TECHNICAL FIELD
[0001] The present disclosure relates to an electrostatic precipitator.
BACKGROUND ART
[0002] For example, an electrostatic precipitator that charges particulate matter (PM) contained
in a gas by corona discharge and collects the charged particulate matter by a Coulomb
force or the like has been known (see Patent Document 1).
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] Incidentally, an exhaust gas from an engine can include various types of particulate
matter to be collected, such as black carbon (BC), a volatile organic compound (VOC),
and calcium sulfate.
[0005] However, depending on a type of particulate matter, a change in a temperature state
of the exhaust gas can cause a change in the form. For example, when a temperature
of the exhaust gas rises to a certain degree, volatilization of a VOC may become active
and the VOC may turn into a vaporized state. For example, when a temperature of the
exhaust gas becomes higher, a formation of calcium sulfate due to a combination of
calcium contained in an engine oil and a sulfate ion generated from a sulfur component
of a fuel may not progress. Therefore, depending on the temperature of the exhaust
gas, it may not be possible to properly collect particulate matter to be collected.
[0006] Therefore, in view of the above-described problem, the present disclosure aims at
providing a technology capable of more appropriately collecting a particulate matter.
MEANS FOR SOLVING PROBLEM
[0007] In order to accomplish the above-described purpose, according to an aspect of the
present disclosure,
an electrostatic precipitator including
a plurality of precipitation portions, each including
a charging electrode configured to charge a particulate matter contained in an exhaust
gas from an engine by generating a corona discharge; and
a collection electrode configured to collect by a Coulomb force the particulate matter
charged by the corona discharge,
the precipitation portions being arranged in series with respect to a flow of the
exhaust gas, is provided.
EFFECTS OF THE INVENTION
[0008] In accordance with the above-described embodiments, particulate matter can be collected
more appropriately.
BRIEF DESCRIPTION OF DRAWINGS
[0009]
[Figure 1] FIG. 1 is a diagram depicting an example of an exhaust gas purification
system including an electrostatic precipitator.
[Figure 2] FIG. 2 is a diagram depicting an example of an electrostatic precipitator
according to a first embodiment.
[Figure 3] FIG. 3 is a diagram depicting an example of a configuration of the electrostatic
precipitator.
[Figure 4] FIG. 4 is a diagram depicting an example of a structure of a charging electrode.
[Figure 5] FIG. 5 is a diagram illustrating a control method of the electrostatic
precipitator.
[Figure 6] FIG. 6 is a diagram illustrating a control method of the electrostatic
precipitator.
[Figure 7] FIG. 7 is a diagram illustrating a control method of the electrostatic
precipitator.
[Figure 8] FIG. 8 is a diagram depicting an example of an electrostatic precipitator
according to a second embodiment.
[Figure 9] FIG. 9 is a diagram depicting another example of the electrostatic precipitator
according to the second embodiment.
[Figure 10] FIG. 10 is a diagram depicting yet another example of the electrostatic
precipitator according to the second embodiment.
MODE FOR CARRYING OUT THE INVENTION
[0010] Hereinafter, embodiments will be described with reference to the drawings.
[First Embodiment]
[0011] A first embodiment will be described with reference to FIGS. 1 to 7.
<Summary of exhaust gas purification system>
[0012] FIG. 1 is a diagram depicting an example of an exhaust gas purification system 1
including an electrostatic precipitator 200 according to the first embodiment.
[0013] The exhaust gas purification system 1 is loaded in a ship. Hereinafter, "ship" means,
unless otherwise specified, a ship in which an electrostatic precipitator 200 is loaded.
[0014] As shown in FIG. 1, the exhaust gas purification system 1 includes a main engine
100, the electrostatic precipitator 200, a scrubber 300, and a pump 400. The exhaust
gas purification system 1 purifies an exhaust gas emitted from the main engine 100
and discharges an exhaust gas from a chimney of the ship to the outside.
[0015] The main engine 100 (an example of an engine) rotates a propeller to propel the ship.
The main engine is, for example, a diesel engine capable of using heavy oil C as a
fuel.
[0016] The electrostatic precipitator 200 collects particulate matter (PM) contained in
the exhaust gas of the main engine 100. Exhaust gas collected by the electrostatic
precipitator 200 (particulate matter is removed) is fed to the scrubber 300.
[0017] The scrubber 300 sprays seawater supplied through the pump 400 into the exhaust gas
of the main engine 100 passing therethrough to absorb sulfur oxide (SOx) contained
in the main engine 100 into the seawater. The seawater supplied to the scrubber 300
may be seawater that is constantly pumped out of the sea using an open loop system
or seawater that is neutralized and circulated (reused) in a neutralization tank using
a closed loop system. The exhaust gas from the scrubber 300 from which SOx components
have been removed is released into the atmosphere outside the ship through the chimney
of the ship. Seawater that absorbs the SOx components of the exhaust gas discharged
from the scrubber 300 is discharged into the sea outside the ship using the open loop
system or is returned to the neutralization tank using the closed loop system for
reuse.
[0018] The pump 400 pumps seawater into the scrubber 300 from the sea or from the neutralization
tank.
[0019] Thus, the exhaust gas purification system 1 can purify the exhaust gas of the main
engine 100 using the electrostatic precipitator 200 and the scrubber 300.
<Configuration of electrostatic precipitator>
[0020] FIG. 2 is a diagram depicting an example of the electrostatic precipitator 200 according
to the first embodiment. FIG. 3 is a diagram illustrating an example of a configuration
of each of electrostatic precipitators 200A to 200C. FIG. 4 is a diagram illustrating
an example of the structure of a charging portion 210 (charging electrodes 212 and
214). Specifically, FIG. 4 is a front view of the charging electrodes 212 and 214
viewed along the direction of a flow.
[0021] As shown in FIG. 2, the electrostatic precipitator 200 includes the electrostatic
precipitators 200A to 200C. Hereinafter, the electrostatic precipitators 200A to 200C
may be referred to collectively or individually as "electrostatic precipitator 200X".
[0022] The electrostatic precipitators 200A to 200C (an example of a plurality of precipitation
portions) are arranged in series with respect to a flow of an exhaust gas. Specifically,
an exhaust gas discharged from the main engine 100 flows into the electrostatic precipitator
200A through an exhaust pipe, the exhaust gas passed through the electrostatic precipitator
200A flows into the electrostatic precipitator 200B, and the exhaust gas passed through
the electrostatic precipitator 200B flows into the electrostatic precipitator 200C.
The exhaust gas passed through the electrostatic precipitator 200C, that is, the exhaust
gas passed through the electrostatic precipitator 200, is introduced to the scrubber
300 through the exhaust pipe as described above.
[0023] As shown in FIG. 3, each of the electrostatic precipitators 200A to 200C includes
a charging portion 210 and a collection portion 220. The electrostatic precipitators
200A to 200C also include a controller 230. The single controller 230 may be provided
for the electrostatic precipitators 200A to 200C.
[0024] The charging portion 210 includes charging electrodes 212 and 214 and a DC power
supply 216.
[0025] The charging electrodes 212 and 214 are arranged opposite to each other, and generate
a corona discharge therebetween according to a voltage applied by the DC power supply
216. This allows the particulate matter passing through the charging portion 210 to
be electrified (charged). The charging electrodes 212 and 214 may be formed of an
electrically conductive material such as stainless steel, tungsten, titanium, or carbon
material. Hereinafter, the same may apply to the collection electrodes 222 and 224
described later.
[0026] The DC power supply 216 applies a voltage to generate a corona discharge between
the charging electrodes 212 and 214. Specifically, the positive electrode of the DC
power supply 216 is connected to the charging electrode 214 and grounded, and the
negative electrode of the DC power supply 216 is connected to the charging electrode
212. Thus, a negative voltage is applied between the charging electrodes 212 and 214
such that the charging electrode 214 is set to the reference potential (ground potential)
and the charging electrode 212 is set to a negative high potential. Then, a corona
discharge is generated from the charging electrode 212, and thereby the particulate
matter of the exhaust gas passing between the charging electrodes 212 and 214 is negatively
charged.
[0027] The negative electrode of the DC power supply 216 may be, on the other hand, connected
to the charging electrode 214 and grounded, and the positive electrode of the DC power
supply 216 may be connected to the charging electrode 212. In this case, a positive
voltage is applied between the charging electrodes 212 and 214 such that the charging
electrode 214 is set to the reference potential and the charging electrode 212 is
set to a positive high potential. Then, a corona discharge is generated from the charging
electrode 212, and thereby the particulate matter of the exhaust gas passing between
the charging electrodes 212 and 214 is positively charged.
[0028] The charging electrodes 212 and 214 may be configured as a pair of a discharging
electrode and a counter electrode of a cylindrical coaxial system (hereinafter, referred
to as a "cylindrical coaxial electrode pair"), for example, as shown in FIGS. 3 and
4. Specifically, the charging electrode 214 as the counter electrode may have a substantially
cylindrical inner peripheral surface extending along the direction of the flow of
the exhaust gas, and the charging electrode 212 as the discharge electrode may have
an elongated shape so as to extend along the central axis of the inner peripheral
surface of the charging electrode 214. The term "substantially" is intended, for example,
to allow manufacturing errors, and will be used hereinafter in the same sense. Thus,
a distance (gap length) between the charging electrode 214 of the reference potential
side and the charging electrode 212 of the high voltage side is substantially uniform
at any position. Therefore, it is possible to avoid transition to a spark discharge
and form a stable corona discharge. The charging electrode 212 and the charging electrode
214 (inner peripheral surface) are provided to extend in the direction of the flow
of the exhaust gas, so that a pressure loss in the charging portion 210 can be reduced.
[0029] Also, as shown in FIG. 4, the charging electrode 214 has a plurality of substantially
cylindrical inner peripheral surfaces arranged in parallel with respect to the direction
of the flow of the exhaust gas, each having a corresponding charging electrode 212
interposed therein, so that cylindrical coaxial electrode pairs are configured. Thus,
the stable corona discharge is realized, and a flow area of the exhaust gas is secured
while a dimension in the flow direction of the exhaust gas of the charging portion
210 is maintained, so that the pressure loss can be further reduced and the flow rate
of the exhaust gas can be made relatively larger.
[0030] The collection portion 220 is disposed adjacent to the charging portion 210 on the
downstream side of the flow of the exhaust gas. The collection portion 220 includes
the collection electrodes 222 and 224, and a DC power supply 226.
[0031] The collection electrodes 222 and 224 are arranged opposite to each other, and a
voltage is applied therebetween by the DC power supply 226 to exert a Coulomb force
on the particulate matter in the exhaust gas charged by the charging portion 210 and
collect the particulate matter onto the collection electrode 224.
[0032] The DC power supply 226 applies a voltage between the collection electrodes 222 and
224, to generate an electric field between the collection electrodes 222 and 224.
The DC power supply 226 is provided separately from the DC power supply 216 which
applies a voltage to the charging portion 210 (charging electrodes 212 and 214). Specifically,
the positive electrode of the DC power supply 226 is connected to the collection electrode
224 and grounded, and the negative electrode of the DC power supply 226 is connected
to the collection electrode 222. Thus, a negative voltage is applied between the collection
electrodes 222 and 224 such that the collection electrode 224 is set to the reference
potential (ground potential) and the collection electrode 222 is set to a negative
high potential. Therefore, when the particulate matter negatively charged in the charging
portion 210 enters between the collection electrodes 222 and 224, a Coulomb force
drawn into the collection electrode 224 having the reference potential acts on the
particulate matter, and the particulate matter is collected into the collection electrode
224.
[0033] The positive electrode of the DC power supply 226 may be connected to the collection
electrode 224, and the negative electrode of the DC power supply 226 may be connected
to the collection electrode 222 and grounded. Thus, a positive voltage is applied
between the collection electrodes 222 and 224 such that the collection electrode 222
is set to the reference potential (ground potential) and the collection electrode
224 is set to a positive high potential. Therefore, when the particulate matter negatively
charged in the charging portion 210 enters between the collection electrodes 222 and
224, a Coulomb force drawn into the collection electrode 224 having the positive high
potential acts on the particulate matter, and the particulate matter is collected
into the collection electrode 224. That is, when the particulate matter is negatively
charged by the charging portion 210, the DC power supply 226 may apply a voltage between
the collection electrodes 222 and 224 such that an electric field from the collection
electrode 224 to the collection electrode 222 is applied. As described above, if the
particulate matter is positively charged by the charging portion 210, the DC power
supply 226 may apply a voltage between the collection electrodes 222 and 224 such
that an electric field from the collection electrode 222 to the collection electrode
224 is applied. Thus, when the particulate matter positively charged in the charging
portion 210 enters between the collection electrodes 222 and 224, a Coulomb force
acts on the particulate matter in the direction of the electric field, and the particulate
matter is collected into the collection electrode 224. Specifically, if the particulate
matter is positively charged by the charging portion 210, the positive electrode of
the DC power supply 226 may be connected to the collection electrode 222, the negative
electrode of the DC power supply 226 may be connected to the collection electrode
224, and either of them may be grounded.
[0034] Each of the collection electrodes 222 and 224 may have a shape of a flat plate extending
along the direction of the flow of the exhaust gas, for example, as shown in FIG.
3.
[0035] The controller 230 controls the DC power supplies 216 and 226. The controller 230
is implemented as a function of any hardware or any combination of hardware and software.
For example, the controller 230 is configured mainly by a computer including a memory
device such as a CPU (Central Processing Unit), a RAM (Random Access Memory), a non-volatile
auxiliary storage device such as a ROM (Read Only Memory), an input/output (I/O) interface
device, and the like.
[0036] Various signals used for controlling the DC power supplies 216 and 226 are input
to the controller 230. For example, a signal corresponding to a measured value of
a temperature (exhaust gas temperature) of the exhaust gas flowing into the electrostatic
precipitator 200 from a temperature sensor located near the inlet of the exhaust gas
of the electrostatic precipitator 200 may be input to the controller 230. For example,
a signal relating to a load factor (engine load factor) of the main engine 100 may
be input to the controller 230 from another controller which controls the main engine
100. For example, the controller 230 may be input with a signal corresponding to a
measured value of a temperature (engine temperature) of a predetermined portion of
the main engine 100 from a temperature sensor installed in the predetermined portion
of the main engine 100 (e.g., an exhaust manifold). For example, the controller 230
may be input with a signal corresponding to a measured value of a temperature (precipitator
temperature) of a predetermined portion of the electrostatic precipitator 200 from
a temperature sensor installed in the predetermined portion of the electrostatic precipitator
200 (e.g., a housing of the electrostatic precipitator 200A). For example, the controller
230 may be input with a signal corresponding to a measured value of a temperature
of an exhaust pipe (exhaust pipe temperature) from a temperature sensor installed
in the exhaust pipe between the main engine 100 and the electrostatic precipitator
200.
<Control method of electrostatic precipitator>
[0037] FIGS. 5 to 7 are diagrams illustrating examples of a control method of the electrostatic
precipitator 200. Specifically, FIGS. 5 to 7 illustrate an example, another example,
and yet another example of an operating state of the electrostatic precipitator 200,
respectively.
[0038] The controller 230 changes the number of electrostatic precipitators 200X in operation
among the electrostatic precipitators 200A and 200C according to the temperature state
of the exhaust gas flowing into the electrostatic precipitator 200 (i.e., the exhaust
gas flowing into the first stage electrostatic precipitator 200A).
[0039] As shown in FIG. 5, the controller 230 causes the electrostatic precipitator 200A
to operate and causes the electrostatic precipitators 200B and 200C not to operate
when the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200 is lower than 100°C. Specifically, the controller 230 controls the DC power supplies
216 and 226 of the electrostatic precipitator 200A to apply a voltage to the charging
electrodes 212 and 214 and the collection electrodes 222 and 224 of the electrostatic
precipitator 200A. Thus, the electrostatic precipitator 200A can collect particulate
matter in the exhaust gas. On the other hand, the controller 230 causes the DC power
supplies 216 and 226 of the electrostatic precipitators 200B and 200C to stop operating.
Thus, no voltage is applied to the charging electrodes 212 and 214 and the collection
electrodes 222 and 224 of the electrostatic precipitators 200B and 200C. The electrostatic
precipitators 200B and 200C do not collect particulate matter in the exhaust gas.
[0040] An exhaust gas of the main engine 100 may include, for example, BC, calcium sulfate,
and VOC. When the temperature Teg of the exhaust gas flowing into the electrostatic
precipitator 200 (i.e., the first stage electrostatic precipitator 200A) is lower
than 100°C, VOC is likely to be present in the exhaust gas as a particulate matter
without vaporization. In addition, when the temperature Teg of the exhaust gas flowing
into the electrostatic precipitator 200 is lower than 100°C, the formation of calcium
sulfate by the combination of calcium and sulfate ion contained in the exhaust gas
progresses, and calcium sulfate is likely to be contained in the exhaust gas. In addition,
BC is present as a particulate matter regardless of the temperature Teg of the exhaust
gas. Therefore, the electrostatic precipitator 200 can cause only the electrostatic
precipitators 200A to operate among the electrostatic precipitators 200A to 200C to
collect particulate matter containing BC, calcium sulfate, and VOC in the passing
exhaust gas.
[0041] As shown in FIG. 6, the controller 230 causes the electrostatic precipitators 200A
and 200B to operate and causes the electrostatic precipitator 200C not to operate
when the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200 is higher than or equal to 100°C and lower than 300°C. Specifically, the controller
230 controls the respective DC power supplies 216 and 226 of the electric precipitators
200A and 200B to apply voltages to the charging electrodes 212 and 214 and the collection
electrodes 222 and 224 of the electric precipitators 200A and 200B. Thus, the electrostatic
precipitators 200A and 200B can collect particulate matter in the exhaust gas. Meanwhile,
the controller 230 causes the DC power supplies 216 and 226 of the electrostatic precipitator
200C to stop operating. Thus, no voltage is applied to the charging electrodes 212
and 214 and the collection electrodes 222 and 224 of the electrostatic precipitator
200C, and the electrostatic precipitator 200C does not collect particulate matter
in the exhaust gas.
[0042] When the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200 (i.e., the first stage electrostatic precipitator 200A) is higher than or equal
to 100°C, the VOC is likely to vaporize and not to be present as a particulate matter.
On the other hand, when the temperature Teg of the exhaust gas flowing into the electrostatic
precipitator 200 is lower than 300°C, the formation of calcium sulfate by the combination
of calcium and sulfate ion contained in the exhaust gas progresses, and calcium sulfate
is likely to be contained in the exhaust gas. In addition, BC is present as a particulate
matter regardless of the temperature Teg of the exhaust gas. Therefore, the electrostatic
precipitator 200A can collect particulate matter containing BC and calcium sulfate
from the exhaust gas at the temperature of higher than or equal to 100°C and lower
than 300°C.
[0043] In addition, by appropriately adjusting the length of the exhaust pipe between the
electrostatic precipitators 200A and 200B, the exhaust gas is cooled between them,
and the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200B can be lowered to a state lower than 100°C. Accordingly, the electrostatic precipitator
200B can collect particulate matter containing VOC from the exhaust gas whose temperature
has become lower than 100°C. Thus, the electrostatic precipitator 200 can operate
only the electrostatic precipitators 200A and 200B among the electrostatic precipitators
200A and 200C to collect particulate matter containing BC, calcium sulfate, and VOC
in the passing exhaust gas.
[0044] Further, as shown in FIG. 7, the controller 230 causes all of the electrostatic precipitators
200A to 200C to operate when the temperature Teg of the exhaust gas flowing into the
electrostatic precipitator 200 is higher than or equal to 300°C. Specifically, the
controller 230 controls the respective DC power supplies 216 and 226 of the electrostatic
precipitators 200A to 200C to apply a voltage to the charging electrodes 212 and 214
and the collection electrodes 222 and 224 of the electrostatic precipitators 200A
to 200C. Thus, the electrostatic precipitators 200A to 200C can collect particulate
matter in the exhaust gas.
[0045] When the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200 (i.e., the first stage electrostatic precipitator 200A) is higher than or equal
to 300°C, the VOC is likely to vaporize and not to be present as a particulate matter.
In addition, when the temperature Teg of the exhaust gas flowing into the electrostatic
precipitator 200 is higher than or equal to 300°C, the formation of calcium sulfate
by the combination of calcium and sulfate ion contained in the exhaust gas is difficult
to progress, and calcium sulfate is unlikely to be contained in the exhaust gas. On
the other hand, BC is present as a particulate matter regardless of the temperature
Teg of the exhaust gas. Therefore, the electrostatic precipitator 200A can collect
a particulate matter containing BC from the exhaust gas at a temperature of higher
than or equal to 300°C.
[0046] In addition, by appropriately adjusting the length of the exhaust pipe between the
electrostatic precipitators 200A and 200B, the exhaust gas is cooled between them,
and the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200B can be lowered to a state of lower than 300°C. Therefore, the electrostatic precipitator
200B can collect a particulate matter containing calcium sulfate from the exhaust
gas whose temperature has become lower than 300°C.
[0047] In addition, by appropriately adjusting the length of the exhaust pipe between the
electrostatic precipitators 200B and 200C, the exhaust gas is cooled between them,
and the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200C can be lowered to a state of lower than 100°C. Accordingly, the electrostatic
precipitator 200C can collect particulate matter containing VOC from the exhaust gas
whose temperature has become lower than 100°C. Thus, the electrostatic precipitator
200 can operate all of the electrostatic precipitators 200A to 200C to collect particulate
matter containing BC, calcium sulfate, and VOC in the passing exhaust gas.
[0048] In this manner, the controller 230 varies the number of electrostatic precipitators
in operation among the electrostatic precipitators 200A to 200C in accordance with
the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200. Thus, the particulate matter to be collected in the exhaust gas can be more appropriately
collected, and the energy consumption (power consumption) can be suppressed, thereby
achieving energy savings.
[0049] For example, the controller 230 may change the number of electrostatic precipitators
200X in operation of the electrostatic precipitators 200A to 200C based on a measured
value of the temperature Teg of the exhaust gas flowing into the electrostatic precipitator
200. The controller 230 may estimate the temperature Teg of the exhaust gas flowing
into the electrostatic precipitator 200 based on, for example, a temperature (measurement)
of an exhaust gas measured by a temperature sensor installed further upstream from
an inlet of the electrostatic precipitator 200 and may utilize the estimated value.
The controller 230 may also estimate the temperature of the exhaust gas from other
information as described below.
[0050] For example, the controller 230 may change the number of electrostatic precipitators
200X in operation of the electrostatic precipitators 200A to 200C according to the
state of the main engine 100 associated with the temperature of the exhaust gas.
[0051] The controller 230 may, for example, change the number of electrostatic precipitators
200X in operation of the electrostatic precipitators 200A to 200C according to the
load state (e.g., engine load factor) of the main engine 100. This is because when
the load of the main engine 100 is relatively small (low), the temperature of the
exhaust gas decreases, and when the load of the main engine 100 is relatively large
(high), the temperature of the exhaust gas becomes relatively high.
[0052] Specifically, the controller 230 may cause only the electrostatic precipitator 200A
among the electrostatic precipitators 200A to 200C to operate when the load factor
of the main engine 100 is lower than a predetermined value LF1. The controller 230
may cause only the electrostatic precipitators 200A and 200B among the electrostatic
precipitators 200A and 200C to operate when the load factor of the main engine 100
is greater than or equal to the predetermined value LF1 and less than a predetermined
value LF2 (>LF1). The controller 230 may cause all of the electrostatic precipitators
200A to 200C to operate when the load factor of the main engine 100 is greater than
or equal to the predetermined value LF2. The predetermined values LF1 and LF2 correspond
to the load factor of the main engine 100 when the temperature of the exhaust gas
flowing into the electrostatic precipitator 200 is 100°C and 300°C, respectively.
[0053] The load factor information of the main engine 100 may be obtained from the other
controller controlling the main engine 100 as described above. Further, data on the
operation status of the main engine 100 may be acquired from the other controller
by the controller 230, and the controller 230 may calculate the load factor of the
main engine 100 from the data on the acquired operation status.
[0054] The controller 230 may, for example, change the number of electrostatic precipitators
200X in operation among the electrostatic precipitators 200A to 200C according to
the temperature state of a predetermined portion of the main engine 100. This is because
when the temperature of the exhaust gas of the main engine 100 is relatively low,
the temperature of the main engine 100 itself is relatively low, and when the temperature
of the exhaust gas of the main engine 100 is relatively high, the temperature of the
main engine 100 itself is relatively high.
[0055] Specifically, the controller 230 may cause only the electrostatic precipitator 200A
among the electrostatic precipitators 200A to 200C to operate when the temperature
of the predetermined portion of the main engine 100 (engine temperature) is lower
than a predetermined value ET1. The controller 230 may cause only the electrostatic
precipitators 200A and 200B among the electrostatic precipitators 200A and 200C to
operate when the engine temperature is higher than or equal to the predetermined value
ET1 and lower than a predetermined value ET2 (>ET1). The controller 230 may cause
all of the electrostatic precipitators 200A to 200C to operate when the engine temperature
is higher than or equal to the predetermined value ET2. The predetermined values ET1
and ET2 correspond to the engine temperatures when the temperature of the exhaust
gas flowing into the electrostatic precipitator 200 is 100°C and 300°C, respectively.
[0056] The temperature of the predetermined portion of the main engine 100 is measured by
the temperature sensor installed in the main engine 100 as described above, and a
signal corresponding to the measured value may be input to the controller 230.
[0057] The controller 230 may estimate the temperature of the exhaust gas flowing into the
electrostatic precipitator 200 based on the load factor of the main engine 100, the
temperature state of the predetermined portion, or the like. The controller 230 may
then change the number of electrostatic precipitators 200X in operation among the
electrostatic precipitators 200A to 200C in the same manner as described above according
to the estimated value of the temperature of the exhaust gas flowing into the electrostatic
precipitator 200.
[0058] For example, the controller 230 may change the number of electrostatic precipitators
200X in operation among the electrostatic precipitators 200A to 200C according to
a temperature of a predetermined portion of the exhaust pipe between the main engine
100 and the electrostatic precipitator 200 (exhaust pipe temperature). The controller
230 may also change the number of electrostatic precipitators 200X in operation among
electrostatic precipitators 200A to 200C according to a temperature of a predetermined
portion of the electrostatic precipitator 200 (precipitator temperature). This is
because when the temperature of the exhaust gas of the main engine 100 is relatively
low, the temperatures of the exhaust pipe and the electrostatic precipitator 200 are
relatively low, and when the temperature of the exhaust gas of the main engine 100
is relatively high, the temperatures of the exhaust pipe and the electrostatic precipitator
200 are relatively high.
[0059] Specifically, the controller 230 may cause only the electrostatic precipitator 200A
among the electrostatic precipitators 200A to 200C to operate when the exhaust pipe
temperature is lower than a predetermined value XT1. The controller 230 may cause
only the electrostatic precipitators 200A and 200B among the electrostatic precipitators
200A to 200C to operate when the exhaust pipe temperature is higher than or equal
to the predetermined value XT1 and lower than a predetermined value XT2 (>XT1). The
controller 230 may cause all of the electrostatic precipitators 200A to 200C to operate
when the exhaust pipe temperature is higher than or equal to the predetermined value
XT2. The predetermined values XT1 and XT2 correspond to the exhaust pipe temperatures
when the temperature of the exhaust gas flowing into the electrostatic precipitator
200 is 100°C and 300°C, respectively. The same method may be employed when the precipitator
is controlled according to the precipitator temperature.
[0060] The controller 230 may estimate the temperature of the exhaust gas flowing into the
electrostatic precipitator 200 based on the temperature of the exhaust pipe or the
precipitator temperature. The controller 230 may then change the number of electrostatic
precipitators 200X in operation among the electrostatic precipitators 200A to 200C
in the same manner as described above according to the estimated value of the temperature
of the exhaust gas flowing into the electrostatic precipitator 200.
[Second embodiment]
[0061] Next, a second embodiment will be described with reference to FIGS. 8 to 10. Hereinafter,
parts different from the first embodiment will be mainly described, and the description
for the same/corresponding contents as/to the first embodiment may be simplified or
omitted.
[0062] FIGS. 8 to 10 are diagrams illustrating an example, another example, and yet another
example of the electrostatic precipitator 200 according to the second embodiment.
[0063] As shown in FIGS. 8 to 10, in the electrostatic precipitator 200 according to the
second embodiment, an economizer 500 is provided in a stage prior to at least one
of the electrostatic precipitators 200A to 200C with respect to the flow of the exhaust
gas of the main engine 100.
[0064] The economizer 500 (an example of a heat exchanger) is a heat exchanger that absorbs
heat. The economizer 500 is used, for example, to preheat distilled water used in
a boiler mounted on a ship. The economizer 500 draws heat from the exhaust gas of
the main engine 100 and raises a temperature of the distilled water flowing therein.
[0065] As shown in FIG. 8, the economizer 500 may be disposed, for example, in the stage
prior to the electrostatic precipitator 200A with respect to the flow of the exhaust
gas of the main engine 100. Thus, the temperature of the exhaust gas flowing into
each of the electrostatic precipitators 200A to 200C to can be made relatively low.
Therefore, the electrostatic precipitator 200, by utilizing the electrostatic precipitators
200A to 200C, can more easily collect the collection target which is not present as
a particulate matter at relatively high temperatures (e.g., VOC, or calcium sulfate).
[0066] As shown in FIG. 9, the economizer 500 may be disposed, for example, on an exhaust
path between the electrostatic precipitator 200A and the electrostatic precipitator
200B. Thus, the temperature of the exhaust gas flowing into each of the electrostatic
precipitators 200B and 200C can be made relatively low. Therefore, the electrostatic
precipitator 200, by utilizing the electrostatic precipitators 200B and 200C, can
more easily collect the collection target which is not present as a particulate matter
at relatively high temperatures (for example, VOC, or calcium sulfate). In addition,
since the temperature of the exhaust gas decreases in the process of passing through
the electrostatic precipitator 200A, and the temperature of the exhaust gas passing
through the economizer 500 becomes relatively low, the standard of the heat resistance
required for the economizer 500 can be made relatively low. In addition, since the
exhaust gas in which a certain amount of particulate matter is collected by the electrostatic
precipitator 200A passes through the economizer 500, the standard of the corrosion
resistance, the resistance to the passing particulate matter, or the like required
for the economizer 500 can be made relatively low. Accordingly, while the collection
efficiency for the particulate matter by the electrostatic precipitator 200 is relatively
improved, the various resistances required for the economizer 500 can be suppressed
relatively low, and the cost increase of the economizer 500 can be suppressed.
[0067] As shown in FIG. 10, the economizer 500 may be disposed, for example, on an exhaust
path between the electrostatic precipitator 200B and the electrostatic precipitator
200C. Thus, the temperature of the exhaust gas flowing into the electrostatic precipitator
200C can be made relatively low. Therefore, the electrostatic precipitator 200, by
utilizing the electrostatic precipitator 200C, can more easily collect the collection
target which is not present as a particulate matter at relatively high temperature
(e.g., VOC, or calcium sulfate). Further, since the temperature of the exhaust gas
decreases in the process of passing through the electrostatic precipitators 200A and
200B, and the temperature of the exhaust gas passing through the economizer 500 becomes
relatively low, the standard of the heat resistance required for the economizer 500
can be further reduced. Because the exhaust gas from which particulate matter is collected
by the electrostatic precipitator 200B, in addition to the electrostatic precipitator
200A, passes through the economizer 500, the standard of the corrosion resistance,
the resistance to the passing particulate matter, or the like required for the economizer
500 can be further reduced. Accordingly, while the collection efficiency for the particulate
matter by the electrostatic precipitator 200 is relatively improved, the various resistance
required for the economizer 500 can be further suppressed, and the cost increase of
the economizer 500 can be further suppressed.
[Other embodiments]
[0068] Next, other embodiments will be described.
[0069] The electrostatic precipitator 200 of the above-described embodiment (the first embodiment
and the second embodiment) may be modified or altered accordingly.
[0070] For example, in the embodiments described above, the collection electrodes 222 and
224 may have any form so long as an electric field capable of collecting the charged
particulate matter from the exhaust gas can be applied by a voltage applied from the
DC power supply 226. For example, the collection electrodes 222 and 224 may be configured
as a pair of cylindrical coaxial electrodes, as well as the charging electrodes 212
and 214 of the charging portion 210. In this case, the collection electrode 224, like
the charging electrode 214, has a substantially cylindrical inner peripheral surface
extending along the flow of the exhaust gas, and the collection electrode 222, like
the charging electrode 212, may have an elongated shape extending on the central axis
of the inner peripheral surface of the collection electrode 224. In this case, the
collection electrode 224 has a plurality of substantially cylindrical inner circumferential
surfaces arranged in parallel with respect to the direction of the flow of the exhaust
gas, in the same manner as the charging electrode 214, and a plurality of pairs of
cylindrical coaxial electrodes may be configured in such a way that corresponding
collection electrodes 222 are interposed therein, respectively.
[0071] For example, in the above-described embodiments or variations thereof, the charging
electrodes 212 and 214 and the collection electrodes 222 and 224 may be applied with
voltages by the same DC power supply.
[0072] For example, in the above-described embodiment or variation thereof, the controller
230 may be provided in each of the electrostatic precipitators 200A to 200C. In this
case, for example, one controller 230 of the three controllers 230 may determine,
as a master, the number of electrostatic precipitators 200X to operate, and may cause
the electrostatic precipitator 200X (DC power supplies 216 and 226), to be controlled,
to operate or stop the operation. The remaining controllers 230 may cause the electrostatic
precipitators 200X (DC power supplies 216 and 226), to be controlled, to operate or
stop the operation, according to the determination result of the one controller 230.
[0073] For example, in the above described embodiment or variation thereof, one of the electrostatic
precipitators 200A to 200C may be omitted in the electrostatic precipitator 200. That
is, the electrostatic precipitator 200 may include two electrostatic precipitators
200X arranged in series with respect to the flow of the exhaust gas. Also, in the
above described embodiments, the electrostatic precipitator 200 may include four or
more electrostatic precipitators 200X arranged in series with respect to the flow
of the exhaust gas.
[0074] For example, in the above-described embodiment or variation thereof, when causing
a part of the electrostatic precipitator 200X among the plurality of electrostatic
precipitators 200X to operate, the electrostatic precipitator 200 may select any electrostatic
precipitator 200X to operate as long as the condition of the number of electrostatic
precipitators 200X in operation is satisfied. For example, in the case of FIG. 5 described
above, the controller 230 may cause the electrostatic precipitator 200B or the electrostatic
precipitator 200C to operate instead of the electrostatic precipitator 200A. Also,
in the case of FIG. 6 described above, the controller 230 may cause the combination
of the electrostatic precipitators 200A and 200C or the combination of the electrostatic
precipitators 200B and 200C to operate instead of the combination of the electrostatic
precipitators 200A and 200B.
[0075] For example, in the above-described embodiment or variation thereof, the electrostatic
precipitator 200X may be configured to include a charging electrode, a collection
electrode facing the charging electrode, and a DC power supply that applies a voltage
between the electrodes. In this case, the electrostatic precipitator 200X applies
a voltage between a single charging electrode and a single collection electrode by
setting the single collection electrode to a reference potential, and thereby generating
a corona discharge from the single charging electrode and charging particulate matter
in the exhaust gas. The charged particulate matter is collected by the single collection
electrode facing the single charging electrode by an action of a Coulomb force, ionic
wind, or the like.
[0076] For example, in the above-described embodiment or variation thereof, a boundary value
on the lower temperature side of the temperature of the exhaust gas for changing the
number of electrostatic precipitators 200X to operate may be set within a predetermined
range before and after 100°C instead of at 100°C. This predetermined range may, for
example, exceed or be less than 100°C by 10°C, i.e., in the range of from 90°C to
110°C. Similarly, in the above-described embodiment or variation thereof, a boundary
value on the higher temperature side of the temperature of the exhaust gas for changing
the number of electrostatic precipitators 200X to operate may be set within a predetermined
range before and after 300°C instead of at 300°C. This predetermined range may, for
example, exceed or be less than 300°C by 10°C, i.e., in the range of from 290°C to
310°C.
[0077] In the above-described embodiment or variation thereof, for example, a boundary value
of the temperature of the exhaust gas for switching in the case of switching to a
direction of increasing the number of electrostatic precipitators 200X in operation
may be different from a boundary value of the temperature of the exhaust gas for switching
in the case of switching to a direction of decreasing the number of electrostatic
precipitators 200X in operation. For example, the controller 230 may increase the
number of electrostatic precipitators 200X in operation when the temperature of the
exhaust gas changes from a state of lower than 100°C to a state of higher than or
equal to 100°C. On the other hand, the controller 230 may decrease the number of electrostatic
precipitators 200X in operation when the temperature of the exhaust gas changes from
a state of higher than or equal to a predetermined temperature, which is lower than
100°C (for example, 95°C) to a state of lower than the predetermined temperature.
Similarly, the controller 230 may increase the number of electrostatic precipitators
200X in operation when the temperature of the exhaust gas changes from a state of
lower than 300°C to a state of higher than or equal to 300°C. On the other hand, the
controller 230 may decrease the number of electrostatic precipitators 200X in operation
when the temperature of the exhaust gas changes from a state of higher than or equal
to a predetermined temperature, which is lower than 300°C (for example, 295°C) to
a state of lower than the predetermined temperature. Thus, it is possible to suppress
an occurrence of a state in which the number of electrostatic precipitators 200X in
operation is changed at a relatively high frequency.
[0078] For example, in the above-described embodiment or variation thereof, the electrostatic
precipitator 200 may change the number of electrostatic precipitators 200X in operation
among the plurality of electrostatic precipitators 200X according to other conditions
in place of the temperature state of the exhaust gas flowing into the electrostatic
precipitator 200. For example, the electrostatic precipitator 200 may change the number
of electrostatic precipitators 200X in operation among the plurality of electrostatic
precipitators 200X according to results of analysis of numbers, types, or the like
of particulate matter remaining in the exhaust gas after passing through the first
stage electrostatic precipitator 200X.
[0079] For example, in the above-described embodiment or variation thereof, when the electrostatic
precipitator 200 includes four or more electrostatic precipitators 200X arranged in
series with respect to the flow of the exhaust gas, the number of electrostatic precipitators
200X in operation may be changed in four or more stages. Further, in the above-described
embodiment or variation thereof, the electrostatic precipitator 200 may change the
number of electrostatic precipitators 200X in operation in two steps.
[0080] The exhaust pipe connecting the main engine 100 and the electrostatic precipitator
200 and the exhaust pipe connecting the plurality of electrostatic precipitators 200X
included in the electrostatic precipitator 200 may be arranged to pass through a place
exposed to the open air (e.g., a deck of a ship). As a result, the temperature of
the exhaust gas passing through the exhaust pipe can be relatively lowered because
the exhaust pipe is exposed to the open air. Therefore, the electrostatic precipitator
200 can more easily collect the collection target which is not present as a particulate
matter at relatively high temperatures (for example, VOC, or calcium sulfate). Therefore,
the electrostatic precipitator 200 facilitates further trapping of a type of trapping
object (e.g., VOC, calcium sulfate, etc.) that is not present as a particulate matter
at relatively high temperatures.
[0081] For example, in the above-described embodiment or variation thereof, the electrostatic
precipitator 200 may collect particulate matter contained in an exhaust gas from an
engine disposed at a different location from the ship.
[0082] For example, in the above-described embodiment or variation thereof, the electrostatic
precipitator 200 may collect particulate matter contained in a gas different from
the engine exhaust gas.
[Operation]
[0083] Next, an operation of the electrostatic precipitator 200 according to the present
embodiment will be summarized.
[0084] In the present embodiment, the electrostatic precipitator 200 includes the plurality
of electrostatic precipitators 200X (e.g., the electrostatic precipitators 200A to
200C). Specifically, each of the plurality of electrostatic precipitators 200X includes
the charging electrodes 212 and 214 and collection electrodes 222 and 224. The charging
electrodes 212 and 214 generate a corona discharge to charge particulate matter contained
in an exhaust gas of the main engine 100. The collection electrodes 222 and 224 collect
by a Coulomb force the charged particulate matter under the corona discharge. The
plurality of electrostatic precipitators 200X are arranged in series with respect
to the flow of the exhaust gas.
[0085] Accordingly, for example, even when a temperature of the exhaust gas flowing into
the first stage electrostatic precipitator 200X is relatively high and the exhaust
gas contains a collection target of a type that is not present as a particulate matter,
the electrostatic precipitator 200 can use a downstream electrostatic precipitator
200X. Accordingly, the electrostatic precipitator 200, by using the downstream electrostatic
precipitator 200X, can collect the collection target of the type that is not present
as a particulate matter at a relatively high temperature. This is because during the
process of the exhaust gas flowing downstream the temperature decreases, and the collection
target of the type is likely to be present as particulate matter. Accordingly, the
electrostatic precipitator 200 can more appropriately collect particulate matter contained
in the exhaust gas of the main engine 100.
[0086] In the present embodiment, each of the plurality of electrostatic precipitators 200X
may include a charging portion 210 and a collection portion 220. Specifically, the
charging portion 210 may have two charging electrodes 212 and 214, opposite to each
other, and the collection portion 220 may be disposed adjacent to the charging portion
210 on the downstream side with respect to the flow of the exhaust gas and may have
two collection electrodes 222 and 224, opposite to each other.
[0087] Thus, the electrostatic precipitator 200 can separate the function of charging particulate
matter in the passing exhaust gas from the function of collecting the charged particulate
matter, in the direction of the flow of the exhaust gas, in each of the plurality
of electrostatic precipitators 200X. Therefore, the electrostatic precipitator 200
can optimize a size of the portion for each function. Accordingly, the electrostatic
precipitator 200 may include the plurality of electrostatic precipitators 200X arranged
in series with respect to the flow of the exhaust gas while suppressing an increase
in the size of the electrostatic precipitator 200 in the direction of the flow of
the exhaust gas.
[0088] In the present embodiment, all of the plurality of electrostatic precipitators 200X
may operate, or a part of the plurality of electrostatic precipitators 200X may operate.
[0089] Thus, for example, under the condition where the particulate matter can be collected
only by a part of the plurality of electrostatic precipitators 200X, the electrostatic
precipitator 200 can cause only a part of the electrostatic precipitators 200X to
operate and stop the operation of the remaining electrostatic precipitator 200X. Therefore,
the electrostatic precipitator 200 can suppress the energy consumption (power consumption)
while more appropriately collecting particulate matter contained in the exhaust gas
of the main engine 100.
[0090] In the present embodiment, the electrostatic precipitator 200 (controller 230) may
vary the number of electrostatic precipitators 200X in operation among the plurality
of electrostatic precipitators 200X according to the temperature state of the exhaust
gas.
[0091] Accordingly, the electrostatic precipitator 200 can adjust the number of electrostatic
precipitators 200X in operation in consideration of the state of the collection target
contained in the exhaust gas flowing into the electrostatic precipitator 200 based
on the temperature state of the exhaust gas.
[0092] In the present embodiment, the electrostatic precipitator 200 (controller 230) may
vary the number of electrostatic precipitators 200X in operation among the plurality
of electrostatic precipitators 200X according to the state of the main engine 100
associated with the temperature state of the exhaust gas.
[0093] Accordingly, the electrostatic precipitator 200 can adjust the number of electrostatic
precipitators 200X in operation in consideration of the state of the collection target
contained in the exhaust gas flowing into the electrostatic precipitator 200 based
on the state of the main engine 100 associated with the temperature state of the exhaust
gas.
[0094] In the present embodiment, the electrostatic precipitator 200 (controller 230) may
vary the number of electrostatic precipitators 200X in operation among the plurality
of electrostatic precipitators 200X according to the load state of the main engine
100 or the temperature state of the predetermined portion of the main engine 100.
[0095] Accordingly, the electrostatic precipitator 200 can adjust the number of electrostatic
precipitators 200X in operation in consideration of the state of the collection target
contained in the exhaust gas flowing into the electrostatic precipitator 200 based
on the load state of the main engine 100 and the temperature state of the predetermined
portion of the main engine 100.
[0096] In the present embodiment, the electrostatic precipitator 200 may vary the number
of electrostatic precipitators 200X in operation among the plurality of electrostatic
precipitators 200X according to the temperature state of at least one of an inflow
path of the exhaust gas and the predetermined portion of the electrostatic precipitator
200.
[0097] Accordingly, the electrostatic precipitator 200 can adjust the number of electrostatic
precipitators 200X in operation in consideration of the state of the collection target
contained in the exhaust gas flowing into the electrostatic precipitator 200 based
on the temperature state of the inflow path of the exhaust gas (exhaust pipe) and
the predetermined portion of the electrostatic precipitator 200.
[0098] In the present embodiment, the electrostatic precipitator 200 (controller 230) may
increase the number of electrostatic precipitators 200X in operation among the plurality
of electrostatic precipitators 200X, as the temperature of the exhaust gas becomes
relatively higher.
[0099] Accordingly, the electrostatic precipitator 200 can specifically adjust the number
of electrostatic precipitators 200X in operation in consideration of the state of
the collection target contained in the exhaust gas flowing into the electrostatic
precipitator 200.
[0100] In the present embodiment, the electrostatic precipitator 200 may change the number
of electrostatic precipitators 200X in operation among the plurality of electrostatic
precipitators 200X when the temperature of the exhaust gas flowing into the electrostatic
precipitator 200 becomes a reference temperature on the low temperature side (an example
of a first reference temperature) set within a predetermined range before and after
100°C, as a boundary.
[0101] Accordingly, the electrostatic precipitator 200 can suppress the energy consumption
(power consumption) while appropriately collecting VOC, in which the state of being
present as gas transits to the state of being present as particulate matter at a temperature
of about 100°C as a boundary.
[0102] In the present embodiment, the electrostatic precipitator 200 may change the number
of electrostatic precipitators 200X in operation among the plurality of electrostatic
precipitators 200X when the temperature of the exhaust gas flowing into the plurality
of electrostatic precipitators 200X becomes a reference temperature on the high temperature
side (an example of a second reference temperature) set within a predetermined range
before and after 300°C, as a boundary.
[0103] Accordingly, the electrostatic precipitator 200 can suppress the energy consumption
(power consumption) while appropriately collecting calcium sulfate in which the state
of combination of calcium and sulfate ion being difficult to progress transmits to
the state of combination of calcium and sulfate ion being easy to progress at a temperature
of about 300°C as a boundary.
[0104] Further, according to the present exemplary embodiment, the economizer 500 for absorbing
heat may be disposed in a stage prior to at least one of the plurality of electrostatic
precipitators 200X with respect to the flow of the exhaust gas.
[0105] Thus, the temperature of the exhaust gas flowing into the electrostatic precipitator
200X located in a stage coming after the economizer 500 among the plurality of electrostatic
precipitators 200X can be further reduced. Therefore, the electrostatic precipitator
200 can more appropriately collect particulate matter contained in the exhaust gas
of the main engine 100.
[0106] Also, in the present embodiment, the charging electrode 214 having a reference potential
of the two charging electrodes 212 and 214 may have a substantially cylindrical inner
peripheral surface extending in the direction of the flow of the gas. The charging
electrode 212 with the higher potential of the charging electrodes 212 and 214 may
be disposed to extend in the direction of the flow of the gas substantially coaxially
with the inner peripheral surface of the charging electrode 214.
[0107] Thus, the electrostatic precipitator 200 can suppress the pressure loss of the gas
passing through the charging portion 210. In addition, since the distances (gap lengths)
to the charging electrode 214 on the reference potential side are substantially uniform
at any position of the charging electrode 214 on the high voltage side, the electrostatic
precipitator 200 can avoid the transition to the spark discharge and form a stable
corona discharge.
[0108] As described above, the embodiments have been described in detail, disclosure of
the present invention is not limited to the above-described specific embodiments,
and various modifications and variations are possible within the scope of the appended
claims.
REFERENCE SIGNS LIST
[0110]
- 1
- Exhaust gas purification system
- 100
- Main engine (Engine)
- 200
- Electrostatic precipitator
- 200A, 200B, 200C
- Electrostatic precipitator (precipitation portion)
- 210
- Charging portion
- 212,214
- Charging electrode
- 216
- DC power supply
- 220
- Collection portion
- 222 and 224
- Collection electrode
- 226
- DC power supply
- 230
- Controller
- 300
- Scrubber
- 400
- Pump
- 500
- Economizer (heat exchanger)