TECHNICAL FIELD
[0001] The present disclosure relates to a refrigeration cycle apparatus having a function
of preventing refrigerant in liquid state (liquid refrigerant) from being sucked into
a compressor.
BACKGROUND ART
[0002] A conventional refrigeration cycle apparatus having a function of preventing liquid
refrigerant from being sucked into a compressor (liquid back) has been known. For
example,
Japanese Patent Laying-Open No. 2010-19439 (PTL 1) discloses a refrigeration cycle apparatus capable of switching refrigerant
that is to flow into a refrigerant accumulator, depending on the elapsed time from
activation of the compressor. In this refrigeration cycle apparatus, refrigerant in
the gas-liquid two-phase state of low temperature and low pressure flows into the
refrigerant accumulator through low-pressure-side flow path switch means upon activation
of the compressor, and refrigerant in gas state (gas refrigerant) separated from the
gas-liquid two-phase refrigerant is sucked into the compressor and liquid refrigerant
separated therefrom is stored in the refrigerant accumulator.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] Depending on the time for which the refrigeration cycle apparatus is stopped, a relatively
large amount of liquid refrigerant may be stored in the refrigerant container as a
result of cooling and resultant liquefaction of the gas refrigerant. If the compressor
is activated under this condition, liquid back may occur. Occurrence of the liquid
back causes deterioration of the lubrication performance of lubricating oil stored
in the compressor, which leads to an increased possibility of failure of the compressor.
Moreover, depending on the amount of the lubricating oil stored in the compressor,
the performance of the compressor may be deteriorated. For the refrigeration cycle
apparatus disclosed in PTL 1, however, no consideration is given to reduction of the
amount of liquid refrigerant in the refrigerant container upon activation of the compressor,
and no consideration is given to adjustment of the amount of the lubricating oil during
operation of the compressor.
[0005] The present disclosure is made to solve the problems as described above, and an object
of the present disclosure is to improve the stability of the refrigeration cycle apparatus.
SOLUTION TO PROBLEM
[0006] In a refrigeration cycle apparatus according to the present disclosure, refrigerant
circulates in order of a compressor, a first heat exchanger, a decompressor, and a
second heat exchanger. The refrigeration cycle apparatus has a refrigerant container,
a first switch unit, a second switch unit, and a controller. The refrigerant container
is configured to store the refrigerant in liquid state. The controller is configured
to control the first switch unit and the second switch unit. When a first condition
meaning that an amount of the refrigerant in liquid state stored in the refrigerant
container is excessive is satisfied, the controller is configured to control the first
switch unit to guide the refrigerant from the compressor to the first heat exchanger
through the refrigerant container and control the second switch unit to guide the
refrigerant from the second heat exchanger to the compressor not through the refrigerant
container. When the first condition is not satisfied, the controller is configured
to control the first switch unit to guide the refrigerant from the compressor to the
first heat exchanger not through the refrigerant container and control the second
switch unit to guide the refrigerant from the refrigerant container to the compressor.
ADVANTAGEOUS EFFECTS OF INVENTION
[0007] In the refrigeration cycle apparatus according to the present disclosure, when the
first condition meaning that the amount of refrigerant in liquid state stored in the
refrigerant container is excessive is satisfied, refrigerant is guided from the compressor
to the first heat exchanger through the refrigerant container and refrigerant is guided
from the second heat exchanger to the compressor not through the refrigerant container
and, when the first condition is not satisfied, refrigerant is guided from the compressor
to the first heat exchanger not through the refrigerant container and refrigerant
is guided from the refrigerant container to the compressor. Accordingly, the stability
of the refrigeration cycle apparatus can be improved.
BRIEF DESCRIPTION OF DRAWINGS
[0008]
Fig. 1 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Embodiment 1.
Fig. 2 is a functional block diagram showing a configuration of a controller in Fig.
1.
Fig. 3 is a functional block diagram showing a flow of refrigerant when the operation
mode of the refrigeration cycle apparatus in Fig. 1 is a refrigerant discharge mode.
Fig. 4 is a functional block diagram showing a flow of refrigerant when the operation
mode of the refrigeration cycle apparatus in Fig. 1 is a normal mode.
Fig. 5 is a flowchart showing a flow of a process performed by the controller in Fig.
1.
Fig. 6 is a functional block diagram showing a flow of refrigerant when the operation
mode of a refrigeration cycle apparatus according to a modification of Embodiment
1 is the refrigerant discharge mode.
Fig. 7 is a functional block diagram showing a flow of refrigerant when the operation
mode of the refrigeration cycle apparatus according to the modification of Embodiment
1 is the normal mode.
Fig. 8 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Embodiment 2.
Fig. 9 is a flowchart showing a flow of a process of switching the operation mode
performed by a controller in Fig. 8.
Fig. 10 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to a modification of Embodiment 2.
Fig. 11 is a flowchart showing a flow of a process of switching the operation mode
performed by a controller in Fig. 10.
Fig. 12 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Embodiment 3, together with a flow of refrigerant in an oil
retrieval mode.
Fig. 13 is a flowchart showing a flow of a process of switching the operation mode
performed by a controller in Fig. 12.
Fig. 14 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Modification 1 of Embodiment 3, together with a flow of refrigerant
in the oil retrieval mode.
Fig. 15 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Modification 2 of Embodiment 3, together with a flow of refrigerant
in the oil retrieval mode.
Fig. 16 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Modification 3 of Embodiment 3, together with a flow of refrigerant
in the oil retrieval mode.
Fig. 17 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus according to Modification 4 of Embodiment 3, together with a flow of refrigerant
in the oil retrieval mode.
DESCRIPTION OF EMBODIMENTS
[0009] Embodiments of the present disclosure are hereinafter described in detail with reference
to the drawings. In the drawings, the same or corresponding parts are denoted by the
same reference characters, and a description thereof is not herein repeated in principle.
Embodiment 1
[0010] Fig. 1 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus 100 according to Embodiment 1. In refrigeration cycle apparatus 100, refrigerant
is circulated. Refrigeration cycle apparatus 100 may be a refrigerating machine, an
air conditioner, or a showcase, for example.
[0011] As shown in Fig. 1, the refrigeration cycle apparatus includes a compressor 1, a
condenser 2 (first heat exchanger), an expansion valve 3 (decompressor), an evaporator
4 (second heat exchanger), an accumulator 5 (refrigerant container), a switch unit
6 (first switch unit), a switch unit 7 (second switch unit), and a controller 10.
In refrigeration cycle apparatus 100, refrigerant circulates in the order of compressor
1, condenser 2, expansion valve 3, and evaporator 4. In compressor 1, refrigeration
oil (lubricating oil) for lubricating a compression mechanism is enclosed. Compressor
1 discharges the refrigeration oil together with refrigerant. Accumulator 5 stores
liquid refrigerant and the refrigeration oil. An arrow G1 within accumulator 5 indicates
the direction of gravity.
[0012] Controller 10 controls the drive frequency of compressor 1 to control the amount
of refrigerant discharged per unit time from compressor 1. Controller 10 controls
the opening degree of expansion valve 3. Controller 10 controls compressor 1 and expansion
valve 3 in such a manner that the degree of subcooling of refrigerant discharged from
condenser 2 and the degree of superheat of refrigerant discharged from evaporator
4, for example, meet respective target values.
[0013] Controller 10 switches the operation mode of refrigeration cycle apparatus 100. The
operation mode includes a refrigerant discharge mode and a normal mode. The refrigerant
discharge mode is an operation mode in which the amount of liquid refrigerant stored
in accumulator 5 is reduced to increase the amount of refrigerant circulating in refrigeration
cycle apparatus 100. The normal mode is an operation mode in which accumulator 5 is
caused to store liquid refrigerant and gas refrigerant is caused to flow out from
accumulator 5 into compressor 1, to thereby prevent liquid back.
[0014] Accumulator 5 includes a port Pt1 (first port), a port Pt2 (second port), a port
Pt3 (third port), and a port Pt4 (fourth port). Port Pt2 is formed in the bottom of
accumulator 5. Ports Pt1, Pt3, and Pt4 are formed in the top of accumulator 5. The
height of port Pt2 is lower than the height of each of port Pt1, port Pt3, and port
Pt4. Therefore, flow of liquid refrigerant from port Pt2 can be facilitated, and flow
of liquid refrigerant from ports Pt1, Pt3, and Pt4 can be suppressed.
[0015] Switch unit 6 includes an on-off valve 61 (first valve), an on-off valve 62 (second
valve), and an on-off valve 63 (third valve). On-off valve 61 is connected between
a discharge port Ptd of compressor 1 and condenser 2. On-off valve 62 is connected
between port Pt1 and a flow path FP1 (first flow path) from discharge port Ptd to
on-off valve 61. On-off valve 63 is connected between port Pt2 and a flow path FP2
(second flow path) from on-off valve 61 to condenser 2.
[0016] Switch unit 7 includes an on-off valve 71 (fourth valve), an on-off valve 72 (fifth
valve), and an on-off valve 73 (sixth valve). On-off valve 71 is connected between
evaporator 4 and a suction port Pts of compressor 1. On-off valve 72 is connected
between port Pt3 and a flow path FP3 (third flow path) from evaporator 4 to on-off
valve 71. On-off valve 73 is connected between port Pt4 and a flow path FP4 (fourth
flow path) from on-off valve 71 to suction port Pts.
[0017] Fig. 2 is a functional block diagram showing a configuration of controller 10 in
Fig. 1. As shown in Fig. 2, controller 10 includes circuitry 11, a memory 12, and
an input/output unit 13. Circuitry 11 may be dedicated hardware or a CPU (Central
Processing Unit) that executes a program stored in memory 12. When circuitry 11 is
dedicated hardware, circuitry 11 is a single circuit, a composite circuit, a programmed
processor, a parallel-programmed processor, an ASIC (Application Specific Integrated
Circuit), an FPGA (Field Programmable Gate Array), or a combination thereof, for example.
When circuitry 11 is a CPU, the functions of controller 10 are implemented by software,
firmware, or a combination of software and firmware. The software or firmware is written
as a program, and stored in memory 12. Circuitry 11 reads and executes a program stored
in memory 12. Memory 12 includes a non-volatile or volatile semiconductor memory (for
example, RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable
Programmable Read Only Memory), or EEPROM (Electrically Erasable Programmable Read
Only Memory)), and a magnetic disc, a flexible disc, an optical disc, a compact disc,
a mini disc, or a DVD (Digital Versatile Disc). The CPU is also called central processing
unit, processing unit, arithmetic unit, microprocessor, microcomputer, processor,
or DSP (Digital Signal Processor).
[0018] Input/output unit 13 receives operation from a user, and outputs a result of processing
to the user. Input/output unit 13 includes a mouse, a keyboard, a touch panel, a display,
and a speaker, for example.
[0019] Fig. 3 is a functional block diagram showing a flow of refrigerant when the operation
mode of refrigeration cycle apparatus 100 in Fig. 1 is the refrigerant discharge mode.
As shown in Fig. 3, controller 10 controls switch unit 6 to direct refrigerant from
compressor 1 to condenser 2 through accumulator 5. Controller 10 controls switch unit
7 to direct refrigerant from evaporator 4 to compressor 1 not through accumulator
5. Controller 10 closes on-off valve 61 and opens on-off valves 62, 63. Controller
10 opens on-off valve 71, and closes on-off valves 72, 73.
[0020] Fig. 4 is a functional block diagram showing a flow of refrigerant when the operation
mode of refrigeration cycle apparatus 100 in Fig. 1 is the normal mode. As shown in
Fig. 4, controller 10 controls switch unit 6 to direct refrigerant from compressor
1 to condenser 2 not through accumulator 5. Controller 10 controls switch unit 7 to
direct refrigerant from evaporator 4 to compressor 1 through accumulator 5. Controller
10 opens on-off valve 61 and closes on-off valves 62, 63. Controller 10 closes on-off
valve 71 and opens on-off valves 72, 73.
[0021] Depending on the time for which refrigeration cycle apparatus 100 is stopped, a relatively
large amount of liquid refrigerant may be stored in accumulator 5 as a result of cooling
and resultant liquefaction of gas refrigerant. If the normal mode is started under
this condition, liquid back may occur. Occurrence of the liquid back causes deterioration
of the lubrication performance of refrigeration oil, which leads to an increased possibility
of failure of compressor 1.
[0022] In refrigeration cycle apparatus 100, therefore, the refrigerant discharge mode is
performed when a refrigerant discharge condition (first condition) that the elapsed
time from activation of compressor 1 is shorter than a reference time is satisfied,
and the normal mode is performed after elapse of the reference time from the activation
of compressor 1. During the reference time from activation of compressor 1, liquid
refrigerant in accumulator 5 is prevented from being sucked directly into compressor
1. The amount of liquid refrigerant stored in accumulator 5 is reduced during execution
of the refrigerant discharge mode, and therefore, the amount of liquid refrigerant
stored in accumulator 5, at the time when the normal mode, which is performed after
elapse of the reference time, is started, can be reduced to the extent that prevents
the liquid refrigerant from flowing out from accumulator 5. Consequently, liquid back
in the normal mode can be suppressed.
[0023] Fig. 5 is a flowchart showing a flow of a process performed by controller 10 in Fig.
1. The process shown in Fig. 5 is followed, for each sampling time, by a main routine
(not shown) that exercises overall management of refrigeration cycle apparatus 100.
In the following, step is abbreviated simply as S.
[0024] As shown in Fig. 5, controller 10 determines in S101 whether or not the elapsed time
from activation of compressor 1 is shorter than a reference time. When the elapsed
time from activation of compressor 1 is shorter than the reference time (YES in S101),
controller 10 sets the operation mode into the refrigerant discharge mode in S102,
and returns the process back to the main routine. When the elapsed time from activation
of compressor 1 is longer than or equal to the reference time (NO in S101), controller
10 sets the operation mode into the normal mode in S103, and thereafter returns the
process back to the main routine. The reference time in S101 may be determined appropriately
through a real-machine experiment or simulation.
[0025] Refrigeration cycle apparatus 100 is described above as the one in which each of
switch units 6, 7 has three on-off valves. The configuration of the first switch unit
and the second switch unit, however, is not limited to the configuration of switch
units 6, 7. The functions of each of the first switch unit and the second switch unit
may also be implemented by a four-way valve.
[0026] Fig. 6 is a functional block diagram showing a flow of refrigerant when the operation
mode of a refrigeration cycle apparatus 100A according to a modification of Embodiment
1 is the refrigerant discharge mode. The configuration of refrigeration cycle apparatus
100A corresponds to the configuration of refrigeration cycle apparatus 100 in Fig.
1 in which switch units 6 and 7 are replaced with a four-way valve 6A (first four-way
valve) and a four-way valve 7A (second four-way valve), respectively. These refrigeration
cycle apparatuses are similar to each other in other respects, and therefore, the
description thereof is not herein repeated.
[0027] As shown in Fig. 6, four-way valve 6A causes discharge port Ptd and port Pt1 to communicate
with each other and causes port Pt2 and condenser 2 to communicate with each other.
Four-way valve 7A causes port Pt3 and port Pt4 to communicate with each other and
causes evaporator 4 and suction port Pts to communicate with each other.
[0028] Fig. 7 is a functional block diagram showing a flow of refrigerant when the operation
mode of refrigeration cycle apparatus 100A according to the modification of Embodiment
1 is the normal mode. As shown in Fig. 7, four-way valve 6A causes discharge port
Ptd and condenser 2 to communicate with each other and causes port Pt1 and port Pt2
to communicate with each other. Four-way valve 7A causes port Pt3 and evaporator 4
to communicate with each other and causes port Pt4 and suction port Pts to communicate
with each other.
[0029] Accordingly, the refrigeration cycle apparatuses according to Embodiment 1 and the
modification thereof enable the stability to be improved.
Embodiment 2
[0030] In connection with Embodiment 1, the above description is given of the configuration
in which the refrigerant discharge mode is carried out when the refrigerant discharge
condition that the elapsed time from activation of the compressor is shorter than
a reference time is satisfied, in consideration of the fact that an excessive amount
of liquid refrigerant may be stored in the refrigerant container when the compressor
is activated. The refrigerant discharge condition is a condition indicative of a high
possibility of occurrence of liquid back, and is not limited to the condition that
the elapsed time from activation of the compressor is shorter than a reference time.
In connection with Embodiment 2, a description is given below of a configuration in
which the operation mode is switched between the refrigerant discharge mode and the
normal mode, in consideration of the height of the surface of liquid stored in the
refrigerant container, or the density of lubricating oil for the compressor in liquid
stored in the refrigerant container.
[0031] Fig. 8 is a functional block diagram showing a configuration of a refrigeration cycle
apparatus 200 according to Embodiment 2. The configuration of refrigeration cycle
apparatus 200 corresponds to the configuration of refrigeration cycle apparatus 100
in Fig. 1 to which a liquid surface sensor 80 is added and in which controller 10
is replaced with a controller 20. These refrigeration cycle apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated.
[0032] As shown in Fig. 8, liquid surface sensor 80 detects height H1 of the surface of
liquid stored in accumulator 5, and outputs the detected height to controller 20.
Controller 20 switches the operation mode of refrigeration cycle apparatus 200 depending
on height H1. Controller 20 controls compressor 1 and expansion valve 3 in a similar
manner to the manner in which controller 10 in Fig. 1 controls them. Controller 20
controls switch units 6, 7 in a similar manner to the manner in which controller 10
controls them, in each of the refrigerant discharge mode and the normal mode.
[0033] Fig. 9 is a flowchart showing a flow of a process of switching the operation mode
that is performed by controller 20 in Fig. 8. The process shown in Fig. 9 is followed,
for each sampling time, by a main routine (not shown) that exercises overall management
of refrigeration cycle apparatus 200.
[0034] As shown in Fig. 9, controller 20 determines, in S201, whether or not a condition
(first condition) that height H1 is higher than reference height Hth1 (first reference
height) is satisfied. When height H1 is higher than reference height Hth1 (YES in
S201), controller 20 sets the operation mode into the refrigerant discharge mode in
S202, and returns the process back to the main routine. When height H1 is lower than
or equal to reference height Hth1 (NO in S201), controller 20 sets the operation mode
into the normal mode in S203, and returns the process back to the main routine. Reference
height Hth1 may be determined appropriately through a real-machine experiment or simulation.
[0035] Fig. 10 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 200A according to a modification of Embodiment 2. The configuration
of refrigeration cycle apparatus 200A corresponds to the configuration of the apparatus
shown in Fig. 8 in which liquid surface sensor 80 and controller 20 are replaced with
a density sensor 81 and a controller 20A, respectively. These refrigeration cycle
apparatuses are similar to each other in other respects, and therefore, the description
thereof is not herein repeated.
[0036] As shown in Fig. 10, density sensor 81 outputs, to controller 20A, density D1 of
refrigeration oil in liquid stored in accumulator 5. Controller 20A switches the operation
mode of refrigeration cycle apparatus 200A depending on density D1.
[0037] Fig. 11 is a flowchart showing a flow of a process of switching the operation mode
that is performed by controller 20A in Fig. 10. The process shown in Fig. 11 is followed,
for each sampling time, by a main routine (not shown) that exercises overall management
of refrigeration cycle apparatus 200A.
[0038] As shown in Fig. 11, controller 20A determines, in S211, whether or not a condition
(first condition) that density D1 is smaller than reference density Dth1 is satisfied.
When density D1 is smaller than reference density Dth1 (first reference density) (YES
in S211), controller 20A sets the operation mode into the refrigerant discharge mode
in S212, and returns the process back to the main routine. When density D1 is larger
than or equal to reference density Dth1 (NO in S211), controller 20A sets the operation
mode into the normal mode in S213, and returns the process back to the main routine.
Reference density Dth1 may be determined appropriately through a real-machine experiment
or simulation.
[0039] In refrigeration cycle apparatus 200A, the normal mode is performed based on the
fact that the amount of liquid refrigerant stored in accumulator 5 is relatively small
when density D1 is large, even if the height of the liquid surface in accumulator
5 is relatively high. Consequently, liquid back can be suppressed and deficiency of
refrigeration oil in compressor 1 can be avoided, and therefore, the reliability of
compressor 1 can be improved.
[0040] In refrigeration cycle apparatuses 200, 200A, the refrigerant discharge mode may
also be performed, as in Embodiment 1, when the elapsed time from activation of compressor
1 is shorter than a reference time. The refrigerant discharge condition may include
more than one of the conditions in S101 of Fig. 5, S201 of Fig. 9, and S211 of Fig.
11, or include an additional condition(s).
[0041] Accordingly, the refrigeration cycle apparatuses according to Embodiment 2 and the
modification thereof enable the stability to be improved.
Embodiment 3
[0042] In connection with Embodiment 3, a description is given below of a configuration
in which the operation mode is switched, when the refrigerant discharge condition
is not satisfied, between the normal mode and an oil retrieval mode of retrieving
lubricating oil stored in the refrigerant container into the compressor, in order
to appropriately maintain the amount of lubricating oil stored in the compressor.
[0043] Fig. 12 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 300 according to Embodiment 3 together with a flow of refrigerant
in the oil retrieval mode. The configuration of refrigeration cycle apparatus 300
corresponds to the configuration of refrigeration cycle apparatus 100 in Fig. 1 in
which controller 10 is replaced with a controller 30. These apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated. Controller 30 performs the refrigerant discharge mode when the refrigerant
discharge condition is satisfied. Controller 30 performs the oil retrieval mode when
the refrigerant discharge condition is not satisfied and an oil retrieval condition
(second condition) meaning that the amount of refrigeration oil stored in compressor
1 is excessive is satisfied. Controller 30 performs the normal mode when the refrigerant
discharge condition is not satisfied and the oil retrieval condition is not satisfied.
Controller 30 controls switch units 6, 7 in a similar manner to the manner in which
they are controlled in Embodiments 1 and 2, in each of the refrigerant discharge mode
and the normal mode.
[0044] As shown in Fig. 12, controller 30 opens on-off valves 61 and 62 and closes on-off
valve 63 in the oil retrieval mode. Controller 30 opens on-off valves 71 and 73 and
closes on-off valve 72. A part of refrigerant discharged from compressor 1 flows toward
condenser 2 not through accumulator 5, and the remainder of the refrigerant is sucked
into compressor 1 through accumulator 5. Accumulator 5 also stores refrigeration oil
discharged together with refrigerant from compressor 1. The amount of refrigeration
oil circulating in refrigeration cycle apparatus 300 can be reduced and the amount
of refrigeration oil stored in compressor 1 can be reduced to be closer to an appropriate
amount, and therefore, deterioration of the performance of refrigeration cycle apparatus
300 can be suppressed.
[0045] Fig. 13 is a flowchart showing a flow of a process of switching the operation mode
that is performed by controller 30 in Fig. 12. The process shown in Fig. 13 is followed,
for each sampling time, by a main routine (not shown) that exercises overall management
of refrigeration cycle apparatus 300.
[0046] As shown in Fig. 13, controller 30 determines in S301 whether or not the refrigerant
discharge condition is satisfied. The refrigerant discharge condition may include
more than one of the conditions in S101 of Fig. 5, S201 of Fig. 9, and S211 of Fig.
11, or include an additional condition(s). When the refrigerant discharge condition
is satisfied (YES in S301), controller 30 sets the operation mode into the refrigerant
discharge mode in S302, and returns the process back to the main routine. When the
refrigerant discharge condition is not satisfied (NO in S301), controller 30 determines,
in S303, whether or not the oil retrieval condition is satisfied. The oil retrieval
condition may be a condition that the amount of change per sampling time (unit time)
of the drive frequency of compressor 1 is less than a reference amount, for example.
The reference amount may be determine appropriately through a real-machine experiment
or simulation.
[0047] When the oil retrieval condition is satisfied (YES in S303), controller 30 sets the
operation mode into the oil retrieval mode in S304, and returns the process back to
the main routine. When the oil retrieval condition is not satisfied (NO in S303),
controller 30 sets the operation mode into the normal mode in S305, and returns the
process back to the main routine.
[0048] The oil retrieval condition is not limited to the condition that the amount of change,
per sampling time, of the drive frequency of compressor 1 is less than a reference
amount. The oil retrieval condition may for example be a condition that the temperature
of refrigerant discharged from compressor 1 (discharge temperature) is higher than
a reference temperature, a condition that the height of the surface of liquid stored
in compressor 1 is higher than a reference height (second reference height), a condition
that the density of refrigeration oil in liquid stored in compressor is larger than
a reference density (second reference density), or a condition that the height of
the surface of liquid stored in accumulator 5 is lower than a reference height (third
reference height). The oil retrieval condition may include more than one of these
conditions, or include an additional condition(s).
[0049] Fig. 14 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 300A according to Modification 1 of Embodiment 3, together with a
flow of refrigerant in the oil retrieval mode. The configuration of refrigeration
cycle apparatus 300A corresponds to the configuration of refrigeration cycle apparatus
300 in Fig. 12 to which a temperature sensor 90 is added and in which controller 30
is replaced with a controller 30A. These refrigeration cycle apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated. As shown in Fig. 14, temperature sensor 90 outputs discharge temperature
Ts to controller 30A. The oil retrieval condition for refrigeration cycle apparatus
300A includes a condition that discharge temperature Ts is higher than reference temperature
Tth. Reference temperature Tth may be determined appropriately through a real-machine
experiment or simulation.
[0050] Fig. 15 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 300B according to Modification 2 of Embodiment 3, together with a
flow of refrigerant in the oil retrieval mode. The configuration of refrigeration
cycle apparatus 300B corresponds to the configuration of refrigeration cycle apparatus
300 in Fig. 12 to which a liquid surface sensor 91 is added and in which controller
30 is replaced with a controller 30B. These refrigeration cycle apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated. As shown in Fig. 15, liquid surface sensor 91 outputs, to controller 30B,
height H2 of the surface of liquid stored in compressor 1. The oil retrieval condition
for refrigeration cycle apparatus 300B includes a condition that height H2 is higher
than reference height Hth2. Reference height Hth2 may be determined appropriately
through a real-machine experiment or simulation.
[0051] Fig. 16 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 300C according to Modification 3 of Embodiment 3, together with a
flow of refrigerant in the oil retrieval mode. The configuration of refrigeration
cycle apparatus 300C corresponds to the configuration of refrigeration cycle apparatus
300 in Fig. 12 to which a density sensor 92 is added and in which controller 30 is
replaced with a controller 30C. These refrigeration cycle apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated. As shown in Fig. 16, density sensor 92 outputs, to controller 30C, density
D2 of refrigeration oil in liquid stored in compressor 1. The oil retrieval condition
for refrigeration cycle apparatus 300C includes a condition that density D2 is larger
than reference density Dth2. Reference density Dth2 may be determined appropriately
through a real-machine experiment or simulation.
[0052] Fig. 17 is a functional block diagram showing a configuration of a refrigeration
cycle apparatus 300D according to Modification 4 of Embodiment 3, together with a
flow of refrigerant in the oil retrieval mode. The configuration of refrigeration
cycle apparatus 300D corresponds to the configuration of refrigeration cycle apparatus
300 in Fig. 12 to which a liquid surface sensor 93 is added and in which controller
30 is replaced with a controller 30D. These refrigeration cycle apparatuses are similar
to each other in other respects, and therefore, the description thereof is not herein
repeated. As shown in Fig. 17, liquid surface sensor 93 outputs, to controller 30D,
height H3 of the surface of liquid stored in accumulator 5. The oil retrieval condition
for refrigeration cycle apparatus 300D includes a condition that height H3 is lower
than reference height Hth3. Reference height Hth3 may be determined appropriately
through a real-machine experiment or simulation.
[0053] Accordingly, the refrigeration cycle apparatuses according to Embodiment 3 and Modifications
1 to 4 enable the stability to be improved.
[0054] The embodiments disclosed herein are also intended to be implemented in an appropriate
combination within the range where they are consistent with each other.
[0055] It should be construed that the embodiments disclosed herein are given by way of
illustration in all respects, not by way of limitation. It is intended that the scope
of the present disclosure is defined by claims, not by the description above, and
encompasses all modifications and variations equivalent in meaning and scope to the
claims.
REFERENCE SIGNS LIST
[0056] 1 compressor; 2 condenser; 3 expansion valve; 4 evaporator; 5 accumulator; 6, 7 switch
unit; 6A, 7A four-way valve; 10, 20, 20A, 30, 30A, 30B, 30C, 30D controller; 11 circuitry;
12 memory; 13 input/output unit; 61-63, 71-73 on-off valve; 80, 91, 93 liquid surface
sensor; 81, 92 density sensor; 90 temperature sensor; 100, 100A, 200, 200A, 300, 300A-300D
refrigeration cycle apparatus; FP1-FP4 flow path; Pt1-Pt4 port; Ptd discharge port;
Pts suction port
1. A refrigeration cycle apparatus in which refrigerant circulates in order of a compressor,
a first heat exchanger, a decompressor, and a second heat exchanger, the refrigeration
cycle apparatus comprising:
a refrigerant container configured to store the refrigerant in liquid state;
a first switch unit and a second switch unit; and
a controller configured to control the first switch unit and the second switch unit,
when a first condition is satisfied, the controller being configured to control the
first switch unit to guide the refrigerant from the compressor to the first heat exchanger
through the refrigerant container and to control the second switch unit to guide the
refrigerant from the second heat exchanger to the compressor not through the refrigerant
container, the first condition meaning that an amount of the refrigerant in liquid
state stored in the refrigerant container is excessive,
when the first condition is not satisfied, the controller being configured to control
the first switch unit to guide the refrigerant from the compressor to the first heat
exchanger not through the refrigerant container and to control the second switch unit
to guide the refrigerant from the refrigerant container to the compressor.
2. The refrigeration cycle apparatus according to claim 1, wherein the first condition
includes a condition that an elapsed time from activation of the compressor is shorter
than a reference time.
3. The refrigeration cycle apparatus according to claim 1, wherein the first condition
includes a condition that a height of a surface of liquid stored in the refrigerant
container is higher than a first reference height.
4. The refrigeration cycle apparatus according to claim 1, wherein the first condition
includes a condition that a density of lubricating oil for the compressor in liquid
stored in the refrigerant container is smaller than a first reference density.
5. The refrigeration cycle apparatus according to any one of claims 1 to 4, wherein
the refrigerant container includes a first port, a second port, a third port, and
a fourth port,
the first switch unit includes a first four-way valve,
the second switch unit includes a second four-way valve,
when the first condition is satisfied, the controller is configured to control the
first four-way valve to cause a discharge port of the compressor and the first port
to communicate with each other and cause the second port and the first heat exchanger
to communicate with each other, and control the second four-way valve to cause the
third port and the fourth port to communicate with each other and cause the second
heat exchanger and a suction port of the compressor to communicate with each other,
and
when the first condition is not satisfied, the controller is configured to control
the first four-way valve to cause the discharge port and the first heat exchanger
to communicate with each other and cause the first port and the second port to communicate
with each other, and control the second four-way valve to cause the third port and
the second heat exchanger to communicate with each other and cause the fourth port
and the suction port to communicate with each other.
6. The refrigeration cycle apparatus according to any one of claims 1 to 4, wherein
the refrigerant container includes a first port, a second port, a third port, and
a fourth port,
the first switch unit includes a first valve, a second valve, and a third valve,
the first valve is connected between a discharge port of the compressor and the first
heat exchanger,
the second valve is connected between the first port and a first flow path from the
discharge port to the first valve,
the second switch unit includes a fourth valve, a fifth valve, and a sixth valve,
the third valve is connected between the second port and a second flow path from the
first valve to the first heat exchanger,
the fourth valve is connected between the second heat exchanger and a suction port
of the compressor,
the fifth valve is connected between the third port and a third flow path from the
second heat exchanger to the fourth valve,
the sixth valve is connected between the fourth port and a fourth flow path from the
fourth valve to the suction port,
when the first condition is satisfied, the controller is configured to close the first
valve, open the second valve and the third valve, open the fourth valve, and close
the fifth valve and the sixth valve, and
when the first condition is not satisfied, the controller is configured to open the
first valve and open the sixth valve.
7. The refrigeration cycle apparatus according to claim 6, wherein
when the first condition is not satisfied and a second condition meaning that an amount
of lubricating oil stored in the compressor is excessive is satisfied, the controller
is configured to open the first valve and the second valve, close the third valve,
open the fourth valve, close the fifth valve, and open the sixth valve, and
when the first condition is not satisfied and the second condition is not satisfied,
the controller is configured to open the first valve, close the second valve and the
third valve, close the fourth valve, and open the fifth valve and the sixth valve.
8. The refrigeration cycle apparatus according to claim 7, wherein the second condition
includes a condition that an amount of change, per unit time, of a drive frequency
of the compressor is smaller than a reference amount.
9. The refrigeration cycle apparatus according to claim 7, wherein the second condition
includes a condition that a temperature of the refrigerant discharged from the compressor
is higher than a reference temperature.
10. The refrigeration cycle apparatus according to claim 7, wherein the second condition
includes a condition that a height of a surface of liquid stored in the compressor
is higher than a second reference height.
11. The refrigeration cycle apparatus according to claim 7, wherein the second condition
includes a condition that a density of lubricating oil for the compressor in liquid
stored in the compressor is larger than a second reference density.
12. The refrigeration cycle apparatus according to claim 7, wherein the second condition
includes a condition that a height of a surface of liquid stored in the refrigerant
container is lower than a third reference height.
13. The refrigeration cycle apparatus according to any one of claims 5 to 12, wherein
a height of the second port is lower than a height of each of the first port, the
third port, and the fourth port.