TECHNICAL FIELD
[0001] The present application relates to the technical field of cable connectors, and specifically
to a mounting structure for a leaky cable connector and a leaky cable connector.
BACKGROUND
[0002] Due to the special structural constraints of leaky cables, at present, quick installation
is seldom considered in the design of existing commercially available leaky cable
connectors, and shells of a radio frequency leaky cable connector in the industry
are usually screwed and fixed on a leaky cable by threads. In one method, a copper
sheet of an external conductor of a leaky cable is flanged. An outer copper sheet
on an end surface of the flanged leaky cable is clamped within a pressure surface
of front and rear shells of the connector. The copper sheet is fixed by forces of
the tightened front and rear shells, to transfer electrical properties. This mounting
method is more complex. The separate rear shell needs to be mounted first, a flange
is made on the structure of the rear shell, and then the front shell is mounted and
tightened. This manner is non-integral mounting. In another method, a contact member
structure with an embedded spring coil is used at a contact position of a copper sheet
of a leaky cable. However, the spring coil is an elastic slotted structure and is
prone to deformation. After coming into radial contact, the contact member with the
spring coil and an external conductor of a cable cannot be compressed. A 360-degree
reliable contact cannot be achieved to obtain high contact pressure. The connection
tends to fail. The stability of dynamic intermodulation is poor in special application
environments. The contact member with the spring coil tends to deviate from the normal
value and cannot be used repeatedly. After a mounting failure occurs, the spring coil
is prone to damage when the contact member is pulled out and as a result can no longer
be used. In still another method, a slotted cable clamp with a closed ring or a C-shaped
opening is used. The method has low stability, and the connector tends to fall off.
SUMMARY
[0003] Therefore, a technical problem to be resolved by the present application is to provide
a mounting structure for a leaky cable connector and a leaky cable connector that
have reliable connection and adequate use performance to overcome the disadvantage
that a leaky cable connector and a leaky cable in the prior art have low connection
stability and tend to fall off to affect the use performance.
[0004] To resolve the foregoing technical problems, the present application provides a mounting
structure for a leaky cable connector, including:
a first shell and a second shell that are sleeved with each other, where the first
shell is disposed inside, the second shell is disposed outside, and a mounting space
allowing a leaky cable to pass through is provided in each of the first shell and
the second shell; and
a cable clamp, disposed at a connection between the first shell and the second shell,
where a gap allowing insertion of an external conductor of the leaky cable is provided
between the cable clamp and the first shell, and when the leaky cable is inserted
in the mounting spaces, the cable clamp is subjected to a force to move toward the
first shell to fasten the external conductor of the leaky cable.
[0005] Optionally, an end surface of at least one of the cable clamp or the first shell
facing the gap is a tapered surface.
[0006] Optionally, an end surface of the cable clamp facing the gap is a tapered surface
with an inner diameter gradually increasing from one end close to the second shell
to the other end close to the first shell, and an end surface of the first shell facing
the gap is formed by at least two partial inclined surfaces.
[0007] Optionally, the first shell is formed with an assembly space allowing insertion of
the cable clamp under the action of an external force, and correspondingly, the cable
clamp is formed with a protrusion adapting to the assembly space.
[0008] Optionally, the other end of the cable clamp opposite to the protrusion is provided
with a first limiting member, the first shell is provided with a second limiting member
matching the first limiting member, and the first limiting member climbs over the
second limiting member under the action of an external force to insert the protrusion
in the assembly space for fastening.
[0009] Optionally, a third limiting member and a fourth limiting member are disposed at
an interval in an axial direction in the second shell, a first sealing member, a housing,
and a pressure ring are sequentially disposed between the third limiting member and
the fourth limiting member, the pressure ring abuts against the fourth limiting member,
the first sealing member abuts against the third limiting member, and the housing
abuts against both the first sealing member and the pressure ring.
[0010] Optionally, the housing is provided with a tapered surface matching the cable clamp,
to apply a radial pressing force to the cable clamp under the action of an external
force.
[0011] Optionally, an annular groove is provided in a contact surface between the first
shell and the second shell, and a second sealing member is disposed inside the annular
groove.
[0012] Optionally, the first shell and the second shell are assembled by interference fit.
[0013] Further provided is a leaky cable connector, including the mounting structure for
a leaky cable connector of the present application.
[0014] The technical solution of the present application has the following advantages:
- 1. By the mounting structure for a leaky cable connector provided in the present application,
when a leaky cable sequentially passes through the mounting spaces in the second shell
and the first shell, under the action of an external force, the external conductor
of the leaky cable is inserted in the space between the cable clamp and the first
shell, and is fastened by an applied force on the cable clamp toward the first shell.
The gap is provided to increase a contact area between the external conductor of the
leaky cable and the mounting structure and a positive pressure, so that the connection
becomes more reliable and stable, thereby ensuring the use performance.
- 2. By the mounting structure for a leaky cable connector provided in the present application,
the end surface of the cable clamp facing the gap is a tapered surface with an inner
diameter gradually increasing from one end close to the second shell to the other
end close to the first shell, and the end surface of the first shell facing the gap
is formed by at least two partial inclined surfaces. The tapered surface and the at
least two partial inclined surfaces are provided to further increase the contact area
between the mounting structure and the external conductor of the leaky cable, thereby
improving the reliability and stability of the connection, and resolving the problems
of inadequate contact on a contact bonding surface through which a radio frequency
current flows and poor intermodulation of a transmission system caused by a nonlinear
characteristic.
- 3. By the mounting structure for a leaky cable connector provided in the present application,
the first sealing member in the second shell and the second sealing member on the
contact surface between the first shell and the second shell are provided, so that
the problem of water leakage in waterproofing using a conventional mastic tape is
resolved, thereby improving waterproof sealing performance.
- 4. By the mounting structure for a leaky cable connector provided in the present application,
the first shell and the second shell are assembled by interference fit, so that fast
installation is implemented, a conventional tool such as a spanner or a utility knife
is not required, the labor intensity is reduced, and the mounting efficiency is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] To describe the technical solutions in specific embodiments of the present application
or the prior art more clearly, the following briefly introduces the accompanying drawings
required for describing the specific embodiments or the prior art. Apparently, the
accompanying drawings in the following description show some embodiments of the present
application, and a person of ordinary skill in the art may still derive other drawings
from these accompanying drawings without creative efforts.
FIG. 1 is a schematic half sectional view of a mounting structure for a leaky cable
connector according to the present application;
FIG. 2 is a partial schematic enlarged view of FIG. 1;
FIG. 3 is a partial schematic diagram when a leaky cable and a mounting structure
are assembled; and
FIG. 4 is a schematic diagram of another mounting manner of a pressure ring and a
shell.
[0016] Reference numerals:
1. first shell; 2. second shell; 3. leaky cable; 4. cable clamp; 5. assembly space;
6. protrusion; 7. gap; 8. first limiting member; 9. second limiting member; 10. jack
socket; 11. central conductor; 12. riveting tube; 13. insulator; 14. first sealing
member; 15. housing; 16. pressure ring; 17. annular groove; and 18. second sealing
member.
DETAILED DESCRIPTION
[0017] The following clearly and completely describes the technical solutions of the present
application with reference to the accompanying drawings. Apparently, the described
embodiments are some rather than all of the embodiments of the present application.
All other embodiments obtained by persons of ordinary skill in the art based on the
embodiments of the present application without creative efforts shall fall within
the protection scope of the present application.
[0018] In addition, the technical features involved in different embodiments of the present
application described below can be combined with each other as long as they do not
constitute a conflict between them.
[0019] FIG. 1 to FIG. 3 show a specific embodiment of a mounting structure for a leaky cable
connector, including a first shell 1 and a second shell 2 that are sleeved with each
other in an axial direction. The first shell 1 and the second shell 2 are assembled
by interference fit. The first shell 1 is disposed inside. The second shell 2 is disposed
outside. A mounting space allowing a leaky cable 3 to pass through is provided in
each of the first shell 1 and the second shell 2.
[0020] A cable clamp 4 is disposed at a connection between the first shell 1 and the second
shell 2. An inner circumference of the first shell 1 is formed with an assembly space
5 allowing insertion of the cable clamp 4 under the action of an external force. Correspondingly,
the cable clamp 4 is formed with a protrusion 6 adapting to the assembly space 5,
and extends in a direction of the assembly space 5 away from the first shell 1. A
gap 7 allowing insertion of an external conductor of the leaky cable 3 is provided
between a main body of the cable clamp 4 and the first shell 1. When no leaky cable
3 passes through the mounting spaces in the first shell 1 and the second shell 2,
the other end of the cable clamp 4 opposite to the protrusion 6 is provided with a
step used as a first limiting member 8, and the first shell 1 is provided with a bump
used as a second limiting member 9 matching the first limiting member 8. Therefore,
the cable clamp 4 is limited at a current position. When the leaky cable 3 and the
mounting structure are assembled, that is, as the leaky cable 3 gradually passes through
the mounting spaces in the second shell 2 and the first shell 1, the first limiting
member 8 climbs over the second limiting member 9 under the action of an external
force to insert the protrusion 6 in the assembly space 5 for fastening, and at the
same time the cable clamp 4 is subjected to a force to move toward the first shell
1 to fasten the external conductor of the leaky cable 3.
[0021] A plurality of channels are provided in the cable clamp 4, and a barb is disposed
on an inner wall of the cable clamp 4. When the cable clamp 4 is subjected to a force
to fasten the external conductor of the leaky cable 3, the barb is clamped in an outer
sheath of the leaky cable 3, thereby improving the stability of mounting. A stepped
surface is provided on a side of the barb. During the mounting of the leaky cable
3, the stepped surface abuts against the outer sheath of the leaky cable 3, to limit
a mounting size of the leaky cable 3.
[0022] Specifically, an end surface of the cable clamp 4 facing the gap 7 is a tapered surface
with an inner diameter gradually increasing from one end close to the second shell
2 to the other end close to the first shell 1, and an end surface of the first shell
1 facing the gap 7 is formed by two partial inclined surfaces. The two partial inclined
surfaces form an arc-shaped surface protruding outward away from the gap 7.
[0023] A radial end surface of the first shell 1 located in the second shell 2 contacts
an end surface of a foaming layer of the leaky cable 3, to limit the movement of the
leaky cable 3. An internal conductor is disposed in an axial direction in the first
shell 1. The internal conductor includes a jack socket 10, a central conductor 11,
and a riveting tube 12 that are sequentially disposed. A first step is disposed on
one side of the central conductor 11 close to the riveting tube 12. A blind hole is
provided at a central position. A through hole matching the first step is provided
in the riveting tube 12. The blind hole is expanded to fasten the riveting tube 12
on the central conductor 11 in a riveting manner. The other side of the central conductor
11 close to the jack socket 10 is provided with a second step. The second step is
provided with an insulator 13, and the jack socket 10 and the central conductor 11
are fastened by interference fit. The jack socket 10 further limits the axial movement
of the insulator 13. The insulator 13 matches the first shell 1, to fasten the internal
conductor inside the first shell 1.
[0024] A third limiting member and a fourth limiting member are disposed at an interval
in an axial direction in the second shell 2. The third limiting member and the fourth
limiting member are respectively stepped surfaces formed in the middle of the second
shell 2 and at an end of the second shell 2 away from the first shell 1. A first sealing
member 14, a housing 15, and a pressure ring 16 are sequentially disposed between
the third limiting member and the fourth limiting member. The pressure ring 16 abuts
against the fourth limiting member, to position the pressure ring 16, and the pressure
ring 16 is assembled with the second shell 2 by interference fit. The first sealing
member 14 abuts against the third limiting member. The housing 15 abuts against both
the first sealing member 14 and the pressure ring 16. The pressure ring 16 limits
that the first sealing member 14 and the housing 15 can only move between the third
limiting member and a left end of the pressure ring 16. It is avoided that the housing
15 moves rightward in a free state to apply a force to the cable clamp 4, and as a
result the gap between the cable clamp 4 and the first shell 1 is reduced to affect
the insertion of the external conductor of the leaky cable 3. When moving in a direction
away from the first shell 1, the housing 15 presses the first sealing member 14 to
implement sealing and waterproofing.
[0025] To further improve the stability of the connection, an end surface of the cable clamp
4 away from the axis of the first shell 1 is also a tapered surface. The housing 15
is provided with a tapered surface matching the cable clamp 4, to apply a radial pressing
force to the cable clamp 4 under the action of an external force, so that the diameter
of the cable clamp 4 decreases, and the barb inside is clamped in the outer sheath
of the leaky cable 3, to further lock the leaky cable 3.
[0026] To further improve the sealing and waterproof performance, an annular groove 17 is
provided in a contact surface between the first shell 1 and the second shell 2, and
a second sealing member 18 is disposed inside the annular groove 17.
[0027] Further provided is a leaky cable connector, including the mounting structure for
a leaky cable connector.
[0028] Before the leaky cable 3 is assembled, the connector is preassembled to form a whole.
The leaky cable 3 requires foaming and coring. During mounting, the prepared leaky
cable 3 is inserted in the connector from the second shell 2, until the leaky cable
3 abuts against the first shell 1 and can be no longer pushed. With the unique design
of the first shell 1, the second shell 2, and the cable clamp 4, the leaky cable 3
may be smoothly inserted in the connector, and does not cause the movement of any
part. After the leaky cable 3 is pushed to position, an assembly is placed in a dedicated
fixture for press fit. With the press fit, the slotted position of the cable clamp
4 is pressed to deform, and the barb is clamped in the outer sheath of the leaky cable
3. The external conductor of the leaky cable 3 is pressed on the tapered surfaces
of the cable clamp 4 and the first shell 1, to complete mounting.
[0029] In an alternative embodiment, end surfaces of the cable clamp 4 and the first shell
1 facing the gap 7 may also be tapered surfaces. In this case, the cable clamp 4 and
the first shell 1 form the annular gap 7.
[0030] In an alternative embodiment, as shown in FIG. 4, an end surface of the pressure
ring 16 facing the housing 15 is formed with a wedged surface. Correspondingly, an
end surface of the housing 15 facing the pressure ring 16 is formed with a wedged
protrusion adapting to the wedged surface, so that a limiting function can be implemented.
[0031] Obviously, the foregoing embodiments are merely examples for clear description, rather
than a limitation to implementations. For a person of ordinary skill in the art, other
changes or variations in different forms may also be made based on the foregoing description.
All implementations cannot and do not need to be exhaustively listed herein. Obvious
changes or variations that are derived there from still fall within the protection
scope of present application.
1. A mounting structure for a leaky cable connector, comprising:
a first shell (1) and a second shell (2) that are sleeved with each other, wherein
the first shell (1) is disposed inside, the second shell (2) is disposed outside,
and a mounting space allowing a leaky cable (3) to pass through is provided in each
of the first shell (1) and the second shell (2); and
a cable clamp (4), disposed at a connection between the first shell (1) and the second
shell (2), wherein a gap (7) allowing insertion of an external conductor of the leaky
cable (3) is provided between the cable clamp (4) and the first shell (1), and when
the leaky cable (3) is inserted in the mounting spaces, the cable clamp (4) is subjected
to a force to move toward the first shell (1) to fasten the external conductor of
the leaky cable (3).
2. The mounting structure for a leaky cable connector according to claim 1, wherein an
end surface of at least one of the cable clamp (4) or the first shell (1) facing the
gap (7) is a tapered surface.
3. The mounting structure for a leaky cable connector according to claim 2, wherein an
end surface of the cable clamp (4) facing the gap (7) is a tapered surface with an
inner diameter gradually increasing from one end close to the second shell (2) to
the other end close to the first shell (1), and an end surface of the first shell
(1) facing the gap (7) is formed by at least two partial inclined surfaces.
4. The mounting structure for a leaky cable connector according to any one of claims
1 to 3, wherein the first shell (1) is formed with an assembly space (5) allowing
insertion of the cable clamp (4) under the action of an external force, and correspondingly,
the cable clamp (4) is formed with a protrusion (6) adapting to the assembly space
(5).
5. The mounting structure for a leaky cable connector according to claim 4, wherein the
other end of the cable clamp (4) opposite to the protrusion (6) is provided with a
first limiting member (8), the first shell (1) is provided with a second limiting
member (9) matching the first limiting member (8), and the first limiting member (8)
climbs over the second limiting member (9) under the action of an external force to
insert the protrusion (6) in the assembly space (5) for fastening.
6. The mounting structure for a leaky cable connector according to any one of claims
1 to 5, wherein a third limiting member and a fourth limiting member are disposed
at an interval in an axial direction in the second shell (2), a first sealing member
(14), a housing (15), and a pressure ring (16) are sequentially disposed between the
third limiting member and the fourth limiting member, the pressure ring (16) abuts
against the fourth limiting member, the first sealing member (14) abuts against the
third limiting member, and the housing (15) abuts against both the first sealing member
(14) and the pressure ring (16).
7. The mounting structure for a leaky cable connector according to claim 6, wherein the
housing (15) is provided with a tapered surface matching the cable clamp (4) to apply
a radial pressing force to the cable clamp (4) under the action of an external force.
8. The mounting structure for a leaky cable connector according to any one of claims
1 to 7, wherein an annular groove (17) is provided in a contact surface between the
first shell (1) and the second shell (2), and a second sealing member (18) is disposed
inside the annular groove (17).
9. The mounting structure for a leaky cable connector according to any one of claims
1 to 8, wherein the first shell (1) and the second shell (2) are assembled by interference
fit.
10. A leaky cable connector, comprising the mounting structure for a leaky cable connector
according to any one of claims 1 to 9.