TECHNICAL FIELD
[0001] The present invention relates to the technical field of equipment for footwear manufacturers.
[0002] For the production of footwear, lasts are frequently used, on which uppers are fitted
to carry out different steps of the production cycle, well known to those skilled
in the art.
[0003] For example, the aforesaid lasts are made of resin, by means of guided cutters based
on 3D mathematical models, so that they have the right anatomy, correctly scaled based
on the numbering to be obtained.
[0004] The most common lasts are in a single piece, but lasts are also known which are in
two pieces jointed together, where one relates to the area of the heel and the other
the sole and the toe.
The articulation between the two pieces allows them to be offset according to a longitudinal
plane to the same last, to facilitate the insertion or extraction step of the upper,
in particular when working with shorter or taller boot models, or in any case uppers
which due to their shape may be more difficult to fit on a monoblock-type last.
BACKGROUND ART
[0005] In order for certain processes to be performed, the lasts are mounted on the machinery
with the sole facing upwards, so that the insertion of the upper occurs with movement
from the top downwards.
[0006] The fixed part of the last is secured at the top of an upright, more or less high
as a function of the footwear models to be processed, while the movable part is moved
upwards, during said insertion of the upper, and then lowered, to return aligned with
the fixed part, and allow the upper to assume its normal configuration.
[0007] Usually, the movement of the movable part of the last is mechanized by means of pneumatic
actuators, which act with the interposition of a lever kinematic mechanism capable
of converting the rectilinear translations of the actuators into the correct movement
of the movable part, in accordance with the trajectory given by its articulation geometry.
[0008] The aforesaid kinematic mechanism is located adjacent and close to the aforementioned
upright, in front or behind it, depending on whether the movable part of the last
is the front or the rear.
[0009] In the solutions of the prior art, said kinematic mechanism performs a succession
of horizontal and vertical translations, with excursions which can be excessive, as
allowed by the shaft of a boot fitted on the last.
[0010] This causes malfunctions and/or causes abnormal stresses on the shaft itself.
[0011] The movable parts forming said kinematic mechanism are also intended to remain visible
and accessible in the absence of an upper on the last, during the insertion thereof
or when the upper is of the low type.
[0012] It follows that such movable members are dangerously accessible by the operator's
fingers and therefore there is a serious risk of injury, which is certainly not allowed
by the harmonised standards related to machinery safety.
Clearly, this lack of conformity does not depend on the fact of processing boots rather
than footwear with low uppers.
SUMMARY OF THE INVENTION
[0013] The object of the present invention is therefore to propose a device for moving a
movable part of a last for footwear which is capable of overcoming the drawbacks complained
of with the solutions of the prior art, in particular using a single linear actuator
with vertical movement and a kinematic mechanism which has dimensions and excursions
outwards which are as small as possible, so as to be able to act even inside narrow
shafts.
[0014] Another object of the invention relates to the desire to make the kinematic mechanism
absolutely safe against the risk of injury in any operating condition, even when it
remains visible and accessible, in order to meet the requirements of current regulations.
[0015] A further object of the invention is to obtain a device which can be better integrated
with the adjacent upright, as regards the regularity of the last and the maximum dimensions
in width, to facilitate the insertion and extraction operations in particular of high
boots.
[0016] Yet another object of the invention is to provide a device equipped with constructive
expedients which facilitate and speed up its assembly and disassembly on and from
machinery load-bearing structures in general.
[0017] These and other objects are fully achieved by means of a device for moving a movable
part of a last for footwear, in which said movable part corresponds to the areas of
the sole and toe, and is articulated to a fixed rear part by means of a hinge suitable
for guiding its movement, which is substantially arch shaped, in a longitudinal plane
to the last itself, with the latter intended to be arranged with the sole facing upwards,
by means of an upright to which said fixed rear part is secured, and with said device
adapted to actuate said movable part to switch the configuration of the aforementioned
last from a configuration for inserting the upper, in which said movable part is offset
upwards with respect to the fixed rear part, to a working configuration in which the
same fixed and movable parts are aligned, to arrange an upper fitted on the last in
a standard position.
The aforesaid device comprises: a connecting rod, arranged almost vertically in front
of and close to said upright and articulated below to the stem of a vertically operated
linear actuator; a head made integral with said movable part of the last and hingedly
constrained to the upper part of said connecting rod, with the latter included for
slightly oscillating in said longitudinal plane of the last, during said switching
of the configuration of the latter, as a consequence of the rectilinear actuation
received by said linear actuator and of said arc movement of the set of the head and
movable part.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The features of the invention will become apparent from the following description
of a preferred embodiment of the device for moving a movable part of a last for footwear
of the object, in accordance with what is proposed in the claims and with the aid
of the attached drawings, in which:
- Fig. 1 illustrates a side view of a preferred embodiment of the device in question;
- Fig. 2 illustrates a top plan view of Fig. 1;
- Fig. 3 illustrates a cross-section obtained according to plane III-III of Fig. 1;
- Fig. 4 illustrates a longitudinal section of the device of Fig. 1, to better highlight
its interior;
- Fig. 5 illustrates an axonometric view of the device of Fig. 1;
- Fig. 6 illustrates an exploded view of the device of Figs. 1 and 5;
- Figs. 7 and 8 illustrate the device associated with a last for footwear, in the two
characteristic configurations of the latter controlled by the device itself.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] In the figures listed above, the reference number 1 indicates the movement device
object of the present invention, as a whole.
[0020] The device 1 is provided for moving a movable part 2M of a last 2 for footwear, also
comprising a fixed part 2F.
[0021] By way of non-limiting example, a last 2 was considered in which said movable part
2M corresponds to the areas of the sole and toe, and is articulated to the fixed part
2F, corresponding to the area of the heel, by means of a hinge 20.
[0022] The hinge 20, in a manner known per se, is of the type in which an arm 21 is included
for the adjustment of the setup, and is designed to guide the movement of the movable
part 2M with a substantially arch-shaped trajectory, in a longitudinal plane of the
same last 2.
[0023] In the figures, in accordance with what has already been said in the introduction,
the last 2 is arranged with the sole facing upwards, by means of an upright 3 to which
said fixed rear part 2F is secured.
[0024] The device 1, described below, is adapted to actuate the movable part 2M to switch
the configuration of the last 2 from a configuration for inserting an upper K in which
said movable part 2M is offset upwards with respect to the fixed rear part 2F (Fig.
8), to a working configuration W in which the same fixed 2F and movable 2M parts are
aligned (Fig. 7), to arrange an upper (not shown) fitted on the last in a standard
position.
[0025] The device 1, according to the invention, comprises a connecting rod 10, arranged
almost vertically in front of and close to said upright 3 and articulated below, at
a first fulcrum 11, to the stem 4 of a vertically operated linear actuator (not illustrated,
as known).
[0026] The coupling between the first fulcrum 11 and said stem 4 can be permanent or can
be inserted/disconnected by means of automatic gripping devices, as better specified
below.
[0027] A head 12 is made integral with the movable part 2M of the last 2, the latter also
being hingedly constrained, at a second fulcrum 13, to the upper part of the connecting
rod 10.
[0028] During the switching of the last 2 from the insertion configuration of the upper
K to the working configuration W, and vice versa, the connecting rod 10 is induced
to slightly oscillate in said longitudinal plane of the last 2 as a consequence of
the rectilinear actuation received by said linear actuator and the arc movement of
the set of the head 12 and movable part 2M (see in particular Figs. 7 and 8).
[0029] The device 1 is advantageously provided with a protective casing 5, intended to cover
at least the space interposed between the upright 3 and the connecting rod 10, or
between the same upright 3 and head 12, dynamically variable from a minimum to a maximum
as a consequence of the aforementioned oscillations of said connecting rod 10 and
head 12.
[0030] In the preferred constructive solution illustrated, the protective casing 5 comprises:
a first sheath 51, provided to cover the upright 3;
a second sheath 52, fitted on and integral with the connecting rod 10, developed in
height up to below the aforementioned second fulcrum 13 and provided with side shoulders
520 extended horizontally to partially surmount said first sheath 51, in contact with
the latter;
a cover 53, placed to cover said head 12, constrained as well to the aforementioned
second fulcrum 13 of the connecting rod 10 and provided with side wings 530 extended
horizontally to partially surmount said first sheath 51 and with the possibility of
surmounting the second sheath 52 as well, as a consequence of the positions dynamically
assumed by the same connecting rod 10 and head 12 for the action of the aforementioned
linear actuator (see again Figs. 7 and 8).
[0031] Advantageously, the first sheath 51 is laterally provided with recesses 510 intended
to house the aforementioned side shoulders 520 of the second sheath 52 and said side
wings 530 of the cover 53, so that the same shoulders 520 and side wings 530 do not
protrude from the maximum width of the same first sheath 51 (see Figs. 1, 2, 3, 5).
[0032] The side wings 530 of the cover 53 have the free ends 531 suitably shaped in an arc
of a circle, so as to reduce their horizontal length in the upper part by a sufficient
quantity to prevent interference between the same cover 53 and the fixed part 2F of
the last 2, as a consequence of the positions dynamically assumed by the set of the
head 12 and the movable part 2M of the last 2 upon action of the aforementioned linear
actuator.
[0033] The described first and second sheath 51, 52, as well as the cover 53 are preferably
made of synthetic material capable of withstanding the temperatures of the oven in
which the last passes (about 90°).
[0034] To obtain geometrically and dimensionally precise shapes as well as perfectly polished
surfaces, it is possible to use a modern 3D printer or conventional injection moulds,
depending on the number of specimens to be produced.
[0035] Fig. 4 shows screw members which stabilize the couplings between the protective casing
elements 5 and the respective members to which they are associated, which are not
described in detail as they are intuitively understood,
[0036] The device 1 can further include a base 6, made integral with the lower part of the
aforementioned upright 3 and laterally shaped with horizontal grooves 60, intended
to be engaged by jaws of a rapid fastening member 7, schematically illustrated with
dashed lines in Figs. 7 and 8.
[0037] Said rapid fastening member 7 can be associated with a bearing structure, generally
understood and not illustrated, for example of a machine or other mechanical member.
[0038] In the presence of said base 6, the connecting rod 10 is advantageously formed by
a lower block 10B from which a rod 10a extends upwards.
[0039] The lower block 10B, in which said first fulcrum 11 is located, has the same cross-section
as that of said base 6, of which it constitutes an extension in practice, such that
in said working configuration W of the last 2 the base 6 and the lower block 10B are
seamlessly aligned and mutually approached.
[0040] The rod 10a instead has a thinned section with respect to the lower block 10B in
order to be able to insert into the respective second sheath 52, allowing the latter
to have width dimensions not exceeding those of the same lower block 10B.
[0041] The presence of the base 6 and the lower block 10B are very useful if the last 2
and the device 1 are associated with a pallet (not shown), moved along a transport
line of a machine, together with other pallets with respective lasts 2.
[0042] In such an application, the pallet is provided with the rapid fastening member 7,
with which the base 6 and thus the fixed rear part 2F of a last 2 are secured; a suitable
opening in a position below the aforementioned lower block 10B is obtained on the
pallet platform.
[0043] When the pallet is stationary in a work station, a first stroke of a vertical actuator
is operated whose stem 4 carries at the top a gripper (not shown), so as to lift the
latter through said opening of the pallet up to the height of the lower block 10B.
[0044] By means of suitable power members, the gripper closes, engaging the lower block
10B at the aforementioned first fulcrum 11 of the connecting rod 10, thus leaving
it the possibility of oscillating.
[0045] The same vertical actuator (or another in series with the first) imparts a second
upwards stroke to the connecting rod 10, calibrated to obtain the movement of the
movable part 2M of the last 2, as described above.
[0046] The pallet will certainly be equipped with special protective walls which rise to
the sides of the opening to avoid operator access in the area where the parts described
above move.
[0047] Before the pallet with the respective last 2 leaves said work station, it is obviously
necessary to disengage the gripper from the lower block 10B and lower everything below
the pallet itself.
[0048] From the foregoing description and the attached drawings, the peculiar features of
the device proposed with the present invention emerge with extreme clarity, which
allows to operate the movable part of the last using a single linear actuator with
vertical movement and a kinematic mechanism which has reduced dimensions and excursions
towards the outside, so as to be able to act even inside narrow shafts.
[0049] By virtue of the presence of the protective casing, equipped with original constructive
expedients aimed at always covering any opening, the device becomes absolutely safe
against the risk of injury, even when the kinematic mechanisms remain visible and
can be accessed by the limbs of an operator.
[0050] This important prerogative allows to meet the requirements of current regulations
and, consequently, provide a valid declaration of conformity to buyers.
[0051] It is important to note that the stylistic study of the sheaths and the cover forming
the protective casing has allowed to obtain an aesthetically valuable last, also covering
and integrating the adjacent upright, and free of roughness, to facilitate the insertion
and extraction operations, in particular of high boots.
[0052] The presence of the optional base is advantageous to make it easy and quick to assemble
and disassemble the device on and from machinery bearing structures in general.
It is understood, however, that the foregoing is of exemplary and non-limiting value,
therefore any variations of detail which may become necessary for technical and/or
functional reasons, are considered from now on to fall within the same protective
scope defined by the following claims.
1. Device for moving a movable part of a last for footwear, in which said movable part
(2M) corresponds to the areas of the sole and toe, and is articulated to a fixed rear
part (2F) by means of a hinge (20) suitable for guiding its movement, which is substantially
arch shaped, in a longitudinal plane of the last (2) itself, with said last destined
to be arranged with the plant facing upwards, by means of an upright (3) to which
said fixed rear part (2F) is secured, and with said device (1) adapted to actuate
said movable part (2M) to switch the configuration of the aforementioned last from
a configuration for inserting the upper (K), in which said movable part (2M) is offset
upwards with respect to the fixed rear part (2F), to a working configuration (W) in
which the same fixed (2F) and mobile (2M) parts are aligned, to place an upper fitted
on the last (2) in a standard position, said device (1) being characterized in that it comprises: a connecting rod (10), arranged almost vertically in front of and close
to said upright (3) and articulated below at a first fulcrum (11) to the stem (4)
of a vertically operated linear actuator; a head (12) made integral with said movable
part (2M) of the last (2) and hinged, at a second fulcrum (13), to the upper part
of said connecting rod (10), with the connecting rod (10) provided for slightly oscillating
slightly in said longitudinal plane of the last (2), during said changeover of the
configuration of the last, as a consequence of the rectilinear actuation received
by said linear actuator and of said arc movement of the head (12) and mobile part
(2M)
2. Device according to claim 1, characterized in that a protective casing (5) is provided to cover at least the space interposed between
said upright (3) and connecting rod (10), or between said upright (3) and head (12),
dynamically variable from a minimum to a maximum as a consequence of the aforementioned
oscillations of said connecting rod (10).
3. Device according to claim 2, characterized in that said protective casing (5) comprises: a first sheath (51), provided to cover said
upright (3); a second sheath (52), fitted on said connecting rod (10) and integral
with it, developed in height up to the aforementioned second upper fulcrum (13) and
provided with side shoulders (520) extended horizontally to partially surmount said
first sheath (51), in contact with the it; a cover (53), placed to cover said head
(12), constrained as well to said second fulcrum (13) of the connecting rod (10) and
provided with side wings (530) extended horizontally to partially surmount said first
sheath (51) and able to surmount said second sheath (52) too, as a consequence of
the positions dynamically assumed by the connecting rod (10) and head (12) due to
the action of the aforementioned linear actuator.
4. Device according to claim 3, characterized in that said first sheath (51) is laterally provided with recesses (510) intended to house
said side shoulders (520) of the second sheath (52) and said side wings (530) of the
cover (53), so that the shoulders (520) and side wings (530) do not protrude from
the maximum width of the first sheath (51).
5. Device according to claim 3, characterized in that said side wings (530) of the cover (53) have free ends (531) shaped in an arc of
a circle, so as to reduce their horizontal length in the upper part by a sufficient
quantity to prevent interference between the same cover (53) and said fixed part (2F)
of the last (2), as a consequence of the positions assumed by the head (12) and the
moving part (2M) assembly of the last (2) upon action of the aforementioned linear
actuator.
6. Device according to claim 1, characterized in that a base (6) is provided, made integral with the lower part of said upright (3) and
laterally shaped with horizontal grooves (60) intended to be engaged by jaws of a
rapid fastening member (7), said rapid fastening member (7) being associated with
a bearing structure, in that said connecting rod (10) is formed by a lower block (10B) from which a rod (10A)
extends upwards, with said lower block (10B) having the same cross section of said
base (6) and bearing the aforementioned first lower fulcrum (11) of the connecting
rod (10), and with said rod (10A) having a thinned section with respect to the aforementioned
lower block (10B) and bearing, at the upper end, said second fulcrum (13) of the connecting
rod (10), and in that in said working configuration (W) of the last (2) said base (6) and said lower block
(10B) are aligned and mutually approached.