Field
[0001] The present disclosure relates to cleaning heads, and more particularly to vacuum
cleaning heads having a roller cleaner, and vacuum cleaners comprising same.
Disclosure
[0002] A cleaning head of or for use with a vacuum cleaner is disclosed. The cleaning head
is a brush head comprising a roller brush, a motor for driving the roller brush, a
washer liquid tank, a washer liquid applicator, a waste liquid collection arrangement,
a waste liquid tank, control circuitry, a rigid housing and a suction inlet; wherein
the control circuitry is to operate the motor to drive the roller brush into brushing
rotation and to operate the washer liquid applicator to apply washer liquid to the
roller brush and the waste liquid collection arrangement is to collect waste washer
liquid from the roller brush and to deliver collected waste washer liquid to the waste
liquid collector for storage therein during operations when the suction inlet is connected
to a suction power source.
[0003] The brush head may be part of a vacuum cleaner, for example, a detachable vacuuming
head of a vacuum cleaner such as a stick-type or tower-type vacuum cleaner.
[0004] CN108553035A discloses a cleaning device. The cleaning device comprises a dust suction assembly
comprising a roller brush arranged inside a dust collection chamber, a wet-mopping
assembly comprising a wet-mopping roller brush mounted in an installation chamber,
and a drying assembly.
Figures
[0005] The present disclosure will be described and/or illustrated with reference to the
accompanying Figures in which:
Figure 1 is a perspective view of an example brush head according to the present disclosure,
Figures 1A and 1B are top perspective views of the example brush head of Figure 1
with the tank cover and the tank assembly removed respectively,
Figure 1 B1 is a bottom perspective view of the tank assembly of the example brush
head of Figure 1,
Figure 1C is an exploded view of the example brush head of Figure 1,
Figure 2 is a top plan view of the example brush head of Figure 1,
Figures 3A and 3B are, respectively, a first, left, side view and a second, right,
side view of the example brush head of Figure 1,
Figures 3C and 3D are, respectively, front view and rear view of the example brush
head of Figure 1,
Figure 3A1 is a longitudinal cross-sectional view of the example brush head of Figure
2 taken along a longitudinal axis X-X',
Figure 4 is a bottom perspective view of the example brush head of Figure 1 taken
from underneath the bottom surface of the brush housing,
Figures 4A and 4B are bottom plan views, in line drawing and photographic representation
respectively, of the example brush head of Figure 1,
Figure 4C is a bottom plan view of the example brush head of Figure 1 with the roller
brush and bottom cover plate removed,
Figures 5A to 5F are various views showing use and operation of the example brush
head of Figure 1,
Figures 6A to 6C are various views of a stick-type vacuum cleaner comprising a brush
head of the present disclosure,
Figure 6D shows the stick-type vacuum cleaner of Figure 6A in an alternate configuration,
Figure 7 is a perspective view of another example brush head according to the present
disclosure,
Figures 7A and 7B are, respectively, top and bottom views of the example brush head
of Figure 7,
Figure 8A is a perspective view of the example brush head of Figure 7 with the bottom
cover plate removed,
Figure 8B is a perspective view of the bottom cover plate of the example brush head
of Figure 7,
Figure 8C is a perspective view of the example brush head of Figure 7 with the movable
portion partly removed,
Figure 8D is a perspective view of the example brush head of Figure 7 with the movable
portion and roller brush removed,
Figures 9A and Figure 10A perspective views of the rigid housing of the example brush
head of Figure 7,
Figure 9B and Figure 10B are, respectively, enlarged views of portion A in Figure
9A and portion B in Figure 10A,
Figures 11A and 11B are perspective views of the tank assembly of the example brush
head of Figure 7,
Figure 12 is a longitudinal cross-sectional view of the example brush head of Figure
7A taken along a longitudinal axis Y-Y',
Figure 13 is a perspective view of the example brush head of Figure 7 with upper housing
portions and tank covers removed,
Figure 14 is a perspective view of the example brush head of Figure 13 with a liquid
distribution plate removed,
Figure 15 is a perspective view of the example brush head of Figure 14 with a control
board further removed, and
Figure 16 is an exemplary system block diagram of the brush head of Figure 7.
Description
[0006] An example brushing apparatus is a brush head
100 comprising a rigid housing
110 on which a roller brush
120, a tank assembly
130 comprising a first tank
140 defining a first reservoir and a second tank
150 defining a second reservoir, a first liquid delivery path to deliver washer liquid
from the first reservoir to the roller brush, a second liquid delivery path for transporting
used liquid from the roller brush to the second tank, and a suction connector
190 having a suction inlet are mounted depicted in Figures 1, 1A, 1B, 1C, 2, 3A-3D, 3A1,
4, 4A, 4B and 4C. The brush head may be a vacuum cleaner accessory which is detachably
attachable to a vacuum cleaner or an integral part of a vacuum cleaner.
[0007] The housing
110 comprises a forward housing portion ("forward portion")
112, a rearward housing portion ("rear portion")
114, an intermediate housing portion ("intermediate portion")
116 which interconnects the forward portion and the rearward portion. A tank receptacle
118 is formed on the intermediate housing portion and occupies substantial portion of
the intermediate housing portion. The tank receptacle
118 defines a tank receptacle compartment which is opened on and accessible from the
upper side of the rigid housing. The example housing has a generally T-shaped profile,
having a wider forward portion and a narrower rear portion which projects rearwards
from middle of the forward portion, when viewed from above. The housing comprises
an upper housing portion (or top housing portion) and a lower housing portion (or
bottom housing portion) which cooperate to define an internal housing compartment
of the brush head having an upper side (or a top side) and a lower side (or a bottom
side). The example lower housing portion comprises a rigid cover plate which is a
bottom cover plate
111 attached to the upper housing portion by fastening means such as screws. The example
rigid cover plate is a steel plate which closes the bottom side internal housing compartment
and defines the bottom surface of the housing and the brush aperture when mounted
on the upper housing portion.
[0008] The housing has a longitudinal axis
X-X' defining a longitudinal direction. The longitudinal axis
X-X' extends along the longitudinal direction between a first longitudinal end where the
forward portion is located and a second longitudinal end where the rearward portion
is located. In the present example, the longitudinal axis
X-X' is a center axis of the housing about which the housing is laterally symmetrical
or substantially laterally symmetrical. The longitudinal direction when extending
from the rearward portion towards the forward portion defines a forward direction
and the longitudinal direction when extending from the forward portion towards the
rearward portion defines a rearward direction.
[0009] The roller brush
120 is mounted on a roller brush receptacle ("brush receptacle" in short) which is formed
on the forward housing portion. The brush receptacle
122 is elongate and extends along a lateral axis which is orthogonal to the longitudinal
axis in this example. The brush receptacle comprises a first side wall, a second side
wall and a peripheral wall interconnecting the first side wall and the second side
wall which cooperate to define a brush receptacle compartment. The first side wall
and the second side wall are on opposite lateral sides of the longitudinal axis and
are on the same vertical level above a supporting surface when the brush head is working
or resting on a planar supporting surface. The brush receptacle peripheral wall is
arcuate and curves to extend in the longitudinal direction to follow the shape of
the brushing surface of the roller brush on extending along the longitudinal direction.
[0010] The roller brush
120 comprises a rigid main body which defines a roller axis or a rotation axis about
which the roller brush is to rotate during operations and a brush portion which extends
around the rotation axis to surround the main body and to define a brushing surface.
The rigid main body is attached to the brush receptacle to define an axle so that
the roller brush is to rotate about the rotation axis relative to the brush receptacle
during operations. The roller brush is mounted such that a major portion of the roller
brush is received inside the brush receptacle compartment while a minor portion protrudes
from a brush aperture to encounter or engage a surface to be brushed or cleaned. The
example roller brush is substantially cylindrical and defines a substantially cylindrical
brushing surface which surrounds the rotation axis and which surrounds the roller
brush main body. The example roller brush has a felt brushing surface to facilitate
contact or agitated cleaning of a surface to be cleaned.
[0011] The brush aperture is an elongate aperture which is formed on the bottom side of
the housing and is define between a first long-edge which is a forward edge and a
second long-edge which is a rear edge that is parallel to the forward edge. The lateral
extent of the brush aperture is defined by a pair of lateral edges which interconnects
the first and second long edges at their lateral ends. Each of the example long edges
extends transversely to the longitudinal axis to define a transversely extending brush
aperture and a plurality of washer dispensing nozzles
142 is distributed along the forward edge. The washer dispensing nozzles
142 are arranged to discharge washer liquid towards a forward-facing surface of the roller
brush, for example, at the forward-facing surface of the roller brush near the bottom
of the brushing surface which is proximal the contact surface to be cleaner. The washer
dispensing nozzles are connected to the first tank
140 which is a washer tank for storing washer liquid and the washer liquid is delivered
to the washer dispensing nozzles by a motor-driven water pump which is mounted on
a pump compartment of a pump receptacle.
[0012] The example roller brush is driven by a drive motor and operation of the drive motor
is controlled by a control circuitry, for example, a microprocessor-based or logic-array-based
control circuitry. The drive motor is mounted on a motor compartment of a motor receptacle
which is in the forward housing portion and immediately behind the brush receptacle.
The example motor receptacle is formed on a lateral side of the forward housing portion
and projects laterally from the tank receptacle. The example pump receptacle is on
another lateral side of the forward housing portion and projects laterally away from
the tank receptacle and away from the motor receptacle. The disposing of the motor
receptacle and pump receptacle on diametrically opposite lateral sides of the forward
portion provides a more balanced weight to press the brushing surface of the roller
brush on the surface to be brush cleaned. In the example, the drive motor is mounted
on the left side of the forward housing portion, with the drive motor axis parallel
to the roller axis, and the pump motor is mounted on the right side of the forward
housing portion, with the pump motor axis parallel to the roller axis.
[0013] The tank assembly
130 is mounted on the tank receptacle
118. The tank assembly comprises a first tank portion
140 defining a washer liquid tank, a second tank portion
150 defining a waste liquid tank, a waste liquid inlet duct, a liquid separator, an exhaust
air duct, and a tank cover. The example tank assembly, as depicted in Figure 1A, comprises
a tank housing comprising a bottom tank surface
132 (or "bottom surface" in short) and a peripheral tank wall
134 surrounding the bottom surface. The bottom tank surface is also the bottom surfaces
of the first and second tank portions. The peripheral tank wall extends upwardly along
an outer boundary of the bottom surface and defines a portion of the peripheral walls
of the first and second tank portions. The example tank assembly is molded, for example,
of plastics such as clear plastics. The bottom tank surface is a first surface (or
upper surface) of a sheet-like member which forms the bottom portion of the tank housing.
The sheet-like member has a lower surface which is to seat in abutment with an upward
facing surface of the tank assembly receptacle
118.
[0014] The example tank housing is partitioned, vertically, into a first tank compartment
defining the washer liquid tank and a second tank compartment defining the waste liquid
tank, for example, by a partition wall. The first tank compartment is on a first lateral
side of the longitudinal axis and the second tank compartment is adjacent to and abuts
the first tank compartment. The example first tank compartment is substantially smaller
than the second tank compartment and has an effective volume of 50% or less of the
second tank compartment in this example. In the example, the first tank compartment
is on right side of the longitudinal axis and the second tank compartment is on left
side of the first tank compartment. In some embodiments, the first tank compartment
may be on right side of the longitudinal axis and the second tank compartment is on
left side of the first tank compartment. In some embodiments, the first tank compartment
may surround the second tank compartment or vice versa.
[0015] The second tank portion
150 comprises a first riser duct
152 and a second riser duct
154. Each one of the riser ducts
152, 154 comprises a tubular portion which rises from the bottom tank surface
132 and surrounds a through aperture which is formed on the bottom tank surface so that
the riser duct defines a fluid passageway to facilitate fluid communication between
the second tank portion
150 and the outside across the bottom tank surface when the tank assembly is closed with
the tank cover
136 in due place. In this example, the first riser duct
152 is a waste liquid inlet duct which is located forward of the second riser duct
154 so that the waste liquid inlet duct
152 is intermediate the second riser duct
154 and the brush aperture or brush receptacle.
[0016] An air-liquid separator (or "liquid separator" in short)
156 is disposed above the first riser duct
152 to form a ceiling of the second tank portion
150 to facilitate separation of air and waste liquid from an air stream coming in from
the waste liquid collector which contains both air and collected waste liquid. The
liquid separator comprises a baffle plate portion having a baffle surface which is
disposed above and proximal the top end or outlet of the first riser duct
152. The baffle plate portion is located at a vertical distance above the outlet of the
first riser duct
152 so that an air-waste-liquid stream exiting from the first riser duct
152 will impinge the baffle plate to facilitate air-liquid separation. The baffle plate
portion is inclined so that the waste liquid separated from an incoming air-waste-liquid
stream will move along the inclined baffle surface and be collected in the waste liquid
tank. In this example, the baffle surface
156A is included towards a forward portion of the peripheral tank wall
134 which is intermediate the first riser duct
152 and the roller brush or the brush receptacle. The example liquid separator comprises
a non-water permeable separator plate having a perforated region and a non-perforated
region. The non-perforated region includes the impinging region where the incoming
air-liquid stream is to impinge the separator plate and the surrounding region, especially
the region which is forward of the impinging region. The perforated region is away,
distal from and/or rearward of the impinging region so that air can freely move between
the space which is below and the space which is above the separator plate. The example
separator plate is a hard-plastic plate.
[0017] The tank assembly
130 comprises a top cover
136. The example top cover is detachably attachable to the tank housing so that washer
liquid can be added to the washer tank and collected and stored waste liquid can be
removed from the waste liquid tank. The top cover
136 comprises a lid portion and a peripheral lip portion surrounding the lid portion.
When the top cover 136 is attached to the tank housing and fastened with the tank
housing using the fastening means provides, which is a pair of clasps comprising clasps
on opposite diametric sides of the tank housing, the second tank portion
150 will become effectively airtight and air can only effectively enter or exit through
the riser ducts
152, 154. When the top cover is in fastening engagement with the tank housing, the peripheral
lip portion of the top cover is in air-sealed engagement with the peripheral tank
wall
134.
[0018] The second tank compartment comprises two sub-portions, namely a first sub-portion
150A containing the first riser duct
152 and a second sub-portion
150B containing the second riser duct
154. The first sub-portion
150A of the second tank compartment defines a first waste liquid tank portion which has
a bottom surface
158A which is proximal to bottom cover plate
111 and below the roller axis. The second sub-portion
150B of the second tank compartment defines a second waste liquid tank portion which has
a bottom surface
158B which is elevated above the bottom surface
158A of the first sub-portion
150A and is above the roller brush, as depicted in Figure 3A1.
[0019] The first sub-portion
150A and the second sub-portion
150B cooperate to define a waste liquid reservoir having a multi-level surface. In this
example, the first level is defined by the first bottom surface
158A and the second level is defined by the second bottom surface
158B. The example waste liquid reservoir has a smaller cross-sectional area at the first
sub-portion
150A between the first bottom surface
158A and the second bottom surface
158B, and a substantially larger cross-sectional area above the elevated second bottom
surface
158B of the second sub-portion
150B. In example embodiments, the first sub-portion
150A has a cross-sectional area of about 50%-60% of the cross-section area of the second
tank compartment immediately above the second bottom surface
158B. In example embodiments, the second bottom surface
158B is at about half the height of the first riser duct
152. In some embodiments, the second bottom surface
158B is slightly higher or slightly lower than half the height of the first riser duct
152. The example second tank compartment has a stepped design and, in some embodiments,
the maximum allowable waste liquid level may be set at a level which is slightly higher
than the second bottom surface
158B. For example, the maximum allowable waste liquid level may be set at a fraction of
the distance between the waste liquid outlet and the second bottom surface
158B, and the fraction may be between 40%-60% as a convenient example.
[0020] The internal housing compartment comprises a first side compartment which is on a
first lateral side of the washer tank receptacle and a second side compartment which
is on a second lateral side of the washer tank receptacle. The first side compartment
and the second side compartment are on different lateral sides of the longitudinal
axis and both the first side compartment and the second side compartment projects
rearwards from the roller brush and from the brush compartment.
[0021] The washer liquid tank and the washer nozzles are connected by a washer liquid delivery
duct (or "washer duct" in short). A washer pump is mounted inside the first side compartment
and is to operate to deliver washer liquid from the washer tank to the washer nozzles
through the washer duct. The washer nozzles, the washer liquid delivery duct and the
washer pump collectively define a washer applicator. In some embodiments, the brush
head has a single washer nozzle, for example, a slot-type nozzle.
[0022] A drive motor is mounted inside the second side compartment. The example drive motor
is mounted with its driving shaft parallel to the rotation axis of the roller brush
and is in driving engagement with the roller brush.
[0023] The example upper housing portion and lower housing portion cooperate to define the
brush receptacle, the drive motor receptacle and the pump receptacle. The upper housing
portion is molded of hard plastics and defines the tank receptacle.
[0024] In example embodiments such as the present, the apparatus comprises electronic circuitry
which synchronizes operations of the washer pump and the drive motor such that when
the drive motor is switched on to rotate the roller brush, the washer pump will begin
to operate to deliver washer liquid to the washer nozzles and vice versa. The electronic
circuitry may be installed in the internal housing compartment between the side compartments
as a convenient example.
[0025] A waste liquid collector is disposed on the forward housing for collecting waste
liquid at the rear edge of the brushing aperture. The waste liquid collector comprises
an elongate inlet which is opposite facing the brushing surface and which extends
along the rear edge to form a waste liquid suction inlet (waste liquid inlet). The
waste liquid inlet tapers to narrow transversely to connect to a waste liquid collection
duct (or "waste liquid duct" in short) for guiding waste liquid to move from the brushing
aperture to the waste liquid tank. The waste liquid duct
182 comprises a forward duct portion which extends rearwards from the rear edge of the
brushing aperture. The example waste liquid collector comprises a scraper. The example
scraper comprises a flexible scraper having a forward flexible lip portion which projects
from the rear edge of the brush aperture and extends into the brush receptacle to
interfere with the brushing surface. The example lip portion is made of rubber, for
example, natural rubber or synthetic rubber such as silicone rubber or other flexible,
non-washer liquid permeable materials without loss of generality. The scraper is connected
to the waste liquid suction inlet and the waste liquid collected at the waste liquid
suction inlet is delivered to the waste liquid tank by moving through the waste liquid
duct and the first riser duct
152.
[0026] During operations, the roller brush rotates and the portion of the brushing portion
which carries liquid is rotated into physical interference with the scraper. As a
result of the physical interference between the scraper and the brushing surface,
liquid carried on the brushing surface is transferred from the scraper to the waste
liquid suction inlet and the suction power appearing at the waste liquid suction inlet
will transport the collected waste liquid into the first riser duct and into the waste
liquid tank
150.
[0027] The forward duct portion of the waste liquid duct is inside the intermediate housing
portion and extends rearwards from the brushing aperture and underneath the tank receptacle.
The waste liquid duct joins the first riser duct
152 at its bottom end. The riser duct portion extends to a level which is above the maximum
allowable liquid level of waste liquid inside the waste liquid tank. The maximum allowable
liquid level divides the waste liquid tank into two portions vertically, namely, a
waste liquid reservoir at or below the maximum allowable waste liquid level and an
air space above the maximum waste liquid level. In the present example, the top end
of the riser duct portion is well above the maximum waste liquid level and is close
to the tank cover.
[0028] The suction connector
190 is for facilitating physical interconnecting of the brush head and a main unit. The
main unit comprises a vacuum suction generator and a connector for making physical
interconnecting with the suction connector
190 of the brush head
100. The example suction connector
190 is at the rear end of the brush head. The suction connector comprises a tubular portion
having a first end and a second end. The first end is an outlet end which is for connection
to a suction source such as the vacuum suction generator of a vacuum cleaner and the
second end is an inlet end which is connected to an exhaust dust arrangement. The
exhaust duct arrangement comprises an exhaust duct portion which interconnects the
second riser duct and the suction connector. The example exhaust duct portion is installed
underneath the second sub-portion
150B of the waste liquid tank
150 and extends rearwardly to join the suction connector
190. A physical and electrical connector for making physical and electrical connection
with a corresponding physical and electrical connector is provided on the suction
connector
190 proximal the inlet end.
[0029] The suction connector
190 is articulated to the rear portion of the rigid housing and extends upwardly and
away from the rear portion. The suction connector is articulated to the rear portion
of the rigid housing and is pivotally movable relative to the rigid housing between
a first angle and a second angle which defines an angular movement range of the suction
connector. The example angular movement range is slightly smaller than 90 degrees,
for example, between a near level first angle of slightly larger than zero degree
and a near vertical angle of slightly smaller than 90 degrees from the vertical. To
facilitate angular relative movement between the suction connector and the rigid housing,
the exhaust duct portion comprises a flexible duct portion, for example, a bellows-type
duct portion to connect the second riser duct and the suction connector. The suction
connector
190 comprises an electrical power connector which is to electrically engage with a corresponding
electrical power connector on a main unit when the brush head and the main unit is
physically connected and duly engaged when the suction connector is duly connected
with a corresponding connector on the main unit.
[0030] A pair of wheels is mounted on the rearmost end of the rear housing so that a user
can move the brush ahead along a contact surface.
[0031] To use the brush head, a user will remove the tank cover and fill the washer tank
140 with a washer liquid and/or remove waste liquid. After the washer tank
140 has been filled with a washer liquid and the waste liquid in the waste liquid tank
emptied, the user is to cover the tank assembly to make it air-tight, as depicted
in Figures 5A and 5B. The brush head is then attached to a vacuum power source (not
shown) by connecting the suction connector to the vacuum power source. To operate,
a user will operate a switch to turn on the drive motor to rotate the roller brush.
When the drive motor is in driving operation, the user may selectively activate the
washer applicator to apply washer liquid to the roller brush and the washer liquid
will be discharged through the plurality of washer dispensing nozzles and ejected
towards the roller brush, as depicted in Figures 5C and 5D. The example control circuitry
synchronizes operation of the drive motor and the vacuum power source such that the
vacuum power source operates to supply vacuuming suction to the brush head when or
whenever the drive motor is in driving operation. In this example, the roller brush
is to rotate anticlockwise. When the roller brush rotates, the brushing portion which
was in contact with the surface to be agitated and brush cleaned will be rotated to
an interference position at which the scraper is in scraping encounter with the brushing
surface. When the roller brush is in rotational scraping encounter with the scraper,
the liquid which is carried on the brushing surface will be scraped off and transferred
to the scrapper. Operation of the suction power source will generate a vacuuming suction
which will cause the liquid collected by the waste liquid inlet to move through the
waste liquid duct and then into the waste liquid tank. When an incoming air-liquid
stream which comes into the waste liquid tank via the first riser duct encounters
the liquid separator, the incoming air-liquid stream will be separated into liquid
and air and the separated liquid and air will travel along different courses. The
liquid which is separated from the incoming mixture stream will move along the inclined
separator plate, travel downwards and move into the waste liquid reservoir due to
gravity. The air which is separated from the incoming mixture stream will move into
the space above the separator plate, then enter the exhaust inlet of the second riser
duct, move downwards along the second riser duct which is an exhaust air duct, and
finally enter the exhaust duct arrangement and to exit from the brush head at the
air suction inlet end of the suction connector, as depicted in Figures 5E and 5F.
[0032] In an example embodiment, the brush head is physically and electrically connected
to a main unit to form a stick-type vacuum cleaner, as depicted in Figures 6A to 6D.
The example stick-type vacuum cleaner comprises an elongate main body having a lower
end on which a physical and electrical connector for making physical and electrical
connection with the brush head is formed. The elongate rigid main body of the main
unit has an upper portion on which a handle portion is defined. The physical and electrical
connector may comprise a control connector such that control signals can be wire transmitted
to operate the drive motor and the water pump, so that the control circuit of the
brush head is not necessary or by-passed. In some embodiments, the control circuitry
of the brush head may have a wireless frontend to receive wireless control signals
to facilitate operation of the drive motor, the washer, and possible other devices
without loss of generality.
[0033] In example embodiments such as the present, the elongate main body of the main unit
comprises a hand-held vacuum cleaner receptacle and a hand-held vacuum cleaner is
detachably mounted in the vacuum cleaner receptacle to provide the required vacuuming
suction power.
[0034] A cleaning head of the present disclosure comprises a suction portion, a waste removal
portion and a storage portion.
[0035] The suction portion comprises a suction compartment, a suction interface which is
configured for making fluid connection to a suction power source, and a suction network
interconnecting the suction compartment and the suction interface.
[0036] The suction compartment comprises a compartment housing, an entry aperture through
which waste enters the suction compartment, and an exit aperture through which waste
leaves the suction compartment.
[0037] The suction network comprises a first fluid communication arrangement which interconnects
the exit aperture of the suction compartment and the second container and a second
fluid communication arrangement which interconnects the second container and the suction
interface.
[0038] The waste removal portion comprises a roller cleaner having a roller axis and mounted
inside the suction compartment, a cleaning-liquid applicator for applying cleaning
liquid to the roller cleaner, a waste removal arrangement, a drive mechanism configured
to drive the roller cleaner into rotation about the roller axis and relative to the
waste removal arrangement, and an electrical interface configured for making electrical
connection to an electrical power source to obtain electrical power to operate electrical
parts, such as the drive mechanism and the cleaning-liquid applicator, of the cleaning
head.
[0039] The storage portion comprises a first container which is configured as a cleaning
liquid container for storing a cleaning liquid and a second container which is configured
as a waste container for storing waste collected by the suction portion. The waste
container is configured to store solid waste and liquid waste and waste herein comprises
waste and liquid waste unless otherwise specified. The waste container comprises a
separator for separating waste from the air stream which carries the waste. The waste
container comprises an air filter which is configured to block solid waste from leaving
the waste container after being separated from the waste liquid.
[0040] The cleaning liquid applicator is configured to draw cleaning liquid from the first
container and to apply the cleaning liquid to the roller cleaner. The roller cleaner
comprises a water absorbent outer layer which is configured to agitate a surface to
be cleaned to perform contact cleaning. The outer layer of the roller cleaner may
be configured to have a generally cylindrical shape, with the roller axis being coaxial
with the cylindrical axis. The water absorbent outer layer may be a felt layer, a
fabric layer or a layer of suitable liquid absorbing material, and may be configured
as a roller brush or a porous roller. The cleaning liquid may be water, an antiseptic
aqueous solution, or any cleaning liquid suitable for floor or surface cleaning and/or
sanitization.
[0041] To enhance effective cleaning contact between the roller and the surface and to facilitate
cleaning by wiping or agitation, the entry aperture is formed as an elongate aperture
at the bottom of the suction compartment. The elongate aperture has a length which
is sufficient to permit the entire length of the roller to protrude below the entry
aperture. The length of the roller and the length of the elongate aperture are both
measured in the direction of the roller axis. The elongate aperture may have a width
which is slightly larger than the width of the portion of the roller at the entry
aperture to permit suction of solid waste in the vicinity of the roller contact surface.
The roller contact surface being the portion of the roller which is in physical contact
with the surface to be cleaned. The outer layer of the roller cleaner may be resilient
to enhance contact cleaning effectiveness.
[0042] During cleaning operations, the roller is configured to be driven by the drive mechanism
so that each circumferential portion of the roller is to repeatedly reciprocate between
an upstream position which is before the entry aperture and a downstream position
which is after the entry aperture.
[0043] The cleaning liquid applicator is configured to apply cleaning liquid to the roller
cleaner (or "roller" in short). The circumferential portion of the roller becomes
an upstream portion when it reaches a position juxtaposing the cleaning liquid applicator
or after it has been applied with the cleaning liquid and before reaching the entry
aperture. The upstream portion of the roller is then driven towards the entry aperture.
When the upstream portion of the roller reaches the entry aperture, that portion of
the roller will expose through the entry aperture and will enter into cleaning contact
with the surface to be cleaned. Driven rotation of the roller relative to the surface
while the roller is in contact therewith will result in cleaning agitation of the
surface by the roller. The circumferential portion of the roller becomes a downstream
portion once it passes the entry aperture.
[0044] The waste removal arrangement is configured to remove waste from the downstream portion
of the roller by physical contact therewith before the roller reaches the upstream
position, that is, the position juxtaposing the cleaning liquid applicator, again.
The waste collection arrangement may comprise a waste remover which is configured
to physically interact with the downstream portion to help remove solid and liquid
waste from the cleaning head. An example waste remover may comprise a waste scraper
which is configured to be in contact with a downstream portion of the roller.
[0045] The waste removal arrangement is in fluid communication with the suction network
such that waste removed by the waste removal arrangement will be collected by suction
and enters into the suction network. The suction network comprises a waste collection
port which is a suction port formed at an upstream end of the suction network and
which is in abutment with the exit aperture of the suction compartment. The waste
collection port is configured such that suction power applied at the suction interface
will appear as suction power at the waste collection port and the suction compartment.
The waste collection port is formed on a periphery of the suction compartment and
defines a waste inlet through which solid waste and liquid waste are to leave the
suction compartment.
[0046] An example cleaning head comprises a main housing having a main axis which defines
a rolling direction along the main axis to perform roller cleaning operations. The
main housing comprises a first portion defining a first end of the cleaning head,
a second portion defining a second end of the cleaning head, and an intermediate portion
which is intermediate the first portion and the second portion. The cleaning head
is configured to be driven to move in a first rolling direction such that the first
portion is a forward portion having a forward end and the third portion is a rearward
portion having a rearward end. In some embodiments, the cleaning head is also configured
to move in a second rolling direction opposite to the first rolling direction such
that the second portion is a forward portion having a forward end and the first portion
is a rearward portion having a rearward end.
[0047] The suction compartment is elongate and extends along a direction which is parallel
to the roller axis. The suction compartment comprises an upper housing portion which
is closed at least during operations and a bottom housing portion on which an entry
aperture having an aperture axis is defined. The cleaning roller is mounted inside
the suction compartment with the roller axis parallel to the aperture axis and with
a circumferential portion exposed at and protruding from the entry aperture so that
when the cleaning head is placed on a surface to be cleaned, the roller axis is parallel
to the surface and the exposed circumferential portion of the cleaning head is in
frictional and compressive contact with the surface to be cleaned.
[0048] The machine compartment is configured to receive electrical and mechanical components
such as the drive mechanism, parts for driving the cleaning liquid applicator and
electronic circuitry. In example embodiments, the machine compartment abuts the suction
compartment and shares a partitioning wall with the suction compartment.
[0049] In example embodiments, the first portion, the intermediate portion and the second
portion are disposed sequentially along the rolling direction.
[0050] In example embodiments, the first portion defines a suction compartment, the second
portion defines a storage receptacle, and the intermediate portion defines a machine
compartment.
[0051] In example embodiments, the storage receptacle is configured to receive the first
container and the second container.
[0052] In example embodiments, the suction interface is connected to the main housing, and
more particularly, connected to the third portion of the main housing.
[0053] An example cleaning head comprises a suction portion, a waste removal portion, a
storage portion, and a main housing, as described herein and as shown in Figures 7A
to 16. The example cleaning head
200 comprises features which are substantially identical to that of the brush head
100 and the description thereon is incorporated by reference and applied mutatis for
the benefit of succinctness, with like numerals representing like features but increased
by 100.
[0054] The example storage portion comprises a tank assembly. The tank assembly
230 comprises a first tank
240 as an example of a first container defining a first reservoir and a second tank
250 as an example of a second container defining a second reservoir. The cleaning head
comprises a first liquid delivery path which is configured to deliver washer liquid
from the first reservoir to the roller brush and a second liquid delivery path which
is a waste collection path configured for transporting waste liquid from the roller
brush to the second tank. The example cleaning head comprises a suction connector
290 which is an example suction interface. The suction connector
290 comprises a tubular portion having a first end which is a free end defining a suction
inlet and a second end which is mounted on the main housing and in fluid-tight communication
with the second tank
250. In example embodiments such as the ones depicted herein, the suction interface is
hinge-connected to the main housing. The hinge may for example be a pivotal hinge
or a universal hinge so that the suction interface can change its inclination with
respect to the main housing. The cleaning head is configured to operate in a first
rolling direction such that the suction compartment is forward of the suction interface.
[0055] In this example configuration, the main housing
210 comprises a first portion which is a forward housing portion ("forward portion")
212 defining a suction compartment, a second portion which is a rearward housing portion
("rear portion")
214 defining a storage receptacle, and an intermediate housing portion ("intermediate
portion")
216 which interconnects the forward portion and the rearward portion and defining a machine
compartment
260, as depicted in Figures 9A and 10A. The main housing
210 comprises an upper housing portion (or top housing portion) and a lower housing portion
(or bottom housing portion) which cooperate to define an internal housing compartment
of the brush head having an upper side (or a top side) and a lower side (or a bottom
side).
[0056] The portion of the main housing which defines the suction compartment comprises a
fixed portion and a movable portion
212A which is movable relative to the fixed portion. The fixed portion is integrally formed
with the intermediate portion and cooperates with the movable portion to define a
re-closable suction compartment to facilitate removal of the roller cleaner for replacement
or for cleaning. The suction compartment comprises an elongate entry aperture which
extends along an aperture axis which is parallel to the roller axis. The elongate
aperture is a suction aperture which provides a suction interface between the cleaning
head and the surface to be cleaned. The fixed portion comprises a pair of holding
arms which is configured for retaining the roller cleaner in its operational position.
The pair of holding arms comprises a first holding arm which is configured for holding
a first axial end of the roller and a second holding arm for holding a second axial
end of the roller. The pair of holding arms is configured so that when the roller
is held in the operational position, the roller axis and the aperture axis are parallel
and the roller is rotatable relative to the suction compartment. Each of the holding
arms projects away from the intermediate portion of the main housing so that the roller
is cantilevered above the elongate entry aperture of the suction compartment.
[0057] The suction network comprises a riser duct portion and a suction channel which interconnects
the waste collection port and the riser duct portion. The suction channel is underneath
the intermediate compartment and is defined between a bottom wall portion of the machine
compartment and a bottom cover
211 of the cleaning head. The riser duct extends through the machine compartment and
has an inlet end which is integrally formed on the bottom wall of the machine compartment.
The suction channel comprises a first end which defines the waste collection port
284 and a second end which abuts the inlet end of the riser duct portion. The waste collection
port defines an elongate inlet aperture juxtaposing the roller. The elongate inlet
aperture is a narrow slit having a length comparable to the length of the roller and
a width which is very small, for example, a width equal to a small fraction of the
diameter of the roller, say less than 5-10%. The suction channel tapers to narrow
as it extends from the waste collection port towards the riser duct portion. The suction
channel defines a suction plane which is parallel to a plane defined by the main axis
Y-Y' and the roller axis
Z-Z'. The suction plane has a fan-shaped configuration so that suction power coming from
the riser duct portion is distributed along the length of the waste collection port.
The waste collection port has a small width so that a working suction can be maintained
at the waste collection port. To maintain a good working suction, the slit of the
waste collection portion should have an area which is smaller than the passage area
of the riser duct portion. The suction channel is intermediate the machine compartment
and the surface to be cleaned during vacuum cleaning operations.
[0058] The bottom cover of the main housing which cooperate with the bottom wall portion
of the machine compartment has a first end which is fitted with a scraper blade
211A. The scraper blade is configured to be in compressive contact with the roller along
its length to facilitate removal of waste from the roller when the roller is driven
to rotate against the blade. The scraper blade is configured as a "squeegee" to squeeze
the roller whereby waste is detached from the roller. A plurality of ribs is disposed
on an inner surface of the bottom cover which defines the suction channel. The ribs
are arranged to guide waste coming in from the waste collection port to move towards
the riser duct
252. The ribs are arranged to extend radially from the inlet end of the riser duct portion,
as shown in Figure 8B.
[0059] Referring to Figures 8A and 8B, the roller brush
220 as an example roller cleaner is mounted inside the suction compartment. An elongate
portion of the roller brush
220 is exposed through the elongate opening defined between the scraper and a forward
end of the main housing. The exposed portion of the roller cleaner is a circumferential
portion of the roller cleaner which protrudes to extend beyond the elongate suction
aperture defined by the bottom cover in cooperation with the forward portion of the
main housing. The bottom portion of the machine compartment defines a recess having
a forward end where the waste collection port is located and a rearward end where
the riser duct portion is located. The recess is defined by a bottom portion of the
machine compartment and a peripheral wall which defines the rearward end of the recess.
The recess has a depth which progressively increases on extending towards the rearward
end so that the depth of the recess at the rearward end is at a maximum and the depth
at the forward end is at a minimum. The bottom cover
211 is attached to the peripheral wall by, for example, friction fit or other fastening
means such as screws. The bottom cover
211 has a generally triangular profile complementary to the shape of the recess on the
lower housing portion. One side
211A of the bottom plate has substantially the same length as the width of the opening
and is to be arranged facing the roller brush to receive used liquid therefrom. The
peripheral wall extends downwardly from the rearward boundary of the recess. The ribs
strengthen the bottom cover
211 and facilitate the used liquid to flow evenly towards an angle portion. When the
bottom cover is mounted on the lower housing portion, the angle portion is directly
below the duct inlet. After the used liquid enters the bottom cover from the side
211A, it is guided towards the angle portion opposite the side
211A, and leaves the bottom cover through the duct inlet.
[0060] Referring to Figures 9A to 11B, the tank assembly
230 is configured to be mountable on the intermediate portion
216 of the housing
210. The first tank
240 has a water outlet
244A, which is continuous to a water inlet
244B of the first liquid delivery path inside the housing
210. An air pore
246 may be provided on the cover of the first tank for air to enter the tank. The second
tank
250 comprises a connection portion for connection to the intermediate portion
216 and a container portion for retaining the used liquid. The container portion has
a greater depth than the connection portion. A water inlet and an air outlet are provided
on the connection portion on the side facing the intermediate portion
216. When the second tank
250 is mounted on the housing
210, the water inlet is continuous to the duct inlet on the lower housing portion, and
the air outlet is continuous to the suction connector
290. An air-liquid separator
256 is disposed on the air outlet on the connection portion to facilitate separation
of air and waste liquid from an air stream coming in from the second tank which contains
both air and collected waste liquid.
[0061] Referring to Figures 12 to 13, a tube is provided inside the second tank
250. The tube extends from the water inlet of the connection portion to the container
portion. It facilitates fluid communication between the duct inlet on the lower housing
portion and the container portion of the second tank. The tube rises vertically from
the water inlet and then extends transversely away from the connection portion.
[0062] Figures 14 and 15 show components inside the rigid housing
210. A control board
262 is provided inside the rigid housing
210 to control the operation of the brush head. The control board
262 is to operate a water pump
264 and a motor
266. The water pump
264 is arranged to drive liquid from the first tank
240 to the roller brush via the liquid distribution plate
268 and the associated tubing. The motor
266 is arranged to drive the roller brush into brushing rotation.
[0063] Figure 16 shows the control circuitry of the brush head. The control circuitry comprises
the control board
262, which comprises a processing unit, such as a microprocessor. The microprocessor receives
input power from a power source of, for example, DC 15-35V. The microprocessor receives
and processes input signal from various sensors
S1-S6; and output signal to drive the water pump
264, the motor
266 and various LED indicators
L1-L5. Referring to Figures 9A-10B, various sensors are provided on the rigid housing
210. A liquid detection sensor
S1 and a dirty water tank position sensor
S2 are arranged on the side in close proximity to the second tank
250. A liquid detection sensor
S3 and a clean water tank position sensor
S4 are arranged on the side in close proximity to the first tank
240.
[0064] The liquid detection sensor
S1 is located at a position close to the maximum allowable water level of the container
portion of the second tank
250. It sends a signal to the microprocessor when the liquid in the second tank
250 reaches the maximum allowable water level. Upon receiving the signal, the microprocessor
outputs signal to stop operation of the motor
266 and instructs LED
L1 to light up. The dirty water tank position sensor
S2 is located at a position near the bottom of the second tank
250. It detects the presence of the second tank
250, and send the corresponding signal to the microprocessor, which prevents the motor
from operation and lights up LED
L2 if the second tank is not in place. The liquid detection sensor
S3 is located at a position close to the minimum allowable water level of the first
tank
240. It sends a signal to the microprocessor when the liquid in the first tank
240 reaches the minimum allowable water level. Upon receiving the signal, the microprocessor
outputs signal to stop operation of the water pump
264 and instructs LED
L3 to light up. The clean water tank position sensor
S4 is located at a position near the bottom of the first tank
240. It detects the presence of the first tank
240, and send the corresponding signal to the microprocessor, which prevents the water
pump from operation and lights up LED
L4 if the first tank is not in place.
[0065] In some embodiments, the brush head is provided with at least one safety sensor,
which sends a signal to the microprocessor to stop the operation of the system, including
the motor and the water pump, when the brush head is not ready for use. For example,
a safety sensor
S5 is provided to detect if the user lifts the brush head off the floor. A safety sensor
S6 is provided to detect if the brush head is in a slanting position, for example, is
slanted for over 30 degrees.
[0066] In some embodiments, the liquid detection sensor
S1 and/ or liquid detection sensor
S3 may be a single-point photoelectric level sensor. The dirty water tank position sensor
S2 and the clean water tank position sensor
S4 may be a micro-switch. The safety sensor
S6 may be a tip over sensor.
[0067] In some embodiments, the LEDs are surface mounted diode (SMD) type LEDs. The LEDs
light up in the following event:-
| LED |
Event |
| L1 |
The second tank is full |
| L2 |
The second tank is missing |
| L3 |
The first tank is out of water |
| L4 |
The first tank is missing |
| L5 |
Safety events, for examples, the brush head is lifted off the floor or slanted for
over 30 degrees |
[0068] While examples and embodiments have been described herein, persons skilled in the
art would understand and appreciate that the examples and embodiments are to assist
understanding and are not intended to be limiting or restrictive. Ordinal numbers
such as 'first', 'second', 'third', etc., are used herein only as labels and do not
carry or intend to carry a meaning of order or level of significance. The term cleaning
liquid is also referred to as a washer liquid herein. The expression orthogonal herein
includes substantially or generally orthogonal.
Table of numerals
| Brush head or Cleaning head |
100 |
|
|
| Rigid housing or Main housing |
110, 210 |
Bottom cover plate |
111 |
| Forward housing portion (forward portion) |
112, 212 |
Rearward housing portion (rear portion) |
114, 214 |
| Intermediate housing portion (intermediate portion) |
116, 216 |
Tank receptacle |
118 |
| Roller brush |
120, 220 |
Brush receptacle |
122 |
| Tank assembly |
130, 230 |
Bottom tank surface |
132 |
| Peripheral tank wall |
134 |
Tank cover |
136 |
| First tank |
140, 240 |
|
|
| Washer dispensing nozzles |
142 |
|
|
| Second tank portion |
150, 250 |
First sub-portion |
150a |
| Second sub-portion |
150b |
First riser duct, Waste liquid inlet duct |
152, 252 |
| Second riser duct |
154 |
Air-liquid separator (liquid separator) |
156, 256 |
| Baffle surface |
156a |
First bottom surface |
158a |
| Second bottom surface |
158b |
|
|
| Waste liquid duct |
182 |
Waste collection port |
284 |
| Suction connector, 290 |
190 |
|
|
| Movable portion |
212A |
|
|
| Bottom cover |
211 |
Scraper blade |
211A |
| Water outlet |
244A |
Water inlet |
244B |
| Air pore |
246 |
|
|
| Machine compartment |
260 |
|
|
| Control board |
262 |
Water pump |
264 |
| Motor |
266 |
Liquid distribution plate |
268 |
1. A cleaning head (100) comprising:
- a suction portion including a suction compartment, a suction interface, and a suction
network interconnecting the suction compartment and the suction interface, wherein
∘ the suction interface comprises a tubular portion configured for connection to a
suction power source and an electrical interface,
∘ the suction network is connected to the suction interface, the suction network comprising
a waste collection port (284) forming an upstream end of the suction network and a
waste container (150, 250) interconnecting the suction interface and the waste collection
port, and
∘ the suction compartment is in fluid communication with the waste collection port
(284), the suction compartment comprising an elongate entry aperture having an aperture
axis, and the waste collection port is configured such that suction power applied
at the suction interface will appear as suction power at the waste collection port
and the suction compartment;
- a roller cleaner (120, 220) mounted inside the suction compartment, the roller cleaner
having a roller axis (Z-Z') parallel to the aperture axis and an elongate outer surface
portion protruding through the elongate entry aperture;
- a machine compartment inside which a drive mechanism (266) and electronic circuitry
are mounted, the drive mechanism being configured to drive the roller cleaner (120,
220) to rotate about the roller axis to perform agitated cleaning;
- a storage portion comprising a cleaning liquid container (140, 240) and the waste
container (150, 250) mounted on a storage receptacle (118);
- a cleaning liquid applicator configured to draw cleaning liquid from the cleaning
liquid container (140, 240) and to apply the cleaning liquid to the roller cleaner
(120, 220); and
- a waste remover (211A) configured to physically interact with the roller cleaner
to remove waste therefrom;
- wherein the waste collection port (284) is configured to collect waste removed from
the roller cleaner (120, 220) by suction and the suction network is configured to
move the collected waste to the waste container (150, 250), and
- wherein the waste container comprises a separator (156, 256) for separating waste
from a waste carrying air stream.
2. The cleaning head (100) of claim 1, wherein the electrical interface is configured
for connection to an electrical power source to obtain electrical power and control
signals to operate electrical parts of the cleaning head, wherein the tubular portion
of the suction interface comprises a free end for attaching to a vacuum power source,
and wherein the electrical interface terminates at or near the free end; and/ or wherein
the electrical interface comprises conductors extending along the tubular portion
of the suction interface, the conductors comprising signal conductors which are configured
to transmit control signals to the electronic circuitry of the drive mechanism.
3. The cleaning head (100) according to claims 1 or 2, wherein the cleaning head has
a main axis (X-X') defining a rolling direction which is orthogonal to the roller
axis (Z-Z'), wherein the suction compartment is on a first end of the main axis and
the suction interface is on a second end of the main axis and wherein the suction
compartment comprises a compartment housing, an entry aperture through which waste
enters the suction compartment, and an exit aperture through which waste leaves the
suction compartment.
4. The cleaning head (100) according to claim 3, wherein the cleaning liquid container
(140, 240) and the waste container (150, 250) are disposed on two lateral sides of
the main axis (X-X') such that the main axis is intermediate the cleaning liquid container
and the waste container; and/or the tubular portion of the suction interface has a
tubular axis and the main axis is a center axis which intersects the tubular axis.
5. The cleaning head (100) according to any of the preceding claims, wherein the cleaning
head comprises a main housing (110, 210) which defines the suction compartment, the
machine compartment and the storage receptacle (118); wherein the storage receptacle
is intermediate the machine compartment and the suction interface; and wherein the
cleaning liquid container (140, 240) and the waste container (150, 250) are detachably
mounted on the storage receptacle (118).
6. The cleaning head (100) according to claim 5, wherein the suction compartment comprises
a first arm and a second arm which project away from the machine compartment and extend
in a direction orthogonal to the roller axis (Z-Z') and which cooperate to hold the
roller cleaner (120, 220) in its operation position such that the roller axis is parallel
to the aperture axis.
7. The cleaning head (100) according to claim 6, wherein the main housing (110, 210)
comprises a movable portion (212A) which is movable between an open state and a close
state, wherein the movable portion in the closed state cooperates with the first arm
and the second arm to define the entry aperture; wherein the movable portion in the
open state permits removal of the roller cleaner (120, 220) from the suction compartment;
and/or wherein the movable portion is movable about a pivotal axis between the open
state and the closed state, the pivotal axis being parallel to the roller axis.
8. The cleaning head (100) according to claims 6 or 7, wherein the suction compartment
and the machine compartment share a partitioning wall, the partitioning wall extending
in a direction parallel to the roller axis (Z-Z') and between the first arm and the
second arm.
9. The cleaning head (100) according to any preceding claim, wherein the suction network
comprises a riser duct portion (152, 252), an air-liquid separator (156, 256) disposed
above the riser duct portion, and a suction channel interconnecting the riser duct
portion and the waste collection port (284), and wherein the riser duct portion extends
through the machine compartment and the suction channel is underneath the machine
compartment, the air-liquid separator is configured such that when an incoming air-liquid
stream which comes via the riser duct portion encounters the air-liquid separator,
the incoming air-liquid stream will be separated into liquid and air, and the separated
liquid and air will travel downwards and move into the waste container (150, 250)
due to gravity.
10. The cleaning head (100) according to claim 9, wherein the suction channel flares to
widen on extending towards the suction compartment to define the waste collection
port (284), and wherein the waste collection port has a width comparable to the length
of the roller cleaner (120, 220), the length being measured along the roller axis
(Z-Z').
11. The cleaning head (100) according to claim 10, wherein the waste collection port (284)
is slit having a slit axis which is parallel to the roller axis (Z-Z'); and/or wherein
the waste container (150, 250) interconnects the suction interface and the riser duct
portion (152, 252), and wherein the riser duct portion has a duct axis which is orthogonal
to the roller axis (Z-Z') and which defines the direction of extension of the riser
duct portion (152, 252) through the machine compartment.
12. The cleaning head (100) according to any of claims 9 to 11, wherein the suction channel
has an internal clearance which increases on extending from the waste collection port
(284) to the riser duct portion (152, 252), the internal clearance being measured
in a direction parallel to the direction of extension of the riser duct portion; and/or
wherein the suction channel and the waste collection port are defined by a bottom
portion of the machine compartment in cooperation with a bottom cover (211) of the
cleaning head.
13. The cleaning head (100) any preceding claim, wherein the cleaning liquid applicator
is configured to apply cleaning liquid to an upstream portion of the roller cleaner
(120, 220) and the waste remover (211A) is configured to remove waste from a downstream
portion of the roller cleaner so that waste removed by the waste removal arrangement
is to be collected by suction and to enter into the suction network.
14. A vacuum cleaner comprising a cleaning head (100) according to any preceding claim.
15. A vacuum cleaner according to claim 14, wherein the vacuum cleaner comprises an elongate
body defining a handle portion on a first longitudinal end and a tubular portion at
a second longitudinal end distal from the first longitudinal end, wherein a suction
power source is received inside the elongate body, and wherein the tubular portion
is in fluid connection with the suction interface and is pivotally movable relative
to the cleaning head (100).
1. Reinigungskopf (100), umfassend:
- einen Ansaugteil, der eine Saugkammer, eine Saugschnittstelle und ein Saugnetzwerk,
welches die Saugkammer und die Saugschnittstelle verbindet, umfasst, wobei
∘ die Saugschnittstelle einen rohrförmigen Teil umfasst, der für den Anschluss an
eine Saugkraftquelle und eine elektrischen Schnittstelle konfiguriert ist,
∘ das Saugnetzwerk mit der Saugschnittstelle verbunden ist, wobei das Saugnetzwerk
einen Abfallsammelanschluss (284), der ein stromaufwärts gelegenes Ende des Saugnetzwerks
bildet, und einen Abfallbehälter (150, 250), der die Saugschnittstelle und den Abfallsammelanschluss
miteinander verbindet, umfasst, und
∘ die Saugkammer sich in fluider Verbindung mit dem Abfallsammelanschluss (284) befindet,
wobei die Saugkammer eine längliche Eintrittsöffnung mit einer Öffnungsachse umfasst
und der Abfallsammelanschluss so konfiguriert ist, dass die an die Saugschnittstelle
anliegende Saugkraft als Saugkraft am Abfallsammelanschluss und an der Saugkammer
erscheint;
- einen Walzenreiniger (120, 220), der im Inneren der Saugkammer befestigt ist, wobei
der Walzenreiniger eine Walzenachse (Z-Z') parallel zur Öffnungsachse und einen länglichen
Außenflächenabschnitt, der durch die längliche Eintrittsöffnung hindurchragt, besitzt;
- einen Maschinenraum, in dessen Innerem ein Antriebsmechanismus (266) und elektronische
Schaltungen montiert sind, wobei der Antriebsmechanismus so konfiguriert ist, dass
er den Walzenreiniger (120, 220) so antreibt, dass dieser um die Walzenachse rotiert,
um eine agitierte Reinigung durchzuführen;
- einen Lagerungsteil, umfassend einen Reinigungsflüssigkeitsbehälter (140, 240) und
den Abfallbehälter (150, 250), montiert auf einem Lagerungsfach (118);
- einen Reinigungsflüssigkeitsapplikator, der so konfiguriert ist, dass er Reinigungsflüssigkeit
aus dem Reinigungsflüssigkeitsbehälter (140, 240) zieht und die Reinigungsflüssigkeit
auf den Walzenreiniger (120, 220) aufträgt; und
- einen Abfallentferner (211A), der so konfiguriert ist, dass er physikalisch mit
dem Walzenreiniger wechselwirkt, um von diesem Abfall zu entfernen;
- wobei der Abfallsammelanschluss (284) so konfiguriert ist, dass er Abfall, der vom
Walzenreiniger (120, 220) entfernt wurde, durch Ansaugen sammelt, und das Saugnetzwerk
so konfiguriert ist, dass der gesammelte Abfall an den Abfallbehälter (150, 250) geführt
wird, und
- wobei der Abfallbehälter eine Trenneinrichtung (156, 256) zur Trennung von Abfall
aus einem abfallführenden Luftstrom umfasst.
2. Reinigungskopf (100) nach Anspruch 1, wobei die elektrische Schnittstelle für den
Anschluss an eine elektrische Stromquelle konfiguriert ist, um elektrischen Strom
und Steuersignale zum Betreiben elektrischer Teile des Reinigungskopfes zu erhalten,
wobei der rohrförmige Teil der Saugschnittstelle ein freies Ende zum Verbinden mit
einer Vakuumkraftquelle umfasst, und wobei die elektrische Schnittstelle am freien
Ende oder in der Nähe davon endet; und/oder wobei die elektrische Schnittstelle Leiter
umfasst, die sich entlang des rohrförmigen Teils der Saugschnittstelle erstrecken,
wobei die Leiter Signalleiter umfassen, die so konfiguriert sind, dass sie Steuersignale
an die elektronische Schaltung des Antriebsmechanismus übertragen.
3. Reinigungskopf (100) gemäß Anspruch 1 oder 2, wobei der Reinigungskopf eine Hauptachse
(X-X'), die eine Walzrichtung definiert, die orthogonal zur Walzenachse (Z-Z') liegt,
wobei die Saugkammer an einem ersten Ende der Hauptachse liegt und die Saugschnittstelle
an einem zweiten Ende der Hauptachse liegt, und wobei die Saugkammer ein Kammergehäuse,
eine Eintrittsöffnung, durch die Abfall in die Saugkammer gelangt, und eine Austrittsöffnung,
durch die Abfall die Saugkammer verlässt, umfasst.
4. Reinigungskopf (100) gemäß Anspruch 3, wobei der Reinigungsflüssigkeitsbehälter (140,
240) und der Abfallbehälter (150, 250) an zwei lateralen Seiten der Hauptachse (X-X')
angeordnet sind, so dass die Hauptachse zwischen dem Reinigungsflüssigkeitsbehälter
und dem Abfallbehälter liegt; und/oder der rohrförmige Teil der Saugschnittstelle
eine rohrförmige Achse besitzt und die Hauptachse eine Mittelachse ist, die die rohrförmige
Achse schneidet.
5. Reinigungskopf (100) gemäß einem der vorhergehenden Ansprüche, wobei der Reinigungskopf
ein Hauptgehäuse (110, 210) umfasst, das die Saugkammer, den Maschinenraum und das
Lagerungsfach (118) umgrenzt; wobei das Lagerungsfach zwischen dem Maschinenraum und
der Saugschnittstelle liegt; und wobei der Reinigungsflüssigkeitsbehälter (140, 240)
und der Abfallbehälter (150, 250) abnehmbar am Lagerungsfach (118) angebracht sind.
6. Reinigungskopf (100) gemäß Anspruch 5, wobei die Saugkammer einen ersten Arm und einen
zweiten Arm umfasst, die vom Maschinenraum weg ragen und sich in einer Richtung orthogonal
zur Walzenachse (Z-Z') erstrecken, und die zusammenwirken, um den Walzenreiniger (120,
220) in seiner Betriebsposition so zu halten, dass die Walzenachse parallel zur Achse
der Öffnung liegt.
7. Reinigungskopf (100) gemäß Anspruch 6, wobei das Hauptgehäuse (110, 210) einen beweglichen
Teil (212A) umfasst, der zwischen einem offenen Zustand und einem geschlossenen Zustand
beweglich ist, wobei der bewegliche Teil im geschlossenen Zustand mit dem ersten Arm
und dem zweiten Arm zusammenwirkt, um die Eintrittsöffnung zu definieren; wobei der
bewegliche Teil im offenen Zustand das Entfernen des Walzenreinigers (120, 220) aus
der Saugkammer ermöglicht; und/oder wobei der bewegliche Teil um eine Schwenkachse
zwischen dem offenen Zustand und dem geschlossenen Zustand beweglich ist, wobei die
Schwenkachse parallel zur Walzenachse liegt.
8. Reinigungskopf (100) gemäß Anspruch 6 oder 7, wobei die Saugkammer und der Maschinenraum
eine gemeinsame Trennwand besitzen, wobei die Trennwand sich in einer Richtung parallel
zur Walzenachse (Z-Z') und zwischen dem ersten Arm und dem zweiten Arm erstreckt.
9. Reinigungskopf (100) gemäß einem vorhergehenden Anspruch, wobei das Saugnetzwerk einen
Steigrohrteil (152, 252), eine Luft-Flüssigkeits-Trenneinrichtung (156, 256), der
oberhalb des Steigrohrteils angeordnet ist, und einen Saugkanal, der den Steigrohrteil
und den Abfallsammelanschluss (284) miteinander verbindet, umfasst, und wobei der
Steigrohrteil sich durch den Maschinenraum hindurch erstreckt und der Saugkanal sich
unterhalb des Maschinenraums befindet, wobei die Luft-Flüssigkeits-Trenneinrichtung
so konfiguriert ist, dass wenn ein ankommender Luft-Flüssigkeits-Strom, der über den
Steigrohrteil kommt, auf die Luft-Flüssigkeits-Trenneinrichtung trifft, der ankommende
Luft-Flüssigkeit-Strom in Flüssigkeit und Luft getrennt wird und die getrennte Flüssigkeit
und Luft aufgrund der Schwerkraft stromabwärts und in den Abfallbehälter (150, 250)
wandern.
10. Reinigungskopf (100) gemäß Anspruch 9, wobei der Saugkanal sich in Richtung der Saugkammer
verbreitert, um den Abfallsammelanschluss (284) zu definieren, und wobei der Abfallsammelanschluss
eine Breite besitzt, die der Länge des Walzenreinigers (120, 220) entspricht, wobei
die Länge entlang der Walzenachse (Z-Z') gemessen wird.
11. Reinigungskopf (100) gemäß Anspruch 10, wobei der Abfallsammelanschluss (284) ein
Schlitz mit einer Schlitzachse ist, die parallel zur Walzenachse (Z-Z') liegt; und/oder
wobei der Abfallbehälter (150, 250) die Saugschnittstelle und den Steigrohrteil (152,
252) miteinander verbindet, und wobei der Steigrohrteil eine Rohrachse besitzt, die
orthogonal zur Walzenachse (Z-Z') ist und die die Richtung des Verlaufs des Steigrohrteils
(152, 252) durch den Maschinenraum definiert.
12. Reinigungskopf (100) gemäß einem der Ansprüche 9 bis 11, wobei der Saugkanal einen
inneren Abstand besitzt, der sich vom Abfallsammelanschluss (284) zum Steigrohrteil
(152, 252) hin vergrößert, wobei der innere Abstand in einer Richtung parallel zur
Richtung des Verlaufs des Steigrohrteils gemessen wird; und/oder wobei der Saugkanal
und der Abfallsammelanschluss durch einen unteren Teil des Maschinenraums in Zusammenwirkung
mit einer unteren Abdeckung (211) des Reinigungskopfs begrenzt werden.
13. Reinigungskopf (100) nach einem vorhergehenden Anspruch, wobei der Reinigungsflüssigkeitsapplikator
so konfiguriert ist, dass er Reinigungsflüssigkeit auf einen stromaufwärts gelegenen
Teil des Walzenreinigers (120, 220) aufträgt, und der Abfallentferner (211A) so konfiguriert
ist, dass er Abfall aus einem stromabwärts gelegenen Teil des Walzenreinigers entfernt,
so dass durch die Abfallentfernungsanordnung entfernter Abfall durch Ansaugen gesammelt
wird und in das Saugnetzwerk gelangt.
14. Staubsauger, umfassend einen Reinigungskopf (100) gemäß einem vorhergehenden Anspruch.
15. Staubsauger gemäß Anspruch 14, wobei der Staubsauger einen länglichen Körper umfasst,
der einen Griffteil an einem ersten longitudinalen Ende und einen rohrförmigen Teil
an einem zweiten longitudinalen Ende distal vom ersten longitudinalen Ende definiert,
wobei eine Saugkraftquelle im Inneren des länglichen Körpers aufgenommen ist, und
wobei der rohrförmige Teil sich in fluider Verbindung mit der Saugschnittstelle befindet
und relativ zum Reinigungskopf (100) schwenkbar ist.
1. Tête de nettoyage (100) comprenant :
- une portion d'aspiration incluant un compartiment d'aspiration, une interface d'aspiration,
et un réseau d'aspiration raccordant mutuellement le compartiment d'aspiration et
l'interface d'aspiration,
dans laquelle
o l'interface d'aspiration comprend une portion tubulaire configurée pour un raccordement
à une source d'énergie d'aspiration et à une interface électrique,
o le réseau d'aspiration est raccordé à l'interface d'aspiration, le réseau d'aspiration
comprenant un orifice de collecte de déchets (284) formant une extrémité amont du
réseau d'aspiration et un contenant de déchets (150, 250) raccordant mutuellement
l'interface d'aspiration et l'orifice de collecte de déchets, et
o le compartiment d'aspiration est en communication fluidique avec l'orifice de collecte
de déchets (284), le compartiment d'aspiration comprenant une ouverture d'entrée allongée
ayant un axe d'ouverture, et l'orifice de collecte de déchets est configuré de telle
sorte qu'une puissance d'aspiration appliquée à l'interface d'aspiration apparaîtra
comme une puissance d'aspiration au niveau de l'orifice de collecte de déchets et
du compartiment d'aspiration ;
- un nettoyeur à rouleau (120, 220) monté à l'intérieur du compartiment d'aspiration,
le nettoyeur à rouleau ayant un axe de rouleau (Z-Z') parallèle à l'axe d'ouverture
et une portion de surface externe allongée faisant saillie à travers l'ouverture d'entrée
allongée ;
- un compartiment machine à l'intérieur duquel un mécanisme d'entraînement (266) et
une circuiterie électronique sont montés, le mécanisme d'entraînement étant configuré
pour entraîner le nettoyeur à rouleau (120, 220) pour qu'il tourne autour de l'axe
de rouleau pour effectuer un nettoyage agité ;
- une portion de stockage comprenant un contenant de liquide de nettoyage (140, 240)
et le contenant de déchets (150, 250) montés sur un réceptacle de stockage (118) ;
- un applicateur de liquide de nettoyage configuré pour puiser le liquide de nettoyage
du contenant de liquide de nettoyage (140, 240) et pour appliquer le liquide de nettoyage
au nettoyeur à rouleau (120, 220) ; et
- un dispositif de retrait de déchets (211A) configuré pour interagir physiquement
avec le nettoyeur à rouleau afin d'en retirer les déchets ;
- dans laquelle l'orifice de collecte de déchets (284) est configuré pour collecter
les déchets retirés du nettoyeur à rouleau (120, 220) par aspiration et le réseau
d'aspiration est configuré pour déplacer les déchets collectés vers le contenant de
déchets (150, 250), et
- dans laquelle le contenant de déchets comprend un séparateur (156, 256) pour séparer
les déchets d'un flux d'air porteur de déchets.
2. Tête de nettoyage (100) selon la revendication 1, dans laquelle l'interface électrique
est configurée pour un raccordement à une source d'énergie électrique afin d'obtenir
de l'énergie électrique et des signaux de commande pour faire fonctionner les parties
électriques de la tête de nettoyage, dans laquelle la portion tubulaire de l'interface
d'aspiration comprend une extrémité libre pour fixation à une source d'énergie à vide,
et dans laquelle l'interface électrique se termine à l'extrémité libre ou à proximité
de celle-ci ; et/ou dans laquelle l'interface électrique comprend des conducteurs
s'étendant le long de la portion tubulaire de l'interface d'aspiration, les conducteurs
comprenant des conducteurs de signal qui sont configurés pour transmettre des signaux
de commande à la circuiterie électronique du mécanisme d'entraînement.
3. Tête de nettoyage (100) selon les revendications 1 ou 2, la tête de nettoyage ayant
un axe principal (X-X') définissant une direction de roulement qui est orthogonale
à l'axe de rouleau (Z-Z'), dans laquelle le compartiment d'aspiration est sur une
première extrémité de l'axe principal et l'interface d'aspiration est sur une seconde
extrémité de l'axe principal et dans laquelle le compartiment d'aspiration comprend
un logement de compartiment, une ouverture d'entrée à travers laquelle les déchets
entrent dans le compartiment d'aspiration, et une ouverture de sortie à travers laquelle
les déchets quittent le compartiment d'aspiration.
4. Tête de nettoyage (100) selon la revendication 3, dans laquelle le contenant de liquide
de nettoyage (140, 240) et le contenant de déchets (150, 250) sont disposés sur deux
côtés latéraux de l'axe principal (X-X') de telle sorte que l'axe principal est intermédiaire
entre le contenant de liquide de nettoyage et le contenant de déchets ; et/ou la portion
tubulaire de l'interface d'aspiration a un axe tubulaire et l'axe principal est un
axe central qui coupe l'axe tubulaire.
5. Tête de nettoyage (100) selon l'une quelconque des revendications précédentes, la
tête de nettoyage comprenant un logement principal (110, 210) qui définit le compartiment
d'aspiration, le compartiment machine et le réceptacle de stockage (118) ; dans laquelle
le réceptacle de stockage est intermédiaire du compartiment machine et de l'interface
d'aspiration ; et dans laquelle le contenant de liquide de nettoyage (140, 240) et
le contenant de déchets (150, 250) sont montés de manière amovible sur le réceptacle
de stockage (118).
6. Tête de nettoyage (100) selon la revendication 5, dans laquelle le compartiment d'aspiration
comprend un premier bras et un second bras qui font saillie à l'opposé du compartiment
machine et s'étendent dans une direction orthogonale à l'axe de rouleau (Z-Z') et
qui coopèrent pour maintenir le nettoyeur à rouleau (120, 220) dans sa position de
fonctionnement de telle sorte que l'axe de rouleau est parallèle à l'axe d'ouverture.
7. Tête de nettoyage (100) selon la revendication 6, dans laquelle le logement principal
(110, 210) comprend une portion mobile (212A) qui est mobile entre un état ouvert
et un état fermé, dans laquelle la portion mobile dans l'état fermé coopère avec le
premier bras et le second bras pour définir l'ouverture d'entrée ; dans laquelle la
portion mobile dans l'état ouvert permet le retrait du nettoyeur à rouleau (120, 220)
du compartiment d'aspiration ; et/ou dans laquelle la portion mobile est mobile autour
d'un axe de pivotement entre l'état ouvert et l'état fermé, l'axe de pivotement étant
parallèle à l'axe de rouleau.
8. Tête de nettoyage (100) selon les revendications 6 ou 7, dans laquelle le compartiment
d'aspiration et le compartiment machine partagent une paroi de séparation, la paroi
de séparation s'étendant dans une direction parallèle à l'axe de rouleau (Z-Z') et
entre le premier bras et le second bras.
9. Tête de nettoyage (100) selon une quelconque revendication précédente, dans laquelle
le réseau d'aspiration comprend une portion de conduit de montée (152, 252), un séparateur
air-liquide (156, 256) disposé au-dessus de la portion de conduit de montée, et un
canal d'aspiration raccordant mutuellement la portion de conduit de montée et l'orifice
de collecte de déchets (284), et dans laquelle la portion de conduit de montée s'étend
à travers le compartiment machine et le canal d'aspiration est en dessous du compartiment
machine, le séparateur air-liquide est configuré de telle sorte que, lorsqu'un flux
air-liquide entrant qui vient par la portion de conduit de montée rencontre le séparateur
air-liquide, le flux air-liquide entrant sera séparé en liquide et en air, et le liquide
et l'air séparés avanceront vers le bas et rentreront dans le contenant de déchets
(150, 250) en raison de la gravité.
10. Tête de nettoyage (100) selon la revendication 9, dans laquelle le canal d'aspiration
s'évase pour s'élargir en s'étendant vers le compartiment d'aspiration pour définir
l'orifice de collecte de déchets (284), et dans laquelle l'orifice de collecte de
déchets a une largeur comparable à la longueur du nettoyeur à rouleau (120, 220),
la longueur étant mesurée le long de l'axe de rouleau (Z-Z').
11. Tête de nettoyage (100) selon la revendication 10, dans laquelle l'orifice de collecte
de déchets (284) est fendu avec un axe de fente qui est parallèle à l'axe de rouleau
(Z-Z') ; et/ou dans laquelle le contenant de déchets (150, 250) raccorde mutuellement
l'interface d'aspiration et la portion de conduit de montée (152, 252), et dans laquelle
la portion de conduit de montée a un axe de conduit qui est orthogonal à l'axe de
rouleau (Z-Z') et qui définit la direction d'extension de la portion de conduit de
montée (152, 252) à travers le compartiment de machine.
12. Tête de nettoyage (100) selon l'une quelconque des revendications 9 à 11, dans laquelle
le canal d'aspiration a un jeu interne qui augmente en s'étendant de l'orifice de
collecte de déchets (284) à la portion de conduit de montée (152, 252), le jeu interne
étant mesuré dans une direction parallèle à la direction d'extension de la portion
de conduit de montée ; et/ou dans laquelle le canal d'aspiration et l'orifice de collecte
de déchets sont définis par une portion de fond du compartiment de machine en coopération
avec un couvercle de fond (211) de la tête de nettoyage.
13. Tête de nettoyage (100) selon une quelconque revendication précédente, dans laquelle
l'applicateur de liquide de nettoyage est configuré pour appliquer du liquide de nettoyage
sur une portion amont du nettoyeur à rouleau (120, 220) et le dispositif de retrait
de déchets (211A) est configuré pour retirer les déchets d'une portion aval du nettoyeur
à rouleau de telle sorte que les déchets retirés par le dispositif de retrait de déchets
sont destinés à être collectés par aspiration et à entrer dans le réseau d'aspiration.
14. Aspirateur comprenant une tête de nettoyage (100) selon une quelconque revendication
précédente.
15. Aspirateur selon la revendication 14, l'aspirateur comprenant un corps allongé définissant
une portion de poignée sur une première extrémité longitudinale et une portion tubulaire
à une seconde extrémité longitudinale distale de la première extrémité longitudinale,
dans lequel une source d'énergie d'aspiration est reçue à l'intérieur du corps allongé,
et dans lequel la portion tubulaire est en raccordement fluidique avec l'interface
d'aspiration et est mobile en pivotement par rapport à la tête de nettoyage (100).