FIELD OF THE INVENTION
[0001] The invention relates to a trailer assembly comprising a concrete pump. The invention
more specifically relates to a trailer assembly comprising an electrically powered
concrete pump. The invention also relates to a method for a mobile concrete pump.
The invention also relates to use of a trailer assembly comprising a concrete pump.
BACKGROUND OF THE INVENTION
[0002] Concrete pumps are machines for transporting liquid concrete by pumping. There are
mainly two types of concrete pumps. The first type of concrete pump is built on top
of a truck or semi-trailer. Typically, these types of concrete pumps have a boom extending
from the truck or semi-trailer. The second type of concrete pump is built on top of
a truck or mounted on a trailer. This second type is commonly referred to as a line
pump. The concrete pump requires attaching a steel or flexible hose to the outlet
of the machine. Typically, multiple coupled hoses are used to transport the liquid
over the distance to the pouring location.
[0003] CN208329635 discloses a trailer concrete pump car, wherein the sensors and control box are powered
by a car battery. A disadvantage of
CN208329635 is that the car battery is not powerful enough to power the concrete pump.
[0004] CN211950768 discloses a hybrid system applying a diesel engine power supply and a battery power
supply for powering the concrete pump. In
CN211950768 the flow of concrete is adapted by changing the transmission in the gear box driving
the concrete pump.
[0005] US4,298,288 discloses a mobile concreting apparatus and method which may be used, in particular,
for on-site construction of swimming pools. It includes a vehicle supporting a plurality
of containers, each adapted to contain one of the ingredients of concrete. Each container
is provided with its own ingredient feeder which feeds the ingredients to a mixing
device mounted on the vehicle to create a concrete slurry. The slurry is transferred
from the mixing device to the surface to be coated by a structure including a slurry
pump, a hose and a nozzle. Each ingredient feeder can be individually varied in the
rate at which it feeds its ingredient so that the relative composition of the slurry,
and the flow rate of the slurry, can be rapidly and selectively varied on the job
site to meet the particular requirements for each job. In addition, feed rate settings
which provide a desirable composition and overall feed rate can be noted and reproduced
on subsequent occasions when the same composition and feed rate are desired. The disclosed
mobile concreting apparatus uses a diesel engine for driving the concreting apparatus.
[0006] WO 2020/078040 A1 discloses a pump truck, comprising a battery assembly (12), an engine (14), and a
power supply interface. Wherein the battery assembly (12) is connected to a motor
module for driving the motor module; the engine (14) is connected to a walking driving
axle (18); the power supply interface is connected to the battery assembly (12) and/or
the motor module, in order to connect an external power source; and the motor module
is used for supplying power to at least one of a main oil pump (16), an arm bracket
pump (28), a water washing pump, turntable rotation, a cooling fan and a stirring
mechanism of the pump truck. By the engine (14), the battery assembly (12) and the
power supply interface, the pump truck realizes the effect that the pump mick is driven
to operate by hybrid power.
SUMMARY OF THE INVENTION
[0007] An object of the invention is to overcome one or more of the disadvantages mentioned
above.
[0008] According to a first aspect of the invention, a trailer assembly comprising:
- a concrete pump arranged for pumping liquid concrete and having a pumping speed;
- an electric motor arranged for driving the concrete pump;
- a battery;
- an adaptive electrical controller for converting a battery current from the battery
to a motor current powering the electric motor; and
- an input configured for receiving a setting for adapting the motor current for controlling
the pumping speed.
[0009] A trailer assembly may be a trailer with additional items placed on top of or integrated
in the trailer. The items placed on top of the trailer are typically coupled or jointed
to the trailer. These couplings or joints may have a more permanent character or may
be releasable. A trailer may be any mobile object that can be placed behind a pulling
vehicle, such as a car, a lorry, a van, or the like. A trailer may have a towing hook
coupling with the pulling vehicle. In more specific cases the trailer may move under
its own power, such as small distances under own power. In more generalised context,
the invention may be generalised such that the features of the invention may also
be placed on a vehicle, such as a lorry. In this generalised case, the invention is
typically placed on a vehicle wherein the driving power of the vehicle is obtained
from an electrical battery, such as the same battery used as part of the invention.
[0010] The concrete pump is typically used to transport liquid concrete from an accessible
location accessible to devices providing the liquid concrete to a less accessible
location or a moving location where the liquid concrete is used as building material.
The accessible location is typically accessible by a larger truck transporting the
liquid concrete to the build location. The accessible location may also be a location
where the liquid concrete is mixed or produced on site. The less accessible or moving
location is the location where the liquid concrete is poured. This location typically
moves around as the liquid concrete is in general not poured or needed at one location
all the time. The liquid concrete is typically transported between the concrete pump
and the less accessible or moving location with a pipe or tube. This pipe or tube
has typically at least some flexible sections for easily adapting the location of
the outflow of liquid concrete from the pipe or tube. The concrete pump pumps the
liquid concrete with a pumping speed pushing the liquid concrete through the pipe
or tube with this speed. The concrete pump may provide a pulsed pumping or periodical
pumping of the liquid concrete, typically in this case the pumping speed is an average
speed of the liquid concrete. The trailer assembly, more specifically the concrete
pump, may be typed as a line pump.
[0011] The electric motor may be directly coupled to the concrete pump. The electric motor
may have an axis providing a mechanical rotating force based on the electrical power
provided to the electrical motor. The axis may be coupled to the concrete pump for
pumping based on the rotation of the axis. Alternatively, the electric motor may be
indirectly coupled to the concrete pump. As an example, the electric motor may have
an axis providing a mechanical rotating force based on the electrical power provided
to the electrical motor. The rotational force may be provided to a hydraulic system
which may comprise a hydraulic pump and hydraulic valves converting the rotational
force to a hydraulic force. The hydraulic system may in turn drive the concrete pump.
Other indirect couplings between the electric motor and the concrete pump are envisioned.
[0012] The battery is an electric battery for storing and providing electrical power to
an application. A battery storing electrical power is charging. A battery providing
electrical power is discharging. A battery may comprise multiple electrical cells.
The electrical cells may be regulated independent from each other. A battery management
system may be present to manage or control the charging and discharging of the battery.
[0013] An adaptive electrical controller is arranged for converting a battery current from
the battery to a motor current powering the electric motor. The battery current typically
is a DC current at a particular voltage. This voltage may differ over time. Also,
the electrical motor may not be suitable for receiving a DC current at that particular
voltage or may not operate efficiently at that particular voltage. The adaptive electrical
controller converts the battery current to a motor current having the properties to
let the electrical motor run, such as rotate, at a particular speed and/or with a
particular torque. When the adaptive electrical controller provides an AC current,
the motor current may have one or more of the characteristics of a particular frequency,
peak current, effective current and/or even a particular shape, such as sinusoidal,
stepped, square, triangular or sawtooth shape. When the adaptive electrical controller
provides a DC current, the motor current may have one or more of the characteristics
of a particular voltage, and/or current level. The preceding characteristics are merely
examples of the characteristics of the motor current that may be adapted by the electrical
controller.
[0014] The input of the trailer assembly is configured for receiving a setting. This setting
may be inputted through one or more of a touch display input, keyboard, lever, push-button,
switch. This input is provided to the adaptive electrical controller. This input allows
to adapt, change or manipulate one or more of the characteristics of the motor current
outputted by the adaptive electrical controller. The adapted motor current characteristic
adapts the electric motor, such that the running of the electric motor is adapted.
This adaptation of the running of the electric motor may result in that the electric
motor rotates faster or slower. The electric motor in turn drives the concrete pump.
The adaptation of the running of the electric motor adapts the pumping speed of the
concrete pump. Therefore, the input provides control over the volume of the concrete
pumped over time. An advantage of the invention is that the electrification of the
drive of the concrete pump, more specific the combination of features as presented,
provides enhanced control over the pumped concrete volume over time. A further advantage
is that the emission, such as exhaust fumes, of the trailer assembly is reduced or
more or less void or null.
[0015] According to another aspect of the invention a method for a mobile concrete pump
comprising the steps of:
- converting a battery current from a battery to a motor current powering an electric
motor;
- driving the mobile concrete pump with the electric motor;
- pumping liquid concrete with the mobile concrete pump having a pumping speed;
- receiving a setting; and
- adapting the motor current for controlling the pumping speed based on the setting.
The method provides the advantages as mentioned for the trailer assembly.
[0016] According to another aspect of the invention the use of a concrete pump according
to any of the embodiments described throughout the description. The use provides the
advantages as mentioned for the trailer assembly.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0017] In an embodiment of the trailer assembly, the adaptive electrical controller is a
frequency generator; the electric motor is an AC motor; the motor current is an AC
current having a frequency; and the input is arranged for receiving a frequency setting
for setting the frequency of the AC current. AC motors are readily available. Regulating
the frequency of the motor current provides improved control over the pumping speed.
[0018] In an embodiment of the trailer assembly, the AC motor is a synchronous AC motor.
A synchronous AC motor improves the coupling between the set frequency of the motor
current and the rotational speed of the axis of the AC motor. The pumping speed is
based on the rotational speed of the AC motor. Thus, the improved control over the
rotational speed provides improved control over the pumping speed.
[0019] In an embodiment of the trailer assembly, the trailer assembly is arranged for being
towed by a car, a van, or a lorry. The arrangement for towing may comprise a towing
hook. This advantageously provides improved flexibility of use of the trailer assembly.
[0020] In an embodiment of the trailer assembly, the trailer assembly comprises wheels,
preferably joined by an axle, and a towing hook; the battery has a centre point of
gravity; and the centre point of gravity of the battery is arranged between the towing
hook and the wheels, preferably between the axle and the towing hook. The battery
is typically one of the major components of the trailer assembly contributing to the
weight of the trailer assembly. The centre point of gravity of the battery is typically
arranged such that the battery advantageously contributes positively to the noise
weight of the trailer assembly.
[0021] The trailer assembly typically has a stationary condition and a nonstationary condition.
In the stationary condition, the trailer assembly is stationary and the concrete pump
may be operated. In the nonstationary condition, the trailer assembly is towable and/or
moveable from one place to the other, typically by a pulling vehicle, such as a car,
lorry and/or van. The concrete pump of the trailer assembly is typically fed from
an outside source with concrete, which is then pumped by the concrete pump.
[0022] In an embodiment of the trailer assembly, the battery has a U-shape having a base
arranged proximal to the towing hook and legs extending towards or beyond the wheels,
preferably in a substantially horizontal direction and/or preferably beyond the axle.
The U-shape allows for other components of the trailer assembly to be arranged inside
the U-shape. Furthermore, the U-shape allows the battery to be arranged along the
circumference of the trailer assembly. Arranging the battery along the circumference
of the trailer assembly provides the advantage of decreased thermal resistance with
the environment providing for enhanced preventing overheating of the battery, typically
in use.
[0023] In an embodiment of the trailer assembly, the concrete pump comprises a hopper arranged
for receiving concrete to be pumped; and at least the hopper, preferably the concrete
pump, is arranged on a side of the wheels, preferably the axle, distal from the towing
hook. More preferably, the at least one hopper is arranged at a distal end of the
trailer assembly distal from the towing hook. The hopper according to this embodiment
is arranged advantageously arranged such that the liquid cement is easily poured in
the hopper. Furthermore, this arrangement allows a liquid concrete providing device,
such as a dump truck, to be placed inline with the trailer for advantageously allowing
the complete set of trailer assembly and liquid concrete providing device to be arranged
on the side of a road allowing other traffic to pass. Also, by arranging the hopper
distal from the towing hook, the liquid concrete providing device can advantageously
be arranged close or even over the hopper, as the towing hook is not in the way. Further,
this embodiment balances the battery near the towing hook with the concrete pump at
the other end of the wheels, preferably axis or axle.
[0024] In a further embodiment of the trailer assembly, the towing hook has a nose weight;
the hopper is arranged for holding an amount of concrete residue; and the centre point
of gravity of the battery is arranged such that despite of the amount of concrete
residue the nose weight is at least 0 kg, preferably 10 kg, more preferably 20 kg,
most preferably 25 kg, and/or at most 150 kg, preferably 125 kg, more preferably 100
kg, even more preferably 75 kg, most preferably 50 kg. The nose weight is advantageously
within the legal limits for roadworthy trailers in all countries, such as most countries.
A nose weight in the range specified allows to easily handle the trailer assembly
with a single person. A nose weight in the range specified allows the application
of a nose wheel which may be simple and lightweight and therefore easily adjustable.
[0025] In an embodiment of the trailer assembly, the trailer assembly has a weight of less
than 5,000 kg, preferably 4,500 kg, more preferably 4,000kg, most preferably 3,500
kg. The electric motor is typically sized and/or dimensioned depending on the concrete
pump. The battery is typically sized and/or dimensioned depending on the electric
motor and/or the total time the concrete pump needs to operate without recharging.
The battery of the trailer assembly is typically sufficient for providing power to
the trailer assembly for one working day. The battery is typically recharged during
out-of-office hours, such as during the evening and night. The total weight of the
trailer assembly is typically substantially determined by the summation of the weight
of the battery, electric motor and the concrete pump. Therefore, the sizing and capacity
of the battery is such that the trailer assembly can operate a full working day and/or
a substantial part of a working day.
[0026] In an embodiment of the trailer assembly, the concrete pump comprises: a pair of
concrete cylinders arranged for receiving liquid concrete in the pair of concrete
cylinders; a pair of concrete pistons each concrete piston arranged for travelling
inside a respective one of the pair of concrete cylinders and arranged for sucking
liquid concrete into the concrete cylinder and pressing liquid concrete out of the
concrete cylinder based on the motor current; and a pipe valve arranged for receiving
the liquid concrete pressed out of the respective one of the pair of concrete pistons.
This embodiment advantageously provides a rugged and/or dependable concrete pump.
Typically, the pair of concrete pistons is configured to alternate. This embodiment
advantageously allows to continuously or substantially continuously pump liquid concrete
out of the concrete pump. The flow of liquid concrete is only briefly interrupted
when the pipe valve switches from one concrete cylinder to the other concrete cylinder.
[0027] In an embodiment of the trailer assembly, the pipe valve has a first position receiving
the liquid concrete pressed out of one of the pair of concrete cylinders and a second
position receiving the liquid concrete pressed out of the other of the respective
pair of concrete cylinders; and the concrete pump comprises a controller configured
for controlling the position of the pipe valve. Typically, the pair of concrete pistons
is configured to alternate inside the concrete cylinders with concrete pistons moving
in opposite directions. This embodiment advantageously allows to continuously or substantially
continuously pump liquid concrete out of the concrete pump. The flow of liquid concrete
typically is only briefly interrupted when the pipe valve switches from one concrete
cylinder to the other concrete cylinder.
[0028] In an embodiment of the trailer assembly, the pipe valve comprises an S-shaped tube
having a first end swingable from a first position to a second position, and a second
end at a stable position for coupling to a transport tube for transporting concrete
to a site for pouring the liquid concrete. The S-shaped tube provides the advantage
that only one end of the pipe valve swings, while the other end is stationary allowing
a stable output of the trailer assembly. As the output of the trailer assembly is
stable, a stiff and/or rugged pipe may be coupled to the output for transporting the
liquid concrete to a site, such as a remote site, where the liquid concrete is poured
and sets.
[0029] In an embodiment of the trailer assembly, the trailer assembly comprises: a pair
of conveying cylinders; a pair of conveying pistons wherein each conveying piston
arranged for travelling inside a respective one of the pair of conveying cylinders
based on the motor current; a pair of conveying rods functionally coupling each of
the conveying pistons to a respective one of the pair of concrete pistons; and a hydraulic
system arranged for converting the rotational mechanical power from the AC motor to
hydraulic power driving the pair of conveying pistons for driving the concrete pump.
Hydraulic power advantageously provides the ease of coupling the electric power with
the concrete pump. Hydraulic power advantageously allows to convert the rotational
power of the electric motor to translational power for the cylinders, such as the
conveying cylinders. The hydraulic system, preferably comprising hydraulic valves,
advantageously allows to configure the hydraulic system to alternate the conveying
pistons for alternating the concrete pistons. The respective conveying cylinder is
typically aligned with a respective concrete cylinder for allowing a respective conveying
piston to be functionally coupled with a respective concrete piston by a respective
conveying rod, which may be a straight rod or bar.
[0030] In an embodiment of the trailer assembly, the trailer assembly comprises a battery
management system comprising: an output port arranged for providing electrical power
to the electrical motor; a battery port arranged for charging and discharging the
battery; and an external port arranged for receiving electrical power from an external
source; wherein the battery management system is configured for depending on the received
electrical power and while providing electrical power charging, discharging, holding
stable the battery. The trailer assembly equipped with the external port advantageously
allows to charge the battery and/or power the electric motor. Furthermore, the external
port may advantageously also support the battery powering the electric motor when
pumping concrete. The battery may therefore be advantageously selected smaller while
still powering the electric motor for a predefined time, such as a complete working
day. The trailer assembly may as a result be lighter due to the presence of the external
port.
[0031] In an embodiment of the method for a trailer assembly, the method comprises the steps
of: providing a trailer; arranging the mobile concrete pump, the electric motor, the
battery, and the adaptive electrical controller on the trailer. This method is effectively
constructing the trailer assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The invention will be apparent from and elucidated further with reference to the
embodiments described by way of example in the following description and with reference
to the accompanying drawings, in which:
Figure 1 schematically shows a top view of an embodiment of a trailer assembly;
Figure 2 schematically shows a side view of an embodiment of a trailer assembly;
Figure 3 schematically shows a front view of an embodiment of a trailer assembly;
and
Figure 4 schematically shows a perspective view of an embodiment of a trailer assembly.
[0033] The figures are purely diagrammatic and not drawn to scale. In the figures, elements
which correspond to elements already described may have the same reference numerals.
LIST OF REFERENCE NUMERALS
100 |
trailer assembly |
101 |
fronts ide |
102 |
backside |
103 |
tow hook |
104 |
nose wheel |
105, 105' |
front wheel |
106 |
front axle |
107, 107' |
rear wheel |
108 |
rear axle |
109 |
base |
110 |
concrete pump |
111 |
hopper |
112 |
outflow pipe |
120, 120' |
concrete cylinder |
121, 121' |
concrete piston |
124, 124' |
conveying cylinder |
125, 125' |
conveying piston |
126, 126' |
rod |
127 |
concrete valve |
128 |
S-shaped part |
129 |
S-shaped part in first position |
129' |
S-shaped part in second position |
130 |
battery |
135 |
electric motor |
137 |
hydraulic system |
140 |
adaptive electrical controller |
145 |
input |
A, A' |
direction of travel of the concrete pistons |
B, B' |
direction of travel of the conveying pistons |
DETAILED DESCRIPTION OF THE FIGURES
[0034] The following figures may detail different embodiments. Embodiments can be combined
to reach an enhanced or improved technical effect. These combined embodiments may
be mentioned explicitly throughout the text, may be hint upon in the text or may be
implicit.
[0035] Figure 1 schematically shows a top view of an embodiment of a trailer assembly 100.
The trailer assembly comprises a concrete pump 110, an electric motor 135, a battery
130, an adaptive electrical controller 140, and an input 145.
[0036] The concrete pump is arranged for pumping liquid concrete. The concrete pump has
a pumping speed. The electric motor is arranged for driving the concrete pump. This
driving may be direct or indirect via another system. The adaptive electrical controller
is arranged for converting a battery current from the battery to a motor current powering
the electric motor. The input is configured for receiving a setting for adapting the
motor current for controlling the pumping speed. The trailer assembly provides the
advantage of an improved control over the pumping speed. Furthermore, the trailer
assembly does not produce any exhaust fumes and is therefore advantageously suitable
for use in urban environments having environmental restrictions, such as limitations
or even prohibiting expelling exhaust fumes.
[0037] The trailer assembly typically has a front side 101 and a back side 102. At the front
side a tow hook 103 and a nose wheel 104 may be arranged. When the tow hook is not
hooked to a towing vehicle, the nose wheel may be arranged to carry the nose weight.
The concrete pump may advantageously be arranged at the back side. This arrangement
provides the advantage that liquid concrete may be provided to the concrete pump by
a vehicle, such as a liquid concrete truck, parked directly behind the trailer assembly,
such that the vehicle and the trailer assembly occupy a slender and/or small area.
[0038] The concrete pump may comprise a hopper 111, an outflow pipe 112, a first concrete
cylinder 120, a second concrete cylinder 120', a first concrete piston 121, a second
concrete piston 121', and a concrete valve 127. The first concrete piston is arranged
in the first concrete cylinder for travelling up and down the cylinder in a direction
A for sucking concrete into the cylinder and pushing concrete out of the first concrete
cylinder. The second concrete piston is arranged in the second concrete cylinder for
travelling up and down the cylinder in a direction A' for sucking concrete into the
cylinder and pushing concrete out of the second concrete cylinder. The concrete pistons
are typically arranged to move in opposite directions. The concrete valve typically
is synchronised with the motion of the concrete pistons to allow an outflow out of
one of the concrete cylinders to flow into the outflow pipe and typically at the same
time allows an inflow into the other of the concrete cylinders to flow form the hopper.
The concrete valve 127 may comprise an S-shaped part 128. The S-shaped part may have
a first end rotationally coupled to the outflow pipe. The S-shaped part may have a
second end having a first position 129 indicated with a solid line and a second position
129' indicated with a dashed line. In the first position, the S-shaped part is coupled
with the output of the first concrete cylinder for receiving an outflow of liquid
concrete and directing this outflow to the outflow pipe. In the first position, the
output of the second concrete cylinder is not coupled to the S-shaped part. In this
position any liquid concrete sucked in into the second cylinder comes from the hopper.
In the second position, the S-shaped part is coupled with the output of the second
concrete cylinder for receiving an outflow of liquid concrete and directing this outflow
to the outflow pipe. In the second position, the output of the first concrete cylinder
is not coupled to the S-shaped part. In this position any liquid concrete sucked in
into the first cylinder comes from the hopper. This arrangement of the concrete pump
provides the advantage of a more continuous flow of liquid concrete with minimized
interruption of the flow. Together with the input, this concrete valve provides an
optimization of liquid concrete flow and/or liquid concrete pumping speed particularly
at lower flows and/or pumping speeds.
[0039] The concrete pump may further comprise a first conveying cylinder 124, a second conveying
cylinder 124', a first conveying piston 125, a second conveying cylinder 125', a first
rod 126, and a second rod 126'. The first conveying piston is arranged in the first
conveying cylinder for travelling up and down the cylinder in a direction B. The second
conveying piston is arranged in the second conveying cylinder for travelling up and
down the cylinder in a direction B'. The conveying pistons are typically arranged
to move in opposite directions. The first conveying piston is via the first rod mechanically
coupled to the first concrete piston for synchronously moving up and down. The second
conveying piston is via the first rod mechanically coupled to the second concrete
piston for synchronously moving up and down. The trailer assembly may comprise a hydraulic
system 137. The conveying cylinders may be powered by the electric motor via the hydraulic
system, hence indirectly.
[0040] The input is typically user operable. The input may be a lever, one or more buttons,
a slider, or the like for receiving from the user and providing a setting to the adaptive
electrical controller for adapting the motor current for controlling the pumping speed
of the concrete pump. This input provides the enhanced control over the pumping speed
as mentioned throughout the text.
[0041] Figure 2 schematically shows a side view of an embodiment of a trailer assembly 100.
This may be the same trailer assembly as shown in Figure 1 except for that the towing
hook is left out of Figure 2. The trailer assembly has a frontside 102. The trailer
assembly may comprise a base 109, a first wheel 105, a second wheel 105', and an axle
106. The axle joins the first wheel and the second wheel. The axle may further be
coupled to the base. The base may provide a support and installation surface for most
of or even all the other features of the trailer assembly. The double axle configuration
provides the advantage of more stability or control over the nose weight for a wider
range of weight or momentum of the concrete residue that may be left in the hopper
between uses and especially during transport of the trailer assembly.
[0042] Figure 3 schematically shows a front view of an embodiment of a trailer assembly.
This may be the same trailer assembly as shown in Figure 1 and/or 2 except for that
the towing hook is left out of Figure 3. The trailer assembly has a frontside 102.
The trailer assembly may comprise a base 109, a front first wheel 105, and a first
rear wheel 107. Not shown are the second front wheel 105' and the front axle 106 joining
them. Not shown are the second rear wheel 107' and the rear axle 108 joining them.
The axles may further be coupled to the base. The base may provide a support and installation
surface for most of or even all the other features of the trailer assembly.
[0043] Figure 4 schematically shows a perspective view of an embodiment of a trailer assembly.
This may be the same trailer assembly as shown in Figure 1, 2, and/or 3 except for
that the towing hook is left out of Figure 4. The trailer assembly has a frontside
102. The trailer assembly may comprise a base 109, a front second wheel 105', and
a second rear wheel 107'. Not shown are the first front wheel 105 and the front axle
106 joining them. Not shown are the first rear wheel 107 and the rear axle 108 joining
them. The axles may further be coupled to the base. The base may provide a support
and installation surface for most of or even all the other features of the trailer
assembly.
[0044] Examples, embodiments or optional features, whether indicated as nonlimiting or not,
are not to be understood as limiting the invention as claimed. It should be noted
that the figures are purely diagrammatic and not drawn to scale. In the figures, elements
which correspond to elements already described may have the same reference numerals.
[0045] The term "substantially" herein, such as in "substantially all emission" or in "substantially
consists", will be understood by the person skilled in the art. The term "substantially"
may also include embodiments with "entirely", "completely", "all", etc. Hence, in
embodiments the adjective substantially may also be removed. Where applicable, the
term "substantially" may also relate to 90% or higher, such as 95% or higher, especially
99% or higher, even more especially 99.5% or higher, including 100%. The term "comprise"
includes also embodiments wherein the term "comprises" means "consists of.
[0046] The term "functionally" will be understood by, and be clear to, a person skilled
in the art. The term "substantially" as well as "functionally" may also include embodiments
with "entirely", "completely", "all", etc. Hence, in embodiments the adjective functionally
may also be removed. When used, for instance in "functionally parallel", a skilled
person will understand that the adjective "functionally" includes the term substantially
as explained above. Functionally in particular is to be understood to include a configuration
of features that allows these features to function as if the adjective "functionally"
was not present. The term "functionally" is intended to cover variations in the feature
to which it refers, and which variations are such that in the functional use of the
feature, possibly in combination with other features it relates to in the invention,
that combination of features is able to operate or function. For instance, if an antenna
is functionally coupled or functionally connected to a communication device, received
electromagnetic signals that are receives by the antenna can be used by the communication
device. The word "functionally" as for instance used in "functionally parallel" is
used to cover exactly parallel, but also the embodiments that are covered by the word
"substantially" explained above. For instance, "functionally parallel" relates to
embodiments that in operation function as if the parts are for instance parallel.
This covers embodiments for which it is clear to a skilled person that it operates
within its intended field of use as if it were parallel.
[0047] Furthermore, the terms first, second, third and the like in the description and in
the claims, are used for distinguishing between similar elements and not necessarily
for describing a sequential or chronological order. It is to be understood that the
terms so used are interchangeable under appropriate circumstances and that the embodiments
of the invention described herein are capable of operation in other sequences than
described or illustrated herein.
[0048] The devices or apparatus herein are amongst others described during operation. As
will be clear to the person skilled in the art, the invention is not limited to methods
of operation or devices in operation.
[0049] It should be noted that the above-mentioned embodiments illustrate rather than limit
the invention, and that those skilled in the art will be able to design many alternative
embodiments without departing from the scope of the appended claims. In the claims,
any reference signs placed between parentheses shall not be construed as limiting
the claim. Use of the verb "to comprise" and its conjugations does not exclude the
presence of elements or steps other than those stated in a claim. The article "a"
or "an" preceding an element does not exclude the presence of a plurality of such
elements. The invention may be implemented by means of hardware comprising several
distinct elements, and by means of a suitably programmed computer. In the device or
apparatus claims enumerating several means, several of these means may be embodied
by one and the same item of hardware. The mere fact that certain measures are recited
in mutually different dependent claims does not indicate that a combination of these
measures cannot be used to advantage.
[0050] The invention further applies to an apparatus or device comprising one or more of
the characterising features described in the description and/or shown in the attached
drawings. The invention further pertains to a method or process comprising one or
more of the characterising features described in the description and/or shown in the
attached drawings.
[0051] The various aspects discussed in this patent can be combined in order to provide
additional advantages. Furthermore, some of the features can form the basis for one
or more divisional applications.
1. Trailer assembly (100) comprising:
- a concrete pump (110) arranged for pumping liquid concrete and having a pumping
speed;
- an electric motor (135) arranged for driving the concrete pump;
- a battery (130);
- an adaptive electrical controller (140) for converting a battery current from the
battery to a motor current powering the electric motor; and
- an input (145) configured for receiving a setting for adapting the motor current
for controlling the pumping speed.
2. Trailer assembly according to the preceding claim,
wherein the adaptive electrical controller is a frequency generator;
wherein the electric motor is an AC motor;
wherein the motor current is an AC current having a frequency; and
wherein the input is arranged for receiving a frequency setting for setting the frequency
of the AC current.
3. Trailer assembly according to any of the preceding claims, wherein the AC motor is
a synchronous AC motor.
4. Trailer assembly according to any of the preceding claims, wherein the trailer assembly
is arranged for being towed by a car, a van, or a lorry.
5. Trailer assembly according to the preceding claim,
wherein the trailer assembly comprises wheels, preferably joined by an axle (106,
108), and a towing hook (103);
wherein the battery has a centre point of gravity; and
wherein the centre point of gravity of the battery is arranged between the towing
hook and the wheels, preferably between the axle and the towing hook.
6. Trailer assembly according to the preceding claim, wherein the battery has a U-shape
having a base arranged proximal to the towing hook and legs extending towards or beyond
the wheels, preferably in a substantially horizontal direction and/or preferably beyond
the axle.
7. Trailer assembly according to any of the preceding claims 5-6,
wherein the concrete pump comprises a hopper arranged for receiving concrete to be
pumped; and
wherein at least the hopper, preferably the concrete pump, is arranged on a side of
the wheels, preferably the axle, distal from the towing hook.
8. Trailer assembly according to the preceding claim,
wherein the towing hook has a nose weight;
wherein the hopper is arranged for holding an amount of concrete residue; and
wherein the centre point of gravity of the battery is arranged such that despite of
the amount of concrete residue the nose weight is at least 0 kg, preferably 10 kg,
more preferably 20 kg, most preferably 25 kg, and/or at most 150 kg, preferably 125
kg, more preferably 100 kg, even more preferably 75 kg, most preferably 50 kg.
9. Trailer assembly according to any of the preceding claims, wherein the concrete pump
comprises:
- a pair of concrete cylinders arranged for receiving liquid concrete in the pair
of concrete cylinders;
- a pair of concrete pistons, wherein each concrete piston arranged for travelling
inside a respective one of the pair of concrete cylinders and arranged for sucking
liquid concrete into the concrete cylinder and pressing liquid concrete out of the
concrete cylinder based on the motor current; and
- a pipe valve arranged for receiving the liquid concrete pressed out of the respective
one of the pair of concrete pistons.
10. Trailer assembly according to the preceding claim,
wherein the pipe valve has a first position receiving the liquid concrete pressed
out of one of the pair of concrete cylinders and a second position receiving the liquid
concrete pressed out of the other of the respective pair of concrete cylinders; and
wherein the concrete pump comprises a controller configured for controlling the position
of the pipe valve.
11. Trailer assembly according to the preceding claim, wherein the pipe valve comprises
an S-shaped tube having a first end swingable from a first position to a second position,
and a second end at a stable position for coupling to a transport tube for transporting
concrete to a site for pouring the liquid concrete.
12. Trailer assembly according to any of the preceding claims 9-11, comprising:
- a pair of conveying cylinders;
- a pair of conveying pistons wherein each conveying piston arranged for travelling
inside a respective one of the pair of conveying cylinders based on the motor current;
- a pair of conveying rods functionally coupling each of the conveying pistons to
a respective one of the pair of concrete pistons; and
- a hydraulic system arranged for converting the rotational mechanical power from
the AC motor to hydraulic power driving the pair of conveying pistons for driving
the concrete pump.
13. Trailer assembly according to any of the preceding claims, comprising a battery management
system comprising:
- an output port arranged for providing electrical power to the electrical motor;
- a battery port arranged for charging and discharging the battery; and
- an external port arranged for receiving electrical power from an external source;
wherein the battery management system is configured for depending on the received
electrical power and while providing electrical power charging, discharging, holding
stable the battery.
14. Method for a mobile concrete pump comprising the steps of:
- converting a battery current from a battery to a motor current powering an electric
motor;
- driving the mobile concrete pump with the electric motor;
- pumping liquid concrete with the mobile concrete pump having a pumping speed;
- receiving a setting; and
- adapting the motor current for controlling the pumping speed based on the setting;
wherein the method preferably further comprises the steps of:
- providing a trailer;
- arranging the mobile concrete pump, the electric motor, the battery, and the adaptive
electrical controller on the trailer.
15. Use of a concrete pump according to any of the preceding claims 1- 13.