Technical Field
[0001] The present invention belongs to the technical field of electrical connection, and
specifically relates to a crimping-type wiring terminal. In addition, the present
invention also relates to a method of using a crimping-type wiring terminal.
Background
[0002] Wiring terminals are a very important type of products in the field of electrical
connection. Due to low costs and flexible applications, various novel wiring terminal
technologies and related products have been developed in the electrical connection
product market. From the original plate-type wiring terminals, to the later wire pressing
frame-type wiring terminals, to the current elastic piece-type wiring terminals, no
matter how the terminals are upgraded, most of the existing terminals have not made
breakthroughs in the wiring method. That is to say, most of the existing terminals
are based on the assumption that lead wires on the customer side can be bent, and
after the terminal is mounted, a lead wire is inserted into the corresponding terminal
hole to realize the connection of the cable.
[0003] In addition, there are also some high-current bulkhead terminals currently available
on the market, which does not require bending of the lead wire, but instead, the lead
wire is moved in parallel to the vicinity of the conductive sheet of the terminal
and then a multi-link mechanism arranged inside the terminal is pulled using a screwdriver,
so as to lock the lead wire based on the self-locking principle of the multi-link
mechanism. Such a terminal is of a larger volume due to its complex internal mechanism,
and requires rotating the screwdriver by a certain angle, which cannot meet the restrictions
of special customers on the use space of the terminal. In addition, the multi-link
mechanism is a rigid component, and does not allow the terminal to be compatible with
a wide range of lead wires.
[0004] To sum up, the existing terminals on the market have the following problems regarding
the requirements of special customer groups.
[0005] First, the lead wire needs to be bent and inserted into the wiring hole of the terminal
for connection, which cannot meet the requirements of special working conditions.
[0006] Second, such terminals are of a larger volume, which cannot meet the requirements
on space.
[0007] Third, such terminals are compatible with only a smaller range of lead wires, and
the customer has to choose different types of terminals to adapt to the existing range
of lead wires, which is not conducive to the cost reduction of the customer.
[0008] Fourth, such terminals are not easy to dissemble, failing to meet the restrictions
of customers on the operation space.
[0009] Fifth, such terminals are of a complex structure, high costs, and low reliability.
Summary
[0010] An objective of the present invention is to provide a crimping-type wiring terminal,
which can realize the quick fixing of a lead wire in practical use and can prevent
the lead wire from being bent during the connection process. The crimping-type wiring
terminal is of a simple structure and a smaller volume, and is easy to use.
[0011] In addition, the present invention also provides a method of using a crimping-type
wiring terminal.
[0012] To solve the above technical problems, the following technical solutions are employed
in the present invention.
1. The basic concept of the present invention is as follows:
[0013] The present invention mainly includes two parts: a base part, and a pressing part.
The base part is connected to the pressing part by a hinge on a protective cover of
the pressing part, and the pressing part is rotatable along a hinge hole on an insulating
base in the base part.
[0014] Where, the pressing part mainly includes a push block, a protective cover, and an
elastic piece. The elastic piece is directly inserted into a mounting groove provided
on the protective cover. The positioning of the elastic piece is realized by a positioning
pin on the protective cover and a positioning hole on the elastic piece, and a rigid
connection between the protective cover and the elastic piece is realized by a hook
on the protective cover. In addition, a fool-proofing notch is provided on the elastic
piece, and a fool-proofing column is arranged at a corresponding position on the protective
cover, to ensure that the assembly position of the elastic piece is unique, thereby
preventing the elastic piece from being mounted at a wrong position. After all the
assembly is complete, the push block is finally inserted into the first push block
groove on the protective cover.
[0015] The base part mainly includes an end cover, a conductive sheet, and an insulating
base. First, the conductive sheet is inserted into a mounting position on the insulating
base from a bottom of the insulating base. Then, the end cap is fastened to the conductive
sheet. A rigid connection between the end cover, the conductive sheet, and the insulating
base is realized by a hook (which is an engagement block herein) on the insulating
base.
[0016] As a further improvement, a positioning mechanism is arranged between the protective
cover and the insulating base. When the pressing part is opened by 120°, the pressing
part can stand up by itself without being supported by a hand. After the lead wire
is placed in position, the pressing part is pushed by a hand. When an angle between
the pressing part and an axis of the lead wire is 18°, a tongue of elastic piece (the
pressing portion of the elastic piece) is in contact with the lead wire. In this case,
none of fastening jaws and tail jaws is in contact with the conductive sheet. As the
pressing part continues to be pushed, a main deformation area of the elastic piece
undergoes a larger deformation, and an auxiliary deformation area of the elastic piece
undergoes an auxiliary deformation, so that the elastic piece tightly presses against
the lead wire. In addition, as the pressing part continues to be pushed, each of the
fastening jaws of the elastic piece is engaged into a bent feature at a front end
of the conductive sheet, and the tail jaw of the elastic piece slides into a groove
on a column of the conductive sheet, so that after the elastic piece tightly presses
against the lead wire, the final focus points of the tails at both ends of the elastic
piece are both on the conductive sheet, thereby greatly improving the reliability
and durability of press-fitting of the terminal.
[0017] If it is necessary to disconnect the elastic piece from the conductive sheet, one
only needs to use a screwdriver to push the push block. In one aspect, the push block
is driven to expand the fastening jaws (the inclined portion of the elastic piece).
In the other aspect, after the push block is pressed to a desired position, the pressing
part is rotated clockwise by a smaller angle to cause the fastening jaws to detach
from the conductive sheet. As such, the disengagement of the fastening jaws from the
conductive sheet is ensured from the two aspects.
[0018] As a further improvement, in order to adapt to different space requirements, tails
of the conductive sheets need to be configured to protrude in different directions.
Without changing any structure of the insulating base, a tail of one conductive sheet
is configured to be bent, and a tail of another conductive sheet is configured to
be not bent. The two conductive sheets may be fabricated by the same die with different
inserts. The end caps that are different from each other only in local features may
also be fabricated by the same die with different inserts. In this way, the variations
of the product are achieved while reducing the die costs.
2. The specific technical solutions of the present invention are as follows:
[0019] A crimping-type wiring terminal is provided, including a base part for mounting a
lead wire and a pressing part hinged to the base part for pressing the lead wire on
the base part. The base part includes an insulating base, a conductive sheet, and
an end cover, at least one mounting position is arranged on the insulating base, and
a left end of the mounting position is a wire inlet end. The conductive sheet, the
end cover, and the pressing part are arranged in the mounting position, the conductive
sheet is fixedly mounted in the mounting position by the end cover, and the pressing
part is located above the conductive sheet and is hingedly mounted in the mounting
position. The pressing part is configured to be fastened with the conductive sheet
after being rotated, and the pressing part is configured to tightly press the lead
wire on the conductive sheet after the pressing part and the conductive sheet are
fastened to each other.
[0020] Where, three mounting positions are arranged on the insulating base, and a conductive
sheet, an end cover, and a pressing part are arranged in each of the mounting positions.
[0021] As a further improvement, an inlet notch is formed on a left side of the mounting
position, and a lower end of the inlet notch is of an arc-shaped structure.
[0022] Where, a positioning groove of a U-shaped structure is provided at an upper end of
the end cover, limiting blocks are respectively arranged on two side walls of the
mounting position, and after the conductive sheet is mounted in the mounting position,
the end cover and the insulating base are engaged with each other to tightly fix the
conductive sheet to a lower end of each of the limiting blocks.
[0023] As a further improvement, engagement grooves are respectively provided on side surfaces
of the end cover in three directions, engagement blocks are respectively arranged
on side walls of the mounting position at positions corresponding to the engagement
grooves, and the end cover is engaged with the insulating base through the engagement
grooves and the engagement blocks to fix the end cover.
[0024] As a further improvement, the pressing part includes a protective cover, an elastic
piece, and a push block, the protective cover is hinged to the insulating base, the
elastic piece is mounted on the protective cover, and the elastic piece is configured
to be fastened with the conductive sheet.
[0025] As a further improvement, the elastic piece includes a horizontal portion, an inclined
portion, and a pressing portion, the inclined portion is connected obliquely to a
left end of the horizontal portion, the pressing portion is of an S-shaped structure,
and an upper end of the pressing portion is transitionally connected to a right end
of the horizontal portion.
[0026] Where, an angle between the inclined portion and the horizontal portion is 70°-80°.
[0027] As a further limitation, the angle between the inclined portion and the horizontal
portion is 75°.
[0028] Where, the inclined portion includes a connecting portion and fastening jaws respectively
connected to two sides of the connecting portion, an end of each of the fastening
jaws includes a first bent structure, and the first bent structure at the end of the
each of the fastening jaws is configured to be fastened to the conductive sheet.
[0029] As a further improvement, two tail jaws which are S-shaped are arranged at the right
end of the horizontal portion, and each of the two tail jaws is configured to be engaged
with a rectangular hole provided on the conductive sheet.
[0030] Where, the conductive sheet includes an L-shaped connecting portion and a first horizontal
portion, the L-shaped connecting portion includes a vertical portion and a flat portion
perpendicular to the vertical portion, a left end of the first horizontal portion
and a left end of the flat portion are connected by a 180° bending, an upper surface
of the first horizontal portion is tightly fitted to a lower surface of the flat portion
by riveting, the rectangular hole is provided on the vertical portion, and a second
bent structure configured to be fastened to the first bent structure is arranged at
the left end of the flat portion.
[0031] Where, in practical use, the left end of the first horizontal portion and the left
end of the flat portion are connected by a 180° bending.
[0032] Where, the vertical portion, the flat portion, and the first horizontal portion form
an integral structure, which is made by die stamping.
[0033] Where, a mounting groove is provided on the protective cover, a positioning pin is
arranged in the mounting groove, and a positioning hole configured to be engaged with
the positioning pin is provided on the elastic piece.
[0034] As a further improvement, a hook for fixing the elastic piece is arranged on a side
wall of the mounting groove.
[0035] As a further limitation, the hook is a boss arranged on the side wall of the mounting
groove, and the boss has a guide chamfer.
[0036] As a further improvement, a fool-proofing column is arranged on a side wall of the
mounting groove, and a fool-proofing notch configured to be engaged with the fool-proofing
column is provided on a side edge of the horizontal portion.
[0037] Where, an arc-shaped notch is provided on a left end of the protective cover.
[0038] Where, the pressing part further includes a push block, a first push block groove
is provided on the protective cover, a second push block groove is provided on the
horizontal portion of the elastic piece at a position corresponding to the first push
block groove, and the push block is slidably mounted in the first push block groove.
[0039] A rib configured to extend into the second push block groove is arranged in the mounting
groove. A limiting boss is arranged on a side wall of the push block. The limiting
boss has a guiding chamfer. After the push block is slidably mounted in the first
push block groove, the limiting boss on the push block is fastened to the rib, and
a left end of the push block is in contact with the inclined portion of the elastic
piece.
[0040] Where, an anti-skid texture is arranged on an upper end surface of the protective
cover.
[0041] As a further improvement, the first horizontal portion has a right-angle bending
portion, a through slot perpendicular to and communicated with the positioning groove
is provided at a bottom of the end cover, and the first horizontal portion can pass
through the through slot after being bent.
[0042] As a further improvement, the protective cover is hingedly mounted on the insulating
base by a shaft.
[0043] As a further improvement, a positioning mechanism is arranged between the protective
cover and the insulating base. The positioning mechanism includes a positioning strip
arranged on the protective cover and a first positioning groove provided on the insulating
base and configured to be engaged with the positioning strip.
[0044] Compared with the prior art, the present invention has the following beneficial effects:
- (1) The present invention mainly includes the base part and the pressing part. In
practical use, after a lead wire is mounted in the mounting position on the insulating
base, the lead wire can be fixed and tightly pressed by rotating the pressing part,
which is convenient to use.
- (2) The present invention can prevent the lead wire from being bent during the connection
process, and can meet the customers' requirements of special working conditions.
- (3) The present invention has the advantages of smaller volume, convenient detachment,
and reliable press-fitting, and can meet the restrictions of customers on space.
- (4) The present invention requires a smaller number of parts and has a high degree
of integration of the functions of the parts, thereby effectively reducing the product
costs.
Brief Description of the Drawings
[0045] In order to more clearly explain the technical solutions in the embodiments of the
present invention, the drawings used in the description of the embodiments will be
briefly described below. It should be understood that the drawings depicted below
merely show some embodiments of the present invention and should not be construed
as limiting the scope of the present invention, and those of ordinary skill in the
art may still derive other drawings from these accompanying drawings without creative
efforts.
FIG. 1 is a schematic view of an overall structure of the present invention.
FIG. 2 is a schematic state view of the present invention after a pressing part in
one of the mounting positions is rotated.
FIG. 3 is a top view of FIG. 1 according to the present invention.
FIG. 4 is a cross-sectional view taken along line A-A in FIG. 3 according to the present
invention.
FIG. 5 is a schematic exploded view of some components according to the present invention.
FIG. 6 is a schematic view of an overall structure of the end cover according to the
present invention.
FIG. 7 is a schematic view of an overall structure of the elastic piece according
to the present invention.
FIG. 8 is a schematic structural view of the conductive sheet according to the present
invention.
FIG. 9 is a schematic view showing an engagement relationship between the conductive
sheet and the end cover according to Embodiment 3 of the present invention.
FIG. 10 is a schematic view of an overall structure of the conductive sheet according
to Embodiment 3 of the present invention.
FIG. 11 is a schematic structural view of the insulating base according to the present
invention.
[0046] Reference numerals: 1 - lead wire; 2 - base part; 3 - pressing part; 4 - insulating
base; 5 - conductive sheet; 6 - end cover; 7 - mounting position; 8 - inlet notch;
9 - positioning groove; 10 - limiting block; 11 - engagement groove; 12 - engagement
block; 13 - protective cover; 14 - elastic piece; 15 - horizontal portion; 16 - inclined
portion; 17 - pressing portion; 18 - fastening jaw; 19 - first bent structure; 20
- tail jaw; 21 - rectangular hole; 22 - L-shaped connecting portion; 23 - first horizontal
portion; 24 - vertical portion; 25 - flat portion; 26 - second bent structure; 27
- mounting groove; 28 - positioning pin; 29 - positioning hole; 30 - hook; 31 - fool-proofing
column; 32 - fool-proofing notch; 33 - arc notch; 34 - push block; 35 - first push
block groove; 36 - second push block groove; 37 - rib; 38 - limiting boss; 39 - anti-skid
texture; 40 - through slot; 41 - positioning mechanism; 42 - positioning strip; 43
- positioning groove; 44 - limiting area.
Detailed Description of the Embodiments
[0047] The present invention will be described in detail below with reference to the accompanying
drawings. The embodiments described are merely some embodiments, rather than all of
the embodiments of the present invention. All other embodiments obtained by those
of ordinary skill in the art without creative efforts based on the embodiments of
the present invention shall fall within the protection scope of the present invention.
Embodiment 1
[0048] The present invention discloses a crimping-type wiring terminal, including a base
part 2 for mounting a lead wire 1 and a pressing part 3 connected to the base part
2 for pressing the lead wire 1 on the base part 2. The base part 2 includes an insulating
base 4, a conductive sheet 5, and an end cover 6. At least one mounting position 7
is arranged on the insulating base 4. A left end of the mounting position 7 is a wire
inlet end. The conductive sheet 5, the end cover 6, and the pressing part 3 are arranged
in the mounting position 7. The conductive sheet 5 is fixedly mounted in the mounting
position 7 by the end cover 6. The pressing part 3 is located above the conductive
sheet 5 and is hingedly mounted in the mounting position 7. The pressing part 3 is
configured to be fastened with the conductive sheet 5 after being rotated. The pressing
part 3 is configured to tightly press the lead wire 1 on the conductive sheet 5 after
the pressing part 3 and the conductive sheet 5 are fastened to each other.
[0049] In this embodiment, three mounting positions 7 are arranged on the insulating base
4, and a conductive sheet 5, an end cover 6, and a pressing part 3 are arranged in
each of the mounting positions 7. It should be noted that in practical use, the number
of mounting positions 7 is set according to the number of lead wires 1 that need to
be pressed, and the number of mounting positions 7 may be 2, 4, 5, or more.
[0050] Where, an inlet notch 8 is formed on a left side of the mounting position 7, and
a lower end of the inlet notch 8 is of an arc-shaped structure, which facilitates
the insertion of the lead wire 1 into the mounting position 7 in order to press the
lead wire 1.
[0051] As a further improvement, a positioning groove 9 of a U-shaped structure is provided
at an upper end of the end cover 6, limiting blocks 10 are respectively arranged on
two side walls of the mounting position 7, and after the conductive sheet 5 is mounted
in the mounting position 7, the end cover 6 and the insulating base 4 are engaged
with each other to tightly fix the conductive sheet 5 to a lower end of each of the
limiting blocks 10.
[0052] In this way, the conductive sheet 5 can be limited by the limiting blocks 10 arranged,
thereby achieving the purpose of fixing the conductive sheet 5 after the end cover
6 is engaged with the insulating base 4. The end cover 6 can effectively fix the conductive
sheet 5 after pressing the conductive sheet 5 on the limiting blocks 10, to prevent
detachment of the conductive sheet 5. The positioning groove 9 of the U-shaped structure
can position and limit the conductive sheet 5.
[0053] Where, engagement grooves 11 are respectively provided on side surfaces of the end
cover 6 in three directions, engagement blocks 12 are respectively arranged on side
walls of the mounting position 7 at positions corresponding to the engagement grooves
11, and the end cover 6 is engaged with the insulating base 4 through the engagement
grooves 11 and the engagement blocks 12 to fix the end cover 6. The configuration
of the engagement grooves 11 and the engagement blocks 12 facilitates the fixing of
the end cover 6, and makes the mounting operation more convenient and simpler. The
mounting operation can be realized by simply aligning the engagement grooves with
the engagement blocks and pressing the mounting cover.
[0054] As a further limitation, in this embodiment, the pressing part 3 includes a protective
cover 13 and an elastic piece 14, the protective cover 13 is hinged to the insulating
base 4, and the elastic piece 14 is mounted on the protective cover 13. The elastic
piece 14 can be fastened to the conductive sheet 5, and after the protective cover
13 is rotated, the elastic piece 14 can tightly press the lead wire 1, to prevent
detachment of the lead wire 1,
[0055] As a further improvement, in this embodiment, the structure of the elastic piece
14 is as follows.
[0056] The elastic piece 14 includes a horizontal portion 15, an inclined portion 16, and
a pressing portion 17, the inclined portion 16 is connected obliquely to a left end
of the horizontal portion 15, the pressing portion 17 is of an S-shaped structure,
and an upper end of the pressing portion 17 is connected to a right end of the horizontal
portion 15 through a horizontal transition.
[0057] Where, an angle between the inclined portion 16 and the horizontal portion 15 is
70°-80°. In this embodiment, the angle between the inclined portion 16 and the horizontal
portion 15 is 75°. In this way, the inclined portion 16 can be better fastened to
the conductive sheet 5.
[0058] As a further improvement, the inclined portion 16 includes a connecting portion and
fastening jaws 18 respectively connected to two sides of the connecting portion, an
end of each of the fastening jaws 18 includes a first bent structure 19, and the first
bent structure 19 at the end of the each of the fastening jaws 18 is configured to
be fastened to the conductive sheet 5.
[0059] In this way, in practical use, after the pressing portion 17 of the elastic piece
14 is in contact with the lead wire 1, because the pressing portion 17 is of the S-shaped
structure, the pressing portion 17 has a main deformation area and a secondary deformation
area formed in its bent part. The secondary deformation area is close to a pressing
end of the pressing portion 17. After the protective cover 13 is rotated so that the
pressing end of the pressing portion 17 enters into contact with the lead wire 1,
the main deformation area of the elastic piece 14 undergoes a larger deformation,
and the auxiliary deformation area of the elastic piece 14 undergoes an auxiliary
deformation, so that the elastic piece 14 tightly presses against the lead wire 1.
[0060] As a further improvement, in this embodiment, two tail jaws 20 which are S-shaped
are arranged at the right end of the horizontal portion 15, and each of the two tail
jaws 20 is configured to be engaged with a rectangular hole 21 provided on the conductive
sheet 5.
[0061] In this way, after the pressing portion 17 of the elastic piece 14 tightly presses
against the lead wire 1, and the first bent structure 19 at the end of each of the
fastening jaws 18 on the elastic piece 14 is fastened to the conductive sheet 5, the
tail jaw 20 can slide into the rectangular hole 21 on the conductive sheet 5, so that
after the elastic piece tightly presses against the lead wire 1, the final focus points
of the tails at both ends of the elastic piece 14 are both on the conductive sheet
5, thereby greatly improving the reliability and durability of press-fitting of the
terminal.
[0062] Where, the structure of the conductive sheet 5 is as follows.
[0063] The conductive sheet 5 includes an L-shaped connecting portion 22 and a first horizontal
portion 23. The L-shaped connecting portion 22 includes a vertical portion 24 and
a flat portion 25 perpendicular to the vertical portion 24. A left end of the first
horizontal portion 23 and a left end of the flat portion 25 are connected by 180°
bending. An upper surface of the first horizontal portion 23 is tightly fitted to
a lower surface of the flat portion 25 by riveting. The rectangular hole 21 is provided
on the vertical portion. A second bent structure 26 configured to be fastened to the
first bent structure 19 is arranged at the left end of the flat portion 25.
[0064] In this way, after the first bent structure 19 and the second bent structure 26 are
fastened to each other, the connection between the elastic piece 14 and the conductive
sheet 5 is realized. In addition, the L-shaped connecting portion 22 can be inserted
into the limiting area 44 formed between the limiting blocks 10 and the mounting position
7, to provide a limiting effect to prevent the conductive sheet 5 from sliding out
of the insulating base 4 after being pulled during use.
[0065] Where, the vertical portion, the flat portion 25, and the first horizontal portion
23 form an integral structure, which is made by die stamping.
[0066] As a further improvement, a mounting groove 27 is provided on the protective cover
13, a positioning pin 28 is arranged in the mounting groove 27, and a positioning
hole 29 configured to be engaged with the positioning pin 28 is provided on the elastic
piece 14.
[0067] Where, a hook 30 for fixing the elastic piece 14 is arranged on a side wall of the
mounting groove 27.
[0068] As a further improvement, the hook 30 is a boss arranged on the side wall of the
mounting groove 27, and the boss has a guide chamfer. The configuration of the guide
chamfer provides a guiding effect, which facilitates the mounting of the elastic piece
14.
[0069] As a further improvement, a fool-proofing column 31 is arranged on a side wall of
the mounting groove 27, and a fool-proofing notch 32 configured to be engaged with
the fool-proofing column 31 is provided on a side edge of the horizontal portion 15.
[0070] In this way, when the elastic piece 14 is directly inserted into the mounting groove
27 provided on the protective cover 13, the positioning of the elastic piece 14 is
realized by the positioning pin 28 on the protective cover 13 and the positioning
hole 29 on the elastic piece 14, and a rigid connection between the protective cover
13 and the elastic piece 14 is realized by the hook 30 on the protective cover 13.
In addition, the configuration of the fool-proofing notch 32 on the elastic piece
14 and the configuration of the fool-proofing column 31 at the corresponding position
on the protective cover 13 ensure that the assembly position of the elastic piece
14 is unique, thereby preventing the elastic piece 14 from being mounted at a wrong
position.
[0071] As a further improvement, an arc-shaped notch 33 is provided on a left end of the
protective cover 13. In this way, the arc-shaped notch 33 and the inlet notch 8 form
a wire accommodating hole, and after the pressing part 3 is fastened to the base part
2, foreign objects can be prevented from entering the mounting position 7.
[0072] Where, the protective cover 13 is hinged in the insulating base 4 by a hinge. Still
further, the protective cover 13 is hingedly mounted on the insulating base 4 by a
shaft.
Embodiment 2
[0073] This embodiment is an improvement based on Embodiment 1. In this embodiment, the
pressing part 3 further includes a push block 34, a first push block groove 35 is
provided on the protective cover 13, a second push block groove 36 is provided on
the horizontal portion 15 of the elastic piece 14 at a position corresponding to the
first push block groove 35, and the push block 34 is slidably mounted in the first
push block groove 35.
[0074] A rib 37 configured to extend into the second push block groove 36 is arranged in
the mounting groove 27. A limiting boss 38 is arranged on a side wall of the push
block 34. The limiting boss 38 has a guiding chamfer. After the push block 34 is slidably
mounted in the first push block groove 35, the limiting boss 38 on the push block
34 is fastened to the rib 37, and a left end of the push block 34 is in contact with
the inclined portion 16 of the elastic piece 14.
[0075] As a further improvement, an anti-skid texture 39 is arranged on an upper end surface
of the protective cover 13.
[0076] In this way, in practical use, the fastening structure formed between the first bent
structure 19 and the second bent structure 26 can be opened as required, thereby achieving
quick detachment.
[0077] The present invention mainly includes two parts: a base part 2, and a pressing part
3. The base part 2 is connected to the pressing part 3 by a hinge on a protective
cover 13 of the pressing part 3, and the pressing part 3 is rotatable along a hinge
hole on an insulating base 4 in the base part 2.
[0078] Where, the pressing part 3 mainly includes a push block 34, a protective cover 13,
and an elastic piece 14. The elastic piece 14 is directly inserted into a mounting
groove 27 provided on the protective cover 13. The positioning of the elastic piece
14 is realized by a positioning pin 28 on the protective cover 13 and a positioning
hole 29 on the elastic piece 14, and a rigid connection between the protective cover
13 and the elastic piece 14 is realized by a hook 30 on the protective cover 13. In
addition, a fool-proofing notch 32 is provided on the elastic piece 14, and a fool-proofing
column 31 is arranged at a corresponding position on the protective cover 13, to ensure
that the assembly position of the elastic piece 14 is unique, thereby preventing the
elastic piece 14 from being mounted at a wrong position. After all the assembly is
complete, the push block 34 is finally inserted into the first push block groove 35
on the protective cover 13.
[0079] If it is necessary to disconnect the elastic piece 14 from the conductive sheet 5,
one only needs to use a screwdriver to push the push block 34. In one aspect, the
push block 34 is driven to expand the inclined portion 16 of the elastic piece 14.
In the other aspect, after the push block 34 is pressed to a desired position, the
pressing part 3 is rotated clockwise by a smaller angle to cause the fastening jaws
18 to detach from the conductive sheet 5. As such, the disengagement of the fastening
jaws 18 from the conductive sheet 5 is ensured from the two aspects.
Embodiment 3
[0080] This embodiment is substantially similar to Embodiment 1 or Embodiment 2, except
that, the first horizontal portion 23 has a right-angle bending portion, a through
slot 40 perpendicular to and communicated with the positioning groove 9 is provided
at a bottom of the end cover 6, and the first horizontal portion 23 can pass through
the through slot 40 after being bent.
[0081] In order to adapt to different space requirements, a tail of one conductive sheet
5 is configured to be bent, and a tail of another conductive sheet 5 is configured
to be not bent. The two conductive sheets 5 may be fabricated by the same die with
different inserts. For the end cover 6, only local features are changed, so the end
covers 6 for the conductive sheets 5 may also be fabricated by the same die with different
inserts. In this way, the variations of the product are achieved while minimizing
the die costs.
Embodiment 4
[0082] This embodiment is an improvement based on Embodiment 4. In this embodiment, a positioning
mechanism 41 is arranged between the protective cover 13 and the insulating base 4.
The positioning mechanism 41 includes a positioning strip 42 arranged on the protective
cover 13 and a first positioning groove 43 provided on the insulating base 4 and configured
to be engaged with the positioning strip 42.
[0083] In this embodiment, through the configuration of the positioning mechanism 41 on
the protective cover 13 and the insulating base 4, when the pressing part 3 is opened
by 120°, the pressing part 3 can stand up by itself without being supported by a hand.
After the lead wire 1 is placed in position, the lead wire 1 can be fixed by simply
pushing the pressing part 3 by a hand. Therefore, the operation process is more convenient.
Embodiment 5
[0084] This embodiment discloses a method of using a crimping-type wiring terminal. A specific
process is as follows.
[0085] Step 1: A conductive sheet 5 is placed into a mounting position 7 from a lower end
of an insulating base 4, so that a vertical portion 24 of an L-shaped connecting portion
22 of the conductive sheet 5 passes through a limiting area 44 defined by limiting
blocks 10 and the mounting position 7, and a flat portion 25 of the L-shaped connecting
portion 22 is in contact with the limiting blocks 10. An end cover 6 is fastened to
the insulating base 4 so that the end cover 6 tightly presses the conductive sheet
5 on the limiting blocks 10.
[0086] Step 2: An elastic piece 14 is mounted in a mounting groove 27 of a protective cover
13, and the protective cover 13 is hinged to the insulating base 4.
[0087] Step 3: A lead wire 1 is placed horizontally into the mounting position 7. The lead
wire 1 is positioned by an end of the lead wire 1 and the vertical portion 24 of the
L-shaped connecting portion 22. The protective cover 13 is rotated, so that a pressing
portion 17 of the elastic piece 14 tightly presses the lead wire 1 on the flat portion
25 of the conductive sheet 5, and a first bent structure 19 arranged on the elastic
piece 14 and a second bent structure 26 arranged on the conductive sheet 5 are fastened
to each other to realize fixing of the lead wire 1.
[0088] In practical use, the present invention is easy and convenient to use.
[0089] Although the preferred embodiments of the present invention have been described,
those skilled in the art can make additional changes and modifications to these embodiments
once they learn the basic creative concept. Therefore, the appended claims are intended
to be interpreted as including the preferred embodiments and all the changes and modifications
falling within the scope of the present invention. The present invention has been
described in detail with reference to preferred embodiments, which however are not
intended to limit the present invention. It should be noted that any modifications,
equivalent replacements, and improvements made without departing from the spirit and
principle of the present invention shall fall within the protection scope of the present
invention.
1. A crimping-type wiring terminal, characterized by comprising a base part for mounting a lead wire and a pressing part connected to
the base part for pressing the lead wire on the base part, wherein the base part comprises
an insulating base, a conductive sheet, and an end cover, at least one mounting position
is arranged on the insulating base, and a left end of the mounting position is a wire
inlet end; the conductive sheet, the end cover, and the pressing part are arranged
in the mounting position, the conductive sheet is fixedly mounted in the mounting
position by the end cover, and the pressing part is located above the conductive sheet
and is hingedly mounted in the mounting position; and the pressing part is configured
to be fastened with the conductive sheet after being rotated, and the pressing part
is configured to tightly press the lead wire on the conductive sheet after the pressing
part and the conductive sheet are fastened to each other.
2. The crimping-type wiring terminal according to claim 1, characterized in that a positioning groove of a U-shaped structure is provided at an upper end of the end
cover, limiting blocks are respectively arranged on two side walls of the mounting
position, and after the conductive sheet is mounted in the mounting position, the
end cover and the insulating base are engaged with each other to tightly fix the conductive
sheet to a lower end of each of the limiting blocks.
3. The crimping-type wiring terminal according to claim 1, characterized in that engagement grooves are respectively provided on side surfaces of the end cover in
three directions, engagement blocks are respectively arranged on side walls of the
mounting position at positions corresponding to the engagement grooves, and the end
cover is engaged with the insulating base through the engagement grooves and the engagement
blocks to fix the end cover.
4. The crimping-type wiring terminal according to claim 1, 2, or 3, characterized in that the pressing part comprises a protective cover and an elastic piece, the protective
cover is hinged to the insulating base, the elastic piece is mounted on the protective
cover, and the elastic piece is configured to be fastened with the conductive sheet.
5. The crimping-type wiring terminal according to claim 4, characterized in that the elastic piece comprises a horizontal portion, an inclined portion, and a pressing
portion, the inclined portion is connected obliquely to a left end of the horizontal
portion, the pressing portion is of an S-shaped structure, and an upper end of the
pressing portion is transitionally connected to a right end of the horizontal portion.
6. The crimping-type wiring terminal according to claim 5, characterized in that the inclined portion comprises a connecting portion and fastening jaws respectively
connected to two sides of the connecting portion, an end of each of the fastening
jaws comprises a first bent structure, and the first bent structure at the end of
the each of the fastening jaws is configured to be fastened to the conductive sheet.
7. The crimping-type wiring terminal according to claim 6, characterized in that two tail jaws which are S-shaped are arranged at the right end of the horizontal
portion, and each of the two tail jaws is configured to be engaged with a rectangular
hole provided on the conductive sheet.
8. The crimping-type wiring terminal according to claim 7, characterized in that the conductive sheet comprises an L-shaped connecting portion and a first horizontal
portion, the L-shaped connecting portion comprises a vertical portion and a flat portion
perpendicular to the vertical portion, a left end of the first horizontal portion
and a left end of the flat portion are connected by a 180° bending, an upper surface
of the first horizontal portion is tightly fitted to a lower surface of the flat portion
by riveting, the rectangular hole is provided on the vertical portion, and a second
bent structure configured to be fastened to the first bent structure is arranged at
the left end of the flat portion.
9. The crimping-type wiring terminal according to claim 1, characterized in that a mounting groove is provided on the protective cover, a positioning pin is arranged
in the mounting groove, a positioning hole configured to be engaged with the positioning
pin is provided on the elastic piece, a hook for fixing the elastic piece is arranged
on a side wall of the mounting groove, the hook is a boss arranged on the side wall
of the mounting groove, and the boss has a guide chamfer.
10. A method of using a crimping-type wiring terminal,
characterized by comprising the following steps:
step 1: placing a conductive sheet into a mounting position from a lower end of an
insulating base, so that a vertical portion of an L-shaped connecting portion of the
conductive sheet passes through a limiting area defined by limiting blocks and the
mounting position, and a flat portion of the L-shaped connecting portion is in contact
with the limiting blocks; and fastening an end cover to the insulating base so that
the end cover tightly presses the conductive sheet on the limiting blocks;
step 2: mounting an elastic piece in a mounting groove of a protective cover, and
hinging the protective cover to the insulating base; and
step 3: placing a lead wire horizontally into the mounting position, positioning the
lead wire by an end of the lead wire and the vertical portion of the L-shaped connecting
portion, and rotating the protective cover, so that a pressing portion of the elastic
piece tightly presses the lead wire on the flat portion of the conductive sheet, and
a first bent structure arranged on the elastic piece and a second bent structure arranged
on the conductive sheet are fastened to each other to realize fixing of the lead wire.