TECHNICAL FIELD
[0001] The present disclosure relates to a steel and a manufacturing method thereof, and
particularly relates to a complex-phase steel and a manufacturing method thereof.
BACKGROUND ART
[0002] With the strength-weight development of automobiles, more and more models use 80kg
grade hot-rolled pickling steel plate to produce automobile chassis parts, such as
control arm, tie rod, spring seat and so on. For example, the forming process of automobile
chassis parts such as control arm includes stamping, flanging, reaming, etc. Therefore,
it not only has certain requirements for strength and elongation, but also has certain
requirements for reaming performance.
[0003] CN103602895A with the publication date of February 26, 2014, entitled "high-hole-expansion-ratio steel plate with tensile strength of 780 MPa
and manufacturing process thereof', discloses a high-hole-expansion-ratio steel plate
with tensile strength of 780 MPa and manufacturing process thereof. The steel plate
has a Si content of 0.5-1.5%, which is high, and it is easy to form fayalite (2FeO-SiO
2) iron oxide scale which is difficult to remove. It is difficult to obtain strip steel
with high-grade surface in this patent application. Meanwhile, because the red iron
scale on the surface of the steel plate is difficult to control, it is difficult to
measure accurately in the process of hot rolling temperature measurement, resulting
in the instability of product performance.
[0004] CN108570604A with the publication date of September 25, 2018, entitled "780MPa-level hot-rolled acid-pickled high hole expansion steel tape and
production method thereof', discloses a 780MPa-level hot-rolled acid-pickled high
hole expansion steel tape and production method thereof. The steel tape has a Al content
of 0.2-0.6%, which is high, and easy to be oxidized in the continuous casting process.
Meanwhile, a three-stage cooling mode is adopted in this patent application, which
has low production stability.
[0005] CN105483545A with the publication date of April 13, 2016, entitled "800MPa level hot-rolling high hole expansion steel plate and manufacturing
method thereof', discloses an 800MPa level hot-rolling high hole expansion steel plate
and manufacturing method thereof. The steel plate has a Si content of 0.2-1.0%, which
is relatively high, and it is easy to form red scale on the surface, which is not
conducive to the control of surface and coiling temperature. Meanwhile, the steel
plate has an Nb content of 0.03-0.08%, which is also relatively high, the cost is
high, and sectional cooling is required after rolling, and the cooling process is
complex.
[0006] In the prior art, the higher the strength of the material, the more difficult it
is to control the length and width stability of the material. Based on this, it is
desired to obtain a complex-phase steel having high hole expansibility, which has
good hole expansibility and cold formability, and can realize stable manufacturing.
SUMMARY
[0007] An object of the present disclosure is to provide a complex-phase steel having high
hole expansibility. The complex-phase steel having high hole expansibility can simultaneously
satisfy the requirements for good hole expansibility and plasticity, and compared
with traditional material like low-alloy high-strength steel and ferrite-martensite
dual-phase steel, the two phases of the complex-phase steel having high hole expansibility
are ferrite and bainite, so the hardness difference is small, making the steel good
hole expansibility and cold formability.
[0008] To achieve the above object, the present disclosure provides a complex-phase steel
having high hole expansibility, wherein the microstructure of the complex-phase steel
is ferrite + bainite, and the mass percentage of chemical elements of the complex-phase
steel having high hole expansibility is:
C: 0.06-0.09%, Si: 0.05-0.5%, Al: 0.02-0.1%, Mn: 1.5-1.8%, Cr: 0.3-0.6%, Nb≤0.03%,
Ti: 0.05-0.12%, and a balance of Fe and inevitable impurities.
[0009] In the complex-phase steel having high hole expansibility of the present disclosure,
the design principle of each chemical element is as follows:
C: In the complex-phase steel having high hole expansibility of the present disclosure,
considering that the carbon content largely determines the tensile strength level
of the steel plate, carbon is used for solid solution strengthening and forming sufficient
precipitation strengthening phase to ensure the strength of the steel, but the high
mass percentage of carbon will make the carbide particles coarse, which is not conducive
to the hole expansibility; if the mass percentage of carbon is too low, the strength
of the steel plate will be reduced. In order to ensure that the steel can not only
have high hole expansibility with strength, but also have good forming and welding
performance, in the technical solution of the present disclosure, the mass percentage
of C is controlled to be 0.06-0.09%.
[0010] Si: In the complex-phase steel having high hole expansibility of the present disclosure,
silicon has a solid solution strengthening effect to improve the strength of the steel
sheet. At the same time, the addition of silicon can increase the work hardening rate
and the uniform elongation rate and total elongation rate under a given strength,
which is helpful to improve the elongation of steel plate sheet. In addition, silicon
can also prevent the precipitation of carbide and reduce the appearance of pearlite
phase. However, silicon in the steel is easy to form the surface defect of fayalite
(2FeO-SiO
2) iron oxide scale on the surface of the steel plate, which has a bad impact on the
surface quality. At the same time, the appearance of red iron scale is not conducive
to the temperature control in the hot rolling process, resulting in the instability
of product performance. Based on this, in the complex-phase steel having high hole
expansibility of the present disclosure, the mass percentage of silicon is controlled
to be 0.05-0.5%.
[0011] Al: In the complex-phase steel having high hole expansibility of the present disclosure,
Al is a deoxidizing element of steel, reduces oxide inclusions in steel and purifies
steel quality, and is conducive to improving the formability of steel plate. However,
the high mass percentage of aluminum will produce oxidation and further affect the
continuous casting production. Based on this, in the complex-phase steel having high
hole expansibility of the present disclosure, the mass percentage of aluminum is controlled
to be 0.02-0.1%.
[0012] Mn: In the complex-phase steel having high hole expansibility of the present disclosure,
manganese is a solid solution strengthening element. The low mass percentage of manganese
will lead to insufficient strength, but the high mass percentage of manganese will
reduce the plasticity of steel plate. At the same time, manganese delays pearlite
transformation, improves the hardenability of steel, reduces bainite transformation
temperature, refines the substructure of steel, ensures the acquisition of lath substructure
and renders good formability on the premise of ensuring the tensile strength of products.
Based on this, in the complex-phase steel having high hole expansibility of the present
disclosure, the mass percentage of manganese is controlled to be 1.5-1.8%.
[0013] Cr: In the complex-phase steel having high hole expansibility of the present disclosure,
chromium increases the incubation period of pearlite and ferrite in the CCT curve,
inhibits the formation of pearlite and ferrite, is conducive to the formation of bainite
structure, and finally is conducive to the improvement of strength and hole expansion
rate. When the mass percentage of chromium is less than 0.15%, it has no significant
impact on the CCT curve, but when the mass percentage of Cr is relatively high, it
will lead to higher cost. Based on this, in the complex-phase steel having high hole
expansibility of the present disclosure, the mass percentage of chromium is controlled
to be 0.3-0.6%.
[0014] Nb: In the complex-phase steel having high hole expansibility of the present disclosure,
niobium is one of the important precipitation strengthening and fine grain strengthening
elements. It exists in the form of fine precipitation after coiling or in the cooling
after rolling, and uses precipitation strengthening to improve the strength. At the
same time, the existence of niobium is conducive to refining grains, improving strength
and toughness, and reducing the strength difference between ferrite and bainite matrix,
which is conducive to the improvement of hole expansion rate. However, when the mass
percentage of Nb is higher than 0.03%, the strengthening effect of Nb is close to
saturation and the cost is high. Therefore, in the complex-phase steel having high
hole expansibility of the present disclosure, the mass percentage of Nb is controlled
to be Nb≤0.03%.Considering that when the mass percentage of Nb is less than 0.015%,
the precipitation of NbC is insufficient and it is difficult to achieve the purpose
of precipitation strengthening, in some preferred embodiments, the mass percentage
of Nb can be preferably set to 0.015-0.03%.
[0015] Ti: In the complex-phase steel having high hole expansibility of the present disclosure,
titanium is one of the important precipitation strengthening and fine grain strengthening
elements. Titanium plays two roles in the present disclosure. One is to combine with
the impurity element nitrogen in the steel to form TiN. This is because the free nitrogen
atom in the steel is unfavorable to the impact toughness of the steel. Adding a small
amount of titanium can fix the free nitrogen, which is conducive to the hole expansion
rate and the improvement of the impact toughness. The second is to cooperate with
niobium to play the best role in refining austenite grains and precipitation strengthening.
[0016] However, in the present disclosure, the mass percentage of Ti should not be too much,
which is easy to form TiN with large size, which is unfavorable to the impact toughness
of steel. Therefore, in the complex-phase steel having high hole expansibility of
the present disclosure, the mass percentage of Ti is controlled to be Ti: 0.05-0.12%.
[0017] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the Nb content is 0.015-0.03%.
[0018] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, in other inevitable impurities, P≤0.03%, S≤0.02%, N≤0.005%.
[0019] In the above embodiments, the inevitable impurity elements should be controlled as
low as possible, but considering the cost control and process constraints, the mass
percentages can be controlled at P≤0.03%, S≤0.02%, and N≤0.005%.Among them, the reason
why the mass percentage of N is controlled at N≤0.005% is that nitrogen reacts with
titanium at high temperature to form TiN particle precipitates, and oversized TiN
particles will become local deformation microcracks of the steel plate, which will
eventually affect the hole expansion rate. Therefore, the nitrogen content in the
steel must be controlled.
[0020] For P, the reason why the mass percentage of P is controlled at P≤0.03% is that phosphorus
in steel is generally solid dissolved in ferrite, which reduces the toughness of steel,
but high phosphorus is unfavorable to weldability. At the same time, phosphorus segregation
at grain boundary is not conducive to the hole expansion performance of strip steel,
so the phosphorus content should be reduced as much as possible.
[0021] In the above embodiments, the mass percentage of S is controlled at S≤0.02% because
the sulfur content and the morphology of sulfide are the main factors affecting the
formability. The more the number and size of sulfide are, the more unfavorable it
is to the hole expansion performance.
[0022] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the mass percentage contents of chemical elements meet at least one of
the following formulae:

[0023] In the above embodiments, 0.2%≤Cr-0.5(Si+Al)≤0.42% is controlled, so as to move the
transformation zone of pearlite and ferrite to the right, delay the transformation
of pearlite and ferrite, and be conducive to the formation of bainite phase, so as
to achieve the purpose of high strength and high hole expansion.
[0024] In addition, in the present disclosure, the mass percentages of Nb and Ti are limited
to meet 0.08%≤3.3Nb+Ti≤0.20%, so as to control the precipitation strengthening of
about 100-200MPa, and when a design of high titanium composition is adopted, niobium
does not need to be added, and the purpose of high hole expansion and plasticity requirement
in the present disclosure can be achieved at the same time, and the purpose of reducing
cost can also be achieved.
[0025] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the microstructure has microalloy precipitates, which include (Ti, Nb)C
and NbN.
[0026] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the tensile strength and the mass percentages of chemical elements meet
the following relationship:

wherein the dimension of tensile strenght Rm is MPa
[0027] In the present disclosure, based on the above formula and the chemical element composition
ratio of the present disclosure, the tensile strength Rm is generally 790~850MPa.
[0028] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the transverse tensile strength is ≥780MPa, the yield strength is ≥700MPa,
the elongation rate A50 ≥15%, and the punching hole expansion rate is ≥50%.
[0029] Preferably, in the complex-phase steel having high hole expansibility of the present
disclosure, the punching hole expansion rate is ≥70%.
[0030] Preferably, in the complex-phase steel having high hole expansibility of the present
disclosure, the yield strength is ≥730MPa.
[0031] Preferably, in the complex-phase steel having high hole expansibility of the present
disclosure, the transverse tensile strength is ≥8000MPa.
[0032] Further, in the complex-phase steel having high hole expansibility of the present
disclosure, the transverse tensile strength is ≥800MPa, the yield strength is ≥730MPa,
the elongation rate A50 ≥15%, and the punching hole expansion rate is ≥70%.
[0033] Accordingly, another object of the present disclosure is to provide a manufacturing
method of the above complex-phase steel having high hole expansibility, through which
a complex-phase steel having high hole expansibility with good hole expansion performance
and cold forming performance can be obtained.
[0034] To achieve the above object, the present disclosure provides a method for manufacturing
the above complex-phase steel having high hole expansibility, comprising the following
steps:
- (1) Smelting and casting;
- (2) Heating;
- (3) Hot rolling: A total reduction rate is controlled to be ≥80%, a rough rolling
is controlled to be rolled in a recrystallization zone, and a rough rolling outlet
temperature is 1020-1100°C; a quasi constant speed rolling process is adopted in the
finish rolling process, a finish rolling speed is controlled at 6-12m/s, and a steel
rolling acceleration is controlled to be ≤0.005m/s2; a finish rolling temperature is controlled at 840-900°C;
- (4) Phosphorus removal;
- (5) Laminar cooling: a relaxation time is controlled at 0-8s and a cooling rate of
laminar cooling is controlled at 40-70°C/s;
- (6) Coiling;
- (7) Flattening;
- (8) Pickling.
[0035] In the manufacturing method of the present disclosure, the total reduction rate of
hot rolling is controlled to be ≥80%; at the same time, the rough rolling is ensured
to be rolled in the recrystallization zone and microalloying precipitation in the
austenite zone is avoided; the outlet temperature of rough rolling is controlled at
1020-1100 °C; quasi constant speed rolling process is adopted in the finish rolling
process, the steel rolling acceleration is ≤0.005m/s
2, and the speed of finish rolling is controlled at 6-12m/s; the finish rolling temperature
is controlled between 840-900°C and the rolling is performed in the non-recrystallization
zone to refine the grain and facilitate deformation induced precipitation; on the
premise of ensuring the target temperature, constant speed rolling ensures the stability
of air cooling time, which is conducive to the control of delay cooling time.
[0036] In addition, in laminar cooling, the use of front cooling and delay control cooling
mode is conducive to grain recovery and microalloy precipitation. The relaxation time
is controlled at 0-8s and the laminar cooling rate is controlled at 40-70°C/s mainly
by controlling the speed of finish rolling strip and the position of starting valve.
[0037] In addition, in some preferred embodiments, a continuous casting process can be adopted,
and a superheat, a secondary cooling water and an appropriate soft reduction can be
controlled to control the central segregation of the continuous casting slab.
[0038] Further, in the manufacturing method of the present disclosure, in step (2), a heating
temperature is 1200-1260°C.
[0039] In the above embodiments, in order to make Ti and Nb fully solid solution, the heating
temperature can be set at 1200-1260°C and kept for 1~3h to much better obtain favorable
results. When the temperature exceeds 1260°C, there will be a trend of grain coarsening,
which is not conducive to the toughness of the steel plate; at the same time, the
iron oxide scale is thick, which is not conducive to the phosphorus removal of the
iron oxide scale. Therefore, the heating temperature is preferably set to 1200-1260°C.
[0040] Further, in the manufacturing method of the present disclosure, in step (4), a phosphorus
removal pressure is controlled to be 15-35MPa.
[0041] In the above embodiments, considering that fayalite (2FeO-SiO
2) will lead to the densification of steel oxide layer, when the phosphorus removal
effect of iron oxide scale on the hot rolling surface is not good, the broken oxide
scale surface will reduce the flow of water during laminar cooling due to its large
roughness, and the accumulation of local water will further affect the local performance
of the strip steel and the uneven local cooling of the strip steel. Therefore, the
poor phosphorus removal effect will not only lead to the difference of material surface,
but also lead to the difference of performance. Based on this, the high-pressure phosphorus
removal water system can be preferred, and the phosphorus removal pressure can be
controlled to 15-35MPa.
[0042] Further, in the manufacturing method of the present disclosure, in step (6), a coiling
temperature is 480-560°C.
[0043] In the above embodiments, the coiling temperature is controlled at 480-560°C to control
bainite transformation and microalloy precipitation. High coiling temperature will
lead to more ferrite and pearlite content, which is not conducive to the improvement
of hole expansion rate. The coiling temperature is low, the ferrite content is less,
the precipitation is less, and martensite structure may appear, and the elongation
is low. Therefore, controlling the coiling temperature between 480-560°C can solve
the matching problem between elongation and hole expansion rate.
[0044] Further, in the manufacturing method of the present disclosure, in step (7), a flattening
rolling force is controlled to be 100-800 tons, and a flattening elongation meets
≤1.5%.
[0045] In some preferred embodiments, in step (8), a pickling speed is controlled at 60-100m/min,
and a temperature of the last pickling tank in the pickling process is controlled
at 80-90°C and an iron ion concentration is controlled at 30-40g/L.
[0046] The complex-phase steel having high hole expansibility of the present disclosure
has the following advantages and beneficial effects:
The complex-phase steel having high hole expansibility of the present disclosure can
simultaneously satisfy the requirements for good hole expansibility and plasticity,
and compared with traditional material like low-alloy high-strength steel and ferrite-martensite
dual-phase steel, the two phases of the complex-phase steel having high hole expansibility
of the present disclosure are ferrite and bainite, so the hardness difference is small,
making the steel have good hole expansibility and cold formability.
[0047] In addition, the manufacturing method of the present disclosure also has the above
advantages and beneficial effects.
DESCRIPTION OF THE DRAWINGS
[0048]
Fig. 1 is a metallographic microstructure photo of the complex-phase steel having
high hole expansibility of Example 1.
Fig. 2 is an SEM microstructure photo of the complex-phase steel having high hole
expansibility of Example 1.
Fig. 3 is a schematic diagram of the surface morphology of the surface oxide scale
of the strip steel with good surface.
Fig. 4 is a schematic diagram of the surface morphology of the surface oxide scale
of the strip steel with surface NG1.
Fig. 5 is a schematic diagram of the change of mechanical properties of the complex-phase
steel having high hole expansibility of Example 3 under different flattening deformation.
DETAILED DESCRIPTION
[0049] The complex-phase steel having high hole expansibility of the present disclosure
and its manufacturing method will be further explained and illustrated with reference
to the drawings and specific examples. Nonetheless, the explanation and illustration
are not intended to unduly limit the technical solution of the present disclosure.
Examples 1-7 and Comparative Examples 1-6
[0050] The complex-phase steels having high hole expansibility of Examples 1-7 and its manufacturing
method and the comparison steel plates of Comparative Examples 1-6 are prepared by
the following steps:
- (1) Smelting and casting were carried out according to the chemical composition shown
in Table 1. Converter steelmaking was adopted. The molten steel was subject to RH
vacuum degassing treatment and LF furnace desulfurization treatment, wherein P≤ 0.015%
and S≤0.005% were controlled. During continuous casting, the degree of superheat,
secondary cooling water and appropriate soft reduction were controlled to control
the central segregation of continuous casting slab.
- (2) Heating: the heating temperature is 1200-1260°C.
- (3) Hot rolling: the total reduction rate was controlled to be ≥80%, the rough rolling
was controlled to be rolled in the recrystallization zone, and the rough rolling outlet
temperature was 1020-1100°C; quasi constant speed rolling process was adopted in the
finish rolling process, the finish rolling speed was controlled at 6-12m/s, and the
steel rolling acceleration was controlled to be ≤0.005m/s2; the finish rolling temperature was controlled at 840-900°C.
- (4) Phosphorus removal: the phosphorus removal pressure was controlled at 15-35MPa.
- (5) Laminar cooling: the relaxation time was controlled at 0-8s and the cooling rate
of laminar cooling was controlled at 40-70°C/s.
- (6) Coiling: the coiling temperature is 480-560°C.
- (7) Flattening: the flattening rolling force was controlled to be 100-800 tons, and
the flattening elongation met ≤1.5%.
- (8) Pickling: the pickling speed was controlled at 60-100m/min, and the temperature
of the last pickling tank in the pickling process was controlled at 80-90°C and the
iron ion concentration was controlled at 30-40g/L.
[0051] Table 1 shows the mass percentage of each chemical element of the complex-phase steels
having high hole expansibility of Examples 1-7 and its manufacturing method and the
steel plates of Comparative Examples 1-6.
Table 1 (unit: weight %, and a balance of Fe and inevitable impurities other than
P, S and N)
| No |
C |
Si |
Mn |
Cr |
Nb |
Ti |
Al |
Cr-0.5 (Si+Al) |
3.3Nb+Ti |
Predicted Rm/MPa |
| Example 1 |
0.07 |
0.25 |
1.65 |
0.45 |
0.015 |
0.08 |
0.03 |
0.31 |
0.13 |
820 |
| Example 2 |
0.07 |
0.2 |
1.77 |
0.45 |
0 |
0.1 |
0.03 |
0.34 |
0.10 |
832 |
| Example 3 |
0.09 |
0.12 |
1.65 |
0.42 |
0.03 |
0.05 |
0.02 |
0.35 |
0.15 |
797 |
| Example 4 |
0.06 |
0.5 |
1.53 |
0.6 |
0 |
0.08 |
0.08 |
0.31 |
0.08 |
845 |
| Example 5 |
0.07 |
0.12 |
1.79 |
0.3 |
0.02 |
0.12 |
0.04 |
0.22 |
0.19 |
823 |
| Example 6 |
0.06 |
0.05 |
1.79 |
0.45 |
0.015 |
0.075 |
0.02 |
0.42 |
0.12 |
795 |
| Example 7 |
0.07 |
0.45 |
1.68 |
0.55 |
0 |
0.075 |
0.1 |
0.28 |
0.08 |
846 |
| Comparativ e Example 1 |
0.07 |
0.8 |
1.65 |
0.45 |
0.015 |
0.08 |
0.03 |
0.14 |
0.12 |
914 |
| Comparativ e Example 2 |
0.07 |
0.25 |
1.65 |
0.22 |
0.015 |
0.08 |
0.03 |
0.08 |
0.13 |
775 |
| Comparativ e Example 3 |
0.07 |
0.2 |
1.77 |
0.45 |
0 |
0.04 |
0.03 |
0.34 |
0.04 |
781 |
| Comparativ e Example 4 |
0.07 |
0.25 |
1.65 |
0.45 |
0.015 |
0.08 |
0.03 |
0.31 |
0.13 |
820 |
| Comparativ e Example 5 |
0.07 |
0.25 |
1.65 |
0.45 |
0.015 |
0.08 |
0.03 |
0.31 |
0.13 |
820 |
| Comparativ e Example 6 |
0.07 |
0.25 |
1.65 |
0.45 |
0.015 |
0.08 |
0.03 |
0.31 |
0.13 |
820 |
[0052] Table 2 shows the specific process parameters of the complex-phase steels having
high hole expansibility of Examples 1-7 and its manufacturing method and the steel
plates of Comparative Examples 1-6.
Table 2
| No. |
Heating Temperat ure/°C |
Rough Rolling Outlet Temperat ure/°C |
Finish rolling speed/m/ s |
Steel Rolling Accelerat ion/m/s2 |
Reductio n Rate/% |
Finish Rolling Temperat ure/°C |
Phosphor us Removal Pressure/ MPa |
Relaxatio n time/s |
Cooling Rate of Laminar Cooling °C/s |
Coiling Temperat ure/°C |
Flattenin g Rolling Force/ton |
Flattenin g Elongati on Rate/% |
| Example 1 |
1230 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
520 |
148 |
0.2 |
| Example 2 |
1250 |
1070 |
11 |
0.003 |
99.0 |
890 |
20 |
3 |
60 |
520 |
223 |
0.3 |
| Example 3 |
1200 |
1020 |
6 |
0.003 |
97.3 |
840 |
20 |
8 |
50 |
540 |
574 |
0.8 |
| Example 4 |
1220 |
1030 |
7 |
0.003 |
97.5 |
850 |
35 |
7 |
40 |
560 |
706 |
1.0 |
| Example 5 |
1260 |
1100 |
12 |
0.003 |
99.2 |
900 |
30 |
0 |
60 |
500 |
154 |
0.2 |
| Example 6 |
1230 |
1050 |
8 |
0.003 |
98.2 |
860 |
15 |
5 |
70 |
480 |
146 |
0.2 |
| Example 7 |
1250 |
1080 |
10 |
0.003 |
98.5 |
890 |
30 |
2 |
50 |
500 |
451 |
0.6 |
| Compara tive Example 1 |
1230 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
520 |
136 |
0.2 |
| Compara tive Example 2 |
1230 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
520 |
136 |
0.2 |
| Compara tive Example 3 |
1250 |
1070 |
11 |
0.003 |
98.4 |
890 |
20 |
3 |
50 |
520 |
198 |
0.3 |
| Compara tive Example 4 |
1150 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
520 |
131 |
0.2 |
| Compara tive Example 5 |
1230 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
430 |
160 |
0.2 |
| Compara tive Example 6 |
1230 |
1060 |
9 |
0.003 |
98.4 |
880 |
20 |
4 |
50 |
520 |
785 |
1.8 |
[0053] According to the test method of hole expansion rate specified in ISO/DIS16630 standard,
the size of the experimental sample was 150×150mm, punching size was Φ10mm, the clearance
was set as 12.5%, the hole was punched from the shear plane with a 60° conical heavy
head, and the inner diameter d was calculated when the crack passed through the plate
thickness. If the inner diameter before punching is set to do, the limit hole expansion
value λ% is calculated from the following formula. Limit hole expansion value λ%=(d-d
0)/d
0×100%.Tensile standard: the transverse JIS 5# tensile sample was taken to measure
the mechanical properties; 180° bending performance was conducted according to GB/T232-2010
standard.
[0054] Table 3 shows the mechanical property test results of the complex-phase steels having
high hole expansibility of Examples 1-7 and its manufacturing method and the steel
plates of Comparative Examples 1-6.
Table 3
| |
Thickness/m m |
Predicted Rm/MPa |
Rp0.2/MPa |
Rm/MPa |
A50/% |
λ/% |
180° Cold Bending |
| Example 1 |
3.5 |
820 |
742 |
824 |
17.5 |
88 |
1.5a |
| Example 2 |
2.2 |
832 |
743 |
833 |
16.2 |
87 |
1.5a |
| Example 3 |
6.0 |
797 |
718 |
793 |
18.5 |
82 |
1.5a |
| Example 4 |
5.5 |
845 |
706 |
789 |
20.1 |
58 |
1.5a |
| Example 5 |
1.8 |
823 |
771 |
859 |
15.6 |
78 |
1.5a |
| Example 6 |
4.0 |
795 |
732 |
812 |
15.1 |
76 |
1.5a |
| Example 7 |
3.2 |
846 |
752 |
845 |
16.8 |
85 |
1.5a |
| Comparative Example 1 |
3.5 |
914 |
812 |
895 |
11.2 |
54 |
2.5a |
| Comparative Example 2 |
3.5 |
775 |
678 |
765 |
17.5 |
53 |
1.5a |
| Comparative Example 3 |
3.5 |
781 |
661 |
759 |
16.8 |
76 |
1.5a |
| Comparative Example 4 |
3.5 |
820 |
653 |
768 |
17.6 |
82 |
1.5a |
| Comparative Example 5 |
3.5 |
820 |
798 |
923 |
11.4 |
34 |
2.5a |
| Comparative Example 6 |
3.5 |
820 |
785 |
863 |
14.2 |
68 |
2.0a |
[0055] It can be seen from Table 3 that the transverse tensile strength of the complex-phase
steel having high hole expansibility of each example of the disclosure is ≥780MPa,
the yield strength is ≥700MPa, the elongation rate A
50 ≥15%, and the punching hole expansion rate is ≥50%.
[0056] It can be seen combined with Table 1 that Cr-0.5(Si+Al) in Comparative Example 1
does not meet the requirement of 0.2%≤Cr-0.5(Si+Al)≤0.42%. Compared with Example 1,
the two adopted the same process system, but the Si content is higher in Comparative
Example 1, so it is easy to form fayalite (2FeO-SiO
2) iron oxide scale, which is difficult to remove, and it is difficult to obtain strip
steel with high-grade surface. At the same time, because the red iron scale on the
surface is difficult to control, it is difficult to measure accurately in the process
of hot rolling temperature measurement, resulting in unstable product performance.
The strength of the region having fayalite (2FeO-SiO
2) is too high and the elongation is low. In Table 1, Cr-0.5(Si+Al) in Comparative
Example 2 does not meet the requirement of 0.2%≤Cr-0.5(Si+Al)≤0.42%. Compared with
Example 1, the two adopted the same process system, but Comparative Example 2 is not
conducive to the transformation of bainite structure, and a large number of polygonal
ferrite and pearlite exists in the structure, which is not conducive to the improvement
of strength and hole expansion rate. In Table 1, comparing Comparative Example 3 with
Example 2, it can be found that the Ti content of Comparative Example 3 is low, which
does not meet the requirement of 0.08%≤3.3Nb+Ti≤0.20%. The two adopted the same process
system, but the grain refinement effect is less and the precipitation strengthening
effect is weak in Comparative Example 3, and the tensile strength can not reach more
than 780MPa.
[0057] In addition, it can be seen combined with table 2 that in Comparative Example 4,
the heating temperature is relatively low, which is not conducive to the solid solution
of Ti and Nb, the precipitation of fine carbides of Nb and Ti in the subsequent cooling
and coiling process, and the improvement of strength .A Low coiling temperature is
adopted in Comparative Example 5, and there will be a certain amount of martensite
in the undercooled structure, which is not conducive to the improvement of elongation
and hole expansion rate. A large amount of flatness is adopted in Comparative Example
6, and the elongation loss is 3.4% compared with Example 1.
[0058] Comparing the effects of different surface states of hot rolling on the uniformity
of mechanical properties, the composition and process of Example 4 were adopted, and
steel strips with different surface states were obtained by setting different phosphorus
removal pressure. The worse the surface treatment effect, the greater the surface
roughness, the higher the corresponding strength and the lower the elongation.
[0059] Table 4 lists the effects of different surface states on mechanical properties. In
addition, Figures 3 and 4 show the morphology of different surface states respectively.
Among them, Fig. 3 shows the surface morphology of the surface oxide scale of the
strip steel with good surface, and Fig. 4 shows the surface morphology of the surface
oxide scale of the strip steel with surface "NG1".
Table 4
| |
Thickness/m m |
Phosphorus Removal Pressure/MPa |
Surface Roughness/µm |
Rp0.2/MPa |
Rm/MPa |
A50/% |
| Good Surface |
3.5 |
20 |
1.33 |
706 |
789 |
20.1 |
| Surface NG1 |
3.5 |
8 |
4.78 |
835 |
897 |
13.5 |
| Surface NG2 |
3.5 |
5 |
5.34 |
864 |
937 |
11.8 |
| Surface NG3 |
3.5 |
9 |
3.15 |
760 |
856 |
14.5 |
[0060] Fig. 1 is the metallographic microstructure photo of the complex-phase steel having
high hole expansibility of Example 1.
[0061] Fig. 2 is the SEM microstructure photo of the complex-phase steel having high hole
expansibility of Example 1.
[0062] It can be seen combined with figures 1 and 2 that the microstructure of the complex-phase
steel having high hole expansibility of the present disclosure is ferrite + bainite,
and the microstructure has microalloy precipitates, which include (Ti, Nb)C and NbN.
[0063] Fig. 5 illustrates the change of mechanical properties of the complex-phase steel
having high hole expansibility of Example 3 under different flattening deformation.
[0064] As shown in Fig. 5, the strength tends to rise with the increase of flatness.
[0065] In conclusion, the complex-phase steel having high hole expansibility of the present
disclosure can simultaneously satisfy the requirements for good hole expansibility
and plasticity, and compared with traditional material like low-alloy high-strength
steel and ferrite-martensite dual-phase steel, the two phases of the complex-phase
steel having high hole expansibility of the present disclosure are ferrite and bainite,
so the hardness difference is small, making the steel have good hole expansibility
and cold formability. In addition, the manufacturing method of the present disclosure
also has the above advantages and beneficial effects.
[0066] It should be noted that the prior art part of the protection scope of the present
disclosure is not limited to the embodiments given in the present disclosure, and
all prior technologies that do not conflict with the solution of the present disclosure,
including but not limited to prior patent documents, prior public publications, prior
public use, etc., can be included in the protection scope of the present disclosure.
[0067] In addition, the combination mode of the technical features in the present disclosure
is not limited to the combination mode recorded in the claims or the combination mode
recorded in the specific embodiment of the present disclosure. All the technical features
recorded in present disclosure can be combined or integrated in any way, unless there
is a contradiction between them.
[0068] It should also be noted that the embodiments listed above are only specific embodiments
of the present disclosure. Obviously, the present disclosure is not limited to the
above embodiments, and the subsequent similar changes or deformations can be directly
obtained or easily thought of by those skilled in the art from the contents disclosed
in the present disclosure, which should belong to the protection scope of the present
disclosure.
1. A complex-phase steel having high hole expansibility, wherein the microstructure of
the complex-phase steel having high hole expansibility is ferrite + bainite, and mass
percentages of chemical elements of the complex-phase steel having high hole expansibility
are:
C: 0.06-0.9%, Si: 0.05-0.5%, Al: 0.02-0.1%, Mn: 1.5-1.8%, Cr: 0.3-0.6%, Nb≤0.03%,
Ti: 0.05-0.12%, and a balance of Fe and inevitable impurities.
2. The complex-phase steel having high hole expansibility according to claim 1, wherein
the Nb content is 0.015-0.03%.
3. The complex-phase steel having high hole expansibility according to claim 1, wherein
in the inevitable impurities, P≤0.03%, S≤0.02%, and N≤0.005%.
4. The complex-phase steel having high hole expansibility according to claim 1, wherein
the mass percentage contents of chemical elements satisfy one of the following formulas:
5. The complex-phase steel having high hole expansibility according to claim 1, wherein
the microstructure has microalloy precipitates, which include (Ti, Nb)C and NbN.
6. The complex-phase steel having high hole expansibility according to any one of claims
1-5, wherein a tensile strength and the mass percentage contents of chemical elements
satisfy:

wherein the dimension of the tensile strenght Rm is MPa.
7. The complex-phase steel having high hole expansibility according to claim 6, wherein
the complex-phase steel having high hole expansibility has a transverse tensile strength
of ≥780MPa, a yield strength of ≥700MPa, an elongation rate A50 of ≥15%, and a punching hole expansion rate of ≥50%.
8. The complex-phase steel having high hole expansibility according to claim 1, wherein
the complex-phase steel having high hole expansibility has a transverse tensile strength
of ≥800MPa, a yield strength of ≥730MPa, an elongation rate A50 of ≥15%, and a punching hole expansion rate of ≥70%.
9. A method for manufacturing the complex-phase steel having high hole expansibility
of any one of claims 1-8, comprising the following steps:
(1) Smelting and casting;
(2) Heating;
(3) Hot rolling: a total reduction rate is controlled to be ≥80%, a rough rolling
is controlled to be rolled in a recrystallization area, and a rough rolling outlet
temperature is 1020-1100°C; a quasi constant speed rolling process is adopted in a
finish rolling process, a finish rolling speed is controlled at 6-12m/s, and a steel
rolling acceleration is controlled to be ≤0.005m/s2; a finish rolling temperature is controlled at 840-900°C;
(4) Phosphorus removal;
(5) Laminar cooling: a relaxation time is controlled at 0-8s and a cooling rate of
laminar cooling is controlled at 40-70°C/s;
(6) Coiling;
(7) Flattening;
(8) Pickling.
10. The method for manufacturing the complex-phase steel having high hole expansibility
according to claim 9, wherein in step (2), a heating temperature is 1200-1260°C.
11. The method for manufacturing the complex-phase steel having high hole expansibility
according to claim 9, wherein in step (4), a phosphorus removal pressure is controlled
to be 15-35MPa.
12. The method for manufacturing the complex-phase steel having high hole expansibility
according to claim 9, wherein in step (6), a coiling temperature is 480-560°C.
13. The method for manufacturing the complex-phase steel having high hole expansibility
according to claim 9, wherein in step (7), a flattening rolling force is controlled
to be 100-800 tons, and a flattening elongation rate meets ≤1.5%.