[0001] The present invention relates to a machine and a method for depositing a layer of
a chemical substance on hides and in particular a machine and a method for depositing
a layer of a coloring or protective chemical substance on a surface of one or more
hides.
[0002] Machines are known which involve passing the hide to be treated - i.e. the hide on
which a protective and / or coloring layer must be applied - in contact with a grooved
rotating roller, on which it was previously sprayed or poured or in any case applied
the chemical to be deposited on the hide. In order to allow the contact of said roller
with the chemical substance to be deposited, an inclined doctor blade is usually applied,
which delimits an environment with the roller portion upstream of the minimum distance
line between them, inside which the chemical substance itself is contained. In order
to dose the quantity of chemical substance to be deposited on the hide, it is provided
to position the doctor blade substantially in contact with the surface of the rotating
roller.
[0003] However, this solution is not fully satisfactory since, following prolonged use,
the doctor blade can wear out due to possible rubbing with the rotating roller. This
can lead to an increase in the distance between the doctor blade and the surface of
the roller, with a consequent lower wiping efficiency of the doctor blade itself and
an uneven distribution of chemical substance in the layer deposited on the hide.
[0004] Furthermore, the doctor blade can wear unevenly along its length, for example due
to inaccuracies in its positioning or in the surface processing of the rotating roller
and this entails the need to reposition the doctor blade in a differentiated manner
along its entire length.
[0005] CN210506395 discloses a machine for depositing a layer of a liquid chemical substance on a hide;
it comprises a roller, on which the chemical substance to be deposited is poured,
and a scraper blade which allows to limit the quantity of chemical substance that
is deposited on the hide. In particular, the doctor blade is hinged at both ends,
and connected to a spring which, with its elastic reaction, automatically and elastically
keeps the free edge of the doctor blade in contact with the roller.
[0006] However, this solution is not fully satisfactory as it does not allow accurate control
of the amount of chemical substance deposited on the hide, since the only possible
action is the elastic reaction of the spring, which cannot be controlled in real time,
but only when the spring is chosen, and in particular in view of its elastic constant.
[0007] The object of the invention is to propose a machine for depositing a layer of a chemical
substance on hides, capable of overcoming the drawbacks of the known solutions.
[0008] Another object of the invention is to propose a machine which allows to accurately
control the distance between the doctor blade and the roller.
[0009] Another object of the invention is to propose a machine which allows to accurately
control the inclination of the doctor blade with respect to the roller.
[0010] Another object of the invention is to propose a machine which allows the use of different
rollers, reducing the interruption times of the machine itself.
[0011] Another object of the invention is to propose a machine which allows the use of rollers
rotating in a direction which is in concordance with or discordant with respect to
the direction of advancement of the hides.
[0012] Another object of the invention is to propose a machine which is simple and quick
to clean.
[0013] Another object of the invention is to propose a machine which is simple and quick
to maintain.
[0014] Another object of the invention is to propose a machine which is simple and quick
to implement and with low costs.
[0015] Another object of the invention is to propose a machine which is alternative and
/ or improved with respect to the known solutions.
[0016] Another object of the invention is to propose a machine which allows to limit the
wear of the spreading roller.
[0017] Another object of the invention is to propose a machine which allows to limit the
contamination of the chemical substance to be spread.
[0018] Another object of the invention is to propose a machine that can be used with rollers
of different sizes, made with different materials and with different surface treatments.
[0019] Another purpose of the invention is to propose a machine which allows to deposit
a chemical substance on hides in a homogeneous and constant way over time.
[0020] Another object of the invention is to propose a method for depositing a layer of
a chemical substance on hides, which allows to achieve all the purposes stated for
the machine.
[0021] All these objects, both individually and in any combination thereof, and others which
will result from the following description, are achieved, according to the invention,
with a machine for depositing a layer of a chemical substance on hides according to
claim 1 and with a method according to claim 10.
[0022] The present invention is further clarified hereinafter in some of its preferred embodiments
reported for purely illustrative and non-limiting purposes with reference to the attached
drawing tables, in which:
- Figure 1
- shows a perspective view of the machine according to the invention,
- Figure 2
- shows a front view of the handling means in a first embodiment,
- Figure 3
- shows them in a second embodiment,
- Figure 4
- shows a detail of the cleaning devices,
- Figure 5
- shows in a different perspective view the machine according to the invention deprived
of a side wall and
- Figure 6
- shows a detail of the support structure of the doctor blade.
[0023] In the present description, the axis X means the axis of the spreading roller, the
Y axis the direction of advancement of the hides to be treated and the Z axis a vertical
axis orthogonal to the previous ones.
[0024] As can be seen from the figures, the machine 1 according to the invention is configured
to spread a chemical substance, preferably liquid and / or viscous, on a hide.
[0025] It is understood that by "hide", here we mean a natural and / or synthetic leather,
or an eco-leather, that is a leather worked with specific methods and / or machine
configured to reduce its environmental impact or a two-dimensional product made of
synthetic material, for example plastic, with characteristics similar or at least
similar to leather, and in general a two-dimensional product of finished dimensions
to be used in leather goods. Preferably, the hides to be treated are finished or substantially
finished products, which are obtained from the final stages of the leather manufacturing,
treatment and / or finishing processes.
[0026] Furthermore, the chemical substance can be a paint, or a glue, and in general a chemical
substance suitable for making a coating on said hide, such as a resin, preferably
polymeric, or a polyurethane-based substance. In particular, the chemical substance
may have different abrasiveness characteristics, which may depend on the particle
size of any solid particles dispersed within it, on the chemical composition, or on
other properties.
[0027] Conveniently, the hide can be fed to the machine by means of a suitable transport
line, for example comprising a conveyor belt, on which the hides to be treated are
positioned. This transport line can substantially define a direction and a direction
of advancement of the hides, defined by the Y axis.
[0028] In the transport line, an entrance of the hides is recognized, through which the
hides to be treated - i.e. without the chemical substance layer applied - they enter
the machine itself, and an exit of the hides, from which the treated hides - i.e.
with the layer of chemical substance applied - come out.
[0029] The machine 1 comprises an external structure 2 configured to contain, at least partially,
its different components, and this comprises a pair of side walls 2', 2" positioned
on the sides of the line of advancement of the hides.
[0030] In particular, the machine 1 comprises a first roller 6, which is arranged with its
axis X transverse, that is, perpendicular to the direction of advancement of the hides
and is configured to receive the chemical substance to be deposited on a surface of
the hide being treated.
[0031] Advantageously, the roller 6, and in particular its surface, can have an appropriate
processing, which for example can provide a plurality of recesses 8 and projections
8', preferably ordered, in order to define asperities in which the chemical substance
can be collected to be deposited.
[0032] Advantageously, said projections 8' can define an external surface, which is the
surface furthest from the X axis. Advantageously, said surface can substantially correspond
to that of a cylinder, comprising a plurality of voids in correspondence with the
recesses 8.
[0033] In a preferred form of construction the roller 6 can be made of steel, preferably
with a high carbon content and its construction can advantageously provide for a plurality
of surface treatments aimed at improving its useful life and / or reducing its wear;
for example the roller 6 can be chromed and / or Teflon-coated or it can be coated
with polymeric materials, in order to allow the deposit of specific chemical substances.
[0034] In an embodiment not shown, the machine 1 can advantageously comprise a plurality
of rollers 6, mounted on a structure which allows rapid interchangeability with others,
for example having different surface characteristics. In particular, there may be
three or four rollers 6, preferably positioned at the vertices of a regular polygon.
Advantageously, the structure can rotate around an axis passing through the center
of the polygon defined by the rollers 6, in order to quickly bring the selected roller
into the position suitable for depositing the chemical substance on the hide. These
different rollers may have the same or different dimensions and / or may have been
subjected to different surface treatments and / or have the recesses 8 and / or the
protrusions 8' in a different arrangement, or have these recesses and / or these protrusions
distributed in more or less dense way in order to deposit a greater or lesser quantity
of chemical substance on the hides, according to the needs.
[0035] Conveniently, the roller 6 can be rotated in a direction that can be in agreement
with the direction of advancement of the hide, or it can be discordant, according
to the type of processing to be carried out, that is, according to the characteristics
of the chemical substance and / or roller 6 and / or hides.
[0036] The roller 6 and the hide can substantially define a line or a thin band of mutual
contact, substantially parallel to the X axis.
[0037] The machine 1 further comprises a blade or doctor blade 10 configured to regulate
the amount of chemical substance that the roller 6 can drag with it in rotation, and
therefore, the amount of chemical substance that will then be deposited on the hide,
as will become clear later.
[0038] Preferably, the doctor blade 10 can have a length substantially corresponding to
that of the roller 6, and in particular it can have a development along the X axis
substantially equal to that of the roller 6.
[0039] Advantageously, said doctor blade 10 can be substantially in contact with the external
surface of the roller 6, in order to prevent the percolation of excessive quantities
of chemical substance. In particular, the doctor blade 10 can be substantially in
contact with the protrusions 8' present on the surface of the roller 6, so as to allow
the chemical substance to pass only through the recesses 8.
[0040] Advantageously, the doctor blade 10 can be thin, and in particular it can have thickness
between a few hundredths of a millimeter and a few millimeters, in order to have good
flexibility and to adhere elastically to the surface of the roller 6 to limit its
consumption and / or its wear.
[0041] Furthermore, the doctor blade 10 is configured to define, with the surface of the
roller 6, a basin 12, inside which the chemical substance to be deposited on the hide
is poured and / or sprayed. Advantageously, the side walls of said basin 12 can be
made by means of a pair of laminar elements (not shown), which are positioned at the
opposite ends of the doctor blade 10. Advantageously, said laminar elements can be
configured to come into contact with the doctor blade 10 and with the roller 6 in
order to prevent the chemical substance from escaping from the basin 12 through passages
that do not correspond to the desired ones, which are those in correspondence with
the recesses 8 and / or at the points where the external surface of the roller 6 is
not in contact with the doctor blade 10. In particular, for example said laminar elements,
can be held in position by means of suitable elastic elements 13, which are constrained
to one end of the support structure 20.
[0042] In a preferred embodiment, the doctor blade 10 can be made of metallic material,
for example in harmonic steel, in order to have a high resistance to wear. In another
embodiment, the doctor blade 10 can be made of a carbon fiber-based material, preferably
also comprising suitable additives. In this way it is possible to reduce the formation
of burrs during use, which could fall into the chemical substance to be deposited
and could therefore damage the roller 6 and / or the hide, on which the chemical substance
is deposited.
[0043] The doctor blade is positioned on the upstream side or on the downstream side of
the roller 6 with reference to the direction of advancement of the hides, according
to the direction of rotation of the roller with respect to them. In particular, if
the roller 6 is rotated in a direction concordant with the direction of advancement
of the hides, the doctor blade 10 is positioned between the inlet of the hides and
the roller 6, while if the roller 6 is rotated in a direction contrary to the direction
of advancement of the hides, the doctor blade 10 is positioned between the roller
6 and the exit of the hides.
[0044] Advantageously, the doctor blade 10 can be positioned so as to form an angle α lower
than 90°, and preferably between 35° and 75°, with the surface of the roller 6 at
the contact line.
[0045] Advantageously, as mentioned, the doctor blade 10 and the roller 6 define a basin
12 inside which the chemical substance to be deposited on the hides can be poured.
[0046] Conveniently, the pouring and / or spraying of the chemical substance in the basin
12 or in the adjacent area of the roller 6 can be carried out by hand or, preferably,
by means of suitable ducts 14, which preferably terminate with nozzles 16.
[0047] Advantageously, suitable agitation devices 18 may be present of the chemical substance
operating inside the basin 12 in order to prevent the coagulation of the chemical
substance itself, or the sedimentation of any solid particles present in suspension,
or in any case to keep the composition and / or the physical / chemical properties
homogeneous of the chemical itself. Advantageously, said agitation devices 18 of the
chemical substance can comprise one (or more) paddle 18', which is preferably at least
partially immersed inside the chemical substance present in the basin 12 and can be
moved by a corresponding motor, which makes them perform an alternating movement along
the basin 12. If there are a plurality of paddles 18', it is possible that each one
is moved along only a portion of the basin 12.
[0048] Alternatively, the devices for stirring the chemical substance can comprise one or
more ultrasound sources configured to send pressure waves on the surface and / or
inside the chemical substance to be handled, or they can include suitable motors configured
to shake one or more of the walls that form the basin 12.
[0049] Furthermore, the machine 1 can comprise a cleaning device 19 (or more) configured
to spray a liquid, such as a mixture comprising water and suitable surfactants, in
said basin 12, in order to allow the dissolution of any solid and / or liquid residues,
and their consequent removal. For example, the cleaning device can comprise at least
one nozzle connected to suitable means for feeding the mixture.
[0050] Advantageously, the doctor blade 10 can be mounted on a suitable support structure
20 configured to keep the doctor blade in position. In particular, said support structure
can comprise a support element 22, preferably constituted by a section bar, which
defines two surfaces 22', 22" preferably angled to each other at about 90°, so as
to improve the strength and its resistance to mechanical deformation.
[0051] Advantageously, a first surface 22' can be associated, preferably by means of a first
stabilizing plate 24, the doctor blade 10.
[0052] Advantageously, there may also be a second stabilizing plate 24' positioned so as
to hold the doctor blade 10 under pressure with the first plate 24.
[0053] Advantageously, the second stabilizer plate 24', which is configured to be in an
upper position, and therefore closer and / or more exposed to the chemical substance
to be spread, can be coated with materials which make it impermeable to said chemical
substance to be spread, for example it can be Teflon coated.
[0054] In a preferred embodiment, the doctor blade 10 can comprise a first portion 10',
held between the first 24 and the second 24' stabilizing plate, in order to provide
support and support for the doctor blade itself, and a second portion 10" which is
configured to protrude from said stabilizing plates 24, 24' in the direction of the
roller 6, and whose free edge is substantially in contact with the outer surface of
the roller itself. Advantageously, said second portion 10" can be from 3 to 10 cm
wide according to the type of product to be spread, the angle of incidence and other
suitable parameters.
[0055] Advantageously, the first stabilizing plate 24 can have one or more through holes
which allow the insertion of suitable adjustment and fixing means 25 which allow to
fix the doctor blade 10 to the stabilizing plate itself in the desired position. For
example, said adjustment and fixing means may comprise positioning pins 25, which
allow an accurate, preferably centesimal, positioning of the doctor blade 10.
[0056] In a preferred embodiment, the machine 1 may comprise suitable means 52 configured
to allow to control, also in an automated manner, the force with which the doctor
blade 10 is pressed against the roller 6. In particular, said means can be configured
to modify the pressure of the doctor blade 10 exerted on the roller 6 on the basis
of a command entered by the user and / or the detections of appropriate sensors, as
will be clear later. In particular, moreover, said means 52 can be configured to allow
to keep constant the force with which the doctor blade 10 is pressed against the roller
6. This is particularly advantageous since, during use, as mentioned, the doctor blade
10, and in in particular, its second portion 10" can wear out, and therefore substantially
shorten, and therefore decrease the force with which it is pressed against the roller
6. This can have undesirable consequences, such as the variation in the amount of
chemical substance deposited on the roller over time and / or the non-homogeneity
of the chemical substance layer deposited on two different portions of a single hide.
Thanks to the invention all these unwanted consequences are limited or eliminated.
[0057] Advantageously, said means 52 can comprise manual means and automated means.
[0058] For example, the inclination of the support structure 20 can be modified in order
to adjust the contact angle α between the doctor blade 10 and the roller 6. Preferably,
the angle can be measured by means of a suitable graduated scale positioned at one
of the two sides of the support structure itself.
[0059] Advantageously, for this purpose, said means 52 can comprise a suitable rotation
apparatus 29 configured to rotate said support structure 20 around an axis parallel
to the X axis.
[0060] Said rotation apparatus can, for example, comprise in a traditional way two bodies
31, 34 which are clamped around the shaft 32 around which the support structure 20
rotates. In particular, said bodies 31, 34 can be tightened and / or loosened by using
two screws 30, preferably positioned on opposite sides with respect to the shaft 32,
in order to lock and / or unlock the rotation of the support structure 20 around the
shaft itself.
[0061] Advantageously, the support structure 20 can be moved, in a direction substantially
parallel to the Y axis, so as to increase or reduce the pressure that the doctor blade
10 exerts on the roller 6 and / or the distance of the doctor blade 10 from the roller
6. Advantageously, said movement can be operated in a motorized and / or automated
manner.
[0062] Conveniently, therefore, the support structure 20 can be moved on a straight line,
preferably along the Y direction, or it can be rotated around an axis parallel to
the X axis and external and separate from the support structure itself. Advantageously,
for this purpose, said control means 52 can comprise suitable movement means 40 comprising
a suitable actuator.
[0063] Advantageously, said movement means 40 can be directly associated with the support
structure 20, and in particular with one of the side walls 2, 2' of the machine 1,
preferably outside the environment in which the hides are treated.
[0064] In a first embodiment, said movement means 40 can comprise a cylinder 42, preferably
pneumatic, or alternatively for example hydraulic, configured to move along an axis,
in particular parallel to the Y axis. The movement of the cylinder 42 can be transferred
to the support structure 20 by means of suitable gears 43, in order to cause its movement
along an axis, which is also parallel to the Y axis.
[0065] In a further embodiment (not shown) said movement means 40 may comprise a motor,
preferably electric, preferably brushless, and more preferably a torque motor, configured
to move the support structure 20. Conveniently the electric motor can be connected
directly (direct drive) to the support structure 20, or it can be connected to it
by means of suitable gears configured to reduce the speed of rotation of the motor
and / or the speed of the structure of s support 20.
[0066] In particular, the support structure 20 can be rigidly associated with a protruding
block 44, which advantageously can protrude outside the side walls 2', 2". Conveniently,
said protruding block 44 can be mounted on at least one carriage 46 so as to be able
to slide in a substantially horizontal direction - ie substantially parallel to the
Y axis. Advantageously, the carriage 46 and / or the protruding block 44 can be Teflon
coated in order to reduce the friction and allow to obtain a more precise control
on the movement of the latter.
[0067] In the embodiment, shown in Figure 3, the movement means 40 can comprise, in addition
to the cylinder 42 and / or the motor, a lever 47 constrained to a fulcrum 48, and
configured to transmit the movement of the cylinder 42 and / or the motor to the support
structure 20. In particular, said lever 47 is configured to transform the rectilinear
movement of the cylinder into a rotary movement. Advantageously, the first arm 47'
of the lever 47 can be connected, directly or indirectly, to said cylinder 42 and
/ or said motor, while the second arm 47" of said lever 47 can be connected to said
support structure 20.
[0068] Advantageously the first arm 47' can have a length between 100 and 200 mm while the
second arm 47" can have a length between 100 and 200 mm. Conveniently, the ratio between
the length of the first arm 47' and that of the second arm 47" can be comprised between
about 1:2 and about 2:1, and preferably it can be 1:1. It is understood that said
ratio can be modified on the basis of constructional needs, for example on the basis
of the dimensions of the cylinder 42 and / or the force that it can exert.
[0069] Conveniently in this embodiment the support structure 20 can be configured to rotate
around the fulcrum 48, under the action of the lever 47.
[0070] Conveniently in the embodiment which provides for the use of the electric motor,
the lever 47 can be pivoted directly on the output of the electric motor, and can
be rotated by it.
[0071] Advantageously both in the embodiment which comprises the lever 47 and in the one
which comprises the protruding block 44, on the side wall 2, 2' there may be a suitable
slot 50, through which the gears 43, and in particular the lever 47 or the protruding
block 44 are rigidly connected to the support structure 20. Conveniently the slot
50 can be configured to allow the sliding and / or guide said element, which connects
the lever 47 to the support structure 20, and can have, for example, a substantially
elongated, straight or curved development.
[0072] Advantageously, the gears 43 can comprise a mechanical stop 45, preferably adjustable,
configured to limit the movement of at least one gear 43, in order to limit the advancement
of the doctor blade 10.
[0073] Conveniently said movement means 40 can be associated with both ends of support structure
20, in order to regulate the force, with which the doctor blade 10 is pressed against
the cylinder 6 in a homogeneous way. In particular, in this case said movement means
can comprise suitable gears 43 which allow to transfer the motion generated by a single
actuator to both ends of the doctor blade 10 or, preferably, they can provide a plurality
of actuators (cylinders 42 and / or motors) or also a combination of motors and cylinders
42.
[0074] Advantageously, said control means 52 comprise suitable systems 51 for measuring
the force exerted by the movement means 40 on the support structure 20. In particular,
therefore, said systems 51 allow to control the force developed by said at least one
actuator. In particular, therefore, said force measurement systems 51 allow to measure
and / or calculate the pressure that the doctor blade 10 exerts on the roller 6.
[0075] Advantageously, in one embodiment, said measurement systems 51 can comprise a load
cell 54 configured to measure the force exerted by the cylinder 42 on the gears 43.
[0076] Alternatively, in the embodiment which includes an engine, the measuring systems
51 can for example comprise suitable systems for measuring the torque exerted by the
engine itself, or the number of revolutions, or the power delivered.
[0077] Advantageously, in an embodiment not shown there may also be at least one further
device for measuring the torque, to which the doctor blade 10 is subjected due to
the friction with the rotating roller 6. Advantageously, for example, a load cell
can be present, for example of the torsional type, associated with said support structure
20, in order to measure the torque to which the doctor blade 10 is subjected.
[0078] Advantageously, in an embodiment not shown there may also be at least one further
device for measuring the torque, to which the doctor blade 10 is subjected due to
the friction with the rotating roller 6, and this further device may consist of a
cell load associated with the rotation apparatus 29.
[0079] In a preferred embodiment, the support structure 20 can also be moved transversely
with respect to the direction of advancement of the hides and alternately and continuously
back and forth by suitable handling means. This prevents, or at least reduces, the
rate of formation of lumps and / or aggregates in the contact line between the doctor
blade 10 and the roller 6. Advantageously, said movement can be motorized.
[0080] Advantageously, said machine 1 and in particular said control means 52 can comprise
a control and processing unit (not shown), which can advantageously control the operation
of the movement means 40.
[0081] Advantageously, said control and processing unit can be configured to obtain information
from the systems 51 for measuring the force exerted by the actuator of the movement
means 40. To this end, the control and processing unit is configured to calculate
and / or measure, on the basis of this information, the force with which the doctor
blade 10 is pressed against the roller 6. Advantageously, in addition to the information
mentioned above, the control unit and can also use information related to the frictions
suffered by the various components of the mechanism that allows the movement of the
doctor blade 10.
[0082] Advantageously, moreover, the control and processing unit can be configured to modify
the force exerted by the actuator 42, and in particular the pressure of the fluid
sent to it, and / or the torque exerted, or the number of revolutions, or the power
supplied by the motor, in order to maintain substantially constant the pressure exerted
by the doctor blade 10 on the roller 6. Advantageously this can be achieved by means
of a control of the PID type suitably implemented in said control and processing unit.
[0083] The operation of the machine 1 according to the invention is clear from what has
been said above.
[0084] In particular, the user can position the doctor blade 10 in contact with the external
surface of the cylinder 6, precisely adjusting the pressure and / or the angle α of
incidence. The doctor blade can be positioned between the roller 6 and the inlet of
the hides or between the roller 6 and the outlet of the hides, according to the foreseen
processing, and in particular of the direction of rotation foreseen for the roller
6.
[0085] The roller 6 is then put into rotation and the chemical substance can be poured into
the basin 12 thus defined, for example by means of the nozzles 16 fed by the ducts
14.
[0086] Subsequently, the hides can be made to advance along the transport line.
[0087] As the doctor blade 10 wears, and consequently its second portion 10" shortens, the
pressure measuring systems 51 detect the variation in the force applied by the actuator;
for example they can detect a forward movement of the piston 42, or a decrease in
the torque generated by the motor and / or an advancement thereof, and in substance
quantities which are connected to the variation of the pressure that the doctor blade
10 exerts on the roller 6.
[0088] Subsequently the movement means 40 can come into action to reposition the support
structure 20 in order to keep constant the force, with which the doctor blade 10 is
pressed against the roller 6, and therefore in order to keep the quantity of chemical
substance constant deposited on the hide.
[0089] In particular, the control and processing unit can be configured to detect the change
in force which is exerted by the doctor blade 10 on the roller 6 and which is measured
by the means 52, and consequently to actuate said actuator (cylinder 42 and / or electric
motor) in order to restore the default and / or pressure desired by the user.
[0090] From what has been said it is clear that the machine according to the invention is
particularly advantageous, indeed, optimal in that:
- allows you to accurately position the doctor blade with respect to the roller,
- allows you to change in real time the force with which the doctor blade is pressed
against the roller, compensating for the effects of wear.
[0091] In particular, unlike
CN210506395, the present invention implements, thanks to the presence of the squeegee pressure
measurement systems on the roller, a true feedback system, allowing to regulate the
pressure exerted on the roller in a controlled manner, and to vary it for example
to vary the amount of chemical that is deposited.
1. Machine for depositing a layer of a chemical substance on hides, in particular a coloring
or protective layer comprising:
- a rotating roller (6), configured to spread said chemical substance on said hides,
- a doctor blade (10) mounted on a support structure (20) and configured to come into
contact with said roller (6) and to regulate the quantity of chemical substance which
is deposited by the roller on said hides,
- means (52) for the automated control of the pressure that said doctor blade (10)
exerts on said roller (6),
characterized in that said automated control means (52) comprise:
- systems (51) for measuring the pressure that said doctor blade (10) exerts on said
roller (6).
- movement means (40), configured to move said doctor blade (10) and / or said support
structure (20) so as to regulate the pressure that this exerts on said roller (6).
2. Machine according to claim 1 characterized in that said movement means (40) comprise at least one cylinder (42) and preferably two cylinders
(42) connected to said support structure (20) by means of suitable gears (43).
3. Machine according to one or more of the preceding claims characterized in that said movement means are configured to translate said doctor blade (10) along an axis
(Y) substantially parallel to the direction of advancement of said hides inside the
Machine itself.
4. Machine according to one or more of the preceding claims characterized in that said gears (43) comprise a protruding block (44) rigidly associated with said support
structure (20), and positioned on at least one carriage (46).
5. Equipment according to one or more of the preceding claims,
characterized in that said gears (43) comprise a lever (47) secured to a fulcrum (48), and having:
- a first arm (47') associated with said actuator (42),
- a second arm (47") associated with said support structure (20).
6. Machine according to the preceding claim characterized in that the ratio between the length of said first arm (47') and said second arm (47") is
between 1:2 and 2:1, and is preferably 1:1.
7. Machine according to one or more of the preceding claims characterized in that said pressure measurement systems (51) comprise a load cell (54) configured to measure
the force exerted by said at least one cylinder (42) on the gears (43).
8. Machine according to one or more of the preceding claims characterized in that said movement means (40) comprise an electric motor, preferably a brushless motor
or a torque motor.
9. Machine according to one or more of the preceding claims characterized in that it comprises a control and processing unit connected with said movement means (40)
and with said pressure measurement systems (51) in order to implement a feedback control
on the pressure which said doctor blade (10) exerts on said roller (6).
10. Machine according to one or more of claims 8,9 characterized in that said electric motor is connected to said control and processing unit configured to
control its output torque.
11. Machine according to one or more of the preceding claims, characterized in that it comprises a control and processing unit configured to operate said movement means
(40) in order to maintain constant the pressure exerted by said doctor blade (10)
on said roller (6) regardless of the degree of wear of said doctor blade (10).
12. Machine according to one or more of the preceding claims characterized in that said movement means (40) are positioned outside the walls (2', 2") which define the
hide processing environment.
13. Machine according to one or more of the preceding claims characterized in that said support structure (20) can be moved in a transverse direction with respect to
the direction of advancement of said hides in said Machine.
14. Method for depositing a layer of a chemical substance on hides by means of a roller
(6) placed in contact with a doctor blade (10) characterized in that during the whole working process the pressure exerted by said doctor blade (10) on
said roller (6) is automatically adjusted on the basis of measurements carried out
on the pressure itself by said pressure measuring means (51).
15. Method according to the preceding claim characterized by using a machine according to one or more of claims 1-13.