Technical Field
[0001] The present invention relates to a transport method, a transport assistance method,
a transport assistance device, and a program.
Background Art
[0002] Currently, cargo such as fruits and vegetables is being transported from the shipping
base to the destination by a refrigerated transport vehicle. In refrigerated transport
using a refrigerated transport vehicle, the refrigerating temperature of the cargo
varies depending on the position where the cargo is loaded in the vehicle, and the
refrigerating effect is reduced due to full loading/consolidation or unloading. In
addition, when a refrigerated transport vehicle is used, cargo transshipment work
may occur on the way or cargo may be left at room temperature when the cargo arrives.
Therefore, it is difficult to maintain a low-temperature state to the destination
even when the cargo is kept cold.
[0003] Therefore, in recent years, a technology in which a refrigerant storage space for
storing refrigerants such as dry ice, ice, ice packs, and cold storage materials is
provided in an insulating container for storing cargo, and cold air is supplied from
the refrigerant stored in the refrigerant storage space to the cargo (for example,
refer to Patent Documents 1 to 4). It can be said that, when such a technology is
adopted, the low temperature of the cargo can be maintained by the cold air supplied
from the refrigerant.
Citation List
Patent Documents
Summary
Technical Problem
[0005] However, when the technology of the related art as described in Patent Documents
1 to 4 is adopted, it is necessary to prepare a refrigerant such as dry ice in advance
or to replenish or replace the refrigerant on the way, and the work of preparing,
replenishing, and replacing such a refrigerant was complicated. Further, since the
refrigerant storage space is provided in the insulating container, the space for storing
the cargo is narrowed, and thus there is a problem that the load capacity of the cargo
is reduced and the transport efficiency is lowered.
[0006] The present invention has been made in view of such circumstances, and provides a
transport method that makes it possible to maintain a low-temperature state of a target
object without using a refrigerant such as dry ice and to realize a high transport
efficiency. Another object of the present invention is to provide a method, a device,
and a program capable of accurately setting precooling conditions for perishables
when transporting the perishables at room temperature to assist the room temperature
transport.
Solution to Problem
[0007] In order to achieve the above object, the transport method according to the present
invention includes a precooling step of precooling a target object, an enclosing step
of enclosing the precooled target object by an insulating material panel, and a transport
step of transporting the target object enclosed by the insulating material panel.
In the precooling step, the target object can be precooled in the range of -60 to
20°C.
[0008] By adopting such a method, the precooled target object is enclosed by the insulating
material panel and transported such that the target object can function as a refrigerant
in the space inside the insulating material panel. Therefore, it is possible to maintain
a low-temperature state of the target object even during transport. Therefore, for
example, even when the ambient temperature is higher than the temperature of the target
object, it is possible to suppress the target object from being heated by the ambient
temperature, and it is possible to prevent the quality of the target object from deteriorating.
In addition, even when the ambient temperature is lower than the temperature of the
target object, it is possible to suppress the target object from being supercooled
by the ambient temperature, and it is possible to prevent chilling injury of the target
object (for example, fruits and vegetables). In this method, since it is not necessary
to use a refrigerant such as dry ice, it is possible to omit the work of separately
preparing the refrigerant and replenishing/replacing the refrigerant on the way, it
is possible to omit the refrigerant storage space, and thus it is possible to increase
the load capacity of the cargo and realize high transport efficiency.
[0009] In the transport method according to the present invention, in the precooling step,
when a temperature (arrival temperature) of the target object at the time of arrival
at the destination is set, a precooling temperature may be set by calculating heat
transfer based on an ambient temperature, a quantity of the target objects (bulk density
or volume), specific heat of the target object, a transport time, and a thermal resistance
value of the insulating material panel such that the arrival temperature is achieved.
[0010] When such a method is adopted, the precooling temperature can be appropriately set
based on the ambient temperature and the like such that the temperature (arrival temperature)
of the target object at the time of arrival at the destination is achieved.
[0011] In the transport method according to the present invention, in the precooling step,
the target objects may be divided into at least two target object groups, and the
target object groups may be precooled under different precooling conditions. At this
time, in the enclosing step, the target object groups precooled in the precooling
step may be enclosed by different insulating material panels, respectively.
[0012] By adopting such a method, it is possible to transport the target object groups in
each precooling temperature zone suitable for maintaining freshness.
[0013] In the transport method according to the present invention, in the precooling step,
the target objects may be divided into at least two target object groups, and the
target object groups may be precooled under different precooling conditions. At this
time, in the enclosing step, the target object groups precooled in the precooling
step may be enclosed by the same heat insulating material panel.
[0014] When such a method is adopted, one target object group acts as an ice pack for another
target object group, and can be transported while maintaining the freshness as a whole.
This is especially effective when target object groups with different heat capacities
are consolidated.
[0015] In the transport method according to the present invention, in the enclosing step,
a ratio of a volume of the target object to a total volume of a space inside the insulating
material panel may be set to 30% or more, or a density of the target object inside
the insulating material panel may be set to 30 kg/m
3 or more.
[0016] When such a method is adopted, the ratio (bulk occupancy) of the volume of the target
object to the total volume of the space inside the insulating material panel is set
to a specific value (30%) or more, or the density of the target object inside the
insulating material panel is set to a specific value (30 kg/m
3) or more, and thus the desired refrigerant effect can be maintained. When the bulk
occupancy is less than 30% or the density is less than 30 kg/m
3, the desired refrigerant effect cannot be maintained, which is not preferable.
[0017] In the transport method according to the present invention, in the enclosing step,
the insulating material panel made of an insulating material having a thermal resistance
of 50 m
2·K/W or less may be used.
[0018] When such a method is adopted, the target object is enclosed by the insulating material
panel made of the insulating material having a specific thermal resistance (50 m
2.K/W or less), and thus the insulating effect can be effectively maintained.
[0019] In the transport method according to the present invention, in the enclosing step,
the insulating material panel made of an insulating material having a thermal resistance
of 0.3 m
2·K/W or more per 10 mm in thickness may be used.
[0020] When such a method is adopted, thermal resistance can be ensured even when the thickness
of the insulating material panel is reduced, and the transport capacity can be increased.
[0021] In the transport method according to the present invention, in the enclosing step,
the insulating material panel made of an insulating material having a bending strength
of 0.15 N/mm
2 or more may be used.
[0022] When such a method is adopted, the target object is enclosed by the insulating material
panel made of the insulating material having a specific bending strength (0.15 N/mm
2 or more), and thus it is possible to suppress deformation of the insulating material
panel during transport, and to suppress crushing by absorbing vibration/impact, and
it is possible to reliably protect the target object and effectively maintain the
insulating effect.
[0023] In the transport method according to the present invention, in the enclosing step,
the target object may be enclosed by an airtight housing made of the insulating material
panel and having a gas exchange rate of 1 time/hour or less.
[0024] When such a method is adopted, the gas concentration (for example, CO
2 concentration) in the housing can be controlled in order to enclose the target object
by a housing made of the insulating material panel and having a specific airtightness
(gas exchange rate of 1 time/hour or less). Therefore, for example, when the target
object is fruits and vegetables, it is possible to suppress the respiration of fruits
and vegetables and maintain the freshness.
[0025] In addition, according to the present invention, there is provided a transport assistance
method executed by a computer for assisting room temperature transport of perishables,
the method including: an acquiring step of acquiring request information including
information on a type and a quantity of the perishables and information on a transport
destination; a calculating step of calculating a precooling condition when precooling
the perishables based on the request information; and an output step of outputting
the precooling condition.
[0026] Further, according to the present invention, there is provided a program for causing
a computer to execute the transport assistance method described above.
[0027] In addition, according to the present invention, there is provided a transport assistance
device for assisting room temperature transport of perishables, the device including:
an acquisition unit that acquires request information including information on a type
and a quantity of the perishables and information on a transport destination; a calculating
unit that calculates a precooling condition when precooling the perishables based
on the request information; and an output unit that outputs the precooling condition.
In addition, "room temperature transport" in the present specification includes transport
without cooling or heating. For example, the transport may be performed by using transport
means or the like which does not have a cooling device, or may be performed by using
the transport means or the like which does not have a heating device.
[0028] When such a configuration and method are adopted, it is possible to acquire the request
information including the information on the type and quantity of perishables and
the information on the transport destination, to calculate the precooling conditions
when precooling the perishables based on the acquired request information, and to
output the calculated precooling conditions. Therefore, it is possible to output accurate
precooling conditions by inputting the request information provided by the requester,
and to provide the output precooling conditions to the keeper of the perishables.
Then, the keeper who receives the provision of such precooling conditions can appropriately
precool the perishables before shipment under the accurate precooling conditions,
and thus it is possible to maintain the quality of the perishables at the transport
destination.
[0029] In the transport assistance method according to the present invention, in the calculating
step, a transport time required to transport the perishables to the transport destination
and a temperature fluctuation of the perishables during the transport may be calculated
based on the request information, and the precooling condition may be calculated based
on the transport time and the temperature fluctuation. Here, the temperature fluctuation
of the perishables during transport may be calculated based on invading heat that
enters an inside of a container for transporting the perishables during the transport
and a weight and specific heat of the perishables stored in the container. The invading
heat may be calculated based on an air temperature inside and outside the container
and a heat transfer area and an overall heat transfer coefficient of the container.
The overall heat transfer coefficient may be calculated based on the heat transfer
coefficient inside and outside the container and a thickness and a thermal conductivity
of an insulating material that forms the container.
[0030] With such a method is adopted, a transport time required to transport the perishables
to the transport destination and a temperature fluctuation of the perishables during
the transport may be calculated based on the request information, and the precooling
condition may be calculated based on the transport time and the temperature fluctuation.
At this time, it is possible to accurately calculate the temperature fluctuation of
the perishables during transport based on the information (heat transfer coefficient
inside and outside the container, air temperature inside and outside the container,
thickness and thermal conductivity of the insulating material that forms the container)
on the container for transporting perishables, and the weight and the specific heat
of the perishables stored in the container. Therefore, it is possible to accurately
calculate the precooling conditions.
[0031] In the transport assistance method according to the present invention, in the calculating
step, the precooling condition may be calculated such that the temperature (or the
integrated temperature of the perishables until arriving at the transport destination)
of the perishables at a time of arrival at the transport destination is less than
a predetermined threshold value.
[0032] When such a method is adopted, the precooling condition can be accurately calculated
such that the temperature (or the integrated temperature of the perishables until
arriving at the transport destination) of the perishables at the time of arrival at
the transport destination is less than a predetermined threshold value. Advantageous
Effects of Invention
[0033] According to an aspect of the present invention, it is possible to provide a transport
method that makes it possible to maintain a low-temperature state of a target object
without using a refrigerant such as dry ice and to realize a high transport efficiency.
In addition, it is possible to provide a method, a device, and a program capable of
accurately setting precooling conditions for perishables when transporting the perishables
at room temperature to assist the room temperature transport.
Brief Description of Drawings
[0034]
Fig. 1 is a perspective view of a state where an insulating container used in the
transport method according to an embodiment of the present invention is disassembled.
Fig. 2 is a perspective view of a state where the insulating container used in the
transport method according to the embodiment of the present invention is assembled.
Fig. 3 is a plan view illustrating a state where a support member is disposed on a
pedestal of the insulating container used in the transport method according to the
embodiment of the present invention.
Fig. 4 is an explanatory view illustrating a state where each part of the insulating
container used in the transport method according to the embodiment of the present
invention is laminated to reduce the volume.
Fig. 5 is a functional block diagram for describing a functional configuration of
a transport assistance device according to the embodiment of the present invention.
Fig. 6 is a configuration diagram for describing a physical configuration of the transport
assistance device according to the embodiment of the present invention.
Fig. 7 is a flowchart for describing each step of the transport assistance method
according to the embodiment of the present invention.
Description of Embodiments
[0035] Hereinafter, embodiments of the present invention will be described with reference
to the drawings as appropriate. In addition, the following embodiments are merely
suitable application examples, and the scope of application of the present invention
is not limited thereto.
<Transport method>
[0036] First, a transport method according to the embodiment of the present invention will
be described. The transport method according to the present embodiment is a method
for transporting a predetermined target object in a precooled state, including a precooling
step of precooling the target object, an enclosing step of enclosing the precooled
target object by an insulating material panel; and a transport step of transporting
the target object enclosed by the insulating material panel. The target objects are,
for example, fruits and vegetables, meat, fresh fish, beverages, processed food products,
grains, cosmetics, pharmaceuticals, flowers, tea leaves, coffee beans, and the like,
and these target objects in a state of being stored in a housing (cardboard box, iron
container, and the like) are also included.
[0037] In the precooling step, the target object is precooled in a range of -60 to 20°C.
For example, when the target object is fruits and vegetables, the target object is
precooled in the range of 0 to 15°C in the precooling step. When the target object
is meat or fresh fish, the target object is precooled within the range of -60 to 10°C
in the precooling step. When the target object is a beverage (such as canned coffee
or paper pack beverage), the target object is precooled within the range of -5 to
5°C in the precooling step. When the target object is a processed food product (such
as chilled food product), the target object is precooled within the range of -5 to
5°C in the precooling step. When the target object is grains (such as rice or wheat),
the target object is precooled within the range of 5 to 15°C in the precooling step.
When the target object is cosmetics, the target object is precooled within the range
of -20 to 20°C in the precooling step. When the target object is pharmaceuticals,
the target object is precooled within the range of -60 to 10°C in the precooling step.
When the target object is a flower, the target object is precooled within the range
of 0 to 15°C in the precooling step. When the target object is tea leaves, the target
object is precooled within the range of -20 to 15°C in the precooling step. When the
target object is coffee beans, the target object is precooled within the range of
-20 to 15°C in the precooling step.
[0038] In the precooling step, when a temperature of the target object at the time of arrival
at the destination (arrival temperature) is set, a precooling temperature can be set
by calculating heat transfer based on an ambient temperature, a quantity of the target
objects (bulk density or volume), specific heat of the target object, a transport
time, and a thermal resistance value of the insulating material panel such that the
arrival temperature is achieved. In this manner, the precooling temperature can be
appropriately set based on the ambient temperature and the like such that the temperature
of the target object at the time of arrival at the destination (arrival temperature)
is achieved. In addition, in the precooling step, the target objects can be divided
into at least two target object groups, and the target object groups can also be precooled
under different precooling conditions.
[0039] In the enclosing step, the target object groups precooled in the precooling step
can be enclosed by different insulating material panels, respectively. For example,
cabbage and carrots precooled to 5°C are put into a first heat insulating container,
bell peppers and tomatoes precooled to 10°C are put into a second heat insulating
container, and onions precooled to 1°C are put into the third heat insulating container,
and the first, second, and third heat insulating containers can be transported by
one transport vehicle. In this manner, it is possible to transport the target object
group in the precooling temperature zone suitable for maintaining the freshness for
each target object group (in contrast, in the transport by a conventional refrigerating
vehicle, the target object group can be transported in only one precooling temperature
zone).
[0040] Further, in the enclosing step, the target object groups precooled in the precooling
step can be enclosed by the same insulating material panel. In this manner, one target
object group acts as an ice pack for another target object group, and can be transported
while maintaining the freshness as a whole. This is especially effective when target
object groups with different heat capacities are consolidated. For example, a target
object group (for example, potatoes) which is precooled to 3°C and does not easily
change in temperature and a target object group (for example, leaf vegetables such
as spinach) which is precooled to 1°C and easily change in temperature can be consolidated
and transported in one insulating container.
[0041] In the enclosing step, a ratio (bulk occupancy) of a volume of the target object
to the total volume of a space inside the insulating material panel is set to 30%
or more, or a density of the target object inside the insulating material panel is
set to 30 kg/m
3 or more. Since the bulk occupancy of the target object is set to a specific value
or more or the density of the target object is set to a specific value or more in
this manner, the desired refrigerant effect can be maintained. When the bulk occupancy
is less than 30% or the density is less than 30 kg/m
3, the desired refrigerant effect cannot be maintained, which is not preferable.
[0042] In the enclosing step, an insulating material panel made of an insulating material
having a thermal resistance of 50 m
2·K/W or less is used. The target object is enclosed by the insulating material panel
made of the insulating material having a specific thermal resistance, and thus the
insulating effect can be effectively maintained. In addition, in the enclosing step,
the insulating material panel made of an insulating material having a thermal resistance
of 0.3 m
2·K/W or more per 10 mm in thickness can be used. In this manner, thermal resistance
can be ensured even when the thickness of the insulating material panel is reduced,
and the space for storing cargo can be increased.
[0043] Further, in the enclosing step, an insulating material panel made of an insulating
material having a bending strength of 0.15 N/mm
2 or more is used. The target object is enclosed by the insulating material panel made
of the insulating material having a specific bending strength, and thus it is possible
to suppress deformation of the insulating material panel during transport, and to
suppress crushing by absorbing vibration/impact, and it is possible to reliably protect
the target object and effectively maintain the insulating effect. Further, in the
enclosing step, the target object is enclosed by an airtight housing made of the insulating
material panel and having a gas exchange rate of 1 time/hour or less. Since the target
object is enclosed by the housing having a specific airtightness in this manner, the
gas concentration (for example, CO
2 concentration) in the housing can be controlled. Therefore, for example, when the
target object is fruits and vegetables, it is possible to suppress the respiration
of fruits and vegetables and maintain the freshness.
<Insulating container
[0044] Here, the configuration of the insulating container 1 used in the transport method
according to the present embodiment will be described with reference to Figs. 1 to
4.
[0045] As illustrated in Figs. 1 and 2, the insulating container 1 is a substantially rectangular
parallelepiped insulating container including a front plate 10 and a rear plate 20,
a pair of left and right side plates 30, a bottom plate 40, and a top plate 50, which
are made of an insulating material panel. As already described, as the insulating
material panel that forms the front plate 10, the rear plate 20, the side plate 30,
the bottom plate 40, and the top plate 50, an insulating material panel that forms
an insulating material having a thermal resistance of 50 m
2·K/W or less and a bending strength of 0.15 N/mm
2 or more is adopted.
[0046] As illustrated in Figs. 1 and 2, the front plate 10 is a flat plate having a predetermined
thickness and having a substantially rectangular shape in a plan view. In the present
embodiment, as the front plate 10, an upper front plate 11 disposed above the insulating
container 1 and a lower front plate 12 disposed below the insulating container 1 are
adopted. As illustrated in Fig. 3, the lower front plate 12 is configured to be fitted
in a groove 61 formed in a pedestal 60 installed at a predetermined location and raised
vertically upward, and the upper front plate 11 is configured to be disposed above
the lower front plate 12 and raised vertically upward. The upper front plate 11 and
the lower front plate 12 have edge portions connected to each other via a hook-and-loop
fastener 70 which will be described later.
[0047] The heights of the upper front plate 11 and the lower front plate 12 are substantially
the same, but the width of the upper front plate 11 is set to be slightly (by twice
the thickness of the side plate 30) larger than the width of the lower front plate
12. The height, thickness, and width of the front plate 10 can be appropriately set
according to the size of the insulating container 1, the type of the target object
stored in the insulating container 1, the strength of the insulating material panel
that forms the front plate 10, and the like.
[0048] As illustrated in Fig. 1, the rear plate 20 is a flat plate having a predetermined
thickness and having a substantially rectangular shape in a plan view to be foldable.
In the present embodiment, there are provided a first rear plate portion 21 disposed
substantially perpendicular to the bottom plate 40; a second rear plate portion 22
which is connected to an edge portion 21a on a side of the first rear plate portion
21 opposite to the bottom plate 40 via a film 24, and is freely bendable toward the
inside of the container with respect to the first rear plate portion 21; and a third
rear plate portion 23 which is connected to an edge portion 22a on a side of the second
rear plate portion 22 opposite to the first rear plate portion 21 via a film 25, and
is freely bendable toward the inside of the container with respect to the second rear
plate portion 22. The film 24 is adhered to the inner side surfaces of the edge portions
of the first rear plate portion 21 and the second rear plate portion 22 so as to make
the second rear plate portion 22 to be bendable toward the inside of the container
with respect to the first rear plate portion 21. The film 25 is adhered to the inner
side surfaces of the edge portions of the second rear plate portion 22 and the third
rear plate portion 23 so as to make the third rear plate portion 23 to be bendable
toward the inside of the container with respect to the second rear plate portion 22.
[0049] As illustrated in Figs. 1 and 3, the first rear plate portion 21 is configured to
be fitted into a groove 62 formed in the pedestal 60 disposed at a predetermined location,
and raised vertically upward to substantially the same height as that of a second
support portion 82 of a support member 80 which will be described later. As illustrated
in Fig. 4, the second rear plate portion 22 functions to cover the upper part of a
laminated body P consisting of the front plate 10, the side plates 30, and the top
plate 50, and has substantially the same area as that of the bottom plate 40. As illustrated
in Fig. 4, the third rear plate portion 23 functions to cover the front part of the
laminated body P consisting of the front plate 10, the side plates 30, and the top
plate 50, and has a slightly smaller area than the first rear plate portion 21. The
height, thickness, and width of the rear plate 20 can be appropriately set according
to the size of the insulating container 1, the type of the target object stored in
the insulating container 1, the strength of the insulating material panel that forms
the rear plate 20, and the like.
[0050] As illustrated in Figs. 1 and 2, the side plate 30 is a flat plate having a predetermined
thickness and having a substantially rectangular shape in a plan view. In the present
embodiment, as the side plate 30, an upper side plate 31 disposed above the insulating
container 1 and a lower side plate 32 disposed below the insulating container 1 are
adopted. As illustrated in Fig. 3, the lower side plate 32 is configured to be fitted
in a groove 63 formed in the pedestal 60 installed at a predetermined location and
raised vertically upward, and the upper side plate 31 is configured to be disposed
above the lower side plate 32 and raised vertically upward. The upper side plate 31
and the lower side plate 32 have edge portions connected to each other via the hook-and-loop
fastener 70 which will be described later.
[0051] The heights of the upper side plate 31 and the lower side plate 32 are substantially
the same, but the width of the lower side plate 32 is set to be slightly (by the thickness
of the front plate 10) larger than the width of the upper side plate 31. The height,
thickness, and width of the side plate 30 can be appropriately set according to the
size of the insulating container 1, the type of the target object stored in the insulating
container 1, the strength of the insulating material panel that forms the side plate
30, and the like.
[0052] As illustrated in Fig. 1, the bottom plate 40 is a flat plate having a predetermined
thickness and having a substantially rectangular shape in a plan view, and is fixed
in a state of being disposed in a substantially rectangular area (refer to Fig. 3)
surrounded by grooves 61, 62, and 63 on the upper surface of the pedestal 60 installed
in a predetermined location. The thickness of the bottom plate 40 and the lengths
of each side can be appropriately set according to the size of the insulating container
1, the type of the target object stored in the insulating container 1, the strength
of the insulating material panel that forms the bottom plate 40, and the like.
[0053] As illustrated in Figs. 1 and 2, the top plate 50 is a flat plate having a predetermined
thickness and having a substantially rectangular shape in a plan view, and is disposed
above the front plate 10, the rear plate 20, and the side plates 30. The thickness
of the top plate 50 and the lengths of each side can be appropriately set according
to the size of the insulating container 1, the type of the target object stored in
the insulating container 1, the strength of the insulating material panel that forms
the top plate 50, and the like.
[0054] The edge portions of the front plate 10, the rear plate 20, the side plate 30, and
the top plate 50 are connected to each other via the hook-and-loop fastener 70 (area
indicated by a diagonal line in Fig. 2). A width W of the hook-and-loop fastener 70
along each edge portion is set to 2% or more of the length L of each edge portion.
Since the width (2% or more of the length of each edge portion) of the hook-and-loop
fastener 70 is set to a specific value in this manner, the insulating function or
airtightness of the insulating container 1 can be maintained, and leakage of heat
or gas from the insulating container 1 can be suppressed. Further, as illustrated
in Fig. 4, in a state of being separated from each other, the front plate 10, the
side plate 30, and the top plate 50 are laminated on a first support portion 81 of
the support member 80, which will be described later, to form the laminated body P.
[0055] As illustrated in Figs. 1, 3, and 4, the insulating container 1 includes the support
member 80 that functions as a guide or the like when loading a target object to be
stored in the container. The support member 80 is configured such that the flat plate-shaped
first support portion 81 made of a rigid material and the flat plate-shaped second
support portion 82 made of a rigid material are rigidly joined in an L-shaped cross-section.
As illustrated in Figs. 1 and 3, the first support portion 81 of the support member
80 in the present embodiment is fixed to the bottom plate 40 in a state of being disposed
while being stacked substantially parallel (substantially horizontally) on the bottom
plate 40. The second support portion 82 of the support member 80 is configured to
be disposed in the vicinity of the first rear plate portion 21 of the rear plate 20
as illustrated in Fig. 1, and raised vertically upward to substantially the same height
as the height of the laminated body P (when all the parts are aligned) disposed on
the first support portion 81 as illustrated in 4.
[0056] The first support portion 81 and the second support portion 82 of the support member
80 have a bending rigidity of 700 N/mm or more. Since the bending rigidity of the
first support portion 81 and the second support portion 82 is set to a specific value
in this manner, it is possible to suppress deformation or damage of the support member
80 during loading, and it is possible to suppress the damage of the insulating container
1 and the leakage of heat or gas inside the container. The bending rigidity of the
first support portion 81 and the second support portion 82 is preferably 2500 N/mm
or more. The material of the support member 80 may be any material as long as the
material realizes the bending rigidity, and for example, a metal material or the like
can be adopted.
<Method of using insulating container
[0057] Next, a method of using the insulating container 1 in each step of the transport
method according to the present embodiment will be described.
[0058] First, as illustrated in Fig. 1, a bottom plate 40 that forms the insulating container
1 is disposed and fixed on the pedestal 60 disposed at a predetermined location, and
the first support portion 81 of the support member 80 is disposed and fixed on the
bottom plate 40. Next, the target object is loaded on the first support portion 81
of the support member 80 using the second support portion 82 as a guide, and in this
state, ventilation precooling is performed in a precooler (precooling step).
[0059] Next, the lower front plate 12, the first rear plate portion 21 of the rear plate
20, and the lower side plate 32 that form the insulating container 1 are fitted into
each of the grooves 61, 62, and 63 of the pedestal 60, and are raised vertically upward.
After this, the upper front plate 11 and the upper side plate 31 are disposed above
the lower front plate 12 and the lower side plate 32, respectively, so as to cover
the cargo from all sides, and the edge portions of the front plate 10, the rear plate
20, and the side plate 30 are connected to each other by using the hook-and-loop fastener
70. Subsequently, as illustrated in Fig. 2, the top plate 50 is disposed above the
front plate 10, the rear plate 20, and the side plate 30, and the top plate 50 is
connected to the front plate 10, the rear plate 20, and the side plate 30 by using
the hook-and-loop fastener 70 to seal the insulating container 1. Accordingly, the
precooled target object is enclosed by the insulating material panel (enclosing step).
[0060] After this, the insulating container 1 storing the target object is transported to
a predetermined destination by using a refrigerated transport vehicle or the like
(transport step).
[0061] When the target object is transported to a predetermined destination using the insulating
container 1, the top plate 50 of the insulating container 1 is firstly removed, and
then the front plate 10 and the side plate 30 are removed from the grooves 61 and
63 of the pedestal 60, respectively. As illustrated in Fig. 4, the laminated body
P consisting of the front plate 10, the side plate 30, and the top plate 50 is formed.
Next, the laminated body P is loaded on the first support portion 81 of the support
member 80 by using the second support portion 82 as a guide. At this time, since the
height of the second support portion 82 of the support member 80 is substantially
the same as the height of the laminated body P when all the parts are aligned, the
shortage of the plates that form the laminated body P is easily visually recognized.
[0062] Subsequently, as illustrated in Fig. 4, the second rear plate portion 22 of the rear
plate 20 is bent toward the inside of the container with respect to the first rear
plate portion 21 to cover the upper part of the laminated body P, and further, the
third rear plate portion 23 of the rear plate 20 is bent toward the inside of the
container with respect to the second rear plate portion 22 to cover the front part
of the laminated body P. Accordingly, the laminated body (front plate 10, side plate
30, top plate 50) P can be reliably protected, and the insulating container 1 is kept
in a predetermined location in this state.
<Effects>
[0063] In the transport method according to the above-described embodiment, the precooled
target object is enclosed by the insulating material panel (front plate 10, rear plate
20, side plate 30, bottom plate 40, and top plate 50) and transported such that the
target object can function as a refrigerant in the space (internal space of the insulating
container 1) inside the insulating material panel. Therefore, it is possible to maintain
a low-temperature state of the target object even during transport. Therefore, for
example, even when the ambient temperature is higher than the temperature of the target
object, it is possible to suppress the target object from being heated by the ambient
temperature, and it is possible to prevent the quality of the target object from deteriorating.
In addition, even when the ambient temperature is lower than the temperature of the
target object, it is possible to suppress the target object from being supercooled
by the ambient temperature, and it is possible to prevent chilling injury of the target
object (for example, fruits and vegetables). In this method, since it is not necessary
to use a refrigerant such as dry ice, it is possible to omit the work of separately
preparing the refrigerant and replenishing/replacing the refrigerant on the way, it
is possible to omit the refrigerant storage space, and thus it is possible to increase
the load capacity of the cargo and realize high transport efficiency.
[0064] In addition, in the transport method according to the above-described embodiment,
the ratio (bulk occupancy) of the volume of the target object to the total volume
of the space (internal space of the insulating container 1) inside the insulating
material panel is set to a specific value (30%) or more, or the density of the target
object inside the insulating material panel (inside the insulating container 1) is
set to a specific value (30 kg/m
3) or more, and thus the desired refrigerant effect can be maintained.
[0065] In addition, in the transport method according to the above-described embodiment,
the target object is enclosed by the insulating material panel (front plate 10, rear
plate 20, side plate 30, bottom plate 40, and top plate 50) made of the insulating
material having a specific thermal resistance (50 m
2·K/W or less), and thus the insulating effect can be effectively maintained.
[0066] In addition, in the transport method according to the above-described embodiment,
the target object is enclosed by the insulating material panel (front plate 10, rear
plate 20, side plate 30, bottom plate 40, and top plate 50) made of the insulating
material having a specific bending strength (0.15 N/mm
2 or more), and thus it is possible to suppress deformation of the insulating material
panel during transport, and to suppress crushing by absorbing vibration/impact, and
it is possible to reliably protect the target object and effectively maintain the
insulating effect.
[0067] In addition, in the transport method according to the above-described embodiment,
the gas concentration (for example, CO
2 concentration) in the housing can be controlled in order to enclose the target object
by a housing (insulating container 1) made of the insulating material panel and having
a specific airtightness (gas exchange rate of 1 time/hour or less). Therefore, for
example, when the target object is fruits and vegetables, it is possible to suppress
the respiration of fruits and vegetables and maintain the freshness.
<Modification Example of insulating container
[0068] In the above embodiment, an example in which the support member 80 having an L-shaped
cross-section and the insulating material panel are used as separate members has been
illustrated, but the support member can also serve as a part of the insulating material
panel (a part of the support member is formed of an insulating material panel). Further,
in the above embodiment, an example in which the support member 80 having an L-shaped
cross-section is adopted has been illustrated, but such a support member is not essential,
and the target object may be enclosed only by the insulating material panel. At this
time, it is preferable to enclose the target object by a housing having a specific
airtightness and made of an insulating material panel having a specific thermal resistance
and bending rigidity. Further, when enclosing the target object by the insulating
material panel, it is preferable that the bulk occupancy of the target object be set
to a specific value or more, or the density of the target object be set to a specific
value or more.
[0069] Next, Examples of the present invention will be described.
<Example 1>
[0070] In this Example, fruits and vegetables (cabbage, carrots, radishes, and the like)
stored in a rectangular parallelepiped cardboard box having a volume of 0.047 m
3 was set as a target object. First, the target object was ventilated and precooled
at 5°C in a precooler such that the arrival temperature was 15°C or lower (precooling
step). Next, the precooled target object was enclosed by an airtight insulating container
having a gas exchange rate of 1 time/hour and made of the insulating material panel
having a thermal resistance of 2.5 m
2·K/W and a bending strength of 0.45 N/mm
2 (enclosing step). In the enclosing step, the ratio (bulk occupancy) of the volume
of the target object to the total volume of the internal space of the insulating container
was set to 96%, and the density of the target object inside the insulating container
was set to 250 kg/m
3. After this, the target object stored in the insulating container was transported
from the shipping base to the destination by a transport vehicle (transport step).
The total transport time was 48 hours. The average ambient temperature during transport
was 25°C. In this Example, the arrival temperature of the target object was 11°C,
and the target arrival temperature could be achieved. Moreover, when the temperature
of the target object was measured at regular intervals, no rapid temperature rise
was observed. Furthermore, in this Example, no deterioration was observed in the target
object.
<Example 2>
[0071] First, the target object similar to that of Example 1 was ventilated and precooled
at 5°C in a precooler such that the arrival temperature was 15°C or lower (precooling
step). Next, the precooled target object was enclosed by an airtight insulating container
having a gas exchange rate of 1 time/hour and made of the insulating material panel
having a thermal resistance of 1.5 m
2·K/W and a bending strength of 0.25 N/mm
2 (enclosing step). In the enclosing step, the ratio (bulk occupancy) of the volume
of the target object to the total volume of the internal space of the insulating container
was set to 96%, and the density of the target object inside the insulating container
was set to 250 kg/m
3. After this, the target object stored in the insulating container was transported
from the shipping base to the destination by a transport vehicle (transport step).
The total transport time was 48 hours. The average ambient temperature during transport
was 25°C. In this Example, the arrival temperature of the target object was 13°C,
and the target arrival temperature could be achieved. Moreover, when the temperature
of the target object was measured at regular intervals, no rapid temperature rise
was observed. Furthermore, in this Example, no deterioration was observed in the target
object.
<Example 3>
[0072] First, the target object similar to that of Example 1 was ventilated and precooled
at 5°C in a precooler (precooling step). Next, the precooled target object was enclosed
by an insulating container made of the insulating material panel having a bending
strength of 0.14 N/mm
2 (enclosing step). In the enclosing step, the ratio (bulk occupancy) of the volume
of the target object to the total volume of the internal space of the insulating container
was set to 96%, and the density of the target object inside the insulating container
was set to 250 kg/m
3. After this, the target object stored in the insulating container was transported
from the shipping base to the destination by a transport vehicle (transport step).
The total transport time was 48 hours. The average ambient temperature during transport
was 25°C. In this Example, the arrival temperature of the target object was 13°C,
and the target arrival temperature could be achieved. On the other hand, when the
temperature of the target object was measured at regular intervals, there was a time
zone in which the temperature rise rate was large. It is presumed that this is because
the outside air entered the insulating container due to the impact during transport.
In addition, no deterioration was observed in the target object.
<Example 4>
[0073] First, the target object similar to that of Example 1 was ventilated and precooled
at 5°C in a precooler (precooling step). Next, the precooled target object was enclosed
by an airtight insulating container having a gas exchange rate of 2 time/hour and
made of the insulating material panel having a thickness of 50 mm, a thermal resistance
of 2.5 m
2·K/W and a bending strength of 0.45 N/mm
2 (enclosing step). In the enclosing step, the ratio (bulk occupancy) of the volume
of the target object to the total volume of the internal space of the insulating container
was set to 96%, and the density of the target object inside the insulating container
was set to 250 kg/m
3. After this, the target object stored in the insulating container was transported
from the shipping base to the destination by a transport vehicle (transport step).
The total transport time was 40 hours. The average ambient temperature during transport
was 25°C. In this Example, the arrival temperature of the target object was 15°C,
and it was found that the target arrival temperature could be achieved when the target
object was transported in a shorter time than that in Example 1. In addition, no deterioration
was observed in the target object.
<Example 5>
[0074] First, the target object similar to that of Example 1 was ventilated and precooled
at 5°C in a precooler (precooling step). Next, the precooled target object was enclosed
by an airtight insulating container having a gas exchange rate of 1 time/hour and
made of the insulating material panel having a thickness of 50 mm, a thermal resistance
of 2.5 m
2·K/W and a bending strength of 0.45 N/mm
2 (enclosing step). In the enclosing step, the ratio (bulk occupancy) of the volume
of the target object to the total volume of the internal space of the insulating container
was set to 39%, and the density of the target object inside the insulating container
was set to 29 kg/m
3. After this, the target object stored in the insulating container was transported
from the shipping base to the destination by a transport vehicle (transport step).
The total transport time was 10 hours. The average ambient temperature during transport
was 25°C. In this Example, the arrival temperature of the target object was 14°C,
and it was found that the target arrival temperature could be achieved when the target
object was transported in a shorter time than that in Example 1. In addition, no deterioration
was observed in the target object.
<Comparative Example>
[0075] First, the target object similar to that of Example 1 was ventilated and precooled
at 5°C in a precooler (precooling step). Next, the precooled target object was enclosed
by a container (thickness 10 mm, thermal resistance 0.0002 m
2·K/W, bending strength 270 N/mm
2, gas exchange rate 1 time/hour) without using an insulating material panel (enclosing
step). In the enclosing step, the ratio (bulk occupancy) of the volume of the target
object to the total volume of the internal space of the container was set to 96%,
and the density of the target object inside the container was set to 250 kg/m
3. After this, the target object stored in the container was transported from the shipping
base to the destination by a transport vehicle (transport step). The total transport
time was 48 hours. The average ambient temperature during transport was 25°C. In Comparative
Example, it was found that the arrival temperature of the target object was 25°C,
which was much higher than that of Example 1, and approximately 10% of the target
object was deteriorated.
<Transport assistance device>
[0076] Next, the functional configuration of a transport assistance device 100 according
to the embodiment of the present invention will be described with reference to Fig.
5.
[0077] The transport assistance device 100 according to the present embodiment is for assisting
room temperature transport of precooled perishables, including an information acquisition
unit 101 for acquiring various information such as request information sent from a
requester C or the like; an information calculation unit 102 for calculating various
information such as precooling conditions; an information output unit 103 for outputting
various information such as precooling conditions calculated by the information calculation
unit 102 to a keeper P; and various databases 104 (request information database 104A,
perishables information database 104B, transport information database 104C, and packing
information database 104D) for recording various information. The "perishables" in
the present embodiment means food products and the like that deteriorate due to temperature
changes during transport, and for example, includes fruits and vegetables, meat, fresh
fish, grains, tea leaves, coffee beans, flowers and the like. Further, the "perishables"
in the present embodiment also includes frozen food products.
[0078] The information acquisition unit 101 functions to acquire the request information
sent from the requester C and to receive various information input from the user of
the transport assistance device 100, and includes a communication unit 140 (will be
described later in Fig. 6) or an input unit 150 (will be described later in Fig. 6).
As illustrated in Fig. 5, the request information is input from a terminal Uc owned
by the requester C to the information acquisition unit 101 of the transport assistance
device 100 via a communication network N. As the terminal Uc, various electronic devices
(desktop type PC, notebook type PC, smartphone, and the like) having an information
display unit, an information input unit, and communication means can be adopted. The
communication network N is an information communication network capable of connecting
a plurality of computers to each other, and may be a global information communication
network such as the Internet. The request information acquired via the information
acquisition unit 101 is stored in the request information database 104A.
[0079] The request information includes information on the type and quantity of perishables.
For example, "cucumber (600 kg)", "bell pepper (300 kg)", "eggplant (200 kg)", "lettuce
(200 kg)", "potato (150 kg)" and the like are included in the request information.
In the present embodiment, perishables information (for example, "respiration heat"
and "frictional heat") on perishables such as "corn" or "okra" that have a large respiration
amount and perishables such as "soybean" that are easily rubbed by vibration during
transport are recorded in the perishables information database 104B, and when these
perishables are included in the request information, the perishables information on
the perishables can be read from the perishables information database 104B, and is
used to calculate the precooling conditions which will be described later. In addition,
the request information includes information on the transport destination (location
information of the transport destination, and the like).
[0080] The information calculation unit 102 functions to calculate the precooling conditions
when precooling the perishables based on the request information acquired by the information
acquisition unit 101 or information (perishables information, transport information,
and packing information) read from the various databases 104 based on the request
information. Specifically, the information calculation unit 102 calculates the transport
time required for transporting the perishables to the transport destination and the
temperature fluctuation of the perishables during transport, and calculates the precooling
conditions based on the transport time and the temperature fluctuation.
[0081] The transport time required to transport the perishables to the transport destination
can be calculated based on the preset initial information (location information of
the perishables keeping location, specifications of transport vehicle, and the like),
or information (transport route, transport distance, and the like) on various types
of transport set from the information on the transport destination, in addition to
the information on the transport destination included in the request information.
These initial information and information on transport are recorded in the transport
information database 104C as transport information, and when information on the transport
destination is input as request information, the transport information on the transport
destination is read from the transport information database 104C. For example, when
the location information of the perishables keeping location is "Nobeoka City, Miyazaki
Prefecture", the location information of the transport destination is "Ota Ward, Tokyo
Metropolis (Ota Market)", and the transport route is "land route and sea route", the
assumed transport distance can be calculated as "1050 km", and the average cruising
speed is assumed to be "70 km/h" based on the specifications of the transport vehicle,
and thus the transport time is calculated as "15 hours".
[0082] The temperature fluctuations of perishables during transport can be calculated based
on the invading heat that enters the insulating container 1 during transport (refer
to Figs. 1 to 4) for transporting perishables and the weight and specific heat of
the perishables stored in the insulating container 1. Here, the invading heat that
enters the inside of the insulating container 1 during transport can be calculated
based on an air temperature inside and outside the insulating container 1 and a heat
transfer area and an overall heat transfer coefficient of the insulating container
1. The overall heat transfer coefficient of the insulating container 1 can be calculated
based on the heat transfer coefficient inside and outside the insulating container
1 and a thickness and a thermal conductivity of an insulating material that forms
the insulating container 1. The invading heat may take a negative value. In other
words, when heat is emitted from the insulating container 1 during transport, the
invading heat becomes a negative value.
[0083] An overall heat transfer coefficient C
HTR of the insulating container 1 is determined by the design specifications of the insulating
container 1. In other words, assuming that the heat transfer coefficient inside the
insulating container 1 is C
HTI, the heat transfer coefficient outside the insulating container 1 is C
HTO, the thickness of the insulating material panel (front plate 10, rear plate 20, side
plate 30, bottom plate 40, and the top plate 50 which are already described) that
forms the insulating container 1 is T
H, and the thermal conductivity of the insulating panel is C
TC, the overall heat transfer coefficient C
HTR of the insulating container 1 is calculated by the following equation (1).

[0084] The user of the transport assistance device 100 can calculate the overall heat transfer
coefficient C
HTR of the insulating container 1 at the stage when the design specifications of the
insulating container 1 are finalized, input the value via the information acquisition
unit 101, and record the input value as packing information in the packing information
database 104D installed in a transport assistance device D.
[0085] Further, assuming that the air temperature inside the insulating container 1 is I
T, the air temperature outside the insulating container 1 is O
T, and the heat transfer area of the insulating container 1 is A
T, invading heat H
P that enters the inside of the insulating container 1 during transport is calculated
by the following equation (2).

[0086] The heat transfer area A
T of the insulating container 1 can also be recorded in advance as packing information
in the packing information database 104D. As the air temperature I
T inside the insulating container 1, the product temperature of the perishables (for
example, one hour before the calculation) stored in the insulating container 1 can
be adopted. As the air temperature O
T outside the insulating container 1, the air temperature of the transport destination
input as the request information can be adopted.
[0087] Then, assuming that the weight of the perishables stored in the insulating container
1 is W and the specific heat of the perishables is S, a temperature fluctuation ΔT
of the perishables during transport is calculated by the following equation (3).

[0088] A specific heat S of the perishables is recorded in the perishables information database
104B as perishables information, and when the type of perishables is input as request
information, the specific heat S of the perishables is read from the perishables information
database 104B and is used to calculate temperature fluctuations. When the perishables
is a vegetable, the specific heat S thereof can be assumed to be the same value as
the specific heat of water.
[0089] The temperature fluctuation may take into account the respiration heat generated
by the perishables per unit time. Such respiration heat may use a constant value,
or may be expressed as a function of the temperature inside the box, the CO
2 concentration, or the like. As the specific value of respiration heat, for example,
the value described in
Journal of the Japanese Society of Agricultural Machinery Vol. 55(2): 69 to 75, 1993 69 can be used. Further, the temperature fluctuation may take into account the frictional
heat during transport. The frictional heat can be calculated from the coefficient
of friction for each product type, the surface pressure according to the packing state
of perishables, the exercise speed, the amount of frictional heat per unit exercise,
and the like.
[0090] In this manner, the precooling conditions can be calculated using the information
on the respiration heat or the frictional heat of the perishables set based on the
request information (information on the perishables). Therefore, when the "respiration
heat" cannot be ignored because the perishables has a large respiration amount such
as "corn" and "okra", or when the "frictional heat" cannot be ignored because the
perishables is easily rubbed by vibration during transportation like "soybeans", the
precooling conditions can be calculated accurately.
[0091] By using the above equations (1) to (3) based on the request information acquired
by the information acquisition unit 101 or the information read from various databases
104 based on the request information, the information calculation unit 102 can calculate
the temperature fluctuation ΔT of the perishables during transport. A case where the
temperature fluctuation ΔT is referred to as "temperature rise", and a case where
ΔT is negative is referred to as "temperature drop". Then, the information calculation
unit 102 calculates the precooling condition based on the temperature fluctuation
ΔT calculated in this manner and the transport time separately calculated. At this
time, the information calculation unit 102 can calculate the precooling condition
can be calculated such that the temperature of the perishables at the time of arrival
at the transport destination (arrival temperature) satisfies a predetermined condition.
As an example, the precooling condition can be calculated such that the arrival temperature
is less than a predetermined threshold value. For example, when the perishables is
a potato and the temperature fluctuation ΔT after the calculated transport time has
elapsed is "5°C", the arrival temperature of the potato is set to be less than a predetermined
threshold value (10°C), and set (calculate) the initial product temperature To of
potatoes to "5°C". The initial product temperature To referred to here is an example
of precooling conditions. The threshold value used here can be recorded in the perishables
information database 104B for each type of perishables.
[0092] Further, the information calculation unit 102 can calculate the precooling condition
such that the integrated temperature of the perishables until arriving the transport
destination satisfies a predetermined condition. As an example, the precooling condition
can be calculated such that the integrated temperature is less than a predetermined
threshold value. In this case, the information calculation unit 102 calculates the
temperature fluctuations ΔT
1, ΔT
2, ..., and ΔT
N of the perishables at a preset time interval, for example, every hour from the start
of transport, and calculates the product temperatures T
1, T
2, ..., and T
N of the perishables every hour based on each of the temperature fluctuations ΔT
1, ΔT
2, ..., and calculates an integrated temperature ΣT by integrating the product temperatures
T
1, T
2, ..., and T
N of the perishables every hour until the transport is completed. The product temperature
T
1 of the perishables after 1 hour from the start of transport is obtained by adding
the temperature fluctuation ΔT
1 for 0 to 1 hour to the initial product temperature To. Further, the product temperature
T
2 of the perishables after 2 hours from the start of transport is obtained by adding
the temperature fluctuation ΔT
2 of 1 to 2 hours to the product temperature T
1 after 1 hour. Similarly, the product temperature T
N of perishables after N hours from the start of transport is obtained by adding the
temperature fluctuation ΔT
N of (N-1) to N hours to the product temperature T
N-1 after (N-1) hours. The information calculation unit 102 can calculate the integrated
temperature ΣT by integrating the product temperatures T
1, T
2, ..., and T
N of the perishables every hour until the transport is completed, and can set (calculate)
the initial product temperature To of the perishables such that the calculated integrated
temperature ΣT is less than a predetermined threshold value. The threshold value used
here can be recorded in the perishables information database 104B for each type of
perishables.
[0093] The information calculation unit 102 can also repeat the simulation by changing the
initial product temperature To once set in order to optimize the arrival temperature
(or integrated temperature) of the perishables. For example, in a case where the arrival
temperature is calculated as "5°C" when the initial product temperature To of perishables
is set to "0°C", the arrival temperature is calculated as "10°C" when the initial
product temperature To is set to "5°C", and the arrival temperature is calculated
as "15°C" when the initial product temperature To is set to "10°C", when it is determined
that the quality of the perishables does not deteriorate when the temperature is "10°C"
or less, it is possible to avoid deterioration of the perishables at the time of arrival
at the transport destination without setting the initial product temperature To to
"0°C", and thus it is possible to avoid extra precooling by setting the initial product
temperature To to "5°C". The information calculation unit 102 can also change the
content (kg) of the perishables and the design specifications of the insulating container
1 as necessary during the simulation. Further, by using the correlation history between
the request information when the perishables were transported in the past and the
precooling condition, the information calculation unit 102 may estimate (calculate)
the precooling condition by statistical processing, machine learning, and the like.
[0094] The "precooling condition" in the present embodiment is not limited to the initial
product temperature To, but may include the perishables keeping condition before the
start of transport (including not only "precooling" but also "preheating"). Regarding
the precooling conditions, for example, the set temperature of the precooler for precooling
the perishables to the predetermined initial product temperature To, the precooling
temperature of the insulating container 1 for storing the perishables, the precooling
temperature of the packing box for packing by subdividing the perishables into predetermined
weights (predetermined volume), and the like, can also be adopted as precooling conditions.
As the keeping conditions, the set temperature of the precooler for preheating the
perishables to the predetermined initial product temperature T
0, the preheating temperature of the insulating container 1 for storing the perishables,
the preheating temperature of the packing box for packing by subdividing the perishables
into predetermined weights (predetermined volume), and the like, can also be adopted.
[0095] The initial product temperature To (precooling condition) can be calculated for each
type of perishables. In this case, the initial product temperature To of a case where
only one type of perishables is stored in the insulating container 1 in a predetermined
volume and the remaining space in the insulating container 1 is assumed to be air
(the worst case where the temperature is most likely to fluctuate), is calculated.
When such a method is adopted, the temperature fluctuation of each perishables can
be suppressed compared to the worst case when other types of perishables are stored
in the remaining space (all perishables have a larger specific heat than that of air
and are less likely to fluctuate in temperature). Further, it is possible to calculate
the initial product temperature To for each type of perishables using the above method,
calculate the average value of the initial product temperature To of all types, and
adopt the average value as the precooling temperature (precooling condition) of the
insulating container 1. At this time, instead of adopting the average value, the initial
product temperature To of the heaviest perishables may be used as a representative
value, and the representative value may be adopted as the precooling temperature (precooling
condition) of the insulating container 1.
[0096] The information output unit 103 functions to output various information such as precooling
conditions calculated by the information calculation unit 102 to the keeper P and
the like, and includes the communication unit 140 (will be described later in Fig.
6) or a display unit 160 (will be described later in Fig. 6). As illustrated in Fig.
5, the precooling conditions calculated by the information calculation unit 102 and
the various information read from the various databases 104 and used for calculating
the precooling conditions are output from the information output unit 103 of the transport
assistance device 100 to the terminal U
P owned by the keeper P via the communication network N. As the terminal U
P, various electronic devices having the information display unit, the information
input unit, and the communication means can be adopted as in the terminal Uc.
[0097] Next, the physical configuration for realizing the transport assistance device 100
according to the present embodiment will be described with reference to Fig. 6.
[0098] As illustrated in Fig. 6, the transport assistance device 100 includes a central
processing unit (CPU) 110, a random access memory (RAM) 120, a read only memory (ROM)
130, the communication unit 140, the input unit 150, and the display unit 160, and
each of these configurations is connected to each other via a bus such that data can
be transmitted and received. In this example, a case where the transport assistance
device 100 includes one computer will be described, but the transport assistance device
100 may include a plurality of computers. For example, the display unit 160 may include
a plurality of displays. Further, the configuration illustrated in Fig. 6 is merely
an example, and it is not necessary to have a part of these configurations. Furthermore,
a part of the configuration may be provided in a remote place. For example, a part
of the ROM 130 may be provided at a remote place such that communication can be performed
via a communication network.
[0099] The CPU 110 is a computing unit that performs computing processing and the like in
the present embodiment by executing a computer program or the like recorded in the
ROM 130 or the like, and forms the information calculation unit 102. The CPU 110 includes
a processor. The CPU 110 receives various information (including process data) from
the RAM 120, the ROM 130, the communication unit 140, the input unit 150, and the
like, displays the computing processing result and the like on the display unit 160,
and stores the computing processing result and the like in the RAM 120 and/or the
ROM 130.
[0100] The RAM 120 functions as a cache memory and can form a part of the information calculation
unit 102. The RAM 120 may include a volatile semiconductor storage element such as
SRAM and DRAM.
[0101] The ROM 130 functions as a main memory and can form a part of the information calculation
unit 102. The ROM 130 may include a non-volatile semiconductor storage element such
as a flash memory that can electrically rewrite information or an HDD that can magnetically
rewrite information. The ROM 130 can store, for example, a computer program and data
for executing various computing processes in the present embodiment.
[0102] The RAM 120 and the ROM 130 form various databases 104 (request information database
104A, perishables information database 104B, transport information database 104C,
packing information database 104D) of the transport assistance device 100.
[0103] The communication unit 140 is an interface for connecting the transport assistance
device 100 to another device, and forms the information acquisition unit 101 and the
information output unit 103. The communication unit 140 is connected to the communication
network N such as the Internet.
[0104] The input unit 150 receives data input, graph selection, and the like from the operator,
and can form a part of the information acquisition unit 101. The input unit 150 may
include, for example, a keyboard or a touch panel.
[0105] The display unit 160 visually displays the computing result by the CPU 110, and can
form a part of the information output unit 103. The display unit 160 may include,
for example, a liquid crystal display (LCD).
[0106] In the above physical configuration, it is possible to realize each functional unit
that forms the transport assistance device 100 mainly by executing a computer program
by the CPU 110. The transport assistance device 100 may include a tablet terminal.
By configuring the transport assistance device 100 with the tablet terminal, the transport
assistance device 100 can be carried around, and for example, the transport assistance
device 100 can be used while moving.
<Transport assistance method>
[0107] Subsequently, a transport assistance method using the transport assistance device
100 according to the present embodiment will be described with reference to the flowchart
of Fig. 7.
[0108] First, the information acquisition unit 101 of the transport assistance device 100
acquires the request information sent from the terminal Uc owned by the requester
C via the communication network N (request information acquiring step: S1). The request
information acquired in the request information acquiring step S1 includes information
on the type and quantity of perishables and information on the transport destination.
[0109] Next, the information calculation unit 102 of the transport assistance device 100
calculates the precooling condition when precooling the perishables based on the request
information acquired in the request information acquiring step S1, and the like (precooling
condition calculating step: S2). In the precooling condition calculating step S2,
the transport time required for transporting the perishables to the transport destination
and the temperature fluctuation of the perishables during transport are calculated
based on the request information and the like, and the precooling conditions are calculated
based on the transport time and the temperature fluctuation. The specific calculation
method of the precooling condition is as described above. In other words, the information
calculation unit 102 first calculates the overall heat transfer coefficient based
on the heat transfer coefficient inside and outside the insulating container 1 and
the thickness and the thermal conductivity of the insulating material panel that forms
the insulating container 1. Next, the invading heat is calculated based on the air
temperature inside and outside the insulating container 1, the heat transfer area
and the overall heat transfer coefficient of the insulating container 1. Next, the
temperature fluctuation is calculated based on the calculated invading heat and the
weight and the specific heat of the perishables stored in the insulating container
1. After this, based on the calculated temperature fluctuation and the separately
calculated transport time, the precooling condition (for example, initial product
temperature To) is calculated such that the temperature (or the integrated temperature
of the perishables until the arrival at the transport destination) of the perishables
at the time of arrival at the transport destination is less than a predetermined threshold
value.
[0110] Next, the information output unit 103 of the transport assistance device 100 outputs
the precooling condition calculated in the precooling condition calculating step S2
to the terminal U
P owned by the keeper P via the communication network N (precooling condition output
step: S3). The keeper P who has been provided with the precooling conditions can precool
the perishables before shipment according to the precooling conditions, and can ship
the perishables when the precooling is completed.
[0111] It is also possible to calculate the required total volume (number of heat insulating
containers 1) based on the type and weight of the perishables to be transported by
using the information calculation unit 102 of the transport assistance device 100
according to the present embodiment. For example, when the perishables to be transported
is "cucumber (600 kg)", "bell pepper (300 kg)", "eggplant (200 kg)", "lettuce (200
kg)", "potato (150 kg)", the total volume is calculated as follows.
[0112] First, when subdividing "cucumber (600 kg)" into 15 L (10 kg) packing boxes, 60 packing
boxes are required, and the total volume of these 60 packing boxes is 900 L. Next,
when subdividing "bell pepper (300 kg)" into 10 L (4 kg) packing boxes, 75 packing
boxes are required, and the total volume of these 75 packing boxes is 750 L. Next,
when subdividing "eggplant (200 kg)" into 15 L (8 kg) packing boxes, 25 packing boxes
are required, and the total volume of these 25 packing boxes is 375 L. Next, when
subdividing "lettuce (200 kg)" into 30 L (10 kg) packing boxes, 20 packing boxes are
required, and the total volume of these 20 packing boxes is 600 L. Finally, when subdividing
"potato (150 kg)" into 15 L (15 kg) packing boxes, 10 packing boxes are required,
and the total volume of these 10 packing boxes is 150 L. Therefore, the required total
volume is (900 + 750 + 375 + 600 + 150 =) 2775L. Assuming that the volume of one heat
insulating container 1 is 1500 L, two heat insulating containers 1 are required to
store all the perishables having a total volume of 2775 L.
[0113] When the type and weight of the perishables to be transported are input, the information
calculation unit 102 of the transport assistance device 100 refers to the weight and
volume of each packing box for each perishables stored in the table in advance, calculates
the sum volume of each perishables and the total sum thereof (total volume), and can
provide the information on the total volume (the number of required heat insulating
containers 1) to the keeper P via the information output unit 103. The keeper P who
received such information can appropriately distribute the perishables to the two
heat insulating containers 1.
[0114] For example, the keeper P distributes heavy perishables ("cucumber (600 kg)" and
"bell pepper (300 kg)") to the two heat insulating containers 1, respectively, and
then can distribute the remaining perishables such that the volumes and weights in
each heat insulating container 1 are substantially equal to each other. For example,
while "cucumber (600 kg: 900 L)" and "eggplant (200 kg: 375 L)" are distributed to
the first heat insulating container 1, "bell pepper (300 kg: 750 L)", "lettuce (200
kg: 600 L)", and "potato (150 kg: 150 L)" can be distributed to the second heat insulating
container 1 (first distributing method).
[0115] Otherwise, the keeper P can divide the weight of each perishables by the number (2
pieces) of required heat insulating containers 1 to determine the packing amount in
each heat insulating container 1. In other words, in each of the two heat insulating
containers 1, 300 kg (450 L) of "cucumber", 150 kg (375 L) of "bell pepper", 100 kg
(187.5 L) of "eggplant", and 100 kg (300 L) of "lettuce", 75 kg (75 L) of "potato"
can be distributed respectively (second distributing method).
<Effects>
[0116] In the transport assistance method according to the above-described embodiment, it
is possible to acquire the request information including the information on the type
and quantity of perishables and the information on the transport destination, to calculate
the precooling conditions when precooling the perishables based on the acquired request
information, and to output the calculated precooling conditions. Therefore, it is
possible to output accurate precooling conditions by inputting the request information
provided by the requester C, and to provide the output precooling conditions to the
keeper P of the perishables. Then, the keeper P who receives the provision of such
precooling conditions can appropriately precool the perishables before shipment under
the accurate precooling conditions, and thus it is possible to maintain the quality
of the perishables at the transport destination.
[0117] In addition, in the transport assistance method according to the above-described
embodiment, a transport time required to transport the perishables to the transport
destination and the temperature fluctuation of the perishables during the transport
can be calculated based on the request information, and the precooling condition can
be calculated based on the transport time and the temperature fluctuation. At this
time, it is possible to accurately calculate the temperature fluctuation of the perishables
during transport based on the information (heat transfer coefficient inside and outside
the insulating container 1, air temperature inside and outside the insulating container
1, thickness and thermal conductivity of the insulating material panel that forms
the insulating container 1) on the insulating container 1 for transporting the perishables,
and the weight and the specific heat of the perishables stored in the insulating container
1. Therefore, it is possible to accurately calculate the precooling conditions.
[0118] In addition, in the transport assistance method according to the above-described
embodiment, the precooling condition can be accurately calculated such that the temperature
(or the integrated temperature of the perishables until arriving at the transport
destination) of the perishables at the time of arrival at the transport destination
is less than a predetermined threshold value.
[0119] The present invention is not limited to each of the above-described embodiments,
and those embodiments which were appropriately modified by a person skilled in the
art are also within the scope of the present invention as long as the modifications
have the features of the present invention. In other words, each element, the disposition,
material, condition, shape, size and the like included in the embodiment are not limited
to those exemplified, and can be appropriately changed. In addition, each element
included in the embodiment can be combined as much as technically possible, and the
combination of the elements is also included in the scope of the present invention
as long as the features of the present invention are included.
Reference Signs List
[0120]
1 insulating container (housing)
10 front plate (insulating material panel)
20 rear plate (insulating material panel)
30 side plate (insulating material panel)
40 bottom plate (insulating material panel)
50 top plate (insulating material panel)
100 transport assistance device
101 information acquisition unit
102 information calculation unit
103 information output unit
S1 request information acquiring step
S2 precooling condition calculating step
S3 precooling condition output step
1. A transport method which is a method for transporting a target object, the method
comprising:
a precooling step of precooling the target object;
an enclosing step of enclosing the precooled target object by an insulating material
panel; and
a transport step of transporting the target object enclosed by the insulating material
panel.
2. The transport method according to claim 1, wherein
in the precooling step, when an arrival temperature, which is a temperature of the
target object at the time of arrival at the destination, is set, a precooling temperature
is set by calculating heat transfer based on an ambient temperature, a quantity of
the target objects, specific heat of the target object, a transport time, and a thermal
resistance value of the insulating material panel such that the arrival temperature
is achieved.
3. The transport method according to claim 1 or 2, wherein
in the precooling step, the target objects are divided into at least two target object
groups, and the target object groups are precooled under different precooling conditions.
4. The transport method according to claim 3, wherein
in the enclosing step, the target object groups are enclosed by different insulating
material panels, respectively.
5. The transport method according to claim 3, wherein
in the enclosing step, the target object groups are enclosed by the same heat insulating
material panel.
6. The transport method according to any one of claims 1 to 5, wherein
in the enclosing step, a ratio of a volume of the target object to a total volume
of a space inside the insulating material panel is set to 30% or more, or a density
of the target object inside the insulating material panel is set to 30 kg/m3 or more.
7. The transport method according to any one of claims 1 to 6, wherein
in the enclosing step, the insulating material panel made of an insulating material
having a thermal resistance of 50 m2·K/W or less is used.
8. The transport method according to claim 7, wherein
in the enclosing step, the insulating material panel made of an insulating material
having a thermal resistance of 0.3 m2·K/W or more per 10 mm in thickness is used.
9. The transport method according to any one of claims 1 to 8, wherein
in the enclosing step, the insulating material panel made of an insulating material
having a bending strength of 0.15 N/mm2 or more is used.
10. The transport method according to any one of claims 1 to 9, wherein
in the enclosing step, the target object is enclosed by an airtight housing made of
the insulating material panel and having a gas exchange rate of 1 time/hour or less.
11. The transport method according to any one of claims 1 to 10, wherein
the target object includes fruits and vegetables.
12. The transport method according to any one of claims 1 to 10, wherein
the target object includes meat and/or fresh fish.
13. The transport method according to any one of claims 1 to 10, wherein the target object
includes beverages.
14. The transport method according to any one of claims 1 to 10, wherein the target object
includes processed food products.
15. The transport method according to any one of claims 1 to 10, wherein
the target object includes grains, cosmetics, pharmaceuticals, flowers, tea leaves,
or coffee beans.
16. The transport method according to any one of claims 11 to 15, wherein
in the precooling step, the target object is precooled within a range of -60 to 20°C.
17. A transport assistance method executed by a computer for assisting room temperature
transport of perishables, the method comprising:
an acquiring step of acquiring request information including information on a type
and a quantity of the perishables and information on a transport destination;
a calculating step of calculating a precooling condition when precooling the perishables
based on the request information; and
an output step of outputting the precooling condition.
18. The transport assistance method according to claim 17, wherein
in the calculating step, a transport time required to transport the perishables to
the transport destination and a temperature fluctuation of the perishables during
the transport are calculated based on the request information, and the precooling
condition is calculated based on the transport time and the temperature fluctuation.
19. The transport assistance method according to claim 18, wherein
in the calculating step, the temperature fluctuation is calculated based on invading
heat that enters an inside of a container for transporting the perishables during
the transport and a weight and specific heat of the perishables stored in the container.
20. The transport assistance method according to claim 19, wherein
in the calculating step, the invading heat is calculated based on an air temperature
inside and outside the container and a heat transfer area and an overall heat transfer
coefficient of the container.
21. The transport assistance method according to claim 20, wherein
in the calculating step, the overall heat transfer coefficient is calculated based
on the heat transfer coefficient inside and outside the container and a thickness
and a thermal conductivity of an insulating material that forms the container.
22. The transport assistance method according to any one of claims 17 to 21, wherein
in the calculating step, the precooling condition is calculated such that the temperature
of the perishables at a time of arrival at the transport destination is less than
a predetermined threshold value.
23. The transport assistance method according to any one of claims 17 to 22, wherein
in the calculating step, the precooling condition is calculated such that an integrated
temperature of the perishables until arriving at the transport destination is less
than a predetermined threshold value.
24. A program for causing a computer to execute a process for assisting room temperature
transport of perishables, the process comprising
an acquiring step of acquiring request information including information on a type
and a quantity of the perishables and information on a transport destination,
a calculating step of calculating a precooling condition when precooling the perishables
based on the request information, and
an output step of outputting the precooling condition.
25. A transport assistance device for assisting room temperature transport of perishables,
the device comprising:
an acquisition unit that acquires request information including information on a type
and a quantity of the perishables and information on a transport destination;
a calculating unit that calculates a precooling condition when precooling the perishables
based on the request information; and
an output unit that outputs the precooling condition.