Technical Field
[0001] The present invention relates to a work assist device of a work machine and a method
of recognizing a construction surface at a work site, the work assist device and the
method assisting in performing work using a work machine.
Background Art
[0002] A work machine including a machine body and a work member supported by the machine
body in such a way as to be capable of moving relative to the machine body has been
known for years. The work member is, for example, an attachment including an earth-removing
blade or a bucket capable of performing excavation work or leveling work.
[0003] Patent Literature 1 discloses a target work surface setting device (work assist device)
that allows a worker operating a work machine to easily recognize the position of
a target work surface (construction surface) virtually set in the ground. The target
work surface setting device includes a work machine side computer incorporated in
the work machine and an office side computer placed in an office separated away from
a work site. When the setting switch of the work machine side computer is turned on,
3D data unique to the work site, the 3D data including a plan view, a cross-sectional
view, and the like, is transmitted from the office side computer to the work machine
side computer through a transceiver. The work machine side computer computes position
information on the target work surface, based on the received 3D data.
[0004] The work machine side computer computes also three-dimensional position information
on the work machine at the work site, based on position information sent from a GPS
antenna unit provided on the work machine and correction information sent from a GPS
base station set in the work site. The work machine side computer then compares the
computed position information on the target work surface with the three-dimensional
position information on the work machine to determine whether the work machine is
within a range in which the work member can reach the target work surface, and informs
the worker of the result of the determination. Being informed of the result of the
determination, the worker understands a relative positional relationship between the
work member and the target work surface, and is therefore able to efficiently carry
out the excavation work and the leveling work at the work site.
Citation List
Patent Literature
[0006] According to the technique described in Patent Literature 1, setting the construction
surface (target work surface) requires that a communication mechanism enabling communication
between the work machine side computer and the office side computer be provided and
that the work machine side computer have a large-capacity storage unit for storing
3D data unique to the work site. This leads to a complicated configuration of the
work assist device that assists the work machine in performing work and to an increase
in the cost of the work machine, thus posing a problem that some constructors have
difficulty in introducing such a work assist machine.
Summary of Invention
[0007] An object of the present invention is to provide a work assist device of a work machine
and a method of recognizing a construction surface at a work site, the work assistance
device and the method allowing a worker to easily recognize a construction surface
without the need of receiving 3D data unique to a work site from an external device
or storing the 3D data in advance.
[0008] A work assist device of a work machine according to one aspect of the present invention,
the work assist device being devised in view of the above problem, is a work assist
device of a work machine including: a machine body having a traveling unit capable
of traveling on the ground; and a work member supported by the machine body in such
a way as to be capable of moving relative to the machine body and capable of excavating
the ground. The work assist device is configured to assist in work of forming, by
the work machine, a given construction surface on a work site. The work assist device
includes: a body coordinates information acquiring unit that can acquire body coordinates
information that is information on absolute coordinates of a body reference point
at the work site, the body reference point being set on the machine main body in advance;
a body orientation information acquiring unit that can acquires body orientation information
that is information on an orientation of the machine body with respect to the body
reference point; a work member position information acquiring unit that can acquire
work member position information that is information on a relative position of the
work member to the machine body; a specific part coordinates computing unit that can
compute and output absolute coordinates of a specific part of the work member at the
work site, based on the body coordinates information acquired by the body coordinates
information acquiring unit, on the body orientation information acquired by the body
orientation information acquiring unit, and on the work member position information
acquired by the work member position information acquiring unit; a placement information
receiving unit that can receive pieces of placement information that is information
indicating that the specific part of the work member is placed at least at three ground
reference points associated with the construction surface according to travel of the
traveling unit; a storage unit that stores absolute coordinates of the specific part
as absolute coordinates the at least three ground reference points at the work site,
respectively, the absolute coordinates of the specific part being computed by the
specific part coordinates computing unit in correspondence to the placement information
receiving unit's receiving the placement information at the at least three ground
reference points; a distance information input unit that can receive input of at least
three pieces of distance information that is information indicating a distance from
each of the at least three ground reference points to the construction surface in
a vertical direction; a construction surface computing unit that computes an equation
for the construction surface in an absolute coordinate system of the work site, from
the absolute coordinates of the at least three ground reference points, the absolute
coordinates being stored in the storage unit, and the at least three pieces of distance
information input to the distance information input unit, and a construction surface
information output unit that outputs information on the equation for the construction
surface computed by the construction surface computing unit.
[0009] A method of recognizing a construction surface at a work site according to another
aspect of the present invention includes: preparing a work machine including a machine
body having a traveling unit capable of traveling on the ground and a work member
supported by the machine body in such a way as to be capable of moving relative to
the machine body, the work member being capable of excavating the ground, and preparing
a work assist device of the work machine as well; placing the specific part of the
work member in order at the at least three ground reference points associated with
the construction surface, according to at least traveling of the traveling unit and
storing absolute coordinates of the specific part in the storage unit as absolute
coordinates of each of the ground reference points, the absolute coordinates of the
specific part being computed by the specific part coordinates computing unit in correspondence
to each of the ground reference points; inputting at least three pieces of distance
information to the distance information input unit, the distance information indicating
a distance from each of the at least three ground reference points to the construction
surface in a vertical direction; computing an equation for the construction surface
in an absolute coordinate system of the work site, from the absolute coordinates of
the at least three ground reference points, the absolute coordinates being stored
in the storage unit, and the at least three pieces of distance information input to
the distance information input unit; and outputting information on the computed equation
for the construction surface and, based on the output information, allowing a worker
to recognize a position of the construction surface at the work site.
[0010] A method of recognizing a construction surface at a work site according to still
another aspect of the present invention includes: preparing a work machine including
a machine body having a traveling unit capable of traveling on the ground and a work
member supported by the machine body in such a way as to be capable of moving relative
to the machine body, the work member being capable of excavating the ground, and preparing
a work assist device of the work machine as well; placing the specific part of the
work member in order at the at least three ground reference points associated with
the construction surface, according to at least traveling of the traveling unit and
storing absolute coordinates of the specific part in the storage unit as absolute
coordinates of each of the ground reference points, the absolute coordinates of the
specific part being computed by the specific part coordinates computing unit in correspondence
to each of the ground reference points; inputting at least three pieces of distance
information to the distance information input unit, the distance information indicating
a distance from each of the at least three ground reference points to the construction
surface in a vertical direction; computing an equation for the construction surface
in an absolute coordinate system of the work site, from the absolute coordinates of
the at least three ground reference points, the absolute coordinates being stored
in the storage unit, and the at least three pieces of distance information input to
the distance information input unit; outputting information on the computed equation
for the construction surface and, based on the output information, allowing a worker
to recognize a position of the construction surface at the work site; providing the
work site with a reference member for checking including a straight part that is parallel
to the construction surface and that is perpendicular to a direction of traveling
of the traveling body of the work machine in a plan view; operating the work machine
to align a lower end part of an earth-removing blade, the lower end part extending
in a left-to-right direction, with the straight part of the reference member for checking;
and comparing a distance from a left end of the lower end part of the earth-removing
blade to the construction surface with a distance from a right end of the lower end
part of the same to the construction surface to check whether the computed equation
for the construction surface is within a given range.
Brief Description of Drawings
[0011]
FIG. 1 is a schematic side sectional view for describing a structure of a work machine
including a work assist device according to an embodiment of the present invention.
FIG. 2 is a block diagram of the work machine including the work assist device according
to the embodiment of the present invention.
FIG. 3 is a side view for describing coordinate information on the work assist device
and the work machine according to the embodiment of the present invention.
FIG. 4 is a plan view for describing coordinate information on the work assist device
and the work machine according to the embodiment of the present invention.
FIG. 5 is a flowchart of a construction surface setting process carried out by the
work assist device according to the embodiment of the present invention.
FIG. 6 is a flowchart showing a part of the construction surface setting process carried
out by the work assist device according to the embodiment of the present invention.
FIG. 7 is a flowchart showing a part of construction surface setting process carried
out by the work assist device according to the embodiment of the present invention.
FIG. 8 is a perspective view of a work site for the work machine including the work
assist device according to the embodiment of the present invention.
FIG. 9 is a schematic view for describing a process of computation of a construction
surface by the work assist device according to the embodiment of the present invention.
FIG. 10 is a side sectional view of the work site for the work machine including the
work assist device according to the embodiment of the present invention.
FIG. 11 is a perspective view of the work site for the work machine including the
work assist device according to the embodiment of the present invention.
Description of Embodiment
[0012] An embodiment of the present invention will hereinafter be described with reference
to the drawings. FIG. 1 is a schematic side sectional view for describing a structure
of an excavator 100 (work machine) including a construction surface setting device
(work assist device) 1 (FIG. 2) according to the embodiment. FIG. 2 is a block diagram
of the excavator 100 including the construction surface setting device 1 according
to the embodiment. FIG. 3 is a side view for describing coordinate information on
the construction surface setting device 1 and the excavator 100 according to the embodiment,
and FIG. 4 is a plan view for describing the coordinate information on the same.
[0013] In the embodiment, the hydraulic excavator 100, which is an example of a work machine,
is provided with the construction surface setting device 1. The excavator 100 includes
a machine body 10, an attachment 30, and a dozer unit 40. The machine body 10 includes
a lower body 11 and an upper slewing body 20. On both left and right sides of the
lower body 11, crawler units 12 (traveling units) capable of traveling on the ground
are attached, respectively. The upper slewing body 20 has a slewing frame 21 supported
on the lower body 11 in such a way as to be capable of turning around a pivot extending
in the vertical direction, a cab 22 allowing a worker to sit therein, an engine room
23 disposed behind the cab 22, an engine 24, a first hydraulic pump 25, a second hydraulic
pump 26, and a support 27.
[0014] The engine 24 is placed in the engine room 23. The first hydraulic pump 25 and the
second hydraulic pump 26 are driven by the engine 24, and each deliver hydraulic oil
to a hydraulic circuit (not illustrated) for driving the attachment 30 and the dozer
unit 40. The support 27 is disposed at a location that is on the slewing frame 21
and that is at the right side of the cab 22 (the back of the paper surface in FIG.
1), and supports the attachment 30 in such a way as to allow it to move up and down.
The attachment 30 includes a boom, an arm, and a bucket which (not illustrated) can
swing up and down, and performs prescribed excavation work and the like.
[0015] The dozer unit 40 (work member) is disposed on a front part of the lower body 11.
The dozer unit 40 is supported by the machine body 10 in such a way as to be capable
of moving relative to the machine body 10, and can excavate the ground. The dozer
unit 40 has an earth-removing blade 41 and a support frame 42 (earth-removing blade
support) that supports the earth-removing blade 41. The excavator 100 further includes
a lift cylinder 43, a pair of left and right angle cylinders 44, and a tilt cylinder
45. The support frame 42 is supported by the lower body 11 of the machine body 10
in such a way as to be capable of swinging about a lift rotating shaft F1 extending
in the left-to-right direction. The lift cylinder 43 extends and contracts in response
to supply and discharge of hydraulic oil from and to the second hydraulic pump 26,
and this extension/contraction causes the support frame 42 to swing about the lift
rotating shaft F1. As a result, the earth-removing blade 41 swings in a lift direction
D1 shown in FIG. 1, which changes a lift angle of the earth-removing blade 41 (dozer
unit 40). The pair of left and right angle cylinders 44 each extend and contract in
response to supply and discharge of hydraulic oil from the second hydraulic pump 26,
and this extension/contraction causes the earth-removing blade 41 to swing about an
angular rotating shaft F2. As a result, the earth-removing blade 41 swings in an angular
direction D2 shown in FIG. 1, which changes an angular angle of the earth-removing
blade 41 (dozer unit 40). The earth-removing blade 41 is supported by the front end
of the support frame 42 in such a way as to be capable of swinging about a tilt rotating
shaft F3 extending in the left-to-right direction. The tilt cylinder 45 extends and
contracts in response to supply and discharge of the hydraulic oil from the second
hydraulic pump 26, and this extension/contraction causes the earth-removing blade
41 to swings about a tilt rotating shaft F3 in a tilt direction D3 shown FIG. 1, which
changes a tilt angle of the earth-removing blade 41 (dozer unit 40).
[0016] As shown in FIG. 2, the construction surface setting device 1 included in the excavator
100 (the work assist device of the work machine) includes a controller 50, an operation
unit 51, an input unit 52, a body coordinates detection unit 53, a body angle detection
unit 54, an earth-removing blade angle detection unit 55, a drive unit 56, a display
unit 57, and an informing unit 58. The construction surface setting device 1 can assist
in performing work of forming a prescribed construction surface TS (see FIGS. 8 and
10) at a work site.
[0017] The operation unit 51 is disposed in the cab 22, and receives operation instructions
given by a worker, the operation instructions including an instruction on traveling
actions of the crawler unit 12, an instruction on slewing actions of the upper slewing
body 20, and an instruction on driving of the attachment 30 and the dozer unit 40.
[0018] The input unit 52 (placement information receiving unit, distance information input
unit) is disposed in the cab 22, and receives various pieces of information input
by the worker. According to the embodiment, in particular, the input unit 52 can receive
pieces of placement information in order, the placement information being information
indicating that at least according to traveling of the crawler unit 12, a specific
part of the earth-removing blade 41 is placed at least at three ground reference points
associated with the construction surface TS of the work site, the three ground reference
points being located above the construction surface TS so that the specific part of
the earth-removing blade 41 can be placed in order at the three ground reference points
on the ground. The input unit 52 can also receive input of at least three pieces of
distance information that is information indicating a distance from each of the at
least three ground reference points to the construction surface TS in the vertical
direction.
[0019] The body coordinates detection unit 53 (body coordinates information acquiring unit)
can acquire body coordinates information that is information on absolute coordinates
of a body reference point at the work site, the body reference point being set on
the machine body 10 in advance. The body coordinates detection unit 53 includes a
global navigation satellite system (GNSS) reference station 61 and a GNSS mobile station
62. The body reference point is set on the top surface of the cab 22. The GNSS reference
station 61 is a reference station disposed at the work site or at a location closest
to the work site. As shown in FIG. 3, the GNSS reference station 61 determines the
absolute coordinates by three axes, i.e., an x0 axis, a y0 axis, and a z0 axis set
with respect to an origin G0 as a point of reference. The GNSS mobile station 62 is
disposed on the top surface of the cab 22 in correspondence to the body reference
point. It should be noted that in addition to a known global positioning system (GPS),
such a satellite positioning system as a global navigation satellite system (GLONASS),
Galileo, or a quasi-zenith satellite system (QZSS) may also be adopted as the GNSS.
[0020] The body angle detection unit 54 (body orientation information acquiring unit) can
acquire body orientation information that is information on an orientation of the
machine body 10 with respect to the body reference point. In the embodiment, the body
angle detection unit 54 is an angle sensor (body angle sensor) disposed on the top
surface portion of the cab 22 in correspondence to the body reference point. The body
angle detection unit 54 detects respective rotations around x1, y1, and z1 axes with
respect to a mobile station origin G1, as indicated in FIGS. 3 and 4, and is provided
as a known inertial measurement unit (IMU). In other words, the body angle detection
unit 54 detects and outputs a lift angle, a pitch angle, and a yaw angle of the machine
body 10 with respect to the body reference point, respectively, as the body orientation
information.
[0021] The earth-removing blade angle detection unit 55 (work member position information
acquiring unit) can acquire work member position information that is information on
a relative position of the dozer unit 40 (earth-removing blade 41) to the machine
body 10. In the embodiment, the earth-removing blade angle detection unit 55 is an
angle sensor (earth-removing bladed angle sensor) disposed on the earth-removing blade
41. The earth-removing blade angle detection unit 55 detects respective rotations
around x3, y3, and z3 axes with respect to an earth-removing blade origin G3, as indicated
in FIGS. 3 and 4, and, in the embodiment, is provided as an inertial measurement unit
(IMU), as the body angle detection unit 54 is. In other words, the earth-removing
blade angle detection unit 55 detects and outputs a lift angle, an angular angle,
and a tilt angle of the earth-removing blade 41, as the work member position information.
[0022] The drive unit 56 includes the engine 24, the first hydraulic pump 25, and the second
hydraulic pump 26 that are described above, and further includes a drive/transmission
mechanism, such as a hydraulic circuit and gears. The drive unit 56 receives a control
signal from a drive control unit 501 of the controller 50, and drives the crawler
unit 12, the slewing frame 21, the attachment 30, and the dozer unit 40.
[0023] The display unit 57 is disposed in the cab 22, and displays various pieces of information
on actions of the excavator 100. In particular, the display unit 57 can display position
information on the construction surface TS (information on the construction surface
TS) based on an equation for the construction surface TS output from the output unit
506, which will be described later. The display unit 57 can also display information
on a relative position between the construction surface TS and the specific part,
based on absolute coordinates of the specific part output from the earth-removing
blade coordinates computing unit 502.
[0024] The informing unit 58 is disposed in the cab 22 or outside the excavator 100, and
informs the worker of various pieces of information. As an example, the informing
unit 58 includes a speaker, a buzzer, a light, and the like.
[0025] The controller 50 includes a central processing unit (CPU), a read-only memory (ROM)
storing a control program, a random access memory (RAM) used as a work area for the
CPU, and the like. The controller 50 is connected to the operation unit 51, the input
unit 52, the body coordinates detection unit 53, the body angle detection unit 54,
the earth-removing blade angle detection unit 55, the drive unit 56, the display unit
57, the informing unit 58, and the like. As a result of the CPU's executing the control
program stored in the ROM, the controller 50 functions as the controller including
the drive control unit 501, the earth-removing blade coordinates computing unit 502,
a construction surface computing unit 503, a determining unit 504, a storage unit
505, and an output unit 506.
[0026] In accordance with an instruction signal input to the operation unit 51, the drive
control unit 501 controls the drive unit 56 to cause it to drive the crawler unit
12, the slewing frame 21, the attachment 30, and the dozer unit 40.
[0027] The earth-removing blade coordinates computing unit 502 (specific part coordinates
computing unit) computes absolute coordinates of a specific part of the earth-removing
blade 41 at the work site. Specifically, the earth-removing blade coordinates computing
unit 502 can compute and output absolute coordinates of a specific part of the earth-removing
blade 41 at the work site, based on the body coordinates information acquired by the
body coordinates detection unit 53, the body orientation information acquired by the
body angle detection unit 54, and the work member position information acquired by
the earth-removing blade angle detection unit 55.
[0028] The construction surface computing unit 503 computes an equation for the construction
surface TS in an absolute coordinate system of the work site, from the absolute coordinates
of the at least three ground reference points, the absolute coordinates being stored
in the storage unit 505, and the at least three pieces of distance information input
to the input unit 52. More specifically, the construction surface computing unit 503
computes absolute coordinates of at least three virtual reference points located respectively
below the at least three ground reference points, from the absolute coordinates of
the at least three ground reference points and the at least three pieces of distance
information, and computes the equation of the construction surface TS, based on the
computed absolute coordinates of at least three virtual reference points. A method
of computing the construction surface TS will be described in detail later.
[0029] The determining unit 504 executes various determination operations in a flow of a
construction surface TS setting process. The determining unit 504 executes also a
given determination process when checking the equation for the construction surface
TS computed and determined by the construction surface computing unit 503.
[0030] The storage unit 505 stores various pieces of information that is referred to in
the flow of the construction surface TS setting process. The storage unit 505 stores
also various pieces of threshold information and the like in advance. Further, the
storage unit 505 stores absolute coordinates of the specific part as absolute coordinates
of the at least three ground reference points at the work site, the absolute coordinates
of the specific part being computed by the earth-removing blade coordinates computing
unit 502 in correspondence to the input unit 52 receiving the placement information
at the at least three ground reference points.
[0031] The output unit 506 (construction surface information output unit) outputs information
on the equation for the construction surface TS computed and determined by the construction
surface computing unit 503.
[0032] FIG. 5 is a flowchart of a construction surface setting process carried out by the
construction surface setting device 1 according to the embodiment. FIGS. 6 and 7 are
flowcharts showing a part of the construction surface setting process of FIG. 5. FIG.
8 is a perspective view of a work site for the excavator 100 including the construction
surface setting device 1 according to the embodiment. FIG. 9 is a schematic view for
describing a process of computation of the construction surface TS by the construction
surface setting device 1 according to the embodiment.
[0033] As shown in FIG. 4, the earth-removing blade 41 of the excavator 100 has a lower
end part 41S extending in the left-to-right direction. Both left and right ends of
the lower end part 41S of the earth-removing blade 41 are defined as an earth-removing
blade left end 41L and an earth-removing blade right end 41R, respectively. In the
embodiment, to acquire position information (plane equation) on the construction surface
TS in an absolute coordinate system of the work site, the earth-removing blade left
end 41L of the earth-removing blade 41 functions as a specific part.
[0034] FIG. 8 shows an example of the work site where three finishing stakes are set on
a ground GL. Specifically, a first horizontal plate K1 is fixed to a first vertical
plate J1 driven in the ground GL. Similarly, a second horizontal plate K2 is fixed
to a second vertical plate J2 and a third horizontal plate K3 is fixed to a third
vertical plate J3. The first vertical plate J1, the second vertical plate J2, and
the third vertical plate J3 are arranged in such a way as to extend in the vertical
direction, while the first horizontal plate K1, the second horizontal plate K2, and
the third horizontal plate K3 are arranged in such a way as to extend in the horizontal
direction.
[0035] On the top surfaces of the horizontal plates, a first reference point P1, a second
reference point P2, and a third reference point P3 (which are all ground reference
points) are set in advance, respectively, the first, second, and third reference points
P1, P2, and P3 corresponding to the construction surface TS scheduled to be formed
by excavation and ground leveling work. A first depth L1, a second depth L2, and a
third depth L3 (each serving as distance information), which represent a distance
from the first reference point P1 to the construction surface TS, a distance from
the second reference point P2 to the same, and a distance from the third reference
point P3 to the same in the vertical direction, respectively, are given in advance
as known values at the work site. These distances are noted, for example, on side
surfaces of the first horizontal plate K1, the second horizontal plate K2, and the
third horizontal plate K3, respectively. Points reached by going down from the first
reference point P1, the second reference point P2, and the third reference point P3
by the first depth L1, the second depth L2, and the third horizontal plate K3, respectively,
are defined as a first virtual point Q1, a second virtual point Q2, and a third virtual
point Q3 (which are all virtual reference points), respectively. It is a prerequisite
that the first reference point P1, the second reference point P2, and the third reference
point P3 be not on a straight line.
[0036] As shown in FIG. 5, when the worker starts the construction surface TS setting process
at the work site, a construction surface computation step is executed first (step
S1 in FIG. 5). Step S1 will be described in detail later. When the construction surface
computation step is over, the determining unit 504 of the controller 50 checks a construction
surface computation completion flag (step S02). The construction surface computation
completion flag is a flag for determining whether the construction surface computation
step in step S01 is completed. This flag can be switched between ON and OFF, and is
stored and updated in the storage unit 505. When the construction surface computation
completion flag is ON in step S02 (YES in step S02), the determining unit 504 proceeds
to step S03. When the construction surface computation completion flag is OFF in step
S02 (NO in step S02), on the other hand, the determining unit 504 returns to step
S01. In step S03, the determining unit 504 checks a correction mode switch. The correction
mode switch is provided in the cab 22. This switch is used to determine whether or
not to correct an equation for the construction surface TS computed in step SO1 through
a given correction flow, and is switched ON or OFF by the worker on a necessity basis.
When the correction mode switch is ON in step S03, the construction surface computing
unit 503 executes a correction computation on the construction surface TS. The correction
computation will also be described in detail later. When the correction mode switch
is OFF in step S03 or when the correction computation is completed in step S04, the
determining unit 504 checks whether an MC start switch is ON (step S05). The MC start
switch is a switch for determining whether or not to execute automatic machine control
(MC), that is, whether or not to cause the excavator 100 to automatically carry out
construction work on the construction surface TS, and is provided in the cab 22. When
the MC start switch is ON (YES in step S05), automatic MC is executed, based on the
computed construction surface TS (step S06). When the MC start switch is OFF (NO in
step S05), on the other hand, it is determined that the worker has an intention to
carry out construct work on the construction surface TS by himself or herself, in
which case the process flow returns to step S01, and the equation for the construction
surface TS, position information, and the like that are computed and determined at
preceding step S01 are displayed on the display unit 57. By checking these pieces
of information displayed, the worker is able to carry out the work by himself or herself
while recognizing the position of the construction surface TS.
[0037] The construction surface computation step in step S01 of FIG. 5 will be described
more specifically, with reference to FIG. 6. When the construction surface computation
step S01 is started, the earth-removing blade coordinates computing unit 502 executes
a blade edge coordinates computation (step S11). At this step, the earth-removing
blade coordinates computing unit 502 computes absolute coordinates (global coordinates)
of the blade edge, i.e., the earth-removing blade left end 41L of the earth-removing
blade 41 at the work site, from detection results from the body coordinates detection
unit 53 (GNSS reference station 61, GNSS mobile station 62), the body angle detection
unit 54, and the earth-removing blade angle detection unit 55. It should be noted
that this computation is carried out substantially as real-time computation at given
time intervals (e.g., one-second intervals) during execution of the construction surface
computation step S01. At this time, the earth-removing blade coordinates computing
unit 502 acquires a coordinate vector of the GNSS mobile station 62, from known coordinate
of the GNSS reference station 61 and GNSS. The earth-removing blade coordinates computing
unit 502 also computes a vector heading from the GNSS mobile station 62 (mobile station
origin G1) to a frame origin G2 located at a base end of the support frame 42 of the
dozer unit 40 and a vector heading from the GNSS mobile station 62 to the earth-removing
blade origin G3 of the earth-removing blade 41, from the specification-defined length
of the machine body 10 and rotation angles detected by angle sensors. As a result,
this allows the earth-removing blade coordinates computing unit 502 to compute the
absolute coordinates of the earth-removing blade left end 41L of the earth-removing
blade 41, thus allowing the earth-removing blade coordinates computing unit 502 to
acquire absolute coordinates of each reference point when the reference point is input
at a step to be executed later.
[0038] When the earth-removing blade coordinates computing unit 502 becomes able to compute
the absolute coordinates of the earth-removing blade left end 41L of the earth-removing
blade 41, a reference information receiving step is started (step S12 of FIG. 6).
As shown in FIG. 7, when the reference information receiving step is started, a request
for inputting a number-of-reference-points N is displayed on the display unit 57,
and the worker inputs a value for the number-of-reference-points N on the input unit
52 (step S21). The number-of-reference-points N represents the number of reference
points (ground reference points) set on the ground. In the case of FIG. 8, N=3 is
input because the first reference point P1, the second reference point P2, and the
third reference point P3 are prepared in this case.
[0039] Subsequently, an instruction request for setting the first reference point P1 (n=1)
is displayed on the display unit 57. Responding to the instruction request, the worker
operates the crawler unit 12 and the dozer unit 40 of the excavator 100 to place the
earth-removing blade left end 41L of the earth-removing blade 41 at the first reference
point P1 of FIG. 8. In other words, the earth-removing blade left end 41L (blade edge)
of the earth-removing blade 41 is moved to the first reference point P1 (n=1). At
this point of time, the worker presses a setting instruction switch (not illustrated)
provided on the input unit 52. As a result, a setting instruction to store absolute
coordinates of the first reference point P1 is received by the input unit 52 (step
S22), and therefore the coordinates of the first reference point P1 are stored in
the storage unit 505. At this time, the absolute coordinates of the earth-removing
blade left end 41L, the absolute coordinates being computed by the earth-removing
blade coordinates computing unit 502, are stored in the storage unit 505 as the absolute
coordinates of the first reference point P1 (step S23). Subsequently, a request for
inputting depth information (distance information) on the first virtual point Q1 (n=1)
is displayed on the display unit 57. Responding to the request, the worker confirms
the first depth L1 indicated in the vicinity of the first reference point P1, for
example, indicated on the first horizontal plate K1, and inputs the value of the first
depth L1 to the input unit 52 (step S24). As a result, the depth information on the
first virtual point Q1 (first depth L1) is stored in the storage unit 505 (step S25).
Subsequently, the determining unit 504 checks the correspondence between the current
value of n (=1) and the value of the number-of-reference-points N received in step
S21 (step S26). In step S26, when n<N, that is, n≠N holds (NO in step S26), 1 is added
to the current value of n (step S27), and step S22 and other steps to follow are repeated.
[0040] Specifically, an instruction request for setting the second reference point P2 (n=2)
is displayed on the display unit 57. Responding to the instruction request, the worker
operates the crawler unit 12 and the dozer unit 40 of the excavator 100 to place the
earth-removing blade left end 41L of the earth-removing blade 41 at the second reference
point P2 of FIG. 8. In other words, the earth-removing blade left end 41L (blade edge)
of the earth-removing blade 41 is moved to the second reference point P2 (n=2). Steps
to follow from this point are the same as those in the case of n=1.
[0041] Eventually, n=N holds in step S26 in a case of n=3 (YES in step S26), from which
the process flow proceeds to step S13 of FIG. 6. Through the above flow of steps,
the absolute coordinates of the first reference point P1, second reference point P2,
and third reference point P3 at the work site and the values of the first depth L1,
second depth L2, and third depth L3 are stored in the storage unit 505.
[0042] In step S13 of FIG. 6, the determining unit 504 determines whether respective absolute
coordinates and depth information of the reference points are stored in the storage
unit 505. When respective absolute coordinates and depth information of a set of N
reference points are stored (YES in step S13), the construction surface computing
unit 503 computes the position of a target construction surface (plane equation) (step
S14). When the absolute coordinates and depth information of the set of N reference
points are not stored in step S13 (NO in step S13), the construction surface computing
unit 503 updates the construction surface computation completion flag stored in the
storage unit 505 to OFF, and repeats step S11 and other steps to follow.
[0043] In step S14, the construction surface computing unit 503 computes absolute coordinates
of the first virtual point Q1, the second virtual point Q2, and the third virtual
point Q3 (three specific virtual reference points) that are located respectively below
the three specific ground reference points, from the absolute coordinates of the first
reference point P1, the second reference point P2, and the third reference point P3
(three specific ground reference points) and the first depth L1, the second depth
L2, and the third depth L3 (three pieces of specific distance information). At this
time, the depth indicated by the depth information corresponding to the absolute coordinates
of each reference point is subtracted from the Z coordinate of each reference point
to compute the absolute coordinates of the virtual point corresponding to the reference
point. The construction surface computing unit 503 then computes an equation for a
plane passing through the computed three specific virtual reference points, as an
equation for the construction surface TS.
[0044] A process by which the construction surface computing unit 503 computes the equation
for the construction surface TS in step S14 of FIG. 6, based on the first virtual
point Q1, the second virtual point Q2, and the third virtual point Q3, will be described
with reference to FIG. 9. It should be noted that in the case of N=3, the equation
for the construction surface TS is equivalent to the equation for the plane passing
through all of the first virtual point Q1, the second virtual point Q2, and the third
virtual point Q3.
[0045] As shown in FIG. 9, when a construction surface TS passing through Q1, Q2, and Q3
is assumed, taking the outer product of a vector Q1•Q2 and a vector Q1•Q3 yields a
normal vector (a, β, γ) normal to each of these two vectors Q1•Q2 and Q1•Q3. When
an equation for the construction surface TS is defined as AX+BY+ CZ+D=0, the above
vector elements α, β, and γ correspond to A, B, and C, respectively. Substituting
α, β, and γ in A, B, and C of the equation for the construction surface TS, respectively,
and substituting one of respective coordinates of Q1, Q2, and Q3 in X, Y, and Z, therefore,
gives a coefficient D. Hence A, B, C, and D are all given as known values, and the
equation for the construction surface TS is obtained. It should be noted that a method
of computing the equation for the construction surface TS is not limited to the above
method and that other known methods, such as a method using simultaneous equations,
can also be used.
[0046] When the construction surface computing unit 503 computes and determines the equation
for the construction surface TS in step S14 of FIG. 6, the earth-removing blade coordinates
computing unit 502 computes the current absolute coordinates of the earth-removing
blade left end 41L of the earth-removing blade 41 (step S15). In other words, the
earth-removing blade coordinates computing unit 502 computes a relative position of
the earth-removing blade left end 41L (blade edge) to the construction surface TS.
Then, the construction surface computing unit 503 updates the construction surface
computation completion flag in the storage unit 505 to ON (step S16). Thereafter,
the process flow proceeds to step S02 of FIG. 5, from which steps S03 to S06 are executed
in the manner described above.
[0047] Next, a correction computation process executed in step S04 of FIG. 5 will be described.
The worker is able to check whether the position information on the construction surface
TS (plane equation) computed in step S01 is correct. In other words, the worker is
able to check whether the computed construction surface TS is within a given error
range. As an example, a case is assumed where a finishing stake for checking that
is similar to those shown in FIG. 8 is additionally set at the work site. In this
case, the horizontal plate of the finishing stake for checking is provided with a
fourth reference point (ground reference point for checking) associated with the construction
surface TS, and depth information indicating the distance from the fourth reference
point to the construction surface TS (distance in the vertical direction) is noted
on the horizontal plate as a known value.
[0048] Through the same flow of steps as shown in FIG. 7, absolute coordinates and depth
information (distance information) of the ground reference point for checking are
stored in the storage unit 505. From these absolute coordinates and depth information,
the construction surface computing unit 503 computes absolute coordinates of a virtual
reference point for checking located below the ground reference point for checking.
Then, the determining unit 504 determines whether the equation for the construction
surface TS is within the given
allowable range, based on the computed absolute coordinates of the virtual reference point for checking
and on the equation for the construction surface TS computed by the construction surface
computing unit 503 in step S01. At this time, the determining unit 504 determines
that the equation for the construction surface TS is within the given allowable range
when the distance between the virtual reference point for checking and the construction
surface TS is smaller than a preset threshold, and determines that the equation for
the construction surface TS is not within the given allowable range when the distance
between the virtual reference point for checking and the construction surface TS is
larger than the preset threshold. In the latter case, the output unit 506 may present
information indicating a problem with the equation for the construction surface TS,
to the worker, using the display unit 57 or the informing unit 58. When coordinates
of the virtual reference point for checking are (XP, YP, ZP), the distance ΔL between
the construction surface TS and the virtual reference point for checking is given
as ΔL=(A×XP+B×YP+C×ZP+D)/√(A
2+B
2+C
2).
[0049] When it is determined that the equation for the construction surface TS is within
the given allowable range, correcting the equation for the construction surface TS
is unnecessary, in which case the process flow proceeds from step S04 to step S05
of FIG. 5. When it is determined that the equation for the construction surface TS
is not within the given allowable range, on the other hand, the equation for the construction
surface TS is corrected by the prescribed computation. In an exemplary case, the equation
for the construction surface TS is computed again, based on four virtual points set
by adding the above virtual reference point for checking to the first virtual point
Q1, the second virtual point Q2, and the third virtual point Q3. In this case, the
construction surface computing unit 503 determines a known mean square plane, based
on the absolute coordinates of the four virtual points, and defines the mean square
plane as the corrected construction surface TS.
[0050] One example of a method of calculating the mean square plane is the following method.
The equation for the construction surface TS is computed in such a way as to minimize
the sum of squares of respective distances from the four virtual points to the construction
surface TS. When it is assumed, as described above, that the coefficients of X, Y,
and Z in the equation expressing the construction surface TS are A, B, and C, respectively,
parameter values for A, B, and C are computed in such way as to minimize the sum of
squares of respective distances from the four virtual points. When the sum of squares
of respective distances Li from the four virtual points is defined as F, F is expressed
as F=∑(Li)
2. Partially differentiating both sides of F=∑(Li)
2 yields three-dimensional simultaneous equations, from which A, B, and C can be determined.
To obtain each of A, B, and C as a unit vector, a precondition A
2+B
2+C
2=1 needs to be met. As solutions to the above equations, the LU decomposition using
known matrices, the Lagrange undetermined constant method, or the like may be adopted.
[0051] It should be noted that the above method of determining the equation for the construction
surface TS based on the four virtual points is not limited to the correction computation
step but may be adopted at the construction surface computation step in step S01.
Specifically, step S01 is not limited to the step of computing and determining the
construction surface TS based on the three ground reference points and distance information
but may be a step of computing and determining the construction surface TS based on
four or more ground reference points and distance information. In this case, by increasing
the number of reference points, a delicate setting error that is made at the time
of blade edge setting can be canceled.
[0052] In the embodiment, after the construction surface TS is computed and determined,
the worker is able to check a positional relationship between the construction surface
TS and the earth-removing blade 41 before excavating the ground with the earth-removing
blade 41 of the excavator 100. FIG. 10 is a side sectional view of the work site for
the excavator 100 including the construction surface setting device 1 according to
the embodiment. FIG. 11 is a perspective view of the work site for the excavator 100
including the construction surface setting device 1 according to the embodiment.
[0053] As an example, a finishing stake for checking is placed on the rear side (this side)
in the direction of traveling of the excavator 100 at the work site, as shown in FIG.
10. The finishing stake has a fourth vertical plate J4 and a fifth vertical plate
J5 that are set in a vertically standing position at an interval in the front-to-rear
direction, and a fourth horizontal plate K4 and a slant plate K5 that are set in such
a way as to bridge the two vertical plates. The fourth horizontal plate K4 is set
horizontally, and the slant plate K5 is set in such a way as to slant toward the rear
end of the construction surface TS. A fourth depth L4, which is the distance from
the fourth horizontal plate K4 to the construction surface TS in the vertical direction,
is known, and is noted, for example, on a side surface of the fourth horizontal plate
K4. Such a finishing stake is set at a work site as a conventional practice. The worker
performs excavation work on the construction surface TS, using the slant of the worker
and the slant plate K5 as a yardstick for determining how to proceed with the work.
As described above, in a conventional work site to which the present invention is
not applied, the worker does not recognize the position of the construction surface
TS.
[0054] In the embodiment, as shown in FIG. 11, a plurality of construction surface virtual
strings FL (reference members for checking) are stretched between a plurality of vertical
plates J arranged to surround the construction surface TS at the work site. Unlike
a conventional leveling string stretched horizontally, the construction surface virtual
strings FL are stretched parallel with the construction surface TS, and the distance
from each construction surface virtual string FL to the construction surface TS is
determined to be a known fifth depth L5. Among the construction surface virtual strings
FL shown in FIG. 11, a construction surface virtual string FL located on the rear
end side is stretched in such a way as to be perpendicular to the traveling direction
DS of the excavator 100 in a plan view. The finishing stake shown in FIG. 10 is shown
in FIG. 11 as the finishing stake located on the right side of the rear end of the
work site.
[0055] In a state where the construction surface TS is computed and determined in advance
based on the above flow of steps, the worker operates the excavator 100 to match the
lower end part 41S of the earth-removing blade 41 to the construction surface virtual
string FL on this side in the traveling direction DS, as shown in FIG. 11. In other
words, the earth-removing blade left end 41L and earth-removing blade right end 41R
of the earth-removing blade 41 are placed on the construction surface virtual string
FL. In this state, when the worker presses a switch for confirming the construction
surface TS (not illustrated), the switch being disposed in the cab 22, the determining
unit 504 computes distances between the earth-removing blade left end 41L/the earth-removing
blade right end 41R of the earth-removing blade 41 and the construction surface TS,
respectively, and compares computed two distances to check their size relationship.
When a difference between the two distances is equal to or less than a preset threshold,
a positional relationship between the construction surface TS and the earth-removing
blade 41, the positional relationship being computed through the above flow of steps,
is set correctly, in which case, in the state shown in FIG. 11, the worker operates
the excavator 100 to cause the earth-removing blade 41 to dig into the ground, thus
accurately performing excavation work on the construction surface TS. When the difference
between the compared two distances is larger than the threshold, on the other hand,
placement of the earth-removing blade 41 or the position of the construction surface
TS (equation) is problematic. In this case, therefore, the output unit 506 outputs
information on the problem, which is presented to the worker through the display unit
57 and the informing unit 58. This allows checking the traveling direction of the
machine body 10 and offsetting an error of each angle sensor by detecting the horizontal.
[0056] According to the embodiment, when the worker starts operating the excavator 100 from
the state shown in FIG. 11 and performs excavation work by the earth-removing blade
41, an excavation angle θ of the earth-removing blade 41 against the construction
surface TS is computed and displayed on the display unit 57, as shown in FIG. 10.
Because the absolute coordinates (plane equation) of the construction surface TS are
known in step S01 and the earth-removing blade coordinates computing unit 502 can
calculate the absolute coordinates of the earth-removing blade right end 41R and the
earth-removing blade left end 41L of the earth-removing blade 41, the excavation angle
θ of FIG. 10 can be computed, based on a positional relationship between the construction
surface TS and the earth-removing blade 41. It should be noted that placing the earth-removing
blade left end 41L and the earth-removing blade right end 41R of the earth-removing
blade 41 along the construction surface virtual string FL in the above manner may
be used as a method of correcting a yaw angle that is apt to be affected by a drifting
motion.
[0057] As described above, according to the embodiment, the earth-removing blade coordinates
computing unit 502 can compute and output the absolute coordinates of the earth-removing
blade left end 41L (specific part) of the earth-removing blade 41 at the work site,
based on the coordinates information (body coordinates information) on the machine
body 10 acquired by the body coordinates detection unit 53, on the orientation information
(body orientation information) of the machine body 10 acquired by the body angle detection
unit 54, and on the position information (work member position information) on the
earth-removing blade 41 acquired by the earth-removing blade angle detection unit
55. When the earth-removing blade left end 41L is placed at each ground reference
point in order and the input unit 52 receives placement information on the earth-removing
blade left end 41L, the storage unit 505 can store the absolute coordinates of the
earth-removing blade left end 41L, the absolute coordinates being computed by the
earth-removing blade coordinates computing unit 502, as the absolute coordinates of
each ground reference point. The input unit 52 (distance information input unit) receives
depth information (distance information) on each ground reference point, the depth
information indicating the distance from each ground reference point to the construction
surface TS. As a result, the construction surface computing unit 503 can compute an
equation for the construction surface TS in an absolute coordinate system of the work
site, from the absolute coordinates of each ground reference point and the distance
information corresponding to the absolute coordinates. The worker thus sets each ground
reference point, using finishing stakes, leveling strings, and the like usually provided
in the work site, places the earth-removing blade left end 41L of the excavator 100
at each ground reference point in order, and inputs the distance information on the
distance from each ground reference point to the construction surface TS, to the input
unit 52. By merely carrying out these operations, the worker is able to easily obtain
the equation for the construction surface TS at the work site and to easily recognize
the position of the construction surface TS, based on the information output by the
output unit 506. In addition, receiving information including enormous data, such
as 3D data of the work site, from external equipment or storing the above-mentioned
information in the storage unit 505 in advance is unnecessary, which prevents complication
in configuration of the construction surface setting device 1 and suppresses an increase
in the cost of the construction surface setting device 1.
[0058] In the embodiment, the construction surface computing unit 503 computes absolute
coordinates of the virtual reference points located respectively below the ground
reference points, from the absolute coordinates of the ground reference points and
the distance information, and computes the equation for the construction surface TS,
based on the computed absolute coordinates of the virtual reference points. According
to such a configuration, based on the absolute coordinates of the virtual reference
points set virtually in the ground, the construction surface computing unit 503 can
easily compute the equation for the construction surface TS according to a plane equation
computing method.
[0059] In the embodiment, the construction surface computing unit 503 computes the absolute
coordinates of three virtual reference points (specific virtual reference points)
located respectively below three ground reference points (specific ground reference
points), and computes an equation for a plane passing through the computed three virtual
reference points, as the equation for the construction surface TS. Based on the three
virtual reference points, therefore, the equation for the construction surface TS
can be computed easily in a short time.
[0060] However, as described above, the construction surface computing unit 503 may compute
the absolute coordinates of four virtual reference points (specific virtual reference
points) and compute an equation for a least square plane based on the computed four
virtual reference points, as the equation for the construction surface TS. According
to such a configuration, the equation for the construction surface TS can be computed
with higher accuracy, based on the four virtual reference points. It should be noted
that the position information (plane equation) of the construction surface TS may
be computed and determined based on five or more ground reference points (virtual
reference points).
[0061] In the embodiment, the construction surface computing unit can compute absolute coordinates
of at least one virtual reference point for checking located below at least one ground
reference point for checking, from absolute coordinates of the at least one ground
reference point for checking and at least one piece of distance information for checking.
The determining unit 504 determines whether the equation for the construction surface
TS is within the given allowable range, based on the computed absolute coordinates
of the virtual reference point for checking and on the equation for the construction
surface TS, the equation being computed by the construction surface computing unit
503. According to such a configuration, the worker places the earth-removing blade
left end 41L of the excavator 100 at the ground reference point for checking and inputs
the distance information for checking to the input unit 52. The worker's merely carrying
out these operations allows the determining unit 504 to determine the accuracy of
the equation for the construction surface TS, based on the equation for the construction
surface TS having been computed and on the absolute coordinates of the virtual reference
point for checking. This, therefore, prevents a case where an error in excavation
and ground leveling work occurs at the work site because of the erroneously computed
equation for the construction surface TS. In addition, the worker is able to start
the work after sufficiently confirming the accuracy of the computed equation for the
construction surface.
[0062] In the embodiment, the body angle detection unit 54 includes a body angle sensor
that detects and outputs a lift angle, a pitch angle, and a yaw angle of the machine
body 10 with respect to the body reference point on the cab 22, as orientation information
on the machine body 10. The body coordinates detection unit 53 acquires coordinate
information on the machine body 10, using the global positioning satellite system.
According to such a configuration, even in an environment in which a shielding object
is present around the excavator 100, position information and the orientation information
on the machine body 10 can be detected.
[0063] In the embodiment, information displayed on the display unit 57 allows the worker
to easily recognize the position of the construction surface TS and to accurately
perform work while recognizing the relative positional relationship between the construction
surface TS and the earth-removing blade 41 from the information displayed on the display
unit.
[0064] In the embodiment, the earth-removing blade 41 of the dozer unit 40 of the excavator
100 is used as a reference for computing the absolute coordinates of each ground reference
point. According to such a configuration, the worker can easily recognize the equation
and position information of the construction surface TS by operating the excavator
100 to place the earth-removing blade 41 at each ground reference point. In particular,
when the earth-removing blade 41 of the dozer unit 40 located in advance at a position
lower than the attachment 30 is used, the ground reference point (finishing stake,
etc.) set at the work site can also be located at a lower position, in which case
the height of a member provided to set the ground reference point can be kept low.
[0065] In the embodiment, the earth-removing blade angle detection unit 55 includes the
earth-removing blade angle sensor capable of detecting and outputting a lift angle
about the lift rotating shaft F1 of the earth-removing blade 41, as position information
(work member position information) on the earth-removing blade 41. According to such
a configuration, by adjusting the lift angle of the earth-removing blade 41 in addition
to adjusting traveling of the crawler unit 12, the worker can easily place the earth-removing
blade 41 of the excavator 100 at each ground reference point.
[0066] In the embodiment, the above earth-removing blade angle sensor can detect and output
also a tilt angle about the tilt rotating shaft F3 of the earth-removing blade 41,
as the position information on the earth-removing blade 41. According to such a configuration,
because the earth-removing blade angle sensor can detect the tilt angle of the earth-removing
blade 41, the worker can easily place the earth-removing blade 41 of the excavator
100 at the ground reference point by adjusting the lift angle of the earth-removing
blade 41, in addition to adjusting the traveling of the crawler unit 12 and the lift
angle as well. The earth-removing blade angle sensor can detect and output also an
angular angle about the angular rotating shaft F2 of the earth-removing blade 41.
This allows the worker to tilt the earth-removing blade 41 against the horizontal
direction. It is therefore possible that, as shown in FIG. 11, the earth-removing
blade 41 is placed along the construction surface virtual string FL stretched slantly
above the ground to perform work of checking the construction surface TS.
[0067] In the embodiment, through the above flow of steps, the worker is able to recognize
the position of the construction surface TS at the work site. A method of recognizing
a construction surface at a work site according to the embodiment is a method of recognizing
a construction surface at a work site, the method including: preparing a work machine
including a machine body having a traveling unit capable of traveling on the ground
and a work member supported by the machine body in such a way as to be capable of
moving relative to the machine body, the work member being capable of excavating the
ground, and preparing the above work assist device of the work machine as well; placing
the specific part of the work member in order at the at least three ground reference
points associated with the construction surface, according to at least traveling of
the traveling unit and storing absolute coordinates of the specific part in the storage
unit as absolute coordinates of each of the ground reference points, the absolute
coordinates of the specific part being computed by the specific part coordinates computing
unit in correspondence to each of the ground reference points; inputting at least
three pieces of distance information to the distance information input unit, the distance
information indicating a distance from each of the at least three ground reference
points to the construction surface in the vertical direction; computing an equation
for the construction surface in an absolute coordinate system of the work site, from
the absolute coordinates of the at least three ground reference points, the absolute
coordinates being stored in the storage unit, and the at least three pieces of distance
information input to the distance information input unit; and outputting information
on the equation for the construction surface computed by the construction surface
computing unit, and, based on the output information, allowing a worker to recognize
a position of the construction surface at the work site.
[0068] According to this method, the worker sets each ground reference point, using finishing
stakes, leveling strings, and the like usually provided in the work site, places the
specific part of the work machine at each ground reference point in order, and inputs
the distance information on the distance from each ground reference point to the construction
surface, to the input unit, and by merely carrying out these operations, the worker
is able to easily obtain the equation for the construction surface at the work site
and to easily recognize the position of the construction surface, based on the information
output by the construction surface information output unit. In addition, receiving
information including enormous data, such as 3D data of the work site, from external
equipment or storing the above-mentioned information in the storage unit in advance
is unnecessary, which prevents complication in configuration of the work assist device
and suppresses an increase in the cost of the work assist device.
[0069] A method of recognizing a construction surface at a work site according to the embodiment
is a method of recognizing a construction surface at a work site, the method including:
preparing a work machine including a machine body having a traveling unit capable
of traveling on the ground and a work member supported by the machine body in such
a way as to be capable of moving relative to the machine body, the work member being
capable of excavating the ground, and preparing the above work assist device of the
work machine as well; placing the specific part of the work member in order at the
at least three ground reference points associated with the construction surface, according
to at least traveling of the traveling unit and storing absolute coordinates of the
specific part in the storage unit as absolute coordinates of each of the ground reference
points, the absolute coordinates of the specific part being computed by the specific
part coordinates computing unit in correspondence to each of the ground reference
points; inputting at least three pieces of distance information to the distance information
input unit, the distance information indicating a distance from each of the at least
three ground reference points to the construction surface in the vertical direction;
computing an equation for the construction surface in an absolute coordinate system
of the work site, from the absolute coordinates of the at least three ground reference
points, the absolute coordinates being stored in the storage unit, and the at least
three pieces of distance information input to the distance information input unit;
outputting information on the equation for the construction surface computed by the
construction surface computing unit and, based on the output information, allowing
a worker to recognize a position of the construction surface at the work site; providing
the work site with a reference member for checking including a straight part that
is parallel to the construction surface and that is perpendicular to a direction of
traveling of the traveling body of the work machine in a plan view; operating the
work machine to align a lower end part of an earth-removing blade, the lower end part
extending in a left-to-right direction, with the straight part of the reference member
for checking; and comparing a distance from a left end of the lower end part of the
earth-removing blade to the construction surface with a distance from a right end
of the lower end part of the same to the construction surface to check whether the
computed equation for the construction surface is within a given range.
[0070] According to this method, when the worker aligns the earth-removing blade with the
reference member for checking and finds that respective distances from the left and
right ends of the earth-removing blade to the construction surface are equal to each
other with a margin of error within a given error range, the earth-removing blade
and the construction surface are parallel to each other. The worker thus causes the
earth-removing blade to dig into the ground without making any adjustment, and is
able to perform excavation work on the construction surface in stable manner.
[0071] The construction surface setting device 1 according to the present invention, the
excavator 100 including the construction surface setting device 1, and the method
of recognizing the construction surface at the work site have been described above.
The present invention is not limited to these device, excavator, and method, and may
be implemented as the following modifications.
[0072] (1) According to the above embodiment, the earth-removing blade left end 41L of the
earth-removing blade 41 is defined as the specific part. The specific part, however,
may be the earth-removing blade right end 41R or a central part of the earth-removing
blade 41. In addition, the absolute coordinates of each reference point may be computed
based not on the earth-removing blade 41 but on a specific part of the attachment
30 (e.g., a part of the bucket at the front end of the attachment 30).
[0073] (2) Instead of specifying the ground reference position by the specific part of the
machine body 10, the worker may input coordinates of the ground reference position
directly to the input unit 52 in a state where the GNSS mobile station 62 is disposed
at a position that should be stored. In this case, the worker presses a storage instruction
switch (not illustrated) disposed in the cab 22 to send coordinates of the position
of the GNSS mobile station 62 to the controller 50.
[0074] (3) A place where the ground reference point is set may be any place whose height
from the construction surface TS (virtual reference point) is known at the work site,
such as the top of the vertical plate of the finishing stake, the top surface or bottom
surface of the horizontal plate, a reference line drawn on the horizontal plate, and
the leveling string stretched between the finishing stakes. By matching the specific
part of the earth-removing blade 41 to the ground reference point set in such a place,
the worker is able to carry out more understandable positioning of the earth-removing
blade 41. It is desirable, in particular, that the ground reference point be set at
a position that the worker in the cab 22 can visually recognize easily.
[0075] (4) The locations of the ground reference points are not limited to the periphery
of a space above the construction surface TS, and may be outside the construction
area. Using finishing stakes placed outside the construction area as the reference
points allows computing and determining the construction surface TS using only the
same finishing stakes as conventional finishing stakes, in which case enormous 3D
shape data indicating the topography of the work site or the like is no longer necessary.
[0076] (5) In the above embodiment, the body coordinates detection unit 53 includes the
GNSS reference station 61 and the GNSS mobile station 62. The body coordinates detection
unit 53, however, may acquire body coordinates information that is information on
absolute coordinates of the body reference point at the work site, the body reference
point being set in advance on the machine body 10, using a total station. As an example,
a master unit equipped with a camera capable of measuring a distance and an angle
is installed at a work site in place of the GNSS reference station 61, and a slave
unit including a prism of which an image is captured by the camera is attached to
the excavator 100 in place of the GNSS mobile station 62. According to such a configuration,
the body coordinates information can be detected accurately, and can be detected even
at a work site with its above space blocked, such as a work site in a tunnel.
[0077] (6) In the above embodiment, as shown in FIG. 3, the work member position information
that is the information on the relative position of the dozer unit 40 (earth-removing
blade 41) to the machine body 10 is acquired through the relative position information
on the earth-removing blade 41, the relative position information being based on the
origin G3, x3 axis, y3 axis, and z3 axis detected by the earth-removing blade angle
detection unit 55, with respect to the coordinates of the machine body 10, the coordinates
being referenced to the origin G1, x1 axis, y1 axis, and z1 axis set by the GNSS mobile
station 62. However, the form of acquisition of the work member position information
is not limited to this in the present invention. As shown in FIG. 3, a relay point
based on the origin G2, x2 axis, y2 axis, and z2 axis may be set on the base end of
the dozer unit 40, and the work member position information, which is the information
on the relative position of the dozer unit 40 (earth-removing blade 41) to the machine
body 10, may be acquired via the relay point. The GNSS mobile station 62 may be disposed
directly on the base end of the dozer unit 40.
[0078] A work assist device of a work machine according to one aspect of the present invention,
the work assist device being devised in view of the above problem, is a work assist
device of a work machine including: a machine body having a traveling unit capable
of traveling on the ground; and a work member supported by the machine body in such
a way as to be capable of moving relative to the machine body, the work member being
capable of excavating the ground. The work assist device is configured to assist in
work of forming, by the work machine, a given construction surface on a work site.
The work assist device includes: a body coordinates information acquiring unit that
can acquire body coordinates information that is information on absolute coordinates
of a body reference point at the work site, the body reference point being set on
the machine main body in advance; a body orientation information acquiring unit that
can acquires body orientation information that is information on an orientation of
the machine body with respect to the body reference point; a work member position
information acquiring unit that can acquire work member position information that
is information on a relative position of the work member to the machine body; a specific
part coordinates computing unit that can compute and output absolute coordinates of
a specific part of the work member at the work site, based on the body coordinates
information acquired by the body coordinates information acquiring unit, on the body
orientation information acquired by the body orientation position information acquiring
unit, and on the work member position information acquired by the work member position
information acquiring unit; a placement information receiving unit that can receive
pieces of placement information that is information indicating that the specific part
of the work member is placed at least at three ground reference points associated
with the construction surface; a storage unit that stores absolute coordinates of
the specific part as absolute coordinates of the at least three ground reference points
at the work site, respectively, the absolute coordinates of the specific part being
computed by the specific part coordinates computing unit in correspondence to the
placement information receiving unit's receiving the placement information at the
at least three ground reference points; a distance information input unit that can
receive input of at least three pieces of distance information that is information
indicating a distance from each of the at least three ground reference points to the
construction surface in a vertical direction; a construction surface computing unit
that computes an equation for the construction surface in an absolute coordinate system
of the work site, from the absolute coordinates of the at least three ground reference
points, the absolute coordinates being stored in the storage unit, and the at least
three pieces of distance information input to the distance information input unit,
and a construction surface information output unit that outputs information on the
equation for the construction surface computed by the construction surface computing
unit.
[0079] According to this configuration, the construction surface computing unit can compute
the equation for the construction surface in the absolute coordinate system of the
work site, from the absolute coordinates of each ground reference point and the distance
information corresponding to the absolute coordinates. The worker thus sets each ground
reference point, places the specific part at each ground reference point in order,
and inputs the distance information on the distance from each ground reference point
to the construction surface, to the input unit. By merely carrying out these operations,
the worker is able to easily obtain the equation for the construction surface at the
work site and to easily recognize the position of the construction surface, based
on the information output by the construction surface information output unit. In
addition, receiving information including enormous data, such as 3D data of the work
site, from external equipment or storing the above-mentioned information in the storage
unit in advance is unnecessary, which prevents complication in configuration of the
work assist device and suppresses an increase in the cost of the work assist device.
The worker may set the ground reference points using finishing stakes, leveling strings,
and the like conventionally used at the work site.
[0080] In the above configuration, it is desirable that the construction surface computing
unit compute absolute coordinates of at least three virtual reference points located
respectively below the at least three ground reference points, from the absolute coordinates
of the at least three ground reference points and the at least three pieces of distance
information and compute the equation for the construction surface, based on the computed
absolute coordinates of the at least three virtual reference points.
[0081] According to this configuration, based on the absolute coordinates of three or more
virtual reference points set virtually in the ground, the construction surface computing
unit can easily compute the equation for the construction surface according to a plane
equation computing method.
[0082] In the above configuration, it is preferable that the at least three ground reference
points include three specific ground reference points, that the distance information
input unit receive input of three pieces of specific distance information indicating
a distance from each of the three specific ground reference points to the construction
surface in the vertical direction, and that the construction surface computing unit
compute absolute coordinates of three specific virtual reference points located respectively
below the three specific ground reference points, from the absolute coordinates of
the three specific ground reference points and the three pieces of specific distance
information and compute an equation for a plane passing through the computed three
specific virtual reference points, as the equation for the construction surface.
[0083] According to this configuration, the equation for the construction surface can be
computed easily in a short time, based on the three specific virtual reference points.
[0084] In the above configuration, the at least three ground reference points may include
at least four specific ground reference points, that the distance information input
unit receive input of at least four pieces of specific distance information indicating
a distance from each of the at least four specific ground reference points to the
construction surface in the vertical direction, and that the construction surface
computing unit compute absolute coordinates of at least four specific virtual reference
points located respectively below the at least four specific ground reference points,
from the absolute coordinates of the at least four specific ground reference points
and the at least four pieces of specific distance information and compute an equation
for a least-square plane based on the computed at least four specific virtual reference
points, as the equation for the construction surface.
[0085] According to this configuration, the equation for the construction surface can be
computed with higher accuracy, based on the four or more specific virtual reference
points.
[0086] In the above configuration, it is desirable that the placement information receiving
unit be able to further receive placement information for checking indicating that
the specific part is placed on the at least one ground reference point for checking
associated with the construction surface according to traveling of the traveling unit,
that the storage unit be able to store absolute coordinates of the specific part as
absolute coordinates of the at least one ground reference point for checking at the
work site, the absolute coordinates of the specific part being computed by the specific
part coordinates computing unit, in correspondence to the placement information receiving
unit's receiving the placement information for checking, that the distance information
input unit be able to receive input of at least one piece of distance information
for checking that is information indicating a distance from the at least one ground
reference point for checking to the construction surface in the vertical direction,
that the construction surface computing unit be able to compute absolute coordinates
of at least one virtual reference point for checking located below the at least one
ground reference point for checking, from the absolute coordinates of the at least
one ground reference point for checking and the at least one piece of distance information
for checking, and that the work assist device further includes a determining unit
that determines whether the equation for the construction surface is within a given
allowable range, based on the computed absolute coordinates of the virtual reference
point for checking and on the equation for the construction surface computed in advance
by the construction surface computing unit.
[0087] According to this configuration, the worker places the specific part of the work
machine at the ground reference point for checking and inputs the distance information
for checking to the distance information input unit, and the worker's merely carrying
out these operations allows the determining unit to determine the accuracy of the
equation for the construction surface, based on the equation for the construction
surface having been computed and on the absolute coordinates of the virtual reference
point for checking. This allows the worker to start the work after sufficiently confirming
the accuracy of the computed equation for the construction surface.
[0088] In the above configuration, it is desirable that the body orientation information
acquiring unit includes a body angle sensor that detects and outputs a lift angle,
a pitch angle, and a yaw angle of the machine body with respect to the body reference
point, as the body orientation information. It is also desirable that the body coordinates
information acquiring unit acquire the body coordinates information, using the global
positioning satellite system or the total station.
[0089] In the above configuration, it is desirable that the work assist device further includes
a display unit capable of displaying information on the equation for the construction
surface, the information being output from the construction surface information output
unit.
[0090] According to this configuration, the worker can easily recognize the position of
the construction surface by the information displayed on the display unit.
[0091] In the above configuration, it is desirable that the display unit be able to display
also information on a relative position between the construction surface and the specific
part, based on the absolute coordinates of the specific part output from the specific
part coordinates computing unit.
[0092] According to this configuration, the worker is able to accurately perform the work
while recognizing a relative positional relationship between the construction surface
and a wok member by referring to the information displayed on the display unit.
[0093] In the above configuration, it is preferable that the work member of the work machine
includes an earth-removing blade and an earth-removing blade support supporting the
earth-removing blade, the earth-removing blade support being supported by the machine
body in such a way as to be capable of swinging about a lift rotating shaft extending
in the left-to-right direction, and that the specific part coordinates computing unit
be able to compute and output absolute coordinates of a specific part of the earth-removing
blade, as a specific part of the work member at the work site.
[0094] According to this configuration, the worker can easily recognize the position of
the construction surface by operating the work machine to place the earth-removing
blade at each ground reference point.
[0095] In the above configuration, it is desirable that the work member position information
acquiring unit includes an earth-removing blade angle sensor capable of detecting
and outputting a lift angle about the lift rotating shaft of the earth-removing blade,
as the work member position information.
[0096] According to this configuration, because the work member position information acquiring
unit includes the earth-removing blade angle sensor, the worker can easily place the
earth-removing blade of the work machine at the ground reference point by adjusting
the lift angle of the earth-removing blade, in addition to adjusting traveling of
the traveling unit.
[0097] In the above configuration, it is preferable that the earth-removing blade of the
work member be supported by the earth-removing blade support in such a way as to be
capable of swinging about a tilt rotating shaft extending in the left-to-right direction,
and that the earth-removing blade angle sensor be able to detect and output also a
tilt angle about the tilt rotating shaft of the earth-removing blade, as the work
member position information.
[0098] According to this configuration, because the earth-removing blade angle sensor can
detect the tilt angle of the earth-removing blade, the worker can easily place the
earth-removing blade of the work machine at the ground reference point by adjusting
the lift angle of the earth-removing blade, in addition to adjusting traveling of
the traveling unit and the lift angle as well.
[0099] A method of recognizing a construction surface at a work site according to another
aspect of the present invention is a method of recognizing a construction surface
at a work site, the method including: preparing a work machine including a machine
body having a traveling unit capable of traveling on the ground and a work member
supported by the machine body in such a way as to be capable of moving relative to
the machine body, the work member being capable of excavating the ground, and preparing
the work assist device of the work machine as well; placing the specific part of the
work member in order at the at least three ground reference points associated with
the construction surface, according to at least traveling of the traveling unit and
storing absolute coordinates of the specific part in the storage unit as absolute
coordinates of each of the ground reference points, the absolute coordinates of the
specific part being computed by the specific part coordinates computing unit in correspondence
to each of the ground reference points; inputting at least three pieces of distance
information to the distance information input unit, the distance information indicating
a distance from each of the at least three ground reference points to the construction
surface in the vertical direction; computing an equation for the construction surface
in an absolute coordinate system of the work site, from the absolute coordinates of
the at least three ground reference points, the absolute coordinates being stored
in the storage unit, and the at least three pieces of distance information input to
the distance information input unit; and outputting information on the computed equation
for the construction surface and, based on the output information, allowing a worker
to recognize a position of the construction surface at the work site.
[0100] According to this method, the worker sets each ground reference point, places the
specific part of the work machine at each ground reference point in order, and inputs
the distance information on the distance from each ground reference point to the construction
surface, to the input unit, and by merely carrying out these operations, the worker
is able to easily obtain the equation for the construction surface at the work site
and to easily recognize the position of the construction surface, based on the information
output by the construction surface information output unit. In addition, receiving
information including enormous data, such as 3D data of the work site, from external
equipment or storing the above-mentioned information in the storage unit in advance
is unnecessary, which prevents complication in configuration of the work assist device
and suppresses an increase in the cost of the work assist device.
[0101] A method of recognizing a construction surface at a work site according to still
another aspect of the present invention is a method of recognizing a construction
surface at a work site, the method including: preparing a work machine including a
machine body having a traveling unit capable of traveling on the ground and a work
member supported by the machine body in such a way as to be capable of moving relative
to the machine body, the work member being capable of excavating the ground, and preparing
the above work assist device of the work machine as well; placing the specific part
of the work member in order at the at least three ground reference points associated
with the construction surface, according to at least traveling of the traveling unit
and storing absolute coordinates of the specific part in the storage unit as absolute
coordinates of each of the ground reference points, the absolute coordinates of the
specific part being computed by the specific part coordinates computing unit in correspondence
to each of the ground reference points; inputting at least three pieces of distance
information to the distance information input unit, the distance information indicating
a distance from each of the at least three ground reference points to the construction
surface in the vertical direction; computing an equation for the construction surface
in an absolute coordinate system of the work site, from the absolute coordinates of
the at least three ground reference points, the absolute coordinates being stored
in the storage unit, and the at least three pieces of distance information input to
the distance information input unit; outputting information on the equation for the
construction surface computed by the construction surface computing unit and, based
on the output information, allowing a worker to recognize a position of the construction
surface at the work site; providing the work site with a reference member for checking
including a straight part that is parallel to the construction surface and that is
perpendicular to a direction of traveling of the traveling body of the work machine
in a plan view; operating the work machine to align a lower end part of the earth-removing
blade, the lower end part extending in the left-to-right direction, with the straight
part of the reference member for checking; and comparing a distance from a left end
of the lower end part of the earth-removing blade to the construction surface with
a distance from a right end of the lower end part of the same to the construction
surface to check whether the computed equation for the construction surface is within
a given range.
[0102] According to this method, by merely aligning the earth-removing blade with the reference
member for checking, the worker is able to check the accuracy of the equation for
the construction surface, from a relative positional relationship between the earth-removing
blade and the construction surface. When the worker finds that respective distances
from the left and right ends of the earth-removing blade to the construction surface
are equal to each other with a margin of error within a given error range, the worker
causes the earth-removing blade to dig into the ground without making any adjustment,
and is able to perform excavation work on the construction surface in stable manner.
[0103] The present invention provides a work assist device of a work machine and a method
of recognizing a construction surface at a work site, the work assistance device and
the method allowing a worker to easily recognize a construction surface without the
need of receiving 3D data unique to a work site from an external device or storing
the 3D data in advance.
1. A work assist device of a work machine including: a machine body having a traveling
unit capable of traveling on a ground; and a work member supported by the machine
body in such a way as to be capable of moving relative to the machine body and configured
to excavate the ground, the work assist device being configured to assist in work
of forming, by the work machine, a given construction surface on a work site, and
the work assist device comprising:
a body coordinates information acquiring unit configured to acquire body coordinates
information that is information on absolute coordinates of a body reference point
at the work site, the body reference point being set on the machine body in advance;
a body orientation information acquiring unit configured to acquires body orientation
information that is information on an orientation of the machine body with respect
to the body reference point;
a work member position information acquiring unit configured to acquire work member
position information that is information on a relative position of the work member
to the machine body;
a specific part coordinates computing unit configured to compute and output absolute
coordinates of a specific part of the work member at the work site, based on the body
coordinates information acquired by the body coordinates information acquiring unit,
on the body orientation information acquired by the body orientation information acquiring
unit, and on the work member position information acquired by the work member position
information acquiring unit;
a placement information receiving unit configured to receive pieces of placement information
that is information indicating that the specific part of the work member is placed
at least at three ground reference points associated with the construction surface
according to at least traveling of the traveling unit;
a storage unit that stores absolute coordinates of the specific part as absolute coordinates
of the at least three ground reference points at the work site, respectively, the
absolute coordinates of the specific part being computed by the specific part coordinates
computing unit in correspondence to the placement information receiving unit's receiving
the placement information at the at least three ground reference points;
a distance information input unit configured to receive input of at least three pieces
of distance information that is information indicating a distance from each of the
at least three ground reference points to the construction surface in a vertical direction;
a construction surface computing unit that computes an equation for the construction
surface in an absolute coordinate system of the work site, from the absolute coordinates
of the at least three ground reference points, the absolute coordinates being stored
in the storage unit, and the at least three pieces of distance information input to
the distance information input unit; and
a construction surface information output unit that outputs information on the equation
for the construction surface computed by the construction surface computing unit.
2. The work assist device of the work machine, according to claim 1, wherein
the construction surface computing unit computes absolute coordinates of at least
three virtual reference points located respectively below the at least three ground
reference points, from the absolute coordinates of the at least three ground reference
points and the at least three pieces of distance information, and computes the equation
for the construction surface, based on the computed absolute coordinates of the at
least three virtual reference points.
3. The work assist device of the work machine, according to claim 2, wherein
the at least three ground reference points include three specific ground reference
points, the distance information input unit receives input of three pieces of specific
distance information indicating a distance from each of the three specific ground
reference points to the construction surface in a vertical direction, and
the construction surface computing unit computes absolute coordinates of three specific
virtual reference points located respectively below the three specific ground reference
points, from the absolute coordinates of the three specific ground reference points
and the three pieces of specific distance information, and computes an equation for
a plane passing through the computed three specific virtual reference points, as the
equation for the construction surface.
4. The work assist device of the work machine, according to claim 2, wherein
the at least three ground reference points include at least four specific ground reference
points,
the distance information input unit receives input of at least four pieces of specific
distance information indicating a distance from each of the at least four specific
ground reference points to the construction surface in a vertical direction, and
the construction surface computing unit computes absolute coordinates of at least
four specific virtual reference points located respectively below the at least four
specific ground reference points, from the absolute coordinates of the at least four
specific ground reference points and the at least four pieces of specific distance
information, and computes an equation for a least-square plane based on the computed
at least four specific virtual reference points, as the equation for the construction
surface.
5. The work assist device of the work machine, according to any one of claims 1 to 4,
wherein
the placement information receiving unit is configured to further receive placement
information for checking indicating that the specific part is placed on the at least
one ground reference point for checking associated with the construction surface according
to traveling of the traveling unit,
the storage unit is configured to store absolute coordinates of the specific part
as absolute coordinates of the at least one ground reference point for checking at
the work site, the absolute coordinates of the specific part being computed by the
specific part coordinates computing unit, in correspondence to the placement information
receiving unit's receiving the placement information for checking,
the distance information input unit is configured to receive input of at least one
piece of distance information for checking that is information indicating a distance
from the at least one ground reference point for checking to the construction surface
in a vertical direction,
the construction surface computing unit is configured to compute absolute coordinates
of at least one virtual reference point for checking located below the at least one
ground reference point for checking, from the absolute coordinates of the at least
one ground reference point for checking and the at least one piece of distance information
for checking, and
the work assist device further comprises a determining unit that determines whether
the equation for the construction surface is within a given allowable range, based
on the computed absolute coordinates of the virtual reference point for checking and
on the equation for the construction surface computed in advance by the construction
surface computing unit.
6. The work assist device of the work machine, according to claim 1, wherein
the body orientation information acquiring unit includes a body angle sensor that
detects and outputs a lift angle, a pitch angle, and a yaw angle of the machine body
with respect to the body reference point, as the body orientation information.
7. The work assist device of the work machine, according to claim 1, wherein
the body coordinates information acquiring unit acquires the body coordinates information,
using a global positioning satellite system or a total station.
8. The work assist device of the work machine, according to claim 1, wherein
the work assist device further comprises a display unit configured to display information
on the equation for the construction surface, the information being output from the
construction surface information output unit.
9. The work assist device of the work machine, according to claim 8, wherein
the display unit is configured to display also information on a relative position
between the construction surface and the specific part, based on absolute coordinates
of the specific part output from the specific part coordinates computing unit.
10. The work assist device of the work machine, according to claim 1, wherein
the work member of the work machine includes an earth-removing blade and an earth-removing
blade support supporting the earth-removing blade, the earth-removing blade support
being supported by the machine body in such a way as to be capable of swinging about
a lift rotating shaft extending in a left-to-right direction, and
the specific part coordinates computing unit is configured to compute and output absolute
coordinates of a specific part of the earth-removing blade, as a specific part of
the work member at the work site.
11. The work assist device of the work machine, according to claim 10, wherein
the work member position information acquiring unit includes an earth-removing blade
angle sensor configured to detect and output a lift angle about a lift rotating shaft
of the earth-removing blade, as the work member position information.
12. The work assist device of the work machine, according to claim 11,
the earth-removing blade of the work member is supported by the earth-removing blade
support in such a way as to be capable of swinging about a tilt rotating shaft extending
in a left-to-right direction, and
the earth-removing blade angle sensor is configured to detect and output also a tilt
angle about a tilt rotating shaft of the earth-removing blade, as the work member
position information.
13. A method of recognizing a construction surface at a work site, the method comprising:
preparing a work machine including a machine body having a traveling unit configured
to travel on a ground and a work member supported by the machine body in such a way
as to be capable of moving relative to the machine body, the work member being configured
to excavate the ground, and preparing the work assist device of the work machine according
to any one of claims 1 to 12 as well;
placing the specific part of the work member in order at the at least three ground
reference points associated with the construction surface, according to at least traveling
of the traveling unit and storing absolute coordinates of the specific part in the
storage unit as absolute coordinates of each of the ground reference points, the absolute
coordinates of the specific part being computed by the specific part coordinates computing
unit in correspondence to each of the ground reference points;
inputting at least three pieces of distance information to the distance information
input unit, the distance information indicating a distance from each of the at least
three ground reference points to the construction surface in a vertical direction;
computing an equation for the construction surface in an absolute coordinate system
of the work site, from the absolute coordinates of the at least three ground reference
points, the absolute coordinates being stored in the storage unit, and the at least
three pieces of distance information input to the distance information input unit;
and
outputting information on the equation for the construction surface computed by the
construction surface computing unit and, based on the output information, allowing
a worker to recognize a position of the construction surface at the work site.
14. A method of recognizing a construction surface at a work site, the method comprising:
preparing a work machine including a machine body having a traveling unit configured
to travel on a ground and a work member supported by the machine body in such a way
as to be capable of moving relative to the machine body, the work member being configured
to excavate the ground, and preparing the work assist device of the work machine according
to any one of claims 10 to 12 as well;
placing the specific part of the work member in order at the at least three ground
reference points associated with the construction surface, according to at least traveling
of the traveling unit and storing absolute coordinates of the specific part in the
storage unit as absolute coordinates of each of the ground reference points, the absolute
coordinates of the specific part being computed by the specific part coordinates computing
unit in correspondence to each of the ground reference points;
inputting at least three pieces of distance information to the distance information
input unit, the distance information indicating a distance from each of the at least
three ground reference points to the construction surface in the vertical direction;
computing an equation for the construction surface in an absolute coordinate system
of the work site, from the absolute coordinates of the at least three ground reference
points, the absolute coordinates being stored in the storage unit, and the at least
three pieces of distance information input to the distance information input unit;
outputting information on the equation for the construction surface computed by the
construction surface computing unit and, based on the output information, allowing
a worker to recognize a position of the construction surface at the work site;
providing the work site with a reference member for checking including a straight
part that is parallel to the construction surface and that is perpendicular to a direction
of traveling of the traveling body of the work machine in a plan view;
operating the work machine to align a lower end part of the earth-removing blade,
the lower end part extending in a left-to-right direction, with the straight part
of the reference member for checking; and
comparing a distance from a left end of the lower end part of the earth-removing blade
to the construction surface with a distance from a right end of the lower end part
of the same to the construction surface to check whether the computed equation for
the construction surface is within a given range.