TECHNICAL FIELD
[0001] The present invention relates to a fabric with wear resistance, and a robot arm cable
cover.
BACKGROUND ART
[0002] Conventionally with the use of the low friction coefficients of fluororesins, the
fluororesins are formed into fibers and disposed as woven or knitted fabrics or nonwoven
fabrics on the surfaces of sliding materials, thereby developing sliding fabrics with
friction durability improved. Furthermore, because fluororesin fibers are typically
low in strength, techniques are disclosed in which fibers with higher strength than
fluororesin fibers are interweaved with fluororesin fibers to improve sliding durability.
As the interweaving techniques mentioned above, techniques are disclosed, such as
a double woven fabric in which fluororesin fibers are arranged on a sliding surface,
whereas fibers other than fluororesin fibers are arranged on a non-sliding surface,
and a fabric made from a composite yarn formed from fluororesin fibers and fibers
other than fluororesin fibers.
[0003] For example, Patent Document 1 discloses a heat and abrasion resistant multi-layer
woven fabric that is a multi-layer woven fabric including a fluororesin fibercontaining
sliding woven fabric and a foundation woven fabric and that is made to have an optimal
configuration on the foundation fabric to have high heat resistance and high wear
resistance and be thus capable of exhibiting long-term tribological properties even
when exposed to a hightemperature environment. PTFE abraded by sliding is received
at entangled binding points (binding points obtained by entanglement) between the
sliding woven fabric and the foundation woven fabric or on the side with the sliding
surface of the foundation woven fabric, and the entangled binding points or the sliding
woven fabric-side surface of the foundation woven fabric is coated with some of the
PTFE, and the remaining PTFE is accumulated in dents of the foundation woven fabric,
and even if the entire multi-layer woven fabric is abraded, the PTFE accumulated in
the dents of the foundation woven fabric continues to coat the surface of the foundation
woven fabric, thereby keeping the fabric surface continuously coated with the PTFE,
and showing the effect of keeping tribological properties for a long period of time.
[0004] Patent Document 2 discloses a self-lubrication fabric including a composite yarn
formed from fluororesin fibers and other fibers, in which a ratio of the surface area
of the other fibers on one side of the fabric to the surface area of the entire composite
yarn is 0 to 30%.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0006] The woven fabric described in Patent Document 1 has been a double woven fabric in
which PTFE fibers and other fibers were separately arranged respectively in a sliding
fabric layer and a foundation fabric layer. Thus, there has been a problem that the
fluororesin fibers are likely to be discharged when the fabric is exposed to high-speed
sliding under a high load, thereby failing to achieve sufficient long-term sliding
durability.
[0007] The self-lubrication fabric described in Patent Document 2 has the composite yarn
made from the fluororesin fibers and the other fibers, thereby making a fluorine abrasion
powder likely to be transferred to the other fibers adjacent to the fluororesin fibers,
and improving the sliding durability under a high load. The ratio of the fluororesin
fibers in the composite yarn is, however, made excessively higher than that of the
other fibers for achieving a low frictional property, and thus, when the fabric is
exposed to high-speed sliding under a high load, discharge of an abrasion powder from
the fluororesin yarn also fails to be sufficiently suppressed, and there is room for
improvement in long-term sliding durability.
[0008] Accordingly, an object of the present invention is to provide a fabric that has a
low frictional property and can exhibit long-term tribological properties even when
the fabric is subjected to a high-speed frictional force under a high load.
SOLUTIONS TO THE PROBLEMS
[0009] In order to achieve the object, the present invention has the following configurations.
[0010] A fabric in which a composite yarn of fluororesin fibers A and fibers B other than
fluororesin fibers is used for at least one of a warp yarn and a weft yarn, a mass
ratio α of the fluororesin fibers A in the composite yarn is 5 to 70%, and a ratio
X/Y of the area ratio X of the fluororesin fibers A in the fabric surface to a mass
ratio Y of the fluororesin fibers A in the fabric is 1 or more and 5 or less.
[0011] The fabric in which the composite yarn is used for either the warp yarn or the weft
yarn, and the fibers B are used as either the weft yarn or the warp yarn orthogonal
to the composite yarn.
[0012] The fabric in which the area ratio X is 10% or more and 60% or less.
[0013] The fabric in which the composite yarn is a doubled and twisted yarn obtained by
doubling and twisting the fluororesin fibers A and the fibers B other than fluororesin
fiber.
[0014] The fabric in which the fibers B constituting the doubled and twisted yarn is a twisted
yarn.
[0015] The fabric in which the fluororesin fibers A are made from a polytetrafluoroethylene
resin.
[0016] The fabric in which the fibers B are fibers that are 7 cN/dtex or more in tensile
strength.
[0017] The fabric in which the fibers B are fibers that are 15 to 50 cN/dtex in tensile
strength.
[0018] The fabric in which the fibers B are fibers that have a heat resistance temperature
of 280°C or higher.
[0019] The fabric in which the fibers B are fibers that are 450 to 800 cN/dtex in tensile
modulus of elasticity.
[0020] The fabric in which the fibers B are organic fibers.
[0021] The fabric in which the fibers B are fibers selected from liquid crystal polyester
fibers, para-aramid fibers, and polyparaphenylene benzobisoxazole fibers.
[0022] A robot arm cable cover including, in at least a part thereof, the fabric.
EFFECTS OF THE INVENTION
[0023] According to the present invention, provided is a fabric that has a low frictional
property and can exhibit long-term tribological properties even when the fabric is
subjected to a high-speed frictional force under a high load.
EMBODIMENTS OF THE INVENTION
[0024] A fabric according to the present invention is a fabric in which a composite yarn
of fluororesin fibers A and fibers B other than fluororesin fibers is used for at
least one of a warp yarn and a weft yarn, and the fabric is characterized in that
a mass ratio α of the fluororesin fibers A in the composite yarn is 5 to 70%, and
a ratio of an area ratio X of the fluororesin fibers A in a fabric surface to a mass
ratio Y of the fluororesin fibers A in the fabric is 1 or more and 5 or less. The
fluororesin fibers is arranged in the fabric as a composite yarn with fibers other
than the fluororesin fibers, thereby making the fluororesin fibers and the fibers
B adjacent to each other in the fabric, and the fluorine abrasion powder generated
by abrasion of the fluororesin fibers A due to sliding is then easily transferred
to the fibers B to a self-lubrication film, thus allowing excellent abrasion durability
under a high load to be achieved. Furthermore, the mass ratio of the fluororesin fibers
in the composite yarn, the area ratio of the fluororesin fibers, and the mass ratio
of the fluororesin fibers in the fabric are each optimized against high-speed sliding
under a high load, thereby causing the fibers other than the fluororesin fibers to
support the fabric as skeletal yarns, and even when the fabric is subjected to a high-speed
frictional force under a high load, tribological properties can be exhibited for a
long period of time.
[0025] For the fabric according to the present invention, the composite yarn of the fluororesin
fibers A and the fibers B other than fluororesin fibers is used for at least one of
a warp yarn and a weft yarn. More preferably, the composite yarn is used for either
the warp yarn or the weft yarn, and the fibers B are used as either the weft yarn
or the warp yarn orthogonal to the composite yarn. Such a configuration allows a fabric
in which X/Y to be described later has an appropriate value to be more easily obtained.
Furthermore, an aspect is particularly preferred in which the composite yarn is used
for the warp yarn, whereas the fibers B are used for the weft yarn. In general, because
the crimp of the weaving yarn is large with the warp yarn and small with the weft
yarn, such a configuration makes the composite yarn including the fluororesin fibers
A likely to be exposed at the surface of the fabric, and has the fibers B linearly
arranged in the fabric, thus improving the strength utilization efficiency of the
fibers B. It is to be noted that when the crimp of the weft yarn is larger than the
crimp of the warp yarn, it is also preferable to use the fiber B for the warp yarn
and the composite yarn for the weft yarn. In the case of using the composite yarn
for either the warp yarn or the weft yarn, the weft yarn or the warp yarn orthogonal
to the composite yarn preferably has the same type of fiber as the fibers B. "The
same type of fiber" as used herein means a fiber made of the same polymer, and need
not have the same number of filaments or the same fineness. It is to be noted that
"the same polymer" as used herein may be any polymer as long as the polymer constituting
the fiber is substantially the same polymer, and may differ in the presence or absence
of and types of additives added. In addition, "substantially the same" does not require
strictly the same, and may be a polymer such as a combination of a homopolymer and
a copolymer or a combination of a copolymer and another copolymer, as long as with
a common main repeating unit, wrinkle generation and anisotropy of sliding durability
described later are not significantly impaired in the fabric obtained. The same type
of the fiber as the fibers B used for the composite yarn is used as the weft yarn
or the warp orthogonal to the composite yarn, thereby allowing for suppressing the
generation of wrinkles due to a difference in thermal shrinkage between the warp yarn
and the weft yarn, and for reducing anisotropy of sliding durability due to a difference
in yarn strength.
[0026] The mass ratio α of the fluororesin fibers A in the composite yarn is 5 to 70%. The
mass ratio α of the fluororesin fibers A in the composite yarn between the values
mentioned above allows the low frictional property, and the transfer of the fluorine
abrasion powder to the fibers B, and the strength of the fibers B as an aggregate
to be each achieved in optimum balance. The mass ratio α is more preferably 25 to
60%, and particularly preferably 40 to 55% from the viewpoint of balance between strength
and tribological properties. When the mass ratio α of the fluororesin fibers A in
the composite yarn is less than 5%, the low frictional property will be significantly
impaired. When the mass ratio α is more than 70%, the fluororesin fibers and the fluorine
abrasion powder will be significantly fractured and discharged respectively, thereby
failing to achieve desired durability.
[0027] The means for obtaining the composite yarn from the fluororesin fibers A and the
fibers B is not to be considered particularly limited, and can be selected from means
such as doubling and twisting, combining filament yarn, and blending spun yarn. The
use of doubling and twisting, and combining filament yarn is preferred, because of
allowing filament yarns to be selected as the fluororesin fibers A and the fibers
B, and thus increasing the strength of the composite yarn. The use of combining filament
yarn allows the single yarns of the fluororesin fibers A and fibers B constituting
the composite yarn to be more uniformly combined, thus allowing for obtaining a composite
yarn that is uniform in the cross-sectional direction. The use of doubling and twisting
allows a composite yarn to be obtained without being entangled, thus allowing for
obtaining a composite yarn that is uniform in the longitudinal direction.
[0028] In the case of obtaining a composite yarn by doubling and twisting the fluororesin
fibers A and the fibers B, the number of twists at the time of the doubling and twisting
preferably has a twist coefficient k of 1000 or more and 25000 or less. In this regard,
the twist coefficient k is determined by the following formula where the number of
twists per 1 m is denoted by T [t/m], with the fineness D [dtex] of the composite
yarn.

[0029] The twist coefficient k is more preferably 1000 or more and 10,000 or less, particularly
preferably 2000 or more and 7000 or less.
[0030] In the case of obtaining a composite yarn by doubling and twisting the fluororesin
fibers A and the fibers B, the fibers B before doubling and twisting are preferably
subjected to yarn twisting. Because the opening of the fibers B due to abrasion during
weaving can be suppressed by the yarn twisting, a phenomenon can be thus prevented
in which the fibers B opened cover the fluororesin fibers A in the composite yarn,
thereby disturbing the low frictional property. In this case, the twist coefficient
of the fibers B before the doubling and twisting is preferably 500 or more and 5000
or less. Furthermore, when the twist coefficient is 500 or more and 3000 or less,
in addition to the effect mentioned above, the yarn twisting improves the strength
of the fibers B to make the fibers B more firmly present as skeletal yarns in the
case of a fabric provided, thus improving the sliding durability. The twist coefficient
is particularly preferably 900 or more and 3000 or less. If the twist coefficient
of the fibers B is more than 5000, the strength may be lower than that before the
yarn twisting. For the fibers B subjected to yarn twisting, a step of simply applying
twists to the original yarn with a desired fineness may be employed, or a step of
twisting together yarns with a fineness smaller than a desired fineness may be employed.
For example, in preparing fibers B of 33 [t/m] in the number of twists and 850 [dtex]
in fineness, an original yarn for the fibers B with a fineness of 850 [dtex] may be
subjected to yarn twisting for 33 [t/m], or two original yarns for the fibers B with
a fineness of 425 [dtex] may be subjected to doubling and twisting for 33 [t/m].
[0031] For the fabric according to the present invention, the ratio X/Y of the area ratio
X of the fluororesin fibers A to the fabric surface to the mass ratio Y of the fluororesin
fibers A in the fabric is 1 or more and 5 or less. "The area ratio of the fluororesin
fibers A to the fabric surface" as used herein means the ratio of an area S
A occupied by the fluororesin fibers A to an imaged area S
tot obtained by imaging a surface of the fabric with a microscope, and the area ratio
is obtained by the formula below.

[0032] X/Y represents the degree of distribution at the fabric surface, of the fluororesin
fibers A present in the fabric, which means that the fluororesin fibers are concentrated
more at the fabric surface as X/Y is larger. In order to obtain excellent abrasion
durability, a balance is important between the low frictional property in an initial
stage of sliding and the low frictional property in the case of the fabric abrasion
advanced by sliding, and X/Y is more preferably 1 to 2, still more preferably 1.2
to 1.65. In particular, in the case of 1.2 to 1.6, particularly excellent sliding
durability can be obtained while initial tribological properties are obtained, and
the case can be mentioned as a particularly preferred condition. When X/Y is smaller
than 1, the fluororesin fibers A present at the fabric surface are reduced with respect
to the mass ratio of the fluororesin fibers A in the fabric. For this reason, when
the fabric is exposed to high-speed sliding under a high load, the frictional resistance
force with respect to the fabric strength is relatively high in an initial stage of
sliding, the origin of a fracture is likely to be produced early, and insufficient
abrasion durability can be obtained. As X/Y is larger, the fluororesin fibers A present
at the fabric surface increase with respect to the mass ratio of the fluororesin fibers
A in the fabric, the fluororesin fibers A present at the fabric surface excessively
increase when X/Y is larger than 5, and thus when the fabric is exposed to high-speed
sliding under a high load, the frictional resistance force can be reduced in an initial
stage of sliding, but the fluorine abrasion powder generated by abrasion of the fluororesin
fibers is discharged early, thereby depleting the fluororesin fibers remaining in
the fabric, and the frictional resistance force with respect to the fabric strength
is thus relatively increased in the middle to late stage of sliding, thereby failing
to obtain sufficient abrasion durability.
[0033] The area ratio X of the fluororesin fibers A to the fabric surface is preferably
10% or more and 60% or less. When the area ratio X of the fluororesin fibers A to
the fabric surface is 10% or more, the frictional resistance force in an initial stage
of sliding can be reduced to a certain extent, and abrasion durability can be secured.
When the area ratio X of the fluororesin fibers A to the woven fabric surface is 60%
or less, the fibers other than the fluororesin fibers can be present as skeletal yarns
to a certain extent in the fabric, abrasion durability can be thus secured. From the
viewpoint of reducing the frictional resistance force in an initial stage of sliding
and arranging the skeletal yarns for the fabric, the area ratio X is more preferably
20% or more and 55% or less, and can be 40% or more and 55% or less as a particularly
preferred condition.
[0034] The mass ratio Y of the fluororesin fibers in the fabric is preferably 5% or more
and 55% or less. More preferably, the mass ratio Y is 15% or more and 55% or less,
and can be 25% or more and 45% or less as a particularly preferred condition.
[0035] In order for X/Y to meet the range mentioned above, more fluororesin fibers are preferably
arranged at the fabric surface. More specifically, in order for X/Y to fall within
the range mentioned above, many fluororesin fibers may be arranged in the vicinity
of the surface layer of the composite yarn in providing the composite yarn, or the
weave structure or the like may be controlled to expose many fluororesin fibers at
the fabric surface.
[0036] In accordance with the present invention, the means for obtaining the composite yarn
is not to be considered particularly limited, but in order to arrange many fluororesin
fibers in the vicinity of the surface layer of the composite yarn in providing the
composite yarn, can be carried out in a relatively simple manner by particularly employing
the processing of doubling and twisting and controlling the conditions for the doubling
and twisting. Specifically, methods can be employed, such as a method of covering
the fibers B with the fluororesin fibers A, a method of doubling and twisting the
fluororesin fiber A again into the doubled and twisted yarn of the fibers B and fluororesin
fibers A, and a method of applying a high tension to the fibers B at the time of doubling
and twisting to arrange the fluororesin fibers A on the sheath side in the composite
yarn. In the case of obtaining a composite yarn by doubling and twisting the fluororesin
fibers A and the fibers B without using the special means mentioned above, the volume
ratio and area ratio of the fluororesin fibers A in the composite yarn almost coincide
with each other. When the area ratio of the fluororesin fibers in the composite yarn
is increased, the mass ratio Y of the fluororesin fibers A in the fabric is also increased,
and thus, in order to control X/Y within the range of 1 or more and 5 or less, another
means such as controlling the weave structure is typically used.
[0037] In accordance with the present invention, the weave structure is not to be considered
particularly limited, but examples of means for controlling the weave structure to
expose many fluororesin fibers at the fabric surface include a method of employing
a structure such as a 3/1 twill structure, a 2/1 twill structure, or a satin structure,
and changing the ratios of the warp yarn and weft yarn exposed at the surface. X/Y
can be controlled in the range of 1 or more and 5 or less by arranging yarns including
more fluororesin fibers A for the warp yarn or weft yarn exposed more at the surface.
In the case of a structure such as a 2/2 twill structure and a simple plain structure,
the warp yarn and the weft yarn are exposed at the surface to the same extent, thus
making it difficult to expose more fluororesin fibers at the fabric surface when a
typical composite yarn is used.
[0038] In the present invention, the fluororesin that is a component of the fluororesin
fibers should be configured to include a monomer unit containing one or more fluorine
atoms in a main chain or a side chain. Particularly, the fluororesin configured to
include a monomer unit having many fluorine atoms is preferable.
[0039] The fluororesin includes preferably 70 mol% or more, more preferably 90 mol% or more,
further preferably 95 mol% or more of the monomer unit containing one or more fluorine
atoms in a repeating structural unit of the polymer.
[0040] Examples of the monomer containing one or more fluorine atoms include fluorine atom-containing
vinyl-based monomers such as tetrafluoroethylene, hexafluoropropylene, and chlorotrifluoroethylene,
and particularly, use of at least tetrafluoroethylene is preferable.
[0041] As the fluororesin, there can be used singly or in a blend of two or more of, for
example, polytetrafluoroethylene (PTFE), a tetrafluoroethylenehexafluoropropylene
copolymer (FEP), a tetrafluoroethylenep-fluoroalkyl vinyl ether copolymer (PFA), polychlorotrifluoroethylene
(PCTFE), and an ethylenetetrafluoroethylene copolymer (ETFE).
[0042] The fluororesin including a tetrafluoroethylene unit preferably has a larger content
of the tetrafluoroethylene unit in terms of sliding characteristics and is preferably
a copolymer containing, of the total, 90 mol% or more, preferably 95 mol% or more
of tetrafluoroethylene, and use of polytetrafluoroethylene fibers as a homopolymer
of tetrafluoroethylene is most preferable.
[0043] As the form of the fluororesin fibers A used in the present invention, both a monofilament
formed of one filament and a multifilament formed of a plurality of filaments can
be used, but a multifilament is preferable from the viewpoint of the weaving performance
and the roughness on the surface of the fabric into which the fibers are formed.
[0044] The fluororesin fibers A used in the present invention preferably have a total fineness
in the range of 50 to 6000 dtex. The total fineness more preferably falls within the
range of 500 to 5500 dtex, still more preferably within the range of 400 to 1500 dtex.
When the total fineness of the fibers constituting the fabric is 50 dtex or more,
the strength of the fibers can be secured to a certain extent, breakages of yarns
during weaving can be also reduced, and the process passing property can be thus improved.
When the total fineness is 6000 dtex or less, favorable processability during weaving
is obtained.
[0045] As the fibers B, organic fibers such as cotton, polyester fibers, polyamide fibers,
polyparaphenylene terephthalamide (para-aramid) fibers, polymethaphenylene isophthalamide
(meta-aramid) fibers, polyphenylene sulfide (PPS) fibers, polyparaphenylene benzobisoxazole
(PBO) fibers, ultra-high molecular weight polyethylene (UHMWPE) fibers, and liquid
crystal polyester fibers, and inorganic fibers such as glass fibers, carbon fibers,
and silicon carbide fibers can be used, and from the viewpoint of processability,
organic fibers are preferred.
[0046] From the viewpoint of improving the abrasion durability of the fabric, the fibers
B are preferably fibers that are 7 cN/dtex or more in tensile strength. The fibers
B are more preferably 15 to 50 cN/dtex in tensile strength, further preferably 18
to 50 cN/dtex in tensile strength. The fibers B with such a tensile strength allows
fiber fractures to be further suppressed even when the fabric is subjected to high-speed
sliding under a high load, and allows for helping the formation of a self-lubrication
film by abrasion of the fluororesin fibers.
[0047] From the viewpoint of durability in an environment where frictional heat is generated
by sliding, the fibers B are preferably fibers that have a heat resistance temperature
of 280°C or higher. The heat resistance temperature as used herein means that the
melting point, the softening point, or the decomposition point is equal to or higher
than the temperature. It is to be noted that in the case where the fibers B have two
or more of the melting point, softening point, and decomposition point, the point
at a lower temperature is to be employed. The heat resistance temperature of the fibers
is more preferably 300°C or higher, and furthermore, the fibers without any melting
point allows softening due to frictional heat to be suppressed, and allows excellent
abrasion durability to be obtained.
[0048] From the viewpoint of dimensional stability of the fabric, the fibers B are preferably
fibers that are 20 to 800 cN/dtex in tensile modulus of elasticity. Further, the fibers
B with a tensile modulus of elasticity in the range of 450 to 800 cN/dtex enables
the fabric to maintain the structure thereof even when the fabric is subjected to
high-speed sliding under a high load, and thus to obtain especially excellent wear
resistance. The fibers B having a tensile modulus of elasticity of 20 cN/dtex or more
improve the dimensional stability of the fabric and give the fabric having excellent
wear resistance. The fibers B having a tensile modulus of elasticity of 800 cN/dtex
or less are preferable because they are not excessively high in stiffness and never
impair the weaving performance even when interwoven with the fluororesin fibers having
a low stiffness. The fibers B preferably have an elongation of 1 to 15%, further preferably
in the range of 1 to 5%. The fibers B having an elongation of particularly 1 to 3%
can reduce the dimensional change of the fabric subjected to the frictional force,
and therefore such an elongation can be listed as an especially preferable condition.
The fibers B having an elongation of 1% or more can reduce yarn breakage during weaving
to improve the process passability. The fibers B having an elongation in the range
of 1 to 15% allow the fabric to improve the dimensional stability and to be applicable
to a part requiring dimensional accuracy as a sliding fabric.
[0049] In view of the foregoing, the fibers B are particularly preferably fibers selected
from liquid crystal polyester fibers, para-aramid fibers, and polyparaphenylene benzobisoxazole
fibers.
[0050] The form of the fibers B is not especially limited, and either of a filament (long
fiber) and a spun yarn may be employed, but the fibers B are preferably filaments
from the viewpoint of tensile strength and tensile stiffness. Furthermore, both a
monofilament formed of one filament and a multifilament formed of a plurality of filaments
can be used, but the multifilament is particularly preferred because the multifilament
has a large surface area, and thus facilitates the transfer, to the fibers B, of the
fluorine abrasion powder generated by abrasion of the fluororesin fibers A.
[0051] The fibers B preferably have a total fineness in the range of 200 to 4000 dtex. The
total fineness is more preferably in the range of 4000 to 4000 dtex, and further in
the range of 800 to 2000 dtex. When having a total fineness of 200 dtex or more, the
fibers constituting the fabric are strong, and can suppress fiber fractures at the
time of abrasion and also reduce yarn breakage during weaving to improve the process
passability. The fibers having a total fineness of 4000 dtex or less enables the fabric
to have small roughness on the surface thereof and to reduce the influence on the
low frictional property.
[0052] In order to further increase the wear resistance of the fabric configured as above,
it is possible to use the fabric that has been impregnated with a resin. Here, as
the resin used for resin impregnation, thermosetting resin or thermoplastic resin
can be used. The resin is not especially limited, and as the thermosetting resin,
there can be preferably used, for example, phenolic resins, melamine resins, urea
resins, unsaturated polyester resins, epoxy resins, polyurethane resins, diallyl phthalate
resins, silicon resins, polyimide resins, vinyl ester resins, and modified resins
thereof, and as the thermoplastic resin, there can be preferably used, for example,
vinyl chloride resins, polystyrene resins, ABS resins, polyethylene resins, polypropylene
resins, fluororesins, polyamide resins, polyacetal resins, polycarbonate resins, and
polyester resins, and further there can be preferably used, for example, synthetic
rubbers or elastomers such as thermoplastic polyurethane, butadiene rubbers, nitrile
rubbers, neoprene, and polyester elastomers. Particularly, there can be preferably
used resin containing phenolic resin and polyvinyl butyral resin as main components,
unsaturated polyester resin, vinyl ester resin, polyolefin-based resin such as polyethylene
and polypropylene, and polyester resin, in terms of the impact resistance, the dimensional
stability, the strength, the costs, and the like. These types of thermosetting resin
and thermoplastic resin may contain various additive agents that are usually used
for the industrial purpose or application, the productivity in the manufacturing process
or processing, or the improvement of the characteristics. The resin can contain, for
example, a modifier, a plasticizer, a filler, a mold lubricant, a colorant, a diluent,
or the like. "The main component" as used herein means a component having the largest
mass ratio among components except a solvent, and the resin containing phenolic resin
and polyvinyl butyral resin as the main components means that these two types of resin
have the first largest and second largest (no particular order) mass ratios.
[0053] As the method for impregnating the fabric with resin, when a thermosetting resin
is used, a method is generally used in which the thermosetting resin is dissolved
in a solvent to be adjusted into varnish and the varnish is impregnated into a fabric
for coating by knife coating, roll coating, comma coating, gravure coating, or the
like. Alternatively, when the thermoplastic resin is used, melt extrusion lamination
or the like is generally used.
[0054] A lubricant or the like can also be added to the fabric according to the present
invention as necessary. The type of the lubricant is not especially limited, but is
preferably a silicon-based lubricant or a fluorine-based lubricant material.
[0055] The thus obtained fabric according to the present invention is a doubled and twisted
yarn fabric obtained by optimizing the configuration of the fluororesin fibers A and
the fibers B other than fluororesin fibers, and thus, even when the fabric is subjected
to high-speed sliding under a high load, the discharge of fluorine abrasion powder
is suppressed, and the fibers B function as skeletal yarns that support the fluororesin
fibers A, thereby providing long-term sliding durability. Thus, the fabric according
to the present invention can exhibit high sliding durability in applications that
conventionally have difficulty with use for a long period of time due to high-speed
sliding under a high load, and can achieve the industrially extremely high practical
use. Accordingly, the fabric exhibits high durability for applications such as sliding
fabrics that require tribological properties. Particularly, the fabric is preferably
used for a robot arm cable covers. A robot arm cable cover including, in at least
a part thereof, the fabric according to the present invention, has the low frictional
property and the strength of the fabric, and thus exhibits a long-term product life
even in such a use environment where the cable cover is rubbed against a part of the
apparatus at a high speed under a high load.
Examples
[0056] Hereinafter, examples of the present invention will be described together with comparative
examples.
[0057] Methods of measuring various characteristics in the present embodiment are as follows.
(1) Fineness
[0058] The fabric was disaggregated, and the fineness of the disaggregated yarn was measured
in accordance with the 8.3.B method (simplified method) of JIS L1013: 2010 "Testing
methods for man-made filament yarns". If the disaggregated yarn fails to secure the
amount of yarn required for the measurement method mentioned above, however, the result
of carrying out the test with the maximum length that can be secured and the number
of trials is used as a substitute.
(2) Tensile strength of fiber
[0059] The fabric was disaggregated, and the fracture strength of the disaggregated yarn
was measured in accordance with 8.5 of JIS L1013: 2010 "Testing methods for man-made
filament yarns". If the disaggregated yarn fails to secure the amount of yarn required
for the measurement method mentioned above, however, the result of carrying out the
test with the maximum length that can be secured and the number of trials is used
as a substitute.
(3) Elongation of fiber
[0060] The fabric was disaggregated, and the elongation (elongation percentage) of the disaggregated
yarn was measured in accordance with 8.5 of JIS L1013: 2010 "Testing methods for man-made
filament yarns". If the disaggregated yarn fails to secure the amount of yarn required
for the measurement method mentioned above, however, the result of carrying out the
test with the maximum length that can be secured and the number of trials is used
as a substitute.
(4) Tensile modulus of elasticity
[0061] In the measurement (3), the tensile modulus of elasticity was calculated from the
elastic modulus at the elongation of 0.5% (average slope from the elongation of 0.45%
to the elongation of 0.55%).
(5) Mass ratio α of fluororesin fibers A in composite yarn
[0062] The fabric was cut into a size of 200 mm × 200 mm, and the warp yarn and the weft
yarn were then disaggregated to obtain disaggregated yarns. For each of the disaggregated
warp yarns and the disaggregated weft yarns, five composite yarns were randomly selected
from the disaggregated yarns obtained, and disaggregated into fluororesin fibers A
and the other fibers, and the mass of each was measured. The mass ratio α of the fluororesin
fibers A in the composite yarn was calculated from the following calculation formula
with W for the mass sum of the five composite yarns and W
F for the mass sum of the fluororesin fibers A of the five composite yarns.

[0063] If the disaggregated yarn fails to secure the amount of yarn required for the measurement
method mentioned above, however, the result of carrying out the test with the maximum
length that can be secured and the number of trials is used as a substitute.
(6) Weave density
[0064] In accordance with 8.6.1 of JIS L1096: 2010 "Testing methods for woven and knitted
fabrics", a sample was placed on a flat table with unnatural creases and tension removed,
the number of warp yarns and weft yarns was counted in a 50-mm space at different
locations, and the average values of the warp yarns and the weft yarns were calculated
per unit length.
(7) Area ratio X of fluororesin fibers A in fabric surface
[0065] The fabric was imaged at a magnification of 50 times with a microscope "VHX-2000"
manufactured by KEYENCE CORPORATION, and the area ratio of the fluororesin fibers
A was calculated from the calculation formula below, with the imaged area defined
as S
tot and the area occupied by the fluororesin fibers A in the imaged area as S
A. If X differs between the front surface and the back surface, however, the larger
value of X is employed as a representative value.

[0066] The imaged area S
tot and the area S
A occupied by the fluororesin fibers A were calculated with the use of image analyzing
software "WinR00F2015" manufactured by MITANI
CORPORATION.
(8) Mass ratio Y of fluororesin fibers A in fabric
[0067] The fabric was cut into a size of 200 mm × 200 mm, the warp yarn and the weft yarn
were then disaggregated, the total mass W of the disaggregated yarns was measured.
Subsequently, only composite yarns were selected from the disaggregated yarns, and
the total mass W
1 of the composite yarns in the fabric was measured. Subsequently, fluororesin fibers
present independently in the fabric, not as any composite yarn, were sorted out, and
the total mass W
2 thereof was measured. The mass ratio Y of the fluororesin fibers A in the fabric
was calculated from the following formula.

[0068] If the disaggregated yarn fails to secure the amount of yarn required for the measurement
method mentioned above, however, the result of carrying out the test with the maximum
length that can be secured and the number of trials is used as a substitute.
(9) Number of twists
[0069] The fabric was disaggregated, and the number of twists of the disaggregated yarn
was measured in accordance with 8.13. 1 of JIS L 1013: 2010 "Testing methods for man-made
filament yarns".
[0070] If the disaggregated yarn fails to secure the amount of yarn required for the measurement
method mentioned above, however, the result of the test carried out with the maximum
length that can be secured and the number of trials can be used as a substitute.
(10) Kinetic friction coefficient
[0071] The kinetic friction coefficient was measured by the ring abrasion test indicated
below.
[0072] In accordance with the Method A of JIS K7218: 1986 "Testing methods for sliding wear
resistance of plastics", the woven fabrics were sampled with a length of 30 mm and
a width of 30 mm, placed on a thick SUS plate with the same size about 3-mm, and fixed
to a sample holder.
[0073] The mating material used is made of S45C, and has a hollow cylindrical ring shape
of 25.6 mm in outer diameter, 20 mm in inner diameter and 15 mm in length. The surface
of the ring was polished with a sandpaper to the adjusted surface roughness of Ra
= 0.8 µm + 0.1. For the measurement of the roughness, a roughness tester ("SJ-201"
from Mitutoyo Corporation) was used.
[0074] With the use of, as a ring abrasion tester, "MODEL: EFM-III-EN" manufactured by A
& D Company, Limited, a test was performed at a friction load of 20 MPa and a friction
speed of 400 mm/second to measure the sliding torque, and the average value was calculated
from friction coefficients to fractures. Because the static friction coefficient was
included immediately after the start of sliding, the average value for the friction
coefficients from 1 second after the start of sliding (sliding distance: 0.4 m) to
fractures was calculated as a kinetic friction coefficient.
[0075] The kinetic friction coefficient of smaller than 0.055 was regarded as A, the kinetic
friction coefficient of 0.055 or more and 0.060 or less was regarded as B, the kinetic
friction coefficient of larger than 0.060 and 0.065 or less was regarded as C, and
the kinetic friction coefficient of larger than 0.065 was regarded as D.
(11) Sliding durability distance
[0076] In the ring abrasion test mentioned above, the sliding was continued until the fabric
was fractured, and the fabric that was not fractured even after sliding of 60 m was
regarded as A, the fabric fractured at 50 m or more and less than 60 m was regarded
as B, the fabric fractured at 40 m or more and less than 50 m was regarded as C, the
fabric fractured at 25 m or more and less than 40 m was regarded as D, and the fabric
fractured at a sliding distance of less than 25 m was regarded as E.
Example 1
[0077] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 880
dtex in total fineness, 120 filaments in number of single yarns, and 33 t/m in number
of twists and a liquid crystal polyester fiber ("SIVERAS" (registered trademark) from
Toray Industries, Inc.) of 850 dtex in total fineness, 144 filaments in number of
single yarns, and 33 t/m in number of twists were doubled and twisted for 167 t/m
in number of twists to obtain a composite yarn as a doubled and twisted yarn, and
a 3/1 twill fabric was produced by a loom with the use of the doubled and twisted
yarn as the warp yarn, and a liquid crystal polyester fiber of 1700 dtex in total
fineness and 288 filaments in number of single yarns ("SIVERAS" (registered trademark)
from Toray Industries, Inc.) as the weft yarn. Thereafter, the fabric was refined
in a refining tank at 80°C and thermally set at 180°C.
Example 2
[0078] A fabric was obtained in accordance with the same procedure as in Example 1 except
that the composite yarn used in Example 1 was used for the warp yarn and the weft
yarn.
Comparative Example 1
[0079] A fabric was obtained in accordance with the same procedure as in Example 1 except
that a PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.)
of 1760 dtex in total fineness and 240 filaments in number of single yarns was used
as the weft yarn.
Example 3
[0080] After doubling and twisting a liquid crystal polyester fiber ("SIVERAS" (registered
trademark) from Toray Industries, Inc.) of 425 dtex in total fineness and 72 filaments
in number of single yarns and a PTFE fiber ("TOYOFLON" (registered trademark) from
Toray Industries, Inc.) of 880 dtex in total fineness and 120 filaments in number
of single yarns, the liquid crystal polyester fiber of 425 dtex in total fineness
and 72 filaments in number of single yarns was further doubled and twisted into the
doubled and twisted yarn for 167 t/m in number of twists to obtain a doubled and twisted
yarn. A 3/1 twill fabric was produced by a loom with the use of the doubled and twisted
yarn as the warp yarn, and a liquid crystal polyester fiber of 1700 dtex in total
fineness and 288 filaments in number of single yarns ("SIVERAS" (registered trademark)
from Toray Industries, Inc.) as the weft yarn. Thereafter, the fabric was refined
in a refining tank at 80°C and thermally set at 180°C.
Example 4
[0081] After doubling and twisting a liquid crystal polyester fiber of 850 dtex in total
fineness and 144 filaments in number of single yarns ("SIVERAS" (registered trademark)
from Toray Industries, Inc.) and a PTFE fiber ("TOYOFLON" (registered trademark) from
Toray Industries, Inc.) of 440 dtex in total fineness and 60 filaments in number of
single yarns, the PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries,
Inc.) of 440 dtex in total fineness and 60 filaments in number of single yarns was
further doubled and twisted into the doubled and twisted yarn for 167 t/m in number
of twists to obtain a doubled and twisted yarn. A 3/1 twill fabric was produced by
a loom with the use of the doubled and twisted yarn as the warp yarn, and a liquid
crystal polyester fiber of 1700 dtex in total fineness and 288 filaments in number
of single yarns ("SIVERAS" (registered trademark) from Toray Industries, Inc.) as
the weft yarn. Thereafter, the fabric was refined in a refining tank at 80°C and thermally
set at 180°C.
Example 5
[0082] A fabric was obtained in accordance with the same procedure as in Example 1 except
that the fiber B before doubling and twisting was 0 t/m in number of twists.
Example 6
[0083] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 440
dtex in total fineness, 60 filaments in number of single yarns, and 33 t/m in number
of twists and a liquid crystal polyester fiber ("SIVERAS" (registered trademark) from
Toray Industries, Inc.) of 1275 dtex in total fineness, 216 filaments in number of
single yarns, and 33 t/m in number of twists were doubled and twisted for 167 t/m
in number of twists to obtain a doubled and twisted yarn, and a 3/1 twill fabric was
produced by a loom with the use of the doubled and twisted yarn as the warp yarn,
and a liquid crystal polyester fiber of 1700 dtex in total fineness and 288 filaments
in number of single yarns ("SIVERAS" (registered trademark) from Toray Industries,
Inc.) as the weft yarn. Thereafter, the fabric was refined in a refining tank at 80°C
and thermally set at 180°C.
Example 7
[0084] A fabric was obtained in accordance with the same procedure as in Example 6 except
that the composite yarn used in Example 6 was used for the warp yarn and the weft
yarn.
Comparative Example 2
[0085] A fabric was obtained in accordance with the same procedure as in Example 6 except
that the warp yarn used in Example 6 was used for the weft yarn, whereas the weft
yarn used in Example 6 was used for the warp yarn.
Example 8
[0086] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 880
dtex in total fineness, 120 filaments in number of single yarns, and 33 t/m in number
of twists and a polyparaphenylene terephthalamide fiber of 850 dtex in total fineness,
144 filaments in number of single yarns, and 33 t/m in number of twists ("KEVLAR"
(registered trademark) from DU PONT-TORAY CO., LTD.) were doubled and twisted for
167 t/m in number of twists to obtain a doubled and twisted yarn, and a 3/1 twill
fabric was produced by a loom with the use of the doubled and twisted yarn as the
warp yarn, and a polyparaphenylene terephthalamide fiber of 1700 dtex in total fineness
and 288 filaments in number of single yarns ("KEVLAR" (registered trademark) from
DU PONT-TORAY CO., LTD.) as the weft yarn. Thereafter, the fabric was refined in a
refining tank at 80°C and thermally set at 180°C.
Example 9
[0087] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 880
dtex in total fineness, 120 filaments in number of single yarns, and 33 t/m in number
of twists and a polyester fiber ("TETORON", polyethylene terephthalate fiber from
Toray Industries, Inc.) of 850 dtex in total fineness, 144 filaments in number of
single yarns, and 33 t/m in number of twists were doubled and twisted for 167 t/m
in number of twists to obtain a doubled and twisted yarn, and a 3/1 twill fabric was
produced by a loom with the use of the doubled and twisted yarn as the warp yarn,
and a polyester fiber of 1700 dtex in total fineness and 288 filaments in number of
single yarns ("TETORON", polyethylene terephthalate fiber from Toray Industries, Inc.)
as the weft yarn. Thereafter, the fabric was refined in a refining tank at 80°C and
thermally set at 180°C.
Example 10
[0088] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 880
dtex in total fineness, 120 filaments in number of single yarns, and 33 t/m in number
of twists and a polyphenylene sulfide fiber("TORCON" (registered trademark) from Toray
Industries, Inc.) of 850 dtex in total fineness, 144 filaments in number of single
yarns, and 33 t/m in number of twists were doubled and twisted for 167 t/m in number
of twists to obtain a doubled and twisted yarn, and a 3/1 twill fabric was produced
by a loom with the use of the doubled and twisted yarn as the warp yarn, and a polyphenylene
sulfide fiber ("TORCON" (registered trademark) from Toray Industries, Inc.) of 1700
dtex in total fineness and 288 filaments in number of single yarns as the weft yarn.
Thereafter, the fabric was refined in a refining tank at 80°C and thermally set at
180°C.
Comparative Example 3
[0089] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 440
dtex in total fineness, 60 filaments in number of single yarns, and 33 t/m in number
of twists and a polyester fiber ("TETORON" (registered trademark), polyethylene terephthalate
fiber from Toray Industries, Inc.) of 44 dtex in total fineness and 18 filaments in
number of single yarns were doubled and twisted for 210 t/m in number of twists to
obtain a doubled and twisted yarn, and a five-harness satin fabric was produced by
a loom with the use of the doubled and twisted yarn as the warp yarn, and a polyester
fiber of 26s/2 (454 dtex) in total fineness "TETORON" (registered trademark), polyethylene
terephthalate fiber from Toray Industries, Inc.) as the weft yarn. Thereafter, the
fabric was refined in a refining tank at 80°C and thermally set at 180°C.
Comparative Example 4
[0090] A PTFE fiber ("TOYOFLON" (registered trademark) from Toray Industries, Inc.) of 2660
dtex in total fineness, 360 filaments in number of single yarns, and 33 t/m in number
of twists and a carbon fiber of 1980 dtex in total fineness, 3000 filaments in number
of single yarns, and 33 t/m in number of twists ("TORAYCA" (registered trademark)
from Toray Industries, Inc.) were doubled and twisted for 167 t/m in number of twists
to obtain a doubled and twisted yarn, and a 2/2 twill fabric was produced by a loom
with the use of the doubled and twisted yarn as the warp yarn and the weft yarn. Thereafter,
the fabric was refined in a refining tank at 80°C and thermally set at 180°C.
[0091] For the fabrics described in Examples and Comparative Examples, Tables 1 and 2 summarize
the results of evaluating the configuration of the composite yarn, the fabric configuration,
the kinetic friction coefficient, and the sliding durability distance.
[Table 1]
| |
Example 1 |
Example 2 |
Comparative Example 1 |
Example 3 |
Example 4 |
Example 5 |
| Configuration of composite yarn |
Combined method |
- |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
| Mass ratio α of fluororesin fibers A in composite yarn |
% |
51% |
51% |
51% |
51% |
51% |
51% |
| Fluororesin fiber A |
Fineness |
dtex |
880 |
880 |
880 |
880 |
440 × 2 |
880 |
| Fiber B |
Fiber type |
- |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber (425T × 2) |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber |
| Fineness |
dtex |
850 |
850 |
850 |
850 |
850 |
850 |
| Tensile strength |
cN/dtex |
19 |
19 |
19 |
19 |
19 |
19 |
| Tensile modulus of elasticity |
cN/dtex |
690 |
690 |
690 |
690 |
690 |
690 |
| Elongation |
% |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
| Number of twists |
t/m |
33 |
33 |
33 |
0 |
33 |
0 |
| Twist coefficient |
t/m·dtex0.5 |
962 |
962 |
962 |
0 |
962 |
0 |
| Fabric configuration |
Weave structure |
- |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
| Yarn used |
Warp yarn |
- |
Composite yarn |
Composite yarn |
Composite yarn |
Composite yarn |
Composite yarn |
Composite yarn |
| Weft yarn |
- |
Liquid crystal polyester fiber 1700T-288F |
Composite yarn |
PTFE fiber 1760T-240 |
Liquid crystal polyester fiber 1700T-288F |
Liquid crystal polyester fiber 1700T-288F |
Liquid crystal polyester fiber 1700T-288F |
| Weave density |
Warp yarn |
Number of yarns/2.54 cm |
54 |
54 |
54 |
54 |
54 |
54 |
| Weft yarn |
Number of yarns/2.54 cm |
33 |
33 |
33 |
33 |
33 |
33 |
| Area ratio X of fluororesin fibers A in fabric surface |
% |
45 |
51 |
63 |
32 |
52 |
38 |
| Mass ratio Y of fluororesin fibers A in fabric |
% |
32 |
51 |
70 |
32 |
32 |
32 |
| X/Y |
- |
1.41 |
1.00 |
0.90 |
1.00 |
1.63 |
1.19 |
| Properties |
Kinetic friction coefficient |
|
A |
A |
A |
B |
A |
A |
| Sliding durability distance |
- |
A |
B |
D |
B |
B |
B |
[Table 2-1]
| |
Example 6 |
Example 7 |
Comparative Example 2 |
Example 8 |
Example 9 |
Example 10 |
| Configuration of composite yarn |
Combined method |
- |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
Doubling and twisting |
| Mass ratio a of fluororesin fibers A in composite yarn |
% |
26% |
26% |
26% |
51% |
51% |
50% |
| Fluororesin fiber A |
Fineness |
dtex |
440 |
440 |
440 |
880 |
880 |
880 |
| Fiber B |
Fiber type |
- |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber |
Liquid crystal polyester fiber |
Poly-p-phenylene terephthalamide fiber |
Polyester fiber |
Polyphenylene sulfide fiber |
| Fineness |
dtex |
1275 |
1275 |
1275 |
850 |
850 |
880 |
| Tensile strength |
cN/dtex |
19 |
19 |
19 |
16 |
8 |
4 |
| Tensile modulus of elasticity |
cN/dtex |
690 |
690 |
690 |
490 |
115 |
40 |
| Elongation |
% |
5.0 |
5.0 |
5.0 |
5.5 |
13.0 |
15.0 |
| Number of twists |
t/m |
33 |
33 |
33 |
33 |
33 |
33 |
| Twist coefficient |
t/m·dtex0.5 |
1178 |
1178 |
1178 |
962 |
962 |
979 |
| Fabric configuration |
Weave structure |
- |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
3/1 twill |
| Yarn used |
Warp yarn |
- |
Composite yarn |
Composite yarn |
Liquid crystal polyester fiber 1700T-288F |
Composite yarn |
Composite yarn |
Composite yarn |
| Weft yarn |
- |
Liquid crystal polyester fiber 1700T-288F |
Composite yarn |
Composite yarn |
Poly-p-phenylene terephthalamide fiber 850T-144F |
Polyester fiber 1670T-288F |
Polyphenylene sulfide fiber 1760T-400F |
| Weave density |
Warp yarn |
Number of yarns/2.54 cm |
54 |
54 |
54 |
54 |
54 |
54 |
| Weft yarn |
Number of yarns/2.54 cm |
33 |
33 |
33 |
33 |
33 |
33 |
| Area ratio X of fluororesin fibers A in fabric surface |
% |
17 |
34 |
5 |
45 |
45 |
45 |
| Mass ratio Y of fluororesin fibers A in fabric |
% |
15 |
26 |
10 |
32 |
32 |
32 |
| X/Y |
- |
1.13 |
1.31 |
0.50 |
1.41 |
1.41 |
1.41 |
| Properties |
Kinetic friction coefficient |
|
C |
A |
D |
A |
A |
A |
| Sliding durability distance |
- |
C |
B |
E |
A |
B |
C |
[Table 2-2]
| |
Comparative Example 3 |
Comparative Example 4 |
| Configuration of composite yarn |
Combined method |
- |
Doubling and twisting |
Doubling and twisting |
| Mass ratio α of fluororesin fibers A in composite yarn |
% |
91% |
57% |
| Fluororesin fiber A |
Fineness |
dtex |
440 |
2660 |
| Fiber B |
Fiber type |
- |
Polyester fiber 44T-18F |
Carbon fiber |
| Fineness |
dtex |
44 |
1980 |
| Tensile strength |
cN/dtex |
4 |
18 |
| Tensile modulus of elasticity |
cN/dtex |
90 |
1300 |
| Elongation |
% |
40.0 |
1.0 |
| Number of twists |
t/m |
0 |
33 |
| Twist coefficient |
t/m·dtex0.5 |
0 |
1468 |
| Fabric configuration |
Weave structure |
- |
five-layered satin |
2/2 twill |
| Yarn used |
Warp yarn |
- |
Composite yarn |
Composite yarn |
| Weft yarn |
- |
Polyester fiber 26s/2 |
Composite yarn |
| Weave density |
Warp yarn |
Number of yarns/2.54 cm |
50 |
8 |
| Weft yarn |
Number of yarns/2.54 cm |
68 |
8 |
| Area ratio X of fluororesin fibers A in fabric surface |
% |
69 |
51 |
| Mass ratio Y of fluororesin fibers A in fabric |
% |
40 |
57 |
| X/Y |
- |
1.72 |
0.90 |
| Properties |
Kinetic friction coefficient |
|
A |
A |
| Sliding durability distance |
- |
E |
D |