CROSS-REFERENCE TO RELATED APPLICATIONS
BACKGROUND
[0002] The present invention relates to a semiconductor device, for example, the present
invention relates to a technique which can be applied to a semiconductor device having
a resistive element.
[0003] To manufacture a semiconductor device, an element isolation region is formed on a
semiconductor substrate, a semiconductor element such as MISFET (Metal Insulator Semiconductor
Field Effect Transistor) and a resistive element is formed in an active area of the
semiconductor substrate defined by the device isolation area, and a multilayer wiring
structure is formed on the semiconductor substrate. There is also a technique to use
a SOI substrate as the semiconductor substrate.
[0005] Patent Document 1 and Patent Document 2 disclose a technique relating to a semiconductor
device having a resistive element.
SUMMARY
[0006] In a semiconductor device having a resistive element formed on the SOI substrate,
it is desired to improve the reliability thereof.
[0007] Other objects and novel features will become apparent from the description of this
specification and the accompanying drawings.
[0008] According to an embodiment, a semiconductor device comprises a substrate, a resistive
element formed in a first region of the substrate, and a MISFET formed in a second
region of the substrate. The substrate includes a supporting substrate, an insulating
layer on the supporting substrate, and a semiconductor layer on the insulating layer.
The resistive element is comprised of the semiconductor layer located in the first
region, and first and second semiconductor portions formed on the semiconductor layer
located in the first region and spaced apart from each other. The semiconductor layer
located in the first region has a first connecting portion on which the first semiconductor
portion is formed, a second connecting portion on which the second semiconductor portion
is formed, and an element portion located between the first connecting portion and
the second connecting portion and on which the epitaxial semiconductor layer is not
formed.
[0009] According to the embodiment, the reliability of the semiconductor device can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
FIG. 1 is a partially enlarged plan view of a semiconductor device of an embodiment.
FIG. 2 is a partially enlarged cross-sectional view of the semiconductor device of
the embodiment.
FIG. 3 is a partially enlarged cross-sectional view of the semiconductor device of
the embodiment.
FIG. 4 is a partially enlarged cross-sectional view of the semiconductor device of
the embodiment.
FIG. 5 is a partially enlarged cross-sectional view of the semiconductor device of
the embodiment.
FIG. 6 is a partially enlarged cross-sectional view of the semiconductor device of
the embodiment.
FIG. 7 is a circuit diagram showing an exemplary circuit included in the semiconductor
device of the embodiment.
FIG. 8 is a partially enlarged cross-sectional view during a method of manufacturing
the semiconductor device of the embodiment.
FIG. 9 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 8.
FIG. 10 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 9.
FIG. 11 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 10.
FIG. 12 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 11.
FIG. 13 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 12.
FIG. 14 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 13.
FIG. 15 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 14.
FIG. 16 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 15.
FIG. 17 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 16.
FIG. 18 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 17.
FIG. 19 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 18.
FIG. 20 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 19.
FIG. 21 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 20.
FIG. 22 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 21.
FIG. 23 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 22.
FIG. 24 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 23.
FIG. 25 is the partially enlarged cross-sectional view during the method of manufacturing
the semiconductor device following FIG. 24.
FIG. 26 is a partially enlarged cross-sectional view of a semiconductor device of
examined example.
FIG. 27 is a partially enlarged cross-sectional view of a semiconductor device in
modified example 1.
FIG. 28 is a partially enlarged cross-sectional view of a semiconductor device in
modified example 2.
FIG. 29 is a partially enlarged cross-sectional view of a semiconductor device in
modified example 3.
DETAILED DESCRIPTION
[0011] In the following embodiments, when required for convenience, the description will
be made by dividing into a plurality of sections or embodiments, but except when specifically
stated, they are not independent of each other, and one is related to the modified
example, detail, supplementary the description, or the like of part or all the other.
In the following embodiments, the number of elements, etc. (including the number of
elements, numerical values, quantities, ranges, etc.) is not limited to the specific
number, but may be not less than or equal to the specific number, except for cases
where the number is specifically indicated and is clearly limited to the specific
number in principle. Furthermore, in the following embodiments, it is needless to
say that the constituent elements (including element steps and the like) are not necessarily
essential except in the case where they are specifically specified and the case where
they are considered to be obviously essential in principle. Similarly, in the following
embodiments, when referring to the shapes, positional relationships, and the like
of components and the like, it is assumed that the shapes and the like are substantially
approximate to or similar to the shapes and the like, except for the case in which
they are specifically specified and the case in which they are considered to be obvious
in principle, and the like. The same applies to the above numerical values and ranges.
[0012] Hereinafter, embodiments are described in detail with reference to the drawings.
In all the drawings for explaining the embodiments, members having the same functions
are denoted by the same reference numerals, and repetitive descriptions thereof are
omitted. In the following embodiments, descriptions of the same or similar parts will
not be repeated in principle except when particularly necessary.
[0013] In the drawings used in the embodiments, hatching may be omitted even in the case
of cross-sectional view in order to make the drawings easier to see. Also, even in
the case of a plan view, hatching may be used to make the drawing easier to see.
(EMBODIMENT)
<STRUCTURE OF SEMICONDUCTOR DEVICE>
[0014] A semiconductor device of a present embodiment will be described with reference to
the drawings. FIG. 1 is a partially enlarged plan view of the semiconductor device
of the present embodiment, and FIG. 2 to FIG. 6 are a partially enlarged cross-sectional
view of the semiconductor device of the present embodiment. 'A cross-sectional view
on A-A line in Fig. 1 almost corresponds to FIG. 2, 'a cross-sectional view on B-B
line in Fig. 1 almost corresponds to FIG.3, 'a cross-sectional view on C-C line in
Fig. 1 almost corresponds to FIG. 4, and 'a cross-sectional view on D-D line in Fig.
1 almost corresponds to FIG. 5. FIG. 1 to FIG. 5 correspond to each of a plan view
and a cross-sectional view of the resistive element forming region 1B in which the
resistive element 3 is formed, and FIG. 6 corresponds to a cross-sectional view of
a MISFET forming region 1A in which a MISFET 2 is formed. Further, X direction and
Y direction shown in FIG. 1 are a direction substantially parallel to the main surface
of a SOI substrate 1, and the X direction and Y direction are perpendicular to each
other.
[0015] A semiconductor device of the present embodiment shown in FIG. 1 to FIG. 6 is the
semiconductor device using SOI (SOI: Silicon On Insulator) substrate 1.
[0016] As shown in FIG. 2 to FIG. 6, the SOI substrate 1 has a chemical (support substrate)
SB as a support substrate, an insulating layer (buried insulating film) BX formed
on the main surface of the semiconductor substrate SB, and a semiconductor layer SM
formed on upper surface of the insulating layer BX. The semiconductor substrate SB
is the support substrate for supporting the structure above the insulating layer BX
and the insulating layer BX is also the semiconductor substrate.
[0017] The semiconductor substrate SBs are preferably single crystal silicon substrates,
for example made of p-type single crystal silicon. For example, the semiconductor
substrate SBs can be formed by single-crystal silicon having a resistivity of about
1 Ωcm to 10 Ωcm. The thickness of the semiconductor substrate SBs may be, for example,
about 700 µm to 750 µm. The insulating layer BX is preferably a silicon oxide film,
and the thickness of the insulating layer BX can be, for example, about 10 nm to 20
nm. When the insulating layer BX is a silicon oxide film, the insulating layer BX
can be regarded as a buried oxide film, that is, a BOX (Buried Oxide) layer. The semiconductor
layer SM is made of single crystal silicon or the like. For example, the semiconductor
layer SM can be formed by single crystal silicon having a specific resistance of about
1 Ωcm to 10 Ωcm. The semiconductor layer SM can also be viewed as an SOI layer. The
thickness of the semiconductor layer SM is thinner than the thickness of semiconductor
substrate SB is a supporting substrate, the thickness of the semiconductor layer SM
may be, for example, about 15 nm to 25 nm. These semiconductor substrate SBs, the
insulating layer BX and the semiconductor layer SM, SOI substrate 1 is formed.
[0018] As shown in FIG. 2 to FIG. 6, an element isolation region (element isolation structure)
ST is formed in the SOI substrate 1. The element isolation region ST is made of an
insulating film (e.g., a silicon oxide film) buried in an element isolation groove
(trench for element isolation). The element isolation groove and the element isolation
region ST filling the element isolation groove penetrate through each of the semiconductor
layer SM and the insulating layer BX, and the element isolation region ST has the
bottom portion reaching to the middle of the semiconductor substrate SB in a thickness
direction. That is, the element isolation region (element isolation structure) ST
is formed in such a state that the element isolation region ST is embedded in the
element isolation groove formed over the semiconductor layer SM, the insulating layer
BX and the semiconductor substrate SB.
[0019] The SOI substrate 1 of the present embodiment has the MISFET forming region 1A is
a region where a MISFET is formed, and a resistive element forming region 1B is a
region where the resistive element is formed. The MISFET forming region 1A and the
resistive element forming region 1B corresponds to different planar regions from each
other in the main surface of the same SOI substrate 1. The MISFET forming region 1A
and the resistance element forming region 1B, respectively, are partitioned by the
element isolation region ST, for example, as shown in FIG. 1, surrounded by the respective
element isolation region ST. Therefore, the MISFET forming region 1A and the resistive
element formation region 1B can be regarded as active regions surrounded by the element
isolation region ST, respectively.
[0020] The MISFET (Metal Insulator Semiconductor Field Effect Transistor) 2 is formed on
the semiconductor layer SM in the MISFET forming region 1A. Further, the semiconductor
layer SM of the resistive element forming region 1B, the resistive element 3 is formed.
In the SOI substrate 1, the semiconductor layer SM of the MISFET forming region 1A,
and the semiconductor layer SM of the resistive element forming region 1B, respectively,
are partitioned surrounded by a plane in the element isolation region ST.
[0021] Here, the semiconductor layer SM of the MISFET forming region 1A, referred to as
a semiconductor layer SMa with reference numeral SMa, the semiconductor layer SM of
the resistive element forming region 1B, referred to as the semiconductor layer SMb
with reference numeral SMb. The semiconductor layer SMa and the semiconductor layer
SMb has the same thickness to each other.
[0022] The semiconductor layer SM of the MISFET forming region 1A, i.e. the semiconductor
layer SMa, the side surface is in contact with the element isolation region ST, by
the bottom surface is in contact with the insulating layer BX, the insulating layer
BX and the element isolation region ST It has become a state surrounded by. That is,
the bottom surface of the semiconductor layer SMa is covered with an insulating layer
BX, the side surface of the semiconductor layer SMa is covered with the element isolation
region ST. Further, the semiconductor layer SM of the resistance element forming region
1B, i.e. the semiconductor layer SMb, the side surface is in contact with the element
isolation region ST, by the bottom surface is in contact with the insulating layer
BX, it has become a state surrounded by the insulating layer BX and the element isolation
region ST. That is, the bottom surface of the semiconductor layer SMb is covered with
an insulating layer BX, the side surface of the semiconductor layer SMb is covered
with the element isolation region ST. The semiconductor layer SMa and the semiconductor
layer SMb are surrounded by the element isolation region ST around in each plan view,
therefore, are spaced from each other by the element isolation region ST.
[0023] First, the MISFET 2 formed in the MISFET forming region 1A will be described (see
FIG. 6).
[0024] The MISFET2 has a gate electrode GE formed through the gate insulating film GF on
the semiconductor layer SMa. Gate electrode GE is made of, for example, polycrystalline
silicon. On the side wall of the gate electrode GE, a sidewall spacer SW2 is formed
as a sidewall insulating film.
[0025] The semiconductor layer (epitaxial semiconductor) EP is formed on regions, where
is located on both sides of the structure comprised of the gate electrode GE and the
sidewall spacer SW2, of the semiconductor layer SMa. That is, the semiconductor layer
EP is formed on the region, where is not covered by the gate electrode GE and the
sidewall spacer SW2, of the semiconductor layer SMa. The semiconductor layer EP is
an epitaxial semiconductor layer formed by epitaxial growth, for example, made of
silicon (single crystal silicon).
[0026] Here, one of the semiconductor layer EP formed on both sides of the structure comprised
of the gate electrode GE and the sidewall spacer SW2, referred to as a semiconductor
portion (epitaxial semiconductor portion) EP1a, the other is referred to as a semiconductor
portion (epitaxial semiconductor portion) EP1b. That is, the semiconductor layer EP
formed on the semiconductor layer SMa has a semiconductor portion EP1a, EP1b formed
apart from each other on the semiconductor layer SMa. The semiconductor portion EP1a
and the semiconductor portion EP1b, via the gate electrode GE and the sidewall spacer
SW2 therebetween, are spaced apart from each other. Therefore, the semiconductor portion
EP1a and the semiconductor portion EP1b is made of the same material to each other
(here single-crystal silicon), also has the same thickness to each other. Gate electrode
GE, in plan view, is disposed between the semiconductor portion EP1a and the semiconductor
portion EP1b.
[0027] In the MISFET forming region 1A, the source-drain region (semiconductor region for
the source or drain) of the MISFET 2 is formed in the semiconductor layers EP, SMa.
Specifically, n - type semiconductor region EX formed in the semiconductor layer SMa,
and n+ type semiconductor region SD formed in each of the semiconductor layer EP and
the semiconductor layer SMa, the source-drain region of the LDD (Lightly Doped Drain)
structure is formed. The impurity concentration (n-type impurity concentration) of
n+ type semiconductor region SD is higher than the impurity concentration (n-type
impurity concentration) of an n - type semiconductor region EX.
[0028] In the MISFET forming region 1A, the n - type semiconductor region EX is formed in
a region of the semiconductor layer SMa located immediately below the sidewall spacer
SW2. In the MISFET forming region 1A, n+ type semiconductor region SD is formed over
the semiconductor layer EP and a region of the semiconductor layer SMa located below
the semiconductor layer EP. Of the semiconductor layer SMa, the region located directly
below the gate electrode GE becomes a channel forming region of the MISFET 2. n- semiconductor
region EX is formed on both sides of the channel formation region EX in contact with
the channel formation region EX. n+ type semiconductor region SD is adjacent to n-type
semiconductor region EX, and n- type semiconductor region EX is interposed between
n+ type semiconductor region SD and the channel forming region.
[0029] One of the two (one pair) n+ semiconductor regions SD formed on both sides of the
gate electrode GE and the sidewall spacer SW2 is a source region composing the MISFET
2, and the other is a drain region composing the MISFET 2. n+ type semiconductor region
SD comprising the source region is formed over the semiconductor EP1a and the underlying
semiconductor layer SMa, and n+ type semiconductor region SD comprising the drain
region is formed over the semiconductor EP1b and the underlying semiconductor layer
SMa.
[0030] A metal silicide layer (metal compound layer) MS is formed on the surface (upper
layer) of the gate electrode GE and n+ semiconductor region SD, respectively. More
specifically, the metal silicide layer MS is formed on the surface (upper layer portion)
of the semiconductor layer EP (semiconductor portion EP1a, EP1a) composing the n+
type semiconductor region SD.
[0031] Next, a resistive element 3 formed in the resistive element forming region 1B will
be described (see FIG. 1 to FIG. 5).
[0032] The semiconductor layer on the semiconductor layer SMb (epitaxial semiconductor)
EP is formed. In the resistive element forming region 1B, the semiconductor layer
EP is not formed on the entire semiconductor layer SMb, it is partially formed on
the semiconductor layer SMb. Semiconductor layer EP is an epitaxial semiconductor
layer formed by epitaxial growth, for example, made of silicon (single crystal silicon).
[0033] The semiconductor layer EP formed on the semiconductor layer SMb has a semiconductor
portion (epitaxial semiconductor portion) EP2a, EP2b formed apart from each other
on the semiconductor layer SMb. Therefore, the semiconductor portion EP2a and the
semiconductor portion EP2b is formed by epitaxial growth, made of the same material
to each other (here single-crystal silicon), also has the same thickness to each other.
[0034] A semiconductor layer EP (semiconductor portion EP2a, EP2b) formed on the resistive
element forming region 1B and the semiconductor layer EP (semiconductor portion EP1a,
EP1b) formed on the MISFET forming region 1A are formed in the same step (the same
epitaxial growth step). Therefore, the semiconductor layer EP formed on the resistive
element forming region 1B (semiconductor portion EP2a, EP2b), and the semiconductor
layer EP formed on the MISFET forming region 1A (semiconductor portion EP1a, EP1b)
is made of the same material to each other (here single crystal silicon), also has
the same thickness to each other.
[0035] The resistive element 3, the semiconductor layer EP formed on the semiconductor layer
SMb and the semiconductor layer SMb (semiconductor portion EP2a, EP2b), it is. If
the semiconductor layer SMb, EP is made of silicon, the resistive element 3 can be
regarded as a silicon resistive element.
[0036] In case of FIG. 1 to FIG. 5, the semiconductor portion EP2a is formed on the semiconductor
layer SMb at one end portion in the extending direction (X direction) of the semiconductor
layer SMb, the semiconductor portion EP2b is formed on the semiconductor layer SMb
at the other end portion in the extending direction (X direction) of the semiconductor
layer SMb. The semiconductor portion EP2a and the semiconductor portion EP2b are separated
from each other.
[0037] The semiconductor layer SMb has a region (connecting portion, end portion) RGla located
directly below the semiconductor portion EP2a, a region (connecting portion, end portion)
RGlb located directly below the semiconductor portion EP2b, and a region (element
portion, central portion) RG2 located between the region RGla and the region RGlb
and on which the semiconductor layer EP is not formed. The semiconductor portion EP2a
is formed on the region RGla of the semiconductor layer SMb, the semiconductor portion
EP2b is formed on the region RGlb of the semiconductor layer SMb, but the semiconductor
layer EP is not formed on the region RG2 of the semiconductor layer SMb. The region
RGla can also be regarded as a region, on which the semiconductor portion EP2a is
formed, of the semiconductor layer SMb. Also, the region RGlb can also be regarded
as a region, on which the semiconductor portion EP2b is formed, of the semiconductor
layer SMb. Further, the region RG2 can be regarded as a region, on which the semiconducting
layer EP is not formed, of the semiconductor layer SMb.
[0038] A metal silicide layer (metal compound layer) MS is formed on each of surfaces (upper
layer portions) of the semiconductor portion EP2a and the semiconductor portion EP2b.
The surface of the semiconductor layer SMb, which corresponds to the metal silicide
layer MS is not formed. Of the semiconductor layer SMb, the surface (upper surface)
of the region RG2 not covered with the semiconductor layer EP (semiconductor portion
EP2a, EP2b) is covered with an insulating film pattern (patterned insulating film)
ZMP2. Also, among the respective surfaces of the semiconductor portion EP2a, EP2b
(upper surface), the region where the metal silicide layer MS is not formed is also
covered with the insulating film patterned ZMP2. Further, the insulating film pattern
ZMP2 on the surface of the semiconductor layer SMb located in the region RG2, so that
the insulating film pattern ZMP2 on the surface of each semiconductor portion EP2a,
EP2b is integrally connected, insulating film pattern ZMP2 is also formed on the side
surface of each semiconductor portion EP2a, EP2b (side surfaces facing each other).
For this reason, the metal silicide layer MS is formed in regions of the surfaces
of the respective semiconductor portions EP2a, EP2b that are not covered with the
insulating film pattern ZMP2, and the insulating film pattern ZMP2 is a film that
functions as a silicide blocking layer for preventing the formation of the metal silicide
layer MS.
[0039] An insulating film (interlayer insulating film) L1 is formed on the main surface
of the SOI substrate 1 so as to cover the gate electrode GE, the sidewall spacer SW2,
the semiconductor layer SM, EP, and the metal silicide layer MS, as an interlayer
insulating film. A contact hole (through hole, hole) CT penetrating through the insulating
film L1 is formed in the insulating film L1, and a conductive plug (contact plug)
PG is formed (embedded) in the contact hole CT. The plurality of plugs PG is formed,
and the plurality of plugs PG includes the plug PG connected to the gate electrode
GE, the plug PG connected to n + semiconductor region SD, the plug PG connected to
the semiconductor portion EP2a, and the plug PG connected to the semiconductor portions
EP2b. The bottom surface of each plug PG is in contact with the metal silicide layer
MS.
[0040] Here, the plug PG that is arranged on n + type semiconductor region SD and that is
electrically connected to n + type semiconductor region SD refers as a plug PG1a.
Further, the plug PG that is arranged on the gate electrode GE and that is electrically
connected to the gate electrode GE refers as a plug PG1b. Further, the plug PG that
is arranged on the semiconductor portion EP2a and that is electrically connected to
the semiconductor portion EP2a refers as a plug PG2a. Further, the plug PG that is
arranged on the semiconductor portion EP2b and that is electrically connected to the
semiconductor portion EP2b refers as a plug PG2b. The contact hole CT having the embedded
plug PG2a refers as a contact hole CT2a, and the contact hole CT having the embedded
plug PG2b refers as a contact hole CT2b.
[0041] The plug PG1a is in contact with the metal silicide layer MS formed on the surface
(upper layer portion) of n+ type semiconductor region SD, and is electrically connected
to n+ type semiconductor region SD via the metal silicide layer MS. Further, the plug
PG1b is in contact with the metal silicide layer MS formed on the surface of the gate
electrode GE (upper layer portion), it is electrically connected to the gate electrode
GE via the metal silicide layer MS. Further, the plug PG2a is in contact with the
metal silicide layer MS formed on the surface of the semiconductor portion EP2a (upper
layer portion), and is electrically connected to the semiconductor portion EP2a through
the metal silicide layer MS. Further, the plug PG2b is in contact with the metal silicide
layer MS formed on the surface of the semiconductor portion EP2b (upper layer portion),
and is electrically connected to the semiconductor portion EP2b through the metal
silicide layer MS.
[0042] On the insulating film L1 the plug PG is embedded, an insulating film L2 is formed,
the groove formed in the insulating film L2 (wiring groove), a wiring M1 is formed
(embedded). The wires M1 are electrically connected to n+ semiconductor regions SD,
the gate electrodes GE, the semiconductor portions EP2a, the semiconductor portions
EP2b, and the like via the plug PG.
[0043] Here, the wiring M1 connected to the plug PG2a refers as a wiring M1a. Further, the
wiring M1 connected to the plug PG2 refers as a wiring M1b. The wire M1a is in contact
with the plug PG2a of the upper surface, and is electrically connected to the plug
PG2a. Further, the wire M1b is in contact with the plug PG2b of the upper surface,
and is electrically connected to the plug PG2b. Therefore, the wiring M1a is electrically
connected to the metal silicide layer MS of the surface of the semiconductor portion
EP2a via the plug PG2a, and is further electrically connected to the semiconductor
portion EP2a via the metal silicide layer MS. Further, the wiring M1b is electrically
connected to the metal silicide layer MS of the surface of the semiconductor portion
EP2b via the plug PG2b, and is further electrically connected to the semiconductor
portion EP2b via the metal silicide layer MS.
[0044] Although the wiring located in an upper layer than the wiring M1 is formed, the structure
above the insulating film L2 and the wiring M1 will not be shown and be described.
[0045] The resistive element 3 includes a semiconductor layer SM of the resistive element
forming region 1B (i.e., semiconductor layer SMb), the semiconductor layer EP formed
on the semiconductor layer SMb (specifically semiconductor portion EP2a, EP2b), it
is formed. From the wiring M1a, through the plug PG2a, a predetermined potential (voltage)
is applied to the metal silicide layer MS of the surface of the semiconductor portion
EP2a, also, from the wiring M1b, through the plug PG2b, a predetermined potential
(voltage) is applied to the metal silicide layer MS of the surface of the semiconductor
portion EP2b. When there is a difference between the potential of the wiring M1a (voltage)
and the potential of the wiring M1b (voltage), i.e., when there is a difference between
the potential of the plug PG2a (voltage) and the potential of the plug PG2b (voltage),
a current flows through the resistive element 3. For example, if the potential of
the wiring M1a (voltage) is higher than the potential of the wiring M1b (voltage),
a high potential (high voltage) is applied to the metal silicide layer MS of the surface
of the semiconductor portion EP2a from the plug PG2a, the metal silicide layer MS
of the surface of the semiconductor portion EP2b from the plug PG2b low potential
(low voltage) is applied. As a consequence, the current flows from the plug PG2a to
the plug PG2b through the metal silicide layer MS on the surface of the semiconductor
portion EP2a, the semiconductor portion EP2a, the semiconductor layer SMb located
in the region RG1a, the semiconductor layer SMb located in the region RG2, the semiconductor
layer SMb located in the region RG1b, the semiconductor portion EP2b, and the metal
silicide layer MS on the surface of the semiconductor portion EP2b. Further, if the
potential (voltage) of the wiring M1b is higher than the potential (voltage) of the
wiring M1a, a high potential (high voltage) is applied to the metal silicide layer
MS of the surface of the semiconductor portion EP2b from the plug PG2b, while a low
potential (low voltage) is applied to the metal silicide layer MS of the surface of
the semiconductor portion EP2a from the plug PG2a. As a consequence, the current flows
from the plug PG2b to the plug PG2a through the metal silicide layer MS on the surface
of the semiconductor portion EP2b, the semiconductor portion EP2b, the semiconductor
layer SMb located in the region RG1b, the semiconductor layer SMb located in the region
RG2, the semiconductor layer SMb located in the region RG1a, the semiconductor portion
EP2a, and the metal silicide layer MS on the surface of the semiconductor portion
EP2a.
[0046] Mainly determining the resistance of the resistive element 3 is the region RG2 of
the semiconductor layer SMb. Because, the region RG2 of the semiconductor layer SMb,
since the thickness is thin, in the region RG2 of the semiconductor layer SMb, because
the region of the cross section substantially perpendicular to the direction in which
the current flows is reduced. By reducing the thickness of the regional RG2 of the
semiconductor layer SMb, it is possible to increase the resistance of the resistive
element 3. The resistance value of the resistive element 3 is also defined by the
impurity concentration in the region RG2 of the semiconductor layer SMb, by reducing
the impurity concentration in the region RG2 of the semiconductor layer SMb, the resistance
value of the resistive element 3 is increased, also, by increasing the impurity concentration
in the region RG2 of the semiconductor layer SMb, the resistance value of the resistive
element 3 is reduced.
[0047] FIG. 7 is a circuit diagram showing a circuit example included in a semiconductor
device of the present embodiment.
[0048] The resistive element 3 can be utilized in various circuits, if FIG. 7, as a component
of the bias current generating portion 4, using a resistive element 3. The MISFET
2 can also be utilized in various circuitry, but in case of FIG. 7, the MISFET 2 is
connected to the bias current generating portion 4.
<METHOD OF MANUFACTURING SEMICONDUCTOR DEVICE>
[0049] The method of manufacturing a semiconductor device of the present embodiment will
be described with reference to the drawings. FIG. 8 to FIG. 25 are a partially enlarged
cross-sectional view during a method of manufacturing the semiconductor device of
the present embodiment. In each of FIG. 8 to FIG. 25, a cross-section corresponding
to the above FIG. 6 (a cross section of the MISFET forming region 1A) and a cross-section
corresponding to the above FIG. 2 (a cross section of the resistive element forming
region 1B) are shown.
[0050] First, as shown in FIG. 8, an SOI substrate 1 is prepared. As can be seen from FIG.
8, the SOI substrate 1 includes a semiconductor substrate SB as a support substrate,
an insulating layer BX formed on the main surface of the semiconductor substrate SB,
a semiconductor layer SM formed on upper surface of the insulating layer BX, and a.
[0051] Although the method of manufacturing the SOI substrate 1 is not limited, the SOI
substrate 1 can be manufactured by, for example, a SIMOX (Silicon Implanted Oxide
method, a bonding method, a smart cut process, or the like.
[0052] Next, as shown in FIG. 9, the element isolation region ST is formed in the SOI substrate
1.
[0053] In order to form the element isolation region ST, for example, the element isolation
groove ST1 that penetrates through each of the semiconductor layer SM and the insulating
layer BX and that has the bottom portion reaches the substrate SB is formed on the
main surface of the SOI substrate 1 (semiconductor layer SM) by using a photolithography
technique and a dry etching technique or the like. Since the element isolation groove
ST1 penetrates through each of the semiconductor layer SM and the insulating layer
BX so as to have the bottom portion reaching to the substrate SB (namely, the bottom
portion of the element isolation groove ST1 is locate in the middle of the substrate
SB in the thickness direction thereof), the substrate SB is exposed at the bottom
portion of the element isolation groove ST1. Then, the element isolation region ST
can be formed by embedding an insulating film in the element isolation groove ST1
by using a film forming technique and a CMP technique or the like. For example, the
element isolation region ST made of the insulating film embedded in the element isolation
groove ST1 is formed on the main surface of the SOI substrate 1 by forming the insulating
film such that the element isolation groove ST1 is buried with the insulating film
and removing the insulating film outside the element isolation groove ST1 by using
a CMP (Chemical Mechanical Polishing) method or the like.
[0054] In the SOI substrate 1, by forming the element isolation region ST, the semiconductor
layer SM is divided into a plurality of sections (i.e., active region), and the semiconductor
layer SM composing the respective active regions is surrounded by the element isolation
region ST. The semiconductor layer SM located in the MISFET forming region 1A is a
semiconductor layer SMa, and the semiconductor layer SM located in the resistive element
forming region 1B is a semiconductor layer SMb. The bottom surface of each semiconductor
layer SMa, SMb is in contact with the insulating layer BX. Also, the side surface
of each semiconductor layer SMa, SMb is in contact with the element isolation region
ST.
[0055] Next, as shown in FIG. 10, in the MISFET forming region 1A, on the main surface of
the SOI substrate 1, i.e. on the main surface of the semiconductor layer SM (SMa),
to form a gate electrode GE through the gate insulating film GF. The upper portion
of the gate electrode GE, an insulating film having the same planar shape as the gate
electrode GE (cap insulating film) CP may be formed. The thickness of the gate electrode
GE of the present embodiment is, for example, 100 nm.
[0056] Specific examples of the gate insulating film GF and the gate electrode GE forming
step will be described. First, on the main surface of the SOI substrate 1, i.e. on
the main surface of the semiconductor layer SM, after forming an insulating film for
the gate insulating film GF, a conductive film for the gate electrode GE on the insulating
film (e.g., polysilicon film) to form the insulating film on the conductive film (the
insulating film that becomes an insulating film CP later). In this stage, the laminated
film of the conductive film for the gate electrode GE and the insulating film thereon
is formed on both the MISFET forming region 1A and the resistive element forming region
1B. Then, by patterning the laminated film of the conductive film for the gate electrode
GE and the insulating film thereon using a photolithography technique and etching
technique, it is possible to form a gate electrode GE made of a patterned conductive
film. Gate electrode GE is formed in the MISFET forming region 1A, between the gate
electrode GE and the semiconductor layer SM, the insulating film for the gate insulating
film GF remains, which is a gate insulating film GF. Further, on the gate electrode
GE, a state in which the insulating film CP is patterned in substantially the same
plane shape as the gate electrode GE is formed. In the resistive element forming region
1B, the entire laminated film of the conductive film and the insulating film thereon
for the gate electrode GE is removed. Further, among the insulating film for the gate
insulating film GF, other than the portion covered with the gate electrode GE, or
dry etching performed in the patterning process of the conductive film for the gate
electrode GE, or wet etching after its dry etching it can be removed by performing.
Thus, the gate insulating film GF and the gate electrode GE, in the SOI substrate
1, but is formed in the MISFET forming region 1A, the resistive element forming region
1B, a state that is not formed.
[0057] In the following, the laminate of the gate insulating film GF formed on the MISFET
forming region 1A and the gate electrode GE thereon and the insulating film CP thereon,
referred to as a laminated body LM1.
[0058] Next, as shown in FIG. 11, on the main surface of the SOI substrate 1, i.e. on the
main surface of the semiconductor layer SM, so as to cover the laminated body LM1,
to form an insulating film ZM1. The insulating film ZM1 is formed of, for example,
a silicon oxide film, and can be formed by a CVD (Chemical Vapor Deposition) method
or the like. Here, the insulating film ZM1 will be described when a single insulating
film, as another form, the insulating film ZM1, can also be a laminated insulating
film obtained by laminating a plurality of insulating films.
[0059] Next, as shown in FIG. 11, a photoresist pattern RP1 is formed on the insulating
film ZM1 using a photolithography technique. The photoresist pattern RP1 is formed
on the resistive element forming region 1B is not formed on the MISFET forming region
1A.
[0060] The insulating film ZM1 is then etched back using an anisotropic etching technique.
By this etch-back process, as shown in FIG. 12, in the MISFET forming region 1A, the
insulating film ZM1 remains on the side wall of the laminate body LM1 as a sidewall
spacer (sidewall insulating film) SW1. Also, in the resistive element forming region
1B, the insulating film ZM1 remains below the photoresist pattern RP1 as an insulating
film pattern (patterned insulating film) ZMP1. In the meantime, other insulating film
ZM1 is removed. Thereafter, as shown in FIG. 13, the photoresist pattern RP1 is removed
by ashing or the like.
[0061] In this way, in the MISFET forming region 1A, the sidewall spacer (the sidewall insulating
film) SW1 is formed on the sidewall of the laminated body LM1, in the resistive element
forming region 1B, the insulating film pattern ZMP1 is formed on the semiconductor
layer SM. In the resistive element forming region 1B, the semiconductor layer SM has
a portion covered with the insulating film pattern ZMP1, and a portion not covered
with the insulating film pattern ZMP1.
[0062] Next, as shown in FIG. 14, by epitaxial growth method, to form a semiconductor layer
(epitaxial layer) EP. Semiconductor layer EP is formed on the exposed surface of the
semiconductor layer SM. In the MISFET forming region 1A, the semiconductor layer EP
is formed on a portion not covered by the laminated body LM1 and the sidewall spacer
SW1 of the semiconductor layer SMa. That is, in the MISFET forming region 1A, the
semiconductor layer EP, is formed on a region, located on both sides of the structure
comprised of the laminated body LM1 and the sidewall spacer SW1 formed on the side
wall of the laminated body LM1, of the semiconductor layer SMa. Further, in the resistive
element forming region 1B, the semiconductor layer EP is formed on a portion not covered
with the insulating film pattern ZMP1 of the semiconductor layer SMb. Semiconductor
layer EP is made of, for example, silicon (single crystal silicon). As described above,
the semiconductor layer EP has a semiconductor portion EP1a, EP1b formed on the MISFET
forming region 1A, and a semiconductor portion EP2a, EP2b formed on the resistive
element forming region 1B.
[0063] The sidewall spacer SW1 and the insulator patterned ZMP1 are then etched away as
shown in FIG. 15. During this etching, it is also possible to remove the insulating
film CP on the gate electrode GE. Further, in this etching, as compared with the sidewall
spacer SW1 and the insulating film pattern ZMP1, the semiconductor layer EP, SM and
the gate electrode GE by performing etching under difficult conditions to be etched,
the semiconductor layer EP, SM and the gate electrode GE is etched, it is possible
to suppress or prevent.
[0064] Next, as shown in FIG. 16, n-type impurities such as phosphorus (P) or arsenic (As)
are ion-implanted into the semiconductor layer SM1 (EP, SM) in the MISFET forming
region 1A and the resistive element formation region 1B. This ion implantation is
referred to below as the ion implantation IM1 and is schematically indicated by an
arrow in FIG. 16. By this ion implantation IM1, in the MISFET forming region 1A, n-type
impurities are ion-implanted into the regions on both sides of the gate electrodes
GE in the semiconductor layers SM and EP, thereby forming a n- type semiconductor
region EX (extension regions and LDD regions). Further, in this ion implantation IM1,
since the gate electrode GE can function as a mask (ion implantation blocking mask),
in the MISFET forming region 1A, the region located directly below the gate electrode
GE of the semiconductor layer SM, n-type impurities are not implanted. Further, in
this ion implantation IM1, n-type impurities can be implanted into almost the entire
of the semiconductor layers EP and SM in the resistive element-forming regions 1B.
[0065] Next, as shown in FIG. 17, a sidewall spacer SW2 is formed on the sidewall of the
gate-electrode GE as a sidewall insulating film. The sidewall spacer SW2, for example,
on the main surface of the SOI substrate 1 (main surface entire), so as to cover the
gate electrode GE and the semiconductor layer EP, by forming an insulating film for
forming the sidewall spacer SW2, the insulating film by etching back by anisotropic
etching technique, it can be formed.
[0066] The sidewall spacer SW2 is formed on the sidewalls of the gate-electrode GEs in the
MISFET forming region 1A. FIG. 17, in the resistive element forming region 1B, the
case where the sidewall spacer SW2 is not formed on the sidewall of the semiconductor
layer EP is shown.
[0067] As another form, when forming the sidewall spacer SW2 on the sidewall of the gate
electrode GE in the MISFET forming region 1A, in the resistive element forming region
1B, the sidewall spacer on the sidewall of the semiconductor layer EP may be formed.
In this case, the sidewall spacer formed on the sidewall of the semiconductor layer
EP in the resistive element forming region 1B is made of the same insulator as the
sidewall spacer SW2 formed on the sidewall of the gate electrode GE in the MISFET
forming region 1A. However, the thickness of the semiconductor layer EP (height) is
smaller than the thickness (height) of the gate electrode GE (lower), in the resistive
element forming region 1B, the sidewall spacer on the sidewall of the semiconductor
layer EP is hardly formed, even if the sidewall spacer is formed on the sidewall of
the semiconductor layer EP, its dimension (thickness) is smaller than the sidewall
spacer SW2. Therefore, even when the sidewall spacer is formed on the sidewall of
the semiconductor layer EP in the resistive element forming region 1B, by a subsequent
etching step (including a cleaning process), the sidewall spacer on the sidewall of
the semiconductor layer EP in the resistive element forming region 1B can be removed.
[0068] Next, as shown in FIG. 18, n-type impurities such as phosphorus (P) or arsenic (As)
are ion-implanted into the semiconductor layers EP and SM in the MISFET forming region
1A and the resistive element formation region 1B. This ion implantation is referred
to below as the ion implantation IM2 and is schematically indicated by an arrow in
FIG. 18. By this ion implantation IM2, in the MISFET forming region 1A, n-type impurities
are ion-implanted into regions on both sides of the gate electrode GE and the sidewall
spacer SW2 in the semiconductor layer EP and the semiconductor layer SM, thereby forming
n+ type semiconductor regions SD. Further, in this ion implantation IM2, since the
gate electrode GE and the sidewall spacer SW2 can function as a mask (ion implantation
blocking mask), in the MISFET forming region 1A, the region located directly below
the gate electrode GE and the sidewall spacer SW2 of the semiconductor layer SM n-type
impurities are not implanted. Further, in this ion implantation IM2, n-type impurities
can be implanted into almost the entire of the semiconductor layers EP and SM in the
resistive element-forming regions 1B.
[0069] In the MISFET forming region 1A, in the ion implantation IM1, the semiconductor layer
EP, and the region not covered with the gate electrode GE in the semiconductor layer
SMa, n-type impurities are implanted, in the ion implantation IM2, the semiconductor
layer EP, the gate electrode GE in the semiconductor layer SMa and the region not
covered with the sidewall spacer SW2, n-type impurities are implanted. The doze amount
of the ion injection IM2 is larger than the doze amount of the ion injection IM1,
and n+ type semiconductor region SD has a higher n-type semiconductor density than
n- type semiconductor region EX. In addition, since the dose amount of the ion implantation
IM2 is larger than the dose amount of the ion implantation IM1, the impurity concentration
(n-type impurity concentration) of the semiconductor layers EP and SM in the resistive
element-forming region 1B is mainly defined by the ion implantation IM2. The impurity
concentration (n-type impurity concentration) of the semiconductor layers EP and SM
(i.e., the semiconductor portion EP2a, EP2a and the semiconductor layer SMa) in the
resistive element forming region 1B is substantially the same as the impurity concentration
(n-type impurity concentration) of n+ type semiconductor region SD in the MISFET forming
region 1A. n- type semiconductor region EX and n+ type semiconductor region SD form
a semiconductor region (a semiconductor region having an LDD (Lightly Doped Drain)
structure) for the source or drains of the MISFET.
[0070] Next, if necessary, activation annealing is performed which is a heat treatment for
activating impurities introduced so far.
[0071] Next, as shown in FIG. 19, an insulating film ZM2 is formed on the main surface of
the SOI substrate 1 so as to cover the gate electrode GE, the sidewall spacer SW2,
and n+ type semiconductor region SD in the MISFET forming region 1A, and so as to
cover the semiconductor layers EP and SM in the resistive element formation region
1B. The insulating film ZM2 is formed of, for example, a silicon oxide film, and can
be formed by a CVD method or the like.
[0072] Next, as shown in FIG. 19, a photoresist pattern RP2 is formed on the insulating
film ZM2 using a photolithography technique. The photoresist pattern RP2 is mainly
formed on the resistive element forming region 1B.
[0073] The photoresist pattern RP2 is then used as an etch mask to etch the insulating film
ZM2. This etching step, the insulating film ZM2 beneath the photoresist pattern RP2
remains as the insulating film pattern (patterned insulating film) ZMP2, the other
insulating film ZM2 is removed is etched. Thereafter, the photoresist pattern RP2
is removed by ashing or the like, and FIG. 20 shows this step. In this pattern, in
the resistive element forming region 1B, the semiconductor layer EP, an insulating
film patterned ZMP2 is formed on SM. In the resistance element forming region 1B,
of the semiconductor layer SMa, a region not covered with the semiconductor layer
EP (corresponding to the region RG2) is preferably covered with the insulating film
pattern ZMP2. Further, in the resistive element forming region 1B, the insulating
film pattern ZMP2 is riding on a portion of the semiconductor layer EP (semiconductor
portion EP2a, EP2a), a portion of upper surface of the semiconductor layer EP semiconductor
portion EP2a, EP2a is covered with the insulating film pattern ZMP2.
[0074] Next, as shown in FIG. 21, a metal silicide layer (metal compound layer) MS is formed
by a Salicide (Self Aligned Silicide) technique. In the MISFET forming region 1A,
the metal silicide layer MS is formed on the surface (upper layer portion) of n+ semiconductor
region SD, that is, on the surface (upper layer portion) of the semiconductor layer
EP and on the surface (upper layer portion) of the gate electrode GE. Further, in
the resistive element forming region 1B, the metal silicide layer MS, of the surface
of the semiconductor layer EP (semiconductor portion EP2a, EP2a), is formed in a portion
not covered with the insulating film pattern ZMP2. In the resistive element forming
region 1B, the surface of the semiconductor layer SM, the metal silicide layer MS
is not formed.
[0075] The metal silicide layer MS forming step can be performed, for example, as follows.
That is, first, on the main surface of the SOI substrate 1, a metal film (metal film
for forming the metal silicide layer MS) is formed on the main surface of the SOI
substrate 1 so as to cover the gate electrode GE, the sidewall spacer SW2, and n+
type semiconductor region SD in the MISFET forming region 1A, and so as to cover the
semiconductor layers EP, SM, and the insulating film patterns ZMP2 in the resistive
element forming region 1B. The metal film is made of, for example, a cobalt film,
a nickel film, or a nickel platinum alloy film. Then, by performing heat treatment,
the metallic film reacts with the gate electrode GE and n+ type semiconductor region
SD in the MISFET forming region 1A, and reacts with the semiconductor layer EP (semiconductor
portion EP2a,EP2a) in the resistive element formation region 1B. As a result, a metal
silicide layer MS is formed which is a reactive layer (compound layer) between the
metal (metal film) and the semiconductor (gate electrodes GE, n + type semiconductor
regions SD, and semiconductor layers EP). Thereafter, the unreacted metal film is
removed. FIG. 21 shows this step. When the metal film (metal film for forming the
metal silicide layer MS) is a nickel film, the metal silicide layer MS is a nickel
silicide layer, and when the metal film is a nickel platinum alloy film, the metal
silicide layer MS is a nickel platinum silicide layer.
[0076] In the resistance element forming region 1B, of the surface of the semiconductor
layer EP (semiconductor portion EP2a, EP2a), the portion not covered with the insulating
film pattern ZMP2, although the metal silicide layer MS is formed, the portion covered
with the insulating film pattern ZMP2, the metal silicide layer MS is not formed.
Further, in the resistive element forming region 1B, of the semiconductor layer SMb,
a portion not covered with the semiconductor layer EP is covered with the insulating
film pattern ZMP2. Therefore, in the resistive element forming region 1B, the surface
of the semiconductor layer SMb, the metal silicide layer MS is not formed. The insulating
film patterns ZMP2 may function as a silicide blocking layer for preventing the metallic
silicide layer MS from being formed.
[0077] In this way, the MISFET 2 is formed in the MISFET forming region 1A, the resistive
element 3 is formed in the resistive element forming region 1B.
[0078] Next, as shown in FIG. 22, on the main surface of the SOI substrate 1, the gate electrode
GE, the semiconductor layer EP, SM, so as to cover the sidewall spacer SW2 and the
metal silicide layer MS, an insulating film as an interlayer insulating film (interlayer
insulating film) L1 is formed.
[0079] The insulating film L1, for example, a laminated film between the silicon nitride
film and the silicon oxide film on the silicon nitride film (thicker silicon oxide
film than the silicon nitride film), or a single film of the silicon oxide film can
be used. After forming the insulating film L1, if required, it is also possible to
increase the flatness of upper surface of the insulating film L1 by polishing upper
surface of the insulating film L1 by the CMP method.
[0080] Next, as shown in FIG. 23, using a photoresist pattern formed on the insulating film
L1 (not shown) as an etching mask, by etching the insulating film L1 (preferably dry
etching), contact holes in the insulating film L1 (through holes, holes) to form a
CT. Contact hole CT is formed so as to penetrate the insulating film L1. In the MISFET
forming region 1A, the contact hole CT is formed on the gate electrodes GE and n+
semiconductor regions SD. Further, in the resistive element forming region 1B, the
contact hole CT is formed on the semiconductor layer EP (semiconductor portion EP2a,
EP2a). In the contact hole CT forming step, the metal silicide layer MS and the semiconductor
layer EP as compared with the insulating film L1, SM is less likely to be etched conditions,
it is preferable to perform etching.
[0081] Next, as shown in FIG. 24, a conductive plug PG made of tungsten (W) or the like
is formed in the contact hole CT as a conductive portion for connecting. A plug PG
can be formed as follows.
[0082] To form the plug PG, first, on the insulating film L1 including the inside of the
contact hole CT (bottom and on the side wall), a barrier conductor film (e.g., titanium
film, titanium nitride film, or a laminated film thereof) by a sputtering method or
plasma CVD method. Then, a main conductor film made of a tungsten film or the like
is formed on the barrier conductor film by the CVD method or the like so as to fill
the contact hole CT. Thereafter, unnecessary main external films and barrier conductor
films on the insulating film L1 outside the contact hole CT are removed by the CMP
method, an etch-back method, or the like. As a result, upper surface of the insulating
film L1 is exposed, and the plug PG are formed by the barrier conductor film and the
main conductor film remaining in the contact hole CT.
[0083] Next, as shown in FIG. 25, on the insulating film L1 plug PG is embedded, to form
an insulating film L2 for forming a wiring. The insulating film L2 can be a single
film (single insulating film) or a laminated film (laminated insulating film).
[0084] Next, as shown in FIG. 25, a wiring M1 which is the wiring of the first layer is
formed using the single damascene method. Specifically, first, after forming the wiring
grooves (grooves for embedding the wiring M1) in a predetermined area of the insulating
film L2 by dry etching with a photoresist pattern (not shown) as a mask, the SOI substrate
1 on the main surface (i.e. the insulating film L2 including the bottom and the side
wall of the wiring groove on) to form a barrier conductor film (barrier metal film)
. As the barrier conductor film, for example, a titanium nitride film, a tantalum
film, a tantalum nitride film, or the like can be used. Subsequently, a seed layer
of copper is formed on the barrier conductor film by the CVD method or a sputtering
method, and a copper plating film (main conductor film) is formed on the seed layer
by further using an electrolytic plating method or the like. Embedding the inside
of the wiring groove by copper plating film. Then, the copper plating film in the
region other than the wiring groove, the seed layer and the barrier metal film are
removed by the CMP method, in the wiring groove, to form a first layer of the wiring
M1 having copper as a main conductive material.
[0085] Thereafter, to form a second layer and subsequent wiring by a dual damascene method
or the like, illustration and description thereof will be omitted here. The wiring
of the upper layer than the wiring M1 and it is not limited to damascene wiring, it
can also be formed by patterning the conductive film for wiring, for example, tungsten
wiring or aluminum wiring it can also be.
[0086] As described above, a semiconductor device of the present embodiment is manufactured.
<EXAMINATION EXAMPLE>
[0087] FIG. 26 is a fragmentary cross-sectional view of a semiconductor device of an example
studied by the present inventors, FIG. 26, a cross-sectional view of a region where
the resistive element 103 is formed is shown.
[0088] As shown in FIG. 26, in the semiconductor device of examined example, the resistive
element 103 is formed on an element isolation region ST. On the surface of both end
portions of the resistive element 103, each metal silicide layer MS is formed. The
Insulating film L1 is an interlayer insulating film covers the resistive element 103,
the plug PG102a, PG102b is connected to the metal silicide layer MS of the surface
of both ends of the resistive element 103. Resistive element 103 is made of polysilicon,
it can be formed by a polysilicon film having the same layer as the gate electrode
(corresponding to the gate electrode GE). That is, by patterning a common polysilicon
film, it is possible to form a gate electrode and the resistance element 103.
[0089] For examined example of FIG. 26, by patterning a common polysilicon film, the gate
electrode and the resistive element 103 can be formed, but inevitably the thickness
of the resistive element 103 becomes the same as the thickness of the gate electrode.
For example, when the thickness of the gate electrode is 100 nm, the thickness of
the polysilicon film composing the resistive element 103 also becomes 100 nm. The
thickness of the gate-electrode is designed considering the properties of the MISFET,
etc. Therefore, it is difficult to set the thickness of the gate electrode in consideration
of the characteristics required for the resistive element 103 (i.e., the thickness
of the resistive element 103). For example, if the thickness of the resistive element
103 is reduced, the resistance value of the resistive element 103 is increased, when
reducing the thickness of the resistive element 103, since the thickness of the gate
electrode is also reduced, the resistance of the resistive element 103 by reducing
the thickness of the resistive element 103 it is difficult to increase the value.
[0090] Therefore, in order to increase the resistance of the resistive element 103 in examined
example of FIG. 26, it is effective to reduce the impurity concentrations in the polysilicon
film composing the resistive element 103. If reducing the impurity concentration in
the polysilicon film composing the resistive element 103, since the resistivity of
the resistive element 103 is increased, it is possible to increase the resistance
value of the resistive element 103. Therefore, by reducing the impurity concentration
in the polysilicon film composing the resistive element 103, even without reducing
the thickness of the resistive element 103, it is possible to increase the resistance
value of the resistive element 103.
[0091] However, when reducing the impurity concentration in the polysilicon film composing
the resistive element 103, a disadvantage that the temperature coefficient of resistance
of the resistive element 103 (resistance temperature coefficient) is increased occurs.
Here, the resistance temperature coefficient corresponds to a coefficient representing
how much ratio the resistance changes per temperature 1°C. When the resistance temperature
coefficient of the resistive element 103 is increased, the temperature dependency
of the resistance value of the resistive element 103 is increased, and changes in
the environmental temperature of semiconductor device, due to temperature changes
in semiconductor device due to heat generation, etc., the resistance value of the
resistive element 103 will change considerably, there is a possibility that the characteristics
of the circuit utilizing the resistive element 103 is changed. This can be a factor
that reduces the reliability of semiconductor device.
[0092] When an impurity is introduced into the polysilicon film composing the resistive
element 103 in the ion implantation process for forming n+ semiconductor region SD
of the MISFET, the impurity concentration in the polysilicon film composing the resistive
element 103 becomes considerably high. In this case, although the increase in the
resistance temperature coefficient of the resistive element 103 is suppressed, since
the resistivity of the resistive element 103 is reduced, it is difficult to increase
the resistance of the resistive element 103. Therefore, when the impurity concentration
of the polysilicon film composing the resistive element 103 is made lower than the
impurity concentration of the source/drain region (n+ type semiconductor region SD),
the step of implanting ions of the impurity into the polysilicon film composing the
resistive element 103 is required separately from the ion implantation step for forming
the source/drain region, which leads to an increase in the number of manufacturing
steps of semiconductor device and increases the manufacturing costs of semiconductor
device.
[0093] Further, without reducing the impurity concentration in the polysilicon film composing
the resistive element 103, and without reducing the thickness of the resistive element
103, when an attempt is made to increase the resistance value of the resistive element
103, the length of the resistive element 103 (the length along the direction in which
the current flows) it is necessary to increase. This, in semiconductor device, because
it leads to an increase in the region required to place the resistive elements 103,
in terms of miniaturization of semiconductor device (area reduction), it is disadvantageous.
<MAIN FEATURE AND EFFECTS>
[0094] One of the main features of the present embodiment, the semiconductor layer SM composing
the SOI substrate, and the epitaxial semiconductor layer (semiconductor layer EP)
formed on the semiconductor layer SM, it is to form a resistive element 3.
[0095] Specifically, as shown in FIG. 2-FIG. 5, a semiconductor layer SMb is a semiconductor
layer SM located in the resistive element forming region 1B, a semiconductor layer
EP (epitaxial semiconductor layer) formed on the semiconductor layer SMb, the resistive
element 3 is formed. Semiconductor layer EP has two semiconductor portion EP2a, EP2b
formed apart from each other on the semiconductor layer SMb. Semiconductor layer SMb
includes a region RGla (first connecting portion) on which the semiconductor portion
EP2a is formed, and a region RGlb (second connecting portion) on which the semiconductor
portion EP2b is formed, located between the region RGla and the region RG1b, the semiconductor
layer EP is not formed thereon and a region RG2 (element portion).
[0096] In the present embodiment, the semiconductor layer SMb composing the resistive element
3 has a region RG2 on which the semiconductor layer EP is not formed, by this region
RG2, it is possible to increase the resistance of the resistive element 3. That is,
on the semiconductor layer SMb located in the region RG2 is not formed semiconductor
layer EP, the thickness of the resistive element 3 in the region RG2 is thinner than
the thickness of the resistive element 3 in each region RG1a, RG1b. Thus, it is possible
to increase the resistance of the resistive element 3 by this region RG2. Specifically,
the thickness T1 of the semiconductor layer SMb (see FIG. 2) is thinner than the thickness
of the gate electrode GE, preferably, 30nm or less (T1 ≦30 nm). Located in the region
RG2, and its thickness T1 is thin (small) semiconductor layer SMb by the current path
of the resistive element 3 it is possible to increase the resistance value of the
resistive element 3, as a high impurity concentration of the semiconductor layer SMb
(particularly part located in the region RG2)composing the resistive element 3, while
suppressing an increase in the resistance temperature coefficient of the resistive
element 3, it is possible to increase the resistance value of the resistive element
3. Even when increasing the impurity concentration in the region RG2 of the semiconductor
layer SMb, it is possible to increase the resistance value of the resistive element
3, it is possible to suppress the resistance temperature coefficient of the resistive
element 3. Thus, the change in the environmental temperature of semiconductor device,
due to such temperature change of semiconductor device due to heat generation, it
is possible to suppress the resistance value of the resistive element 3 is changed,
the circuit utilizing the resistive element 3 characteristics can be suppressed or
prevented from being changed, it is possible to improve the reliability of semiconductor
device. Further, the thickness T1 is the region RG2 of the thin semiconductor layer
SMb, by operating the resistance value of the resistive element 3, the length of the
resistive element 3 required to ensure the required resistance value (the length along
the direction in which the current flows) it is possible to suppress. Thus, in semiconductor
device, it is possible to suppress the region required to place the resistive element
3, which is advantageous for miniaturization of semiconductor device (reduced area).
[0097] It is preferable that the impurity concentrations of the semiconductor portions EP2a,
EP2b and the semiconductor layer SMb, particularly the impurity concentrations of
the regions RG2 of the semiconductor layer SMb, be 1×10
21/cm
3 or more. Thus, it is possible to accurately suppress the increase in the resistance
temperature coefficient of the resistive element 3. Note that the impurity concentration
of the present embodiment is, for example, an n-type impurity concentration.
[0098] For example, when the impurity concentration in the silicon region composing the
resistive element is about 1×10
19/cm
3~ 1×10
20/cm , the resistive temperature coefficient of the resistive element becomes 1000
ppm/°C. or more, and the resistive value changes by 10% or more due to a temperature
change of 100°C. Therefore, by setting the impurity concentration of the semiconductor
layer SMb in the region RG2 of the semiconductor layer SMb to 1×10
21/cm
3 or more, the rate of change of the resistance value of the resistive element 3 can
be reduced, and as a result, the temperature-dependence of the resistance value of
the resistive element 3 can be effectively reduced. For example, the resistor temperature
coefficient of the resistive element 3 can be set to 100 ppm/°C. or less.
[0099] In addition, in an ion implantation step (corresponding to the ion implantation IM2)
for forming the source/drain regions (n+ type semiconductor regions SD) of the MISFET,
the impurity ions can be implanted into the semiconductor portions EP2a, EP2b and
the semiconductor layers SMb. As a result, the impurity concentrations of the semiconductor
portions EP2a, EP2b and the semiconductor layer SMb (in particular, the impurity concentration
of the region RG2 of the semiconductor layer SMb) can be set to be substantially the
same as the impurity concentration of the source/drain region (in the present embodiment,
the n-type impurity concentration) of the MISFET (n + type semiconductor region SD),
and can be set to, for example, 1×10
21/cm
3 or more. As a result, it is possible to increase the impurity concentration of the
region RG2 of the semiconductor layer SMb and suppress the increase of the resistance
temperature coefficient of the resistive element 3, and it is possible to commonly
perform the step of ion implantation of the impurity into the region RG2 of the semiconductor
layer SMb and the step of ion implantation for forming the source/drain region (n+
type semiconductor region SD), thereby suppressing the number of manufacturing steps
of semiconductor device. Therefore, it is possible to suppress the manufacturing cost
of semiconductor device.
[0100] Further, the MISFET 2 and the resistive element 3 are formed by using the semiconductor
layer SM of the SOI substrate 1, and the channel region of the MISFET 2 is formed
in the semiconductor layer SMa located immediately below the gate electrode GE. Therefore,
the thickness T1 of the region RG2 of the semiconductor layer SMb is substantially
equal to the thickness of the semiconductor layer SMa located immediately below the
gate electrode GE of the MISFET. The thickness of each of the semiconductor layer
SMa and the semiconductor layer SMb is preferably 30 nm or less, and preferably 3
nm to 30 nm.
[0101] Further, as in the above FIG. 7, when the resistive element 3 is used in the bias
current generating portion 4, as the resistance value of the resistive element 3,
there may be a considerably large resistance value is required. For example, 2kΩ or
more sheet resistance may be required as a resistive element 3. Further, when the
resistive element 3 is used in the bias current generating portion 4, it may be required
that the resistance temperature coefficient of the resistive element 3 is small. In
the present embodiment, located in the region RG2, and, by the semiconductor layer
SMb on which the semiconductor layer EP is not formed is the current path of the resistive
element 3, the semiconductor layer SMb (particularly portions located in the region
RG2) even if increasing the impurity concentration, it is possible to increase the
resistance value of the resistive element 3. Therefore, while reducing the resistance
value change rate of the resistive element 3, it is possible to increase the resistance
value of the resistive element 3, even when using the resistive element 3 in the bias
current generating portion 4, it is possible to accurately improve the reliability
of semiconductor device, to suppress the area required to place the resistive element
3, it is possible to reduce the size of semiconductor device (reduction in area).
For example, even when 2kΩ or more sheet resistance is required as the resistive element
3, by suppressing the area required to place the resistive element 3, it is possible
to reduce the size of semiconductor device (reduced area).
[0102] Here, unlike the present embodiment, it is assumed that the semiconductor layer EP
(semiconductor portion EP2a, EP2b) was not formed on the semiconductor layer SMb.
In this case, each plug PG2a, PG2b will be connected to the semiconductor layer SMb,
rather than each semiconductor portion EP2a, EP2b. However, in this case, when forming
the contact hole CT, since the thickness of the semiconductor layer SMb is thin, it
is feared that each contact hole CT2a, CT2b penetrates through the semiconductor layer
SMb. If the contact hole (CT2a and/or CT2b) penetrates through the semiconductor layer
SMb, the insulating layer BX is exposed at the bottom portion of the contact hole
(CT2a and/or CT2b), thereby the exposed insulating layer BX is also etched. Accordingly,
the contact hole (CT2a and/or CT2b) may penetrate the insulating layer BX as well.
Because, the step for forming the contact hole CT is performed with a condition that
the insulating film L1 will be etched easily compared with the semiconductor layer
SM. Therefore, if the insulating layer BX is exposed at the bottom portion of the
contact hole CT, the contact hole CT is insulating layer BX because there is a possibility
that the contact hole (CT2a and/or CT2b) penetrates through the insulating layer BX,
as the exposed insulating layer BX is likely to be etched by the above condition.
Also, if the contact hole (CT2a and/or CT2b) penetrates through the insulating layer
BX, the plug (PG2a and/or PG2b) is connected to the semiconductor substrate SB through
the insulating layer BX. Therefore, reaching the contact hole CT2a, CT2b to the insulating
layer BX should be prevented.
[0103] In contrast, in the present embodiment, the semiconductor portion EP2a is formed
on the region RGla of the semiconductor layer SMb, the semiconductor portion EP2b
is formed on the region RGlb of the semiconductor layer SMb, the plug PG2a is arranged
on the semiconductor portion EP2a and is electrically connected with the semiconductor
portion EP2a, and the plug PG2b is arranged on the semiconductor portion EP2b and
is electrically connected with the semiconductor portion EP2b. Therefore, when the
contact hole CT is formed, the contact hole (CT2a and/or CT2b) can be accurately prevented
from penetrating through each of the semiconductor portion EP and the semiconductor
layer SMb. That is, since the contact hole CT2a is formed on the semiconductor portion
EP2a, it is necessary that the contact hole CT2a penetrates through each of the semiconductor
portion EP2a and the semiconductor layer SMb so that the contact hole CT2a reaches
to the insulating layer BX. However, in the present embodiment, since the semiconductor
portion EP2a is present, it is difficult that the contact hole CT2a reaches the insulating
layer BX. Further,
since the contact hole CT2b is formed on the semiconductor portion EP2b, it is necessary
that the contact hole CT2b penetrates through each of the semiconductor portion EP2b
and the semiconductor layer SMb so that the contact hole CT2b reaches to the insulating
layer BX. However, in the present embodiment, since the semiconductor portion EP2b
is present, it is difficult that the contact hole CT2b reaches the insulating layer
BX. Therefore, when forming the contact hole CT, it is possible to prevent from reaching
the contact hole (CT2a and/or CT2b) to the insulating layer BX. Accordingly, the contact
hole CT2a, CT2b can be accurately prevented from penetrating through the insulating
layer BX, thereby it is possible to accurately prevent the plug PG2a, PG2b is connected
to the semiconductor substrate SB through the insulating layer BX. Thus, the reliability
of the semiconductor device can be improved. Further, it is possible to improve the
manufacturing yield of the semiconductor device.
[0104] Further, unlike the present embodiment, when the semiconductor layer EP is not formed
on the semiconductor layer SMb (semiconductor portion EP2a, EP2b), the metal silicide
layer MS is formed in the semiconductor layer SMb. However, since the thickness of
the semiconductor layer SMb is thin, there is a possibility that the metal silicide
layer MS cannot be formed well.
[0105] On the other hand, in the present embodiment, as shown in FIG. 2 to FIG. 5, a semiconductor
portion EP2a, EP2b is formed on the semiconductor layer SMb, and a metal silicide
layer MS is formed on the surface (upper layer portion) of each semiconductor portion
EP2a, EP2b. Therefore, in the resistive element forming region 1B, the semiconductor
portion EP2a, EP2b is present, it is possible to increase the thickness of the semiconductor
region used to form the metal silicide layer MS (here semiconductor layer EP and the
semiconductor layer SMb), the metal silicide layer MS it can be accurately formed.
[0106] The thickness of the semiconductor layer EP formed on the semiconductor layer SMb
(semiconductor portion EP2a, EP2b) may be, for example, about 20 nm to 60 nm.
[0107] The semiconductor part EP2a, EP2b composing the resistive elements 3 can be formed
by epitaxial growth in the same process as the semiconductor layers EP (semiconductor
part EP1a, EP1b) composing the source/drain regions (n+ type semiconductor regions
SDs) of the MISFET 2. Therefore, there is no need to add an epitaxial growth step
to form the semiconducting portion EP2a, EP2b. An epitaxial growth step of forming
a semiconductor portion EP2a, EP2b on the resistive element forming region 1B, and
an epitaxial growth step of forming a semiconductor layer EP on the MISFET forming
region 1A, can be commonized, it is possible to suppress the number of manufacturing
steps of semiconductor device. Therefore, it is possible to suppress the manufacturing
cost of semiconductor device.
[0108] In the present embodiment, a metal silicide layer MS is formed on the upper surface
of each semiconductor portion EP2a, EP2b, and each of the plugs PG2a, PG2b is connected
to the metal silicide layer MS. Thus, it is possible to reduce the connection resistance
of each plug PG2a, PG2b as compared with the case where each plug PG2a, PG2b is directly
connected to the semiconductor part EP2a, EP2b without forming the metal silicide
layer MS.
[0109] In the upper surface of the semiconductor portion EP2a, the metal silicide layer
MS is preferable separated from the side H1 of the semiconductor portion EP2a by a
predetermined distance (e.g., 10 nm or more). Similarly, in upper surface of the semiconductor
portion EP2b, the metal silicide layer MS is preferably separated from the side H2
of the semiconductor portion EP2b by a predetermined distance (e.g., 10 nm or more).
Thus, when forming the insulating film pattern ZMP2 by patterning the insulating film
ZM2, such as misalignment of the photomask, even if it occurs somewhat, the metal
silicide layer MS on the surface of the semiconductor layer SMb position in the region
RG2 it is possible to prevent from being formed. Thus, it is possible to secure a
margin against misalignment of the photomask, it is easy to perform the method of
manufacturing semiconductor device, facilitating process control.
[0110] Incidentally, the side H1 of EP2a of the semiconductor portion upper surface corresponds
to the side of the side facing the semiconductor portion EP2b, also, the side H2 of
upper surface of the semiconductor portion EP2b corresponds to the side of the side
facing the semiconductor portion EP2a.
<MODIFIED EXAMPLE>
[0111] Next, a modification of the present embodiment device will be described.
[0112] FIG. 27 is main portion cross-sectional view of semiconductor device of the first
modified example of the present embodiment. In FIG. 27, a cross section corresponding
to the above FIG. 6 (cross section of the MISFET forming region 1A) and a cross section
corresponding to the above FIG. 2 (cross section of the resistive element forming
region 1B) are shown.
[0113] In case of FIG. 27 (first modified example), in the MISFET forming region 1A, forming
a p-type semiconductor region (p-type well) PW1 in a semiconductor substrate SBs.
The impurity concentration (p-type impurity concentration) of the p-type semiconductor
region PW1 is higher than the impurity concentration (p-type impurity concentration)
of the semiconductor substrate SB. The p-type semiconductor region PW1 is adjacent
to the insulating layer BX. The p-type semiconductor region PW1 is below the semiconductor
layer SMa, the insulating layer BX is interposed between the p-type semiconductor
region PW1 and the semiconductor layer SMa. By supplying a predetermined potential
to the p-type semiconductor-region PW1, it is possible to control the threshold voltage
of THE MISFET 2.
[0114] In the semiconductor substrate SBs, below the p-type semiconductor region PW1, so
as to adjoin the p-type semiconductor region PW1, an n-type semiconductor region NW1
is formed. Further, in the semiconductor substrate SB, the n-type semiconductor region
NW2 is formed below the element isolation region ST, the side surface of the p-type
semiconductor region PW1 is surrounded by the element isolation region ST and the
n-type semiconductor region NW2. Thus, the p-type semiconductor region PW1, since
the state surrounded by the insulating layer BX and the element isolation region ST
and the n-type semiconductor region NW1, NW2, the p-type semiconductor region PW1
of the MISFET forming region 1A, the resistive element forming region 1B it is possible
to electrically separate semiconductor substrate SB.
[0115] In case of FIG. 27 (first modified example), in the resistive element forming region
1B, those corresponding to the p-type semiconductor region PW1 in the semiconductor
substrate SBs are not formed. Therefore, in the semiconductor substrate SB of the
resistive element-forming region 1B, the impurity concentration (p-type impurity concentration)
of the region adjoining the insulating layer BX is low, and can be, for example, less
than 1×10
16/cm
3. In the semiconductor substrate SB of the resistive element forming region 1B, the
impurity concentration (p-type impurity concentration) of the region adjoining the
insulating layer BX is lowered, so that the parasitic capacitance which can be formed
between the semiconducting layer SMb and the semiconductor substrate SB in the resistive
element forming region 1B can be suppressed.
[0116] FIG. 28 is main portion cross-sectional view of semiconductor device of the second
modified example of the present embodiment, which corresponds to the above FIG. 27.
[0117] In case of FIG. 28 (second modified example), in the resistive element forming region
1B, forming a p-type semiconductor region (p-type well) PW2 in the semiconductor substrate
SBs. The impurity concentration (p-type impurity concentration) of the p-type semiconductor
region PW2 is higher than the impurity concentration (p-type impurity concentration)
of the semiconductor substrate SB. The p-type semiconductor region PW2 is adjacent
to the insulating layer BX. The p-type semiconductor region PW2 is below the semiconductor
layer SMb, the insulating layer BX is interposed between the p-type semiconductor
region PW2 and the semiconductor layer SMb. The p-type impurity concentration of the
p-type semiconductor region PW2 can be, for example, about 1×10
16/cm
3 3~1×10
18/cm
3. The impurity concentration (p-type impurity concentration) of the p-type semiconductor
region PW2 and the impurity concentration (p-type impurity concentration) of the p-type
semiconductor region PW1 can be made the same, and then the p-type semiconductor region
PW2 and the p-type semiconductor region PW1 can be formed by the same ion implantation
process. By supplying a predetermined potential to the p-type semiconductor region
PW2, it is possible to control (change) the resistance of the resistive element 3.
Otherwise, the second modified example of FIG. 28 is substantially similar to the
first modified example of FIG. 27.
[0118] FIG. 29 is main portion cross-sectional view of semiconductor device of the third
modified example of the present embodiment, which corresponds to the above FIG. 27.
[0119] In case of FIG. 29 (third modified example), in the semiconductor substrate SBs,
below the p-type semiconductor region PW2, so as to adjoin the p-type semiconductor
region PW2, n-type semiconductor region NW3 is formed. Further, in the semiconductor
substrate SB, the n-type semiconductor region NW2 is formed below the element isolation
region ST, the side surface of the p-type semiconductor region PW2 is surrounded by
the element isolation region ST and the n-type semiconductor region NW2. Thus, the
p-type semiconductor region PW2, since the state surrounded by the insulating layer
BX and the element isolation region ST and the n-type semiconductor region NW2, NW3,
the p-type semiconductor region of the MISFET forming region 1A and the p-type semiconductor
region PW1, and the semiconductor substrate SB of the resistive element forming region
1B (p-type semiconductor region), more accurately, it is possible to electrically
separate. Otherwise, the third modified example of FIG. 29 is substantially similar
to the second modified example of FIG. 28.
[0120] According to one embodiment, to improve a reliability of a semiconductor device,
a resistive element is comprised of a semiconductor layer of the SOI substrate and
an epitaxial semiconductor layer formed on the semiconductor layer. The epitaxial
semiconductor layer EP has two semiconductor portions formed on the semiconductor
layer and spaced apart from each other. The semiconductor layer has a region on where
one of the semiconductor portion is formed, a region on where another of the semiconductor
portion is formed, and a region on where the epitaxial semiconductor layer is not
formed.
[0121] The invention made by the present inventor has been described above in detail based
on the embodiment, but the present invention is not limited to the embodiment described
above, and it is needless to say that various modifications can be made without departing
from the gist thereof.