FIELD OF THE INVENTION
[0001] The present invention relates to a wire connection device for electrically connecting
an electric product to an external power source, and in particular to a wire connection
device that prevents damage when a wire is inserted.
BACKGROUND OF THE INVENTION
[0002] In general, a wire connection device is used to electrically connect an electric
product to an external power source so that the electric product can be temporarily
or permanently electrically connected to the external power source through the electrical
connection device.
[0003] The basic structure of a common wire connection device today is formed with a housing
and a conductor. The housing is hollow and has an insertion hole communicated to the
inside of the housing; the conductor is positioned inside the housing and is on one
side of the insertion hole. In this way, when a wire is inserted into the interior
of the housing through the insertion hole, the wire is pressed against the conductor
so that the conductor can be deformed and clamped to the wire. However, when the conductor
is deformed by the wire extrusion, the conductor generates an elastic force on the
wire, and when the wire penetrates into the inside of the housing through the insertion
hole, the wire is easily misaligned in the conductor due to the elastic force and
thus cannot be clamped by the conductor; thereby, the wire must be repeatedly inserted
into the inside of the housing so that the structure pattern of the conductor will
generate the elastic force due to repeated plugging and unplugging, resulting in the
conductor becoming elastically fatigued and unable to clamp the conductor to the wire,
therefore, the conductor becoming unusable and relatively shortening the service life
of the wire connection device.
[0004] In particular, in order to extend the service life of the wire connection device,
the wire connection device is additionally provided with a lever. The lever is movably
assembled in the housing so that the lever can swing against the housing to squeeze
on the conductor. In this way, before the wire is inserted into the inside of the
housing through the insertion hole, the lever swings against the housing so that the
conductor can be deformed by the swinging lever, and the wire can be clamped by the
conductor when it is inserted into the housing. However, when the conductor is deformed,
the elastic force acts on the lever at the same time so that the lever moves back
to an initial position that is not squeezed on the conductor by the elastic force.
In order to prevent the lever from moving to the above initial position before the
wire is inserted into the housing, a user must keep pushing against the lever to stop
the lever from moving so that the lever may keep squeezing on the conductor. Otherwise,
once the user releases his or her hand, the conductor will move the lever back to
the initial position through the elastic force, resulting in inconvenience when the
wire is inserted inside the housing.
SUMMARY OF THE INVENTION
[0005] The main purpose of the invention is to communicate the lever and the housing in
a way that the lever can move in a straight line relative to the housing while the
lever is swinging relative to the housing.
[0006] The secondary purpose of the invention is to improve the structural forms of both
the conductor and the lever so that when the conductor is squeezed by the lever and
deformed, the lever can not move against the housing, and the conductor holds the
deformed state so that wires are not squeezed on the conductor when they are threaded
into the wire connection device, thereby making the wires to be actually clamped by
the conductor, which reduces the chance of damage to the wire connection device.
[0007] To achieve the aforementioned purpose, the invention is a wire connection device
comprising a housing, a conductor and a plurality of levers. In this embodiment, the
housing has a plurality of insertion holes, and an accommodation space that is formed
inside the housing for communicating with the insertion holes so that a plurality
of wires can penetrate into the accommodation space through the insertion holes. However,
the conductor is located inside the accommodation space and has a leaf spring capable
of deformation and a conductive member capable of conducting the plurality of conductors
to each other. The conductive steel sheet has a carrier plate connected to the conductive
member and a wire clamping portion formed by extending from the carrier plate. A push-back
block is formed by extending one of the conductive member and the carrier plate. The
wire clamping portion may contact the wire against the conductive member. In addition,
several levers are movably assembled in the housing. A push-back notch that matches
the push-back block and an actuating cam that is accessible to the conductor are formed
on the lever inside the housing. The lever swings from an initial position to an actuate
position. The position of an actuating cam surface that contacts the surface of the
conductor will be changed so that the lever moves relatively with the housing at the
same time.
[0008] When the lever is positioned in the actuate position, the wire clamping portion is
deformed through the squeezing by the lever, and the push-back block is inserted into
the push-back notch.
[0009] In this embodiment, the actuating cam is provided with an activation surface close
to the push-back notch and a fixed surface away from the activation surface in different
localized areas. The activation surface and the fixed surface are located on opposite
sides of the actuating cam. When both the activation surface and the fixed surface
are in contact with the conductor, the lever stays in the activation position. The
lever swings from the actuate position to the initial position, the lever is not pressed
against the leaf spring so that the activation surface faces the push-back block and
the push-back block is positioned outside the push-back notch, and meanwhile the fixed
surface is not separated from the conductor.
[0010] In addition, the actuating cam further has an initial positioning surface between
the activation surface and the fixed surface and has a first holding surface adjacent
to one side of the initial positioning surface. The initial positioning surface contacts
the conductor to allow the lever to hold in the initial position. The first holding
surface is close to the push-back notch. In the process of moving the lever to the
actuate position, the first holding surface pushes against the push-back block, causing
the push-back block to be deformed. The initial positioning surface has a second holding
surface adjacent to the activation surface on a side distant from the first holding
surface. When the first holding surface is pushed against the push-back block, the
second holding surface is in contact with the conductor, and the activation surface
and the initial positioning surface are separated from the conductor.
[0011] In addition, when the push-back block is inserted into the interior of the push-back
notch, at least two surfaces of the push-back notch are in contact with the push-back
block at the same time. In a preferred embodiment, the push-back notch has a first
push-back surface close to the actuating cam and a second push-back surface away from
the actuating cam. A push-back end surface is formed between the first push-back surface
and the second push-back surface. When the push-back block is located inside the push-back
notch, both the first push-back surface and the push-back end surface are in contact
with different sides of the push-back block. A separation distance is formed between
the first push-back surface and the second push-back surface. The length of the separating
distance is greater than the thickness of the push-back block. Further, the second
push-back surface is separating from the push-back block when both of the first push-back
surface and the push-back end surface are in contact with different sides of the push-back
block.
[0012] Further, the push-back notch is provided with a push-back opening away from the push-back
end surface, and the second push-back surface will gradually approach the first push-back
surface from the push-back opening toward the push-back end surface so that the second
push-back surface is tilted to the first push-back surface, and further the push-back
notch gradually tapers off from the snap opening toward the push-back end surface.
[0013] The lever comprises a connecting arm that provided with the push-back notch and the
actuating cam, and a toggle plate formed on the connecting arm. The connecting arm
is provided with a stopper. The stopper is provided with a stopping surface on the
side away from the connecting arm. The stopping surface may contact the housing when
the lever is moved to the actuate position.
[0014] In addition, the stopping surface is positioned on the side of the push-back notch
away from the actuating cam so that the push-back notch is located between the stopping
surface and the actuating cam. A guiding surface away from the insertion hole and
a push-back surface adjacent to the guiding surface are formed in the interior of
the housing. The stopper is further provided with the push-back surface adjacent to
the stopping surface. The push-back surface is in contact with the guiding surface.
The stopping surface is in contact with the push-back surface.
[0015] Finally, one side of the wire clamping portion is provided with a plurality of windows
for the wires to pass through, while the other side of the wire clamping portion is
provided with a plurality of flexible sections that one to one aligned the windows.
The flexible section, the window, and the insertion hole are aligned each other to
form a first linear pattern. The push-back block is positioned between two of the
flexible sections so that the push-back block and two of the flexible sections are
aligned to form a second vertical pattern perpendicular to the first linear pattern.
[0016] This invention is characterized by the fact that the lever is equipped with an actuating
cam, which allows the lever to swing to the actuate position relative to the housing,
and the actuating cam may also change the position of the area in contact with the
conductor so that the lever may be moved in a straight line relative to the housing
at the same time. In addition, the conductor has the push-back block and the lever
has the push-back notch for the lever to be in the actuate position. The lever not
only squeezes into the wire clamping portion, but the push-back block penetrates into
the push-back notch, allowing the lever to hold in the actuate position. In this way,
when the wire clamping portion of the conductor is deformed by squeezing of the lever,
the lever remains in the actuate position so that the leaf spring remains in the deformed
state. This allows the wire to be penetrated into the wire connection device without
squeezing the leaf spring so that both the leaf spring and the conductive member can
be clamped to the wire, which relatively reduces the chance of damage to the wire
connection device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Fig. 1 shows a three-dimensional view of a wire connection device of the invention
in a first preferred embodiment;
Fig. 2 shows an exploded view of the wire connection device of the invention in the
first preferred embodiment;
Fig. 3 shows a schematic view of a housing;
Fig. 4 shows an exploded view of a conductor;
Fig. 5 shows a schematic view of an insertion hole, a window and a flexible section
arranged to present a first line pattern;
Fig. 6 shows a sectional view of a lever;
Fig. 7 shows a schematic view of the lever in its initial position;
Fig. 8A shows a schematic view of the lever that swings from an initial position to
an actuate position;
Fig. 8B shows a schematic view of the lever without touching the guiding surface;
Fig. 8C shows a schematic view of the lever touching the guiding surface;
Fig. 9A shows a schematic view of the lever in the actuate position;
Fig. 9B shows a schematic view of a stopping surface touching a cover;
Fig. 10 shows a schematic view of the wire connection device into which a wire is
threaded;
Fig. 11 shows a schematic view of a leaf spring and a conductive member that are clamped
together into a wire; and
Fig. 12 shows a schematic view of the wire connection device of the invention in a
second preferred embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Hereinafter, preferred embodiments of the present invention are cited, and further
detailed description is given as follows in conjunction with the drawings.
[0019] With reference to Figs. 1 to 3, in a first preferred embodiment, a wire connection
device 1 of the present invention consists mainly of a housing 10, a conductor 20
and two levers 30. With reference to Figs. 2 and 3, the housing 10 has a hollow housing
11 in a hollow configuration and a cover 12 attached to the hollow housing 11. As
shown in the figure, the hollow housing 11 is provided with a mounting hole 111 on
one side near the cover 12, and the hollow housing 11 is provided with two insertion
holes 112 of different shapes from the mounting hole 111 on one side away from the
mounting hole 111. Furthermore, the hollow housing 11 is internally formed with an
accommodation space 113 between the mounting hole 111 and the insertion hole 112 so
that the mounting hole 111 is communicated to each of the insertion holes 112 through
the accommodation space 113. However, the cover 12 penetrates to form a detection
channel 121, wherein the cover 12 has a guiding surface 122 with an arc pattern and
a push-back surface 123 with a flat pattern on one side near the hollow housing 11.
In this embodiment, the cover 12 is assembled in the mounting hole 111. When the cover
12 is assembled in the mounting hole 111, the cover 12 covers a partial area of the
mounting hole 111. The remaining area of the mounting hole 111 is aligned with the
detection channel 121 so that the detection channel 121 may be connected to the accommodation
space 113, and the guiding surface 122 and the push-back surface 123 are located inside
the housing 10. The guiding surface 122 is far away from the insertion hole 112.
[0020] With reference to Fig. 2 and Fig. 4, the conductor 20 can conduct electricity, and
the conductor 20 has two parts: a leaf spring 21 and a conductive member 22. The leaf
spring 21 is provided with a carrier plate 211 assembled to the conductive member
22 and two wire clamping portions 212 perpendicular to the carrier plate 211. Each
of the wire clamping portions 212 has a connecting section 212a parallel to the carrier
plate 211 and a support section 212b formed on the carrier plate 211. One end of the
connecting section 212a is formed in the support section 212b, and the support section
212b is perpendicular to the connecting section 212a so that the connecting section
212a is spaced apart from the carrier plate 211. Further, the connecting section 212a
extends away from the support section 212b at one end to form a deformable section
212c. The support section 212b of each of the wire clamping portions 212 penetrates
to form a window 212d. The flexible section 212c of each of the wire clamping portions
212 is positioned between the carrier plate 211 and the connecting section 212a. In
this embodiment, the flexible section 212c is positioned against the window 212d,
and the flexible section 212c contacts the conductive member 22 at one end of the
connecting section 212a that is remote from the conductive member 22. As shown in
the figure, a part of the conductive member 22 is assembled in the carrier plate 211
to provide a contact block 221 in contact with the leaf spring 21. The contact block
221 extends outwardly to form three push-back blocks 222 in an inclined pattern and
two guiding blocks 223 in a horizontal pattern, with the three push-back blocks 222
and the two guiding blocks 223 that are interlaced, so that each guiding block 223
is positioned between each of the two push-back blocks 222, where each guiding block
223 is positioned one-to-one through one of the windows 212d. In this embodiment,
the conductor 20 is positioned inside the accommodation space 113 of the housing 10.
When the conductor 20 is located inside the accommodation space 113, one of the wire
clamping portions 212 is positioned against the detection channel 121. In this way,
a user may check whether the conductive function of the conductor 20 is normal through
the detection channel 121; also, each of the wire clamping portions 212 simultaneously
pairs up with the insertion hole 112 and the window 212d located in the housing 10
so that the insertion hole 112, the window 212d and the flexible section 212c are
in order arranged in a straight line to present a first linear pattern S1 parallel
to the X axis (as shown in Fig. 5). In addition, in this embodiment, each flexible
section 212c is positioned one-to-one above one of the guiding blocks 223 so that
each of the flexible sections 212c is positioned between each of the two push-back
blocks 222, furthermore, a plurality of push-back blocks are aligned with a plurality
of flexible sections to form a second vertical pattern S2 perpendicular to the first
linear pattern S1 (parallel to the Y-axis).
[0021] With reference to Fig. 2 and Fig. 6, each lever 30 has a toggle plate 31. The toggle
plate 31 is formed with a connecting arm 32 on each opposite side, and each connecting
arm 32 extends toward the other connecting arm 32 to form an actuating cam 33 between
the two connecting arms. Each of the connecting arms 32 is provided with a stopper
34 near the toggle plate 31 and a push-back notch 35 near the actuating cam 33 in
the direction from the toggle plate 31 toward the actuating cam 33 in that order.
The stopper 34 is spaced in the push-back notch 35. In this embodiment, the stopper
34 is formed by extending outward from the connecting arm 32. The stopper 34 has a
flat stopping surface 341 on one side of the remote connecting arm 32 and a push-back
surface 342 adjacent to the stopping surface 341. However, the push-back notch 35
is provided with a push-back end surface 351 on opposite sides and a push-back opening
352 spaced apart on the push-back end surface 351. A first push-back surface 353 is
provided on one side of the push-back end surface 351 near the actuating cam 33. The
push-back end surface 351 has a second push-back surface 354 on the side away from
the first push-back surface 353 and away from the actuating cam 33. The first push-back
surface 353 is spaced apart from the second push-back surface 354 so that the first
and second snap surfaces 353 and 354 form a separating distance H between them, and
the length of the separating distance H is greater than the thickness of the push-back
block 222. In this embodiment, the second push-back surface 354 is provided with a
top end 354a near the snap opening 352, and the push-back opening 352 is provided
with a bottom end 354b near the push-back end surface 351. The top end 354a is farther
away from the first push-back surface 353 than the bottom end 354b so that both the
top end 354a and the bottom end 354b are at different distances from the second push-back
surface 354, and the second push-back surface 354 extends from the push-back opening
352 toward the push-back end surface 351 and gradually approaches the first push-back
surface 353, resulting in the second push-back surface 354 being set at an inclined
angle to the first push-back surface 353 so that the push-back notch 35 exhibits a
gradual shrinking pattern S3 from the push-back opening 352 toward the push-back end
surface 351.
[0022] As shown in Fig. 6, the outer periphery of the actuating cam 33 of the lever 30 is
provided with an actuating profile 331. In this embodiment, the actuating profile
331 has a first holding surface 331a, an activation surface 331b, a second holding
surface 331c, an initial positioning surface 331d, a fixed surface 33le, and a top
support surface 331f along the profile of the actuating cam 33. The activation surface
331b is located on one side of the actuating cam 33 near the push-back notch 35 of
the lever 30, and the opposite sides of the activation surface 331b are adjacent to
the first and second push-back surfaces 331a and 331c, respectively. The activation
surface 331b is flat, and the activation surface 331b is located between the push-back
notch 35 and the initial positioning surface 331d. The initial positioning surface
331d is flat as the activation surface 331b, and the opposite sides of the initial
positioning surface 331d are adjacent to the second holding surface 331c and the fixed
surface 33le, respectively, so that the second holding surface 331c is located between
the activation surface 331b and the initial positioning surface 331d. The initial
positioning surface 331d intersects the activation surface 331b so that the initial
positioning surface 331d is not parallel to the activation surface 331b. In addition,
the fixed surface 331e is provided on one side of the actuating cam 33 at a distance
from the push-back notch 35 so that the activation surface 331b and the fixed surface
331e are located on opposite sides of the actuating cam 33, respectively, and the
initial positioning surface 331d is located between the actuating cam 33 and the fixed
surface 331e. Further, the top support surface 331f is provided on the side of the
actuating cam 33 that is far from the initial positioning surface 331d so that the
top support surface 331f and the initial positioning surface 331d are located on opposite
sides of the actuating cam 33, respectively. Also, the top support surface 331f is
located between the first holding surface 331a and the fixed surface 331e. In this
embodiment, as shown in Fig. 7, each of the levers 30 is movably assembled in the
housing 10 so that the lever 30 and the housing 10 may swing and move relative to
each other. When the lever 30 is movably assembled in the housing 10, the toggle plate
31 of the lever 30 is positioned outside the accommodation space 113 of the housing
10, while each of the actuating cams 33 is positioned inside the accommodation space
113. Each of the actuating cams 33 is positioned between the conductive member 22
and the flexible section 212c of the leaf spring 21.
[0023] With reference to Fig. 7, the initial positioning surface 331d of the lever 30 is
in contact with the contact block 221 of the conductive member 22. At the same time,
the activation surface 331b of the lever 30 faces the push-back block 222 of the conductive
member 22 so that the lever 30 is in an initial position P1. When the lever 30 is
in the initial position PI, the actuating cam 33 of the lever 30 does not touch the
flexible section 212c of the leaf spring 21 so that the flexible section 212c has
an initial state A1 without deformation. In this embodiment, when the lever 30 is
in the initial position PI, the lever 30 can move laterally in a straight line relative
to the housing 10 so that the lever 30 may move either towards the push-back block
222 or towards the insertion hole 112 of the housing 10. When the activation surface
331b is in contact with the push-back block 222, the fixed surface 331e of the lever
30 is not in contact with the housing 10 and the conductor 20; conversely, when the
fixed surface 331b is not in contact with the hollow housing 11 of the housing 10,
the activation surface 331b may be separated from the hollow housing 11.
[0024] With reference to Fig. 8A, the lever 30 swings relative to the housing 10 in the
direction of the arrow in the figure so that the lever 30 is far from the initial
position P1, and the actuating cam 33 swings relative to the hollow housing 11 of
the housing 10 so that the first push-back surface of the actuating cam 33 contacts
the push-back block 222 of the conductive member 22, thereby making the push-back
block 222 to be squeezed by the actuating cam 33 and deformed. At the same time, the
second holding surface 331c of the actuating cam 33 contacts the contact block 221
of the conductive member 22, causing the surface of the contact block 221 to change
from the initial positioning surface 331d to the second holding surface 331c because
the actuating cam 33 contacts the contact block 221 and thus causing the actuating
profile 331 to change to contact a local area of the conductor 20, thereby the lever
30 also moving in a straight line relative to the housing 10 in the longitudinal direction
when the lever 30 swings relative to the hollow housing 11 of the housing 10. As shown
in the figure, when the first and second push-back surfaces 331a and 331c of the actuating
cam 33 are in contact with the push-back block 222 and the contact block 221, respectively,
the initial positioning surface 331d and the fixed surface 331e of the actuating profile
331 are not in contact with the conductor 20. In addition, the top support surface
331f of the actuating profile 331 contacts the flexible section 212c of the wire clamping
portion 212 so that the flexible section 212c is extruded by the actuating cam 33
and deformed toward the connecting section 212a of the wire clamping portion 212,
and the flexible section 212c is thereby transformed from the initial state A1 to
a deformed state A2 where the deformation occurs.
[0025] In this embodiment, as shown in Fig. 8B, in the process of moving the lever 30 away
from the initial position P1, the push-back surface 342 of the lever 30 is spaced
from the guiding surface 122 of the housing 10 so that the push-back surface 342 does
not contact the guiding surface 122. However, the push-back surface 342 does not contact
the guiding surface 122 for illustrative purposes only. As also shown in Fig. 8C,
during the oscillation of the lever 30 relative to the housing 10, the push-back surface
342 contacts the guiding surface 122 so that the stopping surface 341 of the lever
30 may indeed gradually approach the push-back surface 123 of the housing 10.
[0026] With reference to Fig. 9A and Fig. 9B, the lever 30 continues to swing against the
housing 10 so that the first holding surface 331a of the actuating cam 33 remains
close to the contact block 221 of the conductive member 22. At the same time, the
actuating cam 33 is continuously pushed against the flexible section 212c of the leaf
spring 21 so that the flexible section 212c is closer to the connecting section 212a
of the leaf spring 21; thus, the flexible section 212c is farther away from the conductive
member 22. The lever 30 continues to swing until the stopping surface 341 of the connecting
arm 32 contacts the push-back surface 123 of the housing 10, because the push-back
notch 35 exhibits a tapering pattern S3, so that the push-back block 222 of the conductive
member 22 easily penetrates into the push-back notch 35 of the lever 30. In this embodiment,
when the push-back block 222 is positioned inside the push-back notch 35, both the
first push-back surface 353 of the push-back notch 35 and the push-back end surface
351 of the push-back notch 35 are in contact with different sides of the push-back
block 222, thus allowing the lever 30 to stop swinging relative to the housing 10.
In addition, because the separating distance H between the first and second push-back
surfaces 353 and 354 is greater than the thickness of the push-back block 222, when
the first push-back surface 353 and the push-back end surface 351 are both in contact
with different sides of the push-back block 222, the second push-back surface 354
is spaced on the surface of the push-back block 222 without contacting the surface
of the push-back block 222.
[0027] As shown in the figure, when the lever 30 touches the cover 12 of the housing 10
and stops swinging with respect to the housing 10, the lever 30 stops moving longitudinally
in a straight line with respect to the housing 10, and the action of the lever 30,
and the actuating cam 33 of the lever 30 contacts the contact block 221 and changes
from the initial positioning surface 331d to the activation surface 331b so that the
fixed surface 331e of the actuating cam 33 also contacts the flexible section, thereby
making the lever 30 to stay in an actuate position P2 where the leaf spring 21 is
deformed, and further making the flexible section 212c remain in the in the deformed
state A2. At the same time, the flexible section 212c will be close to the connecting
section 212a so that the flexible section 212c will remain away from the conductive
member 22. In this embodiment, when the lever 30 is in the actuate position P2, the
first holding surface 331a of the actuating profile 331 is in continuous contact with
the push-back block 222 of the conductor 20, and the second holding surface 331c (shown
in Fig. 6), the initial positioning surface 331d, and the top support surface 331f
of the actuating profile 331 are not in contact with the conductor 20.
[0028] With reference to Fig. 10 and Fig. 11, after the lever 30 is in the actuate position
P2, the two wires 40 are threaded through the insertion hole 112 of the housing 10
to the inside of the accommodation space 113 of the housing 10. After passing through
the flexible section 212c of the leaf spring 21 and the guiding block 223 of the conductive
member, the wires 40 may pass through the window 212d of the leaf spring 21, thereby
allowing the ends of the wires 40 to be placed close to the cover 12 of the housing
10. Next, the lever 30 is moved back from the actuate position P2 to the initial position
P1 so that the actuating cam 33 of the lever 30 is not in contact with the flexible
section 212c of the leaf spring 21. Subsequently, the flexible section 212c changes
from the deformed state A2 to the initial state A1 so that the flexible section 212c
may carry the wire 40 close to the contact portion of the conductive member 22, and
then the leaf spring 21 can press the wire 40 against the conductive member 22, resulting
in the fact that both the leaf spring 21 and the conductive member 22 can be clamped
together onto the wire 40. In this way, the two wires 40 may electrically conduct
each other through the conductive member 22.
[0029] With reference to Fig. 12, in a second preferred embodiment, the difference from
the first preferred embodiment is that the push-back block 222 of the conductive member
22 is formed from the carrier plate 211 of the leaf spring 21 towards the connecting
section 212a of the leaf spring 21, while both the housing 10 and the lever 30 have
the same structural form as the wire connection device 1 of the first preferred embodiment.
Furthermore, in this embodiment, the wire connection device 1 is used in the same
manner as in the first preferred embodiment and will not be further described in this
embodiment.
[0030] While the invention has been described in terms of what is presently considered to
be the most practical and preferred embodiments, it is to be understood that the invention
needs not be limited to the disclosed embodiment. On the contrary, it is intended
to cover various modifications and similar arrangements included within the spirit
and scope of the appended claims which are to be accorded with the broadest interpretation
so as to encompass all such modifications and similar structures.
1. A wire connection device (1), wherein
characterized in comprising:
a housing (10), comprises a plural of insertion holes (112) and a accommodation space
(113) that is formed inside the housing (10) for communicating with the insertion
holes (112), so that a plurality of wires (40) penetrate into the accommodation space
(113) through the insertion holes (112);
a conductor (20), being located inside the accommodation space (113) and having a
leaf spring (21) capable of deformation and a conductive member (22) capable of conducting
a plurality of wires (40) to each other, the leaf spring (21) has a carrier plate
(211) connected to the conductive member (22) and a wire clamping portion (212) formed
by extending from the carrier plate (211), one of the conductive member (22) and the
carrier plate (211) extends to form a push-back block (222),
the wire clamping portion (212) is capable of pressing the wires (40) against the
conductive member (22); and
a plurality of levers (30) being movably assembled in the housing (10), and a push-back
notch (35) that matches the push-back block (222) and an actuating cam (33) that is
accessible to the conductor (20) are formed on the lever (30) inside the housing (10),
the lever (30) swings from an initial position (P1) to an actuate position (P2), and
the position of a actuating cam (33) surface that contacts the surface of the conductor
(20) will be changed so that the lever (30) moves relatively with the housing (10)
at the same time;
wherein when the lever (30) is positioned in the actuate position (P2), the wire clamping
portion (212) is deformed through the squeezing by the lever (30), and
the push-back block (222) is inserted into the push-back notch (35),
2. The wire connection device (1) as claimed in claim 1, wherein the actuating cam (33)
is provided with an activation surface (331b) close to the push-back notch (35) and
a fixed surface (331e) away from the activation surface (331b) in different localized
areas, the activation surface (331b) and the fixed surface (331e) are located on opposite
sides of the actuating cam (33), and the lever (30) stays in the activation position
when both the activation surface (331b) and the fixed surface (331e) are in contact
with the conductor (20).
3. The wire connection device (1) as claimed in claim 2, wherein the lever (30) swings
from the actuate position (P2) to the initial position (P1), the lever (30) is not
pressed against the leaf spring (21) so that the activation surface (331b) is facing
the push-back block (222) so as the push-back block (222) to be positioned outside
of the push-back notch (35), and the fixed surface (331e) is separated from the conductor
(20).
4. The wire connection device (1) as claimed in claim 3, wherein the actuating cam (33)
further has an initial positioning surface (331d) between the activation surface (331b)
and the fixed surface (331e) and the initial positioning surface (331d) contacts the
conductor (20) to allow the lever (30) to hold in the initial position (P1).
5. The wire connection device (1) as claimed in claim 4, wherein the actuating cam (33)
further has a first holding surface (331a) adjacent to one side of the initial positioning
surface (331d), the first holding surface (331a) is close to the push-back notch (35),
and in the process of moving the lever (30) to the actuate position (P2), the first
holding surface (331a) pushes against the push-back block (222), causing the push-back
block (222) to be deformed.
6. The wire connection device (1) as claimed in claim 5, wherein the initial positioning
surface (331d) has a second holding surface (331c) adjacent to the activation surface
(331b) on a side distant from the first first holding surface (331a), the econd holding
surface (331c) is in contact with the conductor (20) when the first holding surface
(331a) is pushed against the push-back block (222), and the activation surface (331b)
and the initial positioning surface (331d) are separated from the conductor (20).
7. The wire connection device (1) as claimed in claim 1, wherein at least two surfaces
of the push-back notch (35) are in contact with the push-back block (222) at the same
time when the push-back block (222) is inserted into the interior of the push-back
notch (35).
8. The wire connection device (1) as claimed in claim 7, wherein the push-back notch
(35) has a first push-back surface (353) close to the actuating cam (33) and a second
push-back surface (354) away from the actuating cam (33), a push-back end surface
(351) is formed between the first push-back surface (353) and the second push-back
surface (354), and both the first push-back surface (353) and the push-back end surface
(351) are in contact with different sides of the push-back block (222) when the push-back
block (222) is located inside the push-back notch (35).
9. The wire connection device (1) as claimed in claim 8, wherein a separating distance
(H) is formed between the first push-back surface (353) and the second push-back surface
(354), the length of the separating distance (H) is greater than the thickness of
the push-back block (222), and further the second push-back surface (354) is separated
from the push-back block (222) when both of the first push-back surface (353) and
the snap end surface are in contact with different sides of the push-back block (222).
10. The wire connection device (1) as claimed in claim 8, wherein the push-back notch
(35) is provided with a push-back opening (352) away from the push-back end surface
(351), and the second push-back surface (354) will gradually approach the first push-back
surface (353) from the push-back opening (352) toward the push-back end surface (351)
so that the second push-back surface (354) is tilted to the first push-back surface
(353), and further the push-back notch (35) gradually tapers off from the snap opening
toward the snap end surface.
11. The wire connection device (1) as claimed in claim 1, wherein the lever (30) comprises
a connecting arm (32) that is provided with the push-back notch (35) and the actuating
cam (33), and a toggle plate (31) formed on the connecting arm (32), the connecting
arm (32) is provided with a stopper (34), the stopper (34) is provided with a stopping
surface (341) on the side away from the connecting arm (32), and the stopping surface
(341) contacts the housing (10) when the lever (30) is moved to the actuate position
(P2).
12. The wire connection device (1) as claimed in claim 11, wherein the stopping surface
(341) is positioned on the side of the push-back notch (35) away from the actuating
cam (33) so that the push-back notch (35) is located between the stopping surface
(341) and the actuating cam (33).
13. The wire connection device (1) as claimed in claim 11, wherein a guiding surface (122)
away from the insertion hole (112) and a push-back surface (342) adjacent to the guiding
surface (122) are formed in the interior of the housing (10), the stopper (34) is
further provided with the push-back surface (342) adjacent to the stopping surface
(341), the push-back surface (342) is in contact with the guiding surface (122), and
the stopping surface (341) is in contact with the push-back surface (342).
14. The wire connection device (1) as claimed in claim 1, wherein one side of the wire
clamping portion (212) is provided with a plurality of windows (212d) for the wires
(40) to pass through and the other side of the wire clamping portion (212) is provided
with a plurality of flexible sections (212c) that one to one aligned the windows (212d),
the flexible section (212c), the window (212d), and the insertion hole (112) are aligned
each other to form a first linear pattern (S1), and the push-back block (222) is positioned
between two of the flexible sections (212c) so that the push-back block (222) and
two of the flexible sections (212c) are aligned to form a second vertical pattern
(S2) perpendicular to the first linear pattern (S1).