Technical field
[0001] The present disclosure relates to a crane and a method of a crane, and particularly
a loader crane intended to work more energy efficient than presently used cranes which
is particularly advantageous if the crane is a hydraulic crane with an electric power
source.
Background
[0002] Operating multiple functions of a crane at the same time is today regarded as showing
skills as a crane operator. From an energy efficiency point of view this is however
not necessarily preferred as it might generate a lot of waste energy. Waste energy
here being defined as supplied energy to the hydraulic system that is not used for
movements of crane components.
The waste energy is not only unwanted because it increases the amount of energy that
is needed for the system without performing any actual movements of the crane components.
It is furthermore a disadvantage in that waste energy is dissipated as heat which
increases the temperature of the hydraulic fluid in the system. The temperature increase
degrades the quality of the hydraulic fluid and hence affects the service frequency
of the system. Thus, by reducing the waste energy, the effects of these associated
problems will also be reduced.
[0003] It has been noted that a part of the consumed energy by the crane system is not actively
used for the movements of the crane components but is waste energy, as an effect of
operating multiple functions at the same time. This has a big impact on for example
crane systems with an electric power source, as it affects the available operation
time of e.g. a battery, or a fuel cell, before recharging or refilling with hydrogen.
If the waste energy is reduced the operating lifetime in between charging of the battery
may be improved, or smaller batteries may be used reducing the cost and weight of
the system on the truck. An improved solution is hence needed addressing a way to
reduce the waste of energy.
[0004] As can be seen in the examples discussed in the detailed part of the description,
the waste energy may even be larger than the useful energy that is used for actually
moving the crane components. This is due to the fact that if one function demands
a high pressure, that high pressure will then be the system pressure for all functions.
If a concurrently used crane function only requires low pressure but high flow, a
large portion of waste energy will be the result.
[0005] In the following some patent documents in the technical field of controlling loading
and unloading procedures of a crane will be identified and briefly discussed.
[0006] US20190308851A1 discloses a crane arrangement mounted on a vehicle. The crane arrangement comprising
a first boom connected to the first column and a second boom connected to the first
boom. A hydraulic system is configured to move the crane boom by a hydraulic actuator.
The hydraulic flow is dumped into a reservoir if measured pressure of the hydraulic
system is higher than a maximum working pressure.
US20140060030A1 discloses a crane system on a vehicle and a controller is provided configured to
move a work tool in accordance with an operator instruction received via an input
device. Accumulator pressure is stored which is associated with the movement of an
actuator which is further compared with the current pressure measured by the sensors.
An alert is generated if the measured value is not in the range of a threshold value.
WO2019206774A1 discloses a truck mounted crane system wherein, the crane system comprises multiple
booms connected to each other and the crane is a mobile crane. The hydraulic actuator
of the crane boom system is operated by hydraulic fluid flow where the fluid is discharged
from the pump using an electric motor. Further, it is disclosed that the required
pressure is measured for the desired movement of the boom, and a computing device
collects the data from the pressure sensor to control the pressure of hydraulic drives.
US20170268541A1 discloses a crane system with a lifting arm, and a crane maneuvering handle is provided
to control the displacement of the first hydraulic power to move the arm. Further,
when pressure detected by a first pressure sensor reaches a predetermined minimum
working pressure then the hydraulic flow is cut-off to increase the efficiency of
the crane system.
[0007] The present invention relates to cranes and evaluating the operation performance
of the crane, in particular in terms of energy efficiency. The main object of the
invention is to reduce waste energy and hence save energy in crane applications, and
a more specific object is to achieve a more inherently energy efficient automatized
operation of the crane.
Summary
[0008] The above-mentioned objects are achieved by the present invention according to the
independent claims.
[0009] Preferred embodiments are set forth in the dependent claims.
[0010] The crane described herein comprises a so-called automatic eco operational mode.
When this operation mode is active and it is determined in accordance with the present
invention that an estimated waste contribution measure is larger than a predetermined
level, an action is automatically issued by the crane controller to reduce the waste
energy for the crane by limiting the flow of at least one of the hydraulic actuators
controlling crane functions that require high flow of the hydraulic fluid.
By reducing the flow of at least one of the hydraulic actuators for wanted movements
of the crane components, the speed in the movement generated by that actuator will
also be reduced, and preferably non-proportional to a lever stroke of a maneuvering
unit.
[0011] According to the invention, an estimated waste contribution measure is determined,
that is the difference between the working pressure of the hydraulic pump and the
estimated pressure levels multiplied by the estimated required flow level of each
of the hydraulic actuators for each of the wanted movements of the crane components.
The estimated waste contribution measure is hence an estimation of the hydraulic power
that is wasted by the system, i.e. not utilized for active movements of the boom system.
[0012] As an alternative to being controlled by an operator using an input unit, the present
invention may further also be implemented on a crane with a control interface comprising
a communication interface to an autonomous system controlling the crane and optionally
also the vehicle that the crane is mounted to. In that case an external monitoring
service would monitor and evaluate the performance of the crane and the autonomous
system in addition to, or instead of, monitoring and evaluating the operation skills
of an operator.
[0013] The main advantage achieved by the crane disclosed herein, is the automatized, i.e.
inherent, energy saving by reducing waste energy. This is a significant advantage
especially for electrically operated cranes where less energy consumption equals longer
use time for the customer between charging or a smaller and then a less costly battery
with same use time.
[0014] Another advantage of the solution applied by the present invention is that it does
not require any extra sensors or other hardware, as it is a pure software solution
which means that it may be implemented in existing products and hardware.
[0015] The invention may further be used as a learning tool that encourages energy efficient
operation of the crane. If a crane operator is trained with a crane according to the
invention as defined by the claims, the energy efficient operation strategy encouraged
by the learning tool may be continued to be used on other cranes.
Brief description of the drawings
[0016]
Figures 1-3 are graphs illustrating advantageous aspects of the present invention.
Figure 4 is a schematic illustration of a vehicle provided with a crane according
to the present invention.
Figure 5 is a schematic block diagram illustrating the crane according to the present
invention.
Figure 6 is a flow diagram illustrating the method according to the present invention.
Detailed description
[0017] The crane and method will now be described in detail with references to the appended
figures. Throughout the figures the same, or similar, items have the same reference
signs. Moreover, the items and the figures are not necessarily to scale, emphasis
instead being placed upon illustrating the principles of the invention.
[0018] The energy supplied by a hydraulic pump of a crane is defined as the integral of
the hydraulic power over a time period of operation. The hydraulic power is calculated
by the pressure multiplied by the flow supplied by the pump. The different hydraulic
cylinders used for crane functions like the slewing of the crane, the first boom movement,
the second boom movement and the extension/retraction of the second boom telescopic
boom system, have different working requirements in terms of pressure and flow. The
required pressure may further be dependent on the load and the position of the respective
crane components but may be monitored using pressure sensors and further estimated
for future movements based on input from the pressure sensors and/or known parameters
of the planned movements.
When operating multiple functions at the same time, it is the function that requires
the largest pressure that determines the working pressure level of the hydraulic pump.
This implies that there will be a waste component if also other crane functions requiring
a lower working pressure are activated at the same time. The waste component will
further be dependent on the flow requirement of the other crane functions, as the
hydraulic power supplied to the system is further dependent on the flow of the hydraulic
fluid. A portion of the consumed energy of the hydraulic system is hence waste, i.e.
not used for moving the crane components, if operating multiple functions at the same
time that are not matched in terms of working pressure and to some extent flow.
[0019] As can be seen in the examples discussed below with references to figures 1-3, the
waste energy may even be larger than the useful energy that is used for actually moving
the crane components. This is due to the fact that if one function demands a high
pressure, that high pressure will then be the system pressure for all functions. If
a concurrently used crane function only requires low pressure but high flow, a large
portion of waste energy will be the result.
[0020] Figures 1-3 are graphs illustrating the energy consumption during use of an exemplary
crane provided with an inner boom (IB), an outer boom (OB), and an extension (EXT).
In the figures also the energy consumption during slewing (SLEW) is illustrated. The
required energy for the movements is shown by dashed areas, and energy waste is shown
by dotted areas. The consumed energy of the hydraulic system is the sum of the required
energy for the movements and the waste energy. In the figures the Y-axis designates
pressure and the X-axis designates flow.
[0021] In figure 1 an energy consumption graph is shown, where multiple crane functions
are operated simultaneously. In figure 1, the inner boom (IB) requires high pressure
and the extension (EXT) requires high flow but low pressure. The waste energy for
the extension function is larger than the amount of energy used for the actual movements.
This happens when all functions are simultaneously driven without taking waste energy
into account. In this example the total input is 49.6kW, and the waste is 30.8kW,
i.e. the waste energy is 164.44% of the useful energy.
[0022] By not operating the inner boom (IB) function (which is the function requiring the
highest pressure) at the same time as the slewing (SLEW), outer boom (OB) and extensions
(EXT), the waste energy may be decreased from 30.8 kW to 12.9kW in this specific example,
see figure 2, where the inner boom (IB) is activated at another point in time and
is not illustrated in figure 2. Here, the total energy input is 28.3kW, and the waste
energy is 12.9kW, i.e. 83.78% of the useful energy.
[0023] The waste energy may be further decreased to 1.3 kW in another specific case, by
also refraining from operating the outer boom (OB), see figure 3 (the outer boom function
is hence not illustrated in figure 3 as it is activated individually at another point
in time). In this case the total input energy is 14.2kW, and the waste energy is 1.3kW,
i.e. 9.68% of the useful energy.
[0024] From these examples one can see that simultaneous use of a function with a high pressure
demand and a function requiring a low pressure but a high flow should be avoided to
reduce energy waste. For automatic crane functions where the target position of the
crane tip, or the target geometry of the crane components, is known and the movements
of individual crane functions are planned by a crane controller this aspect may be
taken into account when planning the movement scheme to reach a target.
[0025] The simplest version of an energy efficient path planner would be moving only one
crane function at a time to reach the target angle or length to reach the target position
or geometry. As an example, first slew, then the first boom, then the second boom,
and then finish by moving the extensions. By doing so we would not get any energy
waste at all. However, the time for completing the movement would be considerably
longer than compared to the normal case with simultaneous multiple functions and the
crane components would likely hit either the vehicle or some obstacles in the environment.
[0026] So to solve these issues, the path planner must be smarter, the easiest method is
to move the known high pressure functions first, normally the first and the second
boom which pressures can be assumed high, or measured.
[0027] Example on a path:
Use available flow to move first and second booms to its goal angles for reaching
the target position, move slew as fast as possible to its goal angle, and at same
time drive extension, but prioritize flow to slew to reach target as fast as possible,
and move extension to target position.
[0028] To reach the target position it is likely that practical issues like the bending
of the boom system etc. will require a slight repositioning of the crane tip close
to target to reach it exactly. This may be performed as a final adjustment, or if
these factors are known from the start, they may be further taken into consideration
when planning the movements.
[0029] The above-described planner is a "simple" example of the planner to illustrate the
crane and method as defined by the appended claims. If this should be implemented
in a product, more complex approach in the planner could further take into account
effects of bending, pressures, flow needs, the distance from start to end position
when planning a path which is as efficient as possible but not slowing down the crane.
[0030] With references to figures 4 and 5, the present invention will now be described in
detail. Thus, the present invention relates to a crane 2 arranged to be mounted to
e.g. a vehicle 4, or any other object, e.g. a boat, a building, or a wind turbine.
[0031] The crane comprises a crane boom system, comprising crane components 6 that includes
a crane tip 8 arranged at a free end of an outermost crane boom.
More particularly, the crane components 6 may comprise a crane column arranged to
rotate, or slew, around a vertical axis perpendicular to the plane of the vehicle,
a first (inner) boom connected to the crane column, and a second (outer) telescopic
boom connected to the first boom and provided with one or more extensions. Additional
components, such as additional telescopic booms (also referred to as jibs) or crane
tool may form part of the crane components.
[0032] Furthermore, the crane comprises a system 10 of hydraulic actuators of the crane
boom system arranged to be operated by hydraulic fluid with a hydraulic flow, where
the hydraulic fluid being discharged from a hydraulic pump 12 at a variable working
pressure. The hydraulic actuators are further arranged to apply movements to the crane
boom system such that the crane tip 8 is moved from a current position to a target
position in response to received driving instructions 14.
[0033] The crane also comprises a sensor system 16 configured to monitor current positions
of the crane components, and operating conditions of the system 10 of hydraulic actuators,
and to generate sensor signals 18 in response to the monitored current positions and
operating conditions.
Thus, the sensor system is configured to monitor current positions of the crane components,
and comprises sensors arranged to measure e.g. an angle of a crane boom compared to
a reference plane, or the extension length of the telescopic boom. The sensor system
is also configured to monitor the operating conditions of the system of the hydraulic
actuators and the hydraulic pump, and to generate sensor signals in response to measured
pressures and flows at specific parts of the hydraulic system. The sensor system is
hence used to monitor current positions and operating conditions of the crane.
[0034] In addition the crane comprises a control interface 20 arranged to receive an operating
instruction, preferably from an input unit 22, defining wanted movements of the crane
components.
[0035] The crane also comprises a crane controller 24 configured to generate driving instructions
14 to be applied to the system 10 of hydraulic actuators of the crane boom system
based on the received set of operating instructions defining wanted movements of the
crane components.
[0036] The input unit 22, e.g. a maneuvering unit, may be used by an operator to operate
the crane, remotely or at the site of the working assignment for the crane. The control
interface 20 of the crane may alternatively comprise an interface to an autonomous
system controlling the crane and optionally also the vehicle that the crane is mounted
to.
As an example, the crane operator may by pulling a first and a second lever at the
maneuvering unit, generate operating instructions for raising the first boom of the
crane and at the same time extending the second boom telescopic extensions. The operation
instructions will be received over the control interface and the crane controller
will generate driving instructions to be applied to the hydraulic system so that the
hydraulic cylinders of the first boom and extension cylinders are supplied with hydraulic
fluid accordingly.
[0037] The crane controller 24 is further configured to estimate a pressure level of a required
working pressure of the hydraulic pump 12 and required flow level of each of the hydraulic
actuators for the wanted movements of the crane components 6, based on the generated
sensor signals 18 and/or predetermined operating conditions.
The crane controller 24 is also configured to estimate a waste contribution measure
for the wanted movements of the crane components 6, based on the difference between
the working pressure of the hydraulic pump 12 and the estimated pressure levels and
further the estimated required flow level, of each of the hydraulic actuators for
the wanted movements of the crane components 6. The waste contribution measure is
a measure of the energy waste if the wanted movements of the crane components are
performed in comparison to the energy required for each of the involved hydraulic
actuators at specific point of time.
[0038] The crane controller 24 is configured to compare the estimated waste contribution
measure to a predetermined level, and in response to determining that the estimated
waste contribution measure is larger than the predetermined level, the crane controller
24 is configured to determine and generate at least one driving instruction 14 to
reduce the estimated required flow level of at least one of the hydraulic actuators
for the wanted movements of the crane components. The determined at least one driving
instruction 14 being such that the estimated waste contribution measure is reduced
to a level equal or below the predetermined level.
[0039] In order to perform the reduction of the flow level of at least one of the hydraulic
actuators the crane controller 24 is preferably provided with a set of rules to be
applied. The set of rule may comprise one or many of the following exemplary rules:
A rule that is applied to identify the hydraulic actuator having the highest estimated
required flow level and then reducing the flow level, e.g. by a preset percentage.
A rule that is applied to identify the hydraulic actuators having the two highest
estimated required flow levels and then reducing the flow levels, e.g. by a preset
percentage.
A rule that is applied to identify the hydraulic actuator having the highest estimated
required flow level and then decide to activate that hydraulic actuator at a later
point of time.
[0040] According to one embodiment, the predetermined level is a predefined percentage of
the hydraulic power required for the wanted movements of the crane components 6. The
predetermined level may be in the range of 25%-50% of the hydraulic power required
for the wanted movements. As an alternative, the waste contribution measure may be
a constant, configurable by e.g. the operator, the fleet manager, or preset when installing
the crane on e.g. the vehicle.
[0041] The energy supplied by the hydraulic pump to the crane components is defined as the
integral of the hydraulic power over a time period of operation. The hydraulic power
is calculated by the pressure multiplied by the flow supplied by the pump. The different
hydraulic cylinders used for crane functions like the slewing of the crane, the first
boom movement, the second boom movement and the extension/retraction of the second
boom telescopic boom system, have different working requirements in terms of pressure
and flow. The required pressure may further be dependent on the load and the position
of the respective crane components but may be monitored using pressure sensors and
further estimated for future movements based on input from the pressure sensors and/or
known parameters of the planned movements.
[0042] In another embodiment, the crane controller 24 is further configured to identify,
in response to determining that the estimated waste contribution measure is larger
than the predetermined level, at least one of the hydraulic actuators as a crane function
to deactivate, or to reduce energy consumption of, and to generate driving instructions
14 to deactivate, or to reduce energy consumption of, the identified at least one
of the hydraulic actuators. The crane function to deactivate, or to reduce energy
consumption of, is preferably identified as a crane function with a low estimated
pressure level and a high estimated flow level relative to the other hydraulic actuators
or as a crane function with a high pressure relative to the other hydraulic actuators.
[0043] In a further embodiment, upon reducing the flow to at least one of the hydraulic
actuators for the wanted movements of the crane components 6 resulting in that the
speed in the movement generated by that hydraulic actuator will also be reduced, the
crane controller 24 is configured to control the effect of a lever stroke activation
of a maneuvering unit 22 such that a lever stroke activation of the maneuvering unit
results is a non-proportional activation of the a least one hydraulic actuator controlled
by the lever.
[0044] In another embodiment, the crane further comprises a communication interface 34 for
transmitting crane operation data to a crane monitoring service. The crane controller
24 is further configured to receive driving instructions from the crane monitoring
service via the communication interface 34. The optional communication interface 34
is indicated in figure 5 as a dashed box. The communication may be performed using
any available wireless communication protocol, e.g. via Bluetooth, or Internet.
[0045] The crane controller 24 may be implemented by one or many processing units. These
processing unit may have different dedicated tasks, e.g. by so-called edge computing.
Edge computing is a distributed computing method that brings computation and data
storage closer to the location where it is needed, in order to improve response times
and save bandwidth. As an example, one processing unit may perform the actual control
of the crane, and another may perform calculations and analysis by extracting data
from the crane operation procedures, that advantageously may be communicated to an
external crane monitoring service.
[0046] According to another embodiment, the crane comprises at least one electric motor
26 arranged to be powered by a battery system 28 and further being arranged to drive
the hydraulic pump 12. The electrical energy from the battery system to the electric
motor is illustrated by a bold arrow in figure 5, which also indicates the driving
power to the hydraulic pump. As an alternative, the hydraulic pump is driven by a
diesel engine on the vehicle.
[0047] According to the present invention a vehicle 4 is provided, that comprises a crane
2 as described above.
[0048] The present invention also relates to a method of a crane 2 arranged to be mounted
to e.g. a vehicle 4. The crane has been described in detail above and it is herein
referred to that description. The method will now be described with references to
the flow diagram shown in figure 6.
The method comprises:
[0049]
- A - Estimating a pressure level of the required working pressure of the hydraulic
pump and a required flow level of each of the hydraulic actuators for the wanted movements
of the crane components, based on the generated sensor signals and/or predetermined
operation conditions.
- B - Estimating a waste contribution measure for the wanted movements of the crane
components, based on the difference between the working pressure of the hydraulic
pump and the estimated pressure levels and further the estimated required flow level,
of each of the hydraulic actuators for the wanted movements of the crane components.
- C - Comparing the estimated waste contribution measure to a predetermined level, and
in response to determining that the estimated waste contribution measure is larger
than the predetermined level, the method further comprises:
- D - Determining and generating at least one driving instruction to reduce the estimated
required flow level of at least one of the hydraulic actuators for the wanted movements
of the crane components, and wherein the determined at least one driving instruction
being such that the estimated waste contribution measure is reduced to a level equal
or below the predetermined level.
[0050] In the following, some embodiments of the method are listed. These have the same
technical features and advantages as for the corresponding features of the crane described
above. Consequently, these technical features and advantages are not repeated or explained
anew in order to avoid unnecessary repetition.
[0051] Preferably, the predetermined level is a predefined percentage of the hydraulic power
required for the wanted movements of the crane components.
[0052] In still another embodiment, the method comprises identifying, in response to determining
that the estimated waste contribution measure is larger than the predetermined level,
at least one of the hydraulic actuators as a crane function to deactivate, or to reduce
energy consumption of, the identified at least one of the hydraulic actuators.
[0053] The crane function to deactivate, or to reduce energy consumption of, is preferably
identified as a crane function with a low estimated pressure level and a high estimated
flow level relative to the other hydraulic actuators or as a crane function with a
high pressure relative to the other hydraulic actuators.
[0054] Upon reducing the flow to at least one of the hydraulic actuators for the wanted
movements of the crane components resulting in that the speed in the movement generated
by that hydraulic actuator will also be reduced, the method preferably further comprises
controlling the effect of a lever stroke activation of a maneuvering unit such that
a lever stroke activation of the maneuvering unit results is a non-proportional activation
of the a least one hydraulic actuator controlled by the lever.
[0055] In another embodiment, the method comprises transmitting crane operation data to
a crane monitoring service, and receiving driving instructions from the crane monitoring
service via the communication interface.
[0056] The present invention is not limited to the above-described preferred embodiments.
Various alternatives, modifications and equivalents may be used. Therefore, the above
embodiments should not be taken as limiting the scope of the invention, which is defined
by the appending claims.
1. A crane (2) arranged to be mounted to e.g. a vehicle (4), the crane comprising:
- a crane boom system, comprising crane components (6) that includes a crane tip (8)
arranged at a free end of an outermost crane boom;
- a system (10) of hydraulic actuators of the crane boom system arranged to be operated
by hydraulic fluid with a hydraulic flow, the hydraulic fluid being discharged from
a hydraulic pump (12) at a variable working pressure and wherein the hydraulic actuators
are further arranged to apply movements to the crane boom system in response to received
driving instructions (14);
- a sensor system (16) configured to monitor current positions of the crane components,
and, operating conditions of the system (10) of hydraulic actuators, and to generate
sensor signals (18) in response to the monitored current positions and operating conditions;
- a control interface (20) arranged to receive a set of operating instructions, defining
wanted movements of the crane components, and
- a crane controller (24) configured to generate driving instructions (14) to be applied
by the system (10) of hydraulic actuators of the crane boom system based on the received
set of operating instructions defining wanted movements of the crane components,
characterized in that the crane controller (24) is further configured to estimate a pressure level of a
required working pressure of the hydraulic pump (12) and a required flow level of
each of the hydraulic actuators for the wanted movements of the crane components (6),
based on the generated sensor signals (18) and/or predetermined operation conditions,
and to estimate a waste contribution measure for the wanted movements of the crane
components (6), based on the difference between the working pressure of the hydraulic
pump (12) and the estimated pressure levels and further the estimated required flow
level, of each of the hydraulic actuators for the wanted movements of the crane components
(6), wherein the crane controller (24) is configured to compare the estimated waste
contribution measure to a predetermined level, and in response to determining that
the estimated waste contribution measure is larger than the predetermined level, the
crane controller (24) is configured to determine and generate at least one driving
instruction (14) to reduce the estimated required flow level of at least one of the
hydraulic actuators for the wanted movements of the crane components, and wherein
the determined at least one driving instruction (14) being such that the estimated
waste contribution measure is reduced to a level equal or below the predetermined
level.
2. The crane (2) according to claim 1, wherein said predetermined level is a predefined
percentage of the hydraulic power required for the wanted movements of the crane components
(6).
3. The crane (2) according to claim 1 or 2, wherein the crane controller (24) is further
arranged to identify, in response to determining that the estimated waste contribution
is larger than the predetermined level, at least one of the hydraulic actuators as
a crane function to deactivate or to reduce energy consumption of, and to generate
driving instructions (14) to deactivate, or to reduce energy consumption of, said
identified at least one of the hydraulic actuators.
4. The crane (2) according to claim 3, wherein the crane function to deactivate or reduce
energy consumption of, is identified as a crane function with a low estimated pressure
level and a high estimated flow level relative to the other hydraulic actuators or
as a crane function requiring a high hydraulic pressure relative to the other hydraulic
actuators.
5. The crane (2) according to any of claims 3 or 4, wherein, upon reducing the flow to
at least one of the hydraulic actuators for the wanted movements of the crane components
(6) resulting in that the speed in the movement generated by that hydraulic actuator
will also be reduced, the crane controller (24) is configured to control the effect
of a lever stroke activation of a maneuvering unit (22) such that a lever stroke activation
of the maneuvering unit results is a non-proportional activation of the a least one
hydraulic actuator controlled by the lever.
6. The crane (2) according to any of claims 1-5, further comprising a communication interface
(34) for transmitting crane operation data to a crane monitoring service, wherein
the crane controller (24) is further configured to receive driving instructions from
the crane monitoring service via the communication interface (34).
7. The crane according to any of claims 1-6, further comprising at least one electric
motor (26) arranged to be powered by a battery system (28), or a fuel cell, and further
being arranged to drive the hydraulic pump (12).
8. A method of a crane arranged to be mounted to a vehicle, the crane comprising:
- a crane boom system, comprising crane components (6) that includes a crane tip (8)
arranged at a free end of an outermost crane boom;
- a system (10) of hydraulic actuators of the crane boom system arranged to be operated
by hydraulic fluid with a hydraulic flow, the hydraulic fluid being discharged from
a hydraulic pump (12) at a variable working pressure and wherein the hydraulic actuators
are further arranged to apply movements to the crane boom system in response to received
driving instructions (14);
- a sensor system (16) configured to monitor current positions of the crane components,
and, operating conditions of the system (10) of hydraulic actuators, and to generate
sensor signals (18) in response to the monitored current positions and operating conditions;
- a control interface (20) arranged to receive a set of operating instructions, defining
wanted movements of the crane components, and
- a crane controller (24) configured to generate driving instructions (14) to be applied
by the system (10) of hydraulic actuators of the crane boom system based on the received
set of operating instructions defining wanted movements of the crane components,
characterized in that the method comprises:
A - estimating a pressure level of the required working pressure of the hydraulic
pump and a required flow level of each of the hydraulic actuators for the wanted movements
of the crane components, based on the generated sensor signals and/or predetermined
operation conditions,
B - estimating a waste contribution measure for the wanted movements of the crane
components, based on the difference between the working pressure of the hydraulic
pump and the estimated pressure levels and further the estimated required flow level,
of each of the hydraulic actuators for the wanted movements of the crane components,
C - comparing the estimated waste contribution measure to a predetermined level, and
in response to determining that the estimated waste contribution is larger than the
predetermined level, the method further comprises:
D - determining and generating at least one driving instruction to reduce the estimated
required flow level of at least one of the hydraulic actuators for the wanted movements
of the crane components, and wherein the determined at least one driving instruction
being such that the estimated waste contribution measure is reduced to a level equal
or below the predetermined level.
9. The method according to claim 8, wherein said predetermined level is a predefined
percentage of the hydraulic power required for the wanted movements of the crane components.
10. The method according to claim 8 or 9, comprising identifying, in response to determining
that the estimated waste contribution is larger than the predetermined level, at least
one of the hydraulic actuators as a crane function to deactivate or to reduce energy
consumption of, and generating driving instructions to deactivate, or to reduce energy
consumption of, said identified at least one of the hydraulic actuators.
11. The method according to claim 10, wherein the crane function to deactivate or reduce
energy consumption of, is identified as a crane function with a low estimated pressure
level and a high estimated flow level relative to the other hydraulic actuators or
as a crane function requiring a high hydraulic pressure relative to the other hydraulic
actuators.
12. The method according to any of claims 10 or 11, wherein, upon reducing the flow to
at least one of the hydraulic actuators for the wanted movements of the crane components
resulting in that the speed in the movement generated by that hydraulic actuator will
also be reduced, the method further comprises controlling the effect of a lever stroke
activation of a maneuvering unit such that a lever stroke activation of the maneuvering
unit results is a non-proportional activation of the a least one hydraulic actuator
controlled by the lever.
13. The method according to any of claims 8-12, comprising transmitting crane operation
data to a crane monitoring service, and receiving driving instructions from the crane
monitoring service via the communication interface..
14. A vehicle (4) comprising a crane (2) according to any of claims 1-7.