[0001] The invention relates to an induction heating unit for a cooking device, in particular
for an induction cooking device, more particularly for an induction hob, to a corresponding
induction cooking device, and to a method for operating an induction heating unit.
[0002] For an induction heating unit for a cooking device, in particular for an induction
hob, in order to have a power delivery that is as much lossless as possible at a high
level of power, the electric components in the induction heating unit are chosen to
resonate at a frequency corresponding to high level of power.
[0003] However, this has the drawback in the fact that is not possible to resonate at low
levels of power with acceptable losses. Hence, a pulsed power mode might be implemented
with a period of order of ten of seconds in which the induction heating unit operates
at a minimum continuous power for a part of the period as active part and stays off
for the other part of the period as non-active part.
[0004] In this way, the average power delivered to a cookware can be less than the minimum
continuous heating power, but a possible disadvantage of this approach is that the
cooking experience might be poor as food can become overcooked in the active part
and undercooked in the non-active part.
[0005] The object is solved in particular by an induction heating unit according to claim
1 and by a cooking device according to claim 13 as well the method according to claim
14. Improvements are provided in the dependent claims.
[0006] The invention relates in particular to an induction heating unit for a cooking device,
in particular for an induction cooking device, more particularly for an induction
hob, comprising
- at least one resonant tank with at least one induction heating element,
- a power requesting unit for requesting a power of the at least one induction heating
element,
- a driving unit for driving, in particular in at least one operating mode, the resonant
tank, in particular by oscillating the resonant tank by means of a switching element
(or: switching unit), by a driving signal comprising a series of subsequent sequences
for generating a heating power, each sequence comprising
∘ a first subsequence with a first alternating signal and with a first subsequence
duration, causing an activation of the resonant tank with a predetermined power,
∘ a subsequent second subsequence with an at least essentially non-alternating signal
and with a second subsequence duration, causing a deactivation of the resonant tank
and
∘ a subsequent third subsequence with a second alternating signal and a third subsequence
duration, causing an activation of the resonant tank with less than the predetermined
power.
[0007] Hence, low power can be delivered smoothly by an induction heating unit for a cooking
device, in particular for an induction cooking device, more particularly for an induction
hob. On the other hand, in particular, noise and/or thermal losses can be avoided
or at least reduced by the repeated activation and deactivation of the resonant tank
according to the invention.
[0008] In particular embodiments, the heating power is generated corresponding or at least
essentially equal to or in a predetermined relation to the or a requested power.
[0009] In particular embodiments, the driving signal toggles and/or is configured to toggle,
in particular in or during one, two, at least one, at least two or each subsequence(s),
between at least one first driving state, in particular resulting in or effecting
a partly or gradually closed state or in an at least essentially closed state of the
switching element, and at least one second driving state, in particular resulting
in or effecting an opened or in an at least essentially opened state of the switching
element, preferably with a first, second and/or third drive frequency.
[0010] In particular, the first driving state is determined by a first driving signal parameter,
preferably by a first driving signal voltage or by a first driving signal current.
In particular, the second driving state is determined by a second driving signal parameter,
preferably by a second driving signal voltage or by a second driving signal current.
[0011] In particular, the first driving state and/or the second driving state vary between
the first, the second and the third subsequence.
[0012] In particular, the first driving signal parameter and/or the second driving signal
parameter vary between the first, the second and/or the third subsequence.
[0013] In particular, the first driving state and/or the second driving state of the third
subsequence vary compared to the first driving states and/or the second driving states
of the first subsequence and the second subsequence. In particular, the first driving
state and/or the second driving state of the first subsequence is/are at least essentially
identical to the first driving state and/or the second driving state of the second
subsequence.
[0014] In particular, the first driving signal parameter and/or the second driving signal
parameter of the third subsequence vary compared to the first driving signal parameters
and/or the second driving signal parameters of the first subsequence and the second
subsequence. In particular, the first driving signal parameter and/or the second driving
signal parameter of the first subsequence is/are at least essentially identical to
the first driving signal parameter and/or the second driving signal parameter of the
second subsequence.
[0015] In particular, the first driving signal voltage and/or the second driving signal
voltage of the third subsequence is lower or higher than the first driving signal
voltage and/or the second driving signal voltage of the first subsequence and/or the
second subsequence.
[0016] More in particular, the first driving signal voltage of the third subsequence is
or can be lower than the first driving signal voltage of the first subsequence and/or
the first driving signal voltage of the second subsequence.
[0017] More in particular, the second driving signal voltage of the third subsequence is
or can be the same voltage or at least essentially the same voltage as the second
driving signal voltage of the first subsequence and/or the second driving signal voltage
of the second subsequence.
[0018] In particular, the first driving signal voltage and/or the second driving signal
voltage are (or: correspond to) gate voltages of the switching element. As an example,
the first driving signal voltage can be a voltage which closes the switching element,
in particular drives it to a closed state, whereas the second driving signal voltage
can be a voltage which opens the switching element or leaves it open, in particular
drives it to an opened state.
[0019] In particular embodiments, the switching element is or comprises a transistor, more
in particular an insulated gate bipolar transistor, IGBT.
[0020] Hence, in particular, noise at turn-on of the induction heating element and/or noise
on activation of the resonant tank can be further reduced. In particular, the switching
element is gradually closed by gradually, preferably linearly or at least essentially
linearly, increasing the first driving signal voltage, preferably from a predetermined
first voltage value to a predetermined second voltage value. More in particular, the
switching element is or can be gradually closed by gradually increasing the first
driving signal voltage over a predetermined number of pulses or periods of the first
driving signal.
[0021] In particular embodiments, in at least one operating mode, the first subsequence
duration and the second subsequence duration are selected such that a variation and/or
the reduction of the heating power is in a predetermined range, in particular such
that the variation and/or the reduction of the power in relation to the requested
power is more than a predetermined minimum variation and/or reduction and less than
a predetermined maximum variation and/or reduction. By this, preferably, the cooking
result can be improved, as the corresponding variation and/or reduction of the cooking
temperature can be limited, in particular while still avoiding or at least reducing
noise and/or thermal losses due to the repeated activation and deactivation of the
resonant tank.
[0022] In particular, the minimum variation and/or reduction of the power can be 3%, more
in particular 5%. In particular, the maximum variation and/or reduction of the power
can be 30%, more in particular 20%, more in particular 10%.
[0023] In particular, the heating power is generated at least essentially corresponding
to the requested power.
[0024] In a particular embodiment, as an example, for a requested and/or continuous power
of 1000W, the minimum reduction of the heating power can be 3%, corresponding to a
power reduction of at least 30W, i. e. to a power of 970W or less, whereas the maximum
reduction of the heating power can be 30%, corresponding to a power reduction of 300W
or less, i. e. to a power of 700W or more. More in particular, for a power reduction
between 3% and 30%, for an assumed requested and/or continuous power of 1000W, the
reduction of the power will or can result in a power between 700W and 1000W.
[0025] In particular, a subsequent sequence is a sequence which immediately follows a previous
sequence, so that more in particular the first sequence is immediately followed by
the second sequence and/or the second sequence is immediately followed by the third
sequence and/or the third sequence is immediately followed by the first sequence.
[0026] In embodiments, at least one resonant tank is supplied with power by a pulsed supply
signal, in particular a pulsed DC supply signal, more in particular a pulsed DC bus
supply signal,
[0027] In particular, a pulsed DC supply signal comprises DC pulses, wherein a DC pulse
is a rectified half-period of an external AC supply signal, in particular of an AC
supply signal with in input voltage of 110 to 240 V and a frequency of 50 to 60 Hz.
In particular, the rectified AC supply signal is smoothened by a filter unit, in particular
a DC capacitor. As an example, a DC pulse may have a pulse length between 5ms and
20 ms, in particular between 8ms and 10ms.
[0028] Especially, the heating power is an effective heating power and/or an average heating
power, in particular averaged over one, at least one, two, at least two, ten or at
least ten periods of an AC supply signal and/or averaged over a period of 20ms, at
least 20ms, 40ms, at least 40ms, 100ms, at least 100ms, 200ms or at least 200ms, more
in particular dependent on the AC supply signal frequency.
[0029] In particular embodiments, the heating power is or can be an effective heating power
and/or an average heating power, in particular averaged over a period of 1 to 10 DC
pulses. In embodiments, 1 to 10, more in particular, 2 to 9, DC pulses over a period
of 10 DC pulses contribute or can contribute to the average of power.
[0030] In particular embodiments, one or more (1 to 10) DC pulses over a period of 10 DC
pulses contribute or at least can contribute to the average of power, in particular
to the effective heating power and/or the average heating power.
[0031] In particular embodiments, the DC pulse duration depends on the AC voltage frequency.
Preferably, the AC voltage frequency is 50Hz or 60Hz.
[0032] In particular embodiments, for a frequency of 50Hz, the period is 20ms and a DC pulse
duration is 10ms, so that when the heating power is an effective heating power and/or
an average heating power averaged over five periods, it is averaged over 100ms.
[0033] In particular embodiments, for a frequency of 60Hz, the period is about 16.6ms and
a DC pulse duration is about 8.3ms, so that when the heating power is an effective
heating power and/or an average heating power averaged over five periods, it is averaged
over about 83ms.
[0034] The actual heating power or instantaneous heating power can vary, for example due
to the oscillation of the AC supply signal. Hence, the minimum duration for measuring
an effective heating power can especially be at least one period or at least two periods,
in particular 1 to 10 periods of the AC supply signal.
[0035] The heating power is in particular an electrical power consumed by the induction
heating unit and/or at least essentially transferred to a cooking vessel.
[0036] Especially, the heating power can vary in a predetermined range between a predetermined
minimum variation and a predetermined maximum variation.
[0037] In embodiments, the actual or instantaneous heating power varies between a predetermined
power, in particular a minimum continuous heating power during the first subsequence
and at least essentially a zero power during the second subsequence as a power difference.
[0038] In embodiments, the minimum continuous heating power is the minimum continuous heating
power where the losses, in particular thermal losses in the induction heating unit,
more in particular in the switching element, are below a predetermined value, in particular
below 20%.
[0039] In particular, the switching element is or at least can be a switching unit.
[0040] The resonant tank in particular has a resonance frequency which is determined by
the capacitive element and the inductive element which is also influenced by the coupling
with a cooking vessel arranged on the induction heating unit.
[0041] In embodiments, the first subsequence with first alternating signals starts at a
first starting time of a first DC pulse and ends at a second starting time of an,
in particular subsequent, second DC pulse, with a first subsequence duration, a first
drive frequency, a first duty cycle and/or a first Ton time.
[0042] In general, a Ton time can also be expressed as an ON time. A Ton time is preferably
the pulse duration of a signal or the duration in which a signal is active.
[0043] Preferably, the switching element is closed and/or in a closed state during the ON
time or Ton time. Preferably, the switching element is opened and/or in an opened
state during the OFF time or Toff time.
[0044] In general, a Toff time can also be expressed as an OFF time. A Toff time is preferably
the duration between two pulses of a signal or the duration in which a signal is inactive.
[0045] In particular, the first subsequence duration is determined by or at least essentially
equal to the duration of the first DC pulse or determined by or at least essentially
equal to the added duration of multiple DC pulses.
[0046] In embodiments, the second subsequence with non-alternating signals starts at the
second starting time of the/a second DC pulse and ends at an activation start time,
at a third subsequence duration before a third starting time of a third DC pulse,
in particular at a third subsequence duration between the second starting time of
a second DC pulse and the third starting time of the DC third pulse, with a second
subsequence duration, a second drive frequency of at least essentially zero, a second
duty cycle of at least essentially zero and/or a second Ton time of at least essentially
zero.
[0047] The second subsequence duration is preferably determined by the duration of the second
DC pulse or equal to the added duration of multiple DC pulses, minus the third subsequence
duration.
[0048] In embodiments, the third subsequence with second alternating signals starts at an
activation start time, a third subsequence duration before the third starting time
of a third DC pulse, between a second starting time of a second DC pulse and a third
starting time of the DC third pulse, and ends at the starting time of the third DC
pulse, with a third drive frequency as well as duty cycles and/or a Ton time increasing
from the third duty cycle or third Ton time to the first duty cycle or first Ton time.
[0049] In particular, the third subsequence duration is less than 30%, in particular less
than 20%, more in particular equal to 10% or less than 10% of the DC pulse duration.
[0050] In embodiments, the first alternating signal is a pulse wave and/or comprises a,
in particular constant, first drive pulse length, in particular Ton time and/or Toff
time and/or a first duty cycle and/or first frequency, wherein the first alternating
signal generates the predetermined power, that could be in particular the minimum
continuous heating power by means of the resonant tank.
[0051] In particular, the first duty cycle causes an activation of the resonant tank with
a predetermined heating power, for example a minimum continuous heating power, by
generating an oscillation of the resonant tank.
[0052] If, however, the first Ton time and/or the first duty cycle would be further reduced,
the switching losses are increased, as the switching is performed in the so called
hard switching region, wherein an at least relatively large voltage is switched together
with at least relatively large current.
[0053] In particular, the duty cycle is between 15% and 50%, more in particular between
20% and 40%, more in particular between 25% and 30%.
[0054] In particular, the pulse length is between 15% and 50%, more in particular between
20% and 40%, more in particular between 25% and 30% of the wavelength at the resonance
frequency. In other words, for each period of the driving signal, the switching element
is in a closed state only between 15% and 50%, more in particular between 20% and
40%, more in particular between 25% and 30% of the wavelength at the resonance frequency.
[0055] In embodiments, the at least essentially non-alternating signal with a second pulse
length, a second duty cycle and a second frequency at least essentially deactivates
or shuts off the resonant tank. In particular, the non-alternating signal is or can
be a constant signal, which is more in particular constantly zero.
[0056] In embodiments, the second duty cycle causes a deactivation of the resonant tank,
as due to the zero or at least short opening time based on the zero or at least short
pulse length, a charging or discharging of the capacitive element and hence an activation
of the resonant tank does not occur.
[0057] In particular, the second duty cycle is or can be between 0 and 1/10, more in particular
between 0 and 1/30, more in particular between 0 and 1/100. In other words, for each
period of the driving signal, the switching element is in a closed state only between
0 and 1/10, more in particular between 0 and 1/30, more in particular between 0 and
1/100 of each switching period.
[0058] In particular, the pulse length is between 0 and 1/10, more in particular between
0 and 1/30, more in particular between 0 and 1/100 of the wavelength at the resonance
frequency. In other words, for each period of the driving signal, the switching element
is in a closed state only between 1/1000 and 1/10, more in particular between 1/1000
and 1/100, more in particular between 2/1000 and 20/1000 of the wavelength at the
resonance frequency.
[0059] As an example, for a resonance frequency of 20kHz, the period or wavelength of the
driving signal is or can be 50ns. Hence, for example, the pulse length and/or the
duration wherein the switching element is in a closed state, in particular during
the second duty cycle, is or can be between 0ns and 5ns. Correspondingly, for this
example of the second duty cycle, for each period, the switching element is in an
opened state between 45ns and 50ns. In particular embodiments, the switching element
is or can be not driven into the closed state at all during the second duty cycle.
[0060] In particular, the wavelength at the resonance frequency is the inverse value of
the resonance frequency.
[0061] In embodiments, the second alternating signal comprises increasing third drive pulse
lengths, in particular increasing third Ton times, increasing third duty cycles and/or
an, in particular at least essentially constant, third drive frequency and/or generates
a heating power starting from less than to at least essentially equal to the minimum
continuous power in the resonant tank.
[0062] In embodiments, the third drive pulse lengths and/or third duty cycles and/or an
Ton times are in particular increasing linearly and/or stepwise from a first third
drive pulse length and/or a first third duty cycle and/or a first third drive Ton
time on the one hand to a second third drive pulse length and/or a second third duty
cycle and/or a second third drive Ton time.
[0063] In particular, the second third duty cycle or second third Ton time is at least essentially
identical to the first duty cycle or the first Ton time.
[0064] In particular, the first and/or third drive frequency is/are or can be different
from the resonance frequency of the resonant tank. In particular, the drive frequency
depends on the power request and/or on the requested power. More in particular, at
minimum continuous power or at minimum not pulsed power, the drive frequency is not
at resonance and/or the drive frequency is not the resonance frequency of the resonant
tank.
[0065] In particular, a resonance detection means detects an oscillation duration of the
resonance tank, in particular by determining a dropping of the voltage in the resonance
tank.
[0066] In particular, a Toff time of a signal is obtained by the difference of the oscillation
duration or oscillation period and/or of the inverse of the drive frequency of the
signal on the one hand and of the Ton time of the signal on the other hand.
[0067] In particular, the first duty cycle and/or the first Ton time generate the minimum
continuous heating power, wherein the losses, in particular thermal losses in the
induction heating unit, more in particular in the switching element, are below a predetermined
value, in particular below 20%.
[0068] In particular, the first drive frequency and/or the second third drive frequency
at least essentially are the same during the first subsequence and/or at the end of
the third subsequence.
[0069] In particular, the third duty cycles and the third Ton times generate a heating power
starting from smaller than to at least essentially equal to the minimum continuous
heating power, in particular from less than 1/10 of the minimum possible heating power
to at least essentially the minimum possible heating power.
[0070] In particular, the third duty cycles cause a gentle activation of the resonant tank
with starting from less than to equal to the minimum continuous drive pulse length,
by generating an oscillation of the resonant tank.
[0071] In particular, the first duty cycle is between 15% and 50%, more in particular between
20% and 40%, more in particular between 25% and 35%.
[0072] In particular, the third duty cycles are increasing from at least 1% to below 50%,
more in particular from 2% to below 40%, more in particular from 3% to below 35%.
[0073] In particular, the third drive pulse lengths increase stepwise within the third subsequence
duration as predetermined switch-on time from the first third drive pulse length as
start fraction of the minimum drive pulse length to the first drive pulse length as
minimum drive pulse length.
[0074] As an example, the third drive pulse lengths might increase from 1µs to 11 µs by
0.5µs every 100µs, so that, after 2ms, a minimum continuous drive pulse length is
obtained.
[0075] In other words, for each period of the second alternating signal, the switching element
is preferably in a closed state from below 10% to 100% of the minimum pulse length.
[0076] In particular, the third drive pulse lengths increase from at least 9% to 100% of
the minimum pulse length. In other words, for each period of the second alternating
signal, the switching element is in a closed state from starting form at least 9%
to 100% of the minimum pulse length.
[0077] In particular, a DC pulse detection means detects the minimum of the DC pulses and
hence a DC pulse duration.
[0078] In particular, the activation start time is a switch-on time start time for the third
duty cycles which is determined based on the end of the previous DC pulse and the
difference of the DC pulse duration and the third subsequence duration as switch-on
time or activation time.
[0079] In particular, a sequence duration detection means detects a sequence duration as
a number of sequence DC pulses by stepwise increasing a number of DC pulses until
the variation of the heating power during a sequence is in the predetermined range.
[0080] In particular, a sequence duration setting means sets a sequence duration such that
the variation of the heating power is in the predetermined range.
[0081] In particular, the number of DC pulses in a sequence determines the sequence duration,
wherein the number of DC pulses in the first subsequence determines the first subsequence
duration, wherein the number of DC pulses in the second subsequence determines the
second subsequence duration.
[0082] In particular, the first subsequence duration and the second subsequence duration
are determined such that a required power is obtained as heating power.
[0083] In particular, the number of DC pulses in the first subsequence and the number of
DC pulses in the second subsequence are determined such that a required power is obtained.
[0084] In particular, the number of DC pulses in the first subsequence is obtained by multiplying
the number of DC pulses in the sequence with the quotient of the requested power and
the minimum continuous power with, and, in particular, rounding up or down the result.
[0085] In particular, the heating unit comprises a power driving control unit for determining
the ratio between the first and the second subsequence duration and/or for determining
the first and the second subsequence duration determined based on a requested power
level.
[0086] In particular, the predetermined power is the minimum continuous power and the requested
power is lower than the predetermined power.
[0087] In particular, the minimum continuous power is or can be the minimum power, preferably
in continuous operation, for which the switching losses for generating the heating
power and/or the thermal losses for generating the heating power do not exceed a predetermined
value.
[0088] In particular, the switching element is a quasi-resonant switching element.
[0089] The resonant tank is in particular a quasi-resonant oscillation circuit or quasi-resonant
tank.
[0090] A quasi-resonant oscillation circuit is in particular an oscillation circuit wherein
the oscillation circuit can, for excitation, only be switchably connected to one of
the voltage nodes. In other words, preferably, only a single switching element, in
particular quasi-resonant switching element, exists which can connect the quasi-resonant
tank or quasi-resonant oscillation circuit only to a single voltage.
[0091] In particular, the resonant tank comprises or can comprise a capacitive and an inductive
element, in particular for oscillating the resonant tank.
[0092] In particular, the resonant tank with a capacity as C as well as an inductance as
L corresponds with or has a resonance frequency F1, which is at least essentially

[0093] Hence, for an excitation signal, the period P1 must be at least essentially

and correspondingly, the length of a pulse must be at least approximately or in the
range of

if the resonant tank shall be excitated. The resonant tank is switched off, if the
pulse length is much smaller than the resonance pulse length, in particular if it
is smaller than 1/100 of the resonance pulse length.
[0094] The invention also relates to an induction heating device, comprising
- at least one, two, at least two, four, at least four, six or at least six Induction
heating units according to the invention,
- a rectifying means for rectifying an external AC power supply signal into a pulsed
bus DC supply signal comprising a series of DC pulses for supplying at least one,
two, at least two, four, at least four, six or at least six Induction heating units
according to the invention,
- a power level defining unit, in particular a user interface, for determining at least
one requested power level of the induction heating device and
- at least one detecting unit for detecting starting times of the DC pulses.
[0095] The invention also relates to method for operating an induction heating unit, in
particular according to the invention and/or in at least one operating mode, the method
comprising
- by a power requesting unit, requesting a power of the at least one induction heating
element,
- by a driving unit, driving the resonant tank, in particular oscillating the resonant
tank by means of a switching element, by a driving signal comprising a series of subsequent
sequences for generating a heating power, each sequence comprising
∘ a first subsequence with a first alternating signal and with a first subsequence
duration, causing an activation of the resonant tank with a predetermined power,
∘ a subsequent second subsequence with an at least essentially non-alternating signal
and with a second subsequence duration, causing a deactivation of the resonant tank
and
∘ a subsequent third subsequence with a second alternating signal, causing an activation
of the resonant tank with less than the predetermined power.
[0096] In embodiments, the method for operating an induction heating unit further comprises
by a power driving control unit, determining the ratio between the first and the second
duration and/or determining the first and the second duration determined based on
a requested power level, wherein in particular the predetermined power is the minimum
continuous power and the requested power is lower than the predetermined power (PM).
[0097] The present invention will be described in further detail with reference to the drawings,
in which
- FIG 1
- shows an induction heating unit according to an embodiment of the present invention,
- FIG 2
- shows an induction cooking device according to an embodiment of the present invention,
- FIG 3
- shows an induction cooking device according to an embodiment of the present invention,
- FIG 4
- shows DC pulses according to an embodiment of the present invention and
- FIG 5
- shows DC pulses and a driving signal according to an embodiment of the present invention.
[0098] FIG. 1 shows an induction heating unit 1 according to an embodiment of the present
invention.
[0099] The induction heating unit 1 comprises a resonant tank 30 with an induction heating
element 32, 33.
[0100] The induction heating unit 1 further comprises a power requesting unit 60 for requesting
a power PR of the induction heating element 32.
[0101] The induction heating unit 1 further comprises a driving unit 52 for driving the
resonant tank 30, by oscillating the resonant tank 30 by means of a switching element
35, by a driving signal comprising a series of subsequent sequences for generating
a heating power PH, in particular in at least one operating mode.
[0102] Each sequence comprises
∘ a first subsequence S1 with a first alternating signal and with a first subsequence
duration D1, causing an activation of the resonant tank 30 with a predetermined power
PM,
∘ a subsequent second subsequence S2 with an at least essentially non-alternating
signal and with a second subsequence duration D2, causing a deactivation of the resonant
tank 30 and
∘ a subsequent third subsequence S3 with a second alternating signal, causing an activation
of the resonant tank 30 with less than the predetermined power PM.
[0103] The heating power PH is generated corresponding to the requested power PR.
[0104] In particular, the driving signal 38 toggles between at least one first driving state
resulting in an closed state or gradually closed state of the switching element and
at least one second driving state resulting in an opened state of the switching element.
[0105] In particular, the first driving state is determined by a first driving signal parameter,
preferably by a first driving signal voltage or by a first driving signal current.
In particular, the second driving state is determined by a second driving signal parameter,
preferably by a second driving signal voltage or by a second driving signal current.
[0106] In particular, the first driving state and/or the second driving state vary between
the first, the second and the third subsequence.
[0107] In the embodiment, preferably the first driving state and/or the second driving state
of the third subsequence vary compared to the first driving states and/or the second
driving states of the first subsequence and/or the second subsequence.
[0108] In the embodiment, preferably the first driving signal parameter and/or the second
driving signal parameter of the third subsequence vary compared to the first driving
signal parameters and/or the second driving signal parameters of the first subsequence
and/or the second subsequence.
[0109] In the embodiment, the first driving signal voltage and/or the second driving signal
voltage of the third subsequence is lower or higher than the first driving signal
voltage and/or the second driving signal voltage of the first subsequence and the
second subsequence.
[0110] In the embodiment, the first driving signal voltage of the third subsequence is lower
than the first driving signal voltage of the first subsequence and of the second subsequence.
[0111] In the embodiment, the first driving signal voltage and the second driving signal
voltage are (or: correspond to) gate voltages of the switching element.
[0112] In the embodiment, the switching element is or comprises a transistor, in particular
an insulated gate bipolar transistor, IGBT.
[0113] Hence, noise at turn-on of the induction heating element and noise on activation
of the resonant tank can be further reduced. In particular, the switching element
is or can be gradually closed by gradually, preferably linearly or at least essentially
linearly, increasing the first driving signal voltage, preferably from a predetermined
first voltage value to a predetermined second voltage value.
[0114] In at least one operating mode, a first subsequence duration D1 and a second subsequence
duration D2 are selected such that a variation of the heating power PH is in a predetermined
range.
[0115] The variation of the power PH in relation to the requested power PR is more than
a predetermined minimum variation and less than a predetermined maximum variation.
[0116] The minimum variation is, in an embodiment, 3%, in particular 5%. The maximum variation
is, in an embodiment, 30%, in particular 20%, more in particular 10%.
[0117] As an example, for a requested and/or continuous power of 1000W, the minimum reduction
of the heating power can be 3%, corresponding to a power reduction of at least 30W,
i. e. to a power of 970W or less, whereas the maximum reduction of the heating power
can be 30%, corresponding to a power reduction of 300W or less, i. e. to a power of
700W or more.
[0118] As an example, for a power reduction between 3% and 30%, for an assumed requested
and/or continuous power of 1000W, the reduction of the power will or can result in
a power value between 700W and 1000W.
[0119] A subsequent sequence is a sequence which immediately follows a previous sequence.
In particular, the first sequence is immediately followed by the second sequence,
the second sequence is immediately followed by the third sequence and the third sequence
is immediately followed by the first sequence.
[0120] The resonant tank 30 is supplied with power by a pulsed supply signal, in particular
a pulsed DC supply signal, more in particular a pulsed DC bus supply signal 21, 22.
[0121] A pulsed DC supply signal comprises DC pulses, wherein a DC pulse is a rectified
half-period of an external AC supply signal, in particular of an AC supply signal
with in input voltage of 110 to 240 V and a frequency of 50 to 60 Hz, wherein in particular
the rectified AC supply signal is smoothened by a filter unit, in particular a DC
capacitor.
[0122] The heating power PH is an effective heating power and/or an average heating power,
in particular averaged over one, at least one, two, at least two, ten or at least
ten periods of an AC supply signal and/or averaged over a period of 20ms, at least
20ms, 40ms, at least 40ms, 100ms, at least 100ms, 200ms or at least 200ms, more in
particular dependent on the AC supply signal frequency.
[0123] In particular embodiments, the heating power is or can be an effective heating power
and/or an average heating power, in particular averaged over a period of 1 to 10 DC
pulses. In embodiments, 1 to 10, more in particular, 2 to 9, DC pulses over a period
of 10 DC pulses contribute or can contribute to the average of power.
[0124] In embodiments, one or more (1 to 10) DC pulses over a period of 10 DC pulses contribute
or at least can contribute to the average of power, in particular to the effective
heating power and/or the average heating power.
[0125] In particular embodiments, the DC pulse duration depends on the AC voltage frequency
of the AC supply signal. Preferably, the AC voltage frequency is 50Hz or 60Hz.
[0126] In embodiments, for a frequency of 50Hz, the period is 20ms and a DC pulse duration
is 10ms, so that when the heating power is an effective heating power and/or an average
heating power averaged over five periods, it is averaged over 100ms.
[0127] In embodiments, for a frequency of 60Hz, the period is about 16.6ms and a DC pulse
duration is about 8.3ms, so that when the heating power is an effective heating power
and/or an average heating power averaged over five periods, it is averaged over about
83ms.
[0128] The actual heating power or instantaneous heating power varies, for example due to
the oscillation of the AC supply signal. Hence, the minimum duration for measuring
an effective heating power is at least one period or at least two periods of the AC
supply signal.
[0129] The heating power PH is an electrical power consumed by the induction heating unit
and/or at least essentially transferred to a cooking vessel.
[0130] The heating power varies in a predetermined range between a predetermined minimum
variation and a predetermined maximum variation.
[0131] The actual or instantaneous heating power varies between a predetermined power, in
particular a minimum continuous heating power PM during the first subsequence and
at least essentially a zero power during the second subsequence by a power difference.
[0132] The minimum continuous heating power is the minimum continuous heating power where
the losses, in particular thermal losses in the induction heating unit, more in particular
in the switching element, are below a predetermined value, in particular below 20%.
[0133] The resonant tank has a resonance frequency which is determined by the capacitive
element and the inductive element which is also influenced by the coupling with a
cooking vessel arranged on the induction heating unit.
[0134] The first subsequence S1 with first alternating signals starts at a first starting
time T1 of a first DC pulse P1 and ends at a second starting time T2 of an, in particular
subsequent, second DC pulse P2, with a first subsequence duration D1, a first drive
frequency, a first duty cycle C1 and/or a first Ton time.
[0135] The first subsequence duration D1 is determined by the duration of the first DC pulse
P1 or determined by the added duration of multiple DC pulses.
[0136] The second subsequence S2 with non-alternating signals starts at the second starting
time T2 of the second DC pulse P2 and ends at an activation start time T2a, at a third
subsequence duration D3 before a third starting time T3 of the third DC pulse P3,
in particular at a third subsequence duration D3 between the second starting time
T2 of a second DC pulse P2 and the third starting time T3 of the DC third pulse P3.
[0137] The second subsequence S2 has a second subsequence duration D2, a second drive frequency
of at least essentially zero, a second duty cycle of at least essentially zero C2
and a first Ton time of at least essentially zero.
[0138] The second subsequence duration D2 is determined by the duration of the second DC
pulse P2 or equal to the added duration of multiple DC pulses, minus the third subsequence
duration D3.
[0139] The third subsequence S3 with second alternating signals starts at an activation
start time T2a, a third subsequence duration D3 before the third starting time T3
of a third DC pulse P3, between a second starting time T2 of a second DC pulse P2
and a third starting time T3 of the DC third pulse P3, and ends at the starting time
T3 of the third DC pulse P3, with a third drive frequency as well as duty cycles and/or
a Ton time increasing from the second duty cycle or second Ton time to the third duty
cycle C3 or third Ton time.
[0140] The third subsequence duration D3 is less than 30%, in particular less than 20%,
more in particular equal to 10% or less than 10% of the DC pulse duration.
[0141] The first alternating signal C1 is a pulse wave and/or comprises a, in particular
constant, first drive pulse length, in particular Ton time and/or Toff time and/or
a first duty cycle and/or first frequency.
[0142] The first alternating signal generates the predetermined power, in particular the
minimum continuous heating power by means of the resonant tank 30.
[0143] The first duty cycle C1 causes an activation of the resonant tank 30 with a predetermined
minimum continuous heating power PM, by generating an oscillation of the resonant
tank 30.
[0144] If the first Ton time and/or the first duty cycle are further reduced, the switching
losses are increased, as the switching is performed in the so called hard switching
region, wherein an at least relatively large voltage is switched together with at
least relatively large current.
[0145] The first duty cycle is between 15% and 50%, more in particular between 20% and 40%,
more in particular between 25% and 30%.
[0146] The first pulse length is between 15% and 50%, more in particular between 20% and
40%, more in particular between 25% and 30% of the wavelength 2*pi*sqrt(L*C) at the
resonance frequency 1/(2*pi*sqrt(L*C)). In other words, for each period of the driving
signal, the switching element 35 is in a closed state only between 15% and 50%, more
in particular between 20% and 40%, more in particular between 25% and 30% of the wavelength
2*pi*sqrt(L*C) at the resonance frequency 1/(2*pi*sqrt(L*C)).
[0147] The at least essentially non-alternating signal C2 with a second pulse length, a
second duty cycle and a second frequency at least essentially deactivates or shuts
off the resonant tank. In particular, the non-alternating signal C2 is a constant
signal, which is more in particular constantly zero.
[0148] The second duty cycle C2 causes a deactivation of the resonant tank 30, as due to
the zero or at least short opening time based on the zero or at least short pulse
length, a charging for a series resonant tank or discharging for a parallel resonant
tank of the capacitive element and hence an activation of the resonant tank does not
occur.
[0149] The second duty cycle is between 0 and 1/10, more in particular between 0 and 1/30,
more in particular between 0 and 1/100. In other words, for each period of the driving
signal, the switching element 35 is in a closed state only between 0 and 1/10, more
in particular between 0 and 1/30, more in particular between 0 and 1/100 of each switching
period.
[0150] The pulse length is between 0 and 1/10, more in particular between 0 and 1/30, more
in particular between 0 and 1/100 of the wavelength pi*sqrt(L*C) at the resonance
frequency pi*sqrt(L*C). In other words, for each period of the driving signal, the
switching element 35 is in a closed state only between 1/1000 and 1/10, more in particular
between 1/1000 and 1/100, more in particular between 2/1000 and 20/1000 of the wavelength
2*pi*sqrt(L*C) at the resonance frequency 1/(2*pi*sqrt(L*C)).
[0151] The wavelength at the resonance frequency is the inverse value of the resonance frequency.
[0152] The second alternating signal C3 comprises increasing third drive pulse lengths,
in particular increasing third Ton times, increasing third duty cycles and/or an,
in particular at least essentially constant, third drive frequency.
[0153] The second alternating signal C3 generates a heating power starting from less than
to at least essentially equal to the minimum continuous power in the resonant tank
30.
[0154] The third drive pulse lengths and/or third duty cycles and/or a Ton times are in
particular increasing linearly and/or stepwise from a first third drive pulse length,
a first third duty cycle and a first third drive Ton time on the one hand to a second
third drive pulse length, a second third duty cycle and a second third drive Ton time.
[0155] The second third duty cycle C2 or second third Ton time is at least essentially identical
to the first duty cycle C1 or the first Ton time.
[0156] The first and third drive frequency are at least essentially the resonance frequency
of the resonant tank.
[0157] A resonance detection means detects an oscillation duration of the resonance tank,
in particular by determining a dropping of the voltage in the resonance tank.
[0158] A Toff time is obtained by the difference of oscillation duration and/or the inverse
of the drive frequency and the Ton time.
[0159] The first duty cycle C1 and the first Ton time generate the minimum continuous heating
power, wherein the losses, in particular thermal losses in the induction heating unit,
more in particular in the switching element, are below a predetermined value, in particular
below 20%.
[0160] The first drive frequency and the second third drive frequency at least essentially
are the same during the first subsequence and at the end of the third subsequence.
[0161] The third duty cycles C3 and the third Ton times generate a heating power starting
from smaller than to at least essentially equal to the minimum continuous heating
power, in particular from less than 1/10 of the minimum possible heating power to
at least essentially the minimum possible heating power.
[0162] The third duty cycles C3 cause a gentle activation of the resonant tank 30 with starting
from less than to equal to the minimum continuous drive pulse length PM, by generating
an oscillation of the resonant tank 30.
[0163] The first duty cycle C1 is between 15% and 50%, more in particular between 20% and
40%, more in particular between 25% and 35%.
[0164] The third duty cycles C3 are increasing from at least 1% to below 50%, more in particular
from 2% to below 40%, more in particular from 3% to below 35%.
[0165] The third drive pulse lengths increase stepwise within the third subsequence duration
D3 as predetermined switch-on time from the first third drive pulse length as start
fraction of the minimum drive pulse length to the first drive pulse length as minimum
drive pulse length.
[0166] As an example, the third drive pulse lengths might increase from 1µs to 11 µs by
0.5µs every 100µs, so that, after 2ms, a minimum continuous drive pulse length is
obtained.
[0167] In other words, for each period of the second alternating signal S3, the switching
element 35 is in a closed state from below 10% to 100% of the minimum pulse length.
[0168] The third drive pulse lengths increase from at least 9% to 100% of the minimum pulse
length. In other words, for each period of the second alternating signal C3, the switching
element 35 is in a closed state from starting form at least 9% to 100% of the minimum
pulse length.
[0169] A DC pulse detection means detects the minimum of the DC pulses and hence a DC pulse
duration.
[0170] The activation start time T2a is a switch-on time start time for the third duty cycles
which is determined based on the end of the previous DC pulse and the difference of
the DC pulse duration and the third subsequence duration D3 as switch-on time or activation
time.
[0171] A sequence duration detection means detects a sequence duration as a number of sequence
DC pulses by stepwise increasing a number of DC pulses until the variation of the
heating power during a sequence is in the predetermined range.
[0172] A sequence duration setting means sets a sequence duration such that the variation
and/or reduction of the heating power is in the predetermined range.
[0173] For example, if the variation and/or reduction of the heating power shall be in a
predetermined range between 3% and 30%, a sequence duration of 5, 8 or 10 DC pulses
may be required. This can also be evaluated stepwise, by stepwise increasing the number
of DC pulses.
[0174] The number of DC pulses in a sequence determines the sequence duration, wherein the
number of DC pulses in the first subsequence determines the first subsequence duration,
wherein the number of DC pulses in the second subsequence determines the second subsequence
duration.
[0175] The first subsequence duration and the second subsequence duration are determined
such that a required power is obtained as heating power.
[0176] The number of DC pulses in the first subsequence and the number of DC pulses in the
second subsequence are determined such that a required power is obtained.
[0177] The number of DC pulses in the first subsequence is obtained by multiplying the number
of DC pulses in the sequence with the quotient of the requested power and the minimum
continuous power with, and, in particular, rounding up or down the result.
[0178] The heating unit 2 comprises a power driving control unit 51 for determining the
ratio between the first and the second duration and/or for determining the first and
the second duration determined based on a requested power level.
[0179] In at least one operating mode, the predetermined power PM is the minimum continuous
power and the requested power PR is lower than the predetermined power PM. In particular,
PM is the minimum continuous power.
[0180] The switching element 35 is a quasi-resonant switching element.
[0181] The resonant tank 30 comprises a capacitive element 31 and an inductive element 32.
[0182] The resonant tank 30 with a capacity 31 as C as well as an inductance 32 as L corresponds
with or has a resonance frequency F1, which is at least essentially

[0183] Hence, for an excitation signal, the period P1 must be at least essentially

and correspondingly, the length L3 of a pulse must be at least approximately or in
the range of

if the resonant tank 30 shall be excitated. The resonant tank 30 is switched off,
if the pulse length is much smaller than the resonance pulse length, in particular
if it is smaller than 1/100 of the resonance pulse length.
[0184] The induction heating device 1 comprises at least one, two, at least two, four, at
least four, six or at least six induction heating units 2.
[0185] The induction heating device 1 further comprises a rectifying means 10 for rectifying
an external AC power supply signal into a pulsed bus DC supply signal comprising a
series of DC pulses for supplying at least one, two, at least two, four, at least
four, six or at least six induction heating units 2.
[0186] The induction heating device 1 comprises a power level defining unit 60, in particular
a user interface, for determining at least one requested power level of the induction
heating device 1.
[0187] Further, the induction heating device 1 comprises at least one detecting unit for
detecting starting times of the DC pulses.
[0188] FIG. 2 and 3 show an induction cooking appliance 1, in particular domestic induction
cooking appliance and/or induction hob, comprising one, at least one, two, at least
two, four, at least four, six or at least six oscillation circuits.
[0189] The induction cooking appliance 1 comprises a user interface 60 for requesting a
power for the quasi-resonant oscillation circuit.
[0190] The induction cooking appliance 1 comprises a voltage supply unit 10 for supplying
voltage to the power supply connector of the oscillation circuits.
[0191] In an embodiment, the induction hob 1 comprises four oscillation circuits, which
each comprise an inductor, as well as a user interface 60 for requesting power from
each of the inductors.
[0192] A domestic induction cooking appliance is in particular an induction cooking appliance
which is specifically designed for use in household and/or at home. Such devices have
considerably different requirements compared to professional cooking appliances, for
example cost and/or usability and/or space requirements. A domestic induction cooking
appliance is in particular not an induction cooking appliance which is specifically
designed for professional use, for example in canteen kitchens, restaurants or in
general for commercial cooking.
[0193] The voltage supply unit 10 comprises a bridge rectifier and/or a bus capacitor 11.
[0194] The voltage supply unit 10 is in particular, more in particular only, supplied with
power by a one-phase power supply, which in particular means that the voltage supply
unit 10 is supplied with power by a phase connector and neutral connector, which in
particular supply power from an AC power supply with a frequency of about 50 to 60
Hz and a voltage of about 100 to 240 V.
[0195] As an example, FIG 3 shows four oscillation units 2 according to the invention, wherein
a first power supply 10 supplies power from a first voltage phase to two oscillation
units 2 by means of a first DC bus. A second power supply 10 supplies power from a
second voltage phase to two oscillation units 2 by means of a second DC bus.
[0196] In a more general approach, a first power supply 10 supplies power from a first voltage
phase to at least two oscillation units 2, for example by means of a first DC bus.
A second power supply 10 supplies power from a second voltage phase to at least two
oscillation units 2, for example by means of a second DC bus.
[0197] The resonant tank 30, in particular quasi-resonant resonant tank 2, which can also
be called an induction generator, produces power based on a working routine with the
two phases Ton as ON time and Toff as OFF time.
[0198] During the Ton phase, the switching element 35 is closed and current flows through
it, accumulating power in the inductor 32. The voltage VCE across the switching element
35 is short-circuited to ground 22 so its value is 0.
[0199] During the Toff phase, instead, the switching element 35 is open so that current
and voltage resonate in the resonant tank 30.
[0200] In the embodiment, the switching element 35 is or at least can be an IGBT (insulated
gate bipolar transistor), and preferably the transistor 36 and the diode 37 are operated
in parallel.
List of reference numerals
[0201]
- 1
- Induction hob
- 2
- Oscillation circuit
- 10
- Power supply circuit
- 11
- DC bus capacitor
- 21
- First node
- 22
- Second node
- 23
- Third node
- 30
- Resonant tank
- 31
- Capacitive resonant element
- 32, 33
- Inductive resonant element
- 35
- Switching element
- 36
- Transistor
- 37
- Diode
- 38
- Driving signal
- 40
- Measuring unit
- 50
- Control unit
- 51
- Power driving control unit
- 52
- Driving unit
- 60
- Power level defining unit
- C1 to C3
- First to third duty cycle
- D1 to D3
- First to third duration
- P1 to P5
- First to fifth DC pulse
- S1 to S3
- First to third subsequence
- T1 to T6
- First to sixth starting time of DC pulse
- PH
- Heating power
- PM
- Predetermined power
- PR
- Requested power
- VCE
- Resonator voltage
- VBUS
- DC supply voltage
- VGND
- Ground voltage
- VMAIN
- AC voltage supply
1. Induction heating unit (1) for a cooking device, in particular for an induction cooking
device, more particularly for an induction hob, comprising
- at least one resonant tank (30) with at least one induction heating element (32),
- a power requesting unit (60) for requesting a power (PR) of the at least one induction
heating element (32),
- a driving unit (52) for driving the resonant tank (30), in particular by oscillating
the resonant tank (30) by means of a switching element (35), by a driving signal (38)
comprising a series of subsequent sequences for generating a heating power (PH), each
sequence comprising
∘ a first subsequence (S1) with a first alternating signal and with a first subsequence
duration (D1), causing an activation of the resonant tank (30) with a predetermined
power (PM),
∘ a subsequent second subsequence (S2) with an at least essentially non-alternating
signal and with a second subsequence duration (D2), causing a deactivation of the
resonant tank (30) and
∘ a subsequent third subsequence (S3) with a second alternating signal and with a
third subsequence duration (D3), causing an activation of the resonant tank (30) with
less than the predetermined power (PM).
2. Induction heating unit according to claim 1,
- wherein the driving signal (38) toggles or is configured to toggle, in particular
in at least one or in each subsequence, between at least one first driving state,
in particular resulting in an at least essentially closed state of the switching element
(35), and at least one second driving state, in particular resulting in an at least
essentially opened state of the switching element (35),
- wherein in particular the first driving state is determined by a first driving signal
parameter, preferably by a first driving signal voltage or by a first driving signal
current, and the second driving state is determined by a second driving signal parameter,
preferably by a second driving signal voltage or by a second driving signal current,
- wherein in particular the first driving state and/or the second driving state vary
between the first, the second and/or the third subsequence,
- wherein in particular the first driving signal parameter and/or the second driving
signal parameter of the third subsequence vary compared to the first driving signal
parameters and/or the second driving signal parameters of the first subsequence and/or
the second subsequence,
- wherein in particular the first driving signal voltage and/or the second driving
signal voltage of the third subsequence is/are lower or higher than the first driving
signal voltage and/or the second driving signal voltage of the first subsequence and/or
the second subsequence,
- wherein in particular the first driving signal voltage and/or the second driving
signal voltage are gate voltages of the switching element (35),
- wherein in particular the switching element (35) is or comprises a transistor, more
in particular an insulated gate bipolar transistor, IGBT.
3. Induction heating unit according to claim 1 or 2, wherein the heating power (PH) is
generated corresponding to the requested power (PR).
4. Induction heating unit according to claim 1, 2 or 3, wherein, in at least one operating
mode, a first subsequence duration (D1) and a second subsequence duration (D2) are
selected such that a variation and/or reduction of the heating power (PH) is in a
predetermined range, in particular such that the variation and/or reduction of the
power (PH) in relation to the requested power (PR) is more than a predetermined minimum
variation and/or reduction and less than a predetermined maximum variation and/or
reduction, wherein more in particular the minimum variation and/or reduction is 3%,
in particular 5% and/or wherein the maximum variation and/or reduction is 30%, in
particular 20%, more in particular 10%.
5. Induction heating unit according to any one of the preceding claims,
wherein the first subsequence (S1) with first alternating signals starts at a first
starting time (T1) of a first DC pulse (P1) and ends at a second starting time (T2)
of an, in particular subsequent, second DC pulse (P2), with a first subsequence duration
(D1), a first drive frequency, a first duty cycle (C1) and/or a first Ton time, wherein
in particular the first subsequence duration (D1) is determined by and/or at least
essentially equal to the duration of the first DC pulse (P1) or determined by and/or
at least essentially equal to the added duration of multiple DC pulses.
6. Induction heating unit according to any one of the preceding claims,
wherein the second subsequence (S2) with non-alternating signals starts at the second
starting time (T2) of the/a second DC pulse (P2) and ends at an activation start time
(T2a), at a third subsequence duration (D3) before a third starting time (T3) of a
third DC pulse (P3), in particular at a third subsequence duration (D3) between the
second starting time (T2) of a second DC pulse (P2) and the third starting time (T3)
of the DC third pulse (P3), with a second subsequence duration (D2), a second drive
frequency of at least essentially zero, a second duty cycle of at least essentially
zero (C2) and/or a second Ton time of at least essentially zero, wherein in particular
the second subsequence duration (D2) is determined by the duration of the second DC
pulse (P2) or equal to the added duration of multiple DC pulses, minus the third subsequence
duration (D3).
7. Induction heating unit according to any one of the preceding claims,
wherein the third subsequence (S3) with second alternating signals starts at an activation
start time (T2a), a third subsequence duration (D3) before the third starting time
(T3) of a third DC pulse (P3), between a second starting time (T2) of a second DC
pulse (P2) and a third starting time (T3) of the DC third pulse (P3), and ends at
the starting time (T3) of the third DC pulse (P3), with a third drive frequency as
well as duty cycles and/or a Ton time increasing from a third duty cycle or third
Ton time to the first duty cycle (C1) or first Ton time, wherein in particular the
third subsequence duration (D3) is less than 30%, in particular less than 20%, more
in particular equal to 10% or less than 10% of the DC pulse duration,
- wherein in particular the or a first driving signal voltage and/or the or a second
driving signal voltage of the third subsequence is/are lower or higher than the or
a first driving signal voltage and/or the or a second driving signal voltage of the
first subsequence and/or the second subsequence,
- wherein in particular the first driving signal voltage and/or the second driving
signal voltage are gate voltages of the switching element (35),
- wherein in particular the switching element (35) is or comprises a transistor, more
in particular an insulated gate bipolar transistor, IGBT.
8. Induction heating unit according to any one of the preceding claims,
wherein the first alternating signal (C1) is a pulse wave and/or comprises a, in particular
constant, first drive pulse length, in particular Ton time and/or Toff time and/or
a first duty cycle and/or first frequency, wherein the first alternating signal generates
the predetermined power (PM).
9. Induction heating unit according to any one of the preceding claims,
wherein the at least essentially non-alternating signal (C2) with a second pulse length,
a second duty cycle and a second frequency at least essentially deactivates or shuts
off the resonant tank, in particular wherein the non-alternating signal (C2) is a
constant signal, which is more in particular constantly zero.
10. Induction heating unit according to any one of the preceding claims,
wherein the second alternating signal (C3) comprises increasing third drive pulse
lengths, in particular increasing third Ton times, increasing third duty cycles and/or
an, in particular at least essentially constant, third drive frequency and/or generates
a heating power starting from less than to at least essentially equal to the minimum
continuous power in the resonant tank (30) and/or to the predefined and/or requested
power,
- wherein in particular the/a first driving signal voltage and/or the/a second driving
signal voltage of the third subsequence is/are lower or higher than the first driving
signal voltage and/or the second driving signal voltage of the first subsequence and/or
the second subsequence,
- wherein in particular the first driving signal voltage and/or the second driving
signal voltage are gate voltages of the switching element (35),
- wherein in particular the switching element (35) is or comprises a transistor, more
in particular an insulated gate bipolar transistor, IGBT.
11. Induction heating unit according to any one of the preceding claims,
wherein a sequence duration detection means detects a sequence duration as a number
of sequence DC pulses by stepwise increasing a number of DC pulses until the variation
of the heating power during a sequence is in a predetermined range and/or
wherein a sequence duration setting means sets a sequence duration such that the variation
of the heating power is in the/a predetermined range.
12. Induction heating unit according to any one of the preceding claims,
wherein the number of DC pulses in a sequence determines the sequence duration, wherein
the number of DC pulses in the first subsequence determines the first subsequence
duration, wherein the number of DC pulses in the second subsequence determines the
second subsequence duration, and/or
wherein the first subsequence duration and the second subsequence duration are determined
such that a required power is obtained as heating power, and/or
wherein the number of DC pulses in the first subsequence and the number of DC pulses
in the second subsequence are determined such that a required power is obtained, and/or
wherein the number of DC pulses in the first subsequence is obtained by multiplying
the number of DC pulses in the sequence with the quotient of the requested power and
the minimum continuous power and, in particular, rounding up or down the result.
13. Induction heating unit according to any one of the preceding claims, with
- a power driving control unit (51) for determining the ratio between the first subsequence
duration and the second subsequence duration and/or for determining the first subsequence
duration and the second subsequence duration based on a requested power level, and/or
- wherein in particular the predetermined power (PM) is the minimum continuous power
and/or wherein the requested power (PR) is lower than the predetermined power, and/or
- the switching element (35) being a quasi-resonant switching element and/or
- the resonant tank (30) comprising a capacitive and an inductive element.
14. Induction cooking device (1) with at least one induction heating unit according to
any one of the preceding claims, comprising
- at least one, two, at least two, four, at least four, six or at least six induction
heating units according to one of the preceding claims, further comprising in particular
- a rectifying means for rectifying an external AC power supply signal into a pulsed
bus DC supply signal comprising a series of DC pulses for supplying the at least one,
two, at least two, four, at least four, six or at least six induction heating units
and/or
- a power level defining unit (60), in particular a user interface, for determining
at least one requested power level of the induction heating device (1) and/or
- at least one detecting unit for detecting starting times of the DC pulses.
15. Method for operating an induction heating unit (1), in particular according to any
one of the preceding claims 1 to 13, the method comprising
- by a power requesting unit (60), requesting a power (PR) of the at least one induction
heating element (32),
- by a driving unit (52), driving the resonant tank (30), in particular oscillating
the resonant tank (30) by means of a switching element (35), by a driving signal comprising
a series of subsequent sequences for generating a heating power (PH), each sequence
comprising
∘ a first subsequence (S1) with a first alternating signal and with a first subsequence
duration (D1), causing an activation of the resonant tank (30) with a predetermined
power (PM),
∘ a subsequent second subsequence (S2) with an at least essentially non-alternating
signal and with a second subsequence duration (D2), causing a deactivation of the
resonant tank (30) and
∘ a subsequent third subsequence (S3) with a second alternating signal, causing an
activation of the resonant tank (30) with less than the predetermined power (PM).
16. Method for operating an induction heating unit (1) according to claim 15, the method
further comprising
- by a power driving control unit (51), determining the ratio between the first subsequence
duration and the second subsequence duration and/or determining the first subsequence
duration and the second duration determined based on a requested power level (PR),
wherein in particular the predetermined power (PM) is the minimum continuous power
and the requested power (PR) is lower than the predetermined power (PM).