Technical field of the invention
[0001] The present invention concerns a new non-flammable, volatile and aqueous cleaning
composition, and its use for example as a degreaser for metal, ceramic or polymer
parts in the mechanical, industrial, agricultural or consumer fields. As it does not
leave residues, the composition can also be used on glass surfaces (e.g. vehicle windscreens),
glass-ceramics. The cleaning of natural or synthetic textiles can also be considered.
[0002] In the description below, references in square brackets ([ ]) refer to the list of
references at the end of the text.
State of the art
[0003] Detergent formulations for glass surfaces are often based on mixtures of water and
water-soluble solvents such as monohydroxy alcohols (usually ethyl alcohol, isopropyl
alcohol), which are known for their degreasing efficiency. In addition, these same
solvents ensure rapid drying of surfaces without leaving residues or traces. However,
these same solvents are the main cause of the regulatory classification of these mixtures
as flammable due to a flash point less than or equal to 60°C. Thus, the storage and
transport of these compositions must comply with the drastic directives and regulations
in force in order to ensure the safety of goods and people, generating non-negotiable
costs.
[0004] Outdoor storage may then be preferred, as natural ventilation evacuates any vapors
and does not allow the lower flammability limits to be reached. Cold winter conditions,
however, give rise to other problems such as freezing or phase shifting of the mixtures.
[0005] In addition, there is a conflict between the properties of flammability, freezing
point and vapor pressure, which must be resolved in accordance with the requirements
of safety, decontamination, antistatic properties and protection against corrosion.
[0006] Under these conditions, the removal of dirt (dust, gum, lacquer, spray marks, etc.)
from glass surfaces is another requirement which implies taking into account the solubility
power but also eliminating conventional stain removers which are not (very) effective
such as inorganic salts, acids (e.g. citric acid, formic acid or their acetates) or
corrosive alkalis (e.g. sodium hydroxide).
[0007] The development of compositions based on surfactants has often been the means to
achieve ideal stain removal by a separation mechanism, emulsion soluble in the water
formed, thus achieving the cleaning and soil removal action. However, all surfactants
do not provide the required properties.
[0008] To ensure effective detergency without residues after evaporation while guaranteeing
the non-flammability of the composition, the main solution is to use fluids or solvents
which are difficult to ignite, might be quite volatile but still have high flash points.
Halogenated hydrocarbons such as tetrachloromethane meet these criteria perfectly.
Their vapor pressure of more than 10 kPa at 20°C ensures rapid evaporation, while
their freezing point of less than -20°C guarantees their use over a wide temperature
range.
[0009] The use of halogenated hydrocarbons such as perfluoroalkyl ethylenes (e.g. in particular
perfluorobutyl ethylene), is for example described in Patent
EP0443911 [1].
[0010] The 1,1,2-trichloro-1,2,2-trifluoroethane (CFC-113) has also been widely recognized
for its cleaning properties but much research has sought to replace it to reduce environmental
impact.
[0011] In Patent EP0347924 [2], this environmental problem is circumvented by compounds
of the type CH
aCl
bF
cCF
2CH
xCl
yF
z with a+b+c=3, x+y+z=3, a+x≥1, b+y≥1, and 0≤a,b,c,x,y,z≤3 which demonstrate excellent
detergent properties, alone or in combination with more conventional solvents (cetones,
esters, acoohols, hydrocarbons, etc...) or surfactants (anionics, cationics, non-ionics
or amphoterics).
[0012] The combined use of these solvents is justified in Patent Application
US2031145 [3]. The author explains that for a sufficient quantity of non-flammable solvent,
the incorporation of flash-point solvents does not modify this characteristic of non-flammability,
as long as the vapor pressures are of the same order of magnitude. A mixture of tetrachloroethane
(13kPa at 20°C) and light naphtha solvents (0.3kPa at 20°C) illustrates this point.
[0013] The use of 1,1,1,2,2,4,5,5,5-nonafluoro-4-(trifluoromethyl)-3-pentanone (FK-5-1-12),
used as a second generation inhibitor gas in automatic extinction, also makes it possible
to produce a non-flammable azeotropic mixture with the dichloroethylene and trans-1-chloro-3,3,3-trifluoropropene.
[0014] However, the use of halogenated hydrocarbons raises many safety problems.
[0015] On the one hand, global agreements govern their use, as many sub-families are involved
in global climate change. 2015 notably marked the end of the use of chlorofluorocarbons
(CFC) and hydrochlorofluorocarbons (HCFC), and the ban of Hydrofluorocarbons (HFC)
will come into effect in 2030. On the other hand, chlorinated solvents often cause
significant problems of acute toxicity, which affects the safety of users.
[0016] The use of aqueous solutions is a more common way of achieving the objective of non-flammability
and at the same time ensuring better health safety for the user. In Patent
US9,085,751 [4], through the combination of hydrophobic and hydrophilic solvents chosen from
respective flash point ranges 40-70°C and 50-80°C, effective non-flammable but versatile
cleaners have been created. However, their use is claimed to be under agitation, as
this type of mixture is cloudy, unstable and separates into 2 phases in less than
10 minutes according to the authors. In the absence of antifreeze agents, in addition,
these products are susceptible to solidification as soon as the ambient temperature
drops below 0°C.
[0017] Above all, as is known to the person skilled in the art and as shown for example
by Patent
US8,845,817 [5], the combination of various ionic or non-ionic surfactants with small amounts
of solvents in an aqueous medium (89,45% to 97,77%) (w/v) makes it possible to obtain
multipurpose, biodegradable and non-flammable detergents.
[0018] The use of a monoisopropylamine lactate in the aqueous base cleaning formulations
of Patent
US9,879,204 [6] allows the freezing temperature to be reduced to -12°C.
[0019] In addition to their cleaning power, glycol ethers are also known for their antifreeze
power. The amounts below 10% claimed in many documents (International Application
WO2017/011216,
US8,114,223) [7,8] are not sufficient to achieve sufficient antifreeze power, based on comparative
data with ethylene glycol (10% aqueous solution freezes at -5°C) and on the law of
cryometry (the lowering of the solidification temperature is proportional to the molar
fraction of the solute).
[0020] In Patent
US5,486,314 [9], a formula consisting in a dipropyleneglycol ethylether (vapor tension 40Pa)
major phase at 80%, supplemented with dipropyleneglycol dimethylether (15%) and 1-amino-2-butanol
(5%) shows very good cleaning results on oil and grease. Its flash point of 73°C perfectly
matches the flammability objective. The main phase ensures a minimal evaporation.
[0021] The cleaning compositions without volatile organic compounds (COV) disclosed in Patent
Application
US2016/0230127 [10] could meet this requirement of evaporation and low melting point. However, the
use of acetone (closed cup flash point -18°C) makes these mixtures flammable.
[0022] In addition, many Patents claiming non-flammable compositions are based on the old
criteria of the United States Health and Safety Administration (OSHA). Prior to the
adoption of the GHS system in 2012, a liquid was classified as flammable if its flash
point was less than 100°F (38°C), while the GHS system raises this limit to 60°C.
For this reason, the literature prior to 2012 should be used with caution. Thus, a
mixture of ethyl lactate and isoparaffins stabilized by a propyleneglycol methyl (or
propyl) ether claimed by the International Application
WO94/03579 [11] should not be considered as non-flammable as defined in the new regulations.
[0023] There is therefore still a need for non-toxic, environmentally friendly cleaning
compositions that solve non-flammability, low freezing point and high vapor pressure
antagonisms in accordance with manufacturing, transport and storage safety requirements.
Description of the invention
[0024] The purpose of the invention is thus to provide a multi-surface cleaning composition
having limited manufacturing, transport and storage requirements and respecting the
health and safety of the user and the environment, with contradictory properties:
- Cleaning or stain removal properties for effective removal of various soils, to improve
the appearance of surfaces but also in preparation for the application of coatings
such as paint, adhesive, water repellent treatment, etc.... The term soiling includes
contaminants such as dust, oil or grease splashes, fingerprints, ink, animal droppings
and crushed insects.
- The cleaned surfaces must be restored to their original appearance. This means that
they must not be altered in any way, regardless of the nature of the surface (paint,
plastic, rubber, metal, glass). The above-mentioned changes in appearance include
major defects such as corrosion, staining, blistering, swelling, delamination, etc.
These changes also include minor defects such as discoloration or deposits from the
composition after drying (otherwise known as traces on glass surfaces).
- Exemption from the precautions associated with the transport of class 3 flammable
liquids under ADR regulations for road transport, RID for rail transport, IATA for
air transport or IMDG for sea transport implies that the closed cup flash point of
the compound must be strictly above 60°C as measured by one of the following methods:
ISO1516, ISO1523, ISO2719, ISO13736, ISO3679 or ISO3680.
- Commercial transport often exposes products to temperatures below 0°C. During the
winter months, an average temperature of -15°C is recorded in the countries most exposed
to cold (Canada, Scandinavia, etc.). In addition, end-users often store cleaning products
in poorly heated or unheated places (garage, window sill, car boot,...). These conditions
can be sufficient to cloud, thicken, gel or even freeze the product. The result is
difficulties in use, whatever the method of application (pouring, pump, spray, etc.)
and possible long-term stability issues (phase separation, precipitation, etc.). A
cleaning product with a freezing temperature lower than or equal to -20°C would thus
limit these problems.
- In addition, to enable the public use, the product must not contain any substance
of very high concern as listed in Annex XVII of REACH, or candidate to this list as
published in accordance with Article 59, paragraph 10, of the REACH Regulation.
- For tank use, the composition must be fully miscible with most detergent compositions.
Because of the need to protect users and the environment, most of these compositions
are water-based. The cleaner will therefore be required to be fully miscible with
water to ensure this property.
- The evaporation rate of the formulation must be high enough to dry the surfaces over
a short period of time, but slow enough for the cleaning action (chelation, dissolution,
emulsion...) to occur even on the most encrusted dirt. Optimum evaporation has been
determined to be in the range between the behaviour of water and ethanol. If the environment
is inseparable from the drying capacity (temperature, gas flow, covered surfaces,...),
the vapor pressure represents an objective thermodynamic quantity closely linked to
evaporation, and easily measured experimentally. The formulation should therefore
preferably have a vapor pressure higher than that of water (2.3 kPa at 20°C) but lower
than that of ethanol (5.95 kPa at 25°C).
[0025] The composition is biodegradable according to the OECD 302B method.
[0026] The composition does not affect metal surfaces. After 120h contact at 50°C, carbon
steel, stainless steel, copper, brass and aluminum samples show a negligible mass
change of less than 0.05 mg/cm
2, and no visual signs of corrosion or staining.
[0027] The composition does not degrade polymers including elastomers and plastics. After
120h contact at 50°C, NBR, EPDM, PE, PP, PVC, POM, PBT specimens with a mass change
of more than 0.4% were tested. The hardnesses of these specimens are also not modified
in relation to a reference value (verification carried out on NBR elastomer material
in particular) in accordance with the requirements of standards such as JIS K2398-2001
"Automotive windscreen cleaning agent". This standard specifies each technical requirement
in more detail: exterior appearance, freezing point, pH value, high temperature stability,
low temperature stability, detergency, compatibility with metal(s), rubber(s), plastic(s),
coating(s), etc.
[0028] The composition also respects paints and surface coatings. After 24 hours of contact
at 50°C, no visual modification (blistering, delamination,...) has been observed on
epoxy, urethane or acrylic type paints.
[0029] The present invention thus concerns a non-flammable, volatile and aqueous composition
comprising at least one compound A and optionally at least one compound selected from
the group consisting of a compound B and a compound C, wherein :
- the compound A is at least one, optionally substituted, glycol ether, preferably a
linear or branched, saturated or unsaturated, mono- or di- C2 to C5 glycol mono- or
di- alkyl or aryl ether, in which the alkyl or aryl groups, identical or different,
comprise from 1 to 6 carbon atoms;
- the compound B is at least one linear or branched, saturated or unsaturated, C1 to
C4 alcohol; and
- the compound C is at least one linear or branched, saturated or unsaturated, C2 to
C5 polyol and having no more than 3 hydroxyl functions.
[0030] According to a particular embodiment of the composition of the present invention,
the alkyl groups are chosen in the group comprising methyl, ethyl, n-propyl, iso-propyl,
n-butyl, tert-butyl and hexyl.
[0031] According to a particular embodiment of a composition of the present invention, the
aryl group is phenyl.
[0032] According to a particular embodiment of a composition of the present invention, the
glycol ether(s) of the compound A are advantageously glycol ethers with a flash point
equal or above 30°C, preferably above 60°C (to achieve the non-flammable feature of
the end-use product), with a freezing point below -15°C (to guarantee use of the end-use
product over a wide temperature range, namely by inhibiting ice formation or remaining
its liquid state at temperature in the range from about -15°C to about -30°C), with
a vapor pressure greater than 0.05 kPa at 20°C (to achieve quick drying of the end-use
product) and/or having a molecular mass less than 150 g/mol (to ensure better stability
and prevent freezing of the end-use product), but excluding all compounds categorized
for reproductive toxicity according to GHS and CLP Regulation (EC) 1272/2008. Glycol
ethers are amphiphilic solvents that are both soluble in water and fatty substances.
This gives them useful properties for many technical and industrial uses,
i.e. excellent cleaning and degreasing properties, with effectiveness on many waxes, oils
and resins.
[0033] According to a particular embodiment of a composition of the present invention, the
at least one glycol ether is chosen from glycol ethers derived from propylene oxide.
For example, the at least one glycol ether is chosen from the group consisting of
2-Propylene Glycol 1-Methyl Ether (2PG1 ME or PGME), 2-Propylene Glycol 1-Methyl Ether
Acetate (2PG1 MEA), Di-Propylene Glycol Methyl Ether (DPGME), Propylene Glycol Dimethyl
Ether (PGDME), 2-Propylene Glycol 1-Ethyl Ether (2PG1EE), 2-Propylene Glycol 1-Ethyl
Ether Acetate (2PG1 EEA), Propylene Glycol n-Propyl Ether (PGnPE), 2-Propylene Glycol
1-n-Butyl Ether (2PG1 BE), Propylene Glycol 1-tert-Butyl Ether (PG1tBE), Propylene
Glycol Phenyl Ether (PGPhE), Di-Ethylene Glycol mono-Butyl Ether (DEGBE).
[0034] According to a particular embodiment of a composition of the present invention, the
at least one glycol ether is chosen from glycol ethers derived from ethylene oxide.
For example, the at least one glycol ether is chosen from the group consisting of
Di-Ethylene Glycol Ethyl Ether (DEGEE), Ethylene Glycol n-Propyl Ether (EGnPE), Ethylene
Glycol n-Propyl Ether Acetate (EGnPEA), Ethylene Glycol iso-Propyl Ether (EGiPE),
Ethylene Glycol Hexyl Ether (EGHE), Ethylene Glycol Phenyl Ether (EGPhE), Ethylene
Glycol n-Butyl Ether (EGBE), Ethylene Glycol tert-Butyl Ether (EGtBE).
[0035] According to a particular embodiment of a composition of the present invention, the
at least one glycol ether is chosen from the alternative group consisting of Butylene
Glycol Methyl Ether, Butylene Glycol di-Methyl Ether, Butylene Glycol Ethyl Ether,
Butylene Glycol Propyl Ether, 3-Methyl 3-Methoxy Butanol (MMB).
[0036] Furthermore, some glycol ethers are known to form azeotropic compositions with water,
i.e. forming a mixture which has, for a particular composition, a vapor phase having the
same composition than the liquid phase with which it is in equilibrium. Known water-glycol
azeotropes are called positive: their boiling temperature is lower than that of the
pure components. This results in a higher vapour pressure than the pure components,
which improves the volatility of the system. Among the glycol ethers listed above,
the following may be cited as positive azeotropic glycol ethers: 2-Propylene Glycol
1-Methyl Ether (2PG1ME), 2-Propylene Glycol 1-Methyl Ether Acetate (2PG1MEA), Di-Propylene
Glycol Methyl Ether (DPGME), Ethylene Glycol Hexyl Ether (EGHE), Butyl Ethoxy Ethanol
(BEE). The preferred azeotropic glycol ether is 2-Propylene Glycol 1-Methyl Ether
(2PG1ME or PGME), available from Dow Chemical under the trade name Dowanol
® PM. The optimum content is in the concentration range from 30 to50% by weight of
the composition of the invention.
[0037] Other glycol ethers may be additionally incorporated to adjust evaporation rate and
cleaning performance. According to a particular embodiment of a composition of the
present invention, the compound A is a mixture of a compound A1 which is the 2-Propylene
Glycol 1-Methyl Ether (2PG1 ME), and a compound A2 which is at least one among the
3-Methyl 3-Methoxy Butanol (MMB)and the Propylene Glycol Propyl Ether, preferably
in a mass ratio compound A1:compound A2 in the range from 1:1 to 3:1. In a preferred
embodiment, the glycol ether mixture comprises or consists of 2-Propylene Glycol 1-Methyl
Ether and 3-Methyl 3-Methoxy Butanol.
[0038] According to a particular embodiment of a composition of the present invention, the
at least one linear or branched, saturated or unsaturated, C1 to C4 alcohol of compound
B has a vapor pressure greater than 2.3 kPa at 20°C, in order to promote volatility
of the composition by a drag-out effect (water being the main phase of the composition).
For example, at least one linear or branched, saturated or unsaturated, C1 to C4 alcohol
is chosen from the group consisting of ethanol, 1-propanol, isopropanol, and tert-butanol.
The use of short-chain solvents reduces the surface tension of the composition and
allows it to better wet the surfaces and dirt. Advantageously, the use of compound
B in the invention may not exceed 15% by weight of the total glycol ether content,
more preferably may not exceed 5% by weight of the total glycol ether content.
[0039] According to a particular embodiment of a composition of the present invention, the
at least one linear or branched, saturated or unsaturated, C2 to C5 polyol and having
no more than 3 hydroxyl functions of compound C is chosen from the group consisting
of Ethylene Glycol, Diethylene Glycol, Triethylene Glycol, Propylene Glycol, Trimethylene
Glycol, n-Butylene glycol, 2,3-Butylene glycol, Neopentyl Glycol, Glycerol. Thanks
to their hygroscopic properties, the polyols in the composition also act as humectants,
facilitating the cleaning of dried-out dirt. As these polyols have the particularity
of having a very low vapor pressure generating residues which never dry, it has been
found that a content of less than 15% by weight of the total glycol ether content
is preferred in order to guarantee better drying behaviour. Preferably, the mass ratio
of compound C to compound A does not exceed 1:20, more preferably does not exceed
1:25. Preferably, the mass ratio of compound C to compound B is 1:1.
[0040] Advantageously, the 2-Propylene Glycol 1-Methyl Ether of the composition of present
invention cooperates with monohydroxy alcohol on the one hand to reduce the freezing
point. On the other hand, due to its higher viscosity than that of monohydroxy alcohol,
and its lower volatility, it adsorbs on the glass surface, increases the dwell time
and therefore enhances the effect of washing or dirt removal. At the same time, it
contributes to the reduction of the friction between the wiper and the glass.
[0041] According to a particular embodiment, a composition of the present invention comprises:
- the compound A in a concentration superior or equal to 10 wt% and inferior or equal
to 50 wt%, 10 wt% ≤ [compound A] ≤ 50 wt%;
- the compound B in a concentration strictly superior to 0 wt% and inferior or equal
to 15 wt%, 0 wt% < [compound B] ≤ 15 wt%; and
- the compound C in a concentration strictly superior to 0 wt% and inferior or equal
to 15 wt%, 0 wt% < [compound C] ≤ 15 wt%;
the wt% being based on a total weight of the composition.
[0042] According to a particular embodiment, a composition of the present invention comprises:
- the compound A in a concentration superior or equal to 20 wt% and inferior or equal
to 50 wt%, 20 wt% ≤ [compound A] ≤ 50 wt%;
- the compound B in a concentration superior or equal to 0.1 wt% and inferior equal
to 5 wt%, 0.1 wt% ≤ [compound B] ≤ 5 wt%; and
- the compound C in a concentration superior or equal to 0.1 wt% and inferior or equal
to 5 wt%, 0.1 wt% ≤ [compound C] ≤ 5 wt%;
- water in a concentration superior or equal to 40 wt% and inferior or equal to 70 wt%,
40 wt% ≤ [water] ≤ 70 wt%;
the wt% being based on a total weight of the composition.
[0043] According to a particular embodiment of a composition of the present invention, the
mass ratio compound B and/or compound C:compound A is in the range of 1:90 to 1:9.
[0044] According to a particular embodiment, a composition of the present invention further
comprises at least one surfactant which is anionic, non-ionic, amphoteric or a mixture
thereof, chosen from the group consisting of ethers of the carboxylic acids, alkyl
aryl sulfonates containing an alkyl radical of from 8 to 16 carbon atoms and no substituent
other than alkyl, alkyl ether sulfates containing an alkyl radical of from 8 to 18
carbon atoms and no substituent other than alkyl with different degrees of ethoxylation
(average number of ethoxylation moles between 0.5 to 5), alkyl sulfates containing
an alkyl radical of from 12 to 18 carbon atoms and no substituent other than alkyl,
alcohols containing an alkyl radical of from 12 to 18 carbon atoms and no substituent
other than alkyl with different degrees of ethoxylation (average number of ethoxylation
moles between 3 to 20), N-alkylamine oxides containing an alkyl radical of from 12
to 18 carbon atoms and no substituent other than alkyl, sophorolipides.
[0045] According to a particular embodiment, a composition of the present invention further
comprises a cationic surfactant such as a copolymer of polydimethylsiloxane and organic
quaternary amine which is responsible for the spontaneous cracking of the water layer
to enhance the drying effect and improve the water repellency of the cleaned surfaces.
Copolymer of polydimethysiloxane and organic quaternary amine is available for example
from EVONIK Industries AG under the trade name Tegropren
® 6922.
[0046] Preferably said surfactant is used in a concentration superior or equal to 0.001
wt% and inferior or equal to 0.1 wt%, 0.001 wt% ≤ [surfactant] ≤ 0.1 wt%, the wt%
being based on the total weight of the composition.
[0047] Anionic, cationic, non-ionic, amphoteric surfactants improve cleaning or soil removal
properties.
[0048] The use of surfactant may be helpful in removing or repelling insects from surfaces.
It is assumed that the synergistic effect of the glycol ether / surfactant combination
is due to the sticky and film-forming effect of the surfactant which improves the
contact of the end-use product with the insect and enhances the ability of surfactants
to dewax the insect's protective coating. The insect becomes dehydrated or is easily
attacked by ever-present environmental microbes. The insect repellent activity is
prolonged over time for example due to the use of biosurfactant such as a sophorolipid
which resists repeated rinsing.
[0049] According to a particular embodiment, a composition of the present invention may
also comprise an insect repellent such as octanoic, nonanoic or decanoic acid, or
citronella oil, geraniol, cedar oil and similar. The present invention also concerns
the use of a composition of the present invention, in a liquid cleaning composition.
[0050] According to a particular embodiment of the invention, the composition is used as
a cleaning composition for cleaning metal. According to another particular embodiment
of the invention, the composition is intended to improve the wetting by water of the
surface to which the product is applied. Preferably, the surface is a glass surface
such as a window. In a preferred embodiment, the composition is used for washing vehicle
windscreens. The detergent is contained in the tank provided for this purpose, and
is administered via the dispensing nozzles. According to another embodiment, the cleaner
is dispensed in a spray-aerosol can, after pressurization by a non-flammable gas.
Another embodiment is the provision of the product by a hand sprayer.
Brief description of the figures
[0051] Figure 1 represents the aqueous cryoscopic constant (relationship between the freezing
point and molality of the solute) for different compositions with (in circles) or
without (in squares) propylene glycol methyl ether (PGME).
EXAMPLES
EXAMPLE 1 : DETERMINATION OF THE PROPERTIES OF THE COMPOUNDS OF THE INVENTION TAKEN INDEPENDENTLY
AND OF COMPARATIVE COMPOUNDS
Material and Methods
[0052] Flash point measurement was based on closed cup Pensky-Martens measurement according
to the ASTM D93 method (and on Setaflash apparatus according to the ASTM D3278 method).
[0053] Freezing points measurements were performed according to standards NF T 78-102 and
ASTM D1177. The result is approximated to the nearest unit. For purposes of the examples
in Table 1, 2 and 3, acceptable result was a freezing point less than or equal to
-15°C.
[0054] The drying speed was evaluated comparatively from the evaporation time of 1 drop
of detergent composition deposited on a glass plate, placed in a non-ventilated oven
maintained at 25°C. The results were scored according to the following rating scale
namely that ○ : evaporation time less than or equal to 2 hours; ∅: evaporation time
between 2 and 4 hours; ⊗: evaporation time between 4 and 6 hours; × evaporation time
greater than 6 hours. For purposes of the examples in Table 1, 2 and 3, acceptable
result was an evaporation time less than or equal to 2 hours.
[0055] At the end of this test, the residual traces were estimated by visual observation
of the glass plate in transparency. The results were scored according to the following
rating scale namely that ○: no traces; ∅: light traces not hindering observation;
⊗: traces hindering observation. For purposes of the examples in Table 1, acceptable
result was no traces.
[0056] The dirt of the cleaning test was a 200g/L dispersion of various dusts within a low
viscous API Group I mineral oil. 1mL of this dispersion was applied to a glass surface
and left in contact for 24 hours at 100°C, causing a slight varnishing. The test itself
consisted of applying 1mL of the product to be studied for 10s, then wiping with a
single stroke of the cloth. This cleaning operation was repeated twice. The result
was scored after visual inspection of the transparency of the glass surface according
to the following rating scale namely that ○: no traces; ∅: light traces that do not
hinder observation; ⊗: traces that hinder observation. For purposes of the examples
in Table 1, acceptable result was no traces.
Results
[0057] In table 1, the comparative commercial example was made of a cleaning composition
containing 30% by weight of ethanol in aqueous medium, in the presence of ionic and
anionic surfactants. The properties of conventional solvents that partially address
the issue were also reported.
Table 1
Compound |
|
A1 |
A2 |
B |
C |
Other conventional solvents |
Composition |
Comparative commercial example |
PGME |
MMB |
Ethanol |
Ethylene glycol |
Water |
Exxsol D100 |
CFC-113 |
Flash point (°C) |
15 |
31 |
68 |
13 |
111 |
- |
67 |
N/A |
Freezing point (°C) |
-20 |
-96 |
< -50 |
-114 |
-13 |
0 |
-49 |
-35 |
Drying speed |
○ |
○ |
⊗ |
○ |
x |
⊗ |
x |
○ |
Residual traces |
∅ |
○ |
∅ |
○ |
⊗ |
○ |
∅ |
○ |
Cleaning |
∅ |
○ |
○ |
○ |
∅ |
⊗ |
○ |
○ |
Classification and labelling according to CLP regulation (EC) 1272/2008 |
H226 |
H336 |
H319 |
H225 |
H302 |
- |
H304 |
H420 |
Theoretical PVap at 20°C (Pa) |
2800 |
1560 |
90 |
5800 |
7 |
2300 |
40 |
36200 |
[0058] On reading the results, it can be seen that, taken independently, the performance
of each example of compounds of the invention did not make it possible to simultaneously
obtain a flash point greater than 60°C, a freezing point less than or equal to -20°C
and an acceptable drying speed. Conventional solvents did not satisfy all the criteria
either, except for hydrohalogenated solvents of the CFC-113 type. However, the latter
are unusable due to their high environmental impact. The water-based commercial comparative
example presented acceptable performances in cleaning, but the presence in high concentration
of ethanol implies a characteristic of particularly low and unsuitable flash point.
[0059] The freezing point is the temperature at which crystallization begins in the absence
of supercooling, or the maximum temperature reached immediately after initial crystal
formation in the case of supercooling. The law of aqueous cryometry stipulates that
the depression of the freezing point of a system is proportional to the molality b
of the solute.
[0060] According to the Figure 1, surprisingly, the compositions of the present invention
containing a majority proportion of compound A1 (in the range of 15 to 40% by weight
on the total weight of the composition) such as a propylene glycol methyl ether (PGME)
which provides an azeotropic behaviour with water demonstrate a lower measured cryoscopic
constant around -2.8 K/b (in circles) compared to the cryoscopic constant measured
for the compositions which do not contain it (in squares). This means that to achieve
the same freezing point target, the concentration required of compound A1 will be
lower. This positively impacts the volatility.
[0061] At the same time, the azeotropic compositions Water - Compound A1 generated vapor
pressures almost 30% higher than the theoretical vapor pressure calculated according
to Raoult's law. For example, a 40% by weight solution of propylene glycol methyl
ether (PGME) has a vapor pressure measured according to the ASTM D2879 method of 2.9kPa
at 20°C, instead of about 2.2kPa theoretically.
EXEMPLE 2: DETERMINATION OF THE ADVANTAGEOUS PROPERTIES OF A COMPOSITION OF THE INVENTION
AND OF COMPARATIVE COMPOSITIONS
[0062] Table 2 shows the results of the properties obtained with a suitable combination
of components (A1), (A2), (B) and (C) (Ex. 1 to 4) of the invention, while comparative
examples (Ex. Comp. 1 to 9) show the results obtained with the components taken independently.
[0063] By "A1" was meant a glycol ether with azeotropic behaviour, preferably propylene
glycol methyl ether (PGME).
[0064] By "A2" was meant one or more glycol ethers which do not behave azeotropically with
water, preferably 3-Methyl 3-Methoxy Butanol (MMB), Propylene Glycol Propyl Ether
or any combination thereof.
[0065] By "B" was meant a polar solvent with less than 4 carbon atoms, preferably ethanol
[0066] By "C" was meant a polyol with less than 5 carbon atoms, preferably ethylene glycol
(EG).
[0067] In the following compositions, the complement was provided by water and minor elements
(surfactants,...).
Table 2
Composition |
Ex. Comp. 1 |
Ex. Comp. 2 |
Ex. 1 |
Ex. 2 |
Ex. Comp. 3 |
Ex. Comp. 4 |
Ex. 3 |
Ex. Comp. 5 |
Ex. Comp. 6 |
Total glycol ether content (%m) |
30 |
30 |
35 |
35 |
40 |
40 |
40 |
50 |
50 |
Ratio A1/A2 (%) |
100/0 |
67/33 |
100/0 |
50/50 |
100/0 |
90/10 |
50/50 |
60/40 |
40/60 |
Freezing point (°C) |
-13 |
-13 |
-17 |
-15 |
-23 |
-20 |
-15 |
-21 |
-18 |
Flash point (°C) |
62.5 |
62 |
61.5 |
61 |
59 |
52 |
62 |
59 |
62.5 |
Drying speed |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
∅ |
⊗ |
[0068] No composition with less than 35% glycol ethers met the freezing point criteria,
even if only an azeotropic glycol ether was used. In combination with other glycol
ethers, a minimum content of 20% by weight of compound A1 on the total formulation
was required to reach -15°C. In combination with other glycol ethers, a minimum content
of 30% by weight of compound A1 on the total formulation was required to reach -20°C.
[0069] The maximum glycol ether content may not exceed 50% by weight of the total formulation.
Above this limit, combinations of compounds A1 and A2 may either lead to an increase
in freezing point and a decrease in drying kinetics if there is an excess of compound
A2, or to a flammable product if there is an excess of compound A1.
[0070] Table 3 below shows the results of adding ethylene glycol as a freezing point depressant.
Although ethanol can also play this role, its action on lowering the flash point made
it difficult to use in large proportions. It was preferable to play on the compound
A1/A2 ratio, the azeotropic glycol ether being favourable to freezing point depression.
[0071] The combined effect of compounds B and C in similar proportions advantageously made
it possible to increase the freezing point depression and the flash point, while improving
the evaporation properties.
Table 3
Composition |
Ex. Comp. 6 |
Ex. Comp. 7 |
Ex. Comp. 8 |
Ex. Comp. 9 |
Ex. 4 |
Total glycol ether content (%m) |
50 |
50 |
50 |
45 |
45 |
Ratio A1/A2 (%) |
40/60 |
40/60 |
40/60 |
75/25 |
75/25 |
Ratio A/B/C (%) |
100/0/0 |
97/0/3 |
97/3/0 |
95/0/5 |
90/5/5 |
Freezing point (°C) |
-18 |
-19 |
-19 |
-23 |
-24 |
Flash point (°C) |
62.5 |
62.5 |
57.5 |
61.5 |
61 |
Drying speed |
⊗ |
⊗ |
∅ |
⊗ |
○ |
List of references
[0072]
- 1.
- Patent EP0443911
- 2.
- Patent EP0347924
- 3.
- Patent Application US2031145
- 4.
- Patent US9,085,751
- 5.
- Patent US8,845,817
- 6.
- Patent US9,879,204
- 7.
- International Application WO2017/011216
- 8.
- Patent US8,114,223
- 9.
- Patent US5,486,314
- 10.
- International Application WO94/03579
1. Non-flammable, volatile and aqueous composition comprising at least one compound A
and optionally at least one compound selected from the group consisting of a compound
B and a compound C, wherein :
- the compound A is at least one, optionally substituted, glycol ether, preferably
a linear or branched, saturated or unsaturated, mono- or di- C2 to C5 glycol mono-
or di- alkyl or aryl ether, in which the alkyl or aryl groups, identical or different,
comprise from 1 to 6 carbon atoms;
- the compound B is at least one linear or branched, saturated or unsaturated, C1
to C4 alcohol; and/or
- the compound C is at least one linear or branched, saturated or unsaturated, C2
to C5 polyol and having no more than 3 hydroxyl functions.
2. Composition according to claim 1, wherein the composition is in liquid state at any
temperature in the range from about -15°C to about -30°C.
3. Composition according to either of claims 1 or 2, wherein the alkyl groups are chosen
in the group comprising methyl, ethyl, n-propyl, iso-propyl, n-butyl, tert-butyl and
hexyl.
4. Composition according to either of claims 1 or 2, wherein the aryl group is phenyl.
5. Composition according to any one of claims 1 to 4, wherein the at least one glycol
ether is chosen from P-series glycol ethers, preferably from P-series glycol ethers
having a molecular mass less than 150g/mol.
6. Composition according to claim 5, wherein the at least one glycol ether is chosen
from the group consisting of: 2-Propylene Glycol 1-Methyl Ether (2PG1ME), 2-Propylene
Glycol 1-Methyl Ether Acetate (2PG1MEA), Di-Propylene Glycol Methyl Ether (DPGME),
Propylene Glycol Dimethyl Ether (PGDME), 2-Propylene Glycol 1-Ethyl Ether (2PG1EE),
2-Propylene Glycol 1-Ethyl Ether Acetate (2PG1EEA), Propylene Glycol n-Propyl Ether
(PGnPE), 2-Propylene Glycol 1-n-Butyl Ether (2PG1BE), Propylene Glycol 1-tert-Butyl
Ether (PG1tBE), Propylene Glycol Phenyl Ether (PGPhE), Di-Ethylene Glycol mono-Butyl
Ether (DEGBE).
7. Composition according to any one of claims 1 to 4, wherein the at least one glycol
ether is chosen from E-series glycol ethers.
8. Composition according to claim 7, wherein the at least one glycol ether is chosen
from the group consisting of: Di-Ethylene Glycol Ethyl Ether (DEGEE), Ethylene Glycol
n-Propyl Ether (EGnPE), Ethylene Glycol n-Propyl Ether Acetate (EGnPEA), Ethylene
Glycol iso-Propyl Ether (EGiPE), Ethylene Glycol Hexyl Ether (EGHE), Ethylene Glycol
Phenyl Ether (EGPhE), Ethylene Glycol n-Butyl Ether (EGBE), Ethylene Glycol tert-Butyl
Ether (EGtBE).
9. Composition according to any one of claims 1 to 4, wherein the at least one glycol
ether is chosen from the group consisting of: Butylene Glycol Methyl Ether, Butylene
Glycol di-Methyl Ether, Butylene Glycol Ethyl Ether, Butylene Glycol Propyl Ether,
3-Methyl 3-Methoxy Butanol (MMB).
10. Composition according to any one of claims 1 to 4, wherein the at least one glycol
ether is chosen from the group consisting of: 2-Propylene Glycol 1-Methyl Ether (2PG1ME),
2-Propylene Glycol 1-Methyl Ether Acetate (2PG1MEA), Di-Propylene Glycol Methyl Ether
(DPGME), Ethylene Glycol Hexyl Ether (EGHE), Butyl Ethoxy Ethanol (BEE).
11. Composition according to either of claims 1 or 2, wherein the compound A is a mixture
of a compound A1 which is the Propylene Glycol Methyl Ether, and a compound A2 which
is at least one among the 3-Methyl 3-Methoxy Butanol (MMB) and the propylene Glycol
Propyl Ether, preferably in a ratio compound A1 :compound A2 of 3:1.
12. Composition according to any one of claims 1 to 11, comprising :
- the compound A in a concentration superior or equal to 10wt% and inferior or equal
to 50wt%, 10wt% ≤ [compound A] ≤ 50wt%;
- the compound B in a concentration strictly superior to 0wt% and inferior or equal
to 15wt%, 0wt% < [compound B] ≤ 15wt%; and
- the compound C in a concentration strictly superior to 0wt% and inferior or equal
to 15wt%, 0 wt% < [compound C] ≤ 15 wt%;
the wt% being based on a total weight of the composition.
13. Composition according to claim 12, comprising :
- the compound A in a concentration superior or equal to 20wt% and inferior or equal
to 50wt%, 20wt% ≤ [compound A] ≤ 50wt%;
- the compound B in a concentration superior or equal to 0.1 wt% and inferior equal
to 5wt%, 0.1 wt% ≤ [compound B] ≤ 5wt%; and
- the compound C in a concentration superior or equal to 0.wt% and inferior or equal
to 5wt%, 0.1 wt% ≤ [compound C] ≤ 5wt%;
- water in a concentration wt% superior or equal to 40wt% and inferior or equal to
70wt%, 40wt% ≤ [water] ≤ 70wt%;
the wt% being based on a total weight of the composition.
14. Composition according to any one of claims 1 to 13, wherein the mass ratio compound
B and/or compound C:compound A is in the range of 1:90 to 1:9.
15. Composition according to any one of claims 1 to 14, further comprising at least one
surfactant which is anionic, amphoteric, nonionic, cationic or a mixture thereof,
preferably in a concentration superior or equal to 0.001wt% and inferior or equal
to 0.1wt%, 0.001 wt% ≤ [surfactant] ≤ 0.1wt%, the wt% being based on the total weight
of the composition.
16. Use of a composition according to any one of claims 1 to 15, in a liquid cleaning
composition.