TECHNICAL FIELD
[0001] The present invention generally relates to an actuating unit of the articulated lever
or cam type with an integrated self-retaining unit. In particular, the present invention
relates to a clamping unit and a handling unit typically used for processing metal
sheets, for example for forming bodies of motor vehicles.
[0002] Within the scope of forming bodies of motor vehicles, it is known to use actuating
units for the movement and the keeping in position of the metal sheets during the
processing. Such mechanical processing operations require a highly accurate positioning
of the elements to be processed and also for such positioning to be kept over time.
For such a purpose, the actuating units comprise a closing device capable of bringing
an actuating arm connected to such a device to an exact closed operating position
and once reached, of keeping it in such a position, thus triggering an irreversibility
mechanism capable of ensuring the position also in the absence of control, for example
in the absence of compressed air in the case of pneumatic control.
[0003] Such actuating units can be mounted in any spatial orientation, so that it is not
always guaranteed that the actuating unit is capable of stably maintaining its opening
position. In fact, in such a position the actuating arm is free to move, e.g., under
the action of gravity.
BACKGROUND
[0004] In order to ensure that the open position of the actuating arm is maintained irrespective
of the spatial orientation according to which the actuating unit has been mounted,
it is known to equip actuating units with self-retaining groups mounted outside the
body of the unit, generally consisting of a pair of complementary retaining elements
which engage each other when the actuating arm reaches its open position, thus bringing
about a releasable stop of the arm in such a position and, consequently, a safety
against unintentional movements of the arm. This makes it possible to mount the actuating
unit in any orientation.
[0005] An example of a self-retaining group outside the body of the actuating unit is known
from document
DE29817335U1. The actuating unit described in
DE29817335U1 has a pin constrained to the actuating arm which is dragged by the movement of the
actuating arm to fit in an elastic retaining seat when the actuating arm reaches the
open position.
[0006] In such a solution, the constraint and release coupling between the first and second
retaining elements (pin and retaining seat) leads to an unacceptable degree of wear
and therefore the need for frequent replacement of parts. Furthermore, the positioning
outside the body of the actuating unit leads to an alteration of the overall dimensions
generally envisaged for actuating units.
[0007] Actuating units are also known which comprise a self-retaining group integrated inside
the unit itself, without therefore influencing the overall dimensions of the unit.
[0008] A first example, described in document
DE202004019495U1, involves a pair of return valves which prevent air from escaping from the cylinder,
thereby maintaining an internal pressure condition even in the absence of a compressed
air supply. Such a solution, besides being quite complex from a constructional point
of view, may not be particularly effective in maintaining an open condition in the
event of a prolonged power failure.
[0009] A different solution, described in document
DE29920639U, comprises a shock absorber and stop group consisting of an axial extension of the
closing device fork with an enlarged end intended to be accommodated in an elastic
retaining seat when the closing device reaches its opening configuration. In order
to allow reversibility from the elastic retaining condition, the shock absorber and
stop group described in
DE29920639U must necessarily be sized so as to be able to ensure that the enlarged end can be
released once an axial force is applied to the fork to actuate the closing device.
There is therefore no guarantee that the open condition will be reliably maintained.
[0010] Another known solution described in document
US2002017751A1 involves an obstacle element to the travel of the fork which is pressed transversely
against the fork by an elastic pusher element. Also in this case, the need to dimension
the elastic pusher element so as to allow the movement of the fork once an axial force
is applied thereto, does not allow a high degree of reliability on the maintenance
of the opening condition even in the presence of significant stresses.
[0011] Finally, it is known from document
US3889576A that a pneumatic cylinder piston locking element is used, comprising a pin held in
engagement with the piston by an elastic element. When the pneumatic cylinder is fed,
the force exerted by the elastic element is counteracted by the input compressed air.
This causes the pin to retract and thus disengage from the piston, allowing the translation
thereof. Such a solution, while offering a high degree of reliability, has the disadvantage
that a sufficiently high level of pressure must be reached to disengage the pin from
the piston. The delay in the release, due to the time needed to reach a level of pressure
sufficient to disengage the pin, means that, once free, the piston starts to translate
at an already high speed, consequently moving the actuating arm at a speed which may
result in a risk of accident for the personnel in charge and/or damage to the object
to be handled and/or locked. In fact, during the delay interval the opposite chamber
of the piston discharges the pressure, thus not allowing the actuating arm to move
in a controlled manner downstream of the release.
[0012] Therefore, the Applicant has perceived the need for an actuating unit with an integrated
self-retaining group which is not subject to the aforesaid drawbacks.
OBJECTS AND SUMMARY OF THE INVENTION
[0013] In view of the foregoing, the problem underlying the present invention is to devise
an actuating unit with an integrated self-retaining group which offers a high degree
of reliability in maintaining the open condition regardless of the installation orientation
of the unit, while ensuring safe operation of the unit.
[0014] In the context of such a problem, an object of the present invention is to create
an actuating unit with an integrated self-retaining group which is capable of moving
the actuating arm in a manner fully comparable to conventional pneumatically operated
actuating units, while offering a self-retaining function with a high degree of reliability.
[0015] A further object of the present invention is to create an actuating unit with an
integrated self-retaining group of low structural complexity and feasible compact
size.
[0016] In accordance with a first aspect thereof, the invention thus relates to an actuating
unit of the articulated lever or cam type comprising an actuator arm rotatable between
an open position and a closed operating position; a housing body within which a closing
device configured to rotate the actuator arm between the open position and the closed
operating position is housed, in which the closing device comprises a mechanism of
movement irreversibility configured to engage when the actuator arm reaches the closed
operating position; and a fluid-dynamic actuator configured to control the movement
of the closing device, the fluid-dynamic actuator comprising a cylindrical body extending
between a first head located at a free end of the cylindrical body and a second head
for connection to the housing body, and a piston housed in a translatable manner inside
the cylindrical body. In particular, the piston carries a first retaining element
configured to engage a second retaining element housed in the free end, the second
retaining element being movable between an engagement position and a position of disengagement
from the first retaining element. According to the invention, a pusher element is
also included which is configured to bring the second retaining element into the disengagement
position.
[0017] In this description and in the appended claims, "cylindrical body" means a body extending
along an axis and having the same cross-sectional area along the axis at each point
of its extension, the cross-section being of any shape, not necessarily circular.
[0018] The Applicant has found that by using a special pusher element acting on the second
retaining element to bring it to the disengagement position, it is possible to avoid
the release occurring by the direct action of the pressurized fluid on the second
retaining element. Thereby, unlocking the piston does not require the generation of
high pressure inside the piston chamber, which would result in a dangerous sudden
start of the piston.
[0019] This avoids dangerous situations and results in a soft piston start, which is similar
to actuators without a retaining block.
[0020] At the same time, however, the use of a pair of retaining elements which engage with
each other to prevent the piston from moving away from the free cylinder head ensures
a reliable self-retaining function, even under significant axial stresses.
[0021] The present invention can have at least one of the preferred following features;
the latter can in particular be combined with one another as desired in order to meet
specific application needs.
[0022] Preferably, the pusher element is configured and/or housed in the fluid-dynamic actuator,
in particular, in the free head of the fluid-dynamic actuator, so as to be operable
by means of a pressurized fluid.
[0023] Advantageously, this allows to use the same power source as the actuator, as there
is no need for dedicated power supplies to move the pusher element.
[0024] In a variant of the invention, the pusher element is housed in the free head so as
to intercept a flow between a supply mouth of a pressurized fluid and an inner chamber
of the cylindrical body in which the piston is housed.
[0025] Such a configuration allows, on the one hand, to reduce the space required to house
the pusher element and, on the other, to exploit the pressurized fluid supplied to
the actuator through the inlet to move the pusher element.
[0026] Preferably, the pusher element is movable between a rest position in which it obstructs
the passage of pressurized fluid to the inner chamber of the cylindrical body and
a thrust position in which it frees the passage of pressurized fluid to the inner
chamber of the cylindrical body.
[0027] Advantageously, as the pusher element can switch between an obstructed position and
a position in which it frees the passage of fluid, the supplied fluid is able to act
in two distinct steps, first to move the pressurized fluid and then to move the actuator
piston.
[0028] Preferably, the pusher element is housed in the free head at the pressurized fluid
inlet.
[0029] More preferably, the free head comprises a pressurized fluid supply pipe connecting
the supply mouth to the inner chamber of the cylindrical body, the inlet to the supply
pipe being obstructed by the pusher element when it is in the rest position and being
cleared by the pusher element when it is in the thrust position.
[0030] Such arrangements make it possible to optimize the overall dimensions without substantially
altering the overall dimensions of the actuating unit.
[0031] In a variant of the invention, the second retaining element is a perforated plate-like
element in which the hole is of such a size that the first retaining element is accommodated
therein with clearance.
[0032] Advantageously, such an embodiment of the second retaining element allows two opposing
forces to act thereon, one to push it towards the engaged position and a second, opposing
the first, to return it to the disengagement position.
[0033] In a variant of the invention, the first retaining element has a tapered conformation
in the direction facing the free head to facilitate reaching an engagement configuration
with the second retaining element.
[0034] In a variant of the invention, an abutting projection is made in the first retaining
element configured to engage the second retaining element so as to prevent the translation
of the piston away from the free head.
[0035] Preferably, the abutting projection is a wall which at least partially delimits a
seat obtained in the first retaining element, the seat being configured to accommodate
the second retaining element therein when it is in the engaged position thereof.
[0036] More preferably, the seat extends along at least a portion of the surface of the
first retaining element.
[0037] Even more preferably, the seat extends around the first retaining element.
[0038] In a variant of the invention, the piston comprises a base sealingly coupled to the
inner wall of the body and a control rod extending from the base along an axis of
the cylindrical body towards the interface head, in which the first retaining element
carried by the piston extends from the base towards the free head.
[0039] In a variant of the invention, the first retaining element carries a shock-absorbing
cone intended to be housed in a seal housed in the free end.
[0040] In a variant of the invention, the second retaining element is housed in the free
end translatably in a transverse plane to the axis of the cylindrical body between
the engagement position and the disengagement position from the first retaining element.
[0041] Preferably, the pusher element is translatable in the translation plane of the second
retaining element under the action exerted by the pressurized fluid.
[0042] In a variant of the invention, the second retaining element is forced into the engaged
position against the abutting projection by an elastic return element.
[0043] Preferably, the pusher element exerts a counter force to the elastic force exerted
by the elastic return element.
[0044] Preferably, the fluid-dynamic actuator is a pneumatic actuator.
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Further features and advantages of the present invention will be more evident from
the following detailed description of certain preferred embodiments thereof made with
reference to the appended drawings.
[0046] The different features in the individual configurations may be combined with one
another as desired according to the preceding description, should there be advantages
specifically resulting from a specific combination.
[0047] In such drawings,
- figures 1a and 1b are seen in side elevation of a preferred embodiment of an actuating
unit of the articulated lever or cam type according to the invention, specifically
a clamping unit, in the closed configuration with irreversibility mechanism triggered
and in the open configuration, respectively;
- figure 2 is a partially cross-sectional side elevation view of the actuating unit
in figures 1a and 1b from which the actuating arm has been removed for representational
simplicity;
- figure 2a is an enlarged detail of figure 2;
- figure 3a is the same view as figure 2a in a different operating configuration;
- figure 3b is a sectional view of the detail in figure 3a along section line A-A;
- figure 4a is the same view as figures 2a and 3a in a different operating configuration;
and
- figure 4b is a sectional view of the detail in figure 4a along section line B-B.
DETAILED DESCRIPTION OF THE INVENTION
[0048] For the illustration of the drawings, use is made in the following description of
identical numerals or symbols to indicate construction elements with the same function.
Moreover, for clarity of illustration, certain references may not be repeated in all
drawings.
[0049] While the invention is susceptible to various modifications and alternative constructions,
certain preferred embodiments are shown in the drawings and are described hereinbelow
in detail. It is in any case to be noted that there is no intention to limit the invention
to the specific embodiment illustrated rather on the contrary, the invention intends
covering all the modifications, alternative and equivalent constructions that fall
within the scope of the invention as defined in the claims.
[0050] The use of "for example", "etc.", "or" indicates non-exclusive alternatives without
limitation, unless otherwise indicated. The use of "comprises" and "includes" means
"comprises or includes, but not limited to", unless otherwise indicated.
[0051] With reference to figures 1a and 1b, a preferred embodiment of an actuating unit
with articulated lever or cam according to the present invention, indicated as a whole
with 10, specifically made in the form of a clamping unit is illustrated.
[0052] The clamping unit 10 comprises a housing body 11 within which a locking device of
the articulated lever or cam type (not shown) is arranged, switchable between a first
configuration, in which an actuating arm 12 is brought into an angular open position,
illustrated in fig. 1a, and a second configuration, in which the actuating arm 12
is brought into an angular closed position, illustrated in fig. 1b.
[0053] The locking device is actuated by means of a pneumatic actuator 20 comprising a cylindrical
body 21 having a centre-line axis C extending between a pair of heads 22,23 of which
a first one 22 located at a free end of the cylinder 21 and incorporating at least
one connection mouth 31 to a pressurized fluid supply, and a second one 23 acting
as a connection interface with the housing body 11 of the locking device.
[0054] A piston provided with a base 25 sealingly coupled to the inner wall of the body
21, a control rod 26 extending from the base 25 along the axis C towards the interface
head 23 and a first retaining element 27 extending from the base 25 towards the free
head 22 are translatably housed inside the cylindrical body 21.
[0055] The first retaining element 27 preferably has a tapered shape in the direction towards
the free end 22. In addition, a shock-absorbing cone 33 intended to be accommodated
in a seal 34 housed in the free head 22 is included on the first retaining element
27.
[0056] An abutting projection 27a configured to engage a second retaining element 28 is
provided in the first retaining element 27 so as to prevent the translation of the
piston away from the free head 22. The second retaining element 28 is housed in the
free head 22 translatably in a plane transverse to the axis C between a position of
engagement with the abutting projection 27a (illustrated in figure 3a) and a position
of disengagement from the abutting projection 27a (illustrated in figure 4a).
[0057] In the illustrated embodiment, the abutting projection 27a is a wall of a seat made
in the first retaining element, within which the second retaining element 28 is received
when in its engaged position. More in detail, in the illustrated embodiment, the abutting
projection 27a is a wall of a receiving seat of a second retaining element 28 extending
along at least a surface portion of the first retaining element 27, preferably extending
around the first retaining element 27.
[0058] The second retaining element 28 is forced into the engaged position against the abutting
projection 27a by an elastic return element 29 acting in the translation plane of
the second retaining element 28.
[0059] According to the present invention, the second retaining element 28 is further acted
upon, in opposition to the elastic return element 29, by a release pusher 30 housed
at a supply mouth 31 of a pressurized fluid.
[0060] In particular, the release pusher 30 is housed in the supply mouth 31 so as to be
translatable in the translation plane of the second retaining element 28 under the
action exerted by the pressurized fluid, exerting on the second retaining element
28 a force counteracting the elastic force exerted by the elastic return element 29.
Thereby, the second retaining element 28 can be pushed by the release pusher 30 into
the disengagement position from the projection 27a (illustrated in figure 4a).
[0061] In the illustrated embodiment, the release pusher 30 is advantageously housed in
the supply mouth 31 so that it is free to translate between a rest position in which
the pusher 30 is more distanced from the elastic return element 29, allowing the latter
to keep the second retaining element 28 in the engaged position, and a compression
position, in which the pusher 30 pushes the second retaining element 28 to approach
the elastic return element 29 by the compression of the latter.
[0062] In particular, in the spaced position (illustrated in figures 2a and 3a), the pusher
30 obstructs a supply pipe 32 of the pressurized fluid to the piston 25,26,27, while
in the compression position (illustrated in figure 4a), the pusher 30 does not obstruct
the supply pipe 32, allowing the pressurized fluid to reach the piston.
[0063] In the embodiment illustrated, the second retaining element 28 is advantageously
obtained in the form of a perforated plate in which the hole has a sufficient diameter
to accommodate the first retaining element 27 with clearance. In alternative embodiments,
however, the second retaining element 28 can assume different conformations, for example
by having a housing for the first retaining element 27 which is not necessarily closed.
[0064] The operation of the articulated lever or cam actuating unit 10 according to the
present invention is as follows.
[0065] In the open condition, illustrated in figures 3a and 3b, the piston is fully retracted
with the shock-absorbing cone 33 fully inserted in the seal 34 in the free end 22.
[0066] In this condition, the pneumatic actuator 20 is not energized and therefore the release
pusher 30 is not forced by the pressurized fluid to counteract the force exerted by
the elastic return element 29, thus being in the position distanced from said element
29. This allows the elastic return element 29 to force the second retaining element
28 into the engaged position against the abutting projection 27a.
[0067] In this configuration, the piston is locked in its position against the free end
22, ensuring that it maintains such a position even when subjected to axial stress.
This ensures that the actuating arm 12 is reliably maintained in its open position
(illustrated in figure 1a).
[0068] The movement of the piston and thus operation of the locking device is only possible
after the piston has been released. Such a release is achieved by the action of the
pressurized fluid fed to the pneumatic actuator.
[0069] The pressurized fluid initially acts on the release pusher 30 because, in the initial
configuration, the supply pipe 32 of the pressurized fluid to the piston 25,26,27
is obstructed by the pusher 30 itself. In particular, the pressurized fluid exerts
a thrust force sufficient to counteract the force exerted by the elastic return element
29, allowing the release pusher 30 and the second retaining element 28 to translate.
[0070] In fact, the release pusher 30 acts on the second retaining element 28, overcoming
the force exerted by the elastic return element 29 and pushing the second retaining
element 28 towards its disengagement position from the projection 27a (illustrated
in figures 4a and 4b). Thereby the piston is free to move.
[0071] The movement of the release pusher 30 also causes the opening of the supply pipe
32 and thus a gradual increase in the pressure exerted on the piston until it moves.
[0072] In the absence of a pressurized fluid supply, the release pusher 30 returns to its
distanced position from the spring return element 29, allowing said spring return
element 29 to push the second retaining element 28 towards the engagement position
(see figure 2a).
[0073] In such a condition, if the piston is not already against the free end 22, it can
still reach the open position thanks to the tapered shape of the first retaining element
27 which facilitates the passage of the abutting projection 27a beyond the second
retaining element 28. Thereby, once the open position has been reached, the retaining
engagement is directly created, ensuring that the piston maintains this position.
1. Actuating unit (10) of the articulated lever or cam type comprising
- an actuator arm (12) rotatable between an open position and a closed operating position;
- a housing body (11) inside of which a closing device configured to bring the actuator
arm (12) into rotation between the open position and the closed operating position
is housed, wherein the closing device comprises a mechanism of movement irreversibility
configured to trigger when the actuator arm (12) reaches the closed operating position;
and
a fluid-dynamic actuator (20) configured to control the movement of the closing device,
the fluid-dynamic actuator (20) comprising a cylindrical body (21) which extends between
a first free head (22) located at a free end of the cylindrical body (21) and a second
head (23) for connection with the housing body (11); and a piston housed in a translatable
manner inside the cylindrical body (21),
wherein the piston carries a first retaining element (27) configured to engage a second
retaining element (28) housed inside the free head (22), the second retaining element
(28) being movable between an engagement position and a position of disengagement
from the first retaining element (27),
characterized in that it comprises a pusher element (30) configured to bring the second retaining element
(28) into the position of disengagement from the first retaining element (27).
2. Actuating unit (10) according to claim 1, wherein the pusher element (30) is configured
and/or housed in the fluid-dynamic actuator (20) such that it is operable by means
of a pressurized fluid.
3. Actuating unit (10) according to claim 1 or 2, wherein the pusher element (30) is
housed in the free head (22) so as to intercept a fluid between a pressurized fluid
supply mouth (31) and an inner chamber of the cylindrical body (21) in which the piston
is housed.
4. Actuating unit (10) according to claim 3, wherein the pusher element (30) is movable
between a rest position in which it obstructs the passage of pressurized fluid to
the inner chamber of the cylindrical body (21) and a thrust position in which it frees
the passage of pressurized fluid to the inner chamber of the cylindrical body (21).
5. Actuating unit (10) according to claim 3 or 4, wherein the pusher element (30) is
housed in the free head (22) at the pressurized fluid supply mouth (31).
6. Actuating unit (10) according to claim 5, wherein the free head (22) comprises a pressurized
fluid supply pipe (32) connecting the supply mouth (31) to the inner chamber of the
cylindrical body (21), the inlet to the supply pipe (32) being blocked by the pusher
element (30) when this is in the rest position and being released by the pusher element
(30) when this is in the thrust position.
7. Actuating unit (10) according to any one of the preceding claims, wherein the second
retaining element (28) is a perforated plate-like element in which the hole has dimensions
such to accommodate the first retaining element (27) with clearance.
8. Actuating unit (10) according to any one of the preceding claims, wherein the first
retaining element (27) is tapered towards the free head (22) to facilitate reaching
an engagement configuration with the second retaining element (28).
9. Actuating unit (10) according to any one of the preceding claims, wherein a abutting
projection (27a) is obtained in the first retaining element (27) configured to engage
the second retaining element (28) so as to prevent the translation of the piston away
from the free head (22).
10. Actuating unit (10) according to claim 9, wherein the abutting projection (27a) is
a wall at least partially delimiting a seat obtained in the first retaining element
(27), the seat being configured to accommodate the second retaining element (28) therein
when it is in its engagement position, the seat preferably extending along at least
a surface portion of the first retaining element (27), more preferably extending around
the first retaining element (27).
11. Actuating unit (10) according to any one of the preceding claims, wherein the piston
comprises a base (25) sealingly coupled to an inner wall of the cylindrical body (21)
and a control rod (26) extending from the base (25) along an axis (C) of the cylindrical
body (21) towards the connecting head (23), wherein the first retaining element (27)
carried by the piston extends from the base (25) extending towards the free head (22).
12. Actuating unit (10) according to any one of the preceding claims, wherein the first
retaining element (27) carries a shock-absorbing cone (33) configured to be received
in a seal (34) housed in the free head (22).
13. Actuating unit (10) according to any one of the preceding claims, wherein the second
retaining element (28) is housed in the free head (22) translatably in a plane transverse
to the axis (C) of the cylindrical body (21) between the engagement position and the
position of disengagement from the first retaining element (27).
14. Actuating unit (10) according to claim 13, wherein the pusher element (30) is configured
to be translatable in the translation plane of the second retaining element (28) under
the action exerted by the pressurized fluid.
15. Actuating unit (10) according to any one of the preceding claims, comprising an elastic
return element (29) configured to force the second retaining element (28) into the
engagement position with the first retaining element (27), wherein preferably the
pusher element (30) is configured to exert a counter force to the elastic force exerted
by the elastic return element (29).