FIELD OF THE INVENTION
[0001] The technical field to which the invention relates in general, belongs to the field
of heating i.e., fireplaces, and specifically relates to a biofireplace which uses
bioethanol as fuel.
[0002] According to the International Patent Classification (IPC, 2020.01) the subject of
the invention is classified and marked with the basic classification symbol F24C 5/02
which defines ovens and stoves fired with liquid fuels with evaporating burners, as
well as the secondary classification symbol F23D 5/04 relating to burners in which
liquid fuel evaporates in a partially enclosed combustion chamber, with or without
chemical transformation of the evaporated fuel, and F23N 5/00 defining combustion
control systems.
TECHNICAL PROBLEM
[0003] The technical problem to be solved by the present invention consists in the following:
how to solve design of a fireplace that uses 97-99 % bioethanol as fuel, in which
a microprocessor with PWM width modulation is used for optimization to provide complete
combustion of alcohol vapors, which enables preheating of vapor during operation before
entering the burner with minimal engagement of electric heaters, which is safe in
cases of impact or mechanical shocks, the presence of carbon monoxide and carbon dioxide,
as well as in case of power failure of electronic components of the system, unforeseen
absence of flame, and besides is distinguished with reduced flame temperature, and
thus oxidation of atmospheric nitrogen (NO and NO2) and which is more economical in
terms of saving electricity, and at the same time is easily adaptable in design to
the forms and requirements for modern aesthetic interior design.
BACKGROUND OF THE INVENTION
[0004] Bioethanol fireplaces have much greater variability in shape and technical characteristics
compared to other heating devices, because they are used for additional heating. The
main purpose is decorative, so their design is often more important than its working
properties. Some general characteristics are common to them, so we can classify them
into several categories:
- Desktop "lamps", which are used as decorative accessories mainly in hotel rooms, restaurants,
offices. They are usually used briefly, so people are only exposed to their emissions
on certain occasions. The technology of the burner is extremely simple, and mainly
consists of a simple metal vessel with one or more slots on the top, while the aesthetic
characteristics of their design are adapted to the requirements of the users. The
flame is mostly completely open or only partially protected by small glass walls.
The reference power for this type of device is less than 2 kW, and their typical capacity
is less than 1 liter.
- Fireplace-like appliances are similar in size, aspect and method of use to wood-burning
fireplaces. Their appearance may resemble a classic fireplace or have a modern design,
but they are always characterized by a kind of frame that surrounds the flame zone,
with one or more burners. They often contain decorative elements to simulate wooden
logs. The reference power for this type of device is about 4 kW, and their typical
capacity is between 2 and 5 liters.
- Furnace-like appliances, usually sold and used as auxiliary heating devices, are often
similar to pellet stoves and may have electronic controls for automatic on and off,
power regulation or thermostats, and forced convection for more efficient hot air
diffusion. The reference power for this type of device is about 5 kW, and their typical
capacity is more than 3 liters with the possible presence of an auxiliary fuel tank.
[0005] Bioethanol used as a fuel is a chemical compound with well-known chemical and physical
properties; whose names: ethanol, bioethanol or simply alcohol, refer to ethanol products.
Most alcohol fireplaces are designed to burn liquid ethanol. The ethanol combustion
process is a chemical reaction expressed as follows:
CH
3CH
2OH + 3O
2 → 2CO
2 + 3H
2O
[0006] This stoichiometric equation gives the theoretical amount of oxygen required for
the complete oxidation of ethanol, which is three molecules of oxygen, with two molecules
of carbon dioxide and three molecules of water. This is a theoretical relationship,
while in practice, in order to achieve a good and complete combustion process, the
device must be adapted to the specific environment or location. In addition, it is
also important to keep in mind that the oxidizer most commonly used is not pure oxygen,
but air composed of 21 % oxygen and about 79 % nitrogen. Nitrogen "dilutes" combustion
products and reduces the combustion temperature, and in addition is responsible for
the formation of nitrogen oxides, which are formed at high flame temperatures, even
if the fuel does not contain nitrogen. In principle, manufacturers expect complete
combustion of fuels, that should "only" produce combustion products carbon dioxide
and water. In fact, given the poor design of the burners, the typical absence of fans
that promote forced ventilation or the imperfection of the device for checking the
degree of mixing of air and fuel vapor in the core of the device, due to conditions
of incomplete combustion, various pollutants can appear.
[0007] A review of the available patent documentation and other professional literature,
as well as available technical and advertising literature of a large number of companies
specializing in the production of biofireplaces, found the following:
The
American application US 8622053 published on January 7, 2014, entitled "Burner and the way it works", shows a device that uses alcohol vapor as
fuel, the volume flow of which is constant, so the flame height is constant depending
on the previously set value. With this device, the amount of liquid phase in the evaporator
directly depends on the amount of liquid phase in the tank, because they are connected
by the principle of connected vessels. Therefore, the amount of vapor changes with
the emptying of the tank, which affects the height of the flame (the flow of generated
alcohol vapor is not constant). With this device, the amount of vapor generated depends
exclusively on the volumetric flow through the pump, because all the supplied liquid
phase to the evaporator is generated as vapor, where the volumetric flow is defined
by the user and regulates the flame height.
[0008] In contrast to the previously described technical solution, the present invention
contains a much more efficient technical solution for obtaining vapor from bioethanol,
which means that the conversion from liquid bioethanol to the gaseous phase is performed
under controlled conditions. In addition, in order to increase the degree of efficiency
within the device, the preheater is designed so that in addition to increasing the
temperature of bioethanol, it also has the function of cooling the burner itself,
which ensures a lower temperature of the device itself.
[0009] The
European patent application EP 2549182 published on 13 November 2013 under the title "Liquid fuel fireplace" shows a burner with two tanks which has a
heater positioned outside the evaporator and heats the preheater vessel in which there
is a larger amount of liquid phase. According to this solution, the connection of
an additional external fuel tank during the operation of the device is envisaged,
without affecting the functionality and height of the flame. The assembly of this
device includes cooling fans located inside the thermal protectors. This solution
is complex and requires a complicated construction of fireplace protection in case
of unforeseen problems. By connecting an additional external tank, there is a problem
with the functionality or flame height of the device. In addition to being much simpler
and much smaller in size, the present invention also enables the connection of an
external tank, provided that this does not affect the functionality and height of
the flame, i.e., the laminarity of the vapor combustion.
[0010] In the
European patent application EP 2028420 published on 25.01.2012 under the title "Automatic system of fuel supply of the furnace", a device is presented
with a system of automatic filling of the furnace with liquid fuel used in household
heating furnaces, especially fireplaces, which has a control unit with fuel quality
sensors and sensors housed in the power supply system providing additional system
security. The device is fed by an air pump, the efficient operation of which requires
absolute tightness in the tank itself, which is a short-term and unsafe solution.
In addition, the liquid phase of the fuel is brought to the burner itself where the
transition from the liquid phase of the fuel to the alcohol vapor takes place. In
that case, there is direct contact between the liquid phase and the flame, which is
an unsafe solution. Extinguishing the flame is performed with a movable cover which
is a physical obstacle to the supply of oxygen. After stopping the combustion process,
alcohol vapor is retained in the device, which is also problematic from the aspect
of safety.
[0011] According to the present solution, there is no safety breach of this type, since
there is no direct contact between the liquid fuel and the flame, i.e., only alcohol
vapor is brought into the burner.
[0012] In the useful model
CN 211502903 U published on September 15, 2020. under the title "Module for the supply of fuel to the stove fired on alcohol and
the device for its combustion", a device intended for use as a furnace in households
is shown, where this solution structurally contains three pumps that ensure the delivery
of liquid to the burner. The fact that the transition from the liquid phase to the
alcohol vapor takes place in the burner itself represents the essential difference
between this and the present invention. Namely, the fuel mixture is obtained by spraying
the liquid phase inside the burner, which is a great disadvantage of this stove from
the aspect of safety, and which has been overcome by the present invention.
[0013] In the
Polish patent application PL 222427 V1 published on July 29, 2016 under the title "Liquid fuel biofireplace burner and its control system" shows a
device having the shape of a profiled pipe and in the upper part contains a chamber
open at the top, with only one closed chamber under the profiled pipe representing
space for steam distribution and fuel evaporation. Like the present invention this
furnace contains a fuel dosing pump, and in the upper part it has connectors for draining
excess fuel in case of emergency. Under the burner in a closed chamber is located
the control system connected to the information manipulator via Wi-Fi. This solution
is unsafe because in case of power failure or problems in the system of the device,
in the evaporation chamber for liquid and in the burner itself, the process of transition
of liquid fuel into alcohol vapor continues until the moment of cooling the heater.
This means that the alcohol vapor is retained in the device itself and is a flammable
mixture which is problematic from a safety aspect. In addition, according to the present
invention, in the case of an increase in the flow of the dosing pump, the heated fuel
can be returned to the storage tank, as a result of which thermal energy is dissipated
and the fuel temperature in the tank itself increases. The design of the present biofireplace
avoids such mistake, because in the event of a power failure, the system automatically
closes with a solenoid valve, so the amount of alcohol vapor generated in the evaporator
does not increase, and at the same time opens a valve that returns liquid and gaseous
fuel to the tank.
[0014] The difference between these inventions is that according to the technical solution
of the patent
PL 222427 V1, the heater is located below the burner itself, whereby during the combustion of
vapor, its temperature is constantly increasing and thus increased propagated to the
device. The present invention provides that the heating of liquid fuel is performed
in a capillary tube in a preheater which takes over the heat of the burner during
operation, the temperature of which decreases as a result. This results in a reduction
in the use of electricity necessary for the complete conversion of liquid bioethanol
to the gaseous state in the evaporator.
[0015] The published patent application
EP 3211304 A1 dated August 30, 2017 entitled "Bioethanol furnace" shows a simple solution of a furnace that uses bioethanol
as fuel, which is fed directly into the burner in a liquid state. The mixture obtained
in this way cannot have diffusion, laminar combustion, but the flame will be swirling
with a tendency to turn into turbulent depending on the amount of oxygen supplied.
In addition to this, the disadvantage of this furnace is the operation of the device
at lower ambient temperatures, because the carburetor at low temperatures cannot provide
the mixture for complete combustion. The problem occurs because the flame comes into
contact with the liquid phase of the fuel, which endangers the safety of the user.
In addition, the return pump returns the heated fuel to the tank, which increases
the temperature of the device itself. With the design solution of the present device,
all the mentioned shortcomings have been avoided.
[0016] Patent application
WO 2013107455 A2 published on July 25, 2013 entitled "Electronically controlled burner" shows a device consisting of at least
one fuel tank connected to an evaporation accelerator whose heating is achieved by
a heater, a flame carrier and an ignition element. The device contains an electronically
controlled burner. In the central part of the burner, a sprayer is placed providing
bioethanol vapor delivery to the burner, on the upper plate of which there are openings
for combustion. The disadvantage of this solution is that due to the use of a ball
that regulates the operation of the sprayer, there are frequent delays. This is avoided
by a simple evaporator solution with a perforated tube through the openings of which
bioethanol vapor comes out evenly distributed in the burner.
BRIEF SUMMARY OF THE INVENTION
[0017] The present invention completely solves previously defined technical problem. The
essence of the invention is reflected in the fact that in accordance with the invention
the biofireplace is constructed consisting of assemblies: tank with peristaltic pump,
preheater, evaporator, burner and electronic equipment that allows management and
control of bioethanol combustion process, which uses a microprocessor to optimize
alcohol combustion with PWM width modulation, which enables economical preheating
of vapor leaving to the burner, and is safe in cases of mechanical shocks, the presence
of carbon monoxide and carbon dioxide, as well as in case of power failure of electronic
system components, unforeseen absence of flame, and in addition, it is characterized
by reduced flame temperature and oxidation of atmospheric nitrogen (NO and NO
2), higher efficiency, i.e. saving of electricity, and at the same time it is easily
adaptable to the forms and requirements for modern aesthetic interior design.
[0018] The essence of the invention is the construction of a preheater which raises the
temperature of liquid bioethanol before entering the evaporator, as a result of which
the use of electric heaters is reduced to a minimum, because the heat generated as
a byproduct of bioethanol vapor combustion in the burner is used to heat bioethanol.
This is achieved by positioning the preheater immediately below the burner, where
a copper capillary tube is inserted into the groove in the preheater housing, which
extends axially along the entire lower surface of the burner, effectively absorbing
the burner heat, resulting in a decrease of atmospheric nitrogen oxidation NO and
NO
2.
[0019] The novelty of the invention is the construction of the burner which provides the
optimal ratio of fuel and air and their mixing, whereby provide maximum combustion
efficiency with minimal occurrence of by-products that otherwise occur as a result
of incomplete combustion. The burner is designed in such a way that the flame that
is created in it is uniform along the entire length, and the combustion is laminar
and diffusion and does not have to be controlled manually.
[0020] The essence of the invention is the installation of a microprocessor whose primary
role is flame height control achieved by digital speed control of the stepper motor
of a peristaltic dosing pump, where the microprocessor allows defining limit values
of CO
2 and CO concentrations, at which the device automatically shuts off.
[0021] The novelty of the invention is reflected in the optimization of the evaporator by
automatic correction of the heater switching on, which thus maintains a constant temperature
necessary for the complete conversion of liquid bioethanol into vapor.
The device according to the present invention has multiple advantages, of which several
are the most important, namely:
- the use of PWM pulse width modulation drastically reduces electricity consumption;
- the device during operation largely enables the conversion of liquid bioethanol into
vapor without the use of heaters;
- by using a digital signal, the noise effect is minimized, which is a great advantage
compared to analog control;
- it is completely safe, and in addition it is easy to maintain without the use of special
tools and does not require special training of operators.
DESCRIPTION OF THE DRAWINGS
[0022] In order to facilitate the understanding of the invention, the inventor, only for
example, refers to the attached outlines of the application and where:
- Figure 1, shows a schematic representation of the connection of the assemblies that
make up the present fireplace;
- Figure 2, shows the axonometric appearance of the preheater with the capillary tube
protective plate open in a bottom view;
- Figure 3, shows axonometric appearance of the preheater bottom plate;
- Figure 4, shows the axonometric appearance of the evaporator without the lid with
capillary tube in a side view;
- Figure 5, shows the axonometric appearance of the evaporator without the lid and without
capillary tube in side view;
- Figure 6, shows the axonometric appearance of the evaporator lid in a side view;
- Figure 7, shows the assembly appearance of the evaporator in axonometry in a side
view;
- Figure 8, shows an axonometric view of the burner from above;
- Figure 9, shows the appearance of the burner in side view;
- Figure 10, shows the appearance of the burner from above;
- Figure 11, shows the appearance of the burner in cross section A-A.
DETAILED DESCRIPTION OF THE INVENTION
[0023] The present invention relates to a biofireplace with automatic combustion control
and as can be seen from the figures of the attached drawing it consists of assemblies:
tank 1 with peristaltic pump 2, preheater 3, evaporator 4, burner 8 and electronic
equipment that allows management and control over bioethanol combustion process.
[0024] The tank 1 is of a hollow square shape, made of stainless steel - Inox, with an opening
19 on the upper side to which is connected the hose 49 for refueling from the bottle
50 by means of a peristaltic pump 17. The tank 1 is connected by means of a pipe 20
to the suction part of the peristaltic pump 2 whose delivery part is connected to
the preheater 3 through the pipe 21. In the tank 1 there is an ultrasonic sensor 16
of the fuel level which at any time monitors the information on the amount of fuel
and forwards it to the microprocessor 15. Bioethanol used for the present biofireplace
is of the concentration 97-99 %.
[0025] The present invention envisages the use of a microprocessor 15 that works with digital
signals, so that the control of the combustion process is fully automated and digitized.
The basic function of the microprocessor 15 is to monitor changes in the control parameters
of the combustion process in real time and control the actuating peripherals (such
as a peristaltic pump and preheater), in order to maintain constant operation without
changing the required flame height. In this way, a flame uniform over the entire length
of the burner 8 was obtained, with complete, laminar and diffusion combustion. The
microprocessor 15 also enables the definition of limit values for temperature, CO
2 or CO concentrations, at which the device switches off automatically. Today, there
are a large number of different types of microprocessors on the market and they are
constantly being improved. Since the operation of the microprocessor 15 is well known
in the state of art, for the purpose of easier understanding of the invention and
for better clarity, only a mode of its operation is given in the detailed description.
[0026] The preheater 3, as seen in Figures 2 and 3, which serves to raise the temperature
of the liquid bioethanol before entering the evaporator 4 according to the invention,
is positioned below the burner 8 and consists of a thermally insulated aluminum housing
closed on the upper side by an aluminum plate 25 with a circular opening 46 and a
groove 37 into which a copper capillary tube 22 is inserted. In order to prevent heat
loss and unnecessary heating of the device itself, the preheater housing 3 is closed
by an aluminum plate 34 on which an opening 45 is made in accordance with the opening
46. An inlet 48 is passed through these openings through which bioethanol vapor enters
the burner 8. By this position of the preheater 3 the use of electricity required
for the operation of the evaporator 4 is reduced, because in optimal conditions the
thermal energy of the burner 8, located above the preheater 3, is sufficient to convert
liquid bioethanol into vapor without the use of heaters 5, 6. After establishing the
operating temperature burner 8, in the preheater 3, the heating of the copper capillary
tube 22 is performed only by the heat generated by the operation of the burner 8.
[0027] It should be noted that in this way, the heat of the burner 8 is taken over while
reducing the flame temperature, i.e., reducing the harmful by-products of combustion,
which is proportional to the oxidation of atmospheric nitrogen NO and NO
2.
[0028] The power control of heaters 5, 6 is made by PWM (Pulse Width Modulation). Digital
control of analog circuits drastically reduces the cost of the control system and
achieves significant energy savings. Today's microcontrollers generally have built-in
PWM peripherals which further facilitates implementation. The main advantage of using
PWM is that the signal remains digital all the way from the processor to the receiver,
so DA conversion is not required. By using a purely digital signal, the noise effect
is minimized, which is a great advantage over analog transmission and PWM control
of the dosing pump motor. Microprocessors and PWM modulators are well known in the
state of art and their operation has not been explained in particular detail.
[0029] The burner assembly 8, as seen in Figures 8, 9, 10 and 11, forms an aluminum housing
28 which is open on the upper side and via on the lower side via the upper plate 25
connected to the preheater 3 by rigid connection. In the housing 28, the perforated
aluminum tube 26 is inserted of the square cross section. The perforation of the pipe
26 is made by circular openings 27, the diameter and arrangement of which are calculated
in such a way as to allow even distribution of vapor and creation of a laminar diffusion
flame along the entire length of the burner 8. The housing 28 is a chamber in which
alcohol vapors are mixed with oxygen from the air, and complete combustion is achieved
by dosing fuel with a peristaltic pump 2 in a value defined by the maximum allowed
flow rate controlled by the microprocessor 15. In the center of the longer side of
the housing 28 of the burner, an opening is made in which the ignitor 9 of the spark
is inserted perpendicularly. A temperature sensor 18 is installed at the inlet of
the aluminum tube 26 of the burner, which informs the microprocessor 15 that the appropriate
temperature of the alcohol vapor has been reached, i.e., that the alcohol vapor has
entered the burner 8 and that the initial ignition can be performed, thus starting
the combustion process.
[0030] The fuel from the preheater 3 through the capillary tube 22 goes to the evaporator
assembly 4 which is formed of a metal housing 35 in the form of a hollow square in
the centers of the shorter sides of which, threaded flanges 44 are made in which are
disassembly axially fixed mutually separated heaters 5, 6, whereby the heater 5 is
located at the inlet of the evaporator 4, while the heater 6 is located at the outlet
of the evaporator 4. Over the heater 5, 6 along the entire length spirally wound capillary
tube 23 in which the liquid fuel is converted into vapor which through the solenoid
valve 7 goes into a perforated aluminum tube 26 located in the combustion chamber
of the burner 8. The solenoid valve 7 is normally open and its function is to immediately
close the vapor supply to the burner 8 in case of irregularities in the operation
of the system and to deliver information on incorrect and unsafe operation to the
microprocessor 15. From Figure 4 and 5, it can be seen that there are temperature
sensors 11, 12 in the evaporator housing 35, wherein the sensor 11 measures the fuel
temperature in the part of the capillary tube 23 around the heater 5, while the sensor
12 measures the fuel temperature in the part of the capillary tube 23 around the heater
6 at the evaporator outlet 4. The optimal temperature for biofireplace operation is
achieved by PID control whose function is to heat bioethanol near heaters 5, 6 near
the point of transition to ethanol vapor, in cases when this is not achieved by preheater
3, which is the case when starting the device or during the first few minutes when
the heat energy of the burner 8 was not transferred to the preheater 3. Temperature
sensors 11, 12 after measuring the temperature of bioethanol, deliver the read data
to the microprocessor 15 which by PWM control 14 controls the power of the heater
5, 6 to obtain a temperature of about 70 ° C at which the liquid bioethanol is completely
converted to vapor. Thus, optimally preheated bioethanol vapor through the insulated
capillary tube 23 reaches the inlet 48 passed through the openings 45, 46. In order
to prevent heat loss and possible unnecessary heating of the entire device, the sides
of the housing 35 are on both sides insulated with a layer 36 of mineral wool. The
lid 38 of the evaporator, Figures 7 and 8, is made of the same material as the housing
35 has a "P" profile and dimensions equal to the upper open surface of the housing
35. At both ends of the housing 35 are vertical tubular outlets 39, 40 through which
the ends of the pipes 22, 23 are passed. In order to prevent heat loss, the outlets
39, 40 are filled with stone wool 43, and the capillary tube 23 is insulated with
liquid ceramics. On the upper edges of the longer sides of the housing 35, four washers
41 are positioned by means of which the lid 38 is fixed by screws through the openings
42.
[0031] The principle of operation of the present device, shown schematically in Figure 1,
takes place as follows: when starting the device, the microprocessor 15 gives a command
to the peristaltic pump 2 to fill the evaporator 4 with liquid bioethanol. At the
same time, heaters 5, 6 convert liquid bioethanol into vapor. When the temperature
sensors 11, 12 deliver information to the microprocessor 15 that the temperature at
which the bioethanol vapor has been produced is reached, the high voltage spark of
the igniter 9 perform initial ignition, thus starting the combustion process. A flame
detection sensor 10 is installed in the burner 8, which controls the ignition success,
i.e., whether it is necessary to restart the ignitor 9, which is defined by the microprocessor
15. The described process includes how to start the device. Once started, the combustion
of bioethanol in the burner 8 continues with the operating mode which takes place
by transporting fuel from the tank 1 by means of a peristaltic pump 2 attached on
the pipe 20 to the preheater 3 which uses the thermal energy generated by burning
bioethanol vapor in the burner 8 so that liquid fuel enters the evaporator 4 preheated.
The thermal energy obtained by operation of the burner 8 spreads to the evaporator
4 and is sufficient to convert the liquid bioethanol into vapor without switching
on the heaters 5, 6. At the beginning of operation of the device the fuel temperature
is equal to ambient temperature, so at lower starting temperatures device requires
operation of the heaters 5, 6. By switching to continuous operation mode of the device,
heaters 5, 6 are switched off and preheating of fuel, i.e. transformation from liquid
to gaseous state is done by using the heat generated by heating the space around the
burner 8. The process of stabilizing the system is regulated by microprocessor 15
by the PID regulation (with minimum deviation from the initial set temperature equilibrium
parameters), whereby a smooth process of evaporation of liquid fuel is achieved. During
the operation of the device, the temperature sensors 11, 12 deliver information to
the microprocessor 15, which controls the operation of the heaters 5, 6 in order to
achieve the optimal operating temperature of bioethanol vapor of about 70 ° C. The
bioethanol vapor thus obtained from the evaporator 4, through the insulated capillary
tube 23, reaches the inlet 48, passed through the openings 45, 46 and welded to the
aluminum tube 26 of the burner, and then passes through the openings 27 and after
ignition burns in the burner housing 8. Circular openings 27 are calculated to ensure
even distribution of vapor along the entire burner 8, resulting in even flame along
the complete length. The combustion chamber in the housing 28 allows optimal mixing
of alcohol vapors with oxygen from the air resulting in laminar diffusion combustion.
Regular shutdown of the system is performed by the microprocessor control 15 so that
the normally open solenoid valve 7 loses voltage and closes the flow of fuel into
the capillary tube 23, as a result of which combustion in the burner 8 stops almost
instantly, burning all remaining vapor in the aluminum tube 26. Simultaneously, normally
closed solenoid valve 24 installed on the pipe 29, loses voltage and opens the return
line after which the remaining vapor in the system is returned to the tank 1, where
it is cooled and converted into a liquid state. In this way, the retention of alcohol
vapor in the system as well as the creation of overpressure are avoided.
[0032] Forced shutdown of a biofireplace due to a power outage is manifested by the loss
of power to all electronic devices in the fireplace. Thus, the normally open solenoid
valve 7 loses voltage, closes by interrupting the flow of alcohol vapor into the burner
8, and the combustion process is interrupted. The process of forced shutdown, in the
physical sense, is almost the same process as with regular shutdown of the system.
[0033] The forced shutdown of the biofireplace due to malfunctions is controlled by a microprocessor
15, whose operation is based on monitoring parameters such as the presence of carbon
monoxide using a sensor 30 that detects the presence of the same, then the presence
of ethanol vapor inside the device using the sensor 31, horizontality of the device
by means of sensors 32 and mechanical shocks or impacts by means of sensors 33 (tilt
sensor). A problem in operation can occur for an unknown reason (the flame has been
extinguished), which is registered by the flame presence sensor 10 which sends a signal
via the microprocessor 15 to the ignitor 9 to restart the initial ignition process.
The process of initial ignition is limited in time and after a certain time, if a
continuous combustion process is not established, the microprocessor 15 performs forced
shutdown of the system. Monitoring of the device operation is enabled by the display
47.
METHOD OF INDUSTRIAL OR OTHER APPLICATION OF THE INVENTION
[0034] Industrial production of the present invention is absolutely possible in factories
for the production of stoves, ovens and fireplaces, and even in well-equipped mechanical
workshops.
[0035] The invention is suitable for serial production and its application is especially
recommended in cases when additional heating is required in the living, working and
rest areas. The application of the invention is especially recommended in buildings
and spaces that need to meet high aesthetic criteria.
[0036] Due to the ecological characteristics, the device can be used to equip a space where
people of all ages live.
1. Biofireplace with automatic combustion control comprising a tank (1) with a peristaltic
pump (2), an evaporator (4), a burner (8) and electronic control and operation equipment,
characterized in that the tank (1) with an ultrasonic sensor (16) for the fuel level made of stainless
steel - Inox with an opening (19) to which is connected a hose (49) for refueling
from the cylinder (50) by means of a peristaltic pump (17), connected by a pipe (20)
to the suction part of the peristaltic pump (2) whose delivery part is connected via
a tube (21) to a preheater (3) whose outlet part is a tube (22) connected to a spiral
copper capillary tube (23) of an evaporator (4) whose outlet is connected to a perforated
tube (26) of the burner (8).
2. Biofireplace with automatic combustion control, according to claim 1, characterized in that the preheater (3) consists of a thermally insulated aluminum housing positioned below
the burner (8), the upper side of which is closed by an aluminum plate (25) on which
a circular opening is made. (46) and a groove (37) in which a copper capillary tube
(22) is inserted on the underside protected by an aluminum plate (34) on which an
opening (45) is made in accordance with the opening (46) through which the inlet (48)
is passed.
3. Biofireplace with automatic combustion control, according to claim 1, characterized in that the evaporator (4) consisting of a metal housing (35) in the shape of a hollow square
in which the threaded flanges (44) are made in the centers of the shorter sides disassemble
fixed axially, oppositely placed rod heaters (5, 6), where the heater (5) is located
at the inlet of the evaporator (4), while the heater (6) is located at the outlet
of the evaporator (4), and by the fact that around the heaters (5, 6) along the entire
length the spiral capillary tube (23) is wound and by that in the housing (35) of
the evaporator temperature sensors (11, 12) are derived, and in that all the lateral sides of the evaporator housing (35) of the evaporator, on the inside
and outside, are insulated with a layer (36) of mineral wool, and in that the evaporator lid (38) is made of the same material as the housing (35) which in
cross section has the appearance of a "P" profile and is equal in dimensions to the
upper open surface of the evaporator housing (35), whereby on the top side of it vertical
tubular outlets (39, 40) are derived filled with stone wool (43), through which the
ends of the capillary tube (23) are passed insulated with liquid ceramic, and in that on the upper edges along the side walls of the housing (35), four washers (41) are
positioned by means of which the lid (38) is fixed by screws through the openings
(42).
4. Biofireplace with automatic combustion control, according to claim 1, characterized in that the burner (8) forms an aluminum housing (28), open with its entire lower surface
and by means of an upper plate (25) firmly connected to the preheater (3), wherein
in the housing (28) of the burner (8) is axially inserted aluminum tube (26), perforated
by a circular openings (27), of square cross-section, on the lower side of which the
inlet (48) is fixed by welding, and by that an opening is made in the center of the
longer side (28) of the burner (8) into which an ignitor (9) is inserted laterally,
while a temperature sensor (18) is installed at the entrance of the aluminum tube
(26).
5. The mode of operation of the biofireplace with automatic combustion control, according
to claim 1, characterized in that the operation and control of the biofireplace based on data from sensors (10, 16,
30, 31, 32, 33) is controlled by a microprocessor (15) connected to the peristaltic
pump (2), solenoid valves (7, 24) and heaters (5, 6), where the control is performed
by PWM (Pulse Width Modulation).