Technical Field
[0001] The present invention relates to a technique for improving a scroll compressor.
Background Art
[0002] A scroll compressor includes a rotation-preventing mechanism that prevents rotation
of an orbiting scroll (also referred to as a revolving scroll). As a rotation-preventing
mechanism, an Oldham rotation-preventing mechanism adopting an Oldham ring has been
widely used in the related art. The Oldham rotation-preventing mechanism is similar
in principle with an Oldham coupling, and has an Oldham ring interposed between a
plate surface of an orbiting end plate of an orbiting scroll and a housing wall surface
facing the plate surface. The Oldham ring is an annular member centered on a driving
shaft that drives the orbiting scroll, and is reciprocable only in a first straight
line direction orthogonal to the driving shaft. On the other hand, the orbiting scroll
is reciprocable with respect to the Oldham ring only in a second straight line direction
orthogonal to the driving shaft. The first straight line direction is shifted by 90°
with respect to the second straight line direction. Therefore, the orbiting scroll
can revolve around an axis of the driving shaft while the rotation of the orbiting
scroll is restricted.
[0003] Since the orbiting scroll and the Oldham ring have a predetermined mass, sufficient
consideration is required for vibration in a radial direction due to revolution of
the orbiting scroll. When the Oldham rotation-preventing mechanism described above
is adopted, a vibration force (centrifugal force) in the radial direction due to the
revolution of the orbiting scroll can be balanced by a counterweight provided on the
driving shaft, whereas a vibration force due to reciprocation of the Oldham ring cannot
be balanced by the counterweight. Thus, there is a limit to preventing the vibration
in the radial direction due to the revolution of the orbiting scroll.
[0004] Therefore, in recent years, a pin-and-ring rotation-preventing mechanism has been
adopted to replace the Oldham rotation-preventing mechanism. A scroll compressor including
the pin-and-ring rotation-preventing mechanism is disclosed in, for example, Patent
Literature 1.
[0005] The pin-and-ring rotation-preventing mechanism disclosed in Patent Literature 1 consists
of a plurality of pins provided on a fixed-side member and a plurality of circular
recessed portions individually engaged with the plurality of pins. The plurality of
recessed portions are arranged and formed in a circumferential direction with respect
to the plate surface of an orbiting end plate of an orbiting scroll. The plurality
of pins extend into the plurality of recessed portions from a housing wall surface
facing the plate surface of the orbiting end plate. The orbiting scroll simply revolves
such that inner peripheral surfaces of the recessed portions are always in contact
with the pins, and a member that reciprocates in the radial direction like the Oldham
rotation-preventing mechanism is not used. This is advantageous for preventing the
vibration of the orbiting scroll in the radial direction.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0007] As described above, even if the pin-and-ring rotation-preventing mechanism is adopted,
the vibration force in the radial direction due to the revolution of the orbiting
scroll cannot be balanced unless a counterweight is provided on the driving shaft.
Therefore, in order to reduce the size and weight of the counterweight and to reduce
the weight of the entire compressor, it is preferable to use an orbiting scroll that
is as light as possible.
[0008] An object of the invention is to provide a technique that can reduce the weight of
an orbiting scroll in a scroll compressor adopting a pin-and-ring rotation-preventing
mechanism.
Solution to Problem
[0009] In the following description, reference numerals in the accompanying drawings are
appended in parentheses to facilitate understanding of the invention, but the invention
is not limited to illustrated embodiments.
[0010] The invention provides a scroll compressor (10; 10A; 10B) including:
a housing (20);
a compression mechanism (60) stored in the housing (20) and consisting of a fixed
scroll (70) and an orbiting scroll (80) ;
a driving shaft (50) rotatably supported by the housing (20) and configured to drive
the orbiting scroll (80); and
a rotation-preventing mechanism (90) that prevents rotation of the orbiting scroll
(80),
the fixed scroll (70) including a fixed end plate (71) supported so as to be non-rotatable
relative to the housing (20), and a spiral-shaped fixed spiral body (73) erected from
one plate surface (71a) of the fixed end plate (71),
the orbiting scroll (80) consists of a disk-shaped orbiting end plate (81) located
to face the fixed spiral body (73), and a spiral-shaped orbiting spiral body (82)
erected from a first plate surface (81a) of the orbiting end plate (81) toward the
fixed spiral body (73) and combined with the fixed spiral body (73) to form a compression
chamber (83),
the orbiting end plate (81) being rotatably supported by an eccentric shaft (51) provided
at one end of the driving shaft (50),
the rotation-preventing mechanism (90) consisting of
a plurality of circular recessed portions (91) provided in a second plate surface
(81b) on a side opposite to the first plate surface (81a) and arranged in a circumferential
direction of the second plate surface (81b), on the orbiting end plate (81), and
a plurality of pins (93) extending from a wall portion (31a) in the housing (20) that
faces the second plate surface (81b) of the orbiting end plate (81) into the plurality
of recessed portions (91) and individually engaged with inner peripheral surfaces
(91a) of the plurality of recessed portions (91) directly or via ring members (92),
in which
the orbiting end plate (81) has, in an outer peripheral surface (81c) thereof, at
least one groove (111, 112; 112A; 112B) that does not communicate with the first plate
surface (81a) or the second plate surface (81b).
[0011] Preferably, a groove (112; 112A; 112B) is provided between the plurality of recessed
portions (91) adjacent to each other.
[0012] Preferably, the groove (112; 112A; 112B) is deepest at a position far from the plurality
of recessed portions (91) adjacent to each other.
Advantageous Effects of Invention
[0013] According to the invention, the outer peripheral surface of the orbiting end plate
is provided with at least one groove that does not communicate with the first plate
surface or the second plate surface, so that it is possible to reduce the weight of
the orbiting scroll. The groove does not communicate with the first plate surface
or the second plate surface, and thus does not affect the first plate surface or the
second plate surface. Therefore, the groove does not interfere with the orbiting spiral
body erected on the first plate surface, and the second plate surface can be used
as a sliding surface up to the vicinity of an outermost periphery thereof.
Brief Description of Drawings
[0014]
FIG. 1 is a cross-sectional view of a scroll compressor according to a first embodiment.
FIG. 2 is a perspective view of an orbiting scroll illustrated in FIG. 1.
FIG. 3 is a cross-sectional view taken along an axis of the orbiting scroll illustrated
in FIG. 2.
FIG. 4 is a view of the orbiting scroll illustrated in FIG. 3 as seen from a first
plate surface side of an orbiting end plate.
FIG. 5 is a view of the orbiting scroll illustrated in FIG. 3 as seen from a second
plate surface side of the orbiting end plate.
FIG. 6 is a cross-sectional view taken along a line 6-6 in FIG. 3.
FIG. 7 is a cross-sectional view of an orbiting scroll of a scroll compressor according
to a second embodiment as seen from a second plate surface side of an orbiting end
plate (corresponding to a cross-sectional position in FIG. 6).
FIG. 8 is a cross-sectional view of an orbiting scroll of a scroll compressor according
to a third embodiment as seen from a second plate surface side of an orbiting end
plate (corresponding to the cross-sectional position in FIG. 6).
Description of Embodiments
[0015] Embodiments of the invention will be described below based on the accompanying drawings.
The embodiments illustrated in the accompanying drawings are examples of the invention,
and the invention is not limited to these embodiments.
<First Embodiment>
[0016] A scroll compressor 10 according to the first embodiment will be described with reference
to FIGS. 1 to 6. As illustrated in FIG. 1, the scroll compressor 10 is suitable for
use in a refrigeration cycle using a refrigerant as a working fluid, and is used in,
for example, a refrigeration cycle of an automotive air conditioner. The use of the
scroll compressor 10 is not limited.
[0017] The scroll compressor 10 is a so-called horizontally-oriented electric compressor,
including: a horizontal housing 20; an electric motor 40 stored in the housing 20;
a driving shaft 50 (including an output shaft of the electric motor 40) driven by
the electric motor 40; and a compression mechanism 60 driven by the electric motor
40 via the driving shaft 50.
[0018] The housing 20 includes a horizontal and cylindrical first housing 21 and a second
housing 22 that closes one opening of the first housing 21. The inside of the first
housing 21 is divided into two in a longitudinal direction by an integral partition
wall 23. One side of the partition wall 23 in the first housing 21 is referred to
as a first cylindrical portion 24, and the other side is referred to as a second cylindrical
portion 25. The first cylindrical portion 24 has an opening end closed by a lid 26.
The first cylindrical portion 24 has an inverter device (not illustrated) stored therein.
The inverter device supplies driving power to the electric motor 40. The second housing
22 is fastened to the first housing 21 by a fastening member (not illustrated) such
as a bolt so as to close an opening end of the second cylindrical portion 25.
[0019] The housing 20 further includes a suction port 27 through which a refrigerant is
suctioned into the housing 20 from the outside, and a discharge port 28 through which
refrigerant compressed by the compression mechanism 60 is discharged from the housing
20. The suction port 27 is provided in the second cylindrical portion 25. The discharge
port 28 is provided in the second housing 22.
[0020] The electric motor 40, the driving shaft 50, and the compression mechanism 60 are
stored in the second cylindrical portion 25 of the first housing 21. The compression
mechanism 60 is located on an opening side inside the second cylindrical portion 25.
A space portion 29 between the partition wall 23 and the compression mechanism 60
inside the second cylindrical portion 25 is hereinafter referred to as a "low-pressure
chamber 29". The electric motor 40 is located in the low-pressure chamber 29. The
low-pressure chamber 29 communicates with the suction port 27.
[0021] A support block 31 is provided between the electric motor 40 and the compression
mechanism 60 inside the second cylindrical portion 25. The support block 31 is restricted
from both relative rotation with respect to the second cylindrical portion 25 and
relative movement in an axial direction. Therefore, it can be considered that the
support block 31 forms a part of the housing 20. Hereinafter, the support block 31
will be described as "a part of the housing 20" as appropriate.
[0022] The driving shaft 50 is located in the low-pressure chamber 29, extends horizontally
in a longitudinal direction of the second cylindrical portion 25, and penetrates the
support block 31 toward the compression mechanism 60. The driving shaft 50 is rotatably
supported by a first bearing 32 provided in the partition wall 23 and a second bearing
33 provided in the support block 31. As a result, the driving shaft 50 extends horizontally
in a longitudinal direction of the housing 20 and is rotatably supported by the housing
20. The bearings 32 and 33 are preferably configured with rolling bearings.
[0023] The driving shaft 50 includes an eccentric shaft 51 in one end surface penetrating
the support block 31. The eccentric shaft 51 (eccentric pin 51) extends from the one
end surface of the driving shaft 50 toward the compression mechanism 60, and is parallel
to the driving shaft 50. The eccentric shaft 51 has a center line CL2 offset with
respect to a center line CL1 of the driving shaft 50, and is rotatably fitted to an
annular bush 52. A part of the bush 52 is integrally provided with a counterweight
53 (balance weight 53) protruding in the radial direction from the bush 52. Further,
a bearing 54 (third bearing 54) is fitted to an outer peripheral surface of the bush
52. The third bearing 54 is preferably configured with a rolling bearing. An inner
peripheral surface of the bush 52 fitted to the eccentric shaft 51 and the outer peripheral
surface of the bush 52 fitted to the bearing 54 are not coaxial with each other. Thus,
a known automatic alignment mechanism is formed to allow a center line CL3 of the
orbiting scroll 80 to be positioned at an inner side of a rotation trajectory formed
by the center line CL2 of the eccentric shaft 51.
[0024] The electric motor 40 includes a rotor 41 fixed to the driving shaft 50, and a stator
42 surrounding a periphery of the rotor 41. The stator 42 is fixed to an inner peripheral
surface of the second cylindrical portion 25. The driving shaft 50 functions as the
output shaft of the electric motor 40.
[0025] The compression mechanism 60 consists of a fixed scroll 70 and an orbiting scroll
80.
[0026] The fixed scroll 70 includes a disk-shaped fixed end plate 71, a cylindrical outer
peripheral wall 72, and a spiral-shaped fixed spiral body 73. The fixed end plate
71 (also referred to as a fixed plate 71) is orthogonal to the center line CL2 of
the eccentric shaft 51 and is supported so as to be non-rotatable relative to the
housing 20. The outer peripheral wall 72 is a cylinder erected over an entire circumference
from an outer edge of one plate surface 71a (surface 71a facing the electric motor
40) of the fixed end plate 71. The fixed spiral body 73 is located at an inner side
of the outer peripheral wall 72 and is erected from the one plate surface 71a of the
fixed end plate 71. The fixed spiral body 73 has, for example, an involute curved
shape. The outer peripheral wall 72 of the fixed scroll 70 has a refrigerant suction
port 74 for suctioning a refrigerant from a radially outer side to a radially inner
side.
[0027] The orbiting scroll 80 is combined with the fixed scroll 70 and revolves around the
fixed scroll 70.
[0028] Referring also to FIGS. 2 to 4, the orbiting scroll 80 includes a disk-shaped orbiting
end plate 81 located to face the fixed spiral body 73, and a spiral-shaped orbiting
spiral body 82.
[0029] The orbiting end plate 81 is orthogonal to the center line CL3 of the orbiting scroll
80 and is located at the inner side of the outer peripheral wall 72 of the fixed spiral
body 73. A plate surface 81a of the orbiting end plate 81 facing the one plate surface
71a of the fixed end plate 71 is referred to as a "first plate surface 81a", and a
surface 81b on a side opposite to the first plate surface 81a is referred to as a
"second plate surface 81b".
[0030] The orbiting spiral body 82 is erected from the first plate surface 81a of the orbiting
end plate 81 toward the fixed spiral body 73, and is combined with the fixed spiral
body 73 to form a plurality of compression chambers 83. The orbiting spiral body 82
has, for example, an involute curved shape (see FIG. 4).
[0031] On the other hand, the center CL3 of the orbiting end plate 81 on the second plate
surface 81b of the orbiting end plate 81 is formed with a circular supported recessed
portion 84. The third bearing 54 (see FIG. 1) has an outer peripheral surface fitted
to the supported recessed portion 84. The orbiting end plate 81 is rotatably supported
by the eccentric shaft 51 provided in the driving shaft 50 via the third bearing 54.
As a result, the orbiting scroll 80 is driven by the driving shaft 50. The driving
shaft 50 rotates so that the orbiting scroll 80 can revolve (eccentrically rotate)
around the axis CL2 of the driving shaft 50.
[0032] As illustrated in FIG. 1, the scroll compressor 10 includes a rotation-preventing
mechanism 90 that prevents rotation of the orbiting scroll 80. The rotation-preventing
mechanism 90 is a pin-and-ring rotation-preventing mechanism consisting of: a plurality
of recessed portions 91 provided in the orbiting end plate 81; and a plurality of
rotation-preventing pins 93 provided in the housing 20. Hereinafter, the recessed
portions 91 are referred to as "pin-engaged recessed portions 91", and the pins 93
are referred to as "rotation-preventing pins 93".
[0033] Referring also to FIGS. 2, 3, and 5, the plurality of (e.g., six) pin-engaged recessed
portions 91 are arranged at equal pitches in a circumferential direction in the second
plate surface 81b of the orbiting end plate 81. That is, the plurality of pin-engaged
recessed portions 91 are perfectly circular recessed portions positioned at equal
pitches on a concentric circle around the center CL3 of the orbiting end plate 81.
[0034] The plurality of rotation-preventing pins 93 are each configured as a round bar parallel
to the driving shaft 50, and extend into the plurality of pin-engaged recessed portions
91 from the wall portion 31a in the housing 20 (e.g., the support block 31) that faces
the second plate surface 81b of the orbiting end plate 81. The plurality of rotation-preventing
pins 93 are individually engaged with inner peripheral surfaces 91a of the plurality
of pin-engaged recessed portions 91 directly or via ring members 92 (member 92 illustrated
by an imaginary line in FIG. 3). Therefore, the orbiting scroll 80 can move with respect
to the housing 20 within a range of the inner peripheral surfaces 91a of the plurality
of circular pin-engaged recessed portions 91.
[0035] The orbiting scroll 80 tends to rotate in accordance with rotation of the driving
shaft 50, but is restricted from rotation by the pin-engaged recessed portions 91
and the rotation-preventing pins 93. Thus, the rotation-preventing mechanism 90 can
prevent rotation motion of the orbiting scroll 80 while allowing revolution motion
of the orbiting scroll 80.
[0036] In this way, in the pin-and-ring rotation-preventing mechanism 90, the plurality
of rotation-preventing pins 93 are engaged with the inner peripheral surfaces 91a
of the plurality of pin-engaged recessed portions 91, so that the rotation of the
orbiting scroll 80 can be prevented. In addition, like the Oldham rotation-preventing
mechanism, there is no member (Oldham ring) that reciprocates in the radial direction,
and therefore it is not necessary to consider vibration derived from a reciprocating
member. On the other hand, since the orbiting scroll 80 has a predetermined mass,
a vibration force is generated in the radial direction due to revolution of the orbiting
scroll 80. This vibration force in the radial direction due to the revolution of the
orbiting scroll 80 is balanced by the counterweight 53 provided on the eccentric shaft
51.
[0037] As illustrated in FIGS. 2 and 5, the second plate surface 81b of the orbiting end
plate 81 of the orbiting scroll 80 is provided with an annular sliding contact portion
101 and a plurality of center-of-gravity adjusting recessed portions 102.
[0038] The annular sliding contact portion 101 is a flat annular surface having a constant
width and slightly protruding from an outer peripheral edge of the second plate surface
81b. The annular sliding contact portion 101 is capable of sliding contact with a
wall surface of the wall portion 31a of the support block 31 (that is, a wall surface
of the housing 20) when the orbiting scroll 80 revolves.
[0039] The plurality of center-of-gravity adjusting recessed portions 102 are recessed parts
in the second plate surface 81b and are located radially inward relative to the annular
sliding contact portion 101 so as to adjust a center-of-gravity position of the orbiting
scroll 80. These center-of-gravity adjusting recessed portions 102 are arranged in
a range from a winding end 82a (base point Sp) of the orbiting spiral body 82 illustrated
in FIG. 4 to a spiral angle θ (about 180°) in front of the winding end 82a, and between
a pin-engaged recessed portion 91 and an adjacent pin-engaged recessed portion 91.
By providing the plurality of center-of-gravity adjusting recessed portions 102, the
mass of the orbiting scroll 80 in a region θ corresponding to a winding end side of
the orbiting spiral body 82 can be close to the mass of the orbiting scroll 80 in
the other region. As a result, the center of gravity of the orbiting scroll 80 can
coincide with the center CL3 of the orbiting end plate 81.
[0040] Here, as illustrated in FIG. 5, consider a plurality of straight lines L1 and a plurality
of straight lines L2 extending radially from the center CL3 of the orbiting end plate
81 when the orbiting scroll 80 is viewed from the second plate surface 81b side of
the orbiting end plate 81. Hereinafter, the plurality of straight lines L1 and the
plurality of straight lines L2 will be described while being distinguished into the
plurality of first straight lines L1 and the plurality of second straight lines L2.
The plurality of first straight lines L1 are straight lines passing through centers
of the pin-engaged recessed portions 91. The plurality of second straight lines L2
are straight lines each passing through the middle between pin-engaged recessed portions
91 adjacent to each other. All the straight lines L1 and L2 are arranged at equal
angles.
[0041] The inner peripheral surfaces 91a of the pin-engaged recessed portions 91 are consistent
with an inner peripheral surface of the annular sliding contact portion 101 at positions
of the respective first straight lines L1. The plurality of center-of-gravity adjusting
recessed portions 102 are located on the respective second straight lines L2. In an
inner peripheral surfaces 102a of each of the center-of-gravity adjusting recessed
portions 102, a surface 102b closer to the annular sliding contact portion 101 has
a linear shape orthogonal to the second straight line L2, and is close to the annular
sliding contact portion 101.
[0042] As illustrated in FIG. 6, on each first straight line L1, a thickness (first thickness)
from an outer peripheral surface 81c of the orbiting end plate 81 to the inner peripheral
surface 91a of the pin-engaged recessed portion 91 is Th1. On each second straight
line L2, a thickness (second thickness) from the surface 102b that is closer to the
annular sliding contact portion 101 in the inner peripheral surface 102a of the center-of-gravity
adjusting recessed portion 102 to the outer peripheral surface 81c of the orbiting
end plate 81 is Th2, which is thicker than the first thickness Th1 (Th2 > Th1) .
[0043] As illustrated in FIGS. 2, 3, and 6, the orbiting end plate 81 has, in the outer
peripheral surface 81c, at least one groove 111 and/or groove 112 that does not communicate
with the first plate surface 81a or the second plate surface 81b, for example, a first
groove 111 and/or a second groove 112. The first groove 111 and the second groove
112 is configured to have a U-shaped cross-section (see FIG. 3) in which the outer
peripheral surface 81c side of the orbiting end plate 81 is opened. The first groove
111 consists of a groove bottom surface 111a on the center CL3 side of the orbiting
end plate 81, and a pair of flat groove side surfaces 111b extending from the groove
bottom surface 111a toward the outer peripheral surface 81c. Similarly, the second
groove 112 consists of a groove bottom surface 112a on the center CL3 side of the
orbiting end plate 81, and a pair of flat groove side surfaces 112b extending from
the groove bottom surface 112a toward the outer peripheral surface 81c.
[0044] A plurality of first grooves 111 are respectively located in the outer peripheral
surface 81c of the orbiting end plate 81, at positions facing the pin-engaged recessed
portions 91, that is, at positions on the first straight lines L1. The first grooves
111 are each an arc-shaped groove along the outer peripheral surface 81c. Therefore,
the groove bottom surface 111a is an arc-shaped surface along the outer peripheral
surface 81c.
[0045] As illustrated in FIG. 6, when the orbiting end plate 81 is viewed from a direction
of the center CL3 (the second plate surface 81b side), the first grooves 111 are each
recessed to the vicinity of the pin-engaged recessed portion 91. As described above,
on the first straight line L1, the first thickness Th1 from the outer peripheral surface
81c of the orbiting end plate 81 to the inner peripheral surface 91a of the pin-engaged
recessed portion 91 is relatively small. Therefore, on the first straight line L1,
a depth De1 (first groove depth De1) from the outer peripheral surface 81c of the
orbiting end plate 81 to the groove bottom surface 111a of each first groove 111 is
relatively small.
[0046] On the other hand, a plurality of second grooves 112 are respectively provided between
the plurality of pin-engaged recessed portions 91 and the adjacent pin-engaged recessed
portions 91 in the outer peripheral surface 81c of the orbiting end plate 81. Preferably,
the plurality of second grooves 112 are each arranged in the middle of the pin-engaged
recessed portion 91 and the adjacent pin-engaged recessed portion 91. More specifically,
when the orbiting end plate 81 is viewed from the direction of the center CL3 (the
second plate surface 81b side), the second grooves 112 are each a linear groove located
on the second straight line L2 and orthogonal to the second straight line L2. Therefore,
the groove bottom surface 112b is a linear surface orthogonal to the second straight
line L2.
[0047] When the orbiting end plate 81 is viewed from the direction of the center CL3 (the
second plate surface 81b side), the second grooves 112 are each recessed to the vicinity
of the center-of-gravity adjusting recessed portion 102. Therefore, the second grooves
112 are each deepest at a position P1 far from the pin-engaged recessed portion 91
and the adjacent pin-engaged recessed portion 91, that is, at a position P1 intersecting
the second straight line L2. In other words, on the second straight line L2, the second
grooves 112 each have a largest depth De2 (second groove depth De2) from the outer
peripheral surface 81c of the orbiting end plate 81 to the groove bottom surface 112a.
The second groove depth De2 is larger than the first groove depth De1 (De2 > De1).
[0048] An outline of operations of the scroll compressor 10 is as follows.
[0049] As illustrated in FIG. 1, the driving shaft 50 is driven by the electric motor 40,
and thus the orbiting scroll 80 revolves. As a result, the refrigerant suctioned from
the suction port 27 and the refrigerant in the low-pressure chamber 29 enter the compression
chamber 83 through the refrigerant suction port 74 of the fixed scroll 70. Due to
the revolution of the orbiting scroll 80, the compression chamber 83 moves toward
a center side while gradually reducing an internal volume thereof, whereby the refrigerant
in the compression chamber 83 is compressed. Due to increase in a pressure in the
compression chamber 83 increases, a check valve 121 opens, and the compressed refrigerant
flows into a discharge chamber 122 in the second housing 22 and enters an adjacent
gas-liquid separation chamber 123. Gaseous refrigerant separated from oil by the gas-liquid
separation chamber 124 is discharged to the outside from the discharge port 28.
[0050] Description of the scroll compressor 10 according to the first embodiment provided
above is summarized as follows.
[0051] As illustrated in FIGS. 2, 3, and 6, the orbiting end plate 81 has, in the outer
peripheral surface 81c, at least one groove 111 and/or groove 112, so that it is possible
to reduce the weight of the orbiting scroll 80. In addition, it is possible to reduce
the size and weight of the counterweight 53 for balancing the vibration force due
to the revolution of the orbiting scroll 80. Further, the grooves 111 and 112 do not
communicate with the first plate surface 81a or the second plate surface 81b, and
thus do not affect the first plate surface 81a or the second plate surface 81b. Therefore,
the grooves 111 and 112 do not interfere with the orbiting spiral body 82 erected
on the first plate surface 81a. In addition, the second plate surface 81b can be used
as a sliding surface (annular sliding contact portion 101) with respect to the wall
surface of the housing 20 up to the vicinity of an outermost periphery thereof.
[0052] Further, as illustrated in FIG. 6, the groove 112 (second groove 112) is provided
between the pin-engaged recessed portions 91 adjacent to each other (the pin-engaged
recessed portion 91 and the adjacent pin-engaged recessed portion 91) . The groove
112 is provided between the pin-engaged recessed portions 91 adjacent to each other,
so that the groove can be formed with the larger second groove depth De2 while avoiding
interference with each of the pin-engaged recessed portions 91. As a result, it is
possible to further reduce the weight of the orbiting scroll 80.
[0053] In addition, each groove 112 can be disposed at an optimum position in the orbiting
scroll 80. Each groove 112 can be disposed freely only in a necessary part at a position
where the groove 112 does not interfere with the pin-engaged recessed portion 91.
Thus, it is easy to balance the weight of the orbiting scroll 80 by the grooves 112.
The orbiting scroll 80 is not increased in size in order to achieve weight balance.
Therefore, the degree of flexibility in designing the grooves 112 can be increased.
In this way, it is possible to achieve both weight reduction of the orbiting scroll
80 and the weight balance of the orbiting scroll 80.
[0054] Further, the groove 112 (second groove 112) is deepest at the position P1 far from
the plurality of pin-engaged recessed portions 91 adjacent to each other (the pin-engaged
recessed portion 91 and the adjacent pin-engaged recessed portion 91). In the outer
peripheral surface 81c of the orbiting end plate 81, a position farther from the pin-engaged
recessed portions 91 adjacent to each other causes the groove bottom surface 112a
of each groove 112 to interfere less with the pin-engaged recessed portions 91. In
view of this, the depth De2 (second groove depth De2) of each groove 112 is largest
at the position P1 far from the position of the recessed portions 91. Therefore, the
weight of the orbiting scroll 80 can be further reduced.
[0055] When cutting the orbiting scroll 80, the orbiting scroll 80 is fixed to (held by)
a fixing base of a processing machine by a fixing claw such as a chuck or a clamper
(not illustrated) . The orbiting scroll 80 can be easily and reliably fixed to the
fixing base such as a bed or a table by hooking the fixing claw on any one of the
plurality of grooves 111 or 112. In addition, the grooves 111 or 112 are each located
at a position avoiding the recessed portion 91 (on the second straight line L2) in
the outer peripheral surface 81c of the orbiting end plate 81. The orbiting scroll
80 can be fixed in a swing axial direction by effectively using the groove side surfaces
111b of the groove 111 or the groove side surfaces 112b of the groove 112 to hook
the fixing claw. Therefore, the fixing claw can be hooked without causing distortion
in the orbiting scroll 80, which has a relatively low rigidity.
[0056] Next, a scroll compressor 10A according to a second embodiment will be described
with reference to FIG. 7.
<Second Embodiment>
[0057] FIG. 7 illustrates a cross-sectional configuration of an orbiting scroll 80A of the
scroll compressor 10A according to the second embodiment as viewed from the second
plate surface 81b side of the orbiting end plate 81, and corresponds to a cross-sectional
position in FIG. 6.
[0058] The scroll compressor 10A according to the second embodiment is characterized in
that the second grooves 112 according to the first embodiment illustrated in FIGS.
1 to 6 is changed to second grooves 112A illustrated in FIG. 7. Other basic configurations
are the same as those of the scroll compressor 10 according to the first embodiment.
Parts common to those of the scroll compressor 10 according to the first embodiment
are denoted by the same reference numerals, and detailed description thereof will
be omitted.
[0059] Each second groove 112A according to the second embodiment has a configuration in
which the outer peripheral surface 81c side of the orbiting end plate 81 is opened
similarly to the first embodiment, and consists of a groove bottom surface 112a on
the center CL3 side of the orbiting end plate 81 and a pair of flat groove side surfaces
112b from the groove bottom surface 112a toward the outer peripheral surface 81c.
More specifically, as illustrated in FIG. 7, when the orbiting end plate 81 is viewed
from the direction of the center CL3 (the second plate surface 81b side), each second
groove 112A is recessed in an arc shape from the outer peripheral surface 81c of the
orbiting end plate 81. Therefore, the groove bottom surface 112b is also an arc-shaped
surface recessed in an arc shape from the outer peripheral surface 81c of the orbiting
end plate 81.
[0060] When the orbiting end plate 81 is viewed from the direction of the center CL3 (the
second plate surface 81b side), each second groove 112A is recessed to the vicinity
of the center-of-gravity adjusting recessed portion 102. Therefore, the second grooves
112A are each deepest at the position P1 far from the plurality of pin-engaged recessed
portions 91 adjacent to each other, that is, at the position P1 intersecting the second
straight line L2. In other words, on the second straight line L2, the second grooves
112A each have a largest depth De2A (second groove depth De2A) from the outer peripheral
surface 81c of the orbiting end plate 81 to the groove bottom surface 112a.
[0061] The scroll compressor 10A according to the second embodiment can achieve the same
effects as in the first embodiment.
[0062] In the second embodiment, the surface 102b, which is closer to the annular sliding
contact portion 101 in the inner peripheral surface 102a of each of the center-of-gravity
adjusting recessed portions 102, may be an arc-shaped surface along the groove bottom
surface 112a of the second groove 112A. In this case, the second groove depth De2A
can be set to be larger than the second groove depth De2 according to the first embodiment
illustrated in FIG. 6.
[0063] Next, a scroll compressor 10B according to a third embodiment will be described with
reference to FIG. 8.
<Third Embodiment>
[0064] FIG. 8 illustrates a cross-sectional configuration of an orbiting scroll 80B of the
scroll compressor 10B according to the third embodiment as viewed from the second
plate surface 81b side of the orbiting end plate 81, and corresponds to the cross-sectional
position in FIG. 6. The scroll compressor 10B according to the third embodiment is
characterized in that the second grooves 112 according to the first embodiment illustrated
in FIGS. 1 to 6 is changed to second grooves 112B illustrated in FIG. 8. Other basic
configurations are the same as those of the scroll compressor 10 according to the
first embodiment. Parts common to those of the scroll compressor 10 according to the
first embodiment are denoted by the same reference numerals, and detailed description
thereof will be omitted.
[0065] Each second groove 112B according to the third embodiment has a configuration in
which the outer peripheral surface 81c side of the orbiting end plate 81 is opened
similarly to the first embodiment, and consists of a groove bottom surface 112a on
the center CL3 side of the orbiting end plate 81 and a pair of flat groove side surfaces
112b from the groove bottom surface 112a toward the outer peripheral surface 81c.
More specifically, as illustrated in FIG. 8, when the orbiting end plate 81 is viewed
from the direction of the center CL1 (the second plate surface 81b side), each second
groove 112B is recessed in a rectangular shape from the outer peripheral surface 81c
of the orbiting end plate 81. Therefore, the groove bottom surface 112b is a linear
surface orthogonal to the second straight line L2.
[0066] When the orbiting end plate 81 is viewed from the direction of the center CL3 (the
second plate surface 81b side), each second groove 112B is recessed to the vicinity
of the center-of-gravity adjusting recessed portion 102. Therefore, the second grooves
112B are each deepest at the position P1 far from the plurality of pin-engaged recessed
portions 91 adjacent to each other, that is, at the position P1 intersecting the second
straight line L2.
[0067] The scroll compressor 10B according to the third embodiment can achieve the same
effects as in the first embodiment.
[0068] The scroll compressor 10; 10A; 10B according to the invention is not limited to the
embodiments as long as functions and effects of the invention are achieved.
[0069] The scroll compressor 10; 10A; 10B is not limited to a horizontally-oriented electric
compressor, and may be configured such that the driving shaft 50 is driven by an external
power source. For example, the scroll compressor may be a belt-driven scroll compressor
in which engine power is transmitted to a pulley provided on the driving shaft 50
by a belt.
[0070] The orbiting scroll 80 is not limited to a configuration including the annular sliding
contact portion 101 or the center-of-gravity adjusting recessed portions 102.
[0071] The shape and size of the grooves 111, 112; 112A; 112B are not limited to those in
the first to third embodiments, and can be set freely.
[0072] In addition, it is sufficient to have at least one of any grooves 111, 112; 112A;
112B with respect to the outer peripheral surface 81c of the orbiting end plate 81.
Industrial Applicability
[0073] The scroll compressor 10; 10A; 10B according to the invention is suitable for use
in a refrigeration cycle of an automotive air conditioner.
Reference Signs List
[0074]
10 scroll compressor (first embodiment)
10A scroll compressor (second embodiment)
10B scroll compressor (third embodiment)
20 housing
31a wall portion
50 driving shaft
51 eccentric shaft
60 compression mechanism
70 fixed scroll
71 fixed end plate
71a one plate surface
73 fixed spiral body
80 orbiting scroll (first embodiment)
80A orbiting scroll (second embodiment)
80B orbiting scroll (third embodiment)
81 orbiting end plate
81a first plate surface
81b second plate surface
81c outer peripheral surface
82 orbiting spiral body
83 compression chamber
90 rotation-preventing mechanism
91 recessed portion (pin-engaged recessed portion)
91a inner peripheral surface
92 ring member
93 pin (rotation-preventing pin)
111 first groove
112 second groove (first embodiment)
112A second groove (second embodiment)
112B second groove (third embodiment)