[0001] The present invention relates to a method for operating a cooking appliance and to
a cooking appliance for carrying out the method.
[0002] There are ways commonly known in the art, e.g. with respect to convection heating
ovens, to control the temperature in an oven. Specifically, it is known to provide
an initial heat up phase by operating a heating element at full without interruption
until a desired set temperature, e.g. as set be a user. Upon reaching the set temperature,
the heating element is controlled by means of a temperature sensor included in a closed
loop control causing switch on and switch off of the heating element upon reaching
a lower and an upper switching temperature.
[0003] EP 2 045 532 B1 discloses a method of controlling heaters of an electric cooking apparatus, wherein
a temperature of a cooking cavity is detected and wherein a temperature increasing
mode is performed in which a supply of power and a cutoff of power to the heaters
are alternately performed while increasing a ratio of a power-off period to a power-on
period if the detected temperature of the cooking cavity is not equal to a set temperature
and performing a temperature maintaining mode in which the heaters are operated according
to preset power-on and power-off periods to be maintained at a temperature within
a certain range around a certain temperature if the detected temperature of the cooking
cavity reaches the set temperature.
[0004] EP 1 394 472 B1 discloses a method for operating a cooking appliance with a cooking chamber, to which
a quantity of heat is fed by means of a heating device, in which method a cooking
chamber temperature is regulated to a target temperature in a regulating period, the
cooking chamber temperature is not regulated in a control period following the regulating
period, but no or a defined heat quantity is fed to the cooking chamber independently
of the target value, and the cooking chamber is regulated in a post-regulation to
the target value after the end of the control period, wherein the control period is
prematurely interrupted if there is change in at least one influencing variable which
influences the behavior over time of the cooking chamber temperature in the regulating
period and/or in the control period, wherein the post-regulation is set to the target
value directly after the premature interruption of the control period.
[0005] EP 2 662 630 B1 discloses a method for preparing food in a cooking chamber of a cooking appliance
by means of a cooking process, wherein, during an initial phase of the cooking process,
a high total heating power is introduced into the cooking chamber, and wherein, during
a compensation phase of the cooking process which follows the initial phase, at most
a low total heating power is introduced into the cooking chamber, and wherein, during
a connecting phase of the cooking process which follows the compensation phase, a
mean total heating power is introduced into the cooking chamber such that the high
total heating power during the initial phase originates at least substantially from
at least one thermal heat source, and that the total heating power introduced into
the cooking chamber during the compensation phase is at most a fraction of the high
total heating power, and that a total heating power is introduced into the cooking
chamber during the connecting phase, which heating power is higher than during the
compensation phase and lower than during the initial phase.
[0006] DE 10 2014 217 637 A1 discloses a method used for heating a cooking chamber of a domestic cooking appliance,
wherein the cooking chamber is heated during an initial cooking phase with an uncontrolled
heating power during an initial cooking phase and then during a phase with a heating
power controlled to a setpoint temperature value and wherein the initial cooking phase
has a first initial cooking phase comprises a first partial section and a second partial
section adjoining it and wherein at the transition from the first partial section
to the second partial section, at least one characteristic of the introduced heating
power is changed.
[0007] The object of the present invention is to provide a method for operating a cooking
appliance in an energy efficient way and a cooking appliance that can be energy efficiently
operated.
[0008] This object is solved by a method according to claim 1 and by a cooking appliance
according to claim 14.
[0009] According to the invention, a method is provided for operating a cooking appliance,
in particular a domestic cooking appliance, including at least one food treatment
chamber, at least one temperature sensor for sensing the temperature within the food
treatment chamber, at least one heating element for supplying heating energy into
the food treatment chamber and at least one control unit for controlling operation
of the cooking appliance. T method includes the following steps:
- a) Receiving user input including setting of a set temperature value that is desired
to be reached within the food treatment chamber;
- b) Initially supplying heating energy into the food treatment chamber to increase
the temperature within the food treatment chamber by controlling the at least one
heating element to operate at least at a predetermined first energy output level;
- c) Determining whether the temperature within the food treatment chamber reaches an
upper temperature threshold that is defined above the set temperature value;
- d) In response to reaching the upper temperature threshold, selecting a predetermined
second energy output level based on a variable parameter dependent on a thermal load
present in the food treatment chamber;
- e) Reducing the supply of heating energy into the food treatment chamber such that
the temperature within the food treatment chamber decreases by controlling the heating
element to operate at the predetermined second energy output level.
[0010] Initially supplying heating energy into the food treatment chamber shall be in particular
understood as supplying heating energy into the food treatment chamber when the temperature
in food treatment chamber is substantially equal to or at least not substantially
higher than the temperature of the environment. Further, a variable parameter dependent
on a thermal load present in the food treatment chamber shall be understood as a parameter
that varies dependent on the volume, type, weight, liquid content, form, or the like,
of the thermal load present in the food treatment chamber. The positive effect achieved
by the matter of the invention is that temperature profile is achieved within the
food treatment chamber that has the same result with respect to a cooking performance
in comparison with commonly known temperature control, but that includes energy saving.
In particular, the cooking appliance can be operated after the initial heating up
phase with the second energy output level in a very energy efficient way. Additionally,
it is possible in such way to achieve a temperature profile within the food treatment
chamber that is very close to the set temperature value over the overall cooking time
and in particular to avoid switching events for the heating element. Furthermore,
the intended temperature profile within the food treatment chamber can be achieved
irrespective of food stuff is present initially within the not-heated up food treatment
chamber or if the empty food treatment chamber is initially heated up and the food
stuff is inserted after the initial heating up phase.
[0011] According to an advantageous embodiment of the invention, additionally the following
steps are included:
f) Determining whether the temperature within the food treatment chamber reaches a
lower temperature threshold that is defined below the set temperature value;
g) In response to reaching the lower temperature threshold, increasing the supply
of heating energy into the food treatment chamber such that the temperature within
the food treatment chamber increases by controlling the heating element to operate
at predetermined energy output level higher than the second predetermined energy output
level, in particular at the predetermined first energy output level.
[0012] In this embodiment, the temperature profile within the food treatment chamber, in
particular the average temperature over the overall length of the cooking time, matches
the set temperature value advantageously.
[0013] According to a further advantageous embodiment of the invention, the thermal load
present in the food treatment chamber is the empty volume of the interior of the food
treatment chamber or is one or more pieces of food stuff and/or cookware being inserted
into the food treatment chamber.
[0014] In other words, the second energy output level is selected depending on whether there
is any food stuff within the food treatment chamber or not or, e.g. depending on the
volume, weight or liquid content of the food stuff placed in the food treatment chamber.
This allows to achieve the same temperature profile with the method irrespective of
there is food stuff initially placed in the food treatment chamber or nor and irrespective
of the volume, weight or liquid content of food stuff initially placed in the food
treatment chamber.
[0015] According to an advantageous embodiment, selecting a predetermined second energy
output level based on a variable parameter includes determining a time interval from
a start point in time when the supply of heating energy is started or changed to a
point in time when the temperature within the food treatment chamber reaches a temperature
above the set temperature value, in particular reaches the upper temperature threshold,
wherein the predetermined second energy output level is selected dependent on the
length of the time interval.
[0016] A high thermal load shows a delay in the increase of the temperature value compared
to a low thermal load. The time interval between the temperature passing the set temperature
value and reaching the upper temperature threshold is advantageously suitable for
being taken as a basis for determination of the thermal load within the food treatment
chamber.
[0017] According to an additional advantageous embodiment, the predetermined second energy
output level is selected the higher, the longer the length of the determined time
interval is.
[0018] Thus, the second energy output can be adapted to the thermal load present in the
food treatment chamber. This reflects the relation that a high thermal load causes
a greater delay in the time interval compared to a lower thermal load, thus, automatically
adapting the necessary energy output for cooking the high thermal load properly by
providing a higher energy output.
[0019] According to a further advantageous embodiment of the invention, at least one data
set is accessible for or is accessed by the control unit, in particular wherein the
at least one data set is stored in a storage of the control unit or in a storage being
accessible for the control unit, wherein the data set includes:
- a first data type related to a variety of time intervals that may be determined by
the control unit;
- a second data type related to a variety of energy output levels allowed for the predetermined
second energy output level and which may be set for the at least one heating element;
wherein the control unit determines the time interval and, upon determination of the
time interval, selects from the second data type the predetermined second energy output
level being related with the determined time interval according to the data set;
[0020] Such a data set simplifies the control of the cooking appliance. The data included
in the data set may be evaluated in experiments for one specific cooking appliance
having predefined properties, e.g. the volume of the food treatment chamber, the maximum
output of the heating elements, etc. Different data sets may be evaluated for different
types of cooking appliances. Additionally, it may be possible to make the data set
interchangeably, such that an update of the data set is possible in order to achieve
optimized performance of the cooking appliance.
[0021] According to a further advantageous embodiment, the initial supply of heating energy
at a predetermined first energy output level includes determining whether the temperature
in the food treatment chamber exceeds the set temperature value, wherein, in response
to exceeding the set temperature value, the at least one heating element is controlled
to operate at a predetermined third energy output level being lower than the predetermined
first energy output level, in particular wherein the predetermined first energy output
level corresponds to an energy output of 100% of the maximum energy output possible
for the specific at least one heating element and wherein the predetermined third
energy output level lies within a range between 30% to 70%, preferably at 50%, of
the maximum energy output possible by the specific at least one heating element.
[0022] Thus, the increase in the temperature profile in the food treatment chamber can be
slowed down upon passing the set temperature value, thus, enabling the differences
in the time intervals for reaching the upper threshold temperature for different thermal
loads to become greater. This simplifies the detection of the variable parameter with
respect to the specific thermal load, making the detection of the thermal load more
robust.
[0023] According to an advantageous embodiment of the invention, the cooking appliance further
may include a fan being provided within the food treatment chamber for generating
a hot air flow within the food treatment chamber, wherein the fan may be continuously
operated during the phase of initial supply heating energy into the food treatment
chamber with the predetermined first energy output level and/or during the phase of
reduced supply of heating energy into the food treatment chamber with predetermined
second energy output level and/or during the phase of increased supply of heating
energy into the food treatment chamber at the predetermined energy output level higher
than the second predetermined energy output level.
[0024] By operating the fan continuously, the hot air is distributed quicker within the
food treatment chamber which causes in particular during the initial heat up phase
a quicker increase in temperature. It may be specifically advantageous if the fan
is operated until the temperature within the food treatment chamber exceeds the set
temperature value, wherein the fan is stopped when the temperature passes the set
temperature value until it reaches the upper threshold temperature. In this case,
the differences in the time intervals for reaching the upper threshold temperature
for different thermal loads become even greater.
[0025] In a further advantageous embodiment, a cooking cycle is defined by including the
steps a) to e), in particular additionally including the steps f) and g), wherein
the cooking cycle is further defined by having a predetermined length, wherein the
cooking cycle is terminated automatically upon expiration of the predetermined length
and wherein the temperature within the food treatment chamber passes the set temperature
value not more than three times, in particular not more than two times, before expiration
of the predetermined length.
[0026] The method is particular advantageous for cooking appliances applying automatic cooking
programs having predetermined or predefined length. In such cases, the temperature
profile achieved within the food treatment chamber can be held in conformity with
the set temperature value irrespective of the thermal load present in the food treatment
chamber.
[0027] Furthermore advantageous is an embodiment wherein a cooking cycle is defined by including
the steps a) to e), in particular additionally including the steps f) and g), wherein
the cooking cycle is further defined by having a, in particular predetermined, length,
wherein an average temperature within the food treatment chamber calculated over the
length of the cooking cycle has a value within a range from 5°C below to 5°C above
the set temperature value.
[0028] It is particularly advantageous if the method is operated in that an average temperature
is achieved to be within a range from 5°C below to 5°C above the set temperature value.
This meets the requirements of the user's needs who intends a certain set temperature
value, wherein the food stuff to be cooked becomes subject to a very precise temperature
control over the full length of the cooking cycle.
[0029] Advantageously, the upper threshold temperature lies within a range between 10°C
to 35°C, in particular between 15°C to 25°C, preferably between 15°C to 20°C above
the set temperature value and/or wherein the lower threshold temperature (LTT) lies
within a range between 10°C to 35°C, in particular between 15°C to 25°C, preferably
between 15°C to 20°C below the set temperature value.
[0030] Those limits have been proven as being sufficient in achieving the intended temperature
profile, wherein the quality of the cooked food stuff is not affected. At the same
time, energy savings are optimized by using these limits.
[0031] According to a further advantageous embodiment of the invention, the control unit
receives information from the temperature sensor and determines whether the temperature
within the food treatment chamber reaches the upper temperature threshold or the lower
temperature threshold, in particular wherein the control unit calculates reference
temperature values being different from a current temperature value based on the information
received from the temperature, based on the set temperature value and based on the
predetermined first energy output level and the predetermined second energy output
level and/or predetermined third energy output level, preferably wherein the control
unit instructs a display of the cooking appliance to display the calculated reference
temperature.
[0032] Thus, the user may receive information about a reference temperature related to the
temperature within the food treatment chamber, that reflects the temperature profile
over the overall length of the cooking cycle better than information about the current
temperature within the food treatment chamber would do. The user, thus, may be enabled
to anticipate the cooking results better compared to a case in which only the current
temperature would be displayed.
[0033] Furthermore, according to an advantageous embodiment, the cooking appliance further
includes at least one door for selectively opening and closing the food treatment
chamber, wherein, in response to opening and closing of the door, determining whether
the temperature within the food treatment chamber is above or below the lower temperature
threshold, wherein the supply of heating energy into the food treatment chamber is
increased when the temperature is determined to be below the lower temperature threshold
and wherein the supply of heating energy into the food treatment chamber is maintained
when the temperature is determined to be above the lower temperature threshold.
[0034] The door may be an oven door, but may be a lid of a cookware or a pot, also. This
behavior allows the method to be properly carried out without being affect by opening
and closing of the door and irrespective of the length of the opened status of the
cooking appliance.
[0035] Further, according to the invention, a cooking appliance in particular a domestic
cooking appliance, preferably a cooking oven including at least one food treatment
chamber, at least one temperature sensor for sensing the temperature within the food
treatment chamber, at least one heating element for supplying heating energy into
the food treatment chamber and at least one control unit for controlling operation
of the cooking oven, or
preferably a cooking hob including at least one piece of cookware defining at least
one food treatment chamber being placed on a cooking zone of the cooking hob, at least
one temperature sensor for sensing the temperature within the food treatment chamber,
at least one heating element for supplying heating energy into the food treatment
chamber and at least one control unit for controlling operation of the cooking hob,
wherein the cooking appliance is configured to carry out the method according to the
invention.
[0036] Such a cooking appliance is very energy efficient and allows to apply a temperature
profile within a food treatment chamber that is very precise with respect to a set
temperature preset by a user.
[0037] According to an advantageous embodiment, the cooking oven or the cooking hob comprise
an electronic control unit including or enabled to carry out at least one or two or
a plurality of automatic cooking programs, in particular wherein at least one automatic
cooking program comprises the cooking cycle having the predetermined length.
[0038] The method according to the invention is particularly suitable for being embedded
in an automatic cooking program to be carried out by an electronically controlled
cooking appliance.
[0039] According to a further an advantageous embodiment, the control unit is configured
to receive or comprises a data set including:
- a first data type related to a variety of time intervals that may be determined by
the control unit;
- a second data type related to a variety of energy output levels allowed for the predetermined
second energy output level and which may be set for the at least one heating element;
wherein the control unit determines the time interval and, upon determination of the
time interval, selects from the second data type the predetermined second energy output
level being related with the determined time interval according to the data set;
[0040] Such data set may be stored in a registry or a storage medium being connected with
or comprised by the control unit or in an internet server being connected with the
control unit and may be adapted to the respective type of cooking appliance.
[0041] The invention will be explained in further detail with reference to the accompanying
drawings, in which:
Fig. 1 is a schematic view of a cooking oven suitable for carrying out a method according
to an exemplary embodiment of the invention;
Fig. 2 is a diagram illustrating a temperature profile achieved by a method according
to an exemplary embodiment of the invention; and
Fig. 3 is a diagram illustrating differences in the temperature profile of Fig. 2
for different thermal loads.
[0042] The cooking oven 1 provides an insulated food treatment chamber 2 in which the user
may introduce food stuff to be cooked. Before or after the introduction of the foodstuff,
the user may select a cooking program from the control panel 9 or may preset isolated
cooking parameters such as cooking temperature and/or cooking time or may select specific
heating elements 3, 5, 6.
[0043] Based on user requirements and the nature of the foodstuff, the user will choose
a specific cooking function that may employ one or more of the heating elements 3,
5 and/or 6 with or without the convection fan 4, so that a multitude of options enables
the user to match required cooking process criteria, e.g. by forced convection or
in a traditional cooking mode. An oven thermostat 7, including a temperature sensor
and the control unit 8 create all the proper conditions that the oven needs for operation
according to the user's wishes.
[0044] For a commonly known preheating phase, preheating time depends on the cooking function
and the set value for the oven thermostat, usually being shorter with forced air convection
(i.e. with the heater 3 and the fan 4 switched on, but longer with traditional mode,
or natural convection, i.e. with the heating elements 5 and 6 to the same value of
the temperature setting.
[0045] Generally, in a cooking process, the forced air convection is more energy efficient,
with respect to temperature performance and energy consumption related to the overall
duration of the full cooking process.
[0046] The considerations on which the invention is based include recognizing that a temperature
profile achieved by conventional closed loop control within a food treatment chamber
is not ideal with respect to energy efficiency. A temperature profile that can be
found for conventional closed loop control, e.g. within two switching phases, i.e.
the temperature increases past a set temperature value and reaches an upper switching
temperature, upon which the supply of heating energy is cutoff, which leads to a decrease
in temperature below the set temperature value until a lower switch temperature is
reached, which causes switching on of the heating element, wherein the temperature
alternates between the upper and the lower switching temperature.
[0047] The inventors have found that the temperature profile as found for conventional closed
loop control can be geometrically extended over the entire duration or length of the
cooking process, resulting in the temperature profile according to Fig. 2.
[0048] In such an optimized cooking mode, the result of the integral of the process variable,
i.e. the temperature within the food treatment chamber 2 can be indicated as a reference
temperature T
ref that comes close to a set temperature value T
Set set by the user at the beginning of the cooking process, if taken over the complete
length of the cooking process. It is possible that a display of the oven (not referenced)
can show in real time the referenced temperature T
ref.
[0049] An upper temperature threshold UTT and a lower temperature threshold LTT are defined
between which the current temperature value T
cur is held during the cooking phase with the intent to achieve proper cooking appliance
performances, so that the food quality at the end of the cooking phase to be not affected.
Empirical tests have shown that the upper temperature threshold UTT and a lower temperature
threshold LTT, e.g. each comprised within a temperature band between 30°C and 40°C
from the set temperature value T
Set are proper to hold a calculated average value of the oven temperature close to the
set temperature value T
Set chosen by the user.
[0050] For each set temperature value T
Set selectable by the user, there is a temperature band in which the current temperature
value T
cur follows the intended temperature. However, it is not necessary for a set temperature
value T
Set set by the user to match exactly centrally the temperature band. In any case, at
the end of the cooking phase the calculated average temperature demonstrates that
the set temperature value T
Set was hold at least in the middle of the temperature band that offers the value selected
by the user within a precise tolerance of maximum ± 5°C.
[0051] As shown in Fig. 2 and Fig. 3, there is a preheating phase provided in which the
control unit 8 operates the heating element 3 and optionally the fan 4, wherein forced
convection heating is used, at a starting point t
0. Starting with the initial ambient temperature, the heating element 3 is controlled
by the control unit 8 to operate at a predetermined first energy output level P
1 = 100% of the maximum possible output level of the heating element 3. The oven thermostat
7 or, more precisely, the temperature sensor comprised by the oven thermostat 7, measures
the temperature within the food treatment chamber 2. Thus, the temperature sensor
detects when the temperature within the food treatment chamber 2 passes or exceeds
a set temperature value T
Set set by the user at the beginning of the cooking process.
[0052] In response to passing or exceeding the set temperature value T
Set, the heating element 3 is controlled to operate at a reduced energy output level,
namely a predetermined third output level P
3. The predetermined third output level P
3 may lie within a range between 30% to 70%, preferably at 50%, of the maximum energy
output possible for the specific type of the at least one heating element 3.
[0053] Fig. 3 illustrates the difference in the temperature profiles for a high thermal
load HTL, e.g. a large piece food including a high amount of water, e.g. a piece of
meat to be cooked in broth, in comparison to a low thermal load LTL, e.g. a small
piece of food including only small amount of water such as a small and dry cake. In
both cases, the initial heat up phase is carried out by applying a predetermined first
energy output level P
1 of 100% of the power possible for the heating element 3.
[0054] The food treatment chamber 2 comprising the low thermal load LTL is heated up slightly
faster than the food treatment chamber 2 comprising the high thermal load HTL. Also
in both cases, in response to passing the set temperature value T
Set, the energy output of the heating element 3 is reduced to a predetermined third energy
output level P
3, e.g. of 50% of the maximum power possible for the heating element 3.
[0055] In the phase, when only a reduced energy output level P
3 is applied, the difference in time necessary for heating up the food treatment chamber
2 and the respective food load comprised therein enlarges for the high thermal load
HTL compared to the low thermal load LTL.
[0056] In both cases, the heating element 3 is operated at the predetermined third energy
output level P
3 until the temperature within the food treatment chamber 2 is determined to reach
the upper temperature threshold UTT. As can be seen, the time interval Δt = t
2-LTL - t
1-LTL for the low thermal load LTL for the time interval necessary for reaching the
upper temperature threshold UTT is significantly shorter than the time interval Δt
= t
2-HTL - t
1-HTL for the high thermal load for reaching the upper temperature threshold UTT.
[0057] Also in both cases, in response to reaching the upper temperature threshold UTT,
the control unit 8 controls the heating element 3 to operate at a predetermined second
energy output level P
2. However, the selected predetermined second energy output level P
2 is different for each of the above outlined cases. The predetermined second energy
output level P
2 is selected by the control unit 8 from a data set included in table 1:
Table 1
INPUT CONSTRAINTS |
VARIABLE PARAME - TER |
DEFAULT |
SELECTION IN DEPENDANCE FROM ΔT |
DEFAULT |
Tset 175°C |
Thermal load |
Δt |
Energy output level P3 |
Energy output level P2 |
Energy output level P4 |
1 |
Exceed HTL |
Δt_Ex-ceed_HTL |
50% of maximum possible |
P2_Exceed_HTL = 30% of maximum possible |
50% of maximum possible |
2 |
HTL |
Δt_HTL |
... |
P2_HTL = 30% of maximum possible |
... |
3 |
Load A |
Δt_A |
... |
P2_Load_A = 27% of maximum possible |
... |
4 |
Load B |
Δt_B |
... |
P2_Load_B = 25% of maximum possible |
... |
5 |
Load C |
Δt_C |
... |
P2_Load_C = 23% of maximum possible |
... |
6 |
... |
... |
... |
... |
... |
7 |
Load N |
Δt_N |
... |
P2_Load_N = 17% of maximum possible |
... |
8 |
LTL |
Δt_LTL |
... |
P2_LTL = 15% of maximum possible |
... |
9 |
Below LTL |
Δt_Be-low_LTL |
50% of maximum possible |
P2_Below_LTL = 15% of maximum possible |
50% of maximum possible |
[0058] The control unit 8 may include a microprocessor for carrying out an algorithm using
the dataset as exemplarily illustrated in table 1. The algorithm may be programmed
to select from the given values of P
2 the value needed to achieve the temperature profile according to Fig. 2 for a given
set temperature value T
set.
[0059] E.g. if a user selects a set temperature value of T
SET = 175°C to be reached within the food treatment chamber and inserts e.g. 1kg of a
specific food including a specific amount of water being categorized as "Load B",
the control unit determines the time interval Δt during the initial heating up phase
when the oven is heated up with P
1=100% of the maximum possible power of the heating element 3 and, upon passing T
SET = 175°C, the power of the heating element 3 is reduced to P
3=50% of the maximum possible power of heating element 3. The determined time interval
Δt is the time interval Δt_Load_B. Alterntatively formulated, the control unit 8 determines
the load category of the thermal load by determining the time interval Δt and selects
the value for the energy output level that is adapted to the determined load category.
Accordingly, the algorithm is carried out to select P
2 as predetermined for the time interval Δt_Load_B, namely P
2=25% of the maximum possible for the specific heating element 3.
[0060] Data sets according to table 1 may be prepared and stored to be accessed by the control
unit 8 for a plurality of possible set temperature values T
SET. E.g. several data sets may be compiled and stored in a library for a specific cooking
appliance and, e.g., may be stored in an internal storage of the control unit 8 or
may be stored outside the control unit 8, but may still be accessible for the control
unit 8. Different data compilations of data sets may be stored in further libraries
for other specific cooking appliances.
LIST OF REFERENCE NUMERALS
[0061]
- 1
- Cooking oven
- 2
- Food treatment chamber
- 3
- Heating element
- 4
- Fan
- 5
- Heating element
- 6
- Heating element
- 7
- Thermostat
- 8
- Control unit
- 9
- Operation panel
- T
- Temperature
- t
- Time
- UTT
- Upper temperature threshold
- LTT
- Lower temperature threshold
- HTL
- High thermal load
- LTL
- Low thermal load
- Tref
- Reference temperature
- TSet
- Set temperature value
- Tcur
- Current temperature value
- Δt
- Time interval
- P1
- Predetermined first energy output level
- P2
- Predetermined second energy output level
- P3
- Predetermined third energy output level
- P4
- Predetermined fourth energy output level
1. Method for operating a cooking appliance, in particular a domestic cooking appliance,
including at least one food treatment chamber (2), at least one temperature sensor
for sensing the temperature within the food treatment chamber (2), at least one heating
element (3, 5, 6) for supplying heating energy into the food treatment chamber (2)
and at least one control unit (8) for controlling operation of the cooking appliance,
wherein the method includes the following steps:
a) Receiving user input including setting of a set temperature value (TSet) that is desired to be reached within the food treatment chamber (2);
b) Initially supplying heating energy into the food treatment chamber (2) to increase
the temperature within the food treatment chamber (2) by controlling the at least
one heating element (3, 5, 6) to operate at least at a predetermined first energy
output level (P1);
c) Determining whether the temperature within the food treatment chamber (2) reaches
an upper temperature threshold (UTT) that is defined above the set temperature value
(TSet);
d) In response to reaching the upper temperature threshold (UTT), selecting a predetermined
second energy output level (P2) based on a variable parameter dependent on a thermal load present in the food treatment
chamber (2);
e) Reducing the supply of heating energy into the food treatment chamber (2) such
that the temperature within the food treatment chamber (2) decreases by controlling
the heating element (3, 5, 6) to operate at the predetermined second energy output
level (P2).
2. Method according to claim 1,
characterized by:
f) Determining whether the temperature within the food treatment chamber (2) reaches
a lower temperature threshold (LTT) that is defined below the set temperature value
(TSet);
g) In response to reaching the lower temperature threshold (LTT), increasing the supply
of heating energy into the food treatment chamber (2) such that the temperature within
the food treatment chamber (2) increases by controlling the heating element (3, 5,
6) to operate at predetermined energy output level higher than the second predetermined
energy output level (P2), in particular at the predetermined first energy output level (P1).
3. Method according to any one of the preceding claims, characterized in that the thermal load present in the food treatment chamber (2) is the empty volume of
the interior of the food treatment chamber (2) or is one or more pieces of food stuff
and/or cookware being inserted into the food treatment chamber (2).
4. Method according to any one of the preceding claims, characterized in that selecting a predetermined second energy output level (P2) based on a variable parameter includes determining a time interval (Δt) from a start
point in time when the supply of heating energy is started or changed to a point in
time when the temperature within the food treatment chamber (2) reaches a temperature
above the set temperature value (TSet), in particular reaches the upper temperature threshold (UTT), wherein the predetermined
second energy output level (P2) is selected dependent on the length of the time interval (Δt).
5. Method according to claim 4, characterized in that the predetermined second energy output level (P2) is selected the higher, the longer the length of the determined time interval (Δt)
is.
6. Method according to claim 4 or 5,
characterized in that at least one data set is accessible for or is accessed by the control unit (8), in
particular wherein the at least one data set is stored in a storage of the control
unit (8) or in a storage being accessible for the control unit (8),
wherein the data set includes:
- a first data type related to a variety of time intervals that may be determined
by the control unit (8);
- a second data type related to a variety of energy output levels allowed for the
predetermined second energy output level (P2) and which may be set for the at least one heating element (3, 5, 6);
wherein the control unit (8) determines the time interval (Δt) and, upon determination
of the time interval (Δt), selects from the second data type the predetermined second
energy output level (P
2) being related with the determined time interval (Δt) according to the data set;
7. Method according to any one of the preceding claims, characterized in that the initial supply of heating energy at a predetermined first energy output level
(P1) includes determining whether the temperature in the food treatment chamber (2) exceeds
the set temperature value (TSet), wherein, in response to exceeding the set temperature value (TSet), the at least one heating element (3, 5, 6) is controlled to operate at a predetermined
third energy output level (P3) being lower than the predetermined first energy output level (P1), in particular wherein the predetermined first energy output level (P1) corresponds to an energy output of 100% of the maximum energy output possible for
the specific at least one heating element (3, 5, 6) and wherein the predetermined
third energy output level (P3) lies within a range between 30% to 70%, preferably at 50%, of the maximum energy
output possible by the specific at least one heating element (3, 5, 6) .
8. Method according to any one of the preceding claims, characterized in that the cooking appliance further includes a fan (4) being provided within the food treatment
chamber (2) for generating a hot air flow within the food treatment chamber (2), wherein
the fan (4) is continuously operated during the phase of initial supply of heating
energy into the food treatment chamber (2) with the predetermined first energy output
level (P1) and/or during the phase of reduced supply of heating energy into the food treatment
chamber (2) with the predetermined second energy output level (P2) and/or during the phase of increased supply of heating energy into the food treatment
chamber (2) at the predetermined energy output level higher than the second predetermined
energy output level.
9. Method according to any one of the preceding claims, characterized in that a cooking cycle is defined by including the steps a) to e), in particular additionally
including the steps f) and g), wherein the cooking cycle is further defined by having
a predetermined length, wherein the cooking cycle is terminated automatically upon
expiration of the predetermined length and preferably wherein the temperature within
the food treatment chamber (2) passes the set temperature value (TSet) not more than three times, further preferably not more than two times, before expiration
of the predetermined length.
10. Method according to any one of the preceding claims, characterized in that a cooking cycle is defined by including the steps a) to e), in particular additionally
including the steps f) and g), wherein the cooking cycle is further defined by having
a, in particular predetermined, length, wherein an average temperature within the
food treatment chamber (2) calculated over the length of the cooking cycle has a value
within a range from 5°C below to 5°C above the set temperature value (TSet).
11. Method according to any one of the preceding claims, characterized in that the upper threshold temperature (UTT) lies within a range between 10°C to 35°C, in
particular between 15°C to 25°C, preferably between 15°C to 20°C above the set temperature
value (TSet) and/or wherein the lower threshold temperature (LTT) lies within a range between
10°C to 35°C, in particular between 15°C to 25°C, preferably between 15°C to 20°C
below the set temperature value (TSet).
12. Method according to any one of the preceding claims, characterized in that the control unit (8) receives information from the temperature sensor and determines
whether the temperature within the food treatment chamber (2) reaches the upper temperature
threshold (UTT) or the lower temperature threshold (LTT), in particular wherein the
control unit (8) calculates reference temperature values (Tref) being different from a current temperature value (Tcur) based on the information received from the temperature, based on the set temperature
value (TSet) and based on the predetermined first energy output level (P1) and the predetermined second energy output level (P2) and/or the predetermined third energy output level (P3), preferably wherein the control unit (8) instructs a display of the cooking appliance
to display the calculated reference temperature value (Tref).
13. Method according to any one of the preceding claims, characterized in that the cooking appliance further includes at least one door for selectively opening
and closing the food treatment chamber (2), wherein, in response to opening and closing
of the door, determining whether the temperature within the food treatment chamber
(2) is above or below the lower temperature threshold (LTT), wherein the supply of
heating energy into the food treatment chamber (2) is increased when the temperature
is determined to be below the lower temperature threshold (LTT) and wherein the supply
of heating energy into the food treatment chamber (2) is maintained when the temperature
is determined to be above the lower temperature threshold (LTT).
14. Cooking appliance, in particular domestic cooking appliance, preferably cooking oven
(1) including at least one food treatment chamber (2), at least one temperature sensor
for sensing the temperature within the food treatment chamber (2), at least one heating
element (3, 5, 6) for supplying heating energy into the food treatment chamber (2)
and at least one control unit (8) for controlling operation of the cooking oven (1),
or
preferably cooking hob including at least one piece of cookware defining at least
one food treatment chamber (2) being placed on a cooking zone of the cooking hob,
at least one temperature sensor for sensing the temperature within the food treatment
chamber (2), at least one heating element (3, 5, 6) for supplying heating energy into
the food treatment chamber (2) and at least one control unit (8) for controlling operation
of the cooking hob,
wherein the cooking appliance is configured to carry out a method according to any
one of the preceding claims.
15. Cooking appliance according to claim 14, characterized in that the cooking oven (1) or the cooking hob comprise an electronic control unit (8) including
or enabled to carry out at least one or two or a plurality of automatic cooking programs,
in particular wherein at least one automatic cooking program comprises the cooking
cycle having the predetermined length.