TECHNICAL FIELD OF THE INVENTION
[0001] This invention relates, in general, to submersible pump assemblies and, in particular,
to submersible pump assemblies for the removal of fluid mediums with low viscosity,
such as water or light crude oil, during hydrocarbon production from a well, for example.
BACKGROUND OF THE INVENTION
[0002] Without limiting the scope of the present invention, the background will be described
in relation to aging hydrocarbon producing wells where water encroachment may occur.
In a healthy, optimally producing well, high pressure hydrocarbon or oil flow has
the ability to lift this liquid to the surface. Over time, however, as the pressures
in the formation decline and water production increases, the flow conditions change.
The reservoir pressure may no longer be sufficient to unload the well such that water
accumulates in the lower section of the well forming a column which further retards
hydrocarbon production. Several pump-based solutions have been suggested to overcome
the fluid accumulation problem and restore the flow rate of hydrocarbon producing
wells. Plunger-type pump assemblies are limited by travel speed and typically operate
in low pressure, lower production hydrocarbon producing wells in an advanced well
life. Centrifugal-type pump assemblies are able to handle high production requests,
but typically have a higher operational cost than plunger-type pump assemblies.
[0003] Further, as mentioned, over time, as the pressures in the formation decline and water
production increases, the flow conditions and pressure conditions change. In existing
pump assemblies, a rotational speed of a drive unit may be adjusted to compensate
for the change in pressure conditions at a cost to the pump assemblies efficiency.
Accordingly, there is a need for improved submersible pump assemblies and method for
use of the same that efficiently operate across different hydrocarbon producing wells
over the life of the hydrocarbon producing well.
[0004] US 2013/043023 A1 discloses a a wellbore pumping system submerged into a wellbore for unloading liquid
from a wellbore comprising well fluid, such as gas, having a wellbore pressure, comprising
a pump having an inlet and an outlet, a tubing fluidly connected with the outlet of
the pump, and a driving unit connected with and powered by a cable, such as a wireline,
and having a rotatable drive shaft for driving the pump, wherein the pump is a reciprocating
pump.
US 7 736 133 B2 discloses upstream and downstream pump assemblies that are mounted in a capsule having
a bulkhead between the upstream and downstream pump assemblies, and dividing the capsule
into upstream and downstream chambers sealed from each other.
EP 0 840 009 B1 discloses a high pressure pump for fuel injection in diesel engines, the high pressure
pump having a cam-operated pump piston which can move back and forth in a pump cylinder,
and an electromagnetic valve controlling flow of fuel between a low pressure circuit
and a working chamber of the of the pump cylinder.
SUMMARY OF THE INVENTION
[0005] It would be advantageous to achieve a submersible pump assembly and method for use
of same that would improve upon existing limitations in functionality. It would also
be desirable to enable a mechanical-based solution that would provide enhanced operational
efficiently across different producing wells or other environments requiring the removal
of fluid mediums with low viscosity, such as water or light crude oil. To better address
one or more of these concerns, a submersible pump assembly and method for use of the
same are disclosed. In one aspect, some embodiments include a cylinder block having
cylinders and pistons. A drive shaft is rotatably supported in the cylinder block
and coupled to a drive unit. An inclined leading plate is coupled to the pistons and
the drive shaft such that pistons are configured to be axially driven in a reciprocating
motion within the cylinders upon rotation of the inclined leading plate. A suction
port and a pressure port are each located in fluid communication with the cylinders.
In one operational mode, the fluid medium is transferred from the suction port to
the pressure port during the reciprocating motion of the pistons, when the pistons
are actively pumping. In another operational mode, the fluid medium is circulated
through the suction chamber.
[0006] In another aspect, some embodiments include a submersible pump assembly for transference
of a fluid medium with low viscosity is disclosed. In these embodiments, the submersible
pump assembly includes multiple pump units co-axially aligned with a common drive
shaft, a common suction chamber, and a common pressure chamber. Each of the pump units
includes an active operational mode wherein the fluid medium is transferred from the
common suction chamber to the common pressure chamber as well as an inactive operational
mode wherein the fluid medium is circulated through the common suction chamber. Each
of the pump units is individually actuatable.
[0007] In a still further aspect, some embodiments include multiple pump units co-axially
aligned with a common drive shaft. Each of the multiple pump units is individually
controllable such that the multiple pumps are serially positioned and controllable
in parallel. Each of the multiple pump units include a drive shaft, which is rotatably
supported in the cylinder block and coupled to a drive unit. An inclined leading plate
is coupled to the pistons and the drive shaft such that pistons are configured to
be axially driven in a reciprocating motion within the cylinders upon rotation of
the inclined leading plate. A suction port and a pressure port are each located in
fluid communication with the cylinders. These and other aspects of the invention will
be apparent from and elucidated with reference to the embodiments described hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] For a more complete understanding of the features and advantages of the present invention,
reference is now made to the detailed description of the invention along with the
accompanying figures in which corresponding numerals in the different figures refer
to corresponding parts and in which:
Figure 1 is a schematic illustration depicting one embodiment of an onshore hydrocarbon
production operation employing a submersible pump assembly, according to the teachings
presented herein;
Figure 2 is a schematic illustration depicting one embodiment of the hydrocarbon production
operation of figure 1 in a first stage of removing a fluid medium with low viscosity;
Figure 3 is a schematic illustration depicting one embodiment of the hydrocarbon production
operation of figure 1 in a second stage of removing a fluid medium with low viscosity;
Figure 4 is a schematic diagram depicting one embodiment of the submersible pump assembly
of figure 1; and
Figure 5 is a schematic diagram depicting a cross section of the submersible pump
assembly of figure 4 taken along line 5-5.
DETAILED DESCRIPTION OF THE INVENTION
[0009] While the making and using of various embodiments of the present invention are discussed
in detail below, it should be appreciated that the present invention provides many
applicable inventive concepts, which can be embodied in a wide variety of specific
contexts. The specific embodiments discussed herein are merely illustrative of specific
ways to make and use the invention, and do not delimit the scope of the present invention.
[0010] Referring initially to figure 1, therein is depicted one embodiment of a submersible
pump assembly 10 being employed in an onshore hydrocarbon production operation 12,
which may be producing oil, gas, or a combination thereof, for example. A wellhead
14 is positioned over a subterranean hydrocarbon formation 16, which is located below
a surface 18. A wellbore 20 extends through the various earth strata including the
subterranean hydrocarbon formation 16. A casing string 24 lines the wellbore 20 and
the casing string 24 is cemented into place with cement 26. Perforations 28 provide
fluid communication from the subterranean hydrocarbon formation 16 to the interior
of the wellbore 20. A packer 22 provides a fluid seal between a production tubing
30 and the casing string 24. Composite coiled tubing 34, which is a type of production
tubing 30, runs from the surface 18, wherein various surface equipment 36 is located,
to a fluid accumulation zone 38 containing a fluid medium F having a low viscosity,
such as hydrocarbons like oil or gas, fracture fluids, water, or a combination thereof.
As shown, the submersible pump assembly 10 is coupled to a lower end 40 of the production
tubing 30.
[0011] Referring now to figure 2 and figure 3, as shown, the submersible pump assembly 10
is positioned in the fluid accumulation zone 38 defined by the casing string 24 cemented
by the cement 26 within the wellbore 20. The submersible pump assembly 10 is incorporated
into a downhole tool 50 connected to the lower end 40 of the production tubing 30
and, more particularly, the submersible pump assembly 10 includes a housing 52 having
a drive unit 54 coupled by a coupling unit 56 to serially positioned pump units 58,
60, 62, which are, in turn, coupled to an intervention unit 64 and a connector 66.
The pump unit 58 may include ports 68, 70. Similarly, the pump unit 60 may include
ports 72, 74 and the pump unit 62 may include ports 76, 78. The various ports 68,
70, 72, 74, 76, 78 may be assigned various inlet or outlet functions or be sealed
shut. It should be appreciated that a variety of pump unit-configurations may be employed
and number of pump units, as well as ports, may vary depending on the particular application
that the submersible pump assembly 10 is assigned. By way of example, in one implementation,
the pump units 58, 60, 62 may share a common inlet port.
[0012] In operation, to begin the processes of transferring the fluid medium F, the submersible
pump assembly 10 is positioned in the fluid accumulation zone 38. Initially, as shown
best in figure 2, the submersible pump assembly 10 is completely submerged in the
fluid medium F, which, as mentioned, may include hydrocarbons such as oil and/or gas,
fracture fluid, water, or combinations thereof. The submersible pump assembly 10 is
actuated and selective operation of one or more of the pump units 58, 60, 62 begins.
As time progresses, as shown best in figure 3, the submersible pump assembly 10 pumps
the fluid medium F, which may be a production fluid or a production inhibiting fluid,
for example, to the surface 18. The process of pumping the fluid medium F continues
until the submersible pump assembly 10 is stopped.
[0013] In some embodiments, the submersible pump assembly 10 includes modularity to provide
multiple pump units in a serial arrangement in a single volume represented by the
housing 52. The serial arrangement of the multiple pump units, however, provides for
parallel operation with concurrent use of the pump units 58, 60, 62 to ensure redundancy.
In particular, selective operation of the pump units 58, 60, 62 achieve total available
low rate as well as a variable flow rate through the selective application of ON/OFF
states to each of the pump units 58, 60, 62.
[0014] Referring now to figure 4 and figure 5, the submersible pump assembly 10 for transference
of the fluid medium F with low viscosity is depicted in additional detail. As previously
discussed, the housing 52 includes a drive unit 54 coupled by a coupling unit 56 to
serially positioned pump units 58, 60, 62, which are, in turn, coupled to an intervention
unit 64 and a connector 66, which, as shown, connects the submersible pump assembly
10 to the production tubing 30. The intervention unit 64 may be co-axially aligned
with the pump units 58, 60, 62 and permit the fluid medium F to bypass the pump units
58, 60, 62 as shown by arrow C. The housing 52 may include housing members for each
of the drive unit 54 and pump units 58, 60, 62. The pump units 58, 60, 62 are co-axially
aligned with a common drive shaft 90. The common drive shaft 90 may permit each of
the pump units 58, 60, 62 to have its own drive shaft section with drive shaft sections
united by special shape joint couplings and driven in a serial arrangement by the
drive unit 54. The common drive shaft 90 provides non-interfered power transmission
to each of the pump units 58, 60, 62 via the central shaft hole for the common drive
shaft 90. Each of the pump units 58, 60, 62 may be the same with respect to structure
and function.
[0015] A suction chamber 92 and a pressure chamber 94 are each located in fluid communication
with the pump units 58, 60, 62. The suction chamber 92 may include peripheral positioning
and service each of the pump units 58, 60, 62 and provide a common suction chamber,
which allows concurrent or parallel access by all of the pump units to a low pressure
side of the fluid medium F being pumped. The suction chamber 92 includes an inlet
port 96 with respective connection ports 98, 100, 102 to each of the pump units 58,
60, 62. The inlet port 96 may be positioned in fluid communication with port 68, for
example. Each of the pump units 58, 60, 62 include respective connection ports 105,
107, 109 to the suction chamber 92. The pressure chamber 94 may also include peripheral
positioning and service each of the pump units 58, 60, 62 and provide a common pressure
chamber, which allows concurrent or parallel access by all of the pump units 58, 60,
62 to a high pressure side of the fluid medium F being pumped. The pressure chamber
94 includes an outlet port 101 with respective connection ports 104, 106, 108 establishing
fluid communication from the pump units 58, 60, 62 to the production tubing 30 at
the connector 66. The suction chamber 92 and the pressure chamber 94 provide each
of the pump units 58, 60, 62 access to the fluid medium F. As all of the pump units
58, 60, 62 share the common suction chamber 92 and the common pressure chamber 94,
the number of pump units 58, 60, 62 may be modified as required. That is, any number
of pump units 58, 60, 62 may be employed and the number of pump units 58, 60, 62 employed
will depend on the application. In one implementation, a pump unit 58, 60, 62 may
be designed with respect to available fluid medium F capacity, i.e., flow that can
be attained in combination with the drive unit rotational speed and the selected suction
chamber cross-section. The common suction chamber 92 and the common pressure chamber
94 are peripherally positioned and the size of the common suction chamber 92 and the
common pressure chamber 94 defines the maximum possible pump unit flow rate of the
fluid medium F.
[0016] By way of example and not by way of limitation, with respect to the pump unit 58,
a cylinder block 120 has multiple cylinders, including, for example, cylinders 122,
124, formed therein. The connection port 98 is connected to the suction chamber 92
to provide fluid communication to the cylinders 122, 124. The connection port 104
is also located in fluid communication with the cylinders 122, 124. The connection
port 105 is located in fluid communication with the cylinders 122, 124 as well. A
respective number of pistons 126, 128 are slidably received in each of the cylinders
122, 124 and appropriately sealed thereat. The common drive shaft 90 is rotatably
supported in the cylinder block 120 and the common drive shaft 90 is coupled to, and
under the power of, the drive unit 54. The cylinder block 120 is utilized to guide
and support the pistons 126, 128. The cylinder block 120 may have equidistantly spaced
bores serving as the cylinders 122, 124 to accept the matching pistons 126, 128. The
cylinder block 120 may include low friction sliding bushings that connect the cylinder
block 120 and the pistons 126, 128. Sets of seals may be appropriately positioned
within the cylinder block 120. The pistons 126, 128 push the fluid medium towards
the pressure chamber 94. In one implementation, each of the pistons 126, 128 have
circumferentially drilled holes that supply the fluid medium to the pistons 126, 128
from the suction chamber 92.
[0017] In one implementation, an inclined leading plate 130 is coupled to the pistons 126,
128 and the common drive shaft 90. The inclined leading plate 130 includes a tilt
angle alpha that is selectively adjustable. Further, the inclined leading plate 130
is coupled to the pistons 126, 128 such that the pistons 126, 128 are configured to
be axially driven in a reciprocating motion within the cylinders 122, 124 upon rotation
of the inclined leading plate 130. A respective number of two-ball links 132, 134
connect the inclined leading plate 130 to the pistons 126, 128. The inclined leading
plate 130 is secured in place by sealing member 136 and bearing members 138 proximate
an interface with the coupling unit 56. A retainer plate 140 is secured to the inclined
leading plate 130 with a bearing member 142. The two-ball links 132, 134, in turn,
are secured to the inclined leading plate 130 at the retainer plate 140. The two-ball
links 132, 134 are designed to transfer linear, reciprocating motion from the retainer
plate 140 to the pistons 126, 128. The form of the two-ball links 132, 134 may be
conditioned by the kinematic motion of the retainer plate 140 and the pistons 126,
128. As shown, a lubrication subsystem 144 may be co-located with the two-ball links
132, 134. In one embodiment, the lubrication subsystem reduces the friction between
the pistons 126, 128, the two-ball links 132, 134, and the inclined leading plate
130 at the retainer plate 140.
[0018] In one embodiment, the kinematic motion of the pistons 126, 128 is achieved via a
properly selected geometry of the inclined leading plate 130. The angle of a contact
surface with respect to the common drive shaft 90 connects the inclined leading plate
130 to the retainer plate 140 and the pistons 126, 128. Total inclination of the inclined
leading plate 130 is limited by an inner diameter of the housing 52. The retainer
plate 140 may be designed to hold and guide the two-ball links 132, 134 such that
each of the two-ball links 132, 134 may freely rotate but still transmit axial force
to the appropriate piston 126, 128. The sealing member 136 may be designed to hold
wear-resistant components and sealing components that prevent the fluid medium from
contacting the inclined leading plate 130. In this manner, the inclined leading plate
130 is lubricated by the lubrication subsystem 144. Many low viscosity fluids do not
have sufficient lubricating properties for high-load conditions, like the conditions
that may be found proximate the two-ball links 132, 134. Therefore, the sealing and
lubrication components at the two-ball links 132, 134 ensure sufficient lubrication
when the pump unit 58 is being utilized with low viscosity fluid mediums.
[0019] Check valves 146, 148 are serially positioned within the cylinder block 120 at the
cylinder 122 to service the piston 126. Similarly, check valves 150, 152 are serially
positioned within the cylinder block 120 at the cylinder 122 to service the piston
126. The check valves 150, 152 cooperate to prevent backpressure by opening during
an intake stroke and closing during an exhaust stroke. A valve plate connection 154
is positioned at the cylinder block 120 and secured to a valve plate 156 actuatable
by a drive member 158. The valve plate 156 may be utilized to control the flow of
the fluid medium F, on a pump unit-by-pump unit basis, by rotating the valve plate
156 by a predetermined angle via the driver member 158. For example, in one embodiment,
the valve plate 156 may be set to a parallel arrangement whereby the fluid medium
F is permitted to flow into the pressure chamber 94 during active pumping. Alternatively,
the valve plate 156 may be set to a perpendicular arrangement whereby the fluid medium
F returns to the suction chamber 92, via the connection port 105, for example, with
respect to the pump unit 58. It should be appreciated that the valve plate 156 includes
proper sealing components to prevent any connection between the suction chamber 92
and the pressure chamber 94. By way of example, a sealing member 160 positioned at
the junction between the pump unit 58 and the pump unit 60 prevents any leaking at
the connection between the suction chamber 92 and the pressure chamber 94. Similarly,
a sealing member 162 positioned at the junction between the pump unit 60 and the pump
unit 62 also prevents any leaking at the connection between the suction chamber 92
and the pressure chamber 94. A connection assembly 170 represents the flanges, gaskets,
seals, and other physical components that connect the pump unit 58 to the coupling
unit 56. Similarly, a connection assembly 172 is positioned between the pump unit
58 and the pump unit 60; a connection assembly 174 is positioned between the pump
unit 60 and the pump unit 62; and a connection assembly 176 is positioned between
the pump unit 62 and the intervention unit 64. The housing 52 of the submersible pump
assembly 10 also provides the space for communication lines, control and service lines,
acquisition and data lines, and power lines. The size and positioning of these additional
utilities does not diminish the strength of operation of the submersible pump assembly
10.
[0020] In an active pumping or active operational mode when the pistons 126, 128 are active,
the fluid medium F is transferred from the connection port 98 at the suction chamber
92 to the connection port 104 at the pressure chamber 94 during the reciprocating
motion of the pistons 126, 128. That is, the fluid medium F flows as shown by arrows
A and arrows B. On the other hand, in an inactive pumping or inactive operational
mode when the pistons 126, 128 are circulating the fluid medium F, the fluid medium
F is transferred from the connection port 98 at the suction chamber 92 through the
cylinder block 120 and out of the connection port 105 to the suction chamber 92, as
shown by arrows A and arrows B'. During active pumping, the submersible pump assembly
10 generates flow of fluid medium F by creating a positive pressure difference between
the suction side at the suction chamber 92 and the pressure side at the pressure chamber
94. The pressure difference is achieved by the radial positioning of the moving pistons
126, 128 with an accompanying number of the check valve pairs, such as check valves
146, 148, 150, 152, that open and close in an alternating manner to prevent the pressurized
fluid medium F from running back. That is, each of the check valves 146, 148, 150,
152 prevents backpressure by, with respect to the pistons 126, 128, opening during
an intake stroke and closing during an exhaust stroke. The design of the submersible
pump assembly 10 allows each pump unit 58, 60, 62 to selectively pump fluid medium
F into the pressure sided at the pressure chamber 94 in an active operational mode
or circulate the fluid medium F through the suction chamber 92 during an inactive
operational mode when the pump units 58, 60, 62 are pumping to circulate the fluid
medium F. During the inactive pumping mode, an individual pump unit 58, 60, 62 does
not add anything to the total pumping flow rate since the fluid medium F is circulating
to and from the suction chamber 92. In this inactive operational mode, a pump unit
is not loaded and may be idle or redundant and continue in this mode of operation
indefinitely.
[0021] The submersible pump assembly 10 presented herein functions to remove fluid mediums
with low viscosity, such as water or light crude oil, for example. As discussed, the
submersible pump assembly 10 provides for installation in confined spaces such as
pipes, below or above the ground level, near or at a remote location. Optionally,
the submersible pump assembly 10 may be utilized with other downhole tools, such as
hydrocarbon and solid particle separators, sensors, and measuring devices, for example.
Further, as discussed, any number of pump units 58, 60, 62 may be utilized in the
submersible pump assembly 10 to provide redundancy as well as, through selectively
actuation, calibration of the fluid medium transference required. Further, in instances
of multiple pump units, like pump units 58, 60, 62, each of the pump units 58, 60,
62, may individually and selectively actuated to pump the fluid medium F from the
suction chamber 92 to the pressure chamber 94 or circulate the fluid medium F through
the suction chamber 92.
[0022] The order of execution or performance of the methods and techniques illustrated and
described herein is not essential, unless otherwise specified. That is, elements of
the methods and techniques may be performed in any order, unless otherwise specified,
and that the methods may include more or less elements than those disclosed herein.
For example, it is contemplated that executing or performing a particular element
before, contemporaneously with, or after another element are all possible sequences
of execution.
[0023] While this invention has been described with reference to illustrative embodiments,
this description is not intended to be construed in a limiting sense. Various modifications
and combinations of the illustrative embodiments as well as other embodiments of the
invention, will be apparent to persons skilled in the art upon reference to the description
without departing from the scope of the invention as defined by the appended claims.
1. A submersible pump assembly (10) for transference of a fluid medium with low viscosity,
the submersible pump assembly (10) comprising:
a plurality of pump units (58, 60, 62) having a central axis co-axially aligned with
a common drive shaft (90);
a common suction chamber (92) and a common pressure chamber (94), being respectively
positioned at the periphery of the submersible pump assembly (10) and in alignment
with the central axis, the common suction chamber (92) providing the plurality of
pump units (58, 60, 62) concurrent and parallel access to the fluid medium under low
pressure;
each of the plurality of pump units (58, 60, 62) including a first operational mode
wherein the fluid medium is transferred from the common suction chamber (92) to the
common pressure chamber (94); characterized by
each of the plurality of pump units (58, 60, 62) including a second operational mode
wherein the fluid medium is circulated through the common suction chamber (92); and
each of the plurality of pump units (58, 60, 62) being individually actuatable to
select one of the first operational mode and the second operational mode.
2. The submersible pump assembly (10) as recited in claim 1, wherein the submersible
pump assembly (10) forms a portion of a downhole tool (50).
3. The submersible pump assembly (10) as recited in claim 1, wherein the common pressure
chamber (94) provides concurrent and parallel access for the plurality of pump units
(58, 60, 62) to the fluid medium under high pressure.
4. The submersible pump assembly (10) as recited in claim 1, wherein the first operational
mode further comprises active pumping of the fluid medium from the common suction
chamber (92) to the common pressure chamber (94).
5. The submersible pump assembly (10) as recited in claim 1, wherein the second operational
mode further comprises inactive pumping of the fluid medium with circulation of the
fluid medium through the common suction chamber (92).
6. The submersible pump assembly (10) as recited in claim 1,
wherein a size of the common suction chamber (92) and the common pressure chamber
(94) defines a maximum possible flow rate of the fluid medium.
7. The submersible pump assembly (10) as recited in claim 6,
each of the plurality of pump units (58, 60, 62) comprising:
a cylinder block (120) having a plurality of cylinders (122, 124) formed therein;
a first port (68) located in fluid communication with the plurality of cylinders (122,
124) and the common suction chamber (92);
a second port (70) located in fluid communication with the plurality of cylinders
(122, 124) and the common pressure chamber (94);
a third port (72) located in fluid communication with the plurality of cylinders (122,
124) and the common suction chamber (92);
a respective plurality of pistons (126, 128) slidably received in each of the plurality
of cylinders (122, 124);
the common drive shaft (90) being rotatably supported in the cylinder block (120),
the common drive shaft (90) being coupled to a drive unit (54);
an inclined leading plate (130) coupled to the plurality of pistons (126, 128) and
the drive shaft (90), a tilt angle of the inclined leading plate (130) is selectively
adjustable, the inclined leading plate (130) coupled to the plurality of pistons (126,
128) such that the plurality of pistons (126, 128) are configured to be axially driven
in a reciprocating motion within the plurality of cylinders (122, 124) upon rotation
of the inclined leading plate (130); and
a respective plurality of two-ball links (132, 134) connecting the inclined leading
plate (130) to the plurality of pistons (126, 128).
1. Tauchpumpenanordnung (10) zur Förderung eines flüssigen Mediums mit niedriger Viskosität,
wobei die Tauchpumpenanordnung (10) umfasst:
Eine Vielzahl von Pumpeneinheiten (58, 60, 62) mit einer zentralen Achse, die koaxial
mit einer gemeinsamen Antriebswelle (90) ausgerichtet ist;
eine gemeinsame Saugkammer (92) und eine gemeinsame Druckkammer (94) aufweist, die
jeweils an der Peripherie der Tauchpumpenanordnung (10) positioniert und mit der zentralen
Achse ausgerichtet sind, wobei die gemeinsame Saugkammer (92) der Vielzahl von Pumpeneinheiten
(58, 60, 62) gleichzeitigen und parallelen Zugriff auf das flüssige Medium unter niedrigem
Druck bereitstellt;
jede der Vielzahl von Pumpeneinheiten (58, 60, 62) umfasst eine erste Betriebsart,
bei der das flüssige Medium aus der gemeinsamen Saugkammer (92) zur gemeinsamen Druckkammer
(94) transferiert wird; dadurch gekennzeichnet, dass
jede der Vielzahl von Pumpeneinheiten (58, 60, 62) eine zweite Betriebsart umfasst,
wobei das flüssige Medium durch die gemeinsame Saugkammer (92) zirkuliert wird; und
sich jede der Vielzahl von Pumpeneinheiten (58, 60, 62) einzeln betätigen lässt, um
eine der ersten Betriebsart und der zweiten Betriebsart zu selektieren.
2. Tauchpumpenanordnung (10) nach Anspruch 1, wobei die Tauchpumpenanordnung (10) einen
Teil eines Bohrlochwerkzeugs (50) bildet.
3. Tauchpumpenanordnung (10) nach Anspruch 1, wobei die gemeinsame Druckkammer (94) gleichzeitigen
und parallelen Zugriff für die Vielzahl von Pumpeneinheiten (58, 60, 62) auf das flüssige
Medium unter hohem Druck bereitstellt.
4. Tauchpumpenanordnung (10) nach Anspruch 1, wobei die erste Betriebsart weiter das
aktive Pumpen des flüssigen Mediums aus der gemeinsamen Saugkammer (92) zur gemeinsamen
Druckkammer (94) umfasst.
5. Tauchpumpenanordnung (10) nach Anspruch 1, wobei die zweite Betriebsart weiter das
inaktive Pumpen des flüssigen Mediums mit Zirkulation des flüssigen Mediums durch
die gemeinsame Saugkammer (92) umfasst.
6. Tauchpumpenanordnung (10) nach Anspruch 1,
wobei eine Größe der gemeinsamen Saugkammer (92) und der gemeinsamen Druckkammer (94)
eine maximal mögliche Durchflussrate des flüssigen Mediums definiert.
7. Tauchpumpenanordnung (10) nach Anspruch 6, wobei jede der Vielzahl von Pumpeneinheiten
(58, 60, 62) umfasst:
Einen Zylinderblock (120) mit einer darin gebildeten Vielzahl von Zylindern (122,
124);
eine erste Öffnung (68), die sich in Flüssigkeitsverbindung mit der Vielzahl von Zylindern
(122, 124) und der gemeinsamen Saugkammer (92) befindet;
eine zweite Öffnung (70), die sich in Flüssigkeitsverbindung mit der Vielzahl von
Zylindern (122, 124) und der gemeinsamen Druckkammer (94) befindet;
eine dritte Öffnung (72), die sich in Flüssigkeitsverbindung mit der Vielzahl von
Zylindern (122, 124) und der gemeinsamen Saugkammer (92) befindet;
eine jeweilige Vielzahl von Kolben (126, 128), die verschiebbar in jedem der Vielzahl
von Zylindern (122, 124) aufgenommen sind;
wobei die gemeinsame Antriebswelle (90) drehbar im Zylinderblock (120) gelagert ist,
wobei die gemeinsame Antriebswelle (90) an eine Antriebseinheit (54) gekoppelt ist;
wobei eine schräge Vorderplatte (130) an die Vielzahl von Kolben (126, 128) und die
Antriebswelle (90) gekoppelt ist, ein Neigungswinkel der schrägen Vorderplatte (130)
selektiv einstellbar ist, die schräge Vorderplatte (130) so an die Vielzahl von Kolben
(126, 128) gekoppelt ist, dass die Vielzahl von Kolben (126, 128) konfiguriert sind,
axial in einer Hin- und Herbewegung innerhalb der Vielzahl von Zylindern (122, 124)
bei Drehung der schrägen Platte (130) angetrieben zu werden; und
wobei eine jeweilige Vielzahl von Zwei-Kugelgelenken (132, 134) die schräge Vorderplatte
(130) mit der Vielzahl von Kolben (126, 128) verbindet.
1. Ensemble pompe submersible (10) pour le transfert d'un milieu fluide à faible viscosité,
l'ensemble pompe submersible (10) comprenant :
une pluralité d'unités pompes (58, 60, 62) comportant un axe central coaxial avec
un arbre d'entraînement commun (90) ;
une chambre d'aspiration commune (92) et une chambre de pression commune (94), respectivement
positionnées à la périphérie de l'ensemble pompe submersible (10) et alignées avec
l'axe central, la chambre d'aspiration commune (92) assurant à la pluralité d'unités
pompes (58, 60, 62) un accès simultané et parallèle au milieu fluide sous basse pression
;
chaque unité pompe de la pluralité d'unités pompes (58, 60, 62) comprenant un premier
mode de fonctionnement, le milieu fluide étant transféré de la chambre d'aspiration
commune (92) à la chambre de pression commune (94) ;
l'ensemble pompe submersible étant caractérisé en ce que :
chaque unité pompe de la pluralité d'unités pompes (58, 60, 62) comprend un second
mode de fonctionnement, le milieu fluide étant mis en circulation dans la chambre
d'aspiration commune (92) ; chaque unité pompe de la pluralité d'unités pompes (58,
60, 62) peut être actionnée individuellement pour sélectionner l'un des premier et
second modes de fonctionnement.
2. Ensemble pompe submersible (10) selon la revendication 1, l'ensemble pompe submersible
(10) formant une partie d'un outil de fond de trou (50).
3. Ensemble pompe submersible (10) selon la revendication 1, la chambre de pression commune
(94) assurant à la pluralité d'unités pompes (58, 60, 62) un accès simultané et parallèle
au milieu fluide sous haute pression.
4. Ensemble pompe submersible (10) selon la revendication 1, le premier mode de fonctionnement
comprenant en outre le pompage actif du milieu fluide de la chambre d'aspiration commune
(92) à la chambre de pression commune (94).
5. Ensemble pompe submersible (10) selon la revendication 1, le second mode de fonctionnement
comprenant en outre le pompage inactif du milieu fluide avec circulation du milieu
fluide dans la chambre d'aspiration commune (92).
6. Ensemble pompe submersible (10) selon la revendication 1, une taille de la chambre
d'aspiration commune (92) et de la chambre de pression commune (94) définissant un
débit possible maximum du milieu fluide.
7. Ensemble pompe submersible (10) selon la revendication 6, chaque unité pompe de la
pluralité d'unités pompes (58, 60, 62) comprenant :
un bloc-cylindres (120) comportant une pluralité de cylindres (122, 124) formés dans
celui-ci ;
un premier orifice (68) situé en communication fluidique avec la pluralité de cylindres
(122, 124) et la chambre d'aspiration commune (92) ;
un deuxième orifice (70) situé en communication fluidique avec la pluralité de cylindres
(122, 124) et la chambre de pression commune (94) ;
un troisième orifice (72) situé en communication fluidique avec la pluralité de cylindres
(122, 124) et la chambre d'aspiration commune (92) ;
une pluralité respective de pistons (126, 128) reçus coulissants dans chaque cylindre
de la pluralité de cylindres (122, 124) ;
l'arbre d'entraînement commun (90) étant supporté rotatif dans le bloc-cylindres (120),
l'arbre d'entraînement commun (90) étant accouplé à une unité d'entraînement (54)
;
une plaque d'attaque inclinée (130) accouplée à la pluralité de pistons (126, 128)
et à l'arbre d'entraînement (90), un angle d'inclinaison de la plaque d'attaque inclinée
(130) étant réglable de manière sélective, la plaque d'attaque inclinée (130) étant
couplée à la pluralité de pistons (126, 128) de telle sorte que la pluralité de pistons
(126, 128) soient configurés pour être entraînés axialement selon un déplacement de
va-et-vient à l'intérieur de la pluralité de cylindres (122, 124) lors de la rotation
de la plaque d'attaque inclinée (130) ; et
une pluralité respective de liaisons à deux rotules (132, 134) reliant la plaque d'attaque
inclinée (130) à la pluralité de pistons (126, 128).