(19)
(11) EP 4 079 596 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
11.10.2023 Bulletin 2023/41

(21) Application number: 22169341.9

(22) Date of filing: 21.04.2022
(51) International Patent Classification (IPC): 
B61L 15/00(2006.01)
(52) Cooperative Patent Classification (CPC):
B61L 15/0054; B61L 15/0036

(54)

TRAIN INTEGRITY PROVING DEVICE AND METHOD

VORRICHTUNG UND VERFAHREN ZUR PRÜFUNG DER ZUGINTEGRITÄT

DISPOSITIF ET PROCÉDÉ PERMETTANT DE PROUVER L'INTÉGRITÉ D'UN TRAIN


(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(30) Priority: 22.04.2021 GB 202105753

(43) Date of publication of application:
26.10.2022 Bulletin 2022/43

(73) Proprietor: Siemens Mobility Limited
London, NW1 2PL (GB)

(72) Inventor:
  • Stringer, Andrew
    Birmingham, B4 6TB (GB)

(74) Representative: Siemens Patent Attorneys 
Postfach 22 16 34
80506 München
80506 München (DE)


(56) References cited: : 
CH-A- 438 411
DE-A1-102010 011 949
DE-A1-102007 026 407
DE-U1-202006 015 627
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description


    [0001] The present invention relates to methods and apparatus for determining the integrity of a train, in particular a freight train or passenger train formed of individual coaches.

    [0002] It is a requirement of safe signalling of railways that proof of train integrity can be determined, that is, proof that the train has been correctly assembled as one unit, and has remained as one unit, not split into two or more sections. This is usually provided by the use of an end-of-train marking device, such as a tail lamp or marker board so that an observer or a camera for remote observation can determine that an actual rearmost wagon of a train is indeed intended to be the rearmost wagon.

    [0003] Conventional arrangements for detecting train integrity include detection systems such as track circuits or axle counters. However, planned upgrades such as European Train Control System (ETCS) level 3 require removal of trackside train detection equipment. This allows improvements due to reduced infrastructure cost and maintenance burden. Such planned upgrades also introduce the possibility of increased capacity by allowing trains to run closer together.

    [0004] The document DE 20 2006 015 627 U1 discloses a pressure monitoring unit for the brake pipes to check the train integrity.

    [0005] The present invention aims to provide a train integrity proving device, and a corresponding method, which enables a control system within a locomotive to determine the integrity of the train, without relying on trackside equipment or external observers.

    [0006] The present invention accordingly provides methods and apparatus as defined in the appended claims.

    [0007] The above, and further, objects, characteristics and advantages of the present invention will become more apparent from the following description of certain embodiments thereof, in conjunction with the accompanying drawings, wherein:

    Fig. 1 represents a normal condition of a device according to an embodiment of the present invention; and

    Fig. 2 illustrates the device of Fig. 1, in a second state.



    [0008] Currently, a majority of passenger coaches and freight wagons are fitted with air brakes operated with a twin pipe system.

    [0009] A main reservoir pipe (MRP) is held at a high pressure. In some example systems, this high pressure may be 10 Bar (1MPa). This pressure fills air reservoirs aboard wagons and maintains a high pressure to brake cylinders. A second pipe, the brake pipe (BP) is at a pressure which is controlled by the locomotive and is also linked to brake cylinders of the wagons. When the brake pipe BP is at the same pressure as the main reservoir pipe MRP, there is no differential pressure applied to the brake cylinders, and the brakes are off. When the locomotive reduces the pressure within the brake pipe BP, the brake cylinders are subjected to a differential pressure, and this differential pressure causes the brakes to be applied. The air reservoirs help in maintaining the high pressure within the MRP and are essential in applying brakes in case wagons become detached from the locomotive.

    [0010] Very simply, then, main reservoir pipe (MRP) is held at a high pressure. Brake pipe (BP) at high pressure means the brakes are OFF; brake pipe (BP) at low pressure means the brakes are ON.

    [0011] The brake pipe and the main reservoir pipe are made up of pipes fitted to each wagon, which pipes are joined together when wagons are assembled into a train. When all pipes are joined together, both main reservoir pipe (MRP) and brake pipe (BP) are continuous air conduits from a locomotive to a rear of a rearmost wagon of the train. Conventionally, the MRP and BP are respectively sealed at the rear of the rearmost wagon of the train. The individual continuity of each pipe is required to allow the train brake to function. Any loss of continuity will result in the train brake being applied in all portions of the train.

    [0012] The present invention provides a device which is attached to the MRP and BP at the rear of the train. The device of the present invention fulfils the function of sealing both MRP and BP at the rear of the rear-most wagon of the train. The device of the present invention will be attached to the rear of the train in place of, or possibly in addition to, if preferred, the conventional tail lamp or marker board.

    [0013] The device of the present invention will attach to both the brake pipe and the main reservoir pipe, of the rear-most wagon and will preferably attach in such a way that prevents the wagon's rear coupling from being connected to another vehicle. In this way, the device of the present invention can only be attached to a rearmost wagon.

    [0014] The device will attach in such a way that both valves for the main reservoir pipe and brake pipe must be open to attach the device. This is to prevent undetected removal. Removal of the device of the invention can therefore only take place with the respective valves open, meaning that both MRP and BP will be at atmospheric pressure only. Such reduction in pressure would be detected by control systems within the locomotive.

    [0015] Figs. 1 and 2 illustrate a schematic example of a device of the present invention. Only the air-pressure related aspects are illustrated. Physical requirements for mounting to pipes, and for obstructing the rear coupling of a wagon, will vary according to the type of coupling concerned, but will be apparent to those skilled in the art.

    [0016] The device illustrated in the examples of Figs. 1 and 2 is essentially a one-way valve, with a closure element biased into the "closed" position.

    [0017] In Fig. 1, the device 10 includes an air path 12 and a closure element 14 biased into a "closed" position, as shown, by a bias spring (not illustrated). A first end 16 of the air path 12 is arranged to be connected to the brake pipe BP 18 of the rearmost wagon of a train. A second end 20 of the air path 12 is arranged to be connected to the main reservoir pipe MRP 22 of the rearmost wagon of a train.

    [0018] Fig. 1 represents a normal condition of the device 10. In this status, the device will cause no difference to the operation of the brake system. During normal operation, air pressure within the main reservoir pipe MRP is always at least as much as air pressure within the brake pipe BP. When brakes are off, the MRP 22 and BP 18 are at a same pressure. When the brakes are on, the MRP 22 is at a higher pressure than the BP 18. Closure element 14 is biased into the "closed" position, as shown, and whether the brakes are on or off, in normal operation, there will be no differential pressure which tends to displace the closure element from the illustrated "closed" position. The two pipes BP 18, MRP 22 remain isolated from each other.

    [0019] Under normal operation the pressure within brake pipe BP 18 will never be greater than the pressure within the main reservoir pipe MRP 22. However, during assembly of wagons into a train, conventional setting up operations can be amended to include a situation where the pressure within brake pipe BP 18 will be at a greater pressure than the main reservoir pipe MRP 22, and this feature can be exploited to prove train integrity.

    [0020] Fig. 2 illustrates the device of Fig. 1, in a second state, as it is used to demonstrate train integrity during setting up of a train composed of a plurality of wagons and a locomotive. In the state illustrated in Fig. 2, and as part of the normal testing of the train brake, a high-pressure air supply from the locomotive is connected to the brake pipe BP 18 only. This will require a modification to the locomotive, as it is not currently a valid locomotive function; it is envisaged that this functionality would be provided through fitment of the on-board European Vital Computer (EVC) system required to operate on ETCS operated railway systems. The main reservoir pipe MRP 22 will be completely drained. The differential pressure between first end 16 and second end 20 of the air path 12 of the device 10 will displace closure element 14 from its normal "closed" position, into an "open" position, in which an air path 24 will open between brake pipe BP 18 and main reservoir pipe MRP 22, as illustrated. Although MRP 22 should be drained, and at atmospheric pressure, air will flow from the high pressure supply connected to BP 18, through the device of the present invention 10 to the MRP 22. The appearance of this pressure within the MRP 22 will be detected by sensors at the locomotive, and this may be interpreted, in a method of the present invention, as a confirmation that the train is correctly composed, and of confirmed integrity. An increase in pressure within the MRP 22 can only result from a complete air path from the locomotive, through all wagons to the device 10, past closure element 14 into MRP 22 and back to the locomotive. Correct composition of the train is thereby indicated. The device 10 of the present invention should be designed such that a significant pressure difference is required to move the closure element 14 from its spring-biased "closed" position. As 1MPa may be available within the BP 18, and only a fraction of that is required within the MRP 22 to provide sufficient signal to be detected by the locomotive, any a small opening of the closure element 14 is sufficient.

    [0021] As illustrated in Fig. 2, a mechanical stop 26 may be provided, to limit the range of movement of the closure element 14. The particular form of the air path 12, closure element 14 and mechanical stop 26, as well as the spring bias arrangement not illustrated, may take any form as may be apparent to those skilled in the art while offering the described functionality.

    [0022] The method and device of the present invention provides for air being admitted from the brake pipe BP 18 into the main reservoir pipe MRP 22. The resulting increase in main reservoir pipe pressure will be detectable by the locomotive such that positive confirmation of correct fitment of the device is provided. There is no possibility that main reservoir pipe MRP 22 pressure can increase, while it is disconnected from the locomotive's compressor, other than through the end-of-train device 10 of the present invention. Confirmation of correct composition of the train is thereby provided.

    [0023] As preparation of the train continues, and as described in the introduction above, a high-pressure air supply will be provided by the locomotive to the main reservoir pipe MRP 22. The closure element 14 of the device 10 of the present invention will return to its normal state as illustrated in Fig. 1.

    [0024] Any subsequent disconnection of the end-of-train device 10 of the present invention from the locomotive, such as will result from the loss on integrity of the train, will result in a loss of pressure within brake pipe BP 18. Although main reservoir pipe 22 will also lose pressure, the air pressure reservoirs aboard each wagon will retain air pressure, and the differential pressure between the air pressure reservoirs and the brake pipe 18 will cause the brakes on the respective wagons to operate, resulting in the wagons coming to a stand. The locomotive will detect loss of pressure in the brake pipe BP 18 and main reservoir pipe 22 and will also come to a stand. Should the train come to an unexpected stand - that is one not initiated by the locomotive such as an unintentional loss of train integrity - an on-board system carried by the locomotive will record the location of the first reduction in air pressure, such that the location of the train can be communicated to a signalling system.

    [0025] The present invention accordingly provides apparatus and methods for verifying the integrity of a train, at the locomotive end, requiring no modification to the wagons and requiring no electrical power to the device of the invention. The device of the invention is robust, being a spring-loaded one-way valve which may be of all-metal construction. The present invention is driven, and provides results, by the existing braking system conventionally and necessarily fitted to the train. Other than the device 10 itself, the present invention requires no hardware changes or modifications to wagons. Any such hardware changes or modification may be prohibitively expensive and difficult to complete, as the change or modification would need to be performed on each of tens of thousands of trucks to provide a network-wide solution. The alterations required to the locomotive can be efficiently provided during the required fitment of the European Vital Computer.

    [0026] The device of the present invention is inherently failsafe, relying on the same proven technology used to provide a continuous failsafe train brake. The closure element 14 is firmly spring-biased into a "closed" position, where brake pipe BP 18 and main reservoir pipe MRP 22 are separate from one another. Provided that main reservoir pipe MRP 22 maintains an air pressure at least equal to that of the brake pipe BP 18, which is the case in all operational scenarios, then the closure element 14 will not move, and will not interfere with proper and normal operation of the train brakes.

    [0027] Known alternative solutions all rely on an electronic devices mounted on the rearmost wagon, requiring both power and communication.


    Claims

    1. A device (10) for performing a train integrity check on a train comprising a number of wagons, each wagon provided with air brakes operable by a pressure difference between a brake pipe (18) and a main reservoir pipe (22), characterized in that the device comprises:

    a spring-biased one-way valve, comprising an air path (12) having a first end (16) arranged to connect with the brake pipe (18) and a second end (20) arranged to connect with the main reservoir pipe (22); and

    a closure element (14) which is spring-loaded into a "closed" position, blocking the air path between its first end (16) and its second end (20) and arranged such that pressure within main reservoir pipe (22) which is in excess of pressure within brake pipe (18) urges the closure element (14) to its "closed" position, and arranged such that pressure within brake pipe (18) which is in excess of pressure within main reservoir pipe (22) urges the closure element (14) away from its "closed" position against the spring bias, towards an "open" position in which an air path (24) is provided from the brake pipe (18) to the main reservoir pipe (22).


     
    2. A device according to claim 1, wherein the device further comprises a mechanical stop (26) to limit the range of motion of the closure element (14) away from its "closed" position.
     
    3. A device according to any preceding claim, for attachment to a rearmost wagon of a train, the device being configured such that attachment thereof prevents the rearmost wagon's rear coupling from being connected to another vehicle.
     
    4. A method for performing a train integrity check on a train comprising a locomotive and a number of wagons, each wagon provided with air brakes operable by an air pressure difference between a brake pipe (18) and a main reservoir pipe (22), the method comprising:

    - joining brake pipes (18) and main reservoir pipes (22) of the locomotive and wagons such that the brake pipe (18) and the main reservoir pipe (22) each provides a continuous air conduit from the locomotive to a rear of a rearmost wagon;

    - attaching a device (10) according to claim 1 to the rear of the rearmost wagon, between the brake pipe (18) and the main reservoir pipe (22);

    - at the locomotive, applying a higher air pressure to the brake pipe (18) than to the main reservoir pipe (22), a difference in said air pressures being sufficient to displace urges the closure element (14) away from its "closed" position against the spring bias, to an "open" position in which a air path (24) is provided from the brake pipe (18) to the main reservoir pipe (22); and

    - at the locomotive, detecting a resultant increase in air pressure within the main reservoir pipe (22) as validation of train integrity.


     
    5. A method according to claim 4 further comprising:

    - at the locomotive, applying a high-pressure air supply to the main reservoir pipe (22), ensuring that the closure element (14) of the device (10) returns to its "closed" position.


     


    Ansprüche

    1. Vorrichtung (10) zum Durchführen einer Zugintegritätsprüfung an einem Zug mit einer Anzahl Waggons, wobei jeder Waggon mit Druckluftbremsen versehen ist, die über einen Druckunterschied zwischen einer Bremsleitung (18) und einer Hauptbehälterleitung (22) betrieben werden,
    dadurch gekennzeichnet, dass die Vorrichtung Folgendes umfasst:

    ein Einwegventil mit Federvorspannung, das einen Luftweg (12) umfasst, bei dem ein erstes Ende (16) so angeordnet ist, dass es sich mit der Bremsleitung (18) verbinden lässt, und ein zweites Ende (20) so angeordnet ist, dass es sich mit der Hauptbehälterleitung (22) verbinden lässt, und

    ein Verschlusselement (14), das in eine "geschlossene" Position vorgespannt ist und so den Luftweg zwischen seinem ersten Ende (16) und seinem zweiten Ende (20) blockiert und so angeordnet ist, dass Druck in der Hauptbehälterleitung (22),

    der höher ist als der Druck in der Bremsleitung (18), das Verschlusselement (14) in seine "geschlossene" Position schiebt, und so angeordnet ist, dass Druck in der Bremsleitung (18), der höher ist als der Druck in der Hauptbehälterleitung (22), das Verschlusselement (14) gegen die Federvorspannung aus seiner "geschlossenen" Position in eine "offene" Position schiebt, in der ein Luftweg (24) von der Bremsleitung (18) zur Hauptbehälterleitung (22) bereitgestellt wird.


     
    2. Vorrichtung nach Anspruch 1, wobei die Vorrichtung ferner einen mechanischen Anschlag (26) umfasst, der den Bewegungsbereich des Verschlusselements (14) aus seiner "geschlossenen" Position heraus begrenzt.
     
    3. Vorrichtung nach einem der vorhergehenden Ansprüche zum Anbringen an einem letzten Waggon eines Zugs, wobei die Vorrichtung so konfiguriert ist, dass durch ihr Anbringen verhindert wird, dass sich die hintere Kupplung des letzten Waggons mit einem anderen Fahrzeug verbinden lässt.
     
    4. Verfahren zum Durchführen einer Zugintegritätsprüfung an einem Zug, der eine Lokomotive und eine Anzahl Waggons umfasst, wobei jeder Waggon mit Druckluftbremsen versehen ist, die über einen Druckunterschied zwischen einer Bremsleitung (18) und einer Hauptbehälterleitung (22) betrieben werden, wobei das Verfahren Folgendes umfasst:

    - Verbinden der Bremsleitungen (18) und der Hauptbehälterleitungen (22) der Lokomotive und der Waggons, so dass die Bremsleitung (18) und die Hauptbehälterleitung (22) von der Lokomotive bis zum hinteren Ende eines letzten Waggons jeweils einen durchgehenden Luftkanal bereitstellen,

    - Anbringen einer Vorrichtung (10) nach Anspruch 1 zwischen der Bremsleitung (18) und der Hauptbehälterleitung (22) am hinteren Ende des letzten Waggons,

    - an der Lokomotive Anlegen eines höheren Luftdrucks an die Bremsleitung (18) als an die Hauptbehälterleitung (22), wobei ein Unterschied der Luftdrücke, der so hoch ist, dass er eine Verschiebung bewirken kann, das Verschlusselement (14) gegen die Federvorspannung aus seiner "geschlossenen" Position in eine "offene" Position schiebt, in der ein Luftweg (24) von der Bremsleitung (18) zur Hauptbehälterleitung (22) bereitgestellt wird, und

    - an der Lokomotive Erfassen einer resultierenden Erhöhung des Luftdrucks in der Hauptbehälterleitung (22) als Bestätigung für die Zugintegrität.


     
    5. Verfahren nach Anspruch 4, das ferner Folgendes umfasst:

    - an der Lokomotive Anlegen einer Druckluftversorgung an die Hauptbehälterleitung (22), um sicherzustellen, dass das Verschlusselement (14) der Vorrichtung (10) in seine "geschlossene" Position zurückkehrt.


     


    Revendications

    1. Dispositif (10) permettant de réaliser un contrôle d'intégrité de train sur un train comprenant plusieurs wagons, chaque wagon étant équipé de freins pneumatiques actionnables par une différence de pression entre une conduite de frein (18) et une conduite principale de réservoir (22),
    caractérisé en ce que le dispositif comprend :

    une soupape unidirectionnelle sollicitée par ressort,

    comprenant un trajet d'air (12) ayant une première extrémité (16) agencée pour se connecter à la conduite de frein (18) et une seconde extrémité (20) agencée pour se connecter à la conduite principale de réservoir (22) ; et

    un élément de fermeture (14) chargé par ressort dans une position « fermée », bloquant le trajet d'air entre sa première extrémité (16) et sa seconde extrémité (20) et agencé de telle sorte que la pression à l'intérieur de la conduite principale de réservoir (22) qui est en excès de pression dans la conduite de frein (18) pousse l'élément de fermeture (14) vers sa position « fermée », et agencé de telle sorte que la pression dans la conduite de frein (18) qui est en excès de pression dans la conduite principale de réservoir (22) pousse l'élément de fermeture (14) hors de sa position « fermée » à l'encontre de la sollicitation du ressort, vers une position « ouverte » dans laquelle un trajet d'air (24) est prévu depuis la conduite de frein (18) jusqu'à la conduite principale de réservoir (22).


     
    2. Dispositif selon la revendication 1, dans lequel le dispositif comprend en outre une butée mécanique (26) pour limiter l'amplitude de mouvement de l'élément de fermeture (14) à partir de sa position « fermée ».
     
    3. Dispositif selon une quelconque revendication précédente, pour la fixation à un wagon le plus en arrière d'un train, le dispositif étant configuré de sorte que sa fixation empêche l'attelage arrière du wagon le plus en arrière d'être relié à un autre véhicule.
     
    4. Procédé permettant de réaliser un contrôle d'intégrité de train sur un train comprenant une locomotive et un certain nombre de wagons, chaque wagon étant équipé de freins pneumatiques actionnables par une différence de pression d'air entre une conduite de frein (18) et une conduite principale de réservoir (22), le procédé comprenant :

    - la jonction de conduites de frein (18) et de conduites principales de réservoir (22) de la locomotive et des wagons de sorte que la conduite de frein (18) et la conduite principale de réservoir (22) fournissent chacune un conduit d'air continu de la locomotive à l'arrière d'un wagon le plus en arrière ;

    - la fixation d'un dispositif (10) selon la revendication 1 à l'arrière du wagon le plus en arrière, entre la conduite de frein (18) et la conduite principale de réservoir (22) ;

    - au niveau de la locomotive, l'application d'une pression d'air plus élevée à la conduite de frein (18) qu'à la conduite principale de réservoir (22), une différence desdites pressions d'air étant suffisante pour déplacer l'élément de fermeture (14) hors de sa position « fermée » à l'encontre de la sollicitation du ressort, vers une position « ouverte » dans laquelle un trajet d'air (24) est prévu depuis la conduite de frein (18) jusqu'à la conduite principale de réservoir (22) ; et

    - au niveau de la locomotive, la détection d'une augmentation résultante de la pression d'air dans la conduite principale de réservoir (22) en tant que validation de l'intégrité du train.


     
    5. Procédé selon la revendication 4, comprenant en outre :

    - au niveau de la locomotive, l'application d'une alimentation en air à haute pression sur la conduite principale de réservoir (22), assurant le retour de l'élément de fermeture (14) du dispositif (10) dans sa position « fermée ».


     




    Drawing








    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description