FIELD OF THE INVENTION
[0001] The present invention relates to a cartridge for an aerosol generating device, and
an aerosol generating system comprising a cartridge and an aerosol generating device.
The disclosure is particularly applicable to a portable aerosol generating device,
which may be self-contained and low temperature. Such devices may be configured to
heat, rather than burn, tobacco or other suitable aerosol generating materials by
conduction, convection, and/or radiation, to generate an aerosol for inhalation.
BACKGROUND
[0002] The popularity and use of reduced-risk or modified-risk devices (also known as vaporisers)
has grown rapidly in the past few years as an aid to assist habitual smokers wishing
to quit using traditional tobacco products such as cigarettes, cigars, cigarillos,
and rolling tobacco. Various devices and systems are available that heat or warm aerosolisable
substances as opposed to burning tobacco in conventional tobacco products.
[0003] A commonly available reduced-risk or modified-risk device is the heated substrate
aerosol generation device or heat-not-burn device. Devices of this type generate an
aerosol or vapour by heating an aerosol substrate (i.e. consumable) that typically
comprises moist leaf tobacco or other suitable aerosolisable material to a temperature
typically in the range of 150°C to 300°C.
[0004] However, a user may desire to have greater flexibility with regards to the form of
the consumable that may be used with the aerosol generating device, e.g. the heat-not-burn
device. In particular, it may be desirable for the user to utilise a cartridge containing
aerosolisable liquid, rather than a typical aerosol generating substrate such as a
rod of tobacco.
[0005] In general, it is also desirable to provide a compact cartridge for an aerosol generating
device that is able to provide efficient and reliable heating of aerosolisable liquid
contained within the cartridge.
[0006] An object of the present invention is to address one or more of these problems.
SUMMARY OF THE INVENTION
[0007] According to a first aspect of the invention, there is provided a cartridge for an
aerosol generating device, wherein the cartridge has a distal end and a proximal end,
comprising: a reservoir configured to store aerosolisable liquid therein; a capillary
transport element arranged to receive aerosolisable liquid from the reservoir; an
air inlet configured to supply air to the capillary transport element; and one or
more thermally conductive elements, wherein the one or more thermally conductive elements
are arranged around an exterior of the cartridge between the distal end and the proximal
end and are configured to conduct heat into the cartridge towards the capillary transport
element when the cartridge is heated within a heating chamber of an aerosol generating
device.
[0008] In this way, a compact cartridge for an aerosol generating device is provided that
is able to efficiently conduct heat into the cartridge to heat and aerosolise the
aerosolisable liquid contained therein. Placement of the thermally conductive elements
around the exterior of the cartridge between the distal end and the proximal end enables
heat to be evenly supplied to the capillary transport element within the cartridge.
This ensures a reliable and efficient generation of aerosol.
[0009] In addition, the configuration of the cartridge also provides compatibility with
aerosol generating devices (e.g. heat-not-burn devices) which are not designed to
receive cartridges of aerosolisable liquid, but instead are configured to receive
consumable articles of aerosol generating substrate, such as sticks of tobacco. In
particular, the arrangement of thermally conductive elements is suitable for conducting
heat to vaporise or aerosolise a liquid present in or on the capillary transport element
when the cartridge is inserted into any form of heating chamber arranged to apply
an external heat to a cartridge, for example a heating chamber comprising a heater
or heat exchange element arranged to heat the surface of the heating chamber. In this
way, a wide range of conventional aerosol generating devices normally used for applying
external heating to a consumable, particularly heat-not-burn devices, may be adapted
for use with the cartridge of the present invention.
[0010] Furthermore, within such conventional aerosol generating devices, the heating chamber
is typically designed with one or more of internal ridges or internal grooves configured
to interface with the aerosol substrate generating substrate received within the heating
chamber. The ridges provide a compressive force which creates one or more corresponding
indentations in the rod of aerosol generating substrate. The one or more ridges define
the one or more grooves therebetween and the temperature of the heating chamber is
known to be highest at locations corresponding to either the grooves or the ridges,
depending on the particular configuration of aerosol generating device. Therefore,
by providing a cartridge having one or more thermally conductive elements arranged
around the exterior of the cartridge, the cartridge may be inserted into the heating
chamber of the aerosol generating device and orientated such that the thermally conductive
elements are located within the respective grooves, or against the respective ridges.
In this way, not only is the cartridge able to fit within and be used with a heating
chamber originally only intended to receive an aerosol generating substrate, but the
cartridge is also optimally configured to receive heat from the hottest portion of
the heating chamber corresponding to either the one or more grooves or the one or
more ridges.
[0011] Preferably, the cartridge comprises a plurality of thermally conductive elements.
[0012] Preferably, the plurality of thermally conductive elements are periodically spaced
around the exterior of the cartridge. In this way, an optimal distribution of thermal
energy is transferred into the cartridge around its exterior, thereby ensuring a reliable
and efficient generation of aerosol.
[0013] Preferably, the one or more thermally conductive elements each extend along the exterior
of the cartridge in a longitudinal direction of the cartridge. In this way, an optimal
distribution of thermal energy is transferred into the cartridge along its length,
thereby ensuring a reliable and efficient generation of aerosol.
[0014] Preferably, the one or more thermally conductive elements each protrude from the
cartridge in a direction perpendicular to a longitudinal direction of the cartridge.
In particular, the one or more thermally conductive elements form protrusions which
extend in an outward (e.g. radially outward) direction when viewed in a transversal
plane of the cartridge perpendicular to the longitudinal direction. In this way, thermal
contact between the thermally conductive elements and the inner surface of the chamber
of the aerosol generating device can be provided in a more efficient manner, e.g.
when the cartridge is inserted in the device.
[0015] The skilled person will appreciate that the length of the cartridge extending from
the proximal end to the distal end defines the longitudinal axis of the cartridge.
[0016] Preferably, the one or more thermally conductive elements are (outwardly) convex.
In this way, a good thermal contact with the inner surface of a heating chamber comprising
one or more grooves which act as heat transfer elements is provided. Furthermore,
the outer surface of each thermally conductive element is complementary to the shape
of respective (concave) grooves common to such heating chambers, thereby forming a
flush interface for efficient heat transfer.
[0017] Alternatively, the one or more thermally conductive elements may be formed as indentations
in the exterior (e.g. outer surface) of the cartridge. That is, the one or more thermally
conductive elements are recessed in an inward (e.g. radially inward) direction when
viewed in a transversal plane of the cartridge perpendicular to the longitudinal direction.
In this way, the cartridge may be received within a heating chamber comprising a plurality
of ridges which act as heat transfer elements, such that the recessed thermally conductive
elements respectively interface with plurality of ridges. Preferably, the one or more
thermally conductive elements are preferably (outwardly) concave. In this way, a good
thermal contact with the inner surface of a heating chamber comprising one or more
ridges is provided. Furthermore, the outer surface of each thermally conductive element
is complementary to the shape of respective (convex) ridges common to such heating
chambers, thereby forming a flush interface for efficient heat transfer.
[0018] Preferably, the capillary transport element is located adjacent to the distal end
of the cartridge, and the reservoir is located adjacent to the proximal end of the
cartridge. In this way, the capillary transport element and the reservoir are spatially
separated which reduces the amount of heat conducted to the reservoir, thereby improving
the thermal efficiency of the cartridge.
[0019] Preferably, the one or more thermally conductive elements are located around the
exterior of the cartridge adjacent the capillary transport element. In this way, an
efficient path of heat transfer is provided from the thermally conductive elements
to the capillary transport element.
[0020] Preferably, the cartridge further comprises a thermally conductive mesh embedded
with or on the surface of the capillary transport element. In this way, the heat received
from the thermally conductive elements may be evenly conducted and distributed throughout
the capillary transport element, thereby ensuring a reliable generation of aerosol
from the aerosolisable liquid.
[0021] Preferably, the air inlet is disposed in the distal end of the cartridge.
[0022] Preferably, the cartridge further comprises: an air outlet disposed in the proximal
end of the cartridge; and an airflow passage that connects the air inlet to the air
outlet via the capillary transport element. In this way, aerosol that is generated
at the distal end of the cartridge travels along the length of the cartridge before
exiting through the air outlet in the proximal end of the cartridge and being inhaled
by a user. Advantageously, this allows the aerosol time to cool so that it is received
by the user at a more favourable, and safer, temperature.
[0023] Preferably, the capillary transport element is formed as an annular cylinder that
is in contact with the one or more thermally conductive elements, and wherein the
airflow passage extends along the central axis of the capillary transport element.
In this way, a compact configuration of the cartridge is provided whilst ensuring
an even and reliable supply of aerosolisable liquid. In addition, the annular capillary
transport element is evenly heated by the thermally conductive elements around the
circumference of the cartridge.
[0024] Preferably, the reservoir is formed as an annular cylinder, and wherein the airflow
passage extends along the central axis of the reservoir. In this way, a compact configuration
of the cartridge is provided.
[0025] Preferably, the cartridge further comprises a mouthpiece located at the proximal
end of the cartridge, wherein the air outlet is disposed in the mouthpiece.
[0026] Preferably, the capillary transport element comprises a wicking material such as
cotton and/or ceramic.
[0027] Preferably, the cartridge comprises four thermally conductive elements.
[0028] Preferably, the thermally conductive elements comprise (and optionally consist of)
metal, preferably aluminium.
[0029] Preferably, the thermally conductive elements exhibit a thermal conductivity of at
least 20 Wm
-1K
-1 at 20°C.
[0030] Preferably, the cartridge is substantially cylindrical, and the one or more thermally
conductive elements are arranged around the circumferential exterior of the cartridge.
[0031] According to a second aspect of the invention, there is provided an aerosol generating
system comprising: a cartridge according to the first aspect; and an aerosol generating
device comprising a heating chamber configured to receive the cartridge such that
heat is transferred from the heating chamber to the one or more thermally conductive
elements of the cartridge.
[0032] Preferably, the heating chamber is substantially tubular and comprises one or more
internal grooves configured to interface with the one or more thermally conductive
elements of the cartridge. Preferably, the heating chamber comprises one or more internal
ridges which define the one or more internal grooves therebetween.
[0033] Alternatively, the heating chamber is substantially tubular and comprises one or
more internal ridges configured to interface with the one or more thermally conductive
elements of the cartridge. Preferably, the heating chamber comprises one or more internal
grooves respectively defined between the one or more internal ridges.
[0034] Preferably, the aerosol generating device is a heat-not-burn device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Embodiments of the invention are now described, by way of example, with reference
to the drawings, in which:
Figure 1 is an exemplary aerosol generating device comprising a heating chamber according
to an embodiment of the invention;
Figure 2 is a cross-sectional view of the heating chamber in Figure 1;
Figures 3A to 3C are various schematic external views of a cartridge according to
an embodiment of the invention; and
Figures 4A and 4B are schematic cross-sectional views of the cartridge.
DETAILED DESCRIPTION
[0036] As described herein, a vapour is generally understood to refer to a substance in
the gas phase at a temperature lower than its critical temperature, which means that
the vapour can be condensed to a liquid by increasing its pressure without reducing
the temperature, whereas an aerosol is a suspension of fine solid particles or liquid
droplets, in air or another gas. It should, however, be noted that the terms 'aerosol'
and 'vapour' may be used interchangeably in this specification, particularly with
regard to the form of the inhalable medium that is generated for inhalation by a user.
[0037] Figure 1 illustrates an aerosol generating device 100 according to an embodiment
of the invention. The aerosol generating device 100 is illustrated in an assembled
configuration with the internal components visible. The aerosol generating device
100 is a heat-not-burn device, which may also be referred to as a tobacco-vapour device,
and comprises a heating chamber 200 configured to receive an aerosol substrate such
as a rod of aerosol generating material, e.g. tobacco. The heating chamber 200 is
operable to heat, but not burn, the rod of aerosol generating material to produce
a vapour or aerosol for inhalation by a user.
[0038] Figure 2 is a cross-sectional view of the heating chamber 200 in a transversal plane
of the heating chamber 200 perpendicular to the longitudinal direction of the heating
chamber 200. The heating chamber 200 is substantially tubular and comprises a tubular
thermally conductive shell 202 that is surrounded by a tubular heating element 204,
e.g. in a circumferential direction. The thermally conductive shell 202 defines an
interior volume in which a consumable article may be received. The thermally conductive
shell 202 comprises a plurality of ridges 206 (also referred to as ribs or protrusions)
which are spaced around the thermally conductive shell 202 (e.g. in a circumferential
direction) and extend along the length of the thermally conductive shell 202. The
ridges 206 protrude into the interior volume of the heating chamber 200, i.e. in a
radially inward direction. The plurality of ridges 206 define a plurality of grooves
208 which also extend along the length of the thermally conductive shell 202. Specifically,
one groove 208 is defined between each pair of adjacent ridges 206. In the depicted
example, the heating chamber 200 comprises four ridges 206, and thus four grooves
208, periodically spaced around the heating chamber 200. However, the skilled person
will appreciate that the number and spacing of ridges 206, and thus grooves 208, may
vary. The tubular heating element 204 may, for instance, be a thin film heater affixed
to the thermally conductive shell 202. The heater may be wrapped on the shell or be
a tubular element tightly fit around the shell. An example of such thin-film tubular
heating element is described in co-pending
PCT/EP2020/074151 entitled "heater assembly". Other heating elements are possible such as a series
of resistors held by a ceramic frame such as described in co-pending
EP20158052.9 entitled "aerosol generation device with ceramic heater base".
[0039] During typical operation, a rod of aerosol generating substrate is inserted within
the heating chamber 200 such that the plurality of ridges 206 compress the rod of
aerosol generating substrate and form corresponding indentations within the surface
of the rod. When the aerosol generating device 100 is operated, heat is transferred
to the rod of aerosol generating substrate via the thermally conductive shell 202,
thereby producing an aerosol for inhalation by a user. Typically, in the heating chamber
200, as the surrounding heating element 204 directly interfaces with the thermally
conductive shell 202 adjacent to the grooves 208, the temperature of the thermally
conductive shell 202 is highest at locations corresponding to the grooves 208. However,
in alternative heating chambers 200, the temperature of the thermally conductive shell
202 may be highest at locations corresponding to the ridges 206.
[0040] Under some circumstances, it may be desirable to utilise a consumable article containing
aerosolisable liquid with the aerosol generating device 100, rather than using the
typical rod of solid or semi-solid aerosol generating substrate as described above.
Accordingly, as described below, a cartridge 300 has been developed which may be used
with existing aerosol generating devices 100, originally designed for exclusive use
with aerosol generating substrates such as a rod of tobacco.
[0041] Of course, the skilled person will appreciate that the aerosol generating device
100 depicted in Figure 1 is simply an exemplary aerosol generating device according
to the invention. Other types and configurations of tobacco-vapour products, vaporisers,
or electronic cigarettes may also be used as the aerosol generating device according
to the invention. That is, the configuration of the cartridge 300 provides general
compatibility with aerosol generating devices which are not designed to receive cartridges
of aerosolisable liquid, but instead are configured to receive consumable articles
of aerosol generating substrate, such as sticks of tobacco. In one example, the cartridge
may be used with an aerosol generating device having a heating chamber comprising
a heater arranged to heat the surface of the heating chamber, but wherein the heating
chamber does not comprise internal ridges and grooves. In another example, an aerosol
generating device may be used that is compatible with the cartridge 300 but not with
standard aerosol generating substrates, i.e. the aerosol generating device may not
be a heat-not-burn device.
[0042] Figures 3A to 3C show various schematic views of the external features of a cartridge
300 (also referred to as a capsule or a consumable) according to an embodiment of
the invention. Figure 3A is a schematic side-view of the cartridge 300, Figure 3B
is a schematic view looking down a distal end 305 of the cartridge 300, and Figure
3C is a schematic view looking down a proximal end 307 of the cartridge 300.
[0043] The cartridge 300 comprises a distal end 305 and a proximal end 307. That is, the
cartridge 300 extends from the distal end 305 to the proximal end 307 to define an
elongate body with a longitudinal axis. In the depicted example, the shape of the
cartridge 300 may be described as substantially cylindrical, but the skilled person
will appreciate that the shape of the cartridge 300 may vary.
[0044] The cartridge 300 comprises a housing 302 around which a plurality of thermally conductive
elements 304 are disposed. The plurality of thermally conductive elements 304 are
arranged around the exterior of the housing 302, between the distal end 305 and the
proximal end 307 of the cartridge 300. That is, the plurality of thermally conductive
elements 304 are arranged around the circumferential exterior of the cartridge 300.
Each thermally conductive element 304 may be referred to as a strip of thermally conductive
material that is attached to the housing 302. The thermally conductive elements 304
each extend along at least a portion of the length of the cartridge 300, in a direction
parallel to the longitudinal axis of the cartridge 300. In the depicted example, there
are four thermally conductive elements 304 which are periodically spaced around the
circumference of the cartridge 300. However, the skilled person will appreciate that
the number and spacing of the thermally conductive elements 304 may vary.
[0045] In the depicted embodiment, each thermally conductive element 304 protrudes away
from the cartridge 300 in an outwardly radial direction, i.e. in a direction perpendicular
to the longitudinal axis of the cartridge 300. In other words, the thermally conductive
elements 304 are raised with respect to the surface of the housing 302. In this way,
the cartridge 300 may be received within the heating chamber 200 such that the thermally
conductive elements 304 of the cartridge 300 are located within the plurality of grooves
208, which are the highest temperature areas in the heating chamber 200. Preferably,
the outer surface of each thermally conductive element 304 is convex, such that the
thermally conductive elements 304 may be securely located within the respective concave
grooves 208 of the heating chamber 200.
[0046] However, in other embodiments, the cartridge 300 may be configured such that the
thermally conductive elements 304 are formed as recessed portions extending along
the length of the cartridge 300. That is, the thermally conductive elements 304 may
be recessed with respect to the surface of the housing 302, rather than being raised
with respect to the surface of the housing 302. In other words, the thermally conductive
elements 304 as formed as indentations extending along at least a portion of the length
of the cartridge 300. This alternative configuration of cartridge 300 may be received
within a modified version of the heating chamber 200 wherein the temperature is greatest
at locations corresponding to the plurality of ridges 206, rather than at the plurality
of grooves 208. In this way, the cartridge 300 may be received within the heating
chamber 200 such that the recessed thermally conductive elements 304 of the cartridge
300 interface with the plurality of ridges 206, which are the highest temperature
areas in the modified heating chamber 200. Preferably, in this modified embodiment,
the outer surface of each thermally conductive element 304 is concave, such that the
thermally conductive elements 304 may be securely located against the respective convex
ridges 206 of the heating chamber 200, thereby forming a flush interface for efficient
heat transfer.
[0047] An air inlet 306 is disposed in the distal end 305 of the cartridge 300. Similarly,
an air outlet 308 is disposed in the proximal end 307 of the cartridge 300. In use,
air may enter the cartridge 300 via the air inlet 306 and exit the cartridge 300,
along with generated aerosol, via the air outlet 308. In some examples, the cartridge
300 may further comprise a mouthpiece (not shown) located at the proximal end 307
of the cartridge 300. In this case, the air outlet 308 may be located within or extend
through the mouthpiece, thereby enabling the user to inhale aerosol from the cartridge
300 via the mouthpiece.
[0048] As will be appreciated by the skilled person, the cartridge 300 is configured such
that the cartridge 300 may be inserted into the heating chamber of an aerosol generating
device. In particular, the depicted cartridge 300 is configured such that it may be
received within the heating chamber 200 of aerosol generating device 100, with the
plurality of thermally conductive elements 304 located within respective grooves 208
(which typically correspond to the highest temperatures regions of the heating chamber
200). However, in the alternative embodiment (not depicted) wherein the thermally
conductive elements 304 are formed as indentations, the cartridge 300 is configured
such that it may be received within the heating chamber 200 of aerosol generating
device 100, with the plurality of thermally conductive elements 304 located against
respective ridges 208 (which, in this case, correspond to the highest temperatures
regions of the heating chamber 200).
[0049] In general, the cartridge 300 is configured such that it may be inserted within a
heating chamber for a heat-not-burn device. However, the skilled person will appreciate
that the cartridge 300 may also be received within a heating chamber of other aerosol
generating devices, such as an electronic cigarette, wherein the heating chamber comprises
a plurality of grooves or ridges for engagement with the plurality of thermally conductive
elements 304.
[0050] The thermally conductive elements 304 comprise (and optionally consist of) metal
such as aluminium. Preferably, the thermally conductive elements exhibit a thermal
conductivity of at least 20 Wm
-1K
-1 at 20°C.
[0051] Figures 4A and 4B illustrate the internal features of the cartridge 300. Figure 4A
is a cross-sectional view of the cartridge in a plane parallel to the longitudinal
axis of the cartridge 300 and Figure 4B is a cross-sectional view towards the distal
end 305 of the cartridge 300 in a plane perpendicular to the longitudinal axis of
the cartridge 300.
[0052] The cartridge 300 further comprises a reservoir 312 for containing aerosolisable
liquid therein, a capillary transport element 314 arranged to receive aerosolisable
liquid from the reservoir 312, a thermally conductive mesh 316 embedded with the capillary
transport element 314, and an airflow passage 310 extending through the cartridge
300 from the air inlet 306 to the air outlet 308.
[0053] The reservoir 312 is located towards the proximal end 307 of the cartridge 300. The
reservoir is configured to store aerosolisable liquid and supply the aerosolisable
liquid to the capillary transport element 314 for aerosolisation during operation
of the cartridge 300. The liquid reservoir 16 can be configured as a refillable "open
tank" reservoir, or a removable/replaceable reservoir, or a single-use reservoir.
Preferably, the liquid reservoir is a permanent or non-exchangeable part of the cartridge.
The aerosolisable liquid may be propylene glycol or glycerin or a mixture thereof,
which is able to produce a visible aerosol. The aerosolisable liquid may further comprise
other substances such as nicotine and/or flavourings.
[0054] The reservoir 312 is shaped as an annular cylinder. The annular cylinder is coaxially
aligned with the cartridge 300. In this way, the airflow passage 310 is able to extend
along the central axis of the cartridge 300 to the air outlet 308 without being impeded
by the reservoir 312. In particular, a portion of the airflow passage 310 may be defined
by the cylindrical hollow within the reservoir 312, thereby providing a compact configuration
for supplying air and aerosol along the length of the cartridge 300 to the air outlet
308. Of course, the skilled person will appreciate that, in alternative embodiments,
the reservoir 312 may be formed in alternative shapes, such as a sector of an annular
cylinder.
[0055] The capillary transport element 314 is located towards the distal end 305 of the
cartridge 300. The capillary transport element 314 is configured to receive aerosolisable
liquid from the reservoir 312. In particular, aerosolisable liquid is supplied along
and throughout the capillary transport element 314 by capillary action. Preferably,
the capillary transport element 314 comprises a wicking material such as cotton and/or
ceramic.
[0056] The capillary transport element 314 is preferably shaped as an annular cylinder.
The annular cylinder is coaxially aligned with the cartridge 300. In this way, the
airflow passage 310 is able to extend along the central axis of the cartridge 300
to the air inlet 306 without being impeded by the capillary transport element 314.
In particular, a portion of the airflow passage 310 may be defined by the cylindrical
hollow within the capillary transport element 314, thereby providing a compact configuration
for supplying air along the length of the cartridge 300. In addition, being shaped
as an annular cylinder that is in contact with the one or more thermally conductive
elements ensures that the capillary transport element 314 receives an even distribution
of heat from the thermally conductive elements 304. Of course, the skilled person
will appreciate that, in alternative embodiments, the capillary transport element
314 may be formed in alternative shapes, such as a sector of an annular cylinder,
or there may be a plurality of capillary transport elements 314 or, a plurality of
radial ridges or rods axially spaced from each other along the direction of the air
flow passage.
[0057] The thermally conductive elements 304 are arranged to conduct heat to the capillary
transport element 314 such that, in use, the aerosolisable liquid transported by the
capillary transport element 314 is heated and an aerosol is generated. In particular,
each thermally conductive element 304 interfaces with the capillary transport element
314, thereby forming a direct heat conduction path. Advantageously, as the airflow
passage 310 extends through the capillary transport element 314, the aerosol generated
in the vicinity of the capillary transport element 314 may be reliably transported
to the air outlet 308 to be inhaled by a user. That is, air travels through the cartridge
300 from the air inlet 306 to the air outlet 308, such that aerosol generated by the
heating of aerosolisable liquid within the capillary transport element 314 is carried
along the airflow passage and out of the air outlet 308 for inhalation by a user.
Accordingly, the portion of the airflow passage 310 adjacent to the capillary transport
element 314 may also be referred to as an aerosolisation chamber. Advantageously,
as the aerosol is generated adjacent to the distal end 305 of the cartridge 300, and
then must travel along the length of the cartridge 300 to exit the cartridge 300 via
the air outlet 308 in the proximal end 307, the temperature of the aerosol is reduced
such that the aerosol is received by the user at a more favourable, and safer, temperature.
[0058] The cartridge 300 optionally further comprises a thermally conductive mesh 316 that
is embedded with the capillary transport element 314. For example, the thermally conductive
mesh 316 may be an array of thermally conductive wires that are integrated within
the capillary transport element 314. The thermally conductive mesh 316 may contact
the thermally conductive elements 304 such that, in use, heat energy may be conducted
from the thermally conductive elements 304 throughout the capillary transport element
314 via the thermally conductive mesh 316. In this way, heat is efficiently distributed
within the capillary transport element 314 and the aerosolisable liquid transported
by the capillary transport element 314 may be aerosolised when the liquid contacts
the thermally conductive mesh 316. As alternatives to a thermally conductive mesh,
the cartridge 300 may comprise other thermally conductive internal elements such as
thermally conductive particles, beads or a sintered metal embedded in the capillary
transport element. The thermal conductive mesh or other thermally conductive internal
elements may be constituted partly or wholly throughout the capillary transport element
314.
[0059] In summary, in use, a user may insert the cartridge 300 within the heating chamber
200 of the aerosol generating device 100 such that the plurality of thermally conductive
elements 304 are engaged with respective heat exchange elements of the heating chamber
200, i.e. respective grooves 208 of the heating chamber 200 (or respective ridges
206 in the case that the thermally conductive elements 304 are formed as indentations).
In the depicted example, wherein the cartridge 300 comprises four thermally conductive
elements 304 and the heating chamber 200 comprises four grooves 208, the skilled person
will appreciate that the cartridge 300 may be inserted in the heating chamber 200
in one of four orientations. When the aerosol generating device 100 is operated by
the user, heat is generated by the heating element 204 and transferred to the thermally
conductive shell 202, wherein the heat is concentrated at the plurality of grooves
208 (or at the plurality of ridges 206 in the case that the thermally conductive elements
304 are formed as indentations). The heat is conducted from the plurality of grooves
208 (or the plurality of ridges 206 in the case that the thermally conductive elements
304 are formed as indentations) into the cartridge 300 via the plurality of thermally
conductive elements 304. The thermally conductive elements 304 are in contact with
the capillary transport element 314 and/or the thermally conductive mesh 314 or similar
thermally conductive internal elements (e.g. sintered metal or particles or beads)
such that heat is transferred to the aerosolisable liquid carried by the capillary
transport element 314 to generate an aerosol, e.g. within the airflow passage 310.
The aerosol travels through the airflow passage 310, along the central axis of the
capillary transport element 314 and the reservoir 312, and exits the cartridge 300
through the air outlet 308 to be inhaled by a user.
1. A cartridge for an aerosol generating device, wherein the cartridge has a distal end
and a proximal end, comprising:
a reservoir configured to store aerosolisable liquid therein;
a capillary transport element arranged to receive aerosolisable liquid from the reservoir;
an air inlet configured to supply air to the capillary transport element; and
one or more thermally conductive elements, wherein the one or more thermally conductive
elements are arranged around an exterior of the cartridge between the distal end and
the proximal end and are configured to conduct heat into the cartridge towards the
capillary transport element when the cartridge is heated within a heating chamber
of an aerosol generating device.
2. The cartridge of claim 1, comprising a plurality of thermally conductive elements.
3. The cartridge of claim 2, wherein the plurality of thermally conductive elements are
periodically spaced around the exterior of the cartridge.
4. The cartridge of any preceding claim, wherein the one or more thermally conductive
elements each extend along the exterior of the cartridge in a longitudinal direction
of the cartridge.
5. The cartridge of any preceding claim, wherein the one or more thermally conductive
elements each protrude from the cartridge in a direction perpendicular to a longitudinal
direction of the cartridge.
6. The cartridge of any of claims 1 to 4, wherein the one or more thermally conductive
elements are formed as indentations in the exterior of the cartridge.
7. The cartridge of any preceding claim, wherein the capillary transport element is located
adjacent to the distal end of the cartridge, and wherein the reservoir is located
adjacent to the proximal end of the cartridge.
8. The cartridge of any preceding claim, further comprising a thermally conductive mesh
embedded with or on the surface of the capillary transport element.
9. The cartridge of any preceding claim, wherein the air inlet is disposed in the distal
end of the cartridge, and further comprising:
an air outlet disposed in the proximal end of the cartridge; and
an airflow passage that connects the air inlet to the air outlet via the capillary
transport element.
10. The cartridge of claim 9, wherein the capillary transport element is formed as an
annular cylinder that is in contact with the one or more thermally conductive elements,
and wherein the airflow passage extends along the central axis of the capillary transport
element.
11. The cartridge of claim 9 or claim 10, wherein the reservoir is formed as an annular
cylinder, and wherein the airflow passage extends along the central axis of the reservoir.
12. The cartridge of any of claims 9 to 11, further comprising a mouthpiece located at
the proximal end of the cartridge, wherein the air outlet is disposed in the mouthpiece.
13. An aerosol generating system comprising:
a cartridge according to any preceding claim; and
an aerosol generating device comprising a heating chamber configured to receive the
cartridge such that heat is transferred from the heating chamber to the one or more
thermally conductive elements of the cartridge.
14. The aerosol generating system of claim 13, wherein the heating chamber is substantially
tubular and comprises one or more internal grooves configured to interface with the
one or more thermally conductive elements of the cartridge.
15. The aerosol generating system of claim 13, wherein the heating chamber is substantially
tubular and comprises one or more internal ridges configured to interface with the
one or more thermally conductive elements of the cartridge.