[0001] The present invention relates to a device for packaging machines, particularly for
machines for the continuous packaging of products with a predominantly longitudinal
extension like spaghetti, breadsticks, pencils or the like.
[0002] Nowadays for the continuous packaging of products with a predominantly longitudinal
extension like spaghetti or breadsticks, usually machines are used that comprise a
device with a flat region that ends with a collar with a substantially vertical (or
horizontal) axis of extension and which is inclined with respect to the plane of arrangement
of the flat region.
[0003] The collar has a slit, along the wall that lies opposite to the flat region, which
is parallel to the axis of extension of the collar.
[0004] Inside the collar there is a hopper with an axis of extension that substantially
coincides with the axis of extension of the collar.
[0005] To package the products, in a continuous process, a sheet of paper-like and/or polymeric
material is unwound from a spool and slides over the substantially flat region of
the device and is conveyed inside the collar and shaped around the hopper, adhering
to the internal wall of the collar, making the two opposing longitudinal flaps of
the sheet come together inside the slit.
[0006] The sheet is heat-sealed in a longitudinal direction at the two opposing facing flaps,
creating a tubular package, and is subjected to a first cut and simultaneous heat-sealing,
in a transverse direction, at the exit from the collar, creating a bag.
[0007] The products are then directed, through the hopper, into the bag being created.
[0008] The bag containing the products then slides through the collar and is sealed with
a second cut and simultaneous heat-sealing, in a transverse direction, opposite to
the previous transverse direction, again at the exit from the collar.
[0009] Such conventional techniques have a number of drawbacks.
[0010] The collar has an internal profile that is normally rectangular with sharp corners,
rectangular with rounded corners, circular or slot-shaped, with some straight sections
and along its axis of extension it has first a substantially tubular portion, and
then a semi-tubular portion.
[0011] The device is obtained by bending and welding sheet metal.
[0012] In particular the production process, carried out by an operator, begins with two
metal sheets, a first metal sheet for making the substantially flat region and a second
metal sheet rolled in a closed shape, via successive folds, to create the profile
of the collar.
[0013] These two separate components are then welded together.
[0014] The process is therefore long and laborious and inconvenient.
[0015] Furthermore, it is not possible to mass-reproduce such devices.
[0016] Also, the internal profile of the collar is the origin of at least two critical points
for the sliding of the sheet (particularly if the sheet is made of paper) at the connecting
points between the various folds of the sheet metal, at the interface between the
tubular portion and the semi-tubular portion, at least at the ends of the semi-tubular
shape, which causes the onset of unwanted wrinkles and creases on the sheet itself,
as well as tears or rips, in addition to producing visually unpleasant longitudinal
fold lines on the sheet.
[0017] The aim of the present invention is to provide a device for packaging machines that
is capable of improving the known art in one or more of the above mentioned aspects.
[0018] Within this aim, an object of the invention is to provide a device for packaging
machines, in which the collar has no critical points for the sliding of the sheet
inside it, and which makes it possible to guide the sheet evenly, thus increasing
the speed of packaging with respect to similar conventional devices.
[0019] Another object of the invention is to provide a device for packaging machines that
enables a method for its production that is easier and less laborious with respect
to similar conventional devices and which does not entail the need for welds.
[0020] A further object of the present invention is to overcome the drawbacks of the background
art in a manner that is alternative to any existing solutions.
[0021] Another object of the invention is to provide a device for packaging machines that
is highly reliable, easy to implement and of low cost.
[0022] This aim and these and other objects which will become better apparent hereinafter
are achieved by a device for packaging machines, which comprises a substantially flat
region that ends with a collar, the plane of arrangement of said region being inclined
with respect to the axis of extension of said collar, said collar having a slit along
its wall that lies opposite to said region, parallel to the axis of extension thereof,
said device being characterized in that said collar has an internal profile with a
continuous curve with at least four changes of curvature with respect to circularity.
[0023] Further characteristics and advantages of the present invention will become better
apparent from the description of a preferred, but not exclusive, embodiment of the
device for packaging machines according to the invention, which is illustrated for
the purposes of non-limiting example in the accompanying drawings wherein:
- Figure 1 is an overall perspective view of a device for packaging machines, according
to the invention;
- Figure 2 is a front elevation view of the device of Figure 1;
- Figure 3 is a view from above of the device of Figure 1;
- Figure 4 is a cross-sectional view of the device of Figure 1.
[0024] With reference to the figures, the device for packaging machines according to the
invention is generally designated by the reference numeral 10.
[0025] Such device 10 is preferably used in a machine for continuous packaging, not shown
in the figures, in which the products are moved horizontally.
[0026] However, it can also be used in continuous packaging machines in which the products
are moved vertically.
[0027] In particular, the invention is used to provide packages made of paper.
[0028] The device 10 comprises a substantially flat region 11 that ends with a collar 12.
[0029] The plane of arrangement of this region 11 is inclined with respect to the axis of
extension of the collar 12, the configuration of which is normally vertical or horizontal.
[0030] The collar 12 has a slit 13 along the wall 17 that lies opposite to the region 11,
which is parallel to the axis of extension of the collar.
[0031] One of the peculiarities of the invention consists in that the device 10 is monolithic.
[0032] In particular, the entire device 10 is made of metallic material, using 3D printing
and/or stock-removal machining.
[0033] The device 10 is obtained, for example, with the use of a machine with computer numerical
control (CNC).
[0034] It should be noted that, differently from similar conventional devices, such a device
10 takes a solid form that is homogeneous and mass-reproducible using 3D printing
or using stock-removal machining with CAD/CAM (Computer-Aided Design/Computer-Aided
Manufacturing) methods.
[0035] Another peculiarity of the invention consists in that the collar 12 has an internal
profile with a continuous curve, therefore without straight sections and/or sharp
corners, in which there are at least four changes of curvature with respect to circularity.
[0036] The internal profile of the collar 12 is, for example, elliptical and/or oval and/or
defined by four blended circular arcs.
[0037] Specifically, the oval is composed of four circular arcs in succession, while the
ellipse has infinite changes of curvature, it being the geometric place of points
of the plane where the sum of the distances from the two focal points remains constant.
[0038] It should be noted that such a profile makes it possible to uniformly distribute
the tension of the wrapping evenly on all of the profile of the collar 12 during the
forming of the bag.
[0039] The region 11 is shaped like an isosceles triangle with the vertex 14, which is comprised
between the congruent sides 15a, 15b of the triangle, coinciding with the central
point of the wall 16 of the collar 12 that is proximate to the region 11, on the inlet
rim 19 of the collar 12.
[0040] The region 11 has an angle K between the congruent sides 15a, 15b, which is comprised
between 60° and 70°.
[0041] The region 11 is inclined with respect to the wall 16 of the collar 12 that is proximate
thereto, at an angle W comprised between 50° and 60°.
[0042] The device 10 comprises two wings 18a, 18b, which are mirror-symmetrical with respect
to the plane of symmetry of the region 11 that passes through the vertex 14.
[0043] These wings 18a, 18b extend starting from the sides 15a, 15b, and have a curved profile
that defines the inlet rim 19 of the collar 12, for the packaging sheet.
[0044] This rim 19 has a substantially teardrop-shaped contour with the vertex at the slit
13, which is arranged on a horizontal plane that is parallel to the horizontal plane
of arrangement of the vertex 14 of the region 11.
[0045] The device 10 comprises two tabs 20a, 20b, which extend parallel to the axis of extension
of the collar 12 and define substantially the wall 17 of the collar 12 that lies opposite
the region 11.
[0046] The slit 13 extends in the interface region between the two tabs 20a, 20b, and passes
through the thickness of the wall 17.
[0047] The tabs 20a, 20b have a surface directed toward the axis of extension of the collar
12 with a curved profile.
[0048] In particular, the tabs 20a, 20b extend starting from a plane that is perpendicular
to the axis of extension of the collar 12 and is arranged proximate to/at the end
of the wall 16 of the collar 12 that is proximate to the region 11.
[0049] In practice the wall 16 of the collar 12, which lies proximate to the region 11,
and the wall 17 of the collar 12, which lies opposite the region 11, extend on different
levels and are not parallel or are only partially parallel.
[0050] The device 10 can comprise a hopper, not shown in the figures, which is inserted
in the collar 12 for introducing the products into the shaped wrapping, and which
is also provided by 3D printing.
[0051] The use of the device 10 is the following.
[0052] A sheet of paper-like material is unwound from a spool, neither of which are shown
in the figures, slides over the region 11 of the device 10 and is conveyed inside
the collar 12 and shaped around the hopper, also not shown, adhering to the internal
wall of the collar 12, along its inlet rim 19, and making the two opposing longitudinal
flaps of the sheet come together inside the slit 13.
[0053] The sheet is heat-sealed in a longitudinal direction at the two opposing facing flaps,
creating a tubular package, and is subjected to a first cut and simultaneous heat-sealing,
in a transverse direction, at the exit from the collar 12, creating a bag.
[0054] The products are then directed, through the hopper, into the bag that has just been
created.
[0055] The bag containing the products then slides through the collar 12 and is sealed with
a second cut and simultaneous heat-sealing, in a transverse direction, opposite to
the previous transverse direction, at the exit from the collar 12.
[0056] In practice it has been found that the invention fully achieves the intended aim
and objects by providing a device for packaging machines that has no critical points
for the sliding of the sheet inside the profile of the collar, and which makes it
possible to guide the sheet evenly, thus increasing the speed of packaging with respect
to similar conventional devices.
[0057] Furthermore, with the invention a device for packaging machines is provided that
enables a method for its production that is easier and less laborious with respect
to similar conventional devices and which does not entail the need for welds.
[0058] Using such an invention prevents the sheet of paper for the package from being damaged
or torn during the provision of the package.
[0059] Also, from laboratory tests it has been found that such a device for packaging machines
makes it possible to provide packages made of paper at a similar speed to packages
made of polymeric material and to transit from one type of package to the other without
major losses of time.
[0060] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims. Moreover, all the details
may be substituted by other, technically equivalent elements.
[0061] In practice the materials employed, provided they are compatible with the specific
use, and the contingent dimensions and shapes, may be any according to requirements
and to the state of the art.
[0063] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A device (10) for packaging machines, which comprises a substantially flat region
(11) that ends with a collar (12), the plane of arrangement of said region (11) being
inclined with respect to the axis of extension of said collar (12), said collar (12)
having a slit (13) along its wall (17) that lies opposite said region (11), parallel
to the axis of extension thereof, said device (10) being characterized in that said collar (12) has an internal profile with a continuous curve with at least four
changes of curvature with respect to circularity.
2. The device (10) according to claim 1, characterized in that said internal profile of said collar (12) is elliptical.
3. The device (10) according to claim 1, characterized in that said internal profile of said collar (12) is oval.
4. The device (10) according to one or more of the preceding claims, characterized in that it is monolithic.
5. The device (10) according to one or more of the preceding claims, characterized in that it is made of metallic material and is provided by 3D printing and/or stock-removal
machining.
6. The device (10) according to one or more of the preceding claims, characterized in that said region (11) is shaped like an isosceles triangle with the vertex (14), which
is comprised between the congruent sides (15a, 15b) of said triangle, coinciding with
the central point of the wall (16) of said collar (12) that is proximate to said region
(11), said vertex (14) of said triangle being on the inlet rim (19) of said collar
(12).
7. The device (10) according to one or more of the preceding claims,
characterized in that said region (11):
- has an angle (K) between said congruent sides (15a, 15b) which is comprised between
60° and 70°,
- is inclined with respect to said wall (16) of said collar (12) that is proximate
to said region (11), by an angle (W) comprised between 50° and 60°.
8. The device (10) according to one or more of the preceding claims, characterized in that it comprises two wings (18a, 18b) which are mirror-symmetrical with respect to the
plane of symmetry of said region (11) that passes through said vertex (14) of said
triangle, said wings (18a, 18b) extending starting from said sides (15a, 15b) and
having a curved profile that defines said inlet rim (19) of said collar (12).
9. The device (10) according to one or more of the preceding claims, characterized in that said inlet rim (19) of said collar (12) has a substantially teardrop-shaped contour
with the vertex at said slit (13), said vertex of said teardrop shape being arranged
on a horizontal plane that is parallel to the horizontal plane of arrangement of said
vertex (14) of said region (11).
10. The device (10) according to one or more of the preceding claims, characterized in that it comprises two tabs (20a, 20b) which extend parallel to the axis of extension of
said collar (12) and define substantially the wall (17) of said collar (12) that lies
opposite said region (11), said slit (13) extending in the interface region between
said two tabs (20a, 20b), said slit (13) passing through the thickness of said wall
(17) of said collar (12) that lies opposite said region (11).
11. The device (10) according to one or more of the preceding claims, characterized in that said tabs (20a, 20b) have a surface directed toward the axis of extension of said
collar (12) with a curved profile.
12. The device (10) according to one or more of the preceding claims, characterized in that said tabs (20a, 20b) extend starting from a plane that is perpendicular to the axis
of extension of said collar (12) and is arranged proximate to/at the end of said wall
(16) of said collar (12) that is proximate to said region (11).
13. The device (10) according to one or more of the preceding claims, characterized in that it comprises a hopper inserted in said collar (12) which is provided by 3D printing.