CROSS REFERENCE TO RELATED APPLICATIONS
TECHNICAL FIELD
[0002] Aspects of the present disclosure relate to an improved case or portions thereof
for shipping and storing various products, including bottled liquids, and, more particularly,
for improving the storage, transport, and protection of products such as beverage
bottles.
BACKGROUND
[0003] Wine and other beverage producers commonly use rectangular cases made of either wood
or cardboard to transport bottles. These cases comprise internal compartments separated
by wood, cardboard, plastic, or foam to provide a certain level of protection for
the bottles inside. After the bottles are placed within the cases, the cases are closed
and set out for shipment to the wholesaler, retailer, or customer. These closed cases
of bottles present several problems due to the inherent flaws of the case designs.
For example, a wholesaler, retailer, or customer may have difficulties viewing the
contents of the case, determining if someone has tampered with the contents of the
case, displaying the contents of the case, or any combination of these limitations.
[0004] Ordinarily, to view the contents within a bottle case, each individual bottle must
be removed from the case. The handling of each bottle creates an opportunity to damage
the bottle. Since each bottle in the case can be removed, a fraudster could also tamper
with the contents of the bottle case. For example, someone inspecting the bottles
can replace a bottle, or the liquid therein, with a different, less-valuable product.
Finally, current methods do not provide an aesthetic system for displaying the bottles.
The wooden case, for example, requires tools to wedge open the lid, which can be easily
damaged when being pried apart from the body of the case. What is needed, therefore,
is a system that prevents tampering, provides bottle viewability, provides protection
for the bottles, and maintains an aesthetic form for displaying the bottles.
SUMMARY
[0005] Embodiments of the present disclosure address these concerns as well as other needs
that will become apparent upon reading the description below in conjunction with the
drawings. Briefly described, aspects of the present disclosure relate to an improved
case or portions thereof for shipping and storing various products, including bottled
liquids, and, more particularly, for improving the storage, transport, and protection
of products such as beverage bottles.
[0006] One aspect of the present disclosure provides a case and method of use. The case
can be manufactured as a single sheet of material. A plurality of features can be
formed into the single sheet, e.g., a flat and coplanar carboard sheet, such that
the case can be folded from an open, flat configuration to a closed configuration
for storing bottles or other products.
[0007] The case can include a back panel, an upper foldable section, and a lower foldable
section. The upper foldable section and lower foldable section can include several
panels foldably connected to one another, for example along a crease or perforation
line in the material. The upper foldable section can include a top panel and a front
face. The lower foldable section can include a bottom panel, a lower front panel facing
toward the customer, and a lower holder panel, for example. The lower holder panel
can include apertures for holding the second end of the product in the case, such
as the heel of a bottle.
[0008] The case can include one or more folding inserts, for example an upper insert and
a lower insert, that can be added to the tops and bottoms of the case to provide additional
protection to the contents of the case. The inserts can be die cut from a flat sheet
of material and folded into a closed configuration. The inserts can include insert
apertures that are sized and shaped to secure the tops and bottoms of the product
being stored.
BRIEF DESCRIPTION OF THE FIGURES
[0009] Reference now will be made to the accompanying figures, which are not necessarily
drawn to scale, and wherein:
FIG. 1 is a top view of an unfolded case in an open configuration, according to some embodiments
of the present disclosure;
FIG. 2A is a front view of an example case in a closed configuration, according to some embodiments
of the present disclosure;
FIG. 2B is a perspective view of an example case in a closed configuration, according to
some embodiments of the present disclosure;
FIGs. 3A and 3B are perspective views of a case in an open configuration, according to some embodiments
of the present disclosure;
FIGs. 4A-4M depict an example process of packaging a bottle within an example case, according
to some embodiments of the present disclosure;
FIGs. 5A-5I depict example steps and mechanisms to release a product from a closed case, according
to some embodiments of the present disclosure;
FIGs. 6A-6D are perspective views of a case being positioned within an outer box, according to
some embodiments of the present disclosure;
FIGs. 7A-7J are perspective views of an example lower insert insertable within the case to add
support to the lower foldable section, according to some embodiments of the present
disclosure;
FIGs. 8A-8D depict an example process for adding a lower insert to a case, according to some
embodiments of the present disclosure;
FIGs. 9A-9F are perspective views of an example upper insert insertable within the case to add
support to the upper foldable section, according to some embodiments of the present
disclosure;
FIGs. 10A-10D depict an example process for adding an upper insert to a case, according to some
embodiments of the present disclosure;
FIGs. 11A-11G depict an example process of enclosing bottles within a tamper-proof case, according
to some embodiments of the present disclosure;
FIGs. 12A-12N depict an example case with upper and lower foldable sections and no sidewalls, according
to some embodiments of the present disclosure; and
FIG. 13 depicts an example case having an upper foldable section with closing tabs positionable
within slots between the bottom panel and base flaps, according to some embodiments
of the present disclosure.
DETAILED DESCRIPTION
[0010] The present disclosure can be understood more readily by reference to the following
detailed description of exemplary embodiments and the examples included herein. Before
the exemplary embodiments of the devices and methods according to the present disclosure
are disclosed and described, it is to be understood that embodiments are not limited
to those described within this disclosure. Numerous modifications and variations therein
will be apparent to those skilled in the art and remain within the scope of the disclosure.
It is also to be understood that the terminology used herein is for describing specific
embodiments only and is not intended to be limiting. Some embodiments of the disclosed
technology will be described more fully hereinafter with reference to the accompanying
drawings. This disclosed technology may, however, be embodied in many different forms
and should not be construed as limited to the embodiments set forth therein.
[0011] In the following description, numerous specific details are set forth. But it is
to be understood that embodiments of the disclosed technology may be practiced without
these specific details. In other instances, well-known methods, structures, and techniques
have not been shown in detail in order not to obscure an understanding of this description.
References to "one embodiment," "an embodiment," "example embodiment," "some embodiments,"
"certain embodiments," "various embodiments," etc., indicate that the embodiment(s)
of the disclosed technology so described may include a particular feature, structure,
or characteristic, but not every embodiment necessarily includes the particular feature,
structure, or characteristic. Further, repeated use of the phrase "in one embodiment"
does not necessarily refer to the same embodiment, although it may.
[0012] Unless otherwise noted, the terms used herein are to be understood according to conventional
usage by those of ordinary skill in the relevant art. In addition to any definitions
of terms provided below, it is to be understood that as used in the specification
and in the claims, "a" or "an" can mean one or more, depending upon the context in
which it is used. Throughout the specification and the claims, the following terms
take at least the meanings explicitly associated herein, unless the context clearly
dictates otherwise. The term "or" is intended to mean an inclusive "or." Further,
the terms "a," "an," and "the" are intended to mean one or more unless specified otherwise
or clear from the context to be directed to a singular form.
[0013] Unless otherwise specified, the use of the ordinal adjectives "first," "second,"
"third," etc., to describe a common object, merely indicate that different instances
of like objects are being referred to and are not intended to imply that the objects
so described must be in a given sequence, either temporally, spatially, in ranking,
or in any other manner.
[0014] Also, in describing the exemplary embodiments, terminology will be resorted to for
the sake of clarity. It is intended that each term contemplates its broadest meaning
as understood by those skilled in the art and includes all technical equivalents that
operate in a similar manner to accomplish a similar purpose.
[0015] To facilitate an understanding of the principles and features of the embodiments
of the present disclosure, exemplary embodiments are explained hereinafter with reference
to their implementation in an illustrative embodiment. Such illustrative embodiments
are not, however, intended to be limiting.
[0016] The materials described hereinafter as making up the various elements of the embodiments
of the present disclosure are intended to be illustrative and not restrictive. Many
suitable materials that would perform the same or a similar function as the materials
described herein are intended to be embraced within the scope of the example embodiments.
Such other materials not described herein can include, but are not limited to, materials
that are developed after the time of the development of the disclosed technology,
for example.
[0017] Reference numbers throughout the figures that are underlined indicate that a particular
panel or object is being referred to. For example, an underlined "202" in the figures
refers to the panel (e.g., the upper holder panel) being described.
[0018] Embodiments of the disclosed technology include a tamper-proof case for storing and
transporting bottles of wine. In various embodiments, a tamper-proof case can provide
improvements to protecting the integrity of the bottled wine, as well as features
that allow a user to more easily use the wine case. A tamper-proof bottle case according
to the present disclosure can be used by wine manufacturers to package bottles of
wine and also can be used by consumers to store the wine bottles at home or to transport
the bottles.
[0019] Throughout this disclosure, certain embodiments are described in exemplary fashion
in relation to storing and transporting bottles of wine. But embodiments of the disclosed
technology are not so limited. In some embodiments, the disclosed techniques may be
effective in storing and transporting bottles or containers of many other types of
liquids. For example, and not limitation, the upper and lower apertures, as will be
described herein, can be configured for spirit bottles, beer bottles, water bottles,
cosmetic bottles, and other bottles having different shapes and sizes. It will also
be understood that the tamper-proof cases described herein can be configured to store
products other than bottles, such as toys, electronics, or any other product.
[0020] Various devices and methods are disclosed for providing and using a tamper-proof
case, and exemplary embodiments of the devices and methods will now be described with
reference to the accompanying figures. FIG. 1 is a top view of an unfolded case 100
in an open configuration, according to some embodiments of the present disclosure.
As can be seen in the figure, a benefit of the present systems and methods is that
a complete case 100 for storing and transporting items can be constructed from a single
sheet of material. Referring to FIG. 2A for illustration, the example case 100 is
in a closed configuration and is storing bottles 500. In FIG. 2A, each bottle 500
(three bottles in the example) is secured in the closed case. The example shown in
FIG. 2A can be folded into this final, closed configuration from a single, coplanar
sheet of material similar to the one shown in FIG. 1.
[0021] Referring again to FIG. 1, a case 100 can include a back panel 102, a first sidewall
104, a second sidewall 106, an upper foldable section 200, and a lower foldable section
300. When the upper foldable section 200, the lower foldable section 300, the first
sidewall 104, and the second sidewall 106 are in their open configurations, as shown
in the figure, each feature can be substantially coplanar with the back panel 102.
This design provides several benefits. A case 100 can be manufactured, for example,
from cutting a single sheet into a desired shape. Additionally, a large quantity of
cases 100 can be stacked during shipment to the end user, and the open configuration
greatly decreases the storage volume required for empty, open cases 100.
[0022] An upper foldable section 200 can include the various features required to store
the top of an item, for example the neck of a bottle 500. The upper foldable section
200 can include an upper holder panel 202. The upper holder panel 202 can include
one or more upper apertures 204 for holding one end of the items being stored in the
case 100. For example, the upper apertures 204 can be sized to hold the neck of a
bottle 500. The upper apertures 204 can be cut, stamped, etc. into the upper holder
panel 202 to create the hole for holding the bottle 500. The upper aperture 204 can
be circular if made to hold a circular neck, for example when storing wine. It is
contemplated that the upper aperture 204 can be modified according to the shape of
the contents being stored. A spirit bottle can be square, and the upper aperture 204
can be square; an electronic device or a toy can have any number of geometries, and
the upper apertures 204 can be formed to hold those geometries. Using a bottle as
an example, the dimensions of the upper aperture 204 can also be modified based on
the dimensions of the particular bottle being stored in the case 100, since bottles
can take many different shapes and sizes (e.g., piccolo or split (187.5 ml), demi
or half (375 ml), standard (750 ml), magnum (1.5 L), double magnum (3.0 L), etc.).
[0023] The upper holder panel 202 can be foldably connected to an upper front panel 206.
The upper holder panel 202 and the upper front panel 206 are separated by a dotted
line in the figure; dotted lines are used in FIG. 1 to indicate where a fold can be
made. The use of the term "foldably" herein can be understood to mean that two features
are connected but that one can be moved, or hinged, with respect to the other. This
movement can be facilitated by providing an area in the material of the case 100 that
is creased, perforated, and/or the like. Furthermore, the various "panels" herein
can be described with reference to their location or purpose on the case 100 when
the case 100 is in a closed configuration. An upper front panel 206, for example,
is the panel that, once the case 100 is closed, is facing the front of the case 100;
the upper holder panel 202 is facing toward the product within the case 100 (e.g.,
the bottle) to hold the item when the case 100 is closed. Referring to FIG. 2A for
illustration, the upper front panel 206 is at the top of the closed case 100. A "top"
panel can be on the top of the case 100 in FIG. 2A; similar is true for the lower
front panel, bottom panel, and lower holder panel, which will be described in greater
detail herein.
[0024] Referring again to FIG. 1, the upper front panel 206 can be foldably connected to
a top panel 208. Again, once the upper foldable section 200 is in a closed configuration,
the top panel 208 can form the top of the closed case 100. The top panel 208 can be
foldably connected to the back panel 102. Once the upper holder panel 202, upper front
panel 206, and top panel 208 are in a closed configuration, the three panels can form
a box to hold and conceal the top of the bottle 500. Referring to FIG. 2A for illustration,
the top of the case 100 comprises an upper box 210 that holds the neck of the bottle
500. The entirety of the upper box 210 can be created, for example, by folding the
upper holder panel 202 inwardly to 90° with respect to the upper front panel 206 (i.e.,
perpendicular), folding the upper front panel 206 inwardly to 90° with respect to
the top panel 208, and folding the top panel 208 inwardly 90° with respect to the
back panel 102. This final folding step will cause the upper holder panel 202 to rest
90° with respect to the back panel 102.
[0025] The upper foldable section 200 can also include additional panels to increase the
amount of material at the top and thus increase the protection of the bottles and
the rigidity of the case 100. These panels, referred to as top internal supports 212,214,216,218,
can extend beyond and be foldably connected to the upper holder panel 202. When the
upper foldable section 200 is in a closed configuration, the top internal supports
212,214,216,218 can be found inside the upper box 210 formed by the upper holder panel
202, the upper front panel 206, and the top panel 208. An upper box 210 with a plurality
of top internal supports 212,214,216,218 can protect the bottles 500 within the case
100 and ensure they do not break. For example, a case 100 with a plurality of top
internal supports 212,214,216,218 can be dropped at the top corner of the case 100
from a distance of about 0.9 m without damaging the bottles therein. This is a significant
improvement over legacy cases, as many cases use dry pulp to cover the bottles 500
to protect them. The present system can provide the protection without the addition
of unattractive, bulky padding like dry pulp.
[0026] The upper foldable section 200 can include one or more top flaps 219 extending from
the top panel 208. The top flap 219 can be folded inwardly prior to folding the upper
foldable section 200 into its closed configuration. One edge of the top flap 219 can
rest, or abut, the back panel 102. The one or more top flaps 219 can provide additional
structural support for the corners of the case 100 where the sidewalls 104,106 meet
with the upper foldable section 200. The top flap 219 can prevent the case 100 from
opening at those corners and also provide compression support if dropped on the corner.
[0027] The first sidewall 104 and the second sidewall 106 can be folded inwardly to approximately
90° with respect to the back panel 102, thereby forming the sides of the case 100.
The first sidewall 104 and second sidewall 106 can include a first sidewall flap 108
and a second sidewall flap 110, respectively. The first sidewall 104 and second sidewall
106 can be folded inwardly to provide additional side support for the case 100. In
example cases 100 with one or more top flaps 219 (or bottom flaps 319), the first
sidewall flap 108 and/or second sidewall flap 110 can fold over the top flaps 219,
thereby sandwiching the top flaps 219 between respective sidewalls 104,106 and sidewall
flaps 108,110. This construction can also provide additional rigidity at the top corners
of the case 100.
[0028] The first sidewall flap 108 and/or the second sidewall flap 110 can include one or
more locking tabs 114 extending therefrom. The locking tab 114 can be an extension
of the sidewall flap 108,110 that can extend into a respective tab slit 116 in the
back panel 102. For example, once the sidewall flaps 108,110 are folded to the back
panel 102, a locking tab 114 can extend into a tab slit 116 to prevent the sidewall
flaps 108,110 from separating from the sidewalls 104,106 (for example like opening
a book).
[0029] A lower foldable section 300 can include the various features required to store the
bottom of an item, for example the heel of a bottle 500. The lower foldable section
300 can include a lower holder panel 302. The lower holder panel 302 can be similar
to the upper holder panel 202 except that the lower holder panel 302 can include one
or more lower apertures 304 for holding the second end of the product, e.g., the heel
of the bottle 500. The lower apertures 304 can be sized according to the shape and
dimensions of the product being stored.
[0030] The lower holder panel 302 can be foldably connected to a lower front panel 306.
The lower front panel 306 can be foldably connected to a bottom panel 308. Once the
lower foldable section 300 is in a closed configuration, the bottom panel 308 can
form the bottom of the closed case 100. The bottom panel 308 can be foldably connected
to the back panel 102. Once the lower holder panel 302, lower front panel 306, and
bottom panel 308 are in a closed configuration, the three panels can form a box to
hold and conceal the bottom of the product. Referring to FIG. 2A for illustration,
the bottom of the case 100 comprises a lower box 310 that holds the bottom of the
product. The lower box 310 can be similar to the upper box 210. By folding the lower
foldable section 300 similar to the upper foldable section 200, the lower holder panel
302 can rest 90° with respect to the back panel 102.
[0031] Similar to the upper foldable section 200, the lower foldable section 300 can also
include additional panels to increase the amount of material at the bottom and thus
increase the protection to the bottles and the rigidity of the case 100. These panels,
referred to as bottom internal supports 312,314,316,318 can extend beyond and be foldably
connected to the lower holder panel 302. The bottom internal supports 312,314,316,318
can be similar in all regards to the top internal supports 212,214,216,218 to provide
drop protection at the bottom corners of the case 100.
[0032] The lower foldable section 300 can include one or more bottom flaps 319 extending
from the bottom panel 308. The bottom flap 319 can be folded inwardly prior to folding
the lower foldable section 300 into its closed configuration. One edge of the bottom
flap 319 can rest, or abut, the back panel 102. The one or more bottom flaps 319 can
provide additional structural support for the corners of the case 100 where the sidewalls
104,106 meet with the lower foldable section 300. The one or more bottom flaps 319
can be similar to the top flaps 219 of the upper foldable section 200. A sidewall
flap 108,110 can be folded onto the lower holder flaps 320 in a final closed configuration.
In other examples, the case 100 can include one or more base flaps 112 that can be
folded over the bottom flaps 319 once the bottom flaps 319 are abutting the back panel
102.
[0033] The lower foldable section 300 can also include one or more lower holder flaps 320
extending from the lower holder panel 302. The lower holder flaps 320 can be folded
such that, when the lower foldable section 300 is in a closed configuration, the lower
holder flaps 320 are directed toward the upper foldable section 200. One edge of the
lower holder flaps 320 can rest, or abut, the back panel 102. The lower holder flaps
320 can add additional structural support for the case and/or provide padding for
the heel of a bottle 500. In some examples, a sidewall flap 108,110 can be folded
onto the lower holder flaps 320 in a final closed configuration.
[0034] In some examples, the upper foldable section 200 can include a fastener 220 to permanently
lock the case 100 when bottles 500 or other products are stored within the case 100.
In FIG. 2A, for example, the upper front panel 206 and the lower front panel 306 are
both in a closed configuration and are coplanar with one another. In this closed configuration,
some example cases 100 enable the products to be stored such that they cannot be removed
from the case 100 without evidence of such removal. As described above, legacy storage
systems did not provide evidence of such tampering-a bottle 500 or other product could
be removed from the case and the contents of the bottle 500 could be altered. In the
case of wine bottles, this is a significant limitation, as someone can easily remove
an expensive bottle and replace it with a less valuable bottle or, alternatively,
someone can consume the contents of the bottle and replace the liquid with less valuable
wine. The present systems for storing bottles solves this problem by providing a fastener
220 to permanently secure the bottles 500 or other products within the case 100. Throughout
this disclosure, reference to "permanent storage" or "permanent attachment" can be
understood to mean that the products cannot be removed and replaced without showing
evidence of this tampering. The fastener 220 can be positioned on a fastener tab 221
that folds around the sidewalls 104,106 when the case 100 is in a closed configuration.
[0035] The fastener 220 can include any attachment that can secure the case 100 into a closed
configuration. This can include but is not limited to adhesive, tamper-evident tape,
and/or a mechanical fastener. Tamper-evident tape can include any tape known in the
art that can be used to indicate whether the tape has been removed, broken, or cut.
For example, tamper-evident tape can include wording that prohibits the tape from
being realigned and reattached once removed. Tamper-evident tape can include language
similar to "check contents if seal is broken" and the like. The tape can also include
labels that evidence the opening of the case 100 if broken or torn.
[0036] A number of mechanical fasteners can also be used to permanently secure the case
100. Referring again to FIG. 1, a fastener 220 can include a tuck tab as shown in
the figure. The tuck-tab fastener 220 includes one or more folding tabs 222 that can
be pinched inward and inserted into a fastener opening (e.g., a slit or hole, as shown
in the example as fastener opening 224a,b,c). Once inside the fastener opening 224a,b,c,
the one or more folding tabs 222 can expand to lock the fastener 220 into place. FIGs.
4I-4M show the steps of using an example tuck-tab fastener 220 to secure a case 100.
In some examples, the fastener opening can be disposed on the sidewalls 104,106 (e.g.,
fastener opening 224a). When a case 100 includes a sidewall flap 108,110, the sidewall
flap 108,110 can include a fastener opening (e.g., fastener opening 224b) that meets
with the first fastener opening 224a once the sidewall flap 108,110 is folded inward.
When a case 100 includes one or more top flaps 219, the one or more top flaps 219
can include a fastener opening (e.g., fastener opening 224c) that meets with the first
fastener opening 224a and/or second fastener opening 224b once the top flap 219 is
folded inward. The inclusion of multiple fastener openings 224a,b,c can increase the
stability and strength of the case 100 when a fastener 220 is inserted into each of
the fastener openings 224a,b,c.
[0037] Another mechanical fastener 220 can include a tab extending from the fastener tab
221 that includes shaped card, which is shaped like an arrow that can pass in only
one direction through a fastener opening 224a,b,c. In other examples, the mechanical
fastener 220 can include securing a tab extending from the upper front panel 206 to
the sidewalls 104,106 with a stapleless staple technique. The stapleless staple technique
punctures a first portion of the material being stapled, folds that first portion
over on top of the non-punctured portion of the material, and then tucks the first
portion under a slit to hold the material (or multiple layers of material) together.
Other mechanical fasteners are contemplated, including but not limited to rivets,
staples, and the like.
[0038] The material for the single-piece case 100 can include cardboard, corrugated cardboard,
greyboard, paper, fiber pulp (including paper pulp) and/or the like or any combinations
thereof. As described above, the several panels described herein can be foldably connected
to any adjacent panel. To this end, the material can be sufficiently flexible to enable
the folding of the panels. It is also contemplated that the various panels can be
a more rigid material, such as wood and the like, and each panel can be foldably attached
via a hinge. An example hinge can include a fabric hinge and/or a metal hinge, including
but not limited to a butt hinge, a case hinge, a bi-fold hinge, a piano hinge, and
the like.
[0039] The case 100 can also be manufactured from fiber that includes natural biomass materials.
It is also contemplated that the materials used for a bottle case 100 can take advantage
of the raw resources found at the bottling facilities. For example, wine bottlers
may have an excess of biomass byproduct created from the winemaking process. This
biomass byproduct can include vine clippings, leftover grape seeds, and leftover grape
skins. A spirit bottler may, for example, have leftover barley, rye, sugarcane, or
other fermentation byproducts. Therefore, it is contemplated the bottle case 100 may
take advantage of this excess biomass. In some embodiments, the recycled cardboard
can include waste from the liquid manufacturing processes, including but not limited
to vine clippings, grape seeds, grape skins, barley, rye, and/or sugarcane. The percentage
of natural biomass that is included into the fiber product can be 20% or more of the
recycled product, e.g., vine waste. The case 100 can also include synthetic polymers,
e.g., plastics, and/or a combination of synthetic polymers and natural materials.
Any of the materials described can also include recycled materials.
[0040] As will be described in greater detail below, the case 100 can include features that
indicate if a potential fraudster has tampered with the case, for example by trying
to pry open the fastener 220 of the case 100 or any other section of the case. To
alert a customer to such tampering, perforations, tearable corners, and the like can
be used to enable the contents of the case 100 to be removed, yet prevent the case
100 from being reclosed without evidence of opening the case 100. One such tamper-preventing
feature can include perforation lines at locations where two panels or tabs fold with
respect to each other. As described above, foldable can be understood to mean that
two features are connected but that one can be moved, or hinged, with respect to the
other. The connection between these foldable sections can be perforated such that,
if force is applied to that section of the case 100, the perforation can be broken.
An example of this is shown in FIG. 1 at perforated fold line 450 positioned between
each sidewall 104,106 and the base flaps 112. As will be described below with reference
to FIGs. 4D and 5G, positioning a perforated fold line 450 at this location can prevent
the fraudster from prying the lower front panel 306 downward such that the contents
of the case 100 are pulled from the upper apertures 204 to a degree such that they
can be removed from the case. If the lower front panel 306 is pulled down with a certain
amount of force, the perforated fold line 450 can tear, thus evidence the tampering.
It should be noted that a perforation line can be placed at other foldable sections,
and the placement is not limited to the connection between each sidewall 104,106 and
the base flaps 112. For example, a perforated fold line can be placed between the
top flap(s) 219 and the top panel 208, between the upper front panel 206 and the fastener
tab 221 (described below as tear corner 280), between the lower holder panel 302 and
the lower holder flaps 320, between the bottom panel 308 and the bottom flap(s) 319,
and/or any other foldable section or combinations of foldable sections. Various additional
embodiments of tamper-preventing features are described below.
[0041] FIG. 2A is a front view of an example case 100, according to some embodiments of
the present disclosure. The example case 100 is shown storing three bottles, which
is in accordance with the present disclosure. However, the case 100 is not limited
to three bottles 500. For example, the case can be modified to include any bottle
shape or quantity, including one bottle or any larger quantity.
[0042] The case 100 can be manufactured such that, once the bottles 500 are inserted into
the case 100 and the panels are all in their closed configuration, the bottles 500
therein can be separated (i.e., raised) from the back panel 102 a certain distance.
In other words, the bottles 500 can be suspended and supported only by the upper apertures
204 and lower apertures 304. The distance of separation between the bottle 500 and
the back panel 102 can depend on the bottle 500 being stored. For example, a heavier
bottle (e.g., double magnum (3L)) may require more separation than a single bottle
(0.75L). If the case 100 impacts the ground, considering inertia for example, a larger
bottle may move more in the upper apertures 204 and/or lower apertures 304 than a
smaller bottle. As a non-limiting example, the bottles 500 can be separated from the
back panel 102 by a distance of about 0.5 cm to about 1.5 cm.
[0043] In a fully closed configuration, as shown in FIG. 2A, the upper front panel 206 and
lower front panel 306 (both facing toward the customer) can define an observation
window 400. For example, a bottom edge 230 of the upper front panel 206 can define
the top of an observation window 400, and a top edge 330 of the lower front panel
306 can define the bottom of the observation window 400. The observation window 400
enables a view of the bottle 500 without removing the bottle 500 from the case 100.
As described above, previous systems for storing and transporting bottles included
wood or ordinary cardboard cases. To view the bottles 500 within these previous designs,
the bottles 500 had to be removed from the case. The present design enables customers
and industry stakeholders to quickly and easily access and read labels on the bottle
500, ensure the contents are correct, and apply additional labels to the bottle 500
if necessary. This can solve the issue of bottlenecks in the supply chain by speeding
up the quality control inspection process while also dramatically improving the customer
experience.
[0044] The dimensions of an observation window 400 can be customized based on the size of
the one or more bottles 500 being stored in the case 100. The bottom edge 230 can
be designed such that the upper front panel 206 does not obscure a view of the level
of the liquid within the bottle 500. Consider, for example, a bottle 500 comprising
wine. The bottom edge 230 can be positioned such that the upper front panel 206 does
not extend over the top level of the wine. This can enable a customer to view the
bottle to make sure that no liquid has been removed from the bottle 500. In some examples,
the bottom edge 230 can extend from about 3.0 cm to about 6.0 cm from the top of the
bottle 500. When the upper foldable section 200 includes top internal supports 212,214,216,218
forming the upper box 210, the distance from the bottom edge 230 to the top panel
208 can be greater, for example from about 3.0 cm to about 8.0 cm. Similarly, it is
contemplated that the top edge 330 of the lower front panel 306 does not obscure bottle
labels. In some examples, the top edge 330 can extend from about 2.0 cm to about 5.0
cm from the bottom of the bottle 500. When the lower foldable section 300 includes
bottom internal supports 312,314,316,318 forming the lower box 310, the distance from
the top edge 330 to the bottom panel 308 can be greater, for example from about 2.0
cm to about 8.0 cm. The upper front panel 206 and the lower front panel 306 also have
the additional benefit of providing a surface branding on the case 100. For example,
an example height of from about 4.0 cm to about 8.0 cm can provide a large flat surface
for brand labels.
[0045] In some examples, the case 100 can include a lid, not shown in FIG. 2A, that slides
over the entirety of the case 100 to conceal the contents therein. This enables the
present case 100 design to also serve as the shipping container for the bottles 500.
In some examples, the case 100 can be inserted into an exterior box or container for
shipment.
[0046] As described above, once the case 100 is in a closed configuration and storing bottles
500 or other products, the case 100 can be permanently sealed. This can mean that,
in order to remove any bottle 500 in the case, the material of the case 100 may be
torn or destroyed-thus evidencing the tampering of the case. In some examples, the
case 100 can include features to help facilitate the removal of the bottles 500. For
example, the upper box 210 and/or lower box 310 can include features that help the
customer open the permanently sealed case 100. These features can include, but are
not limited to, perforation lines (e.g., tear corner 280), tear strips (e.g., tear
strip 256), and/or the like or any combination thereof. FIG. 2B is a perspective view
of the example case 100 shown in FIG. 2A.
[0047] FIGs. 3A and 3B are perspective views of a case in an open configuration, according
to some embodiments of the present disclosure. The two figures show example reinforcement
features that can be used within a case 100 to further increase its stability and
integrity. As described above, an aim of the present disclosure is to provide sturdy
packaging to protect the product in the case 100, even if the case 100 is dropped,
for example from above 0.9m. Certain locations on the case 100 where the products
are supported can include additional padding. For example, the case 100 can include
lower pad 350 and/or an upper pad 250. The lower pad 350 and/or upper pad 250 can
be a layer of material, which can be the same material as the case 100 or a different
material, that increases the thickness of the case 100 at the bottom panel 308 and
top panel 208, respectively. The case 100 can include a lower aperture pad 352 and/or
an upper aperture pad 252 to protect the part of the case 100 around the lower apertures
304 and upper apertures 204, respectively. This padding, which also can be the same
material or a different material than the case, can provide additional support directly
around the product in the apertures 204,304. Any panel of the case can include additional
padding. The additional padding can be secured to the case 100 using adhesive, double-sided
tape, and similar attachment mechanisms. FIG. 3A is a partially exploded view wherein
the padding is elevated from the case 100; FIG. 3B shows the padding attached to the
case 100. It has been shown that a case 100 manufactured according to the examples
shown in FIGs. 3A and 3B is able to be dropped from 0.9 m without breaking bottles
stored within the case 100. In addition, it has been shown that a case 100 manufactured
according to the examples shown in FIGs. 3A and 3B can withstand a 10-drop sequence,
one drop for each of 10 orientations, without breaking bottles stored within the case
100. These orientations included: the most fragile corner; the shortest edge radiating
from the drop corner; the medium edge radiating from the drop corner; the longest
edge radiating from the drop corner; a flat surface of the case on the smallest face;
a flat surface opposite smallest face of the case; a flat surface on one of the medium
faces; a flat surface opposite the medium face of the case; a flat surface on the
largest face of the case; and a flat surface on the opposite large face of the case.
The case according to the examples shown in FIGs. 3A and 3B is configured to pass
various recognized drop tests such as, for example, the ISTA 1A drop test.
[0048] In some examples, the top flap(s) 219 and the bottom flap(s) 319 can include hooks
that enable the two features to hook together when in the closed configuration. For
example, a top hook 260 on the first top flap 219 can meet with a bottom hook 360
on the bottom flap 319 when the flaps 219,319 are folded inwardly in the closed configuration.
These hooks 260,360 can enable the flaps 219,319 to engage and increase the integrity
of the sides of the case 100. This hooking mechanism can be seen in detail in FIG.
4C.
[0049] In some examples, the case 100 can include a tear tab 254 to help facilitate the
removal of the products within the case 100 when the case 100 is in a closed configuration.
As described above, once the case 100 is closed, it can be permanently sealed around
the products, e.g., bottles. A mechanism to remove the products from the case 100
includes a tear tab 254 that can be pulled to remove a tear strip 256 located on one
of the upper holder panel 202 or the lower holder panel 302. Referring to the case
100 in FIG. 3B for illustration, the tear strip 256 can be a portion of the upper
holder panel 202 that can be torn from the case 100 to open (or remove) a portion
of the upper apertures 204. The tear strip 256 can be a strip defined by perforations
in the surface of the case 100. In other examples, the tear strip 256 can include
a strip of material 258 that helps remove a portion of the panel. For example, the
strip of material 258 can be disposed on the surface of the panel or inside the layers
of the panel. The strip of material 258 can be attached to or end at the tear tab
254. When the tear tab 254 is pulled, the strip of material 258 tears along the tear
strip 256 to remove the portion of the upper holder panel 202 or the lower holder
panel 302.
[0050] To further facilitate the release of the bottles or other products from the closed
case 100, the junction between the upper front panel 206 and the fastener tab 221
can include a tear corner 280. The tear corner 280 can include perforations or other
tear lines that enable the upper front panel 206 to separate (or hinge) with respect
to the upper front panel 206. This tearing and hinging of the upper front panel 206
can facilitate the removal of the upper part of the product (e.g., neck of the bottle)
from an upper aperture 204. The tear tab 254, tear strip 256, and tear corner 280
are discussed in greater detail below with reference to FIGs. 5A-5I.
[0051] FIGs. 4A-4M depict an example process of packaging a bottle 500 within an example
case 100, according to some embodiments of the present disclosure. The process shown
in FIGs. 4A-4M is merely exemplary and is illustrative of a possible boxing/packaging
process. Some example cases may include more, less, or different features than the
case 100 shown in FIGs. 4A-4M. Additionally, and as described throughout this disclosure,
the cases 100 described herein can store and secure products other than bottles.
[0052] In FIG. 4A, the example case 100 is provided in an open configuration, wherein the
entirety of the packaging is flat, and all of the respective foldable panels are coplanar.
As described above, the case 100 can include padding features at various panels (e.g.,
lower pad(s) 350, upper pad(s) 250, upper aperture pad(s) 252, lower aperture pad(s)
352, etc.). In FIG. 4B, the upper foldable section 200 (i.e., top panel 208, upper
front panel 206, upper holder panel 202, and a top internal support 212) is folded
inwardly and toward the back panel 102, and the lower foldable section 300 (i.e.,
bottom panel 308, lower front panel 306, lower holder panel 302) is folded inwardly
and toward the back panel 102.
[0053] In FIG. 4C, the top flaps 219 and bottom flaps 319 are folded inwardly to create
sides of the case 100. As described above, the top flap(s) 219 can include a top hook
260 that engages with a bottom hook 360 on the bottom flap(s) 319. Engaging the top
hook 260 and the bottom hook 360 can create a study wall along the side of the case
100, formed by the top flaps 219 and bottom flaps 319.
[0054] In FIG. 4D, the sidewalls 104,106 and sidewall flaps 108,110 are folded inwardly
and perpendicular to the back panel 102. The lower holder panel 302 can also be folded
outwardly, and away from the internal cavity of the case 100. The lower holder flaps
320 can be folded outwardly. Once the sidewalls 104,106 are folded inwardly, they
will abut and rest adjacent to the top flaps 219 and bottom flaps 319. Fastener openings
224a on the sidewalls 104,106 can now align with the fastener openings 224c on the
top flaps 219. FIG 4D also shows an example placement of a perforated fold line 450.
As described above, the perforated fold line 450 can be added between the sidewall
104,106 and the base flaps 112 to prevent the case 100 from being pried open by exerting
force on the bottom of the case, at least without evidencing the tampering.
[0055] In FIG. 4E, the lower holder panel 302 and lower holder flaps 320 are folded inside
of the cavity formed by the sidewalls 104,106, bottom panel 308, and top panel 208.
This folding can create the platform to accept and hold the bottom of the product
(e.g., the heel of the bottle).
[0056] In FIG. 4F, the sidewall flaps 108,110 are folded inwardly and over the top flaps
219 and bottom flaps 319, thereby concealing the top flaps 219 and bottom flaps 319
between the sidewalls 104,106 and sidewall flaps 108,110 (and protecting the hooks
260,360 if included in the case 100). At this step, the fastener openings 224b on
the sidewall flaps 108,110 can align with the already aligned fastener openings 224a,c,
thereby creating a three-layer fastener opening 224a,b,c.
[0057] In FIG. 4G, the top internal support 212 and upper holder panel 202 are folded inwardly
and toward the back panel 102. Folding the upper holder panel 202 inwardly can position
the upper apertures 204 toward the bottom panel 308. For example, as the upper holder
panel 202 flattens, the top of the bottle can be inserted into an upper aperture 204,
and the upper front panel 206 can be pushed downward to create the substantially 90°
construction for holding the bottles. In FIG. 4H, the bottom of a product (e.g., heel
of a bottle 500) can be positioned in the lower apertures 304, and the top of the
product (e.g., neck of the bottle 500) can be placed within the upper apertures 204.
Once the top of the product is inserted into the upper aperture(s) 204, the product
can be fully seated and the upper foldable section 200 can be moved into its closed
configuration. For example, once the bottles are inserted into the upper apertures
204, the bottles and/or upper front panel 206 can be pushed from a first position
(as shown in FIG. 4H) to a second position (as shown in FIG. 41) wherein the upper
front panel 206 and upper holder panel 202 are substantially perpendicular. From the
position where the top of the product is inserted into the upper aperture 204 to the
position where the product is fully seated, the top of the product can drop from about
1.0 cm to about 3.0 cm toward the back panel 102.
[0058] In FIG. 41, the bottle 500 is fully seated and the upper holder panel 202 can abut
the back panel 102. At this point, the fastener openings 224a,b,c are only visible
on the outside of the case 100 (e.g., on the sidewalls 104,106). On the inside of
the case 100, the fastener openings 224a,b,c can be concealed by the upper box 210
created by the upper holder panel 202, the top panel 208, and the back panel 102.
This design can help prevent tampering with the case 100 when the fasteners 220 are
fully locked into the fastener openings 224a,b,c. The example fastener 220 in FIGs.
4A-4M is a tuck-tab fastener 220. The tuck-tab fastener 220 includes two folding tabs
222 that can be pinched inward and inserted into a fastener openings 224a,b,c.
[0059] A case 100 according to the present disclosure can also include a tear corner 280
(as described above) and/or a fastener tear strip 512 located between the fastener
tab 221 and the fastener 220. The fastener tear strip 512 can be used to indicate
if someone has attempted to pry open the case 100 near the fastener 220. The fastener
tear strip 512 is discussed in greater detail below with reference to FIG. 51.
[0060] In FIG. 4J, the folding tabs 222 of the fastener 220 are pinched inwardly, and the
pinched folding tabs 222 are inserted into the fastener openings 224a,b,c. FIGs. 4K
and 4L are partial-cutaway views such that the folding tabs 222 are visible within
the upper box 210. In FIG. 4K, the folding tabs 222 unfold, thereby locking the fastener
tab 221 in place and permanently securing the products into the closed case 100. FIG.
4M shows the end result, wherein the fastener tab 221 is secured. In some examples,
the corner defined by the fastener tab 221 folded with respect to the upper front
panel 206 can be a tearable corner (e.g., the tear corner 280 described above) to
facilitate opening the case 100. This opening is described below with reference to
FIGs. 5A-5I.
[0061] FIGs. 5A-5I depict example steps to release a product from a closed case 100, according
to some embodiments of the present disclosure. In FIG. 5A, the products (bottles 500
in this example) are fully sealed into the case 100. The example case 100 includes
a tear tab 254 and a tear strip 256 on the upper holder panel 202. The tear strip
256 is positioned such that at least a portion of the perimeter of the upper apertures
204 is defined by the tear strip 256. This can help facilitate the removal of the
first end of the product from the case 100.
[0062] In FIG. 5B, the tab 254 is pulled, thereby pulling the tear strip 256 from the upper
holder panel 202. As described above, the tear strip 256 can be defined by a perforation
line on the upper holder panel 202 and/or can include a secondary material (such as
an internal piece of plastic, fabric, etc.) that assists in tearing the upper holder
panel 202.
[0063] In FIG. 5C, the tear strip 256 is completely removed. Removing the tear strip 256
can create an opening 502 in the upper apertures 204 (e.g., the portion of the perimeter
that is defined by the tear strip 256) to remove the product. In some examples, the
corner defined by the fastener tab 221 folded with respect to the upper front panel
206 can be a tearable corner (e.g., the tear corner 280) that facilitates opening
of the upper front panel 206. The tear corner 280 can be a perforation line disposed
between the fastener tab 221 and the upper front panel 206. The tear corner 280 can
be a perforation line to assist in opening the case 100 at the upper front panel 206.
The perforation line can evidence tampering and prohibit fraudulent repair, and a
variety of designs for perforation lines may be used for this purpose. Simple perforation
holes, or slotted perforation holes, can be used to create the tear corner 280. In
other examples, the tear corner 280 can include other designs to alert the consumer
of possible tampering. For example, some designs can create a wider, more jagged edge
once torn. An example perforation line can include a series of alternating crescents,
or half circles. If the alternating crescents are torn, the resulting tear will be
a curving line that is difficult to repair. Another example perforation line can include
a series of alternating wishbone shapes. If the alternating wishbone shapes are torn,
the resulting tear line will include a series of knobs remaining from the wishbone
shapes. These knobs may, again, be difficult to repair without showing significant
damage to the perforation line. Another example perforation line can include a series
of alternating caret shapes. If the alternating caret shapes are torn, the resulting
saw-tooth tear line would be difficult to repair and hide the tampering. The above
perforation shapes are merely exemplary and are not intended to be limiting. An additional
perforation line shape for the tear corner 280, for example, is discussed in greater
detail below with reference to FIG. 5H.
[0064] In FIG. 5D, the tear corner 280 is torn, and the upper front panel 206 is hinged
up, thereby uncovering the top portion of the product in the case 100. At this point,
top of the product can be pulled outwardly from the opening 502 (and from the opened
upper box 210) and removed from the case 100, as seen in FIG. 5E.
[0065] The tear corner(s) 280 can be provided along with the tear strip 256 to enable opening
the upper front panel 206. In other examples, the case 100 can include only the tear
corner(s) 280 and not include a tear strip 256. In these cases, the upper front panel
206 can be pushed upwards to break the tear corner(s) 280. This can enable the upper
holder panel 202 to hinge upwards, and the upper part of the product (e.g., the neck
of the bottle 500) can be removed from the upper apertures 204. FIGs. 5F and 5G provide
an illustration of this example. In FIG. 5F, the upper holder panel 202 does not include
a tear strip 256. The bottles 500 can be removed by tearing the tear corner(s) 280
(e.g., by lifting the upper holder panel 202 and/or by pushing the upper front panel
206 inward) and hinging the upper front panel 206 upward, thereby providing clearance
for the upper part of the bottle 500 to be pulled from the upper apertures 204. As
the upper front panel 206 moves upwards, the upper holder panel 202 can flatten with
respect to the upper front panel 206. As the upper holder panel 202 flattens and the
upper front panel 206 moves upwards, the neck(s) of the bottle(s) 500 move diagonally
upwards and out of the case 100. When more than one bottle 500 is stored in the case
100, the neck of each bottle 500 can raise simultaneously, providing an aesthetic
presentation as the case 100 is opened. This aesthetic presentation of the bottles
500 being lifted from the case 100 is shown in FIG. 5G. When the tear corner(s) 280
are broken, example cases can provide audible feedback of such tearing. This audible
feedback of the tear corner(s) 280 breaking can also notify an end user than someone
is opening, or attempting to open, the case 100.
[0066] FIG. 5G also highlights a location of an optional perforated fold line 450, as described
above. The perforated fold line 450 can, in some examples, be hidden by a slight overhang
by the lower front panel 306, thus the perforated fold line 450 can be hidden from
a front view, as shown in FIG. 5G. In other examples, the perforated fold line 450
can be visible from the front face of the case 100.
[0067] It will be understood that, although FIGs. 5A-5G show a case 100 wherein the locking
features (e.g., fastener 220, fastener tab 221, and/or tear corner(s) 280) are placed
at the top of the case 100 near the upper holder panel 202, it will be understood
that the locking features can be positioned on the bottom of the case 100 near the
lower holder panel 302. The changes to the design to accommodate this embodiment include
moving the features to the opposite end of the case. To illustrate, in these examples,
the top of the bottle can first be inserted into an upper aperture 204. As the lower
holder panel 302 flattens, the bottom of the bottle can be inserted into a lower aperture
304. The bottle can be at an angle with respect to the back panel 102. The lower front
panel 306 can be pushed downward to create the substantially 90° construction wherein
the lower front panel 306 is substantially perpendicular to the lower holder panel
302. The locking features (e.g., fastener 220, fastener tab 221, etc.) can be located
proximate the lower front panel 306, and the case 100 can then be locked into a closed
configuration with the fasteners 220. The products can, in these examples, be removed
by removing the bottom of the product from the case 100 and then pulling the product
downwardly out of the case 100.
[0068] Referring again to FIG. 5G, in some examples, the upper apertures 204 and/or lower
apertures 304 can include slits 504 cut into the periphery of the apertures. The slits
504 can define a plurality of aperture fingers 506 for holding the product. The aperture
fingers 506 can enable the apertures 204,304 to accommodate products (e.g., bottles)
of varying sizes. As the product is enclosed within the case 100 (for example as shown
in FIG. 4H), the aperture fingers 506 can deflect to accommodate larger products.
This feature can be beneficial for storing bottles of wine, as different wine varietals
may require differently shaped bottles, even if the bottles hold the same volume of
liquid. The aperture fingers 506 can enable the differently-shaped bottles to be used
within the same case 100.
[0069] FIG. 5H depicts an example perforation line for the tear corner 280, as introduced
above with reference to FIG. 5C. The upper front panel 206 can include a series of
diagonal strips 508 cut into the material of the upper front panel 206. In cases 100
that include this type of perforation, if the upper front panel 206 is pulled open,
the connecting sections 510 between the diagonal strips 508 can tear. Once the diagonal
strips 508 are cut or torn, the tear corner 280 will have a noticeably rigid edge,
providing visible indication of opening and making it impossible to replace/repair
fraudulently without the consumer knowing the case 100 was opened.
[0070] As described above with reference to FIG. 41, the case 100 can include a fastener
tear strip 512 located between the fastener tab 221 and the fastener 220. FIG. 51
shows an example fastener tear strip 512. The fastener tear strip 512 can include
a perforation line that enables the fastener 220 to be torn with respect to the fastener
tab 221. This example can improve the tamper-proofing of the case 100. If a potential
fraudster attempts to pull the fastener 220 out of the case 100 once the case 100
is locked into a closed configuration, the fastener tear strip 512 can rip with any
undue pressure. If the fastener tear strip 512 is ripped, the customer can be alerted
that the case has been opened and the contents of the case 100 may have been adulterated.
The fastener tear strip 512 can take the form of any of the perforation lines described
herein. The fastener tear strip 512 can have a similar form as the tear corner 280.
For example, the fastener tear strip 512 can include diagonal strips 514 that are
similar to the diagonal strips 508 of the tear corner 280; and the fastener tear strip
512 can include connecting sections 516 between the diagonal strips 514 that can tear,
similar to the connecting sections 510 of the tear corner 280.
[0071] The fastener tear strip 512 can be used alone or in conjunction with the tear corner
280 to evidence tampering and to provide a means to open the case 100. For example,
in some cases, the tear corner 280 can be provided alone to evidence tampering. In
these cases, the tear corner 280 can be torn by pressing down on the upper front panel
206, or pulling up on the upper holder panel 202, until the tear corner 280 tears,
and the case can then be opened. In alternative designs, the case 100 can include
only the fastener tear strip 512. In these examples, the fastener tear strip 512 near
the fastener 220 can be torn to allow the case to open. In yet other alternative designs,
the case 100 can include both the tear corner 280 and the fastener tear strip 512.
In these examples, the fastener tab 221 can be torn entirely from the case 100 at
the perforations of the tear corner 280 and the fastener tear strip 512. Once the
fastener tab 221 is torn from the case 100, the upper front panel 206 can be hinged
open to access the bottles. In this example, the fastener tab 221 acts as a tear strip
that can be torn by putting one's finger under the fastener tab 221, pulling outwardly,
and releasing the upper front panel 206.
[0072] FIGs. 6A-6D are perspective views of a case 100 being positioned within an outer
box 600, according to some embodiments of the present disclosure. As one aspect of
the present designs is to provide a case 100 that enables the contents stored therein
to be viewed, an outer box 600 can be provided to ship the products to the end user.
This can ensure the contents are protected as the product is handled during shipment.
[0073] FIGs. 7A-7J are perspective views of an example lower insert 700 insertable within
the case 100 to add support to the lower foldable section 300, according to some embodiments
of the present disclosure. As described above, one aspect of the presently described
tamper-proof case 100 is the ability to protect the contents of the case while also
providing an aesthetic form. In the description above with reference to FIGs. 3A and
3B, the example case 100 therein includes a lower pad 350 attachable to the bottom
panel 308 and a lower aperture pad 352 attachable to the lower holder panel 302. These
pads are attachable, for example via glues or other adhesives, to the respective panels
to provide increased drop protection for the contents of the case 100. FIGs. 7A-7J
provide an alternative to these attachable pads in the form of a separate lower insert
700 that is insertable into the cavity or enclosure created in the lower section after
the case 100 is folded into its closed configuration (i.e., the lower box 310 that
is created by folding the case 100). FIGs. 8A-8D provide a detailed example of how
the lower insert 700 can be inserted into the case 100.
[0074] Referring to FIG. 7A, the lower insert 700 can be a flat sheet of material, for example
cardboard, corrugated cardboard, greyboard, paper, fiber pulp (including paper pulp)
and/or the like or any combinations thereof, that is cut and/or die cut into its final
shape. Similar to the case 100 itself, the lower insert 700 can have an open configuration
(as shown in FIG. 7A) and a closed configuration (as shown in FIG. 7D). The lower
insert 700 can include one or more lower insert apertures 702 that are sized, shaped,
and positioned to align with one or more lower apertures 304 of the case 100 once
the lower insert 700 is inserted into the case 100. The lower insert 700 can be separated
into an aperture section 711 (that includes the lower insert aperture(s) 702) and
a flat section 712, which are separated by one or more fold lines 710, facilitating
the lower insert 700 folding into the closed configuration.
[0075] A reinforcing panel 750 can be combined with the lower insert 700 to provide additional
protection to the contents within the case 100. The reinforcing panel 750 can have
panel apertures 752 sized, shaped, and positioned to align with one or more lower
insert apertures 702. Referring again to the lower insert 700, the insert can include
one or more slots 704 sized to engage one or more insert tabs 754 on the reinforcing
panel 750. Further, the lower insert 700 can include a male tab 706 at one end of
the lower insert 700 sized to engage a female slot 708 at the other end of the lower
insert 700. The lower insert apertures 702 and/or panel apertures 752 can include
aperture fingers 506 for holding the product, as described above.
[0076] Referring to FIG. 7B, the reinforcing panel 750 can be positioned proximate the reinforcing
panel 750 such that the panel apertures 752 align with the lower insert apertures
702, and the one or more insert tabs 754 align with the one or more slots 704 on the
lower insert 700. As shown in FIG. 7C, the lower insert 700 can be transitioned from
the open, substantially flat configuration to a closed configuration by folding the
lower insert 700 about the one or more fold lines 710. Folding the lower insert 700
can cause the insert tabs 754 of the reinforcing panel 750 to extend through or partially
though the one or more slots 704 on the lower insert 700. Engaging the insert tabs
754 with the slots 704 can, therefore, cause the reinforcing panel 750 to connect
with the lower insert 700 without the user of additional glues or other adhesives.
As shown in FIG. 7D, the lower insert 700 can be closed such that the male tab 706
at one end of the lower insert 700 engages the female slot 708 at the other end of
the lower insert 700, creating a box-like construct to provide additional support
to the lower foldable section 300 of the case 100.
[0077] The example lower insert 700 in FIGs. 7A-7E depict an example design wherein the
reinforcing panel 750 is a separate component, attachable to the lower insert 700.
In an alternative design, the reinforcing panel 750 can be integrated with the folding
lower insert 700, as shown in FIGs. 7F-7J. The reinforcing panel 750 can be connected
to the lower insert 700 along one side of the lower insert 700 via a hinge line 760.
In this example, instead of laying the reinforcing panel 750 onto the lower insert
700, the reinforcing panel 750 can be hinged from an open, substantially flat configuration
into a closed configuration where the panel aperture(s) 752 rest proximate the lower
insert aperture(s) 702. FIG. 7G shows the attached and hingeable reinforcing panel
750 folded over and onto the bottom of the aperture section 711 in the figure. In
this design, the integrated lower insert 700 / reinforcing panel 750 can be cut and/or
die cut into a single sheet, facilitating both easy assembly by the final user and
manufacturability for the supplier.
[0078] Any of the example fold lines (e.g., fold lines 710) described herein can include
fluting lines (e.g., fluting lines 762 in FIG. 7F) to facilitate each panel folding
from open, substantially flat configurations to closed configurations. FIGs. 7F-7J
also depict an example design wherein the male tab 706 at one end of the lower insert
700 can engage with a female aperture 714 (e.g., as opposed to a slot 708 as shown
in FIGs. 7A-7E).
[0079] Referring to the process for folding the example lower insert 700 shown in FIGs.
7F-7J, in FIG. 7F the integrated lower insert 700 can start in an open, substantially
flat configuration. The reinforcing panel 750 can then be folded along the hinge line
760 such that one or more panel aperture(s) 752 fold to rest proximate one or more
respective lower insert aperture(s) 702, as shown in FIG. 7G. In FIG. 7H, the flat
section 712 of the lower insert 700 can be folded over the aperture section 711, folding
at the one or more fold lines 710. In FIG. 71, the male tab 706 can engage with the
female aperture 714 to create a box-like construct to provide additional support to
the lower foldable section 300 of the case 100. FIG. 7J depicts an example of the
lower insert 700 in a fully closed configuration for assembly with the case 100.
[0080] FIGs. 8A-8D depict an example process for adding a lower insert 700 to a case 100,
according to some embodiments of the present disclosure. As described above with reference
to FIGs. 7A-7J, the example lower insert 700 described herein provides additional
support at the lower section of the case without the need for additional pads (e.g.,
lower pad 350 and/or lower aperture pad 352) adhered to the case 100. The folding
lower insert 700 enables the distributer, manufacturer, or other stakeholder to secure
the contents of the case without requiring the additional step of gluing or attaching
the pads to their respective panel, waiting for the adhesive to dry, etc. All components
can be cut and/or die cut into shape, and then folded into their final configurations.
Further, the lower insert 700 provides stability at the bottom of the case 100. To
this end, it is contemplated that cases 100 that include a lower insert 700 do not
necessarily require the bottom flaps 319 described above with reference to FIGs. 1,
3A, and 3B (the same is also true for the top flaps 219, which is described below
with reference to FIGs. 10A-10D). Removal of these flaps also provides additional
folding processes for the case 100, giving the manufacturer, distributor, etc. the
ability to choose different methods of enclosing the products within the case.
[0081] Referring to FIG. 8A, one method of inserting the lower insert 700 into the case
is to first fold the bottom internal support 318 inwardly toward the back panel 102,
then fold the lower holder panel 302 inwardly toward the back panel 102, and the lower
front panel 306 inwardly toward the back panel 102. Once these panels are folded inwardly,
they can create an enclosure for accepting the lower insert 700. As shown in FIG.
8B, the lower insert 700 can be slid in from the side of this enclosure. In FIG. 8C,
the lower insert 700 is seated within the enclosure defined by the bottom internal
support 318, the lower holder panel 302, and the lower front panel 306. At this point
the lower insert aperture(s) 702 and/or panel apertures 752 can substantially align
with the lower apertures 304. The panels can then be folded inwardly toward the back
panel 102 such that the lower apertures 304 are facing the upper section of the case
100 and are perpendicular to the back panel 102. The first sidewall 104 and second
sidewall 106 can then be folded inwardly to abut the lower holder flaps 320, and the
first sidewall flap 108 and a second sidewall flap 110 can be folded inwardly to cover
the lower holder flaps 320.
[0082] FIG. 8D depicts an example of loading a lower insert 700, as shown in FIGs. 7F-7J,
into the enclosure defined by the bottom internal support 318, the lower holder panel
302, and the lower front panel 306. The loading process for the example lower insert
700 shown in FIGs. 7F-7J is substantially the same as for the lower insert 700 shown
in FIGs. 7A-7E.
[0083] Alternatively to the process depicted in FIGs. 8A-8D, the assembled and closed lower
insert 700 can be positioned on the back panel 102, and the bottom internal support
318, the lower holder panel 302, and the lower front panel 306 can all be folded inwardly
to surround and enclose the lower insert 700. The bottom internal support 318 can
be tucked behind the lower insert 700 and between the lower insert 700 and the back
panel 102.
[0084] FIGs. 9A-9F are perspective views of an example upper insert 900 insertable within
the case 100 to add support to the upper foldable section 200, according to some embodiments
of the present disclosure. The upper insert 900 can be substantially similar to the
lower insert 700 described above. The upper insert 900 can provide additional stability
to the top of the case (i.e., protection for the top of the products being stored
within the case 100), and this additional stability and protection can remove the
need for the upper pad 250 and/or upper aperture pad 252 described above with reference
to FIGs. 3A and 3B. Further, the upper insert 900 can be a flat sheet of material,
for example cardboard, corrugated cardboard, greyboard, paper, fiber pulp (including
paper pulp) and/or the like or any combinations thereof, that can be cut and/or die
cut into its, substantially flat shape. This means the reinforcement of the case 100
can be facilitated by folding the upper insert 900 into its final shape, without the
need for additional adhesives, glues, etc. that may be required by gluing the upper
pad 250 and/or upper aperture pad 252 to their respective panels. Not only does this
reduce the number of steps and amount of time needed to assembly the case, it is more
sustainable and environmentally friendly than using additional adhesives.
[0085] Referring to FIG. 9A, the upper insert 900 can include one or more upper insert apertures
902 that are sized, shaped, and positioned to align with one or more upper apertures
204 of the case 100 once the upper insert 900 is inserted into the case 100. The upper
insert 900 can be separated into an c (which includes the upper insert aperture(s)
902) and a flat section 912, which are separated by one or more fold lines 908, facilitating
the upper insert 900 folding into the closed configuration (as shown in FIG. 9C).
Further, the upper insert 900 can include a male tab 904 at one end of the upper insert
900 sized to engage a female slot 906 at the other end of the upper insert 900. As
shown in FIG. 9B, the upper insert 900 can be transitioned from the open, substantially
flat configuration to a closed configuration by folding the upper insert 900 about
the one or more fold lines 908. As shown in FIG. 9C, the upper insert 900 can be closed
such that the male tab 904 at one end of the upper insert 900 engages the female slot
906 at the other end of the upper insert 900, creating a box-like construct to add
additional support to the upper foldable section 200 of the case 100. It should be
noted that, although FIGs. 9A-9F do not show an additional upper reinforcing panel
like the reinforcing panel 750 in FIGs. 7A-7J, it is contemplated that the upper insert
900 can also engage with a similar reinforcing panel. The upper insert apertures 902
can include aperture fingers 506 for holding the product, as described above.
[0086] FIGs. 9D-9F are perspective views of an alternative design for an upper insert 900
to that shown in FIGs. 9A-9C. The aperture section 911 can be connected to the flat
section 912 via an inset panel 960. The inset panel 960 can be connected via the fold
lines 908, which can be recessed slightly from the ends of the aperture section 911
and the flat section 912. Further, the male tab 904 at one end of the upper insert
900 can be attached to an end panel 961, which can also be connected to the aperture
section 911 via a fold line 908 recessed slightly from the end of the flat section
911. Recessing the end panel 961 and inset panel 960 can cause the panels to be positioned
interior to the outer edges of the folded, closed upper insert 900 (as shown in FIG.
9F).
[0087] FIGs. 9D-9F also depict an example design wherein the male tab 904 at one end of
the upper insert 900 can engage with a female aperture 914 (e.g., as opposed to a
slot 906 as shown in FIGs. 9A-9C). Further, as described above, any of the example
fold lines (e.g., fold lines 908) described herein can include fluting lines (e.g.,
fluting lines 962 in FIG. 9D) to facilitate each panel folding from open, substantially
flat configurations to closed configurations.
[0088] FIGs. 10A-10D depict an example process for adding an upper insert 900 to a case
100, according to some embodiments of the present disclosure. As described above with
reference to FIGs. 9A-9F, the example upper insert 900 described herein provides additional
support at the upper section of the case without the need for additional pads (e.g.,
upper pad 250 and/or upper aperture pad 252) adhered to the case 100. The folding
upper insert 900 enables the distributer, manufacturer, or other stakeholder to secure
the contents of the case without requiring the additional step of gluing or attaching
the pads to their respective panel, waiting for the adhesive to dry, etc. All components
can be cut and/or die cut into shape, and then folded into their final configurations.
Further, the upper insert 900 provides stability at the top of the case 100. To this
end, it is contemplated that cases 100 that include an upper insert 900 do not necessarily
require the top flaps 219 described above with reference to FIGs. 1, 3A, and 3B. Removal
of these flaps also provides additional folding processes for the case 100, giving
the manufacturer, distributor, etc. the ability to choose different methods of enclosing
the products within the case.
[0089] Referring to FIG. 10A, one method of inserting the upper insert 900 into the case
is to first fold the top internal supports 212 inwardly toward the back panel 102,
then fold the upper holder panel 202 inwardly toward the back panel 102, and then
fold the upper front panel 206 inwardly toward the back panel 102. Once these panels
are folded inwardly, they can create an enclosure for accepting the upper insert 900
(i.e., the upper box 210 that is created by folding the case 100). As shown in FIG.
10B, the upper insert 900 can be slid in from the side of this enclosure. In FIG.
10C, the upper insert 900 is seated within the enclosure defined by the top internal
support 218, the upper holder panel 202, and the upper front panel 206. At this point
the upper insert aperture(s) 902 can substantially align with the upper apertures
204. The panels can then be folded inwardly toward the back panel 102 such that the
upper apertures 204 are facing the lower section of the case 100 and are perpendicular
to the back panel 102.
[0090] FIG. 10D depicts an example of loading an upper insert 900 as shown in FIGs. 9D-9F
into the enclosure defined by the top internal support 218, the upper holder panel
202, and the upper front panel 206. The loading process for the example upper insert
900 shown in FIGs. 9D-9F is substantially the same as for the upper insert 900 shown
in FIGs. 9A-9C.
[0091] Alternatively to the process depicted in FIGs. 10A-10D, the assembled and closed
upper insert 900 can be positioned on the back panel 102, and the top internal support
218, the upper holder panel 202, and the upper front panel 206 can all be folded inwardly
to surround and enclose the upper insert 900. The top internal support 218 can be
tucked behind the upper insert 900 and between the upper insert 900 and the back panel
102.
[0092] FIGs. 11A-11G depict an example process of enclosing bottles 500 within a tamper-proof
case 100, according to some embodiments of the present disclosure. FIG. 11A begins
with the bottles 500 being aligned with the lower apertures 304 of the case 100, and
in FIG. 11B, the bottles are inserted into the lower apertures 304. The upper section
of the case 100 can include an upper insert 900, and the lower section of the case
100 can include a lower insert 700, as described above. In FIG. 11C, the upper portion
of the case 100 is lowered onto the tops of the bottles 500, and the upper apertures
204 can be aligned with the tops of the bottles 500 as the top is lowered. As the
tops of the bottles 500 insert into the upper apertures 204, the top can be seated
such that the upper front panel 206 is facing forward, and the upper holder panel
202 is substantially parallel to the lower holder panel 302 and the bottles 500 are
secured, as shown in FIG. 11D.
[0093] In FIG. 11E, a fastener tab 221 on each side of the case can fold around the sidewalls
104,106. In FIG. 11F, the foldable fasteners 220 foldably connected to the fastener
tabs 221 can be folded inwardly and toward the fastener openings 224a in the sidewalls
104,106. In FIG. 11G, the case is in a fully closed configuration, wherein the foldable
fastener 220 is inserted into the fastener opening 224a.
[0094] FIGs. 12A-12N depict an example process for enclosing bottles 500 (or other products)
within a folding case 1200, according to some embodiments of the present disclosure.
The example case 1200 shown in FIGs. 12A-12N is substantially similar to the tamper-proof
case 100 shown in, for example, FIGs. 1, 3A, and 3B. The case 1200 in these figures,
however, does not necessarily include sidewalls (e.g., first sidewall 104 and second
sidewall 106). To create a tamper-proof construct with case 1200, the case can be
inserted into an outer box or case, or the upper and lower foldable sections can be
attached via tamper-evident tape, adhesive, and the like, for example to the back
panel 102.
[0095] Referring to FIG. 12A, the case 1200 can have an open, substantially flat (i.e.,
planar) configuration. The case 1200 can include a top internal support 212, which
is foldably connected to an upper holder panel 202, which is foldable connected to
an upper front panel 206, which is foldably connected to a top panel 208, which is
foldably connected to a back panel 102. The top internal support 212, upper holder
panel 202, and upper front panel 206 can define an upper foldable section (e.g., upper
foldable section 200). Similarly, the case 1200 can include a bottom internal support
318, which is foldably connected to a lower holder panel 302, which is foldably connected
to a lower front panel 306, which is foldably connected to a bottom panel 308, which
is foldably connected to the back panel 102. The bottom internal support 318, lower
holder panel 302, and lower front panel 306 can define a lower foldable section (e.g.,
lower foldable section 300). The case 1200 can include a flange 1202 sized to engage
a flange groove 1204 positioned between the back panel 102 and the top panel 208.
Engaging the flange 1202 with the flange groove 1204 can help ensure the upper foldable
section 200 stays folded once the case is in its closed configuration (see, for example,
FIG. 12N).
[0096] Referring to FIG. 12B, the bottom internal support 318 can be folded inwardly toward
the back panel 102, the lower holder panel 302 can be folded inwardly toward the back
panel 102, and the lower front panel 306 can be folded inwardly, until the panels
form a box (e.g., lower box 310) at the bottom of the case 1200. The lower holder
panel 302 and the one or more lower apertures 304 can be perpendicular to the back
panel 102, as shown in FIG. 12C.
[0097] In FIG. 12D, the top internal support 212 can be folded inwardly toward the back
panel 102, the upper holder panel 202 can be folded inwardly toward the back panel
102, and the upper front panel 206 can be folded inwardly, until the panels form a
box (e.g., upper box 210) at the top of the case 1200. Further, the flange 1202 can
be positioned within the flange groove 1204 at this point in the procedure.
[0098] In FIG. 12E-12G, a lower insert 700 (e.g., as shown in FIGs. 7A-7J) can be inserted
into an enclosure created by the bottom internal support 318, the lower front panel
306, and the lower holder panel 302. The lower insert 700 can be slid axially until
the lower insert apertures 702 and/or panel apertures 752 align with the lower apertures
304 on the lower holder panel 302. In FIG. 12H-12J, an upper insert 900 (e.g., as
shown in FIGs. 9A-9F) can be inserted into an enclosure created by the top internal
support 212, the upper front panel 206, and the upper holder panel 202. The upper
insert 900 can be slid axially until the upper insert apertures 902 align with the
upper apertures 204 on the upper holder panel 202.
[0099] In FIGs. 12K and 12L, a bottom (e.g., heel) of one or more bottles 500 can be positioned
into the one or more lower apertures 304, lower insert apertures 702, and/or panel
apertures 752. In FIG. 12M, the upper holder panel 202 can be hinged toward a top
(e.g., neck) of the one or more bottles 500 such that the top of each bottle 500 or
other product inserts into a respective upper aperture 204 on the upper holder panel
202. In FIG. 12N, the case 1200 is in a fully closed configuration. At this position,
the case 1200 can be tamper-proofed by inserting the closed case 1200 into an outer
shell, for example a full box or partial box that enables the front of the case (e.g.,
upper front panel 206 and/or lower front panel 306) to face outwardly for inspection.
Further, the panels can be further attached by providing tamper-evident tape, adhesive,
and/or the like. For example, tape or adhesive can be applied between the bottom internal
support 318 and the back panel 102 and/or the top internal support 212 and the back
panel 102.
[0100] FIG. 13 depicts an example case 100 having an upper foldable section 200 with closing tabs
1304,1306 positionable within slots 1314 between the bottom panel 308 and base flaps
112, according to some embodiments of the present disclosure. In some examples, the
upper foldable section 200 can be manufactured to exclude the upper apertures 204
(and upper holder panel 202). In these examples, the upper portion of the bottle(s)
500 can be supported/secured by the upper insert 900. The lower holder panel 302 can
be substantially similar to any of the examples described herein; and the example
case 100 can further include a lower insert 700 as described above. The lower section
of the case 100 can be closed according to the examples shown in FIGs. 8A-8D. The
heels of the bottle(s) 500 can be positioned within the lower apertures 304 (and lower
insert apertures 702 if present). Subsequently, the necks of the bottle(s) 500 can
be positioned within upper insert aperture(s) 902 of the upper insert 900, and the
upper insert 900 can be placed to abut the back panel 102.
[0101] The upper foldable section 200 can include a front face 1308 foldably attached to
the top panel 208, and a bottom face 1302 foldably attached to the front face 1308.
Once folded, the front face 1308 covers the front of the case 100, e.g., coplanar
with the back panel 102. The bottom face 1302 folds over the bottom panel 308. The
upper foldable section 200 can further be secured by one or more closing tabs 1304,1306
positioned on either side of the bottom face 1302. The closing tabs 1304,1306 can
be foldably connected to the bottom face 1302. The closing tabs 1304,1306 can be positioned
within one or more slots 1314 formed by the bottom panel 308 and base flaps 112 to
close the case 100. Once the closing tabs 1304,1306 are positioned within the slots
1314, the upper foldable section 200 can be secured into a closed configuration for
storing and/or transporting the bottle(s) 500. In some examples, the upper foldable
section 200 can also include one or more side faces 1310,1312. These one or more side
faces 1310,1312 can be foldably attached to the front face 1308. When the upper foldable
section 200 is folded down to a closed configuration, the one or more side faces 1310,1312
can fold into the case such that they are positioned to abut the sidewall flaps 108,110.
Once the heel of the bottle(s) 500 are secured by the lower insert aperture(s) 702
and/or lower apertures 304, and the neck of bottle(s) 500 are secured by the upper
insert aperture(s) 902, the case 100 can be closed to secure the bottle(s) 500.
[0102] One advantage to the design shown in FIG. 13 is that the case 100, and method of
closing bottles in the case, is simplified without decreasing the sturdiness of the
case 100 or the protection provided to the bottle(s) 500 therein. For example, instead
of folding the upper foldable section 200 prior to inserting the upper insert 900
(see FIGs. 10A-10D), the upper insert 900 can be engaged with the neck of the bottle(s)
500 directly, and then the front face 1308 can be hinged into the closed configuration
to secure the bottle(s) 500 within the case 100.
[0103] Aspects of the invention are also provided by the following numbered clauses:
Clause 1. A tamper-proof case system comprising: a folding tamper-proof case comprising:
a back panel; an upper foldable section comprising: a top panel foldably connected
to the back panel; an upper front panel foldably connected to the top panel; and an
upper holder panel foldably connected to the upper front panel and comprising a first
upper aperture configured to hold a top of a first product; a lower foldable section
comprising: a bottom panel foldably connected to the back panel; a lower front panel
foldably connected to the bottom panel; and a lower holder panel foldably connected
to the lower front panel and comprising a first lower aperture configured to hold
a bottom of the first product; a first sidewall; and a second sidewall; and a lower
insert foldable from an open and substantially flat configuration to a closed configuration
and comprising a first lower insert aperture configured to hold the bottom of the
first product, wherein each of the upper foldable section, the lower foldable section,
the first sidewall, and the second sidewall have an open configuration and a closed
configuration, wherein, in their open configurations, the upper foldable section,
the lower foldable section, the first sidewall, and the second sidewall are substantially
coplanar with the back panel, and wherein, in their closed configurations, the upper
foldable section, the lower foldable section, the first sidewall, and the second sidewall
are configured to secure the first product within the folding tamper-proof case.
Clause 2: The tamper-proof case system of Clause 1, further comprising a reinforcing
panel comprising a first panel aperture sized to correspond to the first lower insert
aperture.
Clause 3: The tamper-proof case system of Clause 2, wherein: the lower insert comprises
one or more slots; the reinforcing panel comprises one or more insert tabs sized and
positioned to engage the one or more slots of the lower insert when the lower insert
is in the closed configuration; and when the lower insert and the folding tamper-proof
case are in their closed configurations, the lower insert aperture, the first panel
aperture, and the first lower aperture are configured to substantially align.
Clause 4: The tamper-proof case system of Clause 2, wherein the reinforcing panel
is foldably connected to the lower insert.
Clause 5: The tamper-proof case system of Clause 1, further comprising an upper insert
foldable from an open and substantially flat configuration to a closed configuration
and comprising a first upper insert aperture configured to hold the top of the first
product.
Clause 6: The tamper-proof case system of Clause 1, wherein: the upper front panel
further comprises: a first foldable fastener; and a second foldable fastener; the
first sidewall comprises a first fastener opening configured to accept the first foldable
fastener; and the second sidewall comprises a second fastener opening configured to
accept the second foldable fastener.
Clause 7: The tamper-proof case system of Clause 6, further comprising the first product,
wherein the first foldable fastener is connected with the first fastener opening,
wherein the second foldable fastener is connected with the second fastener opening,
and wherein the first product is permanently secured within the first upper aperture
and the first lower aperture.
Clause 8: The tamper-proof case system of Clause 6, further comprising a tear strip
on the upper holder panel and proximate the first upper aperture and configured to
remove a portion of the first upper aperture upon being removed.
Clause 9: The tamper-proof case system of Clause 8, further comprising a first tear
corner disposed between the upper front panel and the first foldable fastener and
a second tear corner disposed between the upper front panel and the second foldable
fastener.
Clause 10: The tamper-proof case system of Clause 6, further comprising a first tear
corner disposed between the upper front panel and the first foldable fastener and
a second tear corner disposed between the upper front panel and the second foldable
fastener.
Clause 11: The tamper-proof case system of Clause 1, further comprising: a first sidewall
flap foldably connected to the first sidewall and comprising a first locking tab configured
to extend into a first tab slit disposed in the back panel; and a second sidewall
flap foldably connected to the second sidewall and comprising a second locking tab
configured to extend into a second tab slit disposed in the back panel.
Clause 12: The tamper-proof case system of Clause 1, wherein the upper foldable section
is permanently attached to the first sidewall and the second sidewall when the upper
foldable section, the first sidewall, and the second sidewall are in their closed
configurations.
Clause 13: The tamper-proof case system of Clause 1, wherein: the upper holder panel
further comprises a second upper aperture configured to hold a top of a second product;
the lower holder panel further comprises a second lower aperture configured to hold
a bottom of the second product; and in their closed configurations, the upper foldable
section, the lower foldable section, the first sidewall, and the second sidewall are
configured to secure the second product within the folding tamper-proof case.
Clause 14: The tamper-proof case system of Clause 1, wherein: the lower front panel
further comprises: a first foldable fastener; and a second foldable fastener; the
first sidewall comprises a first fastener opening configured to accept the first foldable
fastener; and the second sidewall comprises a second fastener opening configured to
accept the second foldable fastener.
Clause 15: The tamper-proof case system of Clause 1, wherein at least one of the first
upper aperture or the first lower aperture comprises a plurality of aperture fingers.
Clause 16: A method for securing a product within a tamper-proof case comprising:
folding a bottom internal support inwardly toward a back panel; folding a lower holder
panel foldably connected to the bottom internal support inwardly toward the back panel
such that the lower holder panel and the bottom internal support are substantially
perpendicular; folding a lower front panel foldably connected to the lower holder
panel inwardly toward the back panel such that the lower front panel and the lower
holder panel are substantially perpendicular; folding a lower insert from a substantially
flat configuration to a closed configuration; sliding the lower insert into an enclosure
created by the bottom internal support, the lower holder panel, and the lower front
panel until a first lower insert aperture on the lower insert aligns with a first
lower aperture on the lower holder panel; folding a first sidewall and a second sidewall
inwardly such that the first sidewall and the second sidewall are approximately perpendicular
to the back panel; inserting a bottom of the product into the first lower aperture
and the first lower insert aperture; folding a top internal support inwardly toward
the back panel; folding an upper holder panel foldably connected to the top internal
support inwardly toward the back panel such that the upper holder panel and the top
internal support are substantially perpendicular; folding an upper front panel foldably
connected to the upper holder panel inwardly toward the back panel such that the upper
front panel and the upper holder panel are substantially perpendicular; hinging the
upper holder panel toward a top of the product such that the top of the product inserts
into an upper aperture on the upper holder panel; and securing the product within
the tamper-proof case.
Clause 17: The method of Clause 16, further comprising: folding an upper insert from
a substantially flat configuration to a closed configuration; and sliding the upper
insert into an enclosure created by the top internal support, the upper holder panel,
and the upper front panel until a first upper insert aperture on the upper insert
aligns with the upper aperture.
Clause 18: The method of Clause 16, further comprising, prior to folding the lower
insert from the substantially flat configuration to the closed configuration, aligning
a first panel aperture of a reinforcing panel with the first lower insert aperture
of the lower insert.
Clause 19: The method of Clause 18, further comprising aligning one or more insert
tabs on the reinforcing panel with one or more slots on the lower insert prior to
folding the lower insert from the substantially flat configuration to the closed configuration.
Clause 20: The method of Clause 16, further comprising folding a reinforcing panel
foldably connected to the lower insert such that a first panel aperture of the reinforcing
panel aligns with the first lower insert aperture of the lower insert.
Clause 21: The method of Clause 16, wherein securing the product within the tamper-proof
case comprises securing the upper front panel to the first sidewall and the second
sidewall.
Clause 22: The method of Clause 16, wherein securing the product within the tamper-proof
case comprises: inserting a first fastener connected to the upper front panel into
a first fastener opening disposed within the first sidewall; and inserting a second
fastener connected to the upper front panel into a second fastener opening disposed
within the first sidewall.
Clause 23: The method of Clause 22, wherein: the first fastener comprises a first
set of foldable tabs; the second fastener comprises a second set of foldable tabs;
and the method further comprises: folding the first set of foldable tabs prior to
inserting the first fastener into the second fastener opening; and folding the second
set of foldable tabs prior to inserting the second fastener into the second fastener
opening.
Clause 24: The method of Clause 23, wherein: the first set of foldable tabs unfold
subsequent to inserting the first fastener into the second fastener opening to secure
the product within the tamper-proof case; and the second set of foldable tabs unfold
subsequent to inserting the second fastener into the second fastener opening to secure
the product within the tamper-proof case.
Clause 25: The method of Clause 16, further comprising pulling a tear strip of the
upper holder panel to create an opening in the upper aperture.
Clause 26: The method of Clause 25, further comprising: tearing a tear corner on the
upper front panel; and hinging the upper front panel away from the top of the product.
Clause 27: The method of Clause 26, further comprising pulling the top of the product
from the upper aperture.
Clause 28: The method of Clause 16, further comprising: tearing a tear corner on the
upper front panel; and hinging the upper front panel away from the top of the product.
Clause 29: The method of Clause 16, wherein securing the product within the tamper-proof
case comprises stapling the upper front panel to the first sidewall and the second
sidewall.
Clause 30: The method of Clause 16, wherein, subsequent to securing the product within
the tamper-proof case, the product is separated from the back panel from between 0.5
cm and 1.5 cm.
Clause 31: The method of Clause 16, wherein the upper front panel and the lower front
panel define an observation window when the upper front panel is approximately coplanar
with the lower front panel.
Clause 32: The method of Clause 31, wherein: a first edge of the observation window
is approximately 4.0 cm to approximately 8.0 cm from a bottom panel; and a second
edge of the observation window is approximately 4.0 cm to approximately 8.0 cm from
a top panel.
Clause 33: The method of Clause 16, further comprising inserting one or more lower
holder flaps into the enclosure created by the bottom internal support, the lower
holder panel, and the lower front panel after sliding the lower insert into the enclosure.
Clause 34: A method for securing a product within a tamper-proof case comprising:
folding a lower insert from a substantially flat configuration to a closed configuration;
placing the lower insert onto a back panel of the tamper-proof case; folding a lower
holder panel inwardly toward the back panel; folding a lower front panel foldably
connected to the lower holder panel inwardly toward the back panel such that a first
lower insert aperture on the lower insert aligns with a first lower aperture on the
lower holder panel; folding a first sidewall and a second sidewall inwardly such that
the first sidewall and the second sidewall are approximately perpendicular to the
back panel; inserting a bottom of the product into the first lower aperture and the
first lower insert aperture; folding an upper holder panel inwardly toward the back
panel; folding an upper front panel foldably connected to the upper holder panel inwardly
toward the back panel such that the upper front panel and the upper holder panel are
substantially perpendicular; hinging the upper holder panel toward a top of the product
such that the top of the product inserts into an upper aperture on the upper holder
panel; and securing the product within the tamper-proof case.
Clause 35: The method of Clause 34, further comprising: folding a bottom internal
support foldably connected to the lower holder panel inwardly toward the back panel;
and positioning the bottom internal support between the lower insert and the back
panel.
Clause 36: The method of Clause 34, further comprising: folding an upper insert from
a substantially flat configuration to a closed configuration; placing the upper insert
onto the back panel of the tamper-proof case prior to folding the upper holder panel
inwardly toward the back panel; and aligning an upper insert aperture with the upper
aperture.
Clause 37: The method of Clause 34, further comprising, prior to folding the lower
insert from the substantially flat configuration to the closed configuration, aligning
a first panel aperture of a reinforcing panel with the first lower insert aperture
of the lower insert.
Clause 38: The method of Clause 37, further comprising aligning one or more insert
tabs on the reinforcing panel with one or more slots on the lower insert prior to
folding the lower insert from the substantially flat configuration to the closed configuration.
Clause 39: The method of Clause 34, further comprising folding a reinforcing panel
foldably connected to the lower insert such that a first panel aperture of the reinforcing
panel aligns with the first lower insert aperture of the lower insert.
Clause 40: The method of Clause 34, wherein securing the product within the tamper-proof
case comprises securing the upper front panel to the first sidewall and the second
sidewall.
Clause 41: The method of Clause 34, wherein securing the product within the tamper-proof
case comprises: inserting a first fastener connected to the upper front panel into
a first fastener opening disposed within the first sidewall; and inserting a second
fastener connected to the upper front panel into a second fastener opening disposed
within the first sidewall.
Clause 42: The method of Clause 41, wherein: the first fastener comprises a first
set of foldable tabs; the second fastener comprises a second set of foldable tabs;
and the method further comprises: folding the first set of foldable tabs prior to
inserting the first fastener into the second fastener opening; and folding the second
set of foldable tabs prior to inserting the second fastener into the second fastener
opening.
Clause 43: The method of Clause 42, wherein: the first set of foldable tabs unfold
subsequent to inserting the first fastener into the second fastener opening to secure
the product within the tamper-proof case; and the second set of foldable tabs unfold
subsequent to inserting the second fastener into the second fastener opening to secure
the product within the tamper-proof case.
Clause 44: The method of Clause 34, further comprising pulling a tear strip of the
upper holder panel to create an opening in the upper aperture.
Clause 45: The method of Clause 44, further comprising: tearing a tear corner on the
upper front panel; and hinging the upper front panel away from the top of the product.
Clause 46: The method of Clause 45, further comprising pulling the top of the product
from the upper aperture.
Clause 47: The method of Clause 34, further comprising: tearing a tear corner on the
upper front panel; and hinging the upper front panel away from the top of the product.
Clause 48: The method of Clause 34, wherein securing the product within the tamper-proof
case comprises stapling the upper front panel to the first sidewall and the second
sidewall.
Clause 49: The method of Clause 34, wherein, subsequent to securing the product within
the tamper-proof case, the product is separated from the back panel from between 0.5
cm and 1.5 cm.
Clause 50: The method of Clause 34, wherein the upper front panel and the lower front
panel define an observation window when the upper front panel is approximately coplanar
with the lower front panel.
Clause 51: The method of Clause 50, wherein: a first edge of the observation window
is approximately 4.0 cm to approximately 8.0 cm from a bottom panel; and a second
edge of the observation window is approximately 4.0 cm to approximately 8.0 cm from
a top panel.
Clause 52: The method of Clause 34, further comprising inserting one or more lower
holder flaps into an enclosure created by the lower holder panel and the lower front
panel.
Clause 53: A case system comprising: a folding tamper-proof case comprising: a back
panel; an upper foldable section comprising: a top panel foldably connected to the
back panel; an upper front panel foldably connected to the top panel; and an upper
holder panel foldably connected to the upper front panel and comprising a first upper
aperture configured to hold a top of a first product; and a lower foldable section
comprising: a bottom panel foldably connected to the back panel; a lower front panel
foldably connected to the bottom panel; and a lower holder panel foldably connected
to the lower front panel and comprising a first lower aperture configured to hold
a bottom of the first product; and a lower insert foldable from an open and substantially
flat configuration to a closed configuration and comprising a first lower insert aperture
configured to hold the bottom of the first product, wherein each of the upper foldable
section and the lower foldable section have an open configuration and a closed configuration,
wherein, in their open configurations, the upper foldable section and the lower foldable
section are substantially coplanar with the back panel, and wherein, in their closed
configurations, the upper foldable section and the lower foldable section are configured
to secure the first product within the folding tamper-proof case.
Clause 54: The case system of Clause 53, further comprising a reinforcing panel comprising
a first panel aperture sized to correspond to the first lower insert aperture.
Clause 55: The case system of Clause 54, wherein: the lower insert comprises one or
more slots; the reinforcing panel comprises one or more insert tabs sized and positioned
to engage the one or more slots of the lower insert when the lower insert is in the
closed configuration; and when the lower insert and the folding tamper-proof case
are in their closed configurations, the lower insert aperture, the first panel aperture,
and the first lower aperture are configured to substantially align.
Clause 56: The case system of Clause 54, wherein the reinforcing panel is foldably
connected to the lower insert.
Clause 57: The case system of Clause 53, further comprising an upper insert foldable
from an open and substantially flat configuration to a closed configuration and comprising
a first upper insert aperture configured to hold the top of the first product.
Clause 58: The case system of Clause 53 further comprising a tear strip on the upper
holder panel and proximate the first upper aperture and configured to remove a portion
of the first upper aperture upon being removed.
Clause 59: The case system of Clause 53, wherein at least one of the first upper aperture
or the first lower aperture comprises a plurality of aperture fingers.
Clause 60: A method for securing a product within a tamper-proof case comprising:
folding a bottom internal support inwardly toward a back panel; folding a lower holder
panel foldably connected to the bottom internal support inwardly toward the back panel
such that the lower holder panel and the bottom internal support are substantially
perpendicular; folding a lower front panel foldably connected to the lower holder
panel inwardly toward the back panel such that the lower front panel and the lower
holder panel are substantially perpendicular; folding a lower insert from a substantially
flat configuration to a closed configuration; sliding the lower insert into an enclosure
created by the bottom internal support, the lower holder panel, and the lower front
panel until a first lower insert aperture on the lower insert aligns with a first
lower aperture on the lower holder panel; inserting a bottom of the product into the
first lower aperture and the first lower insert aperture; folding a top internal support
inwardly toward the back panel; folding an upper holder panel foldably connected to
the top internal support inwardly toward the back panel such that the upper holder
panel and the top internal support are substantially perpendicular; folding an upper
front panel foldably connected to the upper holder panel inwardly toward the back
panel such that the upper front panel and the upper holder panel are substantially
perpendicular; hinging the upper holder panel toward a top of the product such that
the top of the product inserts into an upper aperture on the upper holder panel; and
securing the product within the tamper-proof case.
Clause 61: The method of Clause 60, further comprising: folding an upper insert from
a substantially flat configuration to a closed configuration; and sliding the upper
insert into an enclosure created by the top internal support, the upper holder panel,
and the upper front panel until a first upper insert aperture on the upper insert
aligns with the upper aperture.
Clause 62: The method of Clause 60, further comprising, prior to folding the lower
insert from the substantially flat configuration to the closed configuration, aligning
a first panel aperture of a reinforcing panel with the first lower insert aperture
of the lower insert.
Clause 63: The method of Clause 62, further comprising aligning one or more insert
tabs on the reinforcing panel with one or more slots on the lower insert prior to
folding the lower insert from the substantially flat configuration to the closed configuration.
Clause 64: The method of Clause 60, further comprising folding a reinforcing panel
foldably connected to the lower insert such that a first panel aperture of the reinforcing
panel aligns with the first lower insert aperture of the lower insert.
Clause 65: The method of Clause 60, further comprising pulling a tear strip of the
upper holder panel to create an opening in the upper aperture.
Clause 66: The method of Clause 60, wherein, subsequent to securing the product within
the tamper-proof case, the product is separated from the back panel from between 0.5
cm and 1.5 cm.
Clause 67: The method of Clause 60, wherein the upper front panel and the lower front
panel define an observation window when the upper front panel is approximately coplanar
with the lower front panel.
Clause 68: The method of Clause 67, wherein: a first edge of the observation window
is approximately 4.0 cm to approximately 8.0 cm from a bottom panel; and a second
edge of the observation window is approximately 4.0 cm to approximately 8.0 cm from
a top panel.
Clause 69: A case system comprising: a folding case comprising: a back panel; an upper
foldable section comprising: a top panel foldably connected to the back panel; and
front face foldably connected to the top panel; a lower foldable section comprising:
a bottom panel foldably connected to the back panel; a lower front panel foldably
connected to the bottom panel; and a lower holder panel foldably connected to the
lower front panel and comprising a first lower aperture configured to hold a bottom
of a first product; and a lower insert foldable from an open and substantially flat
configuration to a closed configuration and comprising a first lower insert aperture
configured to hold the bottom of the first product, wherein each of the upper foldable
section and the lower foldable section have an open configuration and a closed configuration,
wherein, in their open configurations, the upper foldable section and the lower foldable
section are substantially coplanar with the back panel, and wherein, in their closed
configurations, the upper foldable section and the lower foldable section are configured
to secure the first product within the folding case.
Clause 70: The case system of Clause 69, further comprising a reinforcing panel comprising
a first panel aperture sized to correspond to the first lower insert aperture.
Clause 71: The case system of Clause 70, wherein: the lower insert comprises one or
more slots; the reinforcing panel comprises one or more insert tabs sized and positioned
to engage the one or more slots of the lower insert when the lower insert is in the
closed configuration; and when the lower insert and the folding case are in their
closed configurations, the lower insert aperture, the first panel aperture, and the
first lower aperture are configured to substantially align.
Clause 72: The case system of Clause 70, wherein the reinforcing panel is foldably
connected to the lower insert.
Clause 73: The case system of any of Clauses 69 to 72 further comprising an upper
insert foldable from an open and substantially flat configuration to a closed configuration
and comprising a first upper insert aperture configured to hold a top of the first
product.
Clause 74: The case system of any of Clauses 69 to 73, wherein the first lower aperture
comprises a plurality of aperture fingers.
Clause 75: The case system of any of Clauses 69 to 74, wherein the folding case comprises
a bottom face foldably attached to the front face foldably and configured to cover
the bottom panel when the upper foldable section is in the closed configuration.
Clause 76: The case system of Clause 75, wherein the folding case comprises a closing
tab foldably connected to the bottom face, the closing tab configured to be positioned
within a slot between the bottom panel and a base flap of the folding case when the
upper foldable section is in the closed configuration.
Clause 77: The case system of any of Clauses 69 to 76, wherein the folding case comprises
a first sidewall, a first sidewall flap foldable connected to the first sidewall,
a second sidewall, and a second sidewall flap foldably connected to the second sidewall.
Clause 78: The case system of Clause 77, wherein the folding case comprises a side
face foldable connected to the front face, the side face configured to be positioned
internal to the first sidewall flap or the second sidewall flap when the upper foldable
section is in the closed configuration.
[0104] It is to be understood that the mention of one or more method steps does not preclude
the presence of additional method steps or intervening method steps between those
steps expressly identified. It is also to be understood that the embodiments and claims
disclosed herein are not limited in their application to the details of construction
and arrangement of the components set forth in the description and illustrated in
the drawings. Rather, the description and the drawings provide examples of the embodiments
envisioned. The embodiments and claims disclosed herein are further capable of other
embodiments and of being practiced and carried out in various ways. Also, it is to
be understood that the phraseology and terminology employed herein are for the purposes
of description and should not be regarded as limiting the claims.
[0105] Accordingly, those skilled in the art will appreciate that the conception upon which
the application and claims are based may be readily utilized as a basis for the design
of other structures, methods, and systems for carrying out the several purposes of
the embodiments and claims presented in this application. It is important, therefore,
that the claims be regarded as including such equivalent constructions.
[0106] Furthermore, the purpose of the foregoing Abstract is to enable the public, and especially
including the practitioners in the art who are not familiar with patent and legal
terms or phraseology, to determine quickly from a cursory inspection the nature and
essence of the technical disclosure of the application. The Abstract is neither intended
to define the claims of the application, nor is it intended to be limiting to the
scope of the claims in any way. Instead, it is intended that the invention is defined
by the claims appended hereto.