Field of Invention
[0001] The invention relates to a cutting and splitting machine for cutting sawlog into
individual pieces and splitting sawlog pieces into chopped wood.
Prior art
[0002] The cutting and splitting machine has a section for cutting sawlog into individual
pieces and a section for splitting sawlog pieces into chopped wood. As sawlog have
different diameters, the splitting unit is usually configured as a rectangular frame
with different arrangements of the splitting knives. By moving the frame vertically
and/or horizontally in the machine housing, the choice of knife is adapted to a respective
sawlog thickness. A splitting trough is usually V-shaped, so that the centre of the
sawlog is vertically aligned in cross-section with the tapered bottom of the trough.
[0003] In the case of a horizontal arrangement of a rectangular frame with splitting knives,
the horizontal movement selects the appropriate knife and the vertical movement centres
the knife based on the thickness of the sawlog. This variant allows a low machine
height and a low distance of the splitting trough from the ground, but has a disadvantage
in that the machine width is larger and the guidance of the rectangular frame with
the splitting knives is complicated, as it has to be moved in both vertical and horizontal
directions.
[0004] In the vertical arrangement of the rectangular frame with the splitting knives, the
frame thus needs to be adjusted to the thickness of the sawlog only in height, i.e.
by vertically moving the rectangular frame. Such a variant allows for a small machine
width and also a relatively low machine operating position, but has a disadvantage
lying in that a piece of chopped wood can get wedged between the knife and the chopped
wood discharge conveyor, blocking the movement of the rectangular frame with the splitting
knives.
[0005] Prior art discloses a cutting and splitting machine having a vertically movable rectangular
frame with splitting knives, under which a guard is arranged to prevent a piece of
chopped wood from entering the area between the rectangular frame with the splitting
knives and the chopped wood discharge conveyor. This prevents unwanted blocking of
the movement of the rectangular frame and has a disadvantage in that the height of
the machine is increased and so is the height of the machine operating position.
[0006] The cutting and splitting machine can be configured as a stationary machine as part
of a line for processing sawlog into chopped wood or as a mobile machine that can
be moved by tractor to a work site, e.g. to a temporary sawlog storage area. Tractordrawn
traction of the cutting and splitting machine is usually associated with narrow and
uneven paths, requiring small machine dimensions and a low machine centre of gravity
for safe driving. In any case, it is also desirable to keep the operating position
of the machine as low as possible. A short distance of the platform, from which the
operator controls and operates the machine, from the ground makes it easier for the
operator to climb the platform, no steps are needed.
Technical problem
[0007] The technical problem is how to configure a smooth-running cutting and splitting
machine with a vertically movable rectangular frame with splitting knives, which will
have a relatively low height and low centre of gravity, and consequently a low operating
point and a low sawlog infeed.
Solution to the technical problem
[0008] The technical problem is solved with a cutting and splitting machine comprising:
a machine housing,
a cutting section arranged in the housing and further comprising a circular saw for
cutting sawlog into pieces,
a splitting section comprising:
- a pair of vertical guides mounted on the housing on each side of the splitter trough,
- a vertically movable rectangular frame provided with splitting knives for splitting
pieces of sawlog into chopped wood and arranged in the guides,
- at least one hydraulic cylinder to move the rectangular frame with the splitting knives
in the guides,
- a fixed guard mounted directly on the rectangular frame with the splitting knives
below its outer bottom edge,
wherein the splitting section further comprises a movable guard telescopically movably
connected to the fixed guard.
[0009] When the rectangular frame with the splitting knives is in its lower position during
the operation of the cutting and splitting machine, the fixed guard is retracted into
the movable guard. When the rectangular frame with the splitting knives is in its
upper position during the operation of the cutting and splitting machine, the fixed
guard is extracted out of the movable guard, thus the effective height of the guard
prevents chopped wood from entering the area between the rectangular frame with the
splitting knives and the chopped wood discharge conveyor. The movable guard reduces
the need for space under the rectangular frame with the splitting knives when it is
in its lower position. As a consequence, a lower cutting and splitting machine can
be configured, i.e. having a lower centre of gravity, a lower operating point and
a lower sawlog infeed.
Figure 1: Cutting and splitting machine in perspective view
Figure 2: Cutting and splitting machine in side view
Figure 3: Rectangular frame with cutting knives in vertical guides, from the chopped
wood discharge side
Figure 4: Rectangular frame with cutting knives in vertical guides, from the chopped
wood infeed side
Figure 5: Fixed guard
Figure 6: Movable guard
Figure 7: Rectangular frame with cutting knives and a fixed guard, from the chopped
wood discharge side
Figure 8: Rectangular frame with cutting knives, a fixed guard and a movable guard
connected with the machine frame, from the chopped wood infeed side
[0010] The invention is described in more detail in the following.
[0011] The technical problem is solved with a cutting and splitting machine 1 comprising:
a machine housing 2,
a cutting section 3 arranged in the housing and further comprising a circular saw
for cutting sawlog into pieces,
a splitting section 4 comprising:
- a pair of vertical guides 5 mounted on the housing on each side of the splitter trough,
- a vertically movable rectangular frame 6 provided with splitting knives 7 for splitting
pieces of sawlog into chopped wood and arranged in the guides,
- at least one hydraulic cylinder 8 to move the rectangular frame 6 with the splitting
knives in the guides 5,
- a fixed guard 9 mounted directly on the rectangular frame with the splitting knives
below its outer bottom edge,
wherein the splitting section further comprises a movable guard 10 telescopically
movably connected to the fixed guard 9.
[0012] The fixed 9 and movable 10 guards are preferably made of bent sheet metal. The fixed
guard has a pair of fixed guard guides 11, on which the movable guard 10 is vertically
movable by means of a pair of movable guard guides 14. Each of the pair of fixed guard
guides has a lower stop 12 at the lower end, which is capable of engaging a first
attachment piece 13 formed at the upper end of each of the pair of the movable guard
guides. The lower stop 12 limits the maximum extraction of the movable guard 10 from
the fixed guard 9. Each of the pair of guides 14 of the movable guard has a vertical
guide-limiting groove 15 which can engage a second attachment piece 16 mounted on
the machine frame. The guide-limiting groove 15 defines the extreme positions of movement
of the movable guard relative to the fixed guard.
[0013] When the rectangular frame 5 with the splitting knives is in its upper position,
the movable guard 10 is extracted from the fixed guard 9, the two first attachment
pieces 13 of the movable guard resting on the lower stops 12 of the fixed guard. As
the rectangular frame 5 with the cutting knives is lowered, two second attachment
pieces 16 slide in the guide-limiting grooves 15 of the movable guard until they reach
the upper edge 15a of the guide-limiting grooves. When the rectangular frame with
the splitting knives is lowered further, the movable guard 10 starts to move relative
to the fixed guard 9 until the final retracted position is reached. When lifting the
rectangular frame with the splitting knives, the process is reversed, with the force
of gravity forcing the movable guard into the lower position.
[0014] The cutting and splitting machine may further comprise a deflector 17 mounted on
the guides 5 of the rectangular frame with the splitting knives, which serves to guide
and facilitate the discharge of chopped wood, for example onto a conveyor belt. If
the cutting and splitting machine is used with a chopped wood discharge conveyor,
it is recommended that it is placed as close to the machine as possible so that chopped
wood is discharged from the splitting area as quickly as possible.
[0015] Said at least one hydraulic cylinder 8 is detachably connected to the rectangular
frame 6 with the splitting knives, and the two second attachment pieces 16 are also
separable from the movable guard by means of a lever arm 18 with a lever mechanism,
thereby releasing the rectangular frame with the splitting knives and allowing it
to be replaced if necessary.
[0016] The cutting and splitting machine according to the invention may be further equipped
with a discharge conveyor 19 hingedly connected to the machine frame.
1. A cutting and splitting machine (1) comprising:
a machine housing (2),
a cutting section (3) arranged in the housing and further comprising a circular saw
for cutting sawlog into pieces,
a splitting section (4) comprising:
- a pair of vertical guides (5) mounted on the housing on each side of the splitter
trough,
- a vertically movable rectangular frame (6) provided with splitting knives (7) for
splitting pieces of sawlog into chopped wood and arranged in the guides,
- at least one hydraulic cylinder (8) to move the rectangular frame (6) with the splitting
knives in the guides (5),
- a fixed guard (9) mounted directly on the rectangular frame with the splitting knives
below its outer bottom edge,
characterized in that
the splitting section further comprises a movable guard (10) telescopically movably
connected to the fixed guard (9).
2. The cutting and splitting machine according to claim 1, characterized in that the fixed guard (9) has a pair of fixed guard guides (11), on which the movable guard
(10) is vertically movable by means of a pair of movable guard guides (14).
3. The cutting and splitting machine according to claim 2, characterized in that each of the pair of fixed guard guides (11) has a lower stop (12) at the lower end,
which is capable of engaging a first attachment piece (13) formed at the upper end
of each of the pair of the movable guard guides (14).
4. The cutting and splitting machine according to claim 2 or 3, characterized in that each of the pair of guides (14) of the movable guard has a vertical guide-limiting
groove (15) which can engage a second attachment piece (16) mounted on the machine
frame.
5. The cutting and splitting machine according to any of preceding claims, characterized in that
the fixed (9) and movable (10) guards are made of curved sheet metal.
6. The cutting and splitting machine according to any of preceding claims, characterized by comprising a deflector (17) mounted on the guides (5) of the rectangular frame (6)
with the splitting knives.
7. The cutting and splitting machine according to any of preceding claims, characterized in that said at least one hydraulic cylinder (8) is detachably connected to the rectangular
frame (6) with the splitting knives, and the two second attachment pieces (16) are
detachable from the movable guard by means of a lever arm (18) with a lever mechanism.
8. The cutting and splitting machine according to any of preceding claims, characterized by being equipped with a discharge conveyor (19) hingedly connected to the machine frame.