.
[0045] The operation of the pump units 11, 17 and the control valves 13 and/or the three-way
control valve 16 is controlled by the control unit 18.
[0046] If the pier comprises two or more above described pier modules 1, the control arrangements
9 of all pier modules 1 can be operated by a single control unit 18.
[0047] When the pier module 1 is anchored, the transport support of the anchor 21 is removed
and the anchor 21 is lowered from the anchor space 22 onto a waterway bottom. Thereafter,
the anchor chains are adjusted and locked in place inside protective tubes that are
attached, e.g. welded or bolted, to the frame 2. The protective tubes separate the
chains from the frame 2 and enable chain locking above the pier module's 1 water line.
The other anchors 21 of the pier module 1 are lowered in a similar manner. The pier
module 1 is released by lifting the anchor 21 from the waterway bottom into the anchor
space 22. Thereafter, the anchor 21 is held in the anchor space 22 by the transport
support. The other anchors 21 of the pier module 1 are lifted in a similar manner.
[0048] The anchor 21 is lowered and/or lifted by means of the winch 6 of the pier module
1 or a separate portable winch. In the latter case, the anchor handling can be done
with the help of a A-boom or similar where hoisting points can be selected for different
anchor configurations. A chain pulley or similar is used for lowering and lifting
the anchors 21 with a separate hoisting chain, cable, or rope. If the boat hoisting
winch 8 is used, a suitable block can be connected to the A-boom or the frame 2 to
achieve correct hoisting angle.
[0049] It is obvious to a person skilled in the art that with the advancement of technology,
the basic idea of the invention may be implemented in various ways. The invention
and its embodiments are thus not limited to the examples described above, instead
they may vary within the scope of the claims.
[0050] Instead of or in addition to liquid/water, the middle ballast tank(s) 3 can be filled
with non-liquid material, such as sand and/or gravel, for adjusting the buoyancy of
the pier module 1. In this case, the control arrangement 9 can be provided without
branch pipes 12 branching from the main pipe 10 to the middle ballast tanks 3.
[0051] The control arrangement 9 can comprise a compressed air system, by which liquid is
removed from the ballast tanks 3. In this case, liquid is added into the ballast tanks
3 by a pump or the ballast tanks 3 are provided with bottom valves through which water
is gravitationally added into the ballast tanks 3.
1. A pier module (1) for boat (19) mooring and/or storage, comprising a frame (2) and
at least two ballast tanks (3) attached to the frame (2),
characterized in that the pier module (1) is provided with a control arrangement (9) configured to adjust
amount of liquid, such as water, in the ballast tanks (3) for adjusting buoyancy and/or
tilt angle of the pier module (1).
2. The pier module (1) according to claim 1, characterized in that the control arrangement (9) is configured to independently adjust the amount of liquid
in each ballast tank (3).
3. The pier module (1) according to claim 1 or 2 claims,
characterized in that the control arrangement (9) comprises:
- a main pipe (10) and branch pipes (12) branching from the main pipe (10) and connected
to the ballast tanks (3), each branch pipe (12) comprising a control valve (13, 16)
for controlling a flow of liquid through said branch pipe (12), and
- a pump unit (11) configured to pump liquid into and/or out of the ballast tanks
(3) through the branch pipes (12).
4. The pier module (1) according to claim 3, characterized in that the main pipe (10) has an end (13) that can be arranged in flow communication with
a liquid source (14), and the pump unit (11) is connected to the main pipe (10) between
the main pipe end (20) and branch points (15) of the branch pipes (12).
5. The pier module (1) according to claim 4, characterized in that the control arrangement (9) comprises a shut-off valve installed in the main pipe
(10) between the pump unit (11) and the branch point (15) nearest to the pump unit
(11) or a three-way control valve (16) installed in the branch point (15) nearest
to the pump unit (11).
6. The pier module (1) according to any of claims 3 to 5, characterized in that the control arrangement (9) comprises a further pump unit (17) connected to the main
pipe (10) between two branch points (15) or to the branch pipe (12) of the end ballast
tank (3) nearest to the end of the pier module (1).
7. The pier module (1) according to any of the preceding claims, characterized in that control arrangement (9) comprises a compressed air system configured to remove liquid
from the ballast tanks (3), and a pump for pumping liquid into the ballast tanks (3)
or the ballast tanks (3) are provided with bottom valves for gravitationally adding
water into the ballast tanks (3).
8. The pier module (1) according to any of claims 3 to 6, characterized in that the pump unit (11) and/or the further pump unit (17) comprises a two-way pump or
two one-way pumps configured to pump liquid in opposite directions.
9. The pier module (1) according to any of the preceding claims, characterized in that the pier module (1) has a dry end intended to be connected to another pier part,
and a lowerable and liftable free end, from which the boat (19) is intended to be
lifted onto the pier module (1), and the control arrangement (9) is configured to
adjust the amount of liquid in the ballast tank (3) nearest to the free end of the
pier module (1) for lifting and lowering the free end and tilting the pier module
(1) around its transverse axis (23).
10. The pier module according to claim 9, characterized in that the control arrangement (9) is configured to adjust the amount of liquid in the ballast
tank (3) nearest to the dry end of the pier module (1) for lifting and lowering the
free end and tilting the pier module (1) around the transverse axis (23).
11. A pier, characterized in that it comprises at least one pier module (1) according to any of the preceding claims,
and said pier module (1) is pivotally connected to another pier part, such as another
pier module (1) or a fixed pier part.
12. A method of operating the pier module (1) according to any of claims 1 to 10, characterized in that the pier module (1) is tilted around its transverse axis (23) and a free end of the
pier module (1) is lowered by adding liquid, such as water, into a ballast tank (3),
typically into the ballast tank 3 nearest to the free end of the pier module (1),
and the free end of the pier module (1) is lifted by removing liquid from said ballast
tank (3).
13. The method according to claim 12, characterized in that the pier module (1) is tilted around its transverse axis (23) and the free end of
the pier module (1) is lowered by removing liquid, such as water, from the ballast
tank (3) nearest to the dry end of the pier module (1), and the free end of the pier
module (1) is lifted by adding liquid into said ballast tank (3) nearest to the dry
end.
14. The method according to claim 13, characterized in that the free end of the pier module (1) is lowered by pumping liquid out of the ballast
tank (3) nearest to the dry end of the pier module (1) into the ballast tank (3) nearest
to the free end of the pier module (1), and the free end of the pier module (1) is
lifted by pumping liquid out of the ballast tank (3) nearest to the free end of the
pier module (1) into the ballast tank (3) nearest to the dry end of the pier module
(1).
15. The method according to any of claims 12 to 14, characterized in that the buoyancy of the pier module (1) is adjusted by adjusting the amount of liquid
in middle ballast tank(s) (3) located between the ballast tank (3) nearest to the
free end and the ballast tank (3) nearest to the dry end of the pier module (1).