TECHNICAL FIELD
[0001] The present disclosure relates to an outdoor unit of a refrigeration apparatus.
BACKGROUND ART
[0002] An outdoor unit of a refrigeration apparatus has been conventionally known as including
a case, a fan, an electrical substrate, and a partition plate. The partition plate
partitions an internal space of the case into a blast chamber provided therein with
the fan and a machine chamber provided therein with the electrical substrate.
[0003] For example, Patent Literature 1 (
Japanese Laid-Open Patent Publication No. 2012-145287) describes an outdoor unit including a partition plate that has a communication hole
communicating with a blast chamber and a machine chamber, and a reactor attachment
member supporting a reactor is provided to face the communication hole. The partition
plate and the communication hole form a space opened toward a rear surface of the
outdoor unit, and an electrical substrate is positioned adjacent to the rear surface
with respect to the opening.
SUMMARY OF THE INVENTION
<Technical Problem>
[0004] When a fan stops rotating in the outdoor unit of an air conditioner described in
Patent Literature 1, water such as rainwater may occasionally blow into the blast
chamber via a blow-out port of the outdoor unit and enter the machine chamber from
the blast chamber through the communication hole in the partition plate. In this case,
water may wet the electrical substrate positioned adjacent to the rear surface with
respect to the opening communicating with the communication hole.
[0005] The present disclosure proposes an outdoor unit of a refrigeration apparatus, configured
to inhibit an electrical substrate from getting wet with water.
<Solutions to Problem>
[0006]
- (1) An outdoor unit of a refrigeration apparatus includes a case, a fan, an electrical
substrate, a partition plate, a first plate, and a wall. The fan is accommodated in
the case. The electrical substrate is accommodated in the case. The partition plate
partitions an internal space of the case into a blast chamber and a machine chamber.
The blast chamber is provided therein with the fan. The machine chamber is provided
therein with the electrical substrate. The partition plate has a hole communicating
with the blast chamber and the machine chamber. The first plate is disposed in the
machine chamber to be spaced apart from the partition plate and cover the hole. The
wall is positioned between the first plate and the partition plate. The wall, the
first plate, and the partition plate zone an opening. The first plate has a first
end and a second end opposing the first end. The first end zones at least part of
the opening. The electrical substrate is away from the opening in a first direction
from the first end to the second end.
In the outdoor unit of the refrigeration apparatus, water entering the machine chamber
via the hole in the partition plate is inhibited from wetting the electrical substrate.
- (2) The case may have a blow-out port. The blow-out port faces the fan. The hole may
be positioned between the blow-out port and the opening
When the fan rotates in the outdoor unit of the refrigeration apparatus, air flowing
from the machine chamber passes through the opening and the hole in the mentioned
order, flows into the blast chamber, and is blown out of the blow-out port. This configuration
thus secures a smooth airflow in the case to stably cool the electrical substrate.
- (3) A distance between the hole and the second end in the first direction may be shorter
than a distance between the first end and the hole in the first direction.
The outdoor unit of the refrigeration apparatus can secure a longer distance from
the hole to the opening in the first direction in comparison to a case where the distance
between the first end and the hole in the first direction is shorter than the distance
between the hole and the second end in the first direction. This configuration allows
water entering the machine chamber via the hole to be discharged from the opening,
so as to inhibit water passing through the opening from reaching the electrical substrate.
- (4) A distance between the hole and the electrical substrate in the first direction
may be shorter than a distance between the opening and the electrical substrate in
the first direction.
The outdoor unit of the refrigeration apparatus can secure a longer distance from
the opening to the electrical substrate in the first direction in comparison to a
case where the distance between the opening and the electrical substrate in the first
direction is shorter than the distance between the hole and the electrical substrate
in the first direction. This configuration thus inhibits water passing through the
opening from reaching the electrical substrate.
- (5) The outdoor unit of the refrigeration apparatus may further include a second plate.
The second plate is coupled to the first plate and supports the electrical substrate.
In the outdoor unit of the refrigeration apparatus, the second plate is coupled to
the first plate to enhance strength of the first plate.
- (6) The outdoor unit of the refrigeration apparatus described in the above section
(5) may further include an electrical component. The electrical component is supported
by the second plate.
In the outdoor unit of the refrigeration apparatus, the second plate supports the
electrical substrate and the electrical component. The single member can thus support
both the electrical substrate and the electrical component. This configuration achieves
reduction in the number of components in comparison to a case where the electrical
substrate and the electrical component are supported by separate members.
- (7) The outdoor unit of the refrigeration apparatus may further include a second electrical
substrate. The second electrical substrate is supported by the first plate.
The outdoor unit of the refrigeration apparatus can inhibit the two electrical substrates
from getting wet with water.
- (8) The outdoor unit of the refrigeration apparatus may include a third plate. The
third plate is provided in the blast chamber to have a portion spaced apart from and
facing the hole.
The outdoor unit of the refrigeration apparatus can inhibit water from entering the
hole from the blast chamber.
- (9) In the outdoor unit of the refrigeration apparatus described in the above section
(8), the third plate may have a third end and a fourth end opposing the third end.
The third end is connected to the partition plate. The fourth end is away from the
partition plate.
In the outdoor unit of the refrigeration apparatus, water entering the blast chamber
comes into contact with the third end connected to the partition plate and the portion
spaced apart from and facing the hole. Water thus comes into contact with the third
plate and falls into the blast chamber. This configuration can thus inhibit water
from entering the hole from the blast chamber.
Air flowing from the machine chamber toward the blast chamber passes through the hole
and then passes between the fourth end and the partition plate to reach the blast
chamber. This configuration thus allows air to flow from the machine chamber to the
blast chamber so as to stably cool the electrical substrate.
- (10) The case may have a blow-out port. The blow-out port faces the fan. The third
end may be closer to the blow-out port than the fourth end.
[0007] In the outdoor unit of the refrigeration apparatus, water entering the blast chamber
via a discharge port comes into contact with the third end closer to the blow-out
port than the fourth end, to be stably inhibited from entering the hole.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
FIG. 1 is a circuit diagram depicting a refrigerant circuit of an air conditioner
as a refrigeration apparatus according to an embodiment.
FIG. 2 is a perspective view of an outdoor unit of the air conditioner, as an outdoor
unit of a refrigeration apparatus according to a first embodiment.
FIG. 3 is a plan view of the outdoor unit depicted in FIG. 2, in a state where a top
panel of a case is removed.
FIG. 4 is a side view of the outdoor unit depicted in FIG. 2, in a state where a machine
chamber front panel and a machine chamber side plate of the case are removed.
FIG. 5 is a sectional view taken along line A-A of the outdoor unit depicted in FIG.
4.
FIG. 6 is a perspective view of a cover member depicted in FIG. 5.
FIG. 7 is a sectional view taken along line B-B of the outdoor unit depicted in FIG.
5.
FIG. 8 is a sectional view taken along line A-A of the outdoor unit depicted in FIG.
4, as an explanatory view of entry of water flowing from a blast chamber toward a
machine chamber.
FIG. 9 is a sectional view taken along line A-A of an outdoor unit according to a
second embodiment.
FIG. 10 is a sectional view taken along line A-A of an outdoor unit according to a
third embodiment.
FIG. 11 is a sectional view taken along line A-A of an outdoor unit according to a
fourth embodiment.
FIG. 12 is a sectional view taken along line A-A of an outdoor unit according to a
fifth embodiment.
FIG. 13 is a sectional view taken along line A-A of an outdoor unit according to a
sixth embodiment.
FIG. 14 is a sectional view taken along line A-A of an outdoor unit according to a
seventh embodiment.
FIG. 15 is a plan view of an outdoor unit according to an eighth embodiment, in a
state where a top panel of a case is removed.
FIG. 16 is a side view of an outdoor unit according to a ninth embodiment, in a state
where a machine chamber front panel and a machine chamber side plate of a case are
removed.
DESCRIPTION OF EMBODIMENTS
<First embodiment>
[0009] A refrigeration apparatus is configured to achieve a vapor compression refrigeration
cycle to cool or heat gas like air or liquid like water. The refrigeration apparatus
is applicable to an air conditioner, a cooling apparatus, a water heater, and the
like. Description is made hereinafter to an air conditioner 100 exemplifying the refrigeration
apparatus.
1. Entire configuration of air conditioner
[0010] FIG. 1 is a schematic configuration diagram of the air conditioner 100 including
an outdoor unit 1 according to the first embodiment of the present disclosure.
[0011] The air conditioner 100 is configured to achieve the vapor compression refrigeration
cycle to cool or heat an interior of a building or the like. The air conditioner 100
includes the outdoor unit 1 and an indoor unit 101. The outdoor unit 1 and the indoor
unit 101 are connected via a liquid-refrigerant connection pipe 115 and a gas-refrigerant
connection pipe 116.
[0012] The indoor unit 101 is installed indoors and includes an indoor heat exchanger 113.
[0013] The outdoor unit 1 is disposed outdoors, and includes a compressor 4, an accumulator
5, a four-way switching valve 111, an outdoor heat exchanger 6, an expansion valve
112, a liquid-refrigerant shutoff valve 117, a gas-refrigerant shutoff valve 118,
and a fan 7. The outdoor heat exchanger 6 and the liquid-refrigerant shutoff valve
117 are connected via a liquid refrigerant pipe 119. The liquid refrigerant pipe 119
is provided with the expansion valve 112.
[0014] The indoor heat exchanger 113 of the indoor unit 101 is connected with the compressor
4, the accumulator 5, the four-way switching valve 111, the outdoor heat exchanger
6, the expansion valve 112 of the outdoor unit 1, and the like as depicted in FIG.
1, to constitute a refrigerant circuit 110.
[0015] The air conditioner 100 including the refrigerant circuit 110 thus configured causes,
during cooling operation, a refrigerant to circulate in the compressor 4, the outdoor
heat exchanger 6 functioning as a radiator, the expansion valve 112, the indoor heat
exchanger 113 functioning as an evaporator, and the accumulator 5 in the mentioned
order. The air conditioner 100 causes, during heating operation, the refrigerant to
circulate in the compressor 4, the indoor heat exchanger 113 functioning as a radiator,
the expansion valve 112, the outdoor heat exchanger 6 functioning as an evaporator,
and the accumulator 5 in the mentioned order.
2. Entire configuration of outdoor unit
[0016] As depicted in FIG. 2 to FIG. 4, the outdoor unit 1 further includes a case 2, a
partition plate 3, a plurality of electrical substrates 8, an electrical component
9, a cover member 10, and a support plate 12 exemplifying the second plate.
(1) Case
[0017] As depicted in FIG. 3, the case 2 constitutes an exterior of the outdoor unit 1 (see
FIG. 2). The case 2 accommodates the partition plate 3, the outdoor heat exchanger
6, the fan 7, the compressor 4, the accumulator 5, the plurality of electrical substrates
8, the electrical component 9, the cover member 10, and the support plate 12. FIG.
3 and FIG. 4 exclude, for convenience, the expansion valve 112, the liquid-refrigerant
shutoff valve 117, the gas-refrigerant shutoff valve 118, and the liquid refrigerant
pipe 119.
[0018] The case 2 has an internal space partitioned into a blast chamber 20 and a machine
chamber 21 by the partition plate 3. The blast chamber 20 accommodates the outdoor
heat exchanger 6 and the fan 7. The machine chamber 21 accommodates the compressor
4, the accumulator 5, the plurality of electrical substrates 8, the electrical component
9, the cover member 10, and the support plate 12.
[0019] The case 2 has a blow-out port 22 and a first suction port 23.
[0020] The blow-out port 22 communicates with the blast chamber 20. The blow-out port 22
faces the fan 7. The first suction port 23 is positioned opposite to the blow-out
port 22 with respect to the fan 7. The first suction port 23 communicates with the
blast chamber 20.
[0021] Hereinafter, a direction in which the blow-out port 22 and the first suction port
23 are arranged is assumed as an anteroposterior direction, and a direction perpendicular
to the anteroposterior direction is assumed as a width direction. The blow-out port
22 is positioned ahead of the fan 7. The first suction port 23 is positioned behind
the fan 7. Specifically, such relative positions are in conformity to direction arrows
in the drawings.
[0022] The case 2 includes a first front panel 25, a first side plate 28, a second front
panel 26, a second side plate 27, a top panel 29 (see FIG. 2), and a bottom frame
24.
[0023] The first front panel 25 constitutes part of a front surface of the case 2. The first
front panel 25, the first side plate 28, and the partition plate 3 zone the blast
chamber 20. The first front panel 25 extends in the width direction. The first front
panel 25 has the blow-out port 22. The blow-out port 22 depicted in FIG. 2 is covered
with a blow-out grill 25A having a plurality of holes. FIG. 3 excludes, for convenience,
the blow-out grill 25A.
[0024] The first side plate 28 constitutes a side surface of the case 2. The first side
plate 28 is positioned opposite to the partition plate 3 with respect to the fan 7.
The first side plate 28 extends in the anteroposterior direction. The first side plate
28 has a front end part connected to the first front panel 25. The first side plate
28 has a plurality of second suction ports 28A. Each of the second suction ports 28A
communicates with the blast chamber 20.
[0025] The second front panel 26 and the first front panel 25 constitute the front surface
of the case 2, and the second front panel 26 constitutes part of a side surface adjacent
to the machine chamber, of the case 2. The second front panel 26, the second side
plate 27, and the partition plate 3 zone the machine chamber 21. The second front
panel 26 has an L shape in a cross sectional view along a horizontal plane. The second
front panel 26 has a third suction port 26A. The third suction port 26A is positioned
in the side surface of the case 2, and is positioned in a lower portion of the second
front panel 26 (see FIG. 4). The third suction port 26A communicates with the machine
chamber 21.
[0026] The second side plate 27 and the second front panel 26 constitute the side surface
of the case 2, and the second side plate 27 constitutes part of a rear surface of
the case 2. The second side plate 27 is positioned opposite to the first side plate
28 with respect to the partition plate 3. The second side plate 27 has an L shape
in a cross sectional view along the horizontal plane. The second side plate 27 has
a rear surface portion spaced in the width direction apart from a rear end part of
the first side plate 28. The rear surface portion of the second side plate 27, the
rear end part of the first side plate 28, a rear end part of the top panel 29, and
a rear end part of the bottom frame 24 zone the first suction port 23.
[0027] The top panel 29 constitutes an upper surface of the case 2. The bottom frame 24
constitutes a bottom surface of the case 2.
(2) Partition plate
[0028] The partition plate 3 partitions the internal space of the case 2 into the blast
chamber 20 and the machine chamber 21. The partition plate 3 is disposed between the
plurality of electrical substrates 8 and the fan 7 in the internal space of the case
2. As depicted in FIG. 4, the partition plate 3 extends in a vertical direction and
the anteroposterior direction. The partition plate 3 has a plurality of holes 30.
The partition plate 3 is provided with the plurality of holes 30. There is provided,
in the anteroposterior direction, a plurality of rows 30A including a plurality of
holes aligned in the vertical direction. Each of the holes 30 causes the blast chamber
20 and the machine chamber 21 to communicate with each other (see FIG. 5).
(3) Heat exchanger
[0029] As depicted in FIG. 3, the outdoor heat exchanger 6 is disposed in the blast chamber
20. The outdoor heat exchanger 6 has an L shape. The outdoor heat exchanger 6 is disposed
along the first side plate 28 and faces the first suction port 23 in the anteroposterior
direction.
(4) Fan
[0030] The fan 7 is disposed in the blast chamber 20. The fan 7 is positioned opposite to
the first suction port 23 with respect to the outdoor heat exchanger 6. The fan 7
generates an airflow passing through the outdoor heat exchanger 6. The fan 7 is driven
by a motor 70. The fan 7 is driven to cause external air to be sucked into the blast
chamber 20 via the first suction port 23 and the plurality of second suction ports
28A, pass through the outdoor heat exchanger 6, and then be discharged from the blow-out
port 22.
(5) Compressor and accumulator
[0031] The compressor 4 and the accumulator 5 are disposed in the machine chamber 21. The
compressor 4 is positioned opposite to the second front panel 26 with respect to the
support plate 12. As depicted in FIG. 4, the compressor 4 is positioned below the
cover member 10. As depicted in FIG. 3, the accumulator 5 is positioned between the
second side plate 27 and the compressor 4. The accumulator 5 is positioned behind
the cover member 10.
(6) Plurality of electrical substrates and electrical component
[0032] The plurality of electrical substrates 8 and the electrical component 9 are disposed
in the machine chamber 21. Each of the electrical substrates 8 is provided with an
electronic component configured to control operation of the air conditioner. The electrical
component 9 is an electronic component different from the electronic component mounted
on each of the electrical substrates 8, and examples thereof include a reactor. The
electrical substrates 8 and the electrical component 9 are supported by the cover
member 10 and the support plate 12, as to be described in detail later.
(7) Cover member and support plate
[0033] As depicted in FIG. 4, the cover member 10 and the support plate 12 are disposed
in the machine chamber 21. The cover member 10 covers all the holes 30. The cover
member 10 is disposed above the third suction port 26A to be spaced apart therefrom.
The cover member 10 supports the electrical substrates 8, as to be described in detail
later. The support plate 12 is coupled to the cover member 10. The support plate 12
supports the electrical substrates 8 and the electrical component 9, as to be described
in detail later.
3. Details of cover member
[0034] As depicted in FIG. 6, the cover member 10 includes a flat plate 11 exemplifying
the first plate, and a frame wall 13 exemplifying the wall.
(1) Flat plate
[0035] The flat plate 11 is disposed in the machine chamber 21 to be spaced apart from the
partition plate 3 and cover the holes 30. The flat plate 11 faces the partition plate
3 to be spaced apart therefrom in the width direction and cover all the holes 30.
The plurality of holes 30 allows a space S between the flat plate 11 and the partition
plate 3 to communicate with the blast chamber 20 (see FIG. 5).
[0036] The flat plate 11 extends in the vertical direction and the anteroposterior direction.
The flat plate 11 is disposed in parallel with the partition plate 3. The flat plate
11 thus has a thickness direction in parallel with a thickness direction of the partition
plate 3. The thickness direction of the flat plate 11 is in parallel with the width
direction.
[0037] As depicted in FIG. 5, the flat plate 11 has a first end 11A and a second end 11B
opposing the first end 11A in the anteroposterior direction (a direction perpendicular
to both the vertical direction and the thickness direction of the flat plate 11).
The first end 11A is positioned opposite to the second front panel 26 with respect
to the second end 11B. According to the present embodiment, the first end 11A corresponds
to a rear end of the flat plate 11 and the second end 11B corresponds to a front end
of the flat plate 11. The first end 11A and the second end 11B interpose the plurality
of holes 30 in the anteroposterior direction.
[0038] Hereinafter, an anteroposterior direction from the first end 11A to the second end
11B will be called a first direction. The first direction according to the present
embodiment is a direction from a rear side to a front side.
[0039] A distance L1 between the holes 30 and an end surface of the second end 11B in the
first direction is shorter than a distance L2 between an end surface of the first
end 11A and the holes 30 in the first direction. This configuration secures a long
distance from the holes 30 to an opening 17 in the first direction, and discharges,
from the opening 17, water entering the machine chamber 21 via the holes 30, to inhibit
water passing through the opening 17 from reaching the electrical substrates 8.
(2) Frame wall
[0040] As depicted in FIG. 6, the frame wall 13 is positioned between the flat plate 11
and the partition plate 3. The frame wall 13 surrounds peripheral ends of the flat
plate 11 with a rear side being opened. The frame wall 13 is coupled to the flat plate
11. The frame wall 13 may be provided integrally with or separately from the flat
plate 11. The frame wall 13 extends from the flat plate 11 toward the partition plate
3 and comes into contact with the partition plate 3.
[0041] As depicted in FIG. 6 and FIG. 7, the frame wall 13 has a U shape in a sectional
view in parallel with the partition plate 3. The frame wall 13 includes a first wall
14, a second wall 15, and a third wall 16.
[0042] The first wall 14 in the frame wall 13 corresponds to a portion positioned between
the second end 11B and the partition plate 3. The first wall 14 is coupled to the
second end 11B and is in contact with the partition plate 3. The first wall 14 extends
in the vertical direction and the width direction. The first wall 14 is equal in size
in the vertical direction to the flat plate 11.
[0043] The second wall 15 in the frame wall 13 corresponds to a portion positioned between
an upper end of the flat plate 11 and the partition plate 3. The second wall 15 is
coupled to the upper end of the flat plate 11 and is in contact with the partition
plate 3. The second wall 15 extends in the first direction and the width direction.
The second wall 15 is equal in size in the first direction to the flat plate 11. The
second wall 15 has a first end 15A and a second end 15B positioned away from the first
end 15A in the first direction. The second end 15B is provided continuously to an
upper end of the first wall 14.
[0044] The third wall 16 in the frame wall 13 corresponds to a portion positioned between
a lower end of the flat plate 11 and the partition plate 3. The third wall 16 is coupled
to the lower end of the flat plate 11 and is in contact with the partition plate 3.
The third wall 16 is disposed to be spaced apart from the second wall 15 in the vertical
direction. The third wall 16 extends in the first direction and the width direction.
The third wall 16 is equal in size in the first direction to the flat plate 11. The
third wall 16 has a first end 16A and a second end 16B positioned away from the first
end 16A in the first direction. The first end 16A is disposed to be spaced apart from
the first end 15A in the vertical direction. The second end 16B is provided continuously
to a lower end of the first wall 14.
[0045] The frame wall 13, the flat plate 11, and the partition plate 3 zone the opening
17. More specifically, the opening 17 is zoned by the first end 11A of the flat plate
11, the first end 15A of the second wall 15, the first end 16A of the third wall 16,
and the partition plate 3. In other words, the first end 11A of the flat plate 11
zones at least part of the opening 17.
[0046] The opening 17 viewed in the first direction has a rectangular shape extending in
the vertical direction. The opening 17 is provided between the flat plate 11 and the
partition plate 3. The opening 17 allows the space S positioned inside the frame wall
13 to communicate with a space outside the space S. The plurality of holes 30 is positioned
between the first wall 14 and the opening 17. A distance between the holes 30 and
the first wall 14 in the first direction is shorter than the distance between the
opening 17 and the holes 30 in the first direction.
[0047] The plurality of holes 30 is positioned between the blow-out port 22 and the opening
17 in the first direction. When the fan 7 is driven to rotate, air flowing from the
machine chamber 21 passes through the opening 17 and the holes 30 in the mentioned
order, flows into the blast chamber 20, and is blown out of the blow-out port 22.
This configuration thus secures a smooth airflow in the case 2 to stably cool the
electrical substrates 8.
4. Details of support plate
[0048] As depicted in FIG. 4, the support plate 12 is disposed above the third suction port
26A to be spaced apart therefrom. As depicted in FIG. 5, the support plate 12 is disposed
behind the second front panel 26 to be spaced apart therefrom. The support plate 12
is coupled to the flat plate 11. The flat plate 11 can thus be enhanced in strength.
[0049] The support plate 12 may be provided integrally with or separately from the flat
plate 11. The support plate 12 is positioned opposite to the partition plate 3 with
respect to the flat plate 11. The support plate 12 according to the present embodiment
is provided continuously to the second end 11B of the flat plate 11. The support plate
12 extends in the width direction and the vertical direction to be perpendicular to
the first direction.
5. Details of electrical substrates and electrical component
[0050] The plurality of electrical substrates 8 includes a first electrical substrate 80
and a second electrical substrate 81.
[0051] The first electrical substrate 80 is away from the opening 17 in the first direction.
Even when water enters the machine chamber 21 via the holes 30 in the partition plate
3, the water is discharged from the opening 17 so as to be away from the first electrical
substrate 80. The first electrical substrate 80 can thus be inhibited from getting
wet with water.
[0052] The first electrical substrate 80 is away from the plurality of holes 30 in the first
direction. A distance L3 between the holes 30 and the first electrical substrate 80
in the first direction is shorter than a distance L4 between the opening 17 and the
first electrical substrate 80 in the first direction. This configuration secures a
long distance from the opening 17 to the first electrical substrate 80 in the first
direction, to inhibit water passing through the opening 17 from reaching the first
electrical substrate 80.
[0053] The first electrical substrate 80 is positioned opposite to the opening 17 with respect
to the support plate 12. The first electrical substrate 80 extends in the width direction
and the vertical direction to be perpendicular to the first direction.
[0054] The support plate 12 supports the first electrical substrate 80. The support plate
12 is disposed between the third suction port 26A (see FIG. 3) and the flat plate
11 in the width direction, and extends along a plane perpendicular to the first direction.
The support plate 12 can thus support the first electrical substrate 80 at a position
between the third suction port 26A (see FIG. 3) and the opening 17 in the width direction.
This configuration allows an airflow from the third suction port 26A (see FIG. 3)
toward the opening 17 to pass near the first electrical substrate 80, so as to stably
cool the first electrical substrate 80.
[0055] The first electrical substrate 80 is supported by a front surface of the support
plate 12. When the second front panel 26 is detached from the case 2, the first electrical
substrate 80 is exposed forward. This configuration allows an installation worker
or a service person to easily check wiring and voltage at the first electrical substrate
80, replace the first electrical substrate 80, and the like.
[0056] The second electrical substrate 81 is away from the opening 17 in the first direction.
The first electrical substrate 80 and the second electrical substrate 81 can thus
be inhibited from getting wet with water. The second electrical substrate 81 is positioned
between the first electrical substrate 80 and the opening 17. More specifically, the
second electrical substrate 81 is positioned between the support plate 12 and the
opening 17. The second electrical substrate 81 is positioned opposite to the partition
plate 3 with respect to the flat plate 11. The second electrical substrate 81 extends
in the first direction and the vertical direction.
[0057] The second electrical substrate 81 is supported by the flat plate 11. The second
electrical substrate 81 is supported by a surface, opposite to a surface facing the
opening 17, of the flat plate 11. The first electrical substrate 80 and the second
electrical substrate 81 can thus be disposed separately from each other for effective
utilization of the space in the case 2, which achieves reduction in size of the outdoor
unit 1.
[0058] The electrical component 9 is away from the opening 17 in the first direction. The
electrical component 9 is positioned opposite to the first electrical substrate 80
with respect to the support plate 12.
[0059] The electrical component 9 is supported by a rear surface of the support plate 12.
The support plate 12 thus supports the first electrical substrate 80 and the electrical
component 9. The single support plate 12 can thus support both the first electrical
substrate 80 and the electrical component 9. This configuration achieves reduction
in the number of components and reduction in length of wiring connecting the first
electrical substrate 80 and the electrical component 9, in comparison to a case where
the first electrical substrate 80 and the electrical component 9 are supported by
separate members.
[0060] The first electrical substrate 80 and the electrical component 9 can be maintained
by detaching the support plate 12 supporting both the first electrical substrate 80
and the electrical component 9 from the outdoor unit 1. This configuration enables
smooth maintenance of the first electrical substrate 80 and the electrical component
9.
6. Details of partition plate
[0061] The partition plate 3 is provided with a cover plate 31 exemplifying the third plate.
[0062] The cover plate 31 is provided in the blast chamber 20. The cover plate 31 is positioned
opposite to the flat plate 11 with respect to the partition plate 3. The present embodiment
provides a plurality of cover plates 31 correspondingly to the plurality of holes
30.
[0063] The cover plates 31 each include a body portion 31A and a coupling portion 31B. The
body portion 31A faces a corresponding one of the holes 30 to be spaced apart therefrom.
Water entering the blast chamber 20 thus comes into contact with the body portion
31A before passing through the hole 30. Water eventually falls into the blast chamber
20. This configuration can inhibit water from entering the hole 30 from the blast
chamber 20.
[0064] The body portion 31A extends in the anteroposterior direction. The body portion 31A
has a front end connected to the coupling portion 31B. The body portion 31A has a
rear end 31C exemplifying the fourth end and positioned away from the partition plate
3.
[0065] The coupling portion 31B couples the front end of the body portion 31A and a circumferential
edge of the hole 30 in the partition plate 3. The coupling portion 31B extends in
the width direction. The coupling portion 31B has a first end connected to the front
end of the body portion 31A. The coupling portion 31B has a second end 31D exemplifying
the third end and connected to the partition plate 3. In other words, the cover plate
31 has the third end (second end 31D) connected to the partition plate 3, and the
fourth end (rear end 31C) opposing the third end. Though not depicted, the cover plate
31 has an upper end and a lower end connected to the partition plate 3.
[0066] The second end 31D of the coupling portion 31B is closer to the blow-out port 22
than the rear end 31C of the body portion 31A. In other words, the cover plate 31
is opened toward the outdoor heat exchanger 6 and has a closed end part adj acent
to the blow-out port 22. Water entering the blast chamber 20 via the blow-out port
22 thus comes into contact with the second end 31D of the coupling portion 31B as
a closed portion of the cover plate 31, before coming into contact with the rear end
31C of the body portion 31A as an opened portion of the cover plate 31. This configuration
can thus stably inhibit water entering the blast chamber 20 via the blow-out port
22 from entering the hole 30.
[0067] When the fan 7 rotates in a normal rotation direction, air flowing from the machine
chamber 21 toward the blast chamber 20 passes through the hole 30 and then passes
between the rear end 31C of the body portion 31A and the partition plate 3 to reach
the blast chamber 20. This configuration thus allows air to flow from the machine
chamber 21 to the blast chamber 20 so as to stably cool the electrical substrates
8.
[0068] Each of the cover plates 31 according to the present embodiment is provided integrally
with the partition plate 3, and is formed into a louver shape by cutting and raising
work. The cover plate 31 may alternatively be provided separately from the partition
plate 3. In this case, the cover plate 31 is connected to the partition plate 3 by
spot welding or the like.
7. Airflow in outdoor unit
[0069] Described next with reference to FIG. 3 to FIG. 7 is an airflow in the outdoor unit
1.
[0070] As depicted in FIG. 3, the fan 7 receives driving force from the motor 70 to rotate
in the normal rotation direction. When the fan 7 rotates in the normal rotation direction,
external air is sucked into the blast chamber 20 via the first suction port 23 and
the second suction ports 28A and passes through the outdoor heat exchanger 6. The
air having passed through the outdoor heat exchanger 6 is discharged from the blow-out
port 22.
[0071] As depicted in FIG. 4, external air flows into the machine chamber 21 via the third
suction port 26A. The air having flowed into the machine chamber 21 rises in the machine
chamber 21. Such an airflow F branches, below the support plate 12, into a first airflow
F1 passing near the first electrical substrate 80 and a second airflow F2 passing
near the second electrical substrate 81.
[0072] The first airflow F1 then rises near the first electrical substrate 80 to cool the
first electrical substrate 80. The first airflow F1 thereafter flows over an upper
end of the support plate 12 and passes between the upper end of the support plate
12 and the top panel 29. The first airflow F1 subsequently passes near the electrical
component 9 and the second electrical substrate 81 to cool the electrical component
9 and the second electrical substrate 81, and then flows into the opening 17.
[0073] The second airflow F2 rises near the second electrical substrate 81 and the electrical
component 9 to cool the second electrical substrate 81 and the electrical component
9. The second airflow F2 thereafter flows into the opening 17.
[0074] As depicted in FIG. 5, the airflow F having flowed into the opening 17 flows in the
space S between the flat plate 11 and the partition plate 3 toward the plurality of
holes 30. This airflow has an airflow direction in parallel with the first direction.
The airflow F then passes through the plurality of holes 30, is changed in terms of
its airflow direction by the cover plates 31, and reaches the blast chamber 20. Air
having flowed into the blast chamber 20 is discharged from the blow-out port 22 by
the fan 7 being rotating.
8. Water entry in outdoor unit
[0075] As depicted in FIG. 8, rain and wind may occasionally blow into the blast chamber
20 via the blow-out port 22 when the fan 7 is stopped. In this case, rainwater comes
into contact with the fan 7 to be hit toward the partition plate 3.
[0076] In this case, the water hit by the fan 7 initially comes into contact with the cover
plates 31. Part of the water thus comes into contact with the cover plates 31 to fall
into the blast chamber 20. This configuration inhibits water from entering the holes
30.
[0077] When water flows between the rear end 31C of the body portion 31A and the partition
plate 3 and enters the space S between the partition plate 3 and the flat plate 11
via the hole 30, part of the water comes into contact with the flat plate 11 to fall
into the cover member 10. The water having entered the space S may be occasionally
changed in terms of its flow direction by the flat plate 11 to flow toward the opening
17. The water is, however, discharged from the opening 17 so as to be away from the
plurality of electrical substrates 8. Even when water is discharged from the opening
17, the water is inhibited from wetting the electrical substrates 8.
<Second embodiment>
[0078] The second embodiment will be described next. In the second embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0079] As depicted in FIG. 9, the opening 17 according to the second embodiment is positioned
between the blow-out port 22 and the plurality of holes 30 in the anteroposterior
direction. In this case, the first end 11A corresponds to the front end of the flat
plate 11 and the second end 11B corresponds to the rear end of the flat plate 11.
The first direction is accordingly a direction from the front side to the rear side.
[0080] The second embodiment can exert functional effects similar to those according to
the first embodiment.
<Third embodiment>
[0081] The third embodiment will be described next. In the third embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0082] As depicted in FIG. 10, according to the third embodiment, the distance L1 between
the holes 30 and the end surface of the second end 11B in the first direction is longer
than the distance L2 between the first end 11A and the holes 30 in the first direction.
[0083] The third embodiment can exert functional effects similar to those according to the
first embodiment.
<Fourth embodiment>
[0084] The fourth embodiment will be described next. In the fourth embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0085] As depicted in FIG. 11, according to the fourth embodiment, the distance L3 between
the holes 30 and the first electrical substrate 80 in the first direction is longer
than the distance L4 between the opening 17 and the first electrical substrate 80
in the first direction.
[0086] In this case, the support plate 12 is disposed between the holes 30 and the first
end 11A in the anteroposterior direction, and is connected to a portion between the
first end 11A and the second end 11B of the flat plate 11. A distance between the
end surface of the first end 11A and the support plate 12 in the first direction is
shorter than a distance between the support plate 12 and the holes 30 in the first
direction.
[0087] The fourth embodiment can exert functional effects similar to those according to
the first embodiment.
<Fifth embodiment>
[0088] The fifth embodiment will be described next. In the fifth embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0089] The support plate 12 according to the first embodiment extends perpendicularly to
the first direction and is coupled to the flat plate 11, though the support plate
12 is not limited thereto in terms of its configuration. Alternatively, the support
plate 12 may extend to cross the first direction and may not be coupled to the flat
plate 11.
[0090] As depicted in FIG. 12, the support plate 12 according to the fifth embodiment is
not coupled to the flat plate 11 but is coupled to the partition plate 3. In this
case, the support plate 12 is provided separately from the flat plate 11 and is positioned
away from the flat plate 11 in the first direction.
[0091] The fifth embodiment can exert functional effects similar to those according to the
first embodiment.
<Sixth embodiment>
[0092] The sixth embodiment will be described next. In the sixth embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0093] As depicted in FIG. 13, according to the sixth embodiment, the body portion 31A has
a front end 31E exemplifying the fourth end and positioned away from the partition
plate 3, and has a rear end connected to the coupling portion 31B.
[0094] In this case, the first end of the coupling portion 31B is connected to the rear
end of the body portion 31A. The second end 31D of the coupling portion 31B is connected
to the partition plate 3. The second end 31D of the coupling portion 31B is thus farther
from the blow-out port 22 than the front end 31E of the body portion 31A.
[0095] The sixth embodiment can exert functional effects similar to those according to the
first embodiment.
<Seventh embodiment>
[0096] The seventh embodiment will be described next. In the seventh embodiment, members
same as those according to the first embodiment will be denoted by same reference
signs and will not be described repeatedly.
[0097] As depicted in FIG. 14, the cover plate 31 according to the seventh embodiment collectively
covers the plurality of holes 30. In this case, the body portion 31A faces the plurality
of holes 30 to be spaced apart therefrom.
[0098] The seventh embodiment can exert functional effects similar to those according to
the first embodiment.
<Eighth embodiment>
[0099] The eighth embodiment will be described next. In the eighth embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0100] As depicted in FIG. 15, the second wall 15 according to the eighth embodiment is
shorter in size in the first direction than the flat plate 11. The first end 15A of
the second wall 15 is away from the first end 11A of the flat plate 11 in the first
direction.
[0101] In this case, the opening 17 is zoned by the first end 11A of the flat plate 11,
the first end 15A of the second wall 15, the upper end of the flat plate 11 positioned
between the first end 11A and the first end 15A, the first end 16A of the third wall
16, and the partition plate 3.
[0102] The eighth embodiment can exert functional effects similar to those according to
the first embodiment. Similarly to the second wall 15, the third wall 16 may be shorter
in size in the first direction than the flat plate 11.
<Ninth embodiment>
[0103] The ninth embodiment will be described next. In the ninth embodiment, members same
as those according to the first embodiment will be denoted by same reference signs
and will not be described repeatedly.
[0104] As depicted in FIG. 16, the opening 17 according to the ninth embodiment is opened
upward.
[0105] In this case, the first end 11A corresponds to the upper end of the flat plate 11
and the second end 11B corresponds to the lower end of the flat plate 11. The first
direction is accordingly a direction from an upper side to a lower side. The first
end 11A is slanted downward as being gradually away from the first electrical substrate
80. The first electrical substrate 80 is disposed below the opening 17.
[0106] The ninth embodiment can exert functional effects similar to those according to the
first embodiment.
<Modification examples>
[0107] The outdoor unit 1 according to the above first embodiment includes the electrical
component 9 supported by the support plate 12. The outdoor unit 1 may alternatively
not include the electrical component 9.
[0108] The outdoor unit 1 according to the above first embodiment includes the second electrical
substrate 81 supported by the flat plate 11. The outdoor unit 1 may alternatively
not include the second electrical substrate 81.
[0109] The outdoor unit 1 according to the above first embodiment includes the cover plates
31 provided at the partition plate 3. The outdoor unit 1 may alternatively not include
the cover plate 31.
[0110] Each of the cover plates 31 according to the above first embodiment includes the
body portion 31A extending in the anteroposterior direction and the coupling portion
31B extending in the width direction. However, the cover plates 31 are not limited
in terms of their shape. The coupling portion 31B may alternatively have a curved
shape or the like.
[0111] Any of matters described in the first to ninth embodiments and the modification examples
can be combined with each other.
[0112] The embodiments and the modification examples have been described above. Various
modifications to modes and details will be apparently available without departing
from the object and the scope of the patent claims.
REFERENCE SIGNS LIST
[0113]
- 1:
- Outdoor unit
- 2:
- Case
- 3:
- Partition plate
- 7:
- Fan
- 8:
- Electrical substrate
- 9:
- Electrical component
- 11:
- Flat plate
- 11A:
- First end
- 11B:
- Second end
- 12:
- Support plate
- 13:
- Frame wall
- 17:
- Opening
- 20:
- Blast chamber
- 21:
- Machine chamber
- 22:
- Blow-out port
- 30:
- Hole
- 31:
- Cover plate
- 31A:
- Body portion
- 31C:
- Rear end of body portion
- 31D:
- Second end of coupling portion
- 80:
- First electrical substrate
- 81:
- Second electrical substrate
CITATION LIST
PATENT LITERATURE