TECHNICAL FIELD
[0001] The present invention relates to a guide element for a strand-like fiber structure
for a ring spinning machine.
[0002] The invention also relates to a ring spinning machine having at least one workstation
for producing a yarn, the workstation having a guide element for guiding a strand-like
fiber structure extending between a drafting system and a yarn winding unit of the
workstation.
TECHNOLOGICAL BACKGROUND
[0003] Guide elements for guiding a moving fiber strand (for example in the form of what
is known as pre-yarn or roving or a yarn) are used in a wide variety of designs in
spinning and winding machines. A guide element of the type in question, which is configured
to be used at a workstation of a ring spinning machine, is usually arranged between
a drafting system and a ring rail and a spindle rail of the workstation and is usually
releasably connected to a support of the workstation via a screw or other fastening
means. In this case, the guide element has the task of guiding the fiber structure
between the drafting system and the spindle rail and preventing a rotation introduced
by the circular path of a ring traveler moving along a spinning ring that is arranged
on the ring rail into the fiber structure from propagating via the guide element into
the region of the drafting system.
[0004] A known embodiment of a guide element for a workstation of a ring spinning machine
is formed by a coiled wire with an eyelet designed as a spinning channel, in the region
of which eyelet a yarn is formed from the fiber composite coming from the drafting
system. The fiber composite is an elongate fiber structure with individual fibers,
some of which extend in parallel and which are twisted to form a yarn in the region
of the eyelet.
[0005] Both the fiber composite coming from the drafting system and the yarn are referred
to as a fiber structure in the context of the invention.
[0006] A free end of the coiled wire is releasably attached to a support arm of the workstation.
If a yarn break occurs at the workstation, a fiber structure spun into yarn usually
separates between the drafting system and the spindle rail, which means that it has
to be re-spun either manually by an operator or using an operating robot. For this
purpose, the free end of the fiber composite coming from the drafting system can be
connected to the already spun yarn from the spindle rail or to a free end of an auxiliary
yarn.
[0007] A disadvantage of the known guide element is that the operator or the operating robot
must be guided around the wound wire from the front in the region of the spinning
channel of the guide element (when looking at the workstation of the ring spinning
machine) when a separate yarn is newly pieced, so that the operator or the operating
robot can introduce an already spun yarn into the eyelet designed as a spinning channel.
Accordingly, handling with the twisted wire as a guide element is very impractical.
In addition, if the yarn breaks, there is a risk that the broken yarn will be wound
around the wire as a result of the rotation and that an operator will have to loosen
this winding manually.
[0008] Another embodiment of a guide element for a workstation of a ring spinning machine
is known from
EP 3 521 490 A1, the guide element being formed from a main body having an attachment region and
a guide region. The guide region has a guide slot acting as a spinning channel with
an inlet opening, the guide slot being formed by a ceramic, movably mounted guide
insert which is glued into the main body.
[0009] The relatively high costs of such a guide element are disadvantageous. In addition,
there is the complex manufacturing process and problems with yarn handling due to
the movable guide insert, which has to be moved between two positions counter to a
counterforce.
REPRESENTATION OF THE INVENTION
[0010] The object of the present invention is therefore to provide a guide element for a
ring spinning machine which is improved over the prior art and a workstation, equipped
therewith, of a ring spinning machine.
[0011] The object is achieved by a guide element for a ring spinning machine and a ring
spinning machine (or one or more workstations of such a ring spinning machine) having
the features of the independent claims.
[0012] The guide slot of the guide element according to the invention is designed as a continuous
slot from an inlet opening to an end region. While the inlet region adjoining the
inlet opening is used to insert a strand-like fiber structure during a piecing process
at a workstation of a ring spinning machine, the end region is used to guide the fiber
structure during the spinning process. In particular, in the end region there is a
transition from an untwisted or only slightly twisted fiber composite coming from
a drafting system at the workstation to a twisted yarn. As is customary in ring spinning
machines, the rotation is generated by a ring traveler located in the region of a
cop, the rotation continuing into the end region of the guide element.
[0013] In order to allow reliable and simple insertion of the fiber structure into the guide
slot both manually and by means of a piecing robot during a piecing process at the
workstation, the inlet region is funnel-shaped, i.e. the clear width of the guide
slot is reduced, preferably continuously, starting from the inlet opening to the transition
from the inlet region to the transition region.
[0014] In order to prevent the fiber structure from exiting the guide slot again during
the piecing process or during the subsequent spinning process, according to the invention
the guide slot now has at least one change in direction in the transition region.
[0015] The guide slot is therefore not completely straight between the inlet region and
the end region. Rather, the side walls delimiting the guide slot laterally have at
least one, preferably several, bends or branches, so that the fiber structure is deflected
laterally one or more times when it is inserted into the guide slot after passing
the inlet region and in a plan view of the guide element. The change in direction
ultimately has the effect that a yarn that extends in the end region of the guide
slot during the spinning process is reliably held in the guide slot, since the change
in direction makes it more difficult for the yarn to exit the end region via the transition
region and finally via the inlet opening out of the guide slot. In particular, it
is advantageous if the guide slot has a first change in direction in the transition
region and a second change in direction at the transition between the transition region
and the end region, both changes of direction branching off in different directions
in a top view of the guide element in relation to the clockwise direction.
[0016] The entire guide slot preferably extends in a common plane. It is also advantageous
if the side walls delimiting the guide slot each delimit a portion of the guide element
which also lies in one plane. The guide slot is therefore designed in particular as
a free space in a flat portion of the guide element.
[0017] It is also advantageous if the guide element has two side walls delimiting the inlet
region and spanning an angle (α), the value of which is between 50° and 90°, preferably
between 60° and 80°. While the guide slot should be relatively narrow in the transition
region, it is advantageous if the inlet opening has a relatively large clear width.
The above-mentioned angular range has proven to be advantageous here, since both requirements
can be met with a tolerable overall size of the guide element. Otherwise, for certain
applications the required installation space would be too large and/or the material
requirements too high. The side walls delimiting the inlet region preferably each
extend in a straight line. It is also advantageous if the two side walls delimiting
the inlet region transition at different angles into the adjoining side walls which
laterally delimit or define the transition region. In this case, the fiber structure
already undergoes a first change in direction when it is moved from the inlet opening
into the transition region.
[0018] It is particularly advantageous if the guide element has, in the transition region,
two side walls spanning an angle (β), which side walls are adjacent to one another
and delimit the guide slot, the angle (β) having a value between 30° and 150°, preferably
between 60° and 120°. Said side walls thus form a bend in a plan view of the guide
element, the bend, i.e. the transition between the side walls, being designed as a
sharp edge or rounded, the latter being preferred in order to smoothly guide the fiber
structure when it is moved from the inlet opening to the end region.
[0019] It is also advantageous if one of the side walls is adjacent to a side wall in the
end region, the one side wall in the transition region forming an angle (γ) with the
side wall in the end region, the value of which angle is between 60° and 150°, preferably
between 80° and 130°. In this case, too, there is a transition, likewise in particular
rounded, between the two side walls, with the side walls following the transition
preferably being at least partially straight.
[0020] It is advantageous if the clear width of the guide slot in the transition region
widens at least once and then narrows once. In particular, it is advantageous if the
clear width of the guide slot initially widens and then decreases, preferably continuously,
following the inlet region. The clear width preferably decreases continuously up to
the (first) change in direction in the transition region. This also creates a funnel
shape in the transition region, which ensures smooth insertion of the fiber structure
from the inlet region to the end region.
[0021] It is also advantageous if the guide slot has, in the transition region, a clear
width, the value of which varies between 0.5 mm and 7.0 mm, preferably between 0.7
mm and 5.0 mm, in the course of the transition region. In particular, it is advantageous
if the clear width, starting from the end of the inlet region that is remote from
the inlet opening, initially increases to the maximum value and then decreases to
the minimum value, this value preferably remaining constant after the reduction up
to the end region. In a direction from the end region to the inlet region, a bottleneck
is created which the fiber structure would have to overcome in order to exit the guide
slot. This effectively prevents the fiber structure from accidentally exiting the
guide slot.
[0022] There are also advantages if the inlet region has, in the region of the inlet opening,
a clear width, the value of which is between 5 mm and 20 mm, preferably between 12
mm and 17 mm. This range ensures that a piecing robot can reliably insert the fiber
structure into the guide slot during piecing. Manual insertion of the fiber structure
is also possible without any problems. If the value were chosen to be greater than
the specified maximum value, this would increase the manufacturing costs of the guide
element, since the material requirement would then increase due to the larger overall
size of the guide element.
[0023] It is also advantageous if the clear width of the guide slot from the inlet opening
to the end of the inlet region that is remote from the inlet opening is reduced to
a value between 0.5 mm and 3.0 mm, preferably between 0.7 mm and 1.5 mm. The specified
range ensures that the fiber structure can be moved into the end region without undesired
friction occurring between the side walls delimiting the guide slot and the fiber
structure. In the case of a ring spinning machine, the fiber structure to be inserted
into the guide element is not yet a yarn stabilized by complete twisting. Therefore,
there would be a risk that the only slightly twisted fiber structure would be locally
disintegrated (disturbance of the fiber arrangement, creation of gaps between the
individual fibers previously packed together in a densified manner) and thus weakened
by friction during insertion. Possible consequences would be an unwanted irregularity
in the yarn produced as well as the danger of a yarn break when the spinning process
is restarted. At the same time, the clear width in the region of said end of the inlet
region is small enough to prevent the fiber structure from accidentally exiting the
guide slot during spinning at the workstation of a ring spinning machine or to minimize
the corresponding risk of occurrence. It has been found that with a range between
0.7 mm and 1.5 mm a reliable operation for most of the yarn types usually produced
on ring spinning machines can be obtained.
[0024] It is also advantageous if the end region has a circular arcuate wall portion on
a side facing away from the inlet opening in a plan view of the guide element. Said
wall portion serves to continuously guide the fiber structure during the spinning
operation. Said circular arc shape has proven itself, since the fiber structure also
generally has a substantially circular cross section, so that low-friction guidance
of the fiber structure in the end region is ensured.
[0025] It has been found that particularly good results can be achieved if the circular
arcuate wall portion in a plan view of the guide element has a radius (Rc) of between
1.5 and 2.5 mm, preferably between 1.75 mm and 2.0 mm, at least in sections. The ring
spinning process is not a completely stationary process. The direction in which the
fiber strand runs away from the guide element in the direction of the spindle changes
continuously and depends on the current position of the moving ring traveler, the
height of the moving ring rail and/or spindle rail, the rotational speed of the spindle
and the stability of the yarn balloons that form. It has been found that a ring spinning
operation with only a few disturbances and at the same time leading to a yarn of good
quality can be achieved if a circular arcuate wall portion with such dimensions is
used. This allows the fiber strand to align itself thermodynamically optimally at
different points along the circular arcuate wall portion, depending on the current
spinning state. By allowing a certain degree of freedom to the fiber strand regarding
its positioning within the guide element, on the one hand unwanted fluctuations in
the longitudinal forces within the fiber strand can be reduced and on the other hand
local stress concentration in the fiber strand in the contact area with the guide
element can be largely avoided. If a smaller radius were selected, such thermodynamic
self-optimization of the fiber stand cannot take place due to the geometric constraints
imposed by the guide element. With a larger radius, on the other hand, it has been
found that the guidance of the fiber strand, which is actually the main task of the
guide element, is no longer sufficient to produce a good twist and consequently the
quality of the produced yarn decreases. With larger radii, there is also a risk of
chaotic, very dynamic movements of the fiber strand in the guide element and the fiber
strand escaping from the guide element.
[0026] It is also advantageous if the end region of the guide slot is designed to be drop-shaped
in a plan view of the guide element. The drop shape is formed by the circular arcuate
wall portion and two side walls of the guide element which are spaced apart from one
another and which adjoin said wall portion. The distance between the two side walls
decreases starting from the circular arcuate wall portion in the direction of the
inlet opening, thus producing the above-mentioned drop shape. In particular, it is
advantageous if the transition region opens into the drop-shaped end region in the
region of one of the two spaced-apart side walls. The end region can also have a circular
arc shape on the side thereof that is remote from the circular arcuate wall portion.
A drop-shaped form is particularly advantageous if the larger arc (the blunt end)
of the drop has a circular arcuate wall portion in a plan view of the guide element
which has a radius (Rc) of between 1.5 and 2.5 mm, preferably between 1.75 mm and
2.0 mm as described before. Such a drop shape allows the fiber strand to align itself
in a thermodynamically optimized way as described above and at the same time to be
stabilized in case of highly dynamic chaotic movements caused by disturbances. The
stabilization effect is achieved by the fact that a chaotically moving fiber strand
at some point will move towards the pointed end of the drop shape where the tapering
side walls restrict its movement more and more leading to the fiber strand becoming
confined and decelerated (calmed) by the geometrical constrains. As soon as the kinetic
energy drops below a certain level, the fiber strand will return (driven by the longitudinal
force in it) to the blunt end of the drop shape and normal spinning under optimal
thermodynamic conditions can continue.
[0027] It is also advantageous if the transition region has at least one retaining portion
for the fiber structure on opposite sides of the guide slot. The retaining portions
are formed by wall portions, the course of which deviates from a straight line in
a plan view of the guide element. In particular, the retaining portions bring about
the above-mentioned change in direction of the guide slot. If the fiber structure
guided in the end region is subjected to a force in the direction of the inlet opening,
the retaining portions act as a spatial obstacle past which the fiber structure must
be guided counter to a frictional force caused by the retaining portions. The retaining
portions thus minimize the risk that the fiber structure can be moved out of the guide
slot during the spinning operation.
[0028] Furthermore, it is advantageous if at least one of the retaining portions is formed
by a hook-shaped bulge. The bulge is formed here by a portion of the guide element
which intersects an imaginary connecting line that extends from a center of the inlet
opening to the end of the guide slot opposite the inlet opening. If the fiber structure
were to move from the end region in the direction of the inlet opening, it would have
to pass the bulges before it unintentionally leaves the guide slot.
[0029] It is particularly advantageous if the retaining portions are arranged one behind
the other in a direction extending from the inlet opening toward the end region. This
creates two retaining portions which the fiber structure would have to overcome by
overcoming friction between the retaining portion and the fiber structure before it
can exit the guide slot. The risk of the fiber structure leaving the guide slot during
the spinning operation is thus further reduced by the arrangement of two retaining
portions.
[0030] Furthermore, it is advantageous if the guide element is at least entirely or partially
designed as a stamped part, preferably made of metal, or formed from a wire. If the
guide element is in the form of a stamped part, it is advantageous if it has a thickness
of between 0.6 mm and 1.5 mm at least in portions. In particular, it is advantageous
if the thickness of the stamped part is greater than the smallest clear width of the
guide slot. Entanglement of individual guide elements during production thereof can
thus be prevented in a simple manner. In particular, it is also advantageous if the
fiber guide element consists of a hardened metal.
[0031] It is advantageous if the guide element has a recess which is not connected to the
guide slot, the recess serving to attach the guide element to a support of a workstation
of a ring spinning machine. The guide element basically comprises a main body in which
the guide slot is made (for example by drilling and/or milling). Furthermore, the
above-mentioned recess should be present in order to be able to attach the guide element
to a support of the workstation. The recess can be closed or open to the outside.
In particular, the recess is used for receiving a screw or for the passage of a screw,
by means of which screw the guide element can be connected to the support. A closed
recess can be advantageous in particular for embodiments made of stamped and hardened
metal, since this can reliably prevent undesired deformation (twisting) of the guide
element during a hardening process.
[0032] It is particularly advantageous if the guide element comprises a yarn catcher which
is arranged outside the guide slot. The yarn catcher is designed as a portion protruding
or cantilevered from the remaining part of the guide element, on which portion a yarn
end winds up after a yarn break due to its own rotation. In this case, the end of
the yarn is located at a predetermined point on the yarn guide and can easily be picked
up by a robot or an operator at the workstation and the fiber composite coming from
the drafting system is superimposed thereon during a piecing process.
[0033] The ring spinning machine according to the invention is characterized in that it
has a workstation with a guide element, the guide element being designed according
to the previous and/or following description, where the features described as optional
can be implemented individually or in any combination, as far as this is technically
possible. Furthermore, the workstation naturally includes further components or elements
that are necessary in a ring spinning machine to produce a yarn from a fiber composite.
BRIEF EXPLANATIONS OF THE DRAWINGS
[0034] Further advantages of the invention are described in the following embodiments, in
which, schematically:
- Fig. 1
- is a plan view of a guide element according to the invention;
- Fig. 2
- shows the guide element according to Fig. 1, additional dimensions and angles being
identified;
- Fig. 3
- shows an alternative embodiment of a guide element according to the invention;
- Fig. 4
- shows the guide element shown in Fig. 3, attached to a support of a workstation of
a ring spinning machine;
- Fig. 5
- shows selected elements of a workstation of a ring spinning machine;
- Fig. 6a, 6b
- show selected portions of further embodiments of a guide element according to the
invention;
- Fig. 7a
- shows selected portions of a further embodiment of a guide element according to the
invention;
- Fig. 7b
- shows a last embodiment of a guide element according to the invention;
- Fig. 8
- shows a portion of the guide element according to Fig. 1, an additional dimension
being identified; and
- Fig. 9a/b
- each show a portion of a guide element according to Fig. 1 with a fiber strand during
ring spinning.
EMBODIMENTS OF THE INVENTION
[0035] Fig. 1 and 2 each show the same plan view of the same guide element 22 according to the invention,
which guide element is used to guide a strand-like fiber structure 1 during a spinning
process at a workstation 23 of a ring spinning machine.
[0036] In general, in connection with the present invention and also with regard to the
general description, it should be made clear that the top view is the view according
to Fig. 1, i.e. viewing a plane in which the entirety or most of the guide slot 2
described below is located.
[0037] The guide element 22 comprises a guide slot 2 for the fiber structure 1, which begins
in the regions of an inlet opening 3. Adjoining the inlet opening 3 is a funnel-shaped
inlet region 4, which transitions into a transition region 5 on a side of the inlet
region 4 that is remote from the inlet opening 3. The inlet opening 3 is shown in
Fig. 1 by a dashed line, which, however, does not represent a physical structure of the
guide element 22, but serves only to better identify the inlet opening 3.
[0038] On the side of the transition region 5 opposite the inlet opening 3, the guide slot
2 merges into a drop-shaped end region 6 which, on the side thereof opposite the inlet
opening 3, represents an end of the guide slot 2. In the embodiment shown, the guide
element 22 has a wall portion 9 in the form of a circular arc in the region of said
end. This wall portion transitions into side walls 7 on both sides, which extend up
to the inlet opening 3.
[0039] The inlet region 4 with its inlet opening 3 thus forms the guide slot 2 together
with the transition region 5 and the end region 6.
[0040] Furthermore, the guide element 22 in the example shown has an outwardly closed recess
11, which is used, for example, for the passage of a screw 17, by means of which the
guide element 22 can be attached to a support 12, shown in more detail in
Fig. 4, of the workstation 23 of a ring spinning machine. As can be seen from
Fig. 7b, which shows an alternative embodiment of the guide element 22, the recess 11 can
also be open on one side.
[0041] Regardless of the exact shape of the guide slot 2, according to the invention the
guide slot 2 now has a change in direction in the transition region 5. This change
in direction is indicated in
Fig. 2 by the dotted line which extends through the guide slot 2. As this line shows, a
fiber structure 1, which is introduced into the guide slot 2 via the inlet opening
3, is deflected several times laterally (i.e. in the plane of the drawing) by the
change in direction before it lands in the end region 6 of the guide slot 2.
[0042] In particular during the spinning operation, during which the fiber structure 1 is
in the end region 6 and is guided there, the change in direction minimizes the risk
that the fiber structure 1 can leave the guide slot 2 due to an externally acting
force. This force arises during the spinning operation due to the guiding of the fiber
structure 1 in the region of a ring traveler unit 20 of the workstation 23, as is
shown by way of example in
Fig 5. The ring traveler unit 20 per se is known in ring spinning machines and is therefore
not described further.
[0043] In particular, the changes in direction shown in
Fig. 2 by the dotted line are produced by retaining portions 10. The retaining portions
10 are implemented by a specific shape of the side walls 7, which also have one or
more changes in direction in the transition region 5.
[0044] This creates a guide slot 2, the clear width 8 of which initially decreases due to
the funnel-shaped inlet region 4 starting from the inlet opening 3 and increases again
after the first retaining portion 10, which marks the beginning of the transition
region 5. In the transition region 5, the clear width 8 decreases again and then increases
again in the end region 6.
[0045] The end region 6 preferably has a circular arcuate wall portion 9 in the region thereof
that is remote from the inlet opening 3 and that forms the end of the guide slot 2
in the direction mentioned, the end portion being drop-shaped in particular in the
plan view shown.
[0046] The inlet region 4 is preferably defined by two side walls 7 delimiting the inlet
region 4, which span an angle α (indicated in
Fig. 2), the range of the angle α having a value mentioned in the general description.
[0047] The clear width 8 is also identified in
Fig. 2; this should also have a value according to the general description, and the value
in a first portion of the transition region 5 following the inlet region 4, starting
from an initial value, initially increases and then gradually decreases again. In
a second portion of the transition region 5, which finally opens into the end region
6, the clear width 8 is preferably constant.
[0048] Further angular ranges can also be seen in
Fig. 2. In particular, two adjacent side walls 7 of the guide element 22 span an angle β,
the advantageous range of values of this angle being mentioned in the general description.
A second angle γ is formed by a side wall 7 delimiting the transition region 5 and
a side wall delimiting the end region 6, the advantageous range of values thereof
also already being mentioned in the general description.
[0049] Fig. 3 shows a further embodiment of the guide element 22 according to the invention, the
shape of the guide slot 2 corresponding to the shape shown in
Fig. 1 and 2. In addition to the first embodiment, the guide element 22 has lateral chamfers 16
which increase the stability of the guide element 22.
[0050] In addition, a thread catcher 13 is shown in
Fig. 3, which protrudes laterally from the guide element 22 and around which a yarn end
wraps due to its own rotation if a yarn break occurs during the spinning operation.
[0051] Fig. 4 shows the guide element 22 shown in
Fig. 3 together with a support 12 which can be connected via an attachment portion 18 to
a corresponding holding structure of the workstation 23 of a ring spinning machine.
In the example shown, the guide element 22 is attached to the support 12 by means
of a screw 17 which passes through the recess 11 shown in
Fig. 3 and which ensures fixing of the guide element 22 on the support 12 via a nut or a
thread in the support 12.
[0052] Fig. 5 shows the combination shown in
Fig. 4 of the support 12 and the guide element 22 between a pair of output rollers 14 of
a drafting system of a workstation 23 of a ring spinning machine and the yarn spinning
unit 15 thereof, which has, inter alia, a bearing (not shown), for a cop 19 and a
ring traveler unit 20, by means of which the twist is introduced into the fiber structure
1 coming from the drafting system, so that in the region of the guide element 22 a
yarn is produced with a twist, which yarn is finally wound onto the cop 19 by rotating
said cop.
[0053] The holding structure to which the support 12 is attached is not shown for reasons
of clarity. The principle of ring spinning is also not discussed in more detail at
this point, since this is well known from the prior art. What is shown, however, is
a swivel pin 21 about which the support 12 can be pivoted together with the guide
element 22. A corresponding pivoting can take place manually or by means of a piecing
robot in order to pivot the guide element 22 from the dashed position to the position
shown by solid lines and thus to move the guide element 22 against the fiber structure
1 in order to insert the fiber structure 1 into the guide slot 2.
[0054] Finally, further forms of conceivable guide slots 2 are shown in
Fig. 6a,
6b and
7a, the guide element 22 in each case being shown only in portions. The guide element
22 shown in
Fig. 7b also has an alternative shape of the guide slot 2, in which in particular the end
region 6 is formed by two regions (both provided with the reference number 6) which
are opposite with respect to the transition region 5.
[0055] In the embodiments according to
Fig. 6a to 7b, the guide slot 2 in each case has an inlet opening 3, an adjoining inlet region
4, a transition region 5 adjoining the inlet region 4 and an end region 6 that completes
the guide slot 2. The transition region 5 also has at least one change in direction
according to the invention.
[0056] Fig. 8 schematically shows a section of the guide element 22 of Fig. 1. The drop-shaped
end region 6 has a circular arcuate wall portion 6 which has in the plan view as shown
a radius (Rc) of between 1.75 mm and 2.0 mm. During spinning operation, This allows
a fiber strand (not shown in Fig. 8) to align itself thermodynamically optimally at
different points along the circular arcuate wall portion 9, as shown in Fig. 9a.
[0057] In Fig. 9 a typical path of motion (represented by the arrow with the broken line)
of a fiber strand 1 relatively to the walls that delimitate the end region of the
guide slot 6 during ring spinning using a variation of a guide element 22 according
to the present invention is schematically shown. In this variation the end region
of the guide slot 6 has a circular arcuate wall portion 9 having a radius (see. Fig.
8) about 1.75 mm. This causes the fiber strand 1 during the ring spinning process
to move along the circular arcuate wall portion 9. This is because the fiber strand
automatically aligns itself optimally in terms of energy due to thermodynamic principles.
It has been shown that the fiber strand in many cases performs a kind of periodic
movement roughly in the form of the large Latin letter D, as schematically illustrated.
This periodic movement is only minor and results in a quasi-stationary guidance of
the fiber strand. If such a quasi-stationary spinning process is disturbed, e.g. due
to a thick spot in the supplied roving, the suddenly occurring different conditions
can lead to a destabilization of this guidance. In many cases this effects a chaotic
and highly dynamic movement of the fiber strand 1 away from the circular arcuate wall
portion 9, as indicated in Fig. 9b by the arrow with the broken line.
[0058] If the dynamics are too high, the fiber strand 1 may move further away from the circular
arcuate wall portion 6 towards the pointed end of the drop shaped end region of the
guide slot 6. In such a case due to the drop-like shape of this variation of a guide
element 22 according to the invention, the fiber strand 1 will be confined and decelerated
by the tapering side walls 7 restrict its movement more and more. Hence the fiber
strand 1 becomes increasingly confined and decelerated (calmed) by the geometrical
constrains given by the tapering side walls 7. In other words the increasing constriction
of the fiber strand 1 by the side walls 7 causes a stabilization of the fiber strand
1, which finally returns to the circular arcuate wall portion 9 at the blunt side
of the drop-like form. The present invention is not limited to the embodiments shown
and described. Modifications within the scope of the claims are possible as well as
any combination of the described features, even if they are shown and described in
different parts of the description or the claims or in different embodiments, provided
that there is no contradiction to the teaching of the independent claims.
LIST OF REFERENCE SIGNS
[0059]
1 |
Strand-like fiber structure |
22 |
Guide element |
2 |
Guide slot |
23 |
Workstation of a ring spinning |
3 |
Inlet opening of the guide slot |
|
machine |
4 |
Inlet region of the guide slot |
24 |
Yarn |
5 |
Transition region of the guide slot |
α |
Angle between two wall portions delimiting the inlet region |
6 |
End region of the guide slot |
β |
Angle between wall portions |
7 |
Side wall |
|
adjacent to one another in the transition region |
8 |
Clear width of the guide slot |
γ |
Angle between a side wall in the |
9 |
Circular arcuate wall portion |
|
transition region and a side wall |
10 |
Retaining portion |
|
in the end region˙˙ |
11 |
Recess |
Rc |
Radius |
12 |
Support |
|
|
13 |
Thread catcher |
|
|
14 |
Output roller pair of a drafting system |
|
|
15 |
Yarn winding unit |
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16 |
Chamfer |
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17 |
Screw |
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18 |
Attachment portion of the support |
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19 |
Cop |
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20 |
Ring traveler unit |
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21 |
Swivel pin |
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1. Guide element (22) for a strand-like fiber structure (1) for a ring spinning machine,
having a guide slot (2),
- the guide slot (2) having an inlet opening (3) with an inlet region (4) adjoining
the inlet opening (3) and narrowing in a funnel-shaped manner starting from the inlet
opening (3),
- the guide slot (2) having a transition region (5) connected to the inlet region
(4) on an end of the inlet region (4) that is remote from the inlet opening (3),
- the guide slot (2) having an end region (6) which is arranged on an end of the transition
region (5) facing away from the inlet region (4) and delimits the guide slot (2) in
a direction facing away from the inlet opening (3),
characterized in that the guide slot (2) has at least one change in direction in the transition region
(5).
2. Guide element (22) according to the preceding claim, characterized in that the guide element (22) has two side walls delimiting the inlet region (4) and spanning
an angle (α), the value of which is between 50° and 90°, preferably between 60° and
80°.
3. Guide element (22) according to either of the preceding claims, characterized in that the guide element (22) has, in the transition region (5), two side walls spanning
an angle (β), which side walls are adjacent to one another and delimit the guide slot
(2), the angle (β) having a value between 30° and 150°, preferably between 60° and
120°.
4. Guide element (22) according to any of the preceding claims, characterized in that one of the side walls is adjacent to a side wall in the end region (6), the one side
wall in the transition region (5) forming an angle (γ) with the side wall in the end
region (6), the value of which angle is between 60° and 150°, preferably between 80°
and 130°.
5. Guide element (22) according to any of the preceding claims, characterized in that the clear width of the guide slot in the transition region (5) widens at least once
and then narrows once.
6. Guide element (22) according to any of the preceding claims, characterized in that the guide slot (2) has, in the transition region (5), a clear width, the value of
which varies between 0.5 mm and 7.0 mm, preferably between 0.7 mm and 5.0 mm, in the
course of the transition region (5).
7. Guide element (22) according to any of the preceding claims, characterized in that the inlet region (4) has, in the region of the inlet opening (3), a clear width,
the value of which is between 5 mm and 20 mm, preferably between 12 mm and 17 mm.
8. Guide element (22) according to the preceding claim, characterized in that the clear width of the guide slot from the inlet opening (3) to the end of the inlet
region (4) that is remote from the inlet opening (3) is reduced to a value between
0.5 mm and 3.0 mm, preferably between 0.7 mm and 1.5 mm.
9. Guide element (22) according to any of the preceding claims, characterized in that the end region (6) has an arcuate wall portion (9) on a side that is remote from
the inlet opening (3).
10. Guide element (22) according to any of the preceding claims, characterized in that the end region (6) of the guide slot (2) is drop-shaped.
11. Guide element (22) according to any of the preceding claims, characterized in that the transition region (5) has, on opposite sides of the guide slot (2), at least
one retaining portion (10) in each case for the fiber structure (1).
12. Guide element (22) according to the preceding claim, characterized in that at least one of the retaining portions (10) is formed by a hook-shaped bulge.
13. Guide element (22) according to either claim 11 or claim 12, characterized in that the retaining portions (10) are arranged one behind the other in a direction extending
from the inlet opening (3) toward the end region.
14. Guide element (22) according to any of the preceding claims, characterized in that the guide element (22) has a recess (11) which is not connected to the guide slot
(2), the recess (11) being used to attach the guide element (22) to a support of a
workstation (23) of a ring spinning machine.
15. Ring spinning machine having at least one workstation (23) for producing a yarn (24),
the workstation (23) having a guide element (22) for guiding a strand-like fiber structure
(1) extending between a drafting system and a yarn winding unit of the workstation
(23),
characterized in that the guide element (22) is designed according to one or more of the preceding claims.