TECHNICAL FIELD
[0001] The present invention relates to a supporting device for laying tiles, i.e. facilitating
the laying of slab-like elements, such as tiles, slabs, ceramics or other materials.
[0002] More particularly, the present invention relates to a supporting device for laying
tiles, which can be used at sharp edges between two tiles.
PRIOR ART
[0003] As is known, various levelling spacer devices are known in the field of supporting
devices for laying tiles, configured to space two or more adjacent tiles by a predetermined
distance (called joint) and to ensure that the exposed surfaces thereof are coplanar.
There are, for example, various types of levelling devices which differ essentially
according to the pusher element, including wedge levelling spacer devices, screw levelling
spacer devices, ring nut levelling spacer devices and ratchet levelling spacer devices.
[0004] A need felt in the sector of laying tiles, whether they are used for floor and/or
step coverings or for (vertical) wall coverings, is that of improving the relative
arrangement of the tiles that constitute a sharp edge, i.e. that they are arranged
tilted between each other, for example squared.
[0005] In fact, it has been observed that inaccuracies, even minimal ones, in the laying
of tiles at a sharp edge are difficult to correct or to avoid during the laying phase
and remain particularly visible, as they occur in points that are easy for the human
eye to identify. An object of the present invention is to solve these and other needs
of the prior art, with a simple, rational and low-cost solution.
[0006] In particular, it is an object of the present invention to facilitate the laying
operations of adjacent tiles that constitute a sharp edge between them, and to ensure
and/or enable the regularity and/or homogeneity of said sharp edge both between the
tiles and along the entire length thereof (for the entire development thereof), in
a manner coordinated with the rest of the tiled surface.
[0007] Within this scope, an object of the present invention is to match the edge ends of
the tiles which constitute a sharp edge between them and/or to precisely and repeatably
determine the joint between them.
[0008] These objects are achieved by the features of the invention set forth in the independent
claim. The dependent claims outline preferred and/or particularly advantageous aspects
of the invention.
DISCLOSURE OF THE INVENTION
[0009] The invention, in particular, makes available a supporting device for laying tiles
comprising:
- a base;
- a separator element projecting from the base; and
- a pusher element adapted to cooperate with the separator element,
wherein the base comprises two flaps arranged at opposite sides with respect to the
separator element, wherein the flaps are tilted between each other and form a dihedral
angle lower than the straight angle opposite to the separator element.
[0010] Thanks to this solution, it is possible to facilitate the laying operations of adjacent
tiles that constitute a sharp edge between them, and to ensure and/or enable the regularity
and/or homogeneity of said sharp edge both between the tiles and along the entire
length thereof (for the entire development thereof), in a manner coordinated with
the rest of the tiled surface.
[0011] In particular, thanks to this device, it is possible to match the edge ends of the
tiles which constitute a sharp edge between them and/or to precisely and repeatably
determine the joint between them.
[0012] For example, the internal dihedral angle formed by the flaps may be a (non-zero)
angle lower than 160°, preferably ranging from 110° to 85°, even more preferably ranging
from 110° to 90° (with a tolerance of ± 5°).
[0013] In some applications, the dihedral angle can be substantially equal to a right angle
(i.e. it is equal to 90° ± 5°), when the flaps are in an unperturbed position, i.e.
when no thrust force (other than gravity) is acting on them.
[0014] According to a further aspect of the invention, both flaps can be tilted (and not
coplanar) with respect to the separator element by an angle (strictly lower than 180°,
preferably lower than 160°, as described above), which can be the same for both flaps
or different between the flaps.
[0015] According to a further aspect of the invention, the separator element can rise along
a direction parallel to a plane bisecting the dihedral angle and orthogonal to a vertex
edge of the dihedral angle.
[0016] Preferably, the flaps may be at least partially flexible, for example elastically,
and/or rotatably coupled to the separator element at a hinge axis (imaginary or real)
parallel to or coincident with a vertex edge of the dihedral angle formed therefrom.
[0017] In practice, the dihedral angle formed between the flaps can be variable, for example
within a certain range of variability of ± 20°, preferably ± 10°, with respect to
an opening value ranging from 90° to 150°.
[0018] In this way, the flaps can be adapted to the real inclination of the wall surfaces
forming the sharp edge that are to be covered with the tiles.
[0019] Preferably, the pusher element may be movably associated to the separator element,
at least approaching from the base along a movement axis laying on a plane bisecting
the dihedral angle and orthogonal to a vertex edge of the dihedral angle.
[0020] Advantageously, each of the flaps comprises one first surface internal with respect
to the dihedral angle and one opposite second surface external to the dihedral angle
that is substantially parallel to the first surface of the same flap, the separator
element comprises a base end joined at the base peak edge wherein the second surfaces
of the flaps converge.
[0021] Furthermore, at least a portion of the separator element is connected to the base
in a frangible manner, by a pre-established fracture line or section.
[0022] According to a further aspect of the invention, the device may comprise a washer
provided with a pass-through opening configured to be fitted on the separator element,
so as to be interposed between the pusher element and the base.
[0023] Advantageously, the washer may comprise one first surface directed towards the pusher
element and one second surface directed towards the base, wherein the second surface
comprises two support planes arranged at opposite parts with respect to the pass-through
opening (e.g. diametrically opposite with respect to the pass-through axis of the
pass-through opening), wherein the support planes are tilted between each other and/or
tiltable and are configured to form an additional dihedral angle lower than the straight
angle (in use, directed towards the base).
[0024] For example, this additional internal dihedral angle formed by the support planes
may be a (non-zero) angle lower than 160°, preferably ranging from 110° to 85°, even
more preferably ranging from 110° to 90° (with a tolerance of ± 5°).
[0025] Preferably, this additional dihedral angle may be substantially equal to a right
angle (i.e. it is equal to 90° ± 5°) when the support planes are in an unperturbed
position, i.e. when no thrust force (other than gravity) is acting on them.
[0026] This additional dihedral angle formed by the support planes of the washer may, for
example, be substantially congruent to the dihedral angle formed by the flaps of the
base. In one possible embodiment, the support planes are defined by surfaces of the
washer that are at least partially flexible, e.g. elastically, and/or rotatably coupled
to (the plate-like body forming) the washer, at a hinge axis parallel to (and eccentric
to) or coincident with a central vertex (i.e. a central vertex edge) of the additional
dihedral angle formed therefrom.
[0027] It is not excluded that each of the support planes may be individually orientable
with respect to (the plate-like body that forms) the washer around a respective parallel
(and eccentric) hinge axis or coincident with a central vertex, i.e. a central vertex
edge, (real or virtual) of the additional dihedral angle formed therefrom.
[0028] Furthermore, the first surface can be planar and orthogonal to a pass-through axis
of the pass-through opening, wherein the first surface is configured to come into
contact with a planar end of the pusher element.
[0029] According to a preferred but not limiting embodiment, the separator element comprises
a threaded stem which the pusher element can be screwed to.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Further features and advantages of the invention will be more apparent after reading
the following description provided by way of non-limiting example, with the aid of
the accompanying drawings.
Figure 1 is an exploded axonometric view of a preferred embodiment of the device according
to the invention.
Figure 2 is an axonometric view of a block of the device of Figure 1.
Figure 3 is a side view of Figure 2.
Figure 4 is a front view of Figure 2.
Figure 5 is a front plan view of Figure 2.
Figure 6 is a front axonometric view of a washer of the device of Figure 1.
Figure 7 is a rear axonometric view of Figure 6.
Figure 8 is a side view of Figure 6.
Figure 9 is a front view of Figure 6.
Figure 10 is a front plan view of Figure 6.
Figure 11 and Figure 12 are schematic figures of the installation of the device of
Figure 1.
Figure 13 is an axonometric view of a further embodiment of a device according to
the invention.
Figure 14 is a side view of a block of the device of Figure 13.
Figure 15 is a front view of Figure 14.
Figure 16 is a front plan view of Figure 14.
Figure 17 is a schematic view of the installation of the device of Figure 13.
Figure 18 is an axonometric view of another embodiment of a device according to the
invention.
Figure 19 is a side view of a block of the device of Figure 18.
Figure 20 is a front view of Figure 19.
Figure 21 is a front plan view of Figure 19.
Figure 22 is a schematic view of the installation of the device of Figure 18.
Figures 23a-23f are views of an alternative embodiment of the washer of the device
according to the invention, respectively an axonometric top view (Figure 23a), a top
plan view (Figure 23b), a front elevation view (Figure 23c), a side elevation view
(Figure 23d), a bottom plan view (Figure 23e) and a bottom axonometric view (Figure
23f).
Figures 24a-24c are schematic views, respectively axonometric, in lateral elevation
and in plan view from above, of a first device laying configuration according to the
invention provided with the washer shown in Figures 23a-23e.
Figures 25a-25c are schematic views, respectively axonometric, in lateral elevation
and in plan view from above, of a second device laying configuration according to
the invention provided with the washer shown in Figures 23a-23e.
Figures 26a-26b are schematic views, axonometric and in lateral elevation respectively,
of a third device laying configuration according to the invention provided with the
washer shown in Figures 23a-23e.
BEST MODE TO IMPLEMENT THE INVENTION
[0031] With particular reference to such figures, a supporting device for laying tiles,
preferably configured to allow the (correct) mutual spacing and/or positioning of
edges between tiles, indicated globally by the letter P, has been indicated globally
by 10.
[0032] Each tile P is adapted to be laid to cover a surface, for example at a sharp edge
(i.e. preferably an external edge), so as to cover it.
[0033] Each tile P has a large laying surface P1, for example lower or rear, and an opposite
large visible surface P2, for example upper or front, preferably of homologous shape
(for example polygonal, preferably quadrangular) with respect to the laying surface
P1.
[0034] Each tile P then comprises a plurality of lateral sidewalls P3, generally squared
with the laying surface P1 and the visible surface P2, which laterally delimit the
same tile.
[0035] Furthermore, in order to be able to cover the sharp edge and define, an additional
covering sharp edge at the visible surface P2, each tile P comprises at least one
lateral edge sidewall P4, which is tilted with respect to the visible surface P2 by
an acute (internal) angle, for example substantially equal to 45°, preferably but
not limitedly by an angle (slightly) lower than 45°, i.e. preferably equal to 43°.
[0036] An apical edge P5 joining the visible surface P2 to the lateral edge sidewall P4
defines, together with another apical edge P5 homologous to an adjacent tile P (and
laid squared with respect thereto), the additional sharp edge of the aforesaid covering.
[0037] The device 10 comprises a block configured to allow the (correct) mutual spacing
and/or positioning between adjacent tiles P to define a sharp edge at the respective
apical edges P5 and to act as a tie rod for guiding them (so as to level the two apical
edges P5) following a suitable traction action.
[0038] The device 10, i.e., the block thereof, comprises a base 20, which is adapted in
use to be placed behind the laying surface P1 of the tiles P, for example at the lateral
edge sidewalls P4 thereof.
[0039] The base 20 has a plate-like shape, that is, it consists of a plate-like body, in
which the thickness is the smaller dimension of the base 20.
[0040] The base 20 comprises, as a whole, a rear face 21, adapted to be arranged at a distance
from the laying surface P1 of the tiles P installed, and an opposite front face 22,
adapted to be arranged proximal to the laying surface P1 of the tiles P and, for example,
at least partially in contact therewith.
[0041] The base 20 is formed by two opposite flaps 23 joined at a median plane of base 20.
Each of the flaps 23 defining the base 20 has a respective portion of the rear face
21 and of the front face 22.
[0042] In practice, each flap 23 has a first internal or rear surface defining the respective
rear face portion 21 of the base 20 and an opposite second external or front surface
defining the respective front face portion 22 of the base 20.
[0043] The thickness (of each flap 23) of the base 20 is defined by the mutual distance
between the (portion of the) rear face 21 and the (portion of the) front face 22.
[0044] The front face portion 22 of each flap 23 (or at least a portion thereof) is in practice
intended to receive in support a portion of the laying surface P1 (for laying) of
at least one tile P.
[0045] The front face portion 22 of each flap 23, for this purpose, defines a support plane.
[0046] The base 20, as a whole, is adapted to be immersed in a layer of adhesive which is
intended to be covered by the tiles P, with the rear face 21 directed towards the
surface to be covered and the front face 22 directed towards the overlying tiles P.
[0047] The base 20 (i.e. the flaps 23 of which it is composed) is defined by a monolithic
body, for example made of a plastic material (obtained by injection moulding).
[0048] The flaps 23 are tilted between each other and form a dihedral angle lower than the
straight angle, wherein said dihedral angle is internal to the portions of rear face
21 of the flaps 23.
[0049] For example, the dihedral angle formed by the (portions of rear face 21 of the) flaps
23 is a (non-zero) angle lower than 160°, preferably ranging from 110° to 85°, even
more preferably ranging from 110° to 90° (with a tolerance of ± 5°).
[0050] In some applications, the dihedral angle is substantially equal to a right angle
(i.e. it is equal to 90° ± 5°).
[0051] For example, the dihedral angle formed by the flaps 23 is substantially fixed or,
preferably, it is variable (so as to adapt to the real inclination of the surfaces
of the walls which form the sharp edge to cover).
[0052] For example, the base 20 and/or the flaps 23 may be at least partially flexible,
for example elastically, so as to define, preferably, at a vertex edge 210 of the
dihedral angle formed therefrom, a (imaginary or real) hinge axis parallel or coincident
with this vertex edge 210. In practice, the dihedral angle formed between the flaps
23 is configured (thanks to the aforesaid flexibility of the flaps 23) to adapt (elastically)
to the width of the sharp edge angle of the surfaces to be covered, when the rear
surface 21 is placed in (forced) contact against said surfaces to be covered.
[0053] The vertex edge 210 of the dihedral angle defined by the flaps 23 (joining the portions
of rear face 21 of each flap 23) is placed on the aforesaid median plane of the base
20.
[0054] In the examples illustrated, the flaps 23 are substantially congruent with each other
(and symmetrical with respect to the aforesaid median plane), however, it is not excluded
that they may be different from each other, for example one being longer than the
other (or geometrically asymmetrical).
[0055] The rear face portions 21 of each flap 23 are tilted between each other by the aforesaid
dihedral angle (lower than 180°, preferably equal to 90° ± 5°).
[0056] The flaps 23, moreover, define an additional external dihedral angle greater than
180°, which is substantially explementary with respect to the aforesaid dihedral angle.
[0057] In practice, the front face portions 22 of each flap 23 are tilted between each other
by the aforesaid additional explementary dihedral angle of the dihedral angle formed
between the rear face portions 21 of each flap 23.
[0058] A vertex peak 220 of the additional dihedral angle defined by the flaps 23 (joining
the front face portions 22 of each flap 23) is placed on the aforesaid median plane
of the base 20. In other words, the rear face 21 defines an intrados surface of the
base 20 (and has a substantially concave inverted "V" profile), and, for example,
the front face 22 defines an extrados surface of the base 20 (and presents a substantially
convex inverted "V" profile, substantially explementary to the substantially concave
inverted "V" profile defined by the rear surface 21)
[0059] For example, the flaps 23 are symmetrical between each other with respect to the
said median plane of the base 20 (which passes through the vertex edge 210 and/or
through the vertex peak 220).
[0060] This median plane, therefore, is also a plane bisecting the (internal) dihedral angle
and/or the additional (external) dihedral angle defined by the flaps 23.
[0061] Preferably, the ends that are distal from the vertex edge 210 (and/or from the vertex
peak 220) of each flap 23 (i.e., the eave ends of each flap 23) are substantially
parallel to the vertex edge 210.
[0062] In practice, each (portion of rear face 21 and/or of the front face 22 of each) flap
23 has a substantially quadrangular (e.g., rectangular) shape.
[0063] It is not excluded that each flap 23 may have a different shape (e.g. polygonal)
and/or may consist of a plurality of beams (either separated or joined between each
other), which join at said vertex edge and/or vertex peak.
[0064] Each flap 23 has a connecting face 230 between the distal end of the respective rear
face portion 21 and the distal end of the respective front face portion 22, wherein
said connecting face 230 is preferably, but not limitedly, tilted with respect to
the front face portion 22 of the same flap 23 by a connecting angle equal to one-half
of the (internal) dihedral angle.
The device 10, i.e. the block thereof, further comprises a separator element 30 projecting
from the base 20 (in front thereof), preferably from the front face 22 of the base
20 on the side opposite with respect to the (internal) dihedral angle formed by the
flaps 23 thereof.
[0065] The separator element 30 is suitable, in use, to fit between facing lateral edge
sidewalls P4 of at least two (or more) tiles P to be placed side-by-side on site in
order to determine the sharp edge of the aforesaid covering (i.e. the two or more
tiles that are supported with their laying surface P1 on the respective front face
portion 22 of the flaps 23 of the base 20).
[0066] Preferably, the separator element 30 is configured to contact (at least partially),
on opposite sides thereof, such facing lateral edge sidewalls P4 by defining the width
of the interspace (or joint) between such facing lateral edge sidewalls P4, that is
- mainly - between the apical edges P5 of the tiles P.
[0067] The separator element 30, as further described below, projects (starting) from the
vertex peak 220 of the front face 22 of the base 20.
[0068] For example, the separator element 30 has a longitudinal axis of development, which
is, for example, orthogonal to the vertex edge 210 (and/or to the vertex peak 220)
and belongs to the median plane of the base 20, i.e. to the plane bisecting the dihedral
angle formed by the flaps 23 thereof.
[0069] In practice, the separator element 30 projects from (the vertex peak 220 of the front
face 22 of) the base 20 along a direction parallel to (and coincident with) this longitudinal
axis (i.e. parallel to, and preferably lying on, the plane bisecting the dihedral
angle and orthogonal to the vertex edge 210 of the same dihedral angle).
[0070] In other words, the separator element 30 joins the front face 22, at the vertex peak
220 thereof, ascending along said longitudinal axis on the opposite side of the dihedral
angle (formed internally to the portions of rear face 21 of the flaps 23), that is,
externally to said dihedral angle.
[0071] The separator element 30 cuts in two (equal parts) the additional (external) dihedral
angle formed internally to the front face portions 22 of the flaps 23, wherein each
half of said additional dihedral angle is arranged on the side opposite with respect
to the median plane of the base 20 (passing through the vertex edge 210).
[0072] The separator element 30 comprises a plate-like parallelepiped body, for example
with a substantially prevalently rectangular or trapezoidal section, which defines
a thin separation wall.
[0073] In practice, the thickness of the separator element 30 is the smaller dimension of
the separator element.
[0074] The separator element 30 has a width (width being the dimension of the separator
element 30 parallel to the vertex peak 220 from which it is derived), which is lower
than or equal to the width of the base 20 (i.e. the length of the vertex peak 220
and/or of the vertex edge 210 thereof).
[0075] Preferably, as further described below, the separator element 30 may have areas of
different thickness.
[0076] The separator element 30 comprises, therefore, at least two opposite faces 31, at
least a portion of which is planar (arranged on opposite sides with respect to said
bisecting plane and/or median plane of the base 20).
[0077] The opposite faces 31 (i.e., the planar portions thereof) are parallel to each other,
and the mutual distance between (the planar portions of) them defines a calibrated
thickness of the separator element 30 which, in turn, defines the width of the joint
between the lateral edge sidewalls P4 (and thus also of the apical edges P5) of the
tiles P (resting on the flaps 23 of the base 20).
[0078] Each (planar portion of) face 31 of the separator element 30 is tilted with respect
to the (portion of) front face 22 of the respective (and proximal) flap 23 by an angle
equal to half of the additional dihedral (external) angle.
[0079] In practice, each (planar portion of) face 31 of the separator element 30 is tilted
with respect to the (portion of) front face 22 of the respective (and proximal) flap
23 by an angle equal to half of the angle explementary to the dihedral (internal)
angle defined by the base 20.
[0080] In practice, each tile P that rests on one of the two portions of the front surface
22 of the base 20 is adapted to contact one of the faces 31 of the separator element
30 by means of a respective lateral edge sidewall P4.
[0081] Furthermore, the separator element 30 has a height (understood as the dimension along
the longitudinal axis) greater than the thickness of the tiles P to be laid (i.e.,
the distance between the visible surface P2 and the laying surface P1), so that the
top of the separator element 30, once the tiles P are resting (with their laying surface
P1) on the respective front face portion 22 of the base 20, protrudes superiorly (abundantly)
with respect to the apical edge P5 of the tiles.
[0082] The separator element 30 has a base end 32 preferably joined to the base 20, at the
vertex peak 220 thereof, and an opposite free end 33 distal from the base 20.
[0083] The free end 33 may have, for example, upper walls sloping from the centre towards
the opposite longitudinal ends and, for example, an increased thickness with respect
to the rest of the separator element 30. Preferably, the separator element 30 is made
as a single (monolithic) body with the base 20, i.e. for example obtained by moulding
plastic material together with the base.
[0084] At least a (majority) portion of the separator element 30 is connected to the base
20 in a frangible manner, for example by a pre-established fracture line or section
34.
[0085] In practice, at least a portion of the separator element 30 is configured to be detached
from the base 20 as a result of an imposed fracture, preferably guided and/or propagating
from said pre-established fracture line or section 34.
[0086] The pre-established fracture line or section 34 can be configured in various ways
according to requirements.
[0087] In practice, the pre-established fracture line or section 34 is configured to define
a weakened area, of the thickness and/or width of the separator element 30, which
is configured to fail (for example due to fragile construction) if subjected to a
determined breaking load (for example impulsive).
[0088] A preferred, but not limiting, embodiment of the pre-established fracture line or
section 34, illustrated in the figures, is described below.
[0089] In practice, the pre-established fracture line or section 34 is adapted, in use,
to be arranged inferiorly to the level of the apical edge P5 of the tiles P to be
spaced and levelled, for example substantially at the same level as the vertex peak
220 of the upper face 22 of the base 20 that is, like in the example, slightly spaced
therefrom, in practice placed on the separator element 30.
[0090] For example, the pre-established fracture line or section 34 is made on the separator
element 30 near the vertex peak 220 of the base 20.
[0091] It is not excluded that the pre-established fracture line or section 34 may be made
at the base end 32 defining the junction line between the separator element 30 and
the vertex peak 220 of the base 20.
[0092] The pre-established fracture line or section 34, for example, guides and/or allows
and/or defines a fracture line substantially parallel to the vertex peak 220 of the
base 20.
[0093] Thanks to such a pre-established fracture line or section 34 the entire emerging
portion of the device 10 with respect to the apical edges P5 of the tiles P and also
at least a substantial immersed portion of the separator element, comprising most
of the separator element 30, can be easily removed, once the tiles P are installed
and the adhesive supporting them has consolidated.
[0094] Once the fracture has been triggered and propagated, the portion immersed in the
adhesive of the device 10, i.e. the (only) base 20 (and a small portion of the foot
of the separator element 30), remains trapped (disposable) in the adhesive below the
laying surface P1 of the laid tiles P.
[0095] The pre-established fracture line or section 34 (and/or the fracture triggered by
it) develops longitudinally in a direction parallel to the vertex peak 220 along the
entire width of the separator element 30.
[0096] For example, the separator element 30 may provide one or more pass-through or blind
lightening windows, for example in areas of the separator element 30 that are proximal
to and/or delimited inferiorly by the vertex peak 220.
[0097] For example, the pre-established fracture line or section 34 has two lateral stretches,
which are configured to cut (and cross) the separator element 30 (i.e., two lateral
legs thereof that laterally surround the window).
[0098] For example, the lateral stretches of the pre-established fracture line or section
34 comprise, for example, a longitudinal cut extending longitudinally with a longitudinal
axis parallel to the vertex peak 220.
[0099] The longitudinal cut extends along a predetermined stretch of the width of the separator
element 30, preferably along the entire width of one leg of the same.
[0100] Preferably, each longitudinal cut defines a respective portion of the (weakened)
area having a reduced cross section, having a thickness lower than the thickness of
the separator element 30 at the faces 31 thereof.
[0101] Each pre-established fracture section or line 34 may further comprise at least one
fracture trigger element, which is localized in a predetermined trigger area of the
longitudinal cut along its longitudinal axis.
[0102] The trigger element defines the trigger area of the longitudinal cut having a reduced
thickness.
[0103] This reduced thickness (localized at the trigger element) can be comprised between
the zero thickness (comprised) and the thickness of the (weakened) area of the longitudinal
cut (not comprised).
[0104] Advantageously, the trigger element is localized near at least one axial end of the
longitudinal cut.
[0105] Preferably, but not limited to, the trigger element is localized near at least one
axial end of the longitudinal cut at a predetermined non-zero distance therefrom.
[0106] The trigger element comprises or consists of a trigger hole passing from side to
side along the entire thickness of the separator element 30, in which the pass-through
axis of the trigger hole is transverse (and incident), preferably orthogonal to the
longitudinal axis of the longitudinal cut, i.e. it is orthogonal to the faces 31.
[0107] The trigger hole is for example with a constant circular section, that is it has
a substantially cylindrical shape, however it is not excluded that this hole may have
different shapes according to requirements.
[0108] Each lateral stretch of the pre-established fracture section or line 34 comprises
a respective (single) trigger element placed in proximity to one (only) axial end
of the respective longitudinal cut, preferably the external axial end (distal from
the central window).
[0109] In a preferred embodiment shown in Figures 1-12, the device 10 is of the "screw"
type. In such a case, the block, i.e. the separator element 30 thereof, comprises
a threaded stem 40, for example provided with a male thread 41, which projects from
the free end 33 of the separator element 30, axially extending the same.
[0110] In other words, the threaded stem 40 comprises a base end joined to (and derived
from) the free end 33 of the separator element 30 and an axially opposite free top
end.
[0111] In practice, the screwing axis of the threaded stem 40 is parallel (and coincident)
with the longitudinal axis of the separator element, i.e. it is orthogonal to the
vertex edge 210 (and/or to the vertex peak 220) and belongs to the plane bisecting
the dihedral angle formed by the flaps 23 of the base 20.
[0112] The male thread 41 extends, for example, substantially along the entire length of
the threaded stem 40 and, for example, has a constant pitch.
[0113] The threaded stem 40 in the example has a substantially double length with respect
to the height of the separator element 30.
[0114] Preferably, the threaded stem 40 is made in a single (monolithic) body with the separator
element 30 (and the block 20), that is for example obtained by plastic moulding together
with the base.
[0115] The device 10 further comprises a pusher element 50 adapted to cooperate with the
separator element 30, i.e. to exert a traction action on it, as will become clearer
in the following description.
[0116] The pusher element 50 is defined by a body that is separate from the block, and configured
to cooperate with it.
[0117] The pusher element 50 in the examples shown is defined, as a whole, by a monolithic
body, for example made of a plastic material (obtained by injection moulding).
[0118] In the preferred embodiment shown in Figures 1-12, the pusher element 50 is configured
to be screwed onto the threaded stem 40.
[0119] The pusher element 50 comprises a knob 51 having a globally inverted cup or bowl
shape, that is a concave shape (with concavity directed towards the base 20 installed).
The knob 51 develops, for example, around a central axis, adapted to be placed coaxial
with the threaded stem 40 when the pusher element 50 is screwed onto it, as will be
better described below.
[0120] The knob 51 has, in the example, a substantially truncated-conical or dome shape,
that is, it has an enlarged (lower) end and an opposite tapered top end.
[0121] It is not excluded that the knob 51 may have any other shape, such as for example
cylindrical, like a butterfly, a handle, or other suitable shape suitable for being
gripped by a hand of a person in charge of the installation for screwing it.
[0122] In the example, the enlarged (lower) end of the knob 51 defines an inlet mouth or
cavity 510, for example substantially circular (coaxial with the central axis of the
knob).
[0123] The inlet cavity 510 has, for example, an internal diameter greater than the external
diameter of the male thread 41 of the threaded stem 40, so that the latter can be
fitted axially with abundant radial clearance inside the inlet cavity 510 of the knob
51.
[0124] More preferably, the inlet cavity 510 has an internal diameter substantially equal
to or slightly greater than the (maximum) width of the separator element 30, so that
the latter (if necessary) can be fitted axially with radial clearance inside the inlet
cavity 510 of the knob 51, when the pusher element 50 is screwed onto the threaded
stem 40.
[0125] In the shown example, the knob 51 comprises an internal shell, for example substantially
smooth, and a shaped external shell.
[0126] The external shell of the knob 51, for example, comprises projections 511 (or ridges),
for example in number of 4, to facilitate the grip and the rotation actuation for
screwing the knob.
[0127] Each projection 511 has, for example, a substantially triangular shape, preferably
with a side orthogonal to the inlet cavity 510 of the knob 51.
[0128] Furthermore, the knob 51 can have one or more windows 512, for example pass-through
or transparent windows, made at the wall which joins the enlarged (lower) end of the
knob 51 with its tapered top.
[0129] For example, each window 512 is made at an interspace (or recess) between two adjacent
projections 511.
[0130] Each window 512, in the example, is a pass-through window in a continuous way from
the external shell to the internal shell and forming a decreasing and connected ramp
and, preferably, has a substantially ogival (rounded and elongated) shape, which is
enlarged towards the (lower) enlarged end of the knob 51.
[0131] It is not excluded that the knob 51 may be entirely transparent.
[0132] The knob 51 also has a planar end 513 adapted to be directed towards the base 20
(parallel thereto) when the pusher element 50 is screwed onto the threaded stem 40
and perpendicular to the central axis of the knob 51.
[0133] The planar end 513 actually delimits perimeterally (with full development) the inlet
cavity 510 of the knob 51.
[0134] The planar end 513 is for example substantially shaped like a circular crown, preferably
defined by the base of a cylindrical shank coaxial with the central axis and deriving
inferiorly from the cap (truncated-conical) portion of the knob 51.
[0135] In the example, the planar end 513 is defined by a pair of concentric circular crowns,
for example each defined by the base of a cylindrical shank coaxial with the central
axis, as described above.
[0136] In practice, the planar end 513 is adapted to be directed, in use, towards the base
20 (or towards the apical edge P5 of the tiles P resting on the base 20) and defines
a perfectly planar annular surface perpendicular to the central axis of the knob 51.
[0137] The knob 51 may comprise, for example at or near the planar end 513, an annular step
protruding radially towards the outside of the knob, for example of the external shell
thereof and (also) of the projections 511.
[0138] The pusher element 50 particularly comprises a screw nut 515 (female thread) configured
to couple (with a helical coupling) with the male thread 41 of the threaded stem 40.
[0139] The screw nut 515 has, for example, a screwing axis coinciding with the central axis
of the knob 51.
[0140] The screw nut 515 is, for example, made at (or near) the tapered top of the knob
51. For example, the screw nut 515 is defined at an upper shank which projects from
the top of the knob 51, for example having a substantially truncated-conical (or cylindrical
or prismatic) shape.
[0141] The screw nut 515 passes axially from side to side said upper shank and, for example,
at its internal end (i.e. the one that opens up into the internal shell of the knob
51) is provided with a lead-in taper to facilitate the axial insertion and the alignment
of the threaded stem 41 with the screw nut 515.
[0142] The screw nut 515 is, advantageously, defined by a continuous helix, preferably of
a plurality of turns.
[0143] It cannot be ruled out that the screw nut 515 may be defined by discontinuous stretches
of one or more helices.
[0144] The pusher element 50 in the example shown is defined, as a whole, by a monolithic
body, for example made of a plastic material (obtained by injection moulding).
[0145] In a further possible embodiment shown in Figures 13-17, the device 10 is of the
"ratchet" type.
[0146] In such a case, the block, i.e. the separator element 30 thereof, comprises a notched
band 45 (which performs the function of the threaded stem 40 of the "screw" devices),
which projects from the free end 33 of the separator element 30, extending it axially.
[0147] In other words, the notched band 45 comprises a base end joined to (and deriving
from) the free end 33 of the separator element 30 and an axially opposite free top
end.
[0148] In practice, the notches of the notched band 45 are aligned along a direction of
imposed sliding that is parallel (and coincident) with the longitudinal axis of the
separator element, i.e. it is orthogonal to the vertex edge 210 (and/or to the vertex
peak 220) and belongs to the plane bisecting the dihedral angle formed by the flaps
23 of the base 20.
[0149] The notches of the notched band 45 extend, for example, substantially along the entire
length of the notched band and, for example, it has constant pitch.
[0150] The notched band 45 in the example is substantially twice as long as the height of
the separator element 30.
[0151] Preferably, the notched band 45 is made in a single (monolithic) body with the separator
element 30 (and the block 20), that is for example obtained by moulding plastic material
together with the base.
[0152] In such an embodiment shown in Figures 13-17, the pusher element 50 is configured
to slide along the notched band 45, engaging the same in a pop-up manner.
[0153] Preferably, the pop-up connection is unidirectional, so that the pusher element 50
can slide on the notched band 45 only when approaching the separator element 30 (and
the base 20)
[0154] The pusher element 50 comprises a cap having an overall inverted cup or bowl shape,
for example truncated pyramidal, i.e. a concave shape (with concavity directed towards
the base 20 installed).
[0155] It is not excluded that the cap may have any other shape, such as for example conical,
cylindrical, like a butterfly, a handle, or other suitable shape adapted to be gripped
by a hand of a person in charge of the installation for screwing it.
[0156] The cap, moreover, has a planar end (and/or of the coplanar lower feet) directed
towards the base 20 (parallel thereto) when the pusher element 50 is slidingly associated
on the notched band 45 and perpendicular to the longitudinal axis of the notched band.
[0157] In practice, the planar end is adapted to be directed, in use, towards the base 20
(or towards the apical edge P5 of the tiles P resting on the base 20) and defines
a perfectly planar surface perpendicular to the longitudinal axis A of the separator
element 30.
[0158] The pusher element 50 comprises, in particular, a toothed slot configured to couple
(with a pop-up coupling) with the teeth of the notched band 45.
[0159] For example, a toothed slot is defined at an upper shank projecting from the top
of the cap and/or at a top wall of the cap.
[0160] The toothed slot passes axially this top wall of the cap from side to side and, for
example, at its internal end it is provided with a lead-in taper to facilitate the
axial insertion and alignment of the toothed band 45 in the cap.
[0161] In another possible embodiment shown in Figures 18-22, the device 10 is of the "wedge"
type.
[0162] In such a case, the block, i.e. the separator element 30 thereof, at least partially
delimits at least one (pass-through) window 46, which is configured to emerge above
the level reached by the apical edges P5 of the tiles P resting on the portions of
the upper face 22 of the base 20.
[0163] The window 46 is delimited at the top by a bridge 47 (or crossbar), which develops
parallel to the vertex peak 220 (at a non-zero distance therefrom)
[0164] The bridge 47 is joined to the free end 33 of the separator element 30, which, in
this case, is defined by a central leg or, preferably, by two separate legs which
laterally delimit the window 46.
[0165] In practice, the bridge 47 performs the function of the threaded stem 40 of the "screw"
devices.
[0166] Preferably, the bridge 47 is made in a single (monolithic) body with the separator
element 30 (and the base 20), i.e. for example obtained by moulding plastic material
together with the base.
[0167] In such an embodiment shown in Figures 18-22, the pusher element 50 is defined by
a pressure wedge (e.g. separated or joined in some way to the respective block).
[0168] A pressure wedge is a right-angled wedge, for example it is provided with a planar
end defined by a flat lower surface and adapted to be directed, in use, towards the
vertex peak 220 of the base 20 and an upper surface tilted with respect to the lower
surface and provided, for example, with abutment elements, such as teeth or knurls.
[0169] The pressure wedge has variable (and steadily growing) thickness along its longitudinal
axis from one tapered end to the opposite widened end.
[0170] The pressure wedge is configured to be able to be axially fitted with clearance through
the window 46 of the block along an insertion direction orthogonal to the vertex peak
220 (and to the vertex edge 210) and orthogonal to the plane bisecting the dihedral
angle formed by the flaps 23 of the base.
[0171] For example, the maximum height of the pressure wedge is lower than the height of
the window 46 (i.e. the distance of the lower edge of the bridge 47 from the vertex
peak 220).
[0172] The lower edge of the bridge (directed towards the vertex peak 220) is adapted to
engage the teeth of the pressure wedge substantially in a pop-up manner during the
axial insertion of the pressure wedge into the window along the insertion direction.
[0173] The pressure wedge is adapted to be fitted into the window 46 by means of a direct
axial thrust parallel to the insertion direction from the side of maximum height of
the pressure wedge.
[0174] During this insertion, the upper surface of the pressure wedge comes into forced
contact with the lower edge of the bridge 47, exerting a traction action on the separator
element 30 (and on the base 20).
[0175] Furthermore, in addition to those described above, it is possible to envisage that
the device 10 may be of a different type, such as for example a "ring nut" device
or other.
[0176] The device 10 (for each of the above-described embodiments) further comprises a washer
60 configured to be interposed, in use, between (the surface of) the pusher element
50 (directed towards the base 20) and the (front face 22 of) the base 20 (i.e., the
vertex peak 220). In practice, the washer 60 defines a spacer element or a spacer,
which is interposed between (the surface of) the pusher element 50 (directed towards
the base 20) and the (front face 22 of) the base 20 (i.e. the vertex peak 220), more
specifically between (the visible surface P2 of) the tiles P (resting on the base
20) and (the surface of) the pusher element 50 (directed towards the base 20).
[0177] For example, the washer 60 is configured to be held stationary (as will better appear
below) with respect to the visible surface P2 of the tiles P (while resting on it)
while the pusher element 50 is movable (during its pressing action) with respect to
the protection ring nut 60 and/or the visible surface P2 of the tiles P and/or the
base 20.
[0178] The washer 60, in the present case, defines an abutment surface for the pusher element
50 which allows the latter to exert a traction action on the block, i.e. on the separator
element 30 (and/or a thrust action by the base 20 on the laying surface P1 of the
tiles P resting on the flaps 23).
[0179] The washer 60 is, on the whole, a rigid body, i.e. it is not deformable under the
usual (bending) stresses to which it is subjected when installed, i.e. under the action
of the pusher element 50.
[0180] The washer 60, in this case, comprises a plate-like body 61, for example with a thin
thickness, preferably of a circular shape (or of any shape according to the requirements,
for example polygonal, like quadrangular or oval or other).
[0181] The plate-like body 61 is provided with a front face (directed towards the pusher
element 50, when in use) and an opposite rear face (directed towards the base 20,
when in use). The washer 60, i.e. the plate-like body 61 thereof, comprises - at its
front face - at least a first (front) surface 610 intended to be directed towards
the pusher element 50, when in use.
[0182] The first surface 610 is planar and, for example, defines a support and/or rubbing
surface for the pusher element 50 (i.e., for the planar end 513 thereof).
[0183] Preferably (as shown, in particular, in Figures 6-10 and Figures 13-22), but not
limitedly, the first surface 610 develops along the entire front face of the washer
60 (i.e. along a prevailing portion thereof), i.e. the entire front face of the washer
60 is planar.
[0184] It cannot be ruled out that the first surface 610 may only involve a portion of the
front face of the washer 60.
[0185] In this case, for example, the front face of the washer 60 might have a lowered area
(or a lowering), for example central, as shown in Figures 23a-23f.
[0186] Advantageously, the lowered area extends longitudinally over an entire dimension
(for example a diameter or a width or a length) of the washer 60.
[0187] Advantageously, the central longitudinal axis of the lowered area coincides with
a diameter of the washer 60.
[0188] The lowered area, for example, has a bottom wall defining (inside it) a supporting
surface 6100 (fully developed along the central longitudinal axis of the lowered area).
[0189] The supporting surface 6100 is, for example, wholly or at least partially planar,
e.g. parallel to (and not coincident with) the first surface 610 (i.e. located at
a lower level than it). For example, the supporting surface 6100 is connected to the
first surface 610 by means of a step.
[0190] Advantageously, the lowered area is interposed between at least two lateral portions
of the front face and/or of the washer 60, wherein the top wall of each lateral portion
defines a respective portion of the aforesaid first (planar) surface 610.
[0191] For example, the top walls of the lateral portions (which define the first surface
610 as a whole) are coplanar with each other and define, as a whole, a support (and
sliding) plane for (any) pusher element 50 (i.e. for the planar end 513 thereof).
[0192] In practice, the supporting surface 6100 (defined by the bottom wall of the lowered
area) is connected to each portion of the first surface 610 (defined by the top wall
of each lateral portion) by a respective step, wherein, for example, each step has
a raised surface that is tilted with respect to the supporting surface 6100 and to
the first surface 610, for example orthogonal thereto.
[0193] The lowered area, in practice, defines a longitudinal channel (fully developed) on
the front face, which is delimited below by the supporting surface 6100.
[0194] The supporting surface 6100 defines, as a whole, an auxiliary (and sliding) support
plane for a pusher element 50 (i.e. for the planar end 513 thereof), for example for
a pressure wedge (as shown in the figures). In particular, the lowered area allows
the (axial) insertion of a pressure wedge in those circumstances in which the thickness
of the tiles P to be laid is high (compared to the height of the separator element
30).
[0195] The planar end 513 of the pressure wedge, in such a case, can slide axially (sliding)
on the supporting surface 6100 by exerting a thrust orthogonal to the supporting surface
on the washer 60.
[0196] In practice, the front face of the washer 60 is configured so that at least one of
the first surface 610 and the supporting surface 6100 can be selectively engaged (by
defining a support and/or rubbing contact) by the pusher element 50, depending on
the installation requirements.
[0197] A pusher element 50 (provided with a screw nut 51) for a "screw" type device 10 is
configured to rest (and rub) on the first surface 610 of the washer 60.
[0198] A pusher element 50 of a pressure wedge type for a "wedge" type device is configured
to selectively rest (and rub) on the first surface 610 (for an axial sliding in a
direction orthogonal to the longitudinal axis of the lowered area, where provided)
or on the supporting surface 6100 (for an axial sliding in a direction parallel to
the longitudinal axis of the lowered area).
[0199] A pusher element 50 (of the cap type) for a device 10 of the "ratchet" type is configured
to rest on the first surface 610.
[0200] The washer 60 is configured such that the plane defined by the first surface 610
(and/or by the supporting surface 6100), in use, is substantially parallel and/or
coincident with the planar end 513 of the pusher element 50 at least when the latter
is in contact (by means of its planar end) with the (first surface 610 and/or the
supporting surface 6100 of the) washer.
[0201] The washer 60, moreover, comprises a second (rear) surface 611 opposite to the first
surface 610, wherein the second surface 611 is intended to be directed towards the
base 20 (i.e. facing the vertex peak 220 of the front face 22 of the base 20), when
in use (i.e. when the washer 60 is axially interposed between the base 20 and the
pusher element 50).
[0202] The second surface 611 of the washer 60 is adapted to come into contact with the
visible surface P2 of the tiles P that are resting on the (upper surface portion 22
of each flap 23 of the) base 20 (and remain firmly anchored there during the movement
of the pusher element 50 with respect to the separator element 30 and/or the base
20).
[0203] The second surface 611, in use, is adapted to come into contact with the visible
surface P2 of the tiles P that are resting on the flaps 23 of the base 20 remaining
substantially integral with it (stationary, without sliding) during the movement (i.e.
the screwing roto-translation or the axial or transversal sliding) of the pusher element
50 with respect to the separator element 30 (i.e. on the threaded stem 40 or on the
notched band 45 or inside the window 46).
[0204] The second surface 611 comprises at least one pair of support planes 612 which are
tilted and/or tiltable between each other and which are configured to form an additional
internal dihedral angle lower than the straight angle, preferably congruent with the
dihedral angle formed by the (rear surface portions 21 of the) flaps 23 of the base
20.
[0205] For example, the additional internal dihedral angle formed by the pair of support
planes 612 is a (non-zero) angle lower than 160°, preferably ranging from 110° to
85°, even more preferably ranging from 110° to 90° (with a tolerance of ± 5°), for
example fixed or variable.
[0206] In certain applications, the additional internal dihedral angle formed by the two
support planes 612 is a right angle (i.e. equal to 90° ± 5°), for example fixed or
variable.
[0207] In practice, the two planes of the pair of support planes 612 join at a central vertex
(real or virtual), i.e. a central vertex edge, for example defined by a squared recess
(complementary to the shape of the vertex peak 220 of the base 20).
[0208] The central vertex is parallel to the first surface 610 of the washer 60 and, for
example, extends along the entire (maximum) width of the washer 60.
[0209] In practice, the planes of the pair of support planes 612 extend in the direction
parallel to their central vertex along the entire (maximum) width of the washer 60.
[0210] The plane bisecting the additional dihedral angle formed by the pair of support planes
612 is, preferably, orthogonal to the first surface 610 of the washer 60.
[0211] The planes of the pair of support planes 612, in use, are configured to each come
into contact with the visible surface P2 of (at least) a tile P resting on a respective
flap 23 of the base 20 while remaining substantially integral with it (stationary,
without sliding) during the movement (i.e. the screwing roto-translation or axial
or transverse sliding) of the pusher element 50 with respect to the separator element
30 (i.e. on the threaded stem 40 or on the notched band 45 or inside the window 46).
[0212] In the illustrated example, the planes of the pair of support planes 612 are rigidly
fixed to (the plate-like body 61 forming) the washer 60.
[0213] It is not excluded that the planes of the pair of support planes 612 can be rotatably
and/or flexibly fixed to (the plate-like body 61 forming) the washer 60, for example
around one or more hinge and/or folding axes that are parallel (and coinciding or
eccentric) to the central vertex of the additional dihedral angle formed therefrom.
[0214] For example, the second surface 611 of the washer 60 may comprise, as shown in particular
in Figures 23a-23f, a plurality of pairs of support planes 612 (as described above),
for example in number of two pairs of support planes 612.
[0215] In this case, the central vertex (i.e. the central vertex edge) of a pair of support
planes 612, i.e. the axis on which this central vertex of the additional dihedral
angle formed by a pair of support planes 612 lies (and/or the plane bisecting the
additional dihedral angle formed by a pair of support planes 612) is tilted, preferably
orthogonal, to the central vertex (i.e. to the central vertex edge) of the other pair
of support planes 612, i.e. the axis on which this central vertex of the additional
dihedral angle formed by the other pair of support planes 612 lies (and/or to the
plane bisecting the additional dihedral angle formed by the other pair of support
planes 612).
[0216] In this way, it is possible to position the washer 60 at the sharp edge between the
tiles P, so that the sharp edge between the tiles P selectively occupies one of the
additional dihedral angles formed by one of the pairs of support surfaces 612 (depending
on the laying requirements).
[0217] For example, a central vertex (i.e., the central vertex edge) of a pair of support
planes 612 is parallel to the longitudinal axis of the lowered area of the front face
(where provided).
[0218] Preferably, the washer 60 comprises a perimeter shell 613 that is derived (posteriorly)
from the perimeter edge of the plate-like body 61 on the opposite side of the first
surface 610, for example substantially squared with respect to it.
[0219] The perimeter shell 613 is made in a single body with the plate-like body 61.
[0220] The shell 613, as designed, represents a (first) anti-bending and/or anti-torsional
stiffening element of the plate-like body 61 and, hence, of the washer 62.
[0221] For example, the perimeter shell 613 is substantially cylindrical (or prismatic,
with a base homologous to the shape of the plate-like body 61).
[0222] Thus, the perimeter shell 613 has a front axial end joined to the (perimeter edge
of the) plate-like body 61 and an opposite free rear axial end.
[0223] For example, the rear end is substantially (but not limitedly) planar, i.e., globally
lying on a plane, preferably parallel to the first surface 610 (or each of them).
[0224] The axial wall of the rear end of the perimeter shell perimeter 613 defines at least
one (end) portion of the second surface 611 of the washer 60.
[0225] Each pair of support planes 612 may be at least partially defined at (a portion of)
the axial wall of the rear end of the perimeter shell 613.
[0226] On the perimeter shell 613, at least two (identical) shaped cracks (inverted "V"
shaped), diametrically opposite, are made, wherein the axial wall stretches of each
shaped crack are tilted between each other defining between them the aforesaid additional
internal dihedral angle (congruent with the dihedral angle formed between the flaps
23) and converge at a common central (squared) vertex, which is proximal to the plate-like
body 61 (i.e. to the first surface 610).
[0227] A stretch of the axial wall of each shaped crack is coplanar to an axial wall stretch
of the other shaped crack, so that the axial wall stretches that are coplanar of the
two shaped cracks lie on one of the support surfaces 612 of a pair of support planes
612.
[0228] In practice, each pair of axial wall stretches which are coplanar and opposite to
each other (aligned along a direction parallel to the central vertex) defines one
of said (two) support planes 612 of a pair of support planes 612.
[0229] In the event that (as shown in particular in Figures 23a-23f) the washer 60 comprises
more than one pair of support planes 612 (e.g. two in number, preferably squared with
each other), then at least one respective plurality of pairs of shaped cracks (inverted
"V" shaped), diametrically opposite, are made on the perimeter shell 613, as described
above.
[0230] Preferably, the washer 60 comprises one or more reinforcing walls 614 that are derived
(posteriorly) from the plate-like body 61 (in areas within the perimeter edge thereof)
on the opposite side of the first surface 610, e.g. substantially squared to it.
[0231] The reinforcing walls are parallel to each other and, preferably, orthogonal to the
central vertex of the additional dihedral angle formed by the support planes 612 (as
shown in Figures 6-10 and Figures 13-22) and/or concentric with respect to a central
axis of the washer 60 (orthogonal to the first surface 610).
[0232] For example, each reinforcing wall 614 has a rear end joined to the plate-like body
and an opposite free front end.
[0233] In addition, each reinforcing wall 614 joins at the opposite axial (lateral) ends
to the perimeter shell 613.
[0234] On each reinforcing wall 614, at least one additional shaped crack (inverted "V"
shaped) is made aligned with the shaped cracks made in the perimeter shell 613, wherein
the axial wall stretches of the shaped crack in each reinforcing wall 614 are tilted
between each other defining between them the aforesaid additional internal dihedral
angle (congruent to the dihedral angle formed between the flaps 23) and converge at
a common central (squared) vertex, which is proximal to the plate-like body 61 (i.e.
to the first surface 610).
[0235] An axial wall stretch of the shaped crack of each reinforcing wall 614 is coplanar
to an axial wall stretch of the shaped crack of the reinforcing shell 613 on one of
the support planes 612, such that each axial wall stretch of the shaped crack of each
reinforcing wall 614 contributes to defining one of said (two) support planes 612
of a pair of support planes 612 (in conjunction with the coplanar axial wall stretches
of the shaped cracks of the perimeter shell 613).
[0236] It may be provided that each pair of support planes 612 is defined only by the reinforcing
walls 614 or only by the perimeter shell 613 or, as illustrated, by both.
[0237] It is also not excluded that the washer 60 is a solid body, in which each pair of
support planes 612 is defined by a shaped crack (inverted "V" shaped) defining a pass-through
channel (along a diameter or a dimension parallel to the first surface 610) from side
to side of the washer 60.
[0238] In general, each pair of support planes 612 of the washer 60 is configured to define
a sort of prismatic connection with the visible surface P2 of the (at least) two tiles
placed resting on the flaps 23 of the base 20.
[0239] The washer 60, i.e., the plate-like body 61 thereof, further comprises a pass-through
opening 62 (passing in the axial direction).
[0240] The pass-through opening 62 has, preferably but not limitedly, a pass-through axis
orthogonal to the first surface 610, for example coaxial or central thereto.
[0241] The pass-through axis of the pass-through opening 62, moreover, cuts (orthogonally)
the central vertex of the additional dihedral angle formed between the support planes
612.
[0242] The support planes 612 of each pair of support planes 612 are arranged on opposite
sides with respect to the pass-through opening 62 (i.e. with respect to a plane on
which the pass-through axis and the central vertex of the respective pair of support
planes 612 lie).
[0243] The pass- through opening 62 passes through the plate-like body 61 from side to side
and is open at the upper face and the opposite lower face thereof.
[0244] The pass-through opening 62 in the illustrated example is closed perimeterally, however,
it is not excluded that it may be open, for example at a circumferential stretch thereof,
actually defining a crack in the plate-like body which also cuts the perimeter shell
613.
[0245] In a preferred embodiment shown in Figures 1-12, the pass-through opening 62 has
a circular shape.
[0246] For example, the internal diameter (or maximum dimension) of the pass-through opening
62 is greater than the maximum diameter of the threaded stem 40 (and lower than the
maximum width of the separator element 30), which can therefore be fitted axially
(with radial clearance) in the pass-through opening 62, allowing the insertion of
the washer 60 between the base 20 and the pusher element 50.
[0247] It is not excluded that the internal diameter (or maximum dimension) of the pass-through
opening 62 may be greater than the maximum diameter of the threaded stem 40.
[0248] In an alternative embodiment, the pass-through opening 62 may have any shape with
a minimum dimension which is in any case greater than the maximum diameter of the
threaded stem 40.
[0249] Again, alternatively (as shown in Figures 13-22, as well as in Figures 23a - 23f),
the pass-through opening 62 has an elongated shape like a slit with a longitudinal
axis that is radial with respect to the central axis of the washer 60 and preferably,
it crosses the centre of the washer 60. In practice, this pass-through opening 62
shaped like a slit is centred on the axis of the washer 60.
[0250] The longitudinal axis of the slit defining the pass-through opening 62 is parallel
to the central vertex, i.e. To the central vertex edge, of a pair of support planes
612.
[0251] In the example, this washer 62 shaped like a slit is narrow and long, with a length
slightly greater than the maximum width of the separator element 30 and with a width
slightly greater (for example less than twice) the thickness of the separator element
30.
[0252] Such a pass-through opening 62 shaped like a slit is, therefore, configured to fit
(with clearance) on the separator element 30 and/or on the notched band 45 and/or
on the bridge 47 (and establish a prismatic connection therewith).
[0253] In practice, the separator element 30 and/or the notched band 45 and/or the bridge
47 can be fitted axially inside the pass-through opening 62 shaped like a slit.
[0254] This pass-through opening 62 shaped like a slit has such a dimension that even the
threaded stem 40 can be fitted (with abundant clearance) axially inside, for example
by presenting an enlarged central area.
[0255] In the embodiment shown in figures 23a-23f, the pass-through opening 62 can be formed
by two slits as described above, squared with each other, i.e. each with its own longitudinal
axis parallel to the central vertex (i.e. to the central vertex edge) of a respective
pair of support planes 612, in practice conforming the pass-through opening 62 as
a cross. One of said slits, therefore, has a longitudinal axis parallel to the longitudinal
axis of the lowered area (where provided) and the other (which will be engaged by
the separator element when the pusher element 50 is to engage the supporting surface
6100) orthogonal thereto.
[0256] The pass-through opening 62, at the second surface 611 of the washer 60 may be surrounded
by a shank protruding behind the plate-like body (concentric to the perimeter shell),
which is cut by the support planes 612.
[0257] Preferably, the washer 60 is defined by a monolithic (stand-alone) body, for example
made of a plastic material, preferably obtained by injection moulding.
[0258] In light of the above, the operation of the device 10 is as follows.
[0259] In order to cover a (external) sharp edge with a plurality of tiles P, it is sufficient
to spread a layer of adhesive on it and, subsequently, it is possible to lay the tiles
P on it, so that the lateral edge sidewalls P4 thereof de facto face each other (at
a reduced distance from each other) and that the apical edges P5 of the tiles P cover
the sharp edge and form an additional covering sharp edge.
[0260] In practice, if the first tile P is to be arranged, it is sufficient to position
a first block, whose base 20 the vertex edge 210 of the same is substantially directed
towards (and in contact with) the sharp edge to be covered.
[0261] Each rear face portion 21 of the respective flap 23 is substantially directed towards
(and in contact with) a wall to be covered which forms the sharp edge.
[0262] A respective laying surface P1 of at least one tile P is laid on each front face
portion 22 of the respective flap 23, so that its lateral edge sidewall P4 is substantially
in contact with a respective face 31 of the separator element 30.
[0263] In this way, the square-angled arrangement and the equidistance between the visible
surfaces P2 of the tiles P surrounding (the block of) the device 10 is ensured.
[0264] It is possible to have more than one block for each pair of tiles P.
[0265] Once the various blocks with the bases 20 have been positioned with the respective
separator elements 30 as described above, as long as the adhesive has still not completely
consolidated, it is proceeded with the insertion of the pass-through opening 62 of
the washer 60 on the separator element 30 and/or on the threaded stem 40 and/or on
the notched band 45 and/or on the bridge 47, with the second surface 611 directed
towards the visible surfaces P2 of the tiles P.
[0266] In practice, at least one of the support planes 612 (or both) of the washer 60 is
brought into contact with at least one tile P, so that at least one apical edge P5
(or both) is placed at the central vertex defined between them.
[0267] Subsequently, it is sufficient to apply the pusher element 50 to the emerging portion
of the threaded stem 40 and/or of the notched band 45 and/or of the bridge 47, so
that it gradually exerts its traction action on the separator element 30.
[0268] In practice, in the case illustrated in the preferred embodiment shown in Figures
1-12 and in the embodiments shown in Figures 26a and 26b, the knob 51 is screwed onto
the threaded stem 40 bringing the planar end 513 into contact with the first surface
610 of the washer 60.
[0269] At this point the installer, by activating the rotation (manually or by means of
a suitable tool) of the pusher element 50, for example by gripping the projections
511 with his fingers, screws the latter onto the threaded stem 40 in such a way as
to exert a gradual, suitably calibrated and controllable pressure on the visible surface
P2 of all the tiles P on which the second surface 611 of the washer 60 rests and,
at the same time, a traction on the laying surface P1 of the same through the flaps
23 of the base 20.
[0270] During this screwing/tightening rotation, the washer 60 remains firmly integral with
the tiles P while being able to slide axially (along the screwing axis).
[0271] The planar end 513 of the pusher element 50, however, slides on the first surface
610 of the washer 60 during the screwing rotation which enables the tightening of
the pusher element 50 and - thus - the levelling of the tiles P.
[0272] With this tightening action, in practice, the apical edges P5 of the tiles P are
aligned with the central edge and are separated from each other by a (constant and
calibrated) distance defined by the mutual distance between the faces 31 of the separator
element 30 interposed between them. In fact, it allows the configuration of a uniform
and precise covering sharp edge.
[0273] In the case illustrated in the further embodiment shown in Figures 13-17, the cap
is made to slide along the notched band bringing its planar end into contact with
the first surface 610 of the washer 60.
[0274] At this point, the installer, by pushing (manually or by means of a suitable tool)
the pusher element 50 in the axial direction on the notched band 45, exerts a gradual,
suitably calibrated and controllable pressure on the visible surface P2 of all the
tiles P on which the second surface 611 of the washer 60 rests and, at the same time,
a traction on the laying surface P1 of the same through the flaps 23 of the base 20.
[0275] With this tightening action, in practice, the apical edges P5 of the tiles P are
aligned with the central edge and are separated from each other by a (constant and
calibrated) distance defined by the mutual distance between the faces 31 of the separator
element 30 interposed between them. In fact, it allows the configuration of a uniform
and precise covering sharp edge.
[0276] In the other embodiment shown in Figures 18-22 and the embodiment shown in Figures
24a-24c and 25a-25c, the pressure wedge is made to slide axially (in a transverse
direction, i.e. parallel to the first surface 610) within the window 46, so that its
planar end is in contact with the first surface 610 of the washer 60 (as shown in
Figures 18-22 and 24a-24c) or with the supporting surface 6100 (as shown in Figures
25a - 25c) and its tilted upper surface engages the bridge 47 in a pop-up manner.
[0277] At this point, the installer, by pushing (manually or by means of a suitable tool)
the pusher element 50 in the axial (transverse) direction within the window 46, exerts
a gradual, suitably calibrated and controllable pressure on the visible surface P2
of all the tiles P on which the second surface 611 of the washer 60 rests and, at
the same time, a traction on the laying surface P1 of the same through the flaps 23
of the base 20.
[0278] With this tightening action, in practice, the apical edges P5 of the tiles P are
aligned with the central edge and are separated from each other by a (constant and
calibrated) distance defined by the mutual distance between the faces 31 of the separator
element 30 interposed between them. In fact, it allows the configuration of a uniform
and precise covering sharp edge.
[0279] Finally, when the adhesive has consolidated and has set on the laying surface of
the tiles P, it is proceeded with breaking, for example with an impulsive force (due
to a hammer or similar), the separator element 30 along the pre-established fracture
line or section 34, thus removing the same separator element 30, with the pusher element
50 associated therewith, in order to be able to proceed with grouting the joints between
the lateral edge sidewalls P4 of the tiles P without the base 20 being visible on
the finished surface.
[0280] The pusher elements 50 and the washers 60 can then be reused.
[0281] The invention thus conceived is susceptible to several modifications and variations,
all falling within the scope of the inventive concept.
[0282] Moreover, all the details can be replaced by other technically equivalent elements.
[0283] In practice, the materials used, as well as the contingent shapes and sizes, can
be whatever according to the requirements without for this reason departing from the
scope of protection of the following claims.