Technical Field
[0001] The present invention relates to a seamless stainless steel pipe that is favorably
used in an oil well or a gas well of crude oil or natural gas (which may be hereinafter
referred simply to as an oil well) and the like. In particular, the present invention
relates to a seamless stainless steel pipe that is excellent in carbon dioxide gas
corrosion resistance under an extremely severe corrosive environment containing carbon
dioxide gas (CO
2) and chloride ion (Cl
-) at a high temperature of 150°C or more and in SSC resistance under a low temperature
environment.
Background Art
[0002] In view of the sharp rise in crude oil price and the depletion of oil resources expected
in the near future, high-depth oil wells and oil wells and gas wells with a severe
corrosive environment under the so-called sour environment containing hydrogen sulfide
and the like, which have not been addressed, are being actively developed in recent
years. These oil wells and gas wells generally have an extremely high depth, and the
environment thereof is at high temperature and is a severe corrosive environment containing
CO
2 and Cl
- and also containing H
2S. A steel pipe for oil well used under the environment is demanded to have a material
property that has both intended high strength and excellent corrosion resistance.
[0003] In oil wells and gas wells under an environment containing carbon dioxide gas (CO
2), chloride ion (Cl
-), and the like, a 13Cr martensitic stainless steel pipe has been frequently used
as an oil well pipe for oil drilling. Recently, there is an increasing use of an improved
13Cr martensitic stainless steel pipe obtained by decreasing C and increasing Ni,
Mo, and the like of the 13Cr martensitic stainless steel pipe.
[0004] For example, PTL 1 describes a martensitic stainless steel containing, in terms of
% by mass, C: 0.010-0.030%, Mn: 0.30-0.60%, P: 0.040% or less, S: 0.0100% or less,
Cr: 10.00-15.00%, Ni: 2.50-8.00%, Mo: 1.00-5.00%, Ti: 0.050-0.250%, V: 0.25% or less,
N: 0.07% or less, and at least one of Si: 0.50% or less and Al: 0.10% or less, the
balance being Fe and impurities, satisfying the expression (1), 6.0 ≤ Ti/C ≤ 10.1,
and having a yield strength of 758 to 862 MPa.
[0005] PTL 2 describes a production method of a martensitic seamless stainless steel pipe,
including subjecting a martensitic stainless steel having a composition containing,
in terms of % by mass, C: ≤ 0.050, Si: ≤ 0.5, Mn: ≤ 1.5, P: ≤ 0.03, S: ≤ 0.005, Cr:
11.0-14.0, Ni: 4.0-7.0, Mo: 1.0-2.5, Cu: 1.0-2.5, Al: ≤ 0.05, and N: 0.01-0.10, the
balance being Fe and unavoidable impurities to hot working, then to a heat treatment
including cooling to a temperature of the Ms point or less, then heating to a temperature
T of 550°C or more and Ac
1 or less at an average heating rate of from 500 to T°C of 1.0°C/sec or more, and then
cooling to a temperature of the Ms point or less.
[0006] PTL 3 describes a high-strength martensitic stainless steel excellent in stress corrosion
cracking resistance containing C: 0.06% or less, Cr: 12-16%, Si: 1.0% or less, Mn:
2.0% or less, Ni: 0.5-8.0%, Mo: 0.1-2.5%, Cu: 0.3-4.0%, and N: 0.05% or less, having
an area ratio of a δ-ferrite phase of 10% or less, and having a fine precipitate of
Cu dispersed in the matrix.
Citation List
Patent Literatures
Summary of Invention
Technical Problem
[0008] Associated with the recent development of oil wells, gas wells, and the like under
a severe corrosive environment in recent years, the steel pipe for oil well is being
demanded to have both high strength and excellent carbon dioxide gas corrosion resistance
under a severe corrosive environment at a high temperature of 150°C or more containing
CO
2 and Cl
-. In addition, associated with the development environment becoming severe, the steel
pipe is demanded to have excellent SSC resistance under a low temperature environment,
such as deep sea.
[0009] However, the techniques described in PTLs 1 to 3 are insufficient in SSC resistance
under a low temperature environment although the high strength and the excellent carbon
dioxide gas corrosion resistance are achieved.
[0010] Under the circumstances, an object of the present invention is to solve the problems
of the conventional techniques and to provide a high-strength seamless stainless steel
pipe for oil well that has high strength, is excellent in hot workability, has excellent
carbon dioxide gas corrosion resistance, and is excellent in SSC resistance under
a low temperature environment.
[0011] The "high-strength" referred herein means that a yield strength YS of 95 ksi (655
MPa) or more is achieved.
[0012] The excellent carbon dioxide gas corrosion resistance means that the corrosion rate
is 0.125 mm/y or less in the case where a test specimen is immersed in a test solution,
i.e., a 20% by mass NaCl aqueous solution (solution temperature: 150°C, CO
2 gas atmosphere of 10 atm), retained in an autoclave, for an immersion time of 14
days.
[0013] The "excellent SSC resistance under a low temperature environment" means that no
crack is formed in a test specimen after subjecting to the test of immersing the test
specimen in an aqueous solution having pH of 4.5 which is obtained by adding Na acetate
and hydrochloric acid to a test solution, i.e., a 25% by mass NaCl aqueous solution
(liquid temperature: 4°C, H
2S: 0.1 bar, CO
2: 0.9 bar) for an immersion time of 720 hours, while applying thereto a load stress
of 90% of the yield stress.
Solution to Problem
[0014] For achieving the object, the present inventors have investigated an influence on
the low temperature SSC resistance of stainless steel pipes of various compositions.
As a result, it has been found that all SSC in the stainless steels occurs from pitting
corrosion as the initiation site. As a result of the investigation on the occurrence
of the pitting corrosion, it has been found that an oxide or a sulfide containing
Al, Ca, Mg, and the like as a major component among various inclusions most tends
to be the initiation site of the pitting corrosion under a low temperature environment.
Accordingly, for enhancing the SSC resistance under a low temperature environment,
it is important to decrease as far as possible the oxide based or sulfide based inclusion
containing Al, Ca, Mg, and the like as a major component. However, the oxide based
inclusion and the sulfide based inclusion are formed with oxygen and sulfur contained
as impurities in the steel, and therefore are impossible to be avoided completely
industrially. In view of the situation, there occurs an idea of detoxification of
the oxide based inclusion and the sulfide based inclusion through structural change
thereof. Specifically, it has been found that the SSC resistance under a low temperature
environment can be enhanced by covering the inclusion, which tends to be pitting corrosion,
with TiN to prevent the inclusion from becoming the initiation site of pitting corrosion.
It is considered that the phenomenon is caused in such a mechanism that in the case
where the inclusion is covered with TiN, in dissolving the inclusion, N ion is released
to the solution and changed to NH
3+, which locally increases the pH in the vicinity of the inclusion to inhibit the occurrence
and growth of the pitting corrosion.
[0015] The present inventors have also investigated the influence of the microstructure
of steel on the low temperature SSC resistance. As a result, it has been found that
under a low temperature environment, the growth of pitting corrosion and the occurrence
of cracks can be suppressed to enhance the SSC resistance, by decreasing the prior
austenite grain diameter. It is considered that the phenomenon is caused in such a
mechanism that P and S segregated on the prior austenite grain boundary (1) accelerate
the selective dissolution of the austenite grain boundary in the growth of pitting
corrosion, and (2) accelerate the embrittlement of the grain boundary in the invasion
of hydrogen into the steel. It is considered that with a smaller prior austenite grain
diameter, the grain boundary area per unit volume of steel becomes larger, and thus
the concentration of P and S segregated on the prior austenite grain boundary is decreased
to enhance the SSC resistance. The mechanism of the conspicuous influence of the prior
austenite grain boundary on the SSC resistance under a low temperature environment
is considered that the solubility of hydrogen sulfide, which accelerates the invasion
of hydrogen to the steel, in the test solution is increased, and the gasification
of hydrogen is suppressed by the decrease of the temperature.
[0016] The present invention has been completed based on the findings and the further investigations
made thereon. The substance of the present invention is as follows.
- [1] A high-strength seamless stainless steel pipe for oil well having a composition
containing, in terms of % by mass,
C: 0.002-0.05%,
Si: 0.05-0.50%,
Mn: 0.04-1.80%,
P: 0.030% or less,
S: 0.002% or less,
Cr: 11.0-14.0%,
Ni: 3.0-6.5%,
Mo: 0.5-3.0%,
Al: 0.005-0.10%,
V: 0.005-0.20%,
Ti: 0.01-0.20%,
Co: 0.01-1.0%,
N: 0.002-0.15%, and
O: 0.010% or less,
the balance being Fe and unavoidable impurities, and satisfying the following expression
(1) and the following expression (2),
having a number density of an inclusion having a major axis of 5 µm or more and 0.5
< Ti/(Ti+Al+Mg+Ca) < 1.0 of 0.5 per mm2 or more and 3 per mm2 or less, and having a yield strength of 655 MPa or more,
wherein in 0.5 < Ti/ (Ti+Al+Mg+Ca) < 1.0, Ti, Al, Mg, and Ca represent the contents
(% by mass) of the elements in the inclusion, and an element that is not contained
is designated as 0,
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≥ 15.0 (1)
Cr+Mo+0.3Si-43.3C-0.4Mn-Ni-0.3Cu-9N ≤ 11.0 (2)
wherein Cr, Ni, Mo, Cu, C, Si, Mn, and N represent the contents (% by mass) of the
elements, and an element that is not contained is designated as 0.
- [2] The high-strength seamless stainless steel pipe for oil well according to the
item [1], wherein the high-strength seamless stainless steel pipe further contains,
in addition to the composition, in terms of % by mass, one kind or two kinds selected
from
Cu: 0.05-3.0% and
W: 0.05-3.0%.
- [3] The high-strength seamless stainless steel pipe for oil well according to the
item [1] or [2], wherein the high-strength seamless stainless steel pipe further contains,
in addition to the composition, in terms of % by mass, one kind or two or more kinds
selected from
Nb: 0.01-0.20%,
Zr: 0.01-0.20%,
B: 0.0005-0.01%,
REM: 0.0005-0.01%,
Ca: 0.0005-0.0025%,
Sn: 0.02-0.20%,
Ta: 0.01-0.1%, and
Mg: 0.002-0.01%.
- [4] The high-strength seamless stainless steel pipe for oil well according to any
one of the items [1] to [3], wherein the high-strength seamless stainless steel pipe
has an average prior austenite grain diameter of 40 µm or less.
Advantageous Effects of Invention
[0017] According to the present invention, a high-strength seamless stainless steel pipe
for oil well that is excellent in hot workability, has excellent carbon dioxide gas
corrosion resistance, is excellent in SSC resistance under a low temperature environment,
and has high strength with a yield strength YS of 655 MPa or more can be obtained.
Description of Embodiments
[0018] The bases of the limitation in composition of the high-strength seamless stainless
steel pipe for oil well of the present invention will be described. In the following
description, % by mass is shown simply as % unless otherwise indicated.
C: 0.002-0.05%
[0019] C is an important element that increases the strength of the martensitic stainless
steel. In the present invention 0.002% or more of C is necessarily contained for securing
the target strength. In the case where C is contained in an amount exceeding 0.05%,
the strength is rather decreased, and the SSC resistance under a low temperature environment
is also deteriorated. Accordingly, in the present invention the C content is 0.002-0.05%.
From the standpoint of the carbon dioxide gas corrosion resistance, the C content
is preferably 0.03% or less. The C content is more preferably 0.002% or more, more
preferably 0.015% or less, further preferably 0.002% or more, and further preferably
0.010% or less.
Si: 0.05-0.50%
[0020] Si is an element that functions as a deoxidizing agent. The effect thereof can be
obtained with a Si content of 0.05% or more. With a Si content exceeding 0.50%, the
hot workability is deteriorated, and the carbon dioxide gas corrosion resistance is
also deteriorated. Accordingly, the Si content is 0.05 to 0.50%. The Si content is
preferably 0.10% or more, preferably 0.40% or less, more preferably 0.10% or more,
and more preferably 0.30% or less.
Mn: 0.04-1.80%
[0021] Mn is an element that suppresses the formation of δ-ferrite in hot working and enhances
the hot workability, and in the present invention, 0.04% or more of Mn is necessarily
contained. With an excessive content thereof, the toughness and the SSC resistance
under a low temperature environment are adversely affected. Accordingly, the Mn content
is in a range of 0.04 to 1.80%. The Mn content is preferably 0.04% or more, preferably
0.80% or less, more preferably 0.05% or more, more preferably 0.50% or less, further
preferably 0.05% or more, and further preferably 0.26% or less.
P: 0.030% or less
[0022] P is an element that lowers all the carbon dioxide gas corrosion resistance, pitting
corrosion resistance, and the SSC resistance, and the content thereof is desirably
decreased as far as possible in the present invention, but excessive decrease thereof
may bring about rise in production cost. Accordingly, the P content is 0.030% or less,
which is a range that can be practiced industrially inexpensively without significant
deterioration of the characteristics. The P content is preferably 0.020% or less.
S: 0.002% or less
[0023] S considerably deteriorates the hot workability, and also deteriorates the SSC resistance
under a low temperature environment through the segregation of S on the prior austenite
grain boundary and the formation of a Ca based inclusion, and therefore the content
of S is desirably decreased as far as possible. With a S content of 0.002% or less,
the number density of the Ca based inclusions can be decreased, and the segregation
of S on the prior austenite grain boundary can be suppressed, resulting in achieving
the target SSC resistance. In view of these factors, the S content is 0.002% or less.
The S content is preferably 0.0015% or less.
Cr: 11.0-14.0%
[0024] Cr is an element that forms a protective film to contribute to the enhancement of
the corrosion resistance, and 11.0% or more of Cr is necessarily contained in the
present invention for securing the corrosion resistance at a high temperature. With
a Cr content exceeding 14.0%, the stability of the martensitic phase is deteriorated
since residual austenite tends to occur without the martensitic transformation, failing
to provide the target strength. Accordingly, the Cr content is 11.0 to 14.0%. The
Cr content is preferably 11.5% or more, preferably 13.5% or less, more preferably
12.0% or more, and more preferably 13.0% or less.
Ni: 3.0-6.5%
[0025] Ni is an element that has a function reinforcing the protective film to enhance the
corrosion resistance. Ni also increases the strength of the steel through the formation
of solid solution therewith. These effects can be obtained with a Ni content of 3.0%
or more. With a Ni content exceeding 6.5%, the stability of the martensitic phase
is deteriorated since residual austenite tends to occur without the martensitic transformation,
resulting in decrease the strength. Accordingly, the Ni content is 3.0 to 6.5%. The
Ni content is preferably 5.0% or more, and preferably 6.0% or less.
Mo: 0.5-3.0%
[0026] Mo is an element that increases the resistance against pitting corrosion by Cl
- and low pH, and 0.5% or more of Mo is necessarily contained in the present invention.
With a Mo content of less than 0.5%, the corrosion resistance under a severe corrosive
environment is deteriorated. With a Mo content exceeding 3.0%, the hot workability
and the corrosion resistance are deteriorated through the formation of δ-ferrite.
Accordingly, the Mo content is 0.5 to 3.0%. The Mo content is preferably 0.5% or more,
preferably 2.5% or less, more preferably 1.5% or more, and more preferably 2.3% or
less.
Al: 0.005-0.10%
[0027] Al is an element that functions as a deoxidizing agent. The effect thereof can be
obtained with an Al content of 0.005% or more. With an Al content exceeding 0.10%,
the toughness is adversely affected since the oxide amount becomes too large. Accordingly,
the Al content is 0.005 to 0.10%. The Al content is preferably 0.01% or more, and
preferably 0.03% or less.
V: 0.005-0.20%
[0028] V is an element that enhances the strength of the steel through precipitation strengthening.
The effect thereof can be obtained with a V content of 0.005% or more. With a V content
exceeding 0.20%, the low temperature roughness is deteriorated. Accordingly, the V
content is 0.005 to 0.20%. The V content is preferably 0.03% or more, and preferably
0.08% or less.
Ti: 0.01-0.20%
[0029] Ti is an element that forms TiN, and enhances the SSC resistance under a low temperature
environment by covering the oxide based or sulfide based inclusion with the TiN. For
providing the effect, the Ti content is necessarily 0.01% or more. With a Ti content
exceeding 0.20%, the effect is saturated. Accordingly, the Ti content is 0.01 to 0.20%.
The Ti content is preferably 0.03% or more, preferably 0.20% or less, more preferably
0.05% or more, and more preferably 0.15% or less.
Co: 0.01-1.0%
[0030] Co is an element that decreases the residual austenite fraction through increase
of the Ms point, and enhances the strength and the SSC resistance. The effect can
be obtained with a Co content of 0.01% or more. With a Co content exceeding 1.0%,
the hot workability is deteriorated. Accordingly, the Co content is 0.01 to 1.0%.
The Co content is preferably 0.05% or more, and preferably 0.15% or less. The Co content
is more preferably 0.05% or more, and more preferably 0.09% or less.
N: 0.002-0.15%
[0031] N is an element that significantly enhances the pitting corrosion resistance. The
effect can be obtained with a N content of 0.002% or more. With a N content exceeding
0.15%, the low temperature toughness is deteriorated. Accordingly, the N content is
0.002 to 0.15%. The N content is preferably 0.002% or more, and preferably 0.015%
or less. The N content is more preferably 0.003% or more, and more preferably 0.008%
or less.
O (oxygen): 0.010% or less
[0032] O (oxygen) exists in the form of oxides in the steel, and adversely affects the various
characteristics. Accordingly, O is desirably decreased as far as possible. In particular,
with an O content exceeding 0.010%, both the hot workability and the SSC resistance
at a low temperature are significantly deteriorated. Accordingly, the O content is
0.010% or less. The O content is preferably 0.006% or less. The O content is more
preferably 0.004% or less.
[0033] In the present invention, Cr, Ni, Mo, Cu, and C are contained in the aforementioned
ranges, and simultaneously contained to satisfy the following expression (1).
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≥ 15.0 (1)
wherein Cr, Ni, Mo, Cu, and C represent the contents (% by mass) of the elements,
and an element that is not contained is designated as 0.
[0034] In the case where the left-hand value of the expression (1) is less than 15.0, the
carbon dioxide gas corrosion resistance under a high temperature corrosive environment
at a high temperature of 150°C or more containing CO
2 and Cl
- is deteriorated. Accordingly, in the present invention, Cr, Ni, Mo, Cu, and C are
contained to satisfy the expression (1).
[0035] In the present invention, furthermore, Cr, Mo, Si, C, Mn, Ni, Cu, and N are contained
to satisfy the following expression (2).
[0036] Cr+Mo+0.3Si-43.3C-0.4Mn-Ni-0.3Cu-9N ≤ 11.0 (2) wherein Cr, Mo, Si, C, Mn, Ni, Cu,
and N represent the contents (% by mass) of the elements, and an element that is not
contained is designated as 0.
[0037] In the case where the left-hand value of the expression (2) exceeds 11.0, the hot
workability that is necessary and sufficient for producing the seamless stainless
steel pipe cannot be obtained, deteriorating the productivity of the steel pipe. Accordingly,
in the present invention, Cr, Mo, Si, C, Mn, Ni, Cu, and N are contained to satisfy
the expression (2) .
[0038] In the present invention, furthermore, the number density of an inclusion having
a major axis of 5 µm or more and 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0 is 0.5 per mm
2 or more and 3 per mm
2 or less. In the case where the number density of an inclusion having a major axis
of 5 µm or more and 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0 is less than 0.5 per mm
2, the amount of the inclusion that is not covered with TiN is increased to become
pitting corrosion as the initiation site of SSC, and thus the target SSC resistance
under a low temperature environment cannot be obtained. In the case where the number
density of an inclusion having 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0 exceeds 3 per mm
2, the size of the inclusion is increased associated with the increase of the number
density of the inclusion, which rather becomes the initiation site of pitting corrosion,
and thus the target SSC resistance under a low temperature environment cannot be obtained.
In 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0, Ti, Al, Mg, and Ca represent the contents (% by mass)
of the elements in the inclusion, and an element that is not contained is designated
as 0.
[0039] The inclusion that has a major axis of 5 µm or more is targeted since the inclusion
that has a major axis of 5 µm or more tends to become the initiation site of pitting
corrosion.
[0040] In the present invention, the balance except for the aforementioned components is
Fe and unavoidable impurities.
[0041] While the aforementioned components are the basic components, one kind or two kinds
selected from Cu: 0.05-3.0% and W: 0.05-3.0% may be contained as an optional element
depending on necessity in addition to the basic composition. Furthermore, one kind
or two or more kinds selected from Nb: 0.01-0.20%, Zr: 0.01-0.20%, B: 0.0005-0.01%,
REM: 0.0005-0.01%, Ca: 0.0005-0.0025%, Sn: 0.02-0.20%, Ta: 0.01-0.1%, and Mg: 0.002-0.01%
may also be contained.
Cu: 0.05-3.0%
[0042] Cu is an element that reinforces the protective film to enhance the corrosion resistance,
and may be contained depending on necessity. The effect can be obtained with a Cu
content of 0.05% or more. With a Cu content exceeding 3.0%, the grain boundary precipitation
of CuS occurs to deteriorate the hot workability. Accordingly, in the case where Cu
is contained, the Cu content is 0.05 to 3.0%. The Cu content is preferably 0.5% or
more, and preferably 2.5% or less. The Cu content is more preferably 0.5% or more,
and more preferably 1.1% or less.
W: 0.05-3.0%
[0043] W is an element that contributes to the enhancement of the strength, and may be contained
depending on necessity. The effect can be obtained with a W content of 0.05% or more.
With a W content exceeding 3.0%, the effect is saturated. Accordingly, in the case
where W is contained, the W content is 0.05 to 3.0%. The W content is preferably 0.5%
or more, and preferably 1.5% or less.
Nb: 0.01-0.20%
[0044] Nb is an element that enhances the strength, and may be contained depending on necessity.
The effect can be obtained with a Nb content of 0.01% or more. With a Nb content exceeding
0.20%, the effect is saturated. Accordingly, in the case where Nb is contained, the
Nb content is 0.01 to 0.20%. The Nb content is preferably 0.05% or more, and preferably
0.15% or less. The Nb content is more preferably 0.07% or more, and more preferably
0.13% or less.
Zr: 0.01-0.20%
[0045] Zr is an element that contributes to the enhancement of the strength, and may be
contained depending on necessity. The effect can be obtained with a Zr content of
0.01% or more. With a Zr content exceeding 0.20%, the effect is saturated. Accordingly,
in the case where Zr is contained, the Zr content is 0.01 to 0.20%.
B: 0.0005-0.01%
[0046] B is an element that contributes to the enhancement of the strength, and may be contained
depending on necessity. The effect can be obtained with a B content of 0.0005% or
more. With a B content exceeding 0.01%, the hot workability is deteriorated. Accordingly,
in the case where B is contained, the B content is 0.0005 to 0.01%.
REM: 0.0005-0.01%
[0047] A REM is an element that contributes to the improvement of the corrosion resistance,
and may be contained depending on necessity. The effect can be obtained with a REM
content of 0.0005% or more. With a REM content exceeding 0.01%, the effect is saturated,
and the effect corresponding to the content cannot be expected, which is economically
disadvantageous. Accordingly, in the case where a REM is contained, the REM content
is 0.0005 to 0.01%.
Ca: 0.0005-0.0025%
[0048] Ca is an element that contributes to the improvement of the hot workability, and
may be contained depending on necessity. The effect can be obtained with a Ca content
of 0.0005% or more. With a Ca content exceeding 0.0025%, the number density of coarse
Ca based inclusions is increased, and the target SSC resistance under a low temperature
environment cannot be obtained. Accordingly, in the case where Ca is contained, the
Ca content is 0.0005 to 0.0025%.
Sn: 0.02-0.20%
[0049] Sn is an element that contributes to the improvement of the corrosion resistance,
and may be contained depending on necessity. The effect can be obtained with a Sn
content of 0.02% or more. With a Sn content exceeding 0.20%, the effect is saturated,
and the effect corresponding to the content cannot be expected, which is economically
disadvantageous. Accordingly, in the case where Sn is contained, the Sn content is
0.02 to 0.20%.
Ta: 0.01-0.1%
[0050] Ta is an element that enhances the strength, and also has an effect of improving
the sulfide stress cracking resistance. Ta is an element that exerts the similar effect
as Nb, and a part of Nb may be replaced by Ta. The effect can be obtained with a Ta
content of 0.01% or more. With a Ta content exceeding 0.1%, the toughness is deteriorated.
Accordingly, in the case where Ta is contained, the Ta content is 0.01 to 0.1%.
Mg: 0.002-0.01%
[0051] Mg is an element that enhances the corrosion resistance, and may be contained depending
on necessity. The effect can be obtained with a Mg content of 0.002% or more. With
a Mg content exceeding 0.01%, the effect is saturated, and the effect corresponding
to the content cannot be expected. Accordingly, in the case where Mg is contained,
the Mg content is 0.002 to 0.01%.
[0052] The high-strength seamless stainless steel pipe for oil well of the present invention
has a martensitic phase (tempered martensitic phase) as a main phase for securing
the target strength. The balance except for the main phase contains at least one kind
of a residual austenitic phase and a ferrite phase. The main phase referred herein
means a phase having a volume ratio (area ratio) of 45% or more.
[0053] In the present invention, the average prior austenite grain diameter is preferably
40 µm or less from the standpoint of the achievement of the target SSC resistance
under a low temperature environment.
[0054] In the present invention, the number density of an inclusion having a major axis
of 5 µm or more and 0.5 < Ti/ (Ti+Al+Mg+Ca) < 1.0 and the prior austenite grain diameter
may be measured by the methods shown in the examples described later.
[0055] A preferred production method of the high-strength seamless stainless steel pipe
for oil well of the present invention will be described.
[0056] In the present invention, a material for steel pipe having the aforementioned composition
is used as a starting material. The production method of the material for steel pipe
as the starting material is not particularly limited, and a generally known production
method of a seamless steel pipe may be applied. It is preferred that a molten steel
having the composition is manufactured by an ordinary manufacturing method, such as
a converter furnace, and formed into a material for steel pipe, such as a billet,
by an ordinary method, such as a continuous casting method or an ingot-bloom rolling
method. The number density of an inclusion having 0.5 < Ti/ (Ti+Al+Mg+Ca) < 1.0 can
be controlled to the target value, for example, by measuring the oxygen amount, and
changing the amounts of Ti and N added corresponding to the measured value, in the
steel manufacturing process.
[0057] Subsequently, the material for steel pipe is heated and formed into a pipe through
hot working using a pipe production process by the Mannesmann plug mill process or
the Mannesmann mandrel mill process, which is a generally known pipe production method,
so as to provide a seamless steel pipe having the aforementioned composition with
a target dimension. A seamless steel pipe may also be produced by hot extrusion by
a pressing process. The seamless steel pipe after production is preferably cooled
to room temperature at a cooling rate of air cooling or larger. According to the procedure,
a steel pipe structure having a martensitic phase as a main phase can be secured.
For decreasing the average prior austenite grain diameter, the pipe is preferably
produced under condition with a ratio (cross sectional area of steel pipe after production)
/ (cross sectional area of material for steel pipe) of 0.20 or less. The pipe is also
preferably produced under condition with a ratio (cross sectional area of steel pipe
after production)/(cross sectional area of steel pipe after piercing) of 0.40 or less.
[0058] Subsequent to the cooling to room temperature at a cooling rate of air cooling or
larger after the pipe production, in the present invention, the steel pipe is subjected
to a quenching treatment by reheating to the Ac
3 transformation point or more, preferably a temperature of 800°C or more, preferably
retaining for 5 minutes or more, and then cooling to a temperature of 100°C or less
at a cooling rate of air cooling or larger. According to the procedure, a fine martensitic
phase and high strength can be achieved. The heating temperature in the quenching
treatment is preferably 800 to 950°C from the standpoint of the prevention of coarsening
of the structure.
[0059] The "cooling rate of air cooling or larger" herein means 0.01°C/s or more.
[0060] The steel pipe subjected to the quenching treatment is then subjected to a tempering
treatment. The tempering treatment may be a treatment of heating to a temperature
(tempering temperature) of 500°C or more and less than the Ac
1 transformation point, retaining for a prescribed period of time, preferably 10 minutes
or more, and then air cooling. In the case where the tempering temperature is the
Ac
1 transformation point or more, a fresh martensitic phase is precipitated after tempering,
and the target high strength cannot be secured. Accordingly, the tempering temperature
is more preferably 500°C or more and less than the Ac
1 transformation point. According to the procedure, the structure becomes a structure
having a tempered martensitic phase as a main phase, and a seamless steel pipe having
the target strength and the target corrosion resistance can be obtained.
[0061] The operation of the quenching and the tempering is preferably repeated twice or
more from the standpoint of the reduction of the average prior austenite grain diameter.
[0062] The Ac
3 transformation point and the Ac
1 transformation point above are actual measured values read from the change in expansion
coefficient (linear expansion coefficient) in heating and cooling a test specimen
(3 mm in diameter × 10 mm in length) at a rate of 15°C/min.
[0063] While the example of a seamless steel pipe has been described above, the present
invention is not limited thereto. An electric resistance welded steel pipe or an UOE
steel pipe may be produced according to the ordinary process by using the material
for steel pipe having the aforementioned composition, so as to provide a steel pipe
for oil well.
Examples
[0064] The present invention will be described with reference to examples below.
[0065] The molten steels having the compositions shown in Table 1 each were manufactured,
cast into a material for steel pipe, and formed into a pipe through hot working using
a model seamless mill, and the manufactured pipe was cooled to provide a seamless
steel pipe having an outer diameter of 83.8 mm and a thickness of 12.7 mm. For the
steel pipe No. 13, in order to control the number of the inclusion having a major
axis of 5 µm or more and 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0 to more than 3 per mm
2, the oxygen amount was measured online in the steel manufacturing process, and the
amounts of Ti and N added were changed corresponding to the measured value, so as
to control the number thereof. For the steel pipe No. 14, in order to control the
number of the inclusion having a major axis of 5 µm or more and 0.5 < Ti/(Ti+Al+Mg+Ca)
< 1.0 to less than 0.5 per mm
2, the oxygen amount was measured online in the steel manufacturing process, and the
amounts of Ti and N added were changed corresponding to the measured value, so as
to control the number thereof.
[0066] Subsequently, a material test specimen was cut out from the resulting seamless steel
pipe, and subjected to a quenching treatment by heating to a heating temperature (reheating
temperature) for a soaking time shown in Table 2, and then air cooling to a cooling
termination temperature shown in Table 2. Furthermore, the material test specimen
was subjected to a tempering treatment by heating to a tempering temperature for a
soaking time shown in Table 2, and then air cooling.
[0067] An API (American Petroleum Institute) arc-shaped tensile test specimen was cut out
from the material test specimen having been subjected to the quenching treatment and
the tempering treatment, and subjected to a tensile test according to the regulation
of API, so as to measure the tensile characteristics (i.e., the yield strength YS
and the tensile strength TS). A specimen that had a yield strength YS of 655 MPa or
more was designated as pass, and a specimen that had a yield strength YS of less than
655 MPa designated as fail.
[0068] A corrosion test specimen of 3 mm in thickness × 30 mm in width × 40 mm in length
was produced through machining from the material test specimen having been subjected
to the quenching treatment and the tempering treatment, and subjected to a corrosion
test.
[0069] The corrosion test was performed by immersing the test specimen in a test solution,
i.e., a 20% by mass NaCl aqueous solution (solution temperature: 150°C, CO
2 gas atmosphere of 10 atm), retained in an autoclave, for an immersion time of 14
days. The test specimen after the test was measured for the weight, and the corrosion
rate was calculated from the weight reduction before and after the corrosion test.
A specimen that had a corrosion rate of 0.125 mm/y or less was designated as pass,
and a specimen that had a corrosion rate exceeding 0.125 mm/y was designated as fail.
[0070] The test specimen after the corrosion test was observed with a magnifying glass having
a magnification of 10 for the presence or absence of occurrence of pitting corrosion
on the surface of the test specimen. Pitting corrosion with a diameter of 0.2 mm or
more was designated as presence. A specimen that had no occurrence of pitting corrosion
was designated as pass, and a specimen that had the presence of pitting corrosion
was designated as fail.
[0071] An SSC test was performed according to NACE TM0177Method A. The test environment
used was an aqueous solution obtained by adding Na acetate and hydrochloric acid to
a 25% by mass NaCl aqueous solution (liquid temperature: 4°C, H
2S: 0.1 bar, CO
2: 0.9 bar) to provide pH 4.5. The test was performed with an immersion time of 720
hours and a load stress of 90% of the yield stress. A test specimen after the test
that had no crack occurring was designated as pass (no in Table 3), and a test specimen
that had a crack occurring was designated as fail (yes in Table 3).
[0072] For evaluating the hot workability, a smooth test specimen in a round bar shape having
a diameter of parallel portion of 10 mm was used, and with a Greeble tester, was heated
to 1,250°C, and after retaining for 100 seconds, cooled to 1,000°C at 1°C/sec, and
after retaining for 10 seconds, strained until fracture, and the decrease rate of
cross section was measured. The case where the decrease rate of cross section was
70% or more was assumed to achieve excellent hot workability and designated as pass.
The case where the decrease rate of cross section was less than 70% was designated
as fail.
[0073] For the number of the inclusions, as a specimen at an arbitrary one position in the
circumferential direction at the end of the steel pipe for observing the cross section
perpendicular to the pipe thickness direction with a scanning electron microscope
(SEM), a region of 500 mm
2 was collected at each of the position at 1/4 of the thickness and the position at
3/4 of the thickness from the outer surface of the pipe. For each of the specimens
thus collected, the inclusion was identified by SEM observation, and analyzed for
the chemical composition thereof by the characteristic X-ray analyzer attached to
the SEM. The inclusion having 0.5 < Ti/(Ti+Al+Mg+Ca) < 1.0 was calculated, and the
number of the inclusion per unit area was calculated. The inclusion having a major
axis of 5 µm or more was discriminated by defining the outer periphery of the inclusion
through binarization of the contrast of the backscattered electron image by the scanning
electron microscope, and measuring the major axis from the outer periphery of the
inclusion.
[0074] A specimen for measuring the average prior austenite grain diameter was collected
from an arbitrary one position in the circumferential direction at the end of the
steel pipe from the cross section perpendicular to the longitudinal direction of the
pipe at the position at 1/2 of the thickness from the outer surface of the pipe. The
specimen thus collected was observed by EBSD, and then the prior austenite grains
were reconstructed from the EBSD observation data by using a reverse analysis software
for prior austenite grans. On the resulting reconstructed image of prior austenite
grains, three straight lines of 300 µm were drawn in the circumferential direction
of the pipe with a distance of 500 µm, and the average prior austenite grain diameter
was measured by the section method.
[0075] The results obtained are shown in Table 3.
Table 1
Steel species No. |
Com position (% by mass) |
|
Note |
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
Al |
V |
Ti |
Co |
N |
O |
Left-hand value of expression (1) *1 |
Left-hand value of expression (2) *2 |
Cu, W |
Nb, Zr, B, REM, Ca, Sn, Ta, Mg |
A |
0.0070 |
0.16 |
0.70 |
0.006 |
0.0010 |
13.3 |
6.0 |
1.4 |
0.021 |
0.022 |
0.079 |
0.069 |
0.0109 |
0.0033 |
17.9 |
7.8 |
Cu: 0.92 |
Zr: 0.02, REM: 0.004 |
Inventive steel |
B |
0.0110 |
0.18 |
0.72 |
0.012 |
0.0007 |
12.0 |
4.6 |
2.2 |
0.029 |
0.009 |
0.087 |
0.063 |
0.0065 |
0.0027 |
16.1 |
8.8 |
|
Zr: 0.02, Ta: 0.03, Ca: 0.0023, Mg: 0.003 |
Inventive steel |
C |
0.0130 |
0.17 |
1.54 |
0.011 |
0.0007 |
11.8 |
5.1 |
1.9 |
0.033 |
0.012 |
0.101 |
0.035 |
0.0057 |
0.0027 |
16.0 |
7.4 |
|
- |
Inventive steel |
D |
0.0100 |
0.17 |
0.32 |
0.016 |
0.0011 |
11.9 |
5.3 |
1.9 |
0.028 |
0.042 |
0.061 |
0.275 |
0.0047 |
0.0026 |
16.3 |
7.9 |
Cu: 0.19 |
- |
Inventive steel |
E |
0.0090 |
0.21 |
0.15 |
0.013 |
0.0009 |
11.8 |
5.8 |
2.0 |
0.043 |
0.050 |
0.053 |
0.239 |
0.0055 |
0.0035 |
16.6 |
7.5 |
Cu: 0.25 |
- |
Inventive steel |
F |
0.0102 |
0.21 |
0.34 |
0.019 |
0.0009 |
12.7 |
5.8 |
2.4 |
0.043 |
0.017 |
0.115 |
0.103 |
0.0070 |
0.0036 |
17.7 |
8.7 |
Cu: 0.06 |
- |
Inventive steel |
G |
0.0098 |
0.19 |
0.29 |
0.017 |
0.0008 |
11.6 |
5.7 |
2.0 |
0.033 |
0.035 |
0.073 |
0.138 |
0.0076 |
0.0038 |
16.3 |
7.3 |
Cu: 0.16 |
B: 0.003 |
Inventive steel |
H |
0.0130 |
0.19 |
0.40 |
0.012 |
0.0010 |
13.9 |
6.5 |
2.1 |
0.035 |
0.036 |
0.058 |
0.136 |
0.0050 |
0.0029 |
19.1 |
8.5 |
Cu: 0.94 |
Nb: 0.013, Ca: 0.0020 |
Inventive steel |
I |
0.0112 |
0.25 |
0.44 |
0.014 |
0.0008 |
11.7 |
5.0 |
2.1 |
0.031 |
0.015 |
0.111 |
0.384 |
0.0118 |
0.0028 |
16.0 |
8.0 |
Cu: 0.33 |
- |
Inventive steel |
J |
0.0157 |
0.18 |
0.34 |
0.013 |
0.0010 |
13.5 |
4.3 |
1.4 |
0.040 |
0.050 |
0.066 |
0.396 |
0.0064 |
0.0036 |
16.8 |
9.7 |
Cu: 0.24 |
- |
Inventive steel |
K |
0.0094 |
0.22 |
0.37 |
0.015 |
0.0012 |
12.3 |
6.3 |
2.8 |
0.041 |
0.018 |
0.125 |
0.185 |
0.0076 |
0.0030 |
17.9 |
8.2 |
Cu: 0.18 |
Nb: 0.01, Sn: 0.068 |
Inventive steel |
L |
0.0128 |
0.22 |
0.32 |
0.013 |
0.0009 |
13.1 |
5.6 |
1.7 |
0.039 |
0.036 |
0.046 |
0.360 |
0.0047 |
0.0030 |
17.5 |
8.4 |
Cu: 0.45 |
- |
Inventive steel |
M |
0.0144 |
0.20 |
0.29 |
0.016 |
0.0012 |
11.3 |
4.7 |
2.5 |
0.035 |
0.013 |
0.111 |
0.299 |
0.0066 |
0.0036 |
15.6 |
8.2 |
Cu: 0.47 |
Ca: 0.0010 |
Inventive steel |
N |
0.0221 |
0.16 |
0.51 |
0.015 |
0.0009 |
11.9 |
5.0 |
2.5 |
0.048 |
0.039 |
0.139 |
0.214 |
0.0168 |
0.0032 |
16.2 |
8.0 |
Cu: 0.39 |
- |
Inventive steel |
O |
0.0142 |
0.21 |
0.40 |
0.013 |
0.0012 |
12.0 |
6.4 |
2.8 |
0.048 |
0.067 |
0.166 |
0.518 |
0.0114 |
0.0027 |
17.6 |
7.6 |
|
- |
Inventive steel |
P |
0.0128 |
0.17 |
1.46 |
0.013 |
0.0009 |
12.4 |
4.8 |
1.9 |
0.033 |
0.010 |
0.099 |
0.030 |
0.0063 |
0.0028 |
16.4 |
8.4 |
W: 0.56 |
- |
Inventive steel |
Q |
0.0097 |
0.17 |
0.47 |
0.016 |
0.0009 |
11.6 |
5.2 |
1.8 |
0.043 |
0.024 |
0.104 |
0.168 |
0.0055 |
0.0030 |
15.9 |
7.3 |
Cu: 0.94 |
Nb: 0.06 |
Inventive steel |
R |
0.0645 |
0.27 |
0.37 |
0.009 |
0.0011 |
16.7 |
7.2 |
1.5 |
0.018 |
0.046 |
0.000 |
0.069 |
0.0970 |
0.0036 |
21.0 |
7.3 |
|
- |
Comparative steel |
S |
0.0266 |
0.34 |
0.36 |
0.024 |
0.0011 |
17.2 |
6.9 |
1.6 |
0.010 |
0.102 |
0.000 |
0.050 |
0.0374 |
0.0031 |
22.1 |
10.4 |
|
- |
Comparative steel |
T |
0.0210 |
0.27 |
0.45 |
0.020 |
0.0011 |
14.5 |
4.1 |
1.8 |
0.010 |
0.045 |
0.000 |
0.044 |
0.0711 |
0.0010 |
17.8 |
10.6 |
|
- |
Comparative steel |
U |
0.0271 |
0.14 |
0.84 |
0.014 |
0.0012 |
11.8 |
4.4 |
0.7 |
0.030 |
0.008 |
0.000 |
0.064 |
0.0082 |
0.0028 |
14.5 |
6.6 |
|
- |
Comparative steel |
V |
0.0573 |
0.26 |
0.35 |
0.009 |
0.0008 |
17.2 |
5.9 |
1.6 |
0.021 |
0.036 |
0.193 |
0.047 |
0.1152 |
0.0036 |
20.8 |
9.1 |
Cu: 0.81 |
- |
Comparative steel |
W |
0.0138 |
0.17 |
0.80 |
0.013 |
0.0011 |
11.7 |
4.1 |
0.7 |
0.029 |
0.009 |
0.122 |
0.061 |
0.0072 |
0.0030 |
14.5 |
7.4 |
|
- |
Comparative steel |
X |
0.0182 |
0.18 |
0.27 |
0.013 |
0.0011 |
11.1 |
4.8 |
2.4 |
0.041 |
0.023 |
0.238 |
0.071 |
0.0071 |
0.0027 |
15.3 |
7.8 |
Cu: 0.09 |
Ca: 0.0018 |
Comparative steel |
Y |
0.0109 |
0.15 |
0.39 |
0.016 |
0.0010 |
11.5 |
6.3 |
2.6 |
0.042 |
0.017 |
0.074 |
1.176 |
0.0127 |
0.0027 |
16.9 |
6.9 |
Cu: 0.70 |
- |
Comparative steel |
Z |
0.0434 |
0.21 |
0.25 |
0.014 |
0.0008 |
10.5 |
4.7 |
2.8 |
0.035 |
0.012 |
0.235 |
0.288 |
0.0044 |
0.0038 |
14.4 |
6.6 |
Cu: 0.06 |
- |
Comparative steel |
AA |
0.0132 |
0.16 |
1.68 |
0.009 |
0.0010 |
11.9 |
5.1 |
2.2 |
0.032 |
0.010 |
0.103 |
0.000 |
0.0081 |
0.0036 |
16.3 |
7.7 |
|
- |
Comparative steel |
AB |
0.0091 |
0.15 |
1.52 |
0.012 |
0.0008 |
12.0 |
4.4 |
1.9 |
0.033 |
0.010 |
0.083 |
0.029 |
0.0081 |
0.0171 |
15.8 |
8.5 |
|
- |
Comparative steel |
AC |
0.0178 |
0.26 |
0.46 |
0.024 |
0.0012 |
14.8 |
3.9 |
1.9 |
0.009 |
0.051 |
0 |
0.042 |
0.0829 |
0.0011 |
18.1 |
11.2 |
|
- |
Comparative steel |
Underlined value: outside the scope of invention
*1) Cr+0.65Ni+0.6Mo+0.55Cu-20C
*2) Cr+Mo+0.3Si-43.3C-0.4Mn-Ni-0.3Cu-9N |
Table 2
Steel pipe No. |
Steel species No. |
Dimension of steel pipe |
Cross section ratio |
Heat treatment (first) |
Heat treatment (second) |
Quenching |
Tempering |
Quenching |
Tempering |
Outer diameter (mm) |
Thickness (mm) |
After production of pipe/material for steel pipe |
After production of pipe/after piercing |
Heating temperature (°C) |
Soaking time (min) |
Cooling |
Cooling termination temperature (°C) |
Tempering temperature (°C) |
Soaking time (min) |
Cooling |
Heating temperature (°C) |
Soaking time (min) |
Cooling |
Cooling termination temperature (°C) |
Tempering temperature (°C) |
Soaking time (min) |
Cooling |
1 |
A |
88.9 |
6.45 |
0.059 |
0.157 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
2 |
A |
88.9 |
6.45 |
0.059 |
0.157 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
3 |
B |
101.6 |
15.49 |
0.148 |
0.300 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
4 |
B |
101.6 |
15.49 |
0.148 |
0.300 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
5 |
C |
73.02 |
11.18 |
0.077 |
0.166 |
810 |
20 |
Air cooling |
25 |
550 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
6 |
D |
114.3 |
12.7 |
0.143 |
0.296 |
920 |
20 |
Water cooling |
25 |
595 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
7 |
E |
88.9 |
6.45 |
0.059 |
0.157 |
920 |
20 |
Air cooling |
25 |
605 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
8 |
F |
101.6 |
15.49 |
0.148 |
0.300 |
920 |
20 |
Water cooling |
25 |
550 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
9 |
G |
73.02 |
11.18 |
0.077 |
0.166 |
920 |
20 |
Air cooling |
25 |
510 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
10 |
H |
114.3 |
12.7 |
0.143 |
0.296 |
900 |
20 |
Water cooling |
25 |
600 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
11 |
I |
88.9 |
6.45 |
0.059 |
0.157 |
920 |
20 |
Air cooling |
25 |
565 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
12 |
J |
101.6 |
15.49 |
0.148 |
0.300 |
810 |
20 |
Air cooling |
25 |
595 |
45 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
13 |
K |
73.02 |
11.18 |
0.077 |
0.166 |
900 |
20 |
Water cooling |
25 |
575 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
14 |
L |
114.3 |
12.7 |
0.143 |
0.296 |
810 |
20 |
Air cooling |
25 |
600 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
15 |
M |
88.9 |
6.45 |
0.059 |
0.157 |
900 |
20 |
Water cooling |
25 |
585 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
16 |
N |
101.6 |
15.49 |
0.148 |
0.300 |
920 |
20 |
Water cooling |
25 |
590 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
17 |
O |
73.02 |
11.18 |
0.077 |
0.166 |
920 |
20 |
Water cooling |
25 |
580 |
45 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
18 |
O |
73.02 |
11.18 |
0.141 |
0.450 |
920 |
20 |
Water cooling |
25 |
580 |
45 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
19 |
P |
114.3 |
12.7 |
0.143 |
0.296 |
810 |
20 |
Air cooling |
25 |
550 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
20 |
P |
114.3 |
12.7 |
0.263 |
0.296 |
810 |
20 |
Air cooling |
25 |
550 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
21 |
Q |
88.9 |
6.45 |
0.059 |
0.157 |
810 |
20 |
Water cooling |
25 |
525 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
22 |
Q |
88.9 |
6.45 |
0.059 |
0.157 |
950 |
20 |
Water cooling |
25 |
525 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
23 |
R |
88.9 |
6.45 |
0.059 |
0.157 |
920 |
20 |
Air cooling |
30 |
580 |
20 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
24 |
S |
101.6 |
15.49 |
0.148 |
0.300 |
920 |
20 |
Air cooling |
30 |
580 |
20 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
25 |
T |
73.02 |
11.18 |
0.077 |
0.166 |
910 |
20 |
Air cooling |
30 |
530 |
20 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
26 |
U |
114.3 |
12.7 |
0.143 |
0.296 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
27 |
V |
88.9 |
6.45 |
0.059 |
0.157 |
920 |
20 |
Air cooling |
30 |
580 |
20 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
28 |
W |
101.6 |
15.49 |
0.148 |
0.300 |
810 |
20 |
Air cooling |
25 |
600 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
29 |
X |
73.02 |
11.18 |
0.077 |
0.166 |
810 |
20 |
Air cooling |
25 |
560 |
45 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
30 |
Y |
114.3 |
12.7 |
0.143 |
0.296 |
920 |
20 |
Water cooling |
25 |
585 |
30 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
31 |
Z |
88.9 |
6.45 |
0.059 |
0.157 |
810 |
20 |
Air cooling |
25 |
570 |
60 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
32 |
AA |
101.6 |
15.49 |
0.148 |
0.300 |
810 |
20 |
Air cooling |
25 |
550 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
33 |
AB |
73.02 |
11.18 |
0.077 |
0.166 |
810 |
20 |
Air cooling |
25 |
550 |
40 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
34 |
AC |
73.02 |
11.18 |
0.077 |
0.166 |
910 |
20 |
Air cooling |
30 |
530 |
20 |
Air cooling |
- |
- |
- |
- |
- |
- |
- |
Underlined value: outside the scope of invention |
Table 3
Steel pipe No. |
Steel species No. |
Inclusions having major axis of 5 µm or more and 0.5 < Ti/(Ti+AI+Mg+Ca) < 1.0 |
Average prior austenite grain diameter |
Hot workability |
Tensile characteristics |
Corrosion characteristics |
SSC |
Note |
Decrease rate of cross section (%) |
Yield strength YS (MPa) |
Tensile strength TS (MPa) |
Corrosion rate (mm/y) |
Pitting corrosion |
per mm2 |
µm |
1 |
A |
2.7 |
10.6 |
72 |
699 |
871 |
0.033 |
No |
No |
Invention |
2 |
A |
2.9 |
9.2 |
72 |
734 |
860 |
0.031 |
No |
No |
Invention |
3 |
B |
1.5 |
28.5 |
76 |
698 |
815 |
0.119 |
No |
No |
Invention |
4 |
B |
1.5 |
26.9 |
76 |
723 |
816 |
0.123 |
No |
No |
Invention |
5 |
C |
2 |
12.3 |
84 |
813 |
965 |
0.119 |
No |
No |
Invention |
6 |
D |
1.9 |
27.1 |
78 |
828 |
838 |
0.096 |
No |
No |
Invention |
7 |
E |
2.2 |
9.1 |
80 |
789 |
853 |
0.083 |
No |
No |
Invention |
8 |
F |
1.3 |
28 |
76 |
806 |
888 |
0.059 |
No |
No |
Invention |
9 |
G |
1.8 |
13.1 |
75 |
876 |
922 |
0.117 |
No |
No |
Invention |
10 |
H |
2.5 |
29.9 |
73 |
790 |
831 |
0.008 |
No |
No |
Invention |
11 |
I |
1.9 |
10.7 |
72 |
829 |
880 |
0.106 |
No |
No |
Invention |
12 |
J |
1.2 |
27.7 |
71 |
737 |
809 |
0.037 |
No |
No |
Invention |
13 |
K |
4.4 |
12.9 |
79 |
854 |
873 |
0.032 |
No |
Yes |
Comparison |
14 |
L |
0.3 |
29.7 |
76 |
759 |
878 |
0.057 |
No |
Yes |
Comparison |
15 |
M |
1.5 |
9.8 |
75 |
790 |
879 |
0.099 |
No |
No |
Invention |
16 |
N |
2.7 |
26.2 |
82 |
814 |
878 |
0.083 |
No |
No |
Invention |
17 |
O |
1.6 |
12.9 |
72 |
855 |
900 |
0.04 |
No |
No |
Invention |
18 |
O |
1.7 |
41.4 |
72 |
833 |
836 |
0.046 |
No |
No |
Invention |
19 |
P |
2 |
25.7 |
78 |
843 |
955 |
0.103 |
No |
No |
Invention |
20 |
P |
2.8 |
44.3 |
78 |
830 |
990 |
0.109 |
No |
No |
Invention |
21 |
Q |
2.2 |
10.8 |
81 |
861 |
889 |
0.065 |
No |
No |
Invention |
22 |
Q |
1.9 |
41.9 |
81 |
860 |
866 |
0.067 |
No |
No |
Invention |
23 |
R |
0 |
9.8 |
85 |
628 |
891 |
0.008 |
No |
Yes |
Comparison |
24 |
S |
0 |
28.4 |
77 |
648 |
876 |
0.009 |
No |
Yes |
Comparison |
25 |
T |
0 |
12.4 |
75 |
631 |
818 |
0.019 |
No |
Yes |
Comparison |
26 |
U |
0 |
26.6 |
86 |
718 |
848 |
0.185 |
Yes |
Yes |
Comparison |
27 |
V |
1.6 |
10.9 |
86 |
644 |
889 |
0.008 |
No |
Yes |
Comparison |
28 |
W |
2.4 |
28.8 |
82 |
672 |
757 |
0.265 |
Yes |
No |
Comparison |
29 |
X |
7.6 |
12 |
78 |
819 |
877 |
0.124 |
No |
Yes |
Comparison |
30 |
Y |
2.2 |
27.9 |
62 |
799 |
888 |
0.048 |
No |
No |
Comparison |
31 |
Z |
8.3 |
10.7 |
81 |
832 |
924 |
0.324 |
Yes |
Yes |
Comparison |
32 |
AA |
2.6 |
29.4 |
84 |
641 |
915 |
0.118 |
No |
Yes |
Comparison |
33 |
AB |
4 |
12.2 |
56 |
830 |
936 |
0.113 |
No |
Yes |
Comparison |
34 |
AC |
0 |
11.0 |
63 |
631 |
841 |
0.022 |
No |
No |
Comparison |
Underlined value: outside the scope of invention |
[0076] All the examples of the invention were excellent in hot workability with a yield
strength YS of 655 MPa or more, were excellent in corrosion resistance under a corrosive
environment at a high temperature of 150°C or more containing CO
2 and Cl
- (carbon dioxide gas corrosion resistance), were excellent in SSC resistance under
a low temperature environment, and had a decrease rate of cross section of 70% or
more. On the other hand, in the comparative examples outside the scope of the present
invention, the intended value was not obtained in at least one of the yield strength
YS, the hot workability, the SSC resistance under a low temperature environment, the
corrosion rate, and the decrease rate of cross section.