[0001] The present invention relates to the sector of apparatus for heating and intermittent
dispensing of water intended for human consumption. The invention is preferably applicable,
though not exclusively, in the sector of boiler systems, of systems for the preparation
of beverages, of systems for dispensing of potable water, of systems for preparation
of foods or countertop sink and/or lower sink systems.
[0002] By water intended for human consumption is meant any water, treated or not, intended
for potable use, culinary use or for the preparation of foods or beverages, regardless
of the origin and of the type of use, such as for example domestic or industrial.
[0003] As is known, apparatuses for heating and intermittent dispensing of water intended
for human consumption at a desired dispensing temperature can use pressure equipment.
By pressure equipment is meant equipment subject to a relative pressure of greater
than 0.05 MPa; the relative pressure refers to normal atmospheric pressure (0.1013
MPa). In a case where the working pressure is greater, the pipes, hydraulic valves
and the receptacles are generally subjected to specific standards that discipline
one or more steps of the life cycle. For example, in Europe the pressure equipment
directive, or PED, from the acronym of
Pressure Equipment Directive, is applied.
[0004] The apparatuses of the prior art have drawbacks whether they operate at atmospheric
pressure, or pressure of the outside environment, or at a different pressure.
[0005] The apparatus operating at atmospheric pressure comprise a receptacle open to the
outside environment, so as to maintain the water at atmospheric pressure. This configuration
reduces the system complications but imposes a dispensing temperature that, if close
to boiling, depends on the altitude of installation of the apparatus and is in actual
terms lower than 373 K. For example, the dispensing temperature will be close to 373
K at sea level and about 370 K at an altitude of about 1000 metres. In this regard,
consider that, for many beverages or foods, the preparation requires water at a temperature
very close to 373 K, sometimes termed boiling or nearly boiling water. Also it is
good practice for like apparatuses to operate at a temperature lower by a few Kelvin
with respect to boiling temperature so as to prevent a dispersion of a flow of steam
that is such as to consume a great deal of water and require continuous energy. Further,
significant movement in the mass of water is generated each time heating is continued
after the start of boiling.
[0006] As the receptacle is not pressurised, a pump is generally used to increase the flow
of water dispensed; the pump is necessary in a case where the dispensing point is
at a higher level than the water in the liquid state in the receptacle. For example
an apparatus operating at atmospheric pressure is shown by way of example in figure
2. The opening towards the surrounding environment is visible high on the left of
the receptacle; it is good practice to include a filtering system at the opening to
prevent any impurities from entering the apparatus, even when not in use or in any
case switched off.
[0007] In the apparatuses that operate at a different pressure to atmospheric pressure the
operating temperature can be appropriately stabilised but, as it increases, the structural
characteristics of pressure equipment are becoming progressively more stringent. The
safety coefficients, for good measure, amplify this effect. In addition, the pressure
internally of the receptacle increases significantly during the heating of the water;
for example from a pressure of 0.5 Mpa in inlet it can pass beyond 0.9 MPa. All the
hydraulic components must be appropriately dimensioned and certified and can wear
out quickly as they are subject to significant pressure variations. During the production
of boiling water, i.e. at a dispensing temperature close to 373 K, at each heating
cycle, all the hydraulic components are subjected to continuous oscillations of more
than 0.5 MPa.
[0008] In a case where it is desired to dispense water at a temperature very close to 373
K, it is also preferable to heat the water to a higher temperature, typically more
than 378 K, both to prevent the mixture of the water in inlet from drastically reducing
the dispensing temperature and to take account of the loss during the course of the
dispensing. Like apparatus do not require the use of pumps because it is the pressure
of the water supply that guarantees the dispensing with flows suitable for normal
uses. Further, the inlet of the outlet conduit is located in the area above the receptacle
to limit the formation of areas of steam.
[0009] The initial outlet only of steam during the dispensing, the loss of water during
the course of heating the water, which often requires a dedicated unloading system,
and the significant pressures reached are the main drawbacks of these apparatuses.
To this can be added the mixing due to the inlet of fresh water from the water supply
and the consequent reduction of the dispensing temperature.
[0010] An example of an apparatus that operates at a different pressure to atmospheric pressure
is given by way of example in figure 1, in which the receptacle can be seen to be
connected to a water supply system and to a dispensing conduit provided with a manual
valve. The reading of a temperature sensor, in the example arranged centrally, determines
the switching on and off of the resistor on the bottom of the receptacle on the basis
of the operating logic and/or of the dispensing temperature set. In the upper part
of the receptacle a safety device can be observed, which can interrupt the electrical
connection to the resistor and an overpressure valve, for safety, which prevents the
operativity of the receptacle at pressures that are not permitted. Differently to
figure 1, the apparatus of figure 2 requires an inlet valve to interrupt the loading
of the receptacle when the water reaches the maximum level, a condition detected by
a level detector illustrated at the top on the right of the receptacle.
[0011] US 4480173 A illustrates an apparatus for heating and dispensing water and, necessarily, steam
comprising a pressure reducing valve in inlet which can be calibrated, for example,
at 0.2 MPa. The presence of a like pressure reducing valve does not prevent the pressure
increase inside the receptacle which, as illustrated in the foregoing, can exceed
0.9 MPa.
[0012] A first aim of the present invention is to obviate one or more of the drawbacks in
the prior art. A second aim is to provide an apparatus which enables heating the water
to a temperature of close to or higher than the boiling temperature at the pressure
of the outside environment, preventing energy loss in the non-pressure apparatus and
the drawbacks of pressure apparatus.
[0013] An aim of some embodiments is to limit the influence of the water in inlet on the
temperature of the water being dispensed.
[0014] Preferred embodiments intend to limit the pressure variations to which the apparatus
is subjected and/or to facilitate the dispensing of the water and/or to facilitate
the heat exchange internally of the container so as to best exploit the heating potential.
[0015] A further aim of some embodiments is to improve the response of the apparatus on
the basis of the quantity of water dispensed and/or requested.
[0016] These and other aims, which will be obvious to the expert in the sector from a reading
of the following text, are attained by means of an apparatus for heating and intermittent
dispensing of water intended for human consumption according to claim 1 or of a method
for heating and intermittently dispensing hot water intended for human consumption
according to claim 13.
[0017] In accordance with the teachings of the present document, the apparatus comprises
a container, an inlet conduit internally of the container, an outlet conduit from
the inside of the container for dispensing water into the outside environment and
heating means of fluids internally of the container.
[0018] The container has an opening which connects the inside towards the outside environment
and which is positioned above the level.
[0019] The inlet conduit is configured for connection to a water supply of water intended
for human consumption, for example a household water supply, office or production
premises system.
[0020] The apparatus further comprises an overpressure valve and one or more control units
which control the heating means. The overpressure valve allows the flow only in outlet
through the opening and when the pressure internally of the container exceeds an intervention
value which is greater than the pressure of the outside environment.
[0021] The apparatus advantageously further comprises first means for regulating the flow
through the inlet conduit and a level detector which detects the water in the liquid
state at the level.
[0022] Further, the outlet conduit has the inlet below the level and the one or more control
units also control the first means and are configured in such a way that the first
means close the inlet conduit when the level detector detects the water in the liquid
state at the level.
[0023] According to the teachings of the present description, the method comprises steps
of providing an apparatus comprising a container, an inlet conduit, an outlet conduit
and heating means, injecting water, heating the water and dispensing the water.
[0024] The container has a level and has an opening which connects the inside of the container
towards the outside environment and which is positioned above the level.
[0025] At least in the terminal part of the step of heating the water and at least in the
initial part of the step of dispensing the water, the flow is allowed through the
opening only with a pressure internally of the container that is greater than an intervention
value and greater than the pressure of the external environment pressure.
[0026] In the step of providing an apparatus, the outlet conduit advantageously has its
inlet below the level and the apparatus comprises first means for regulating the flow
through the inlet conduit and a level detector which detects the water in the liquid
state at the level.
[0027] Further, in the step of injecting the water, the inlet conduit is closed when the
level detector detects water in the liquid state at the level.
[0028] The apparatus and the method according to the invention are conceived and predisposed
to dispense heated water in continuous mode, i.e. by means of successive dispensing
distanced from one another over time.
[0029] The level determines the maximum quantity of water in the liquid state that is housed
internally of the container.
[0030] In the apparatus of the invention it is possible to regulate the overpressure valve
so as not to reach the typical pressures of the apparatus of the type in figure 1
while guaranteeing the dispensing of water that is boiling or nearly boiling. In the
prior art the pressure reached is usually greater than 0.9 MPa while in the apparatus
of the invention it can be regulated, for example, to 0.04 MPa with consequent benefits
in terms of systems and safety, as perceived by the user. Specific embodiments of
the invention will be described in the following part of the present description,
according to what is set down in the claims and with the aid of the accompanying sheets
of drawings, in which:
- figure 1 and figure 2 illustrate constructional diagrams of apparatus for heating
water intended for human consumption in the prior art;
- figure 3 illustrates a constructional diagram of an embodiment of an apparatus for
heating water intended for human consumption according to the invention;
- figures from 4 to 7 illustrate constructional diagrams of other embodiments of an
apparatus for heating and dispensing water intended for human consumption according
to the invention.
[0031] With reference to the sheets of drawings, reference numeral 100 denotes a container
of an apparatus for heating and dispensing of water intended for human consumption.
[0032] An embodiment of the apparatus comprises a container (100), an inlet conduit (40)
to the inside of the container (100) which is configured for connection to a water
supply (A) of water intended for human consumption, an outlet conduit (50) from the
inside of the container (100) for dispensing water into the outside environment (E),
heating means (8, 81, 82, 83) of fluids internally of the container (100), an overpressure
valve (6) and one or more control units (10).
[0033] Here and in the rest of the present description, by "flow" is meant the allowing,
interrupting or modulating the flow; these actions are often realised by a valve.
Usually the dispensing takes place into a beaker, jug or a pan located in the outside
environment (E), i.e. at the pressure thereof.
[0034] The container (100) has a level (L) and has an opening (61) which connects the inside
of the container (100) towards the outside environment (E) and which is positioned
above the level (L).
[0035] The container (100) is predisposed to contain internally thereof fluids at a pressure
that is different to the pressure of the environment (E) outside the container (100),
at least in an operating condition. In particular, the container (100) is able to
maintain at least an internal pressure that is higher than atmospheric pressure. An
overpressure valve (6) which allows the flow only in outlet through the opening (61)
and when the pressure internally of the container (100) exceeds an intervention value
which is greater than the pressure of the outside environment (E).
[0036] The inside of the container (100) is therefore not exposed continuously to atmospheric
pressure, differently to what occurs in the prior art example of figure 2.
[0037] The one or more control units (10) control the heating means (8, 81, 82, 83), so
as to heat the water internally of the container (100) on the basis of the desired
dispensing temperature.
[0038] The apparatus advantageously also comprises first means (4) for regulating the flow
through the inlet conduit (40) and a level detector (103) which detects the water
in the liquid state (W) at the level (L), i.e. when the water reaches the level. Further,
the outlet conduit (50) has the inlet below the level (L) and the one or more control
units (10) also control the first means (4) and are configured in such a way that
the first means (4) close the inlet conduit (40) when the level detector (103) detects
water in the liquid state (W) at the level (L).
[0039] The apparatus of the invention enables heating the water internally of the container
(100) without being affected, during the heating and the maintaining of the heated
water, by the effects of the value of the pressure of the outside environment (E),
as occurs in non-pressure apparatus in the prior art. Further, this apparatus facilitates
the dispensing of hot water, which is not preceded by an emission of steam, and prevents,
or drastically reduces, loss of water from the container (100) during the heating,
as occurs in the pressure apparatus of the prior art. These advantages are attained
by working at a pressure that can be advantageously determined, by acting on the intervention
value of the overpressure valve (6) and/or on the level (L) position, on the basis
of specific applicational requirements.
[0040] In the apparatus of the type in figure 1, the pressure inside increases during the
course of the loading up to being substantially equal to the pressure of the water
supply (A). In the apparatus according to the invention, the quantity of water injected
internally of the container (100) is, differently, defined by the level detector (103).
With this detail the pressure of the water supply (A) and the pressure inside the
container (100) are substantially unlinked.
[0041] By advantageously arranging the level (L), the water does not exit from the overpressure
valve (6) downstream of the expansion due to the heating thereof. The overpressure
valve (6) is for example a mechanical valve such as an appropriately calibrated safety
valve, which can be calibrated in production and does not require further adjustments.
[0042] In a further realisation, the overpressure valve (6) is an electrically operated
valve that is functionally connected to a sensor (109) of the pressure inside the
container, as shown by way of example in figure 7. This realisation enables a rapid
variation of the intervention value on the basis of the desired temperature inside
the container (100) but is, generally, more expensive and subject to more frequent
technical drawbacks.
[0043] Commonly, downstream of the overpressure valve (6) there are means provided for conveying
the discharge, for example, a drainage pipe. In rare cases, or when there is a case
of malfunctioning, these means must convey water as occurs with the apparatus of the
type of figure 1.
[0044] The heating means (8, 81, 82, 83) can be, for example, heat exchangers, electrical
resistances or induction heaters. Figures from 1 to 6 are represented by the electrical
resistances located inside the container (100) while in figure 7 an induction heater
with a conductor container (100) can be observed.
[0045] In the apparatus of the invention the heating of the water internally of the container
(100) to between 374 K and about 383 K does not lead to boiling if the intervention
value is a relative pressure of greater than 0.04 MPa. In fact, at the saturated steam
temperature of 383 K the absolute pressure is about 0.14 MPa while at 378 K it is
about 0.12 MPa. It is therefore possible to establish the intervention value on the
basis of the desired temperature. The predetermined temperature for the water inside
the container (1) will be equal to or greater than the dispensing temperature, in
a case where account is taken of losses in outlet.
[0046] The first means can comprise one or more valves or other switch devices and preferably
the first means (4) comprise an electrically operated valve, more preferably a normally-closed
electrically operated valve so as to close the inlet conduit (40) towards the inside
of the container (100) and prevent loading the container (100) above the level (L)
in the case of an absence of electrical energy. This is useful as in the case of a
long work pause: the apparatus can be kept isolated from the water supply (A) simply
by detaching from the energy source. Further, the loading requires connection of the
apparatus to the electricity grid. The intervention value is preferably a relative
pressure, with respect to normal atmospheric pressure, positive and less than or equal
to 0.6 MPa, so as to obtain a pressure inside the container (100) that is in any case
lower than the pressure in the apparatuses today available on the market which do
not operate at atmospheric pressure.
[0047] The intervention value of the overpressure valve (6) is preferably lower than or
equal to the pressure of the water supply (A). The apparatus will thus be subjected
to pressure variations that are very narrow and coherent with those due to the connection
with the water supply (A). In other words, inside the container (100) there are none
of the pressure variations typical of pressure apparatus and described in the foregoing.
[0048] The pressure that develops inside the container (100) during the heating cycle is
completely independent of the pressure of the water supply (A) and is not influenced
thereby in any way. Instead, in the pressure apparatus of the prior art, the pressure
during the heating cycle is absolutely dependent on the pressure of the water supply
(A) and is always greater than it. It will therefore not be necessary to dimension
the container (100), as well as the whole apparatus, for the significant pressures
typical of the pressure apparatuses of the prior art, such as the one illustrated
in figure 1.
[0049] With an operating pressure greater than the normal atmospheric pressure and/or the
outside environment (E) pressure and lower than or equal to the pressure of the water
supply (A), normally comprised between 0.3 e 0.5 MPa, temperatures can be reached
that are well above 373.15 K without boiling, thus obviating the limitations of the
apparatuses that operate at atmospheric pressure. The increase in the intervention
value facilitates the thrust during the course of dispensing, even with the first
means (4) completely closed, as well as the storing of thermal energy inside the container
(100).
[0050] The intervention value is preferably a relative pressure, with respect to normal
atmospheric pressure, positive and less than or equal to 0.05 MPa. In other words
the intervention value is greater than 0 Pa, for example 0.04 MPa, i.e. the overpressure
valve (6) intervenes in the case of a slight overpressure inside the container (100).
[0051] A like apparatus has the advantages of the invention but is not included in the standards
of pressure apparatus, such as for example the above-mentioned PED, with important
benefits in constructional, systems and certification terms for use with water intended
for human consumption or for food use. In this case too the pressure that develops
inside the container (100) during the heating cycle is completely independent of the
pressure of the water supply (A) and is not in any way influenced.
[0052] The apparatus preferably comprises third means (5) for regulating the flow through
the outlet conduit (50) and/or a sensor (102) for detecting the flow through the outlet
conduit (50) and the one or more control units (10) receive the detections of the
sensor (102) for detecting the flow and/or control the third means (5). Further, the
one or more control units (10) are configured in such a way that, with the dispensing
of water, the first means (4) close or limit the flow through the inlet conduit (40)
so that the flow through the inlet conduit (40) is lower than the flow through the
outlet conduit (50).
[0053] In this way the mixing and the consequent reduction of the temperature inside the
container (100) due to the water inlet from the water supply (A), typically much colder
than the water being dispensed, are reduced or eliminated. The apparatus thus enables
dispensing of water in the liquid state (W) at the desired temperature, even when
the water is close to or at 373.15 K, with a flow in outlet useful for the majority
of the applications and with a temperature that is almost constant. Further, during
the course of the dispensing, the power of the heating means (8, 81, 82, 83) can be
better exploited for the water already present inside the container (100).
[0054] More preferably, the one or more control units (10) are configured in such a way
that the first means (4) close the inlet conduit (40) with dispensing of water in
such a way as to prevent any mixing effect; the loading of the water internally of
the container (100) thus starts at the end of the dispensing, sometimes after a predetermined
pause.
[0055] The one or more control units (10) are preferably configured in such a way that the
heating means (8, 81, 82, 83) heat at least a part of the water internally of the
container (100) to a temperature above the boiling temperature of the water at the
pressure of the outside environment (E). This typically means that at least one part
of the water inside the container (100) is heated to a temperature of above 373.15
K, so as to enable the dispensing of the boiling water.
[0056] The apparatus of the present description ensures low overpressures inside the container
(100) without any need to reduce the pressure of the water in inlet, so that it is
preferable that the apparatus does not comprise any inlet pressure reducing valve,
differently to
US 4480173 A. The addition of a like valve increases the costs and constructional and maintenance
drawbacks.
[0057] Unlike
US 4480173 A, the apparatus of the present description ensures the loading of the container (100)
up to the level (L) without any need for dispensing. In other words, the intervention
value is preferably such as to enable the filling of the container (100) with water
in the liquid state (W) up to the level (L) without the inside of the container (100)
being placed in communication with the outside environment (E), if not via the overpressure
valve (6). This condition is guaranteed regardless of the position of the level (L)
if the intervention value of the overpressure valve (6) is lower than or equal to
the pressure of the water supply (A) and, likewise, if lower than or equal to 0.05
MPa.
[0058] The apparatus preferably heats and intermittently dispenses only water intended for
human consumption, i.e. it does not comprise outlets for dispensing steam to the user.
[0059] The volume of the inside of the container (100) above the level (L) is preferably
predisposed so that the pressure internally of the container (100) is greater than
normal atmospheric pressure and/or greater than the pressure of the outside environment
(E) after the dispensing of 0.2 dm
3 of heated water.
[0060] Though the uses of the apparatus are various, in the preparation of numerous beverages
and meals, a single dispensing requires at least about 0.2 dm
3 of water. The apparatus according to the invention does not exploit, or exploits
only very slightly, the pressure of the water supply (A) to accelerate the dispensing
of the water. With a sufficiently large volume of above the level (L), also after
the water in the liquid state (W) is well below the level (L), the pressure inside
the container (100) facilitates the flow in outlet. The above-described effects are
reached when this last pressure is greater than the pressure of the pressure of the
outside environment (E). Commonly, the apparatus is produced independently of the
place of installation, for example at sea level or in a mountainous area: the pressure
internally of the container (100) must indicatively be greater than normal atmospheric
pressure.
[0061] More preferably, the volume of the inside of the container (100) above the level
(L) is predisposed, and the apparatus is configured to operate, so that the pressure
of the inside of the container (100) is greater than normal atmospheric pressure and/or
greater than the pressure of the outside environment (E) after the dispensing of all
the water inside the container (100) above the entry to the outlet conduit (50).
[0062] The level (L) is preferably located so that the internal volume of the container
(100) below the level (L) is greater than the volume above the level (L) so as to
limit the size of the apparatus with respect to the quantity of dispensable water.
[0063] The internal volume of the container (100) is preferably of a cylindrical shape,
so as to be of simpler and cheaper manufacture.
[0064] Regardless of the fact that the first means (4) close or limit the inlet conduit
(40), the one or more control units (10) are preferably configured in such a way that
the first means (4) close or limit the flow through the inlet conduit (40) so that
the water in inlet causes a reduction in the temperature of the water internally of
the container (100) which is lower than a predetermined value.
[0065] Firstly, this enables guaranteeing a dispensing temperature that is much more constant
and in any case within variation ranges acceptable for the user. Secondly, a controlled
inlet flow enables concentrating the thermal potential of the heating means (8, 81,
82, 83) in a variable mass of water, reducing the waiting times for collecting water
at the desired temperature, as it is not necessary to wait for the loading and subsequent
heating of all the water requested to reach the level (L). In this regard, the overall
power of the heating means (8, 81, 82, 83) is often limited for economic reasons,
technical reasons and in relation to installation. In a first operating mode by way
of example the first means (4) for regulating the flow close the inlet conduit (40)
when the temperature variation is equal to or greater than a first threshold value
and reopen the inlet conduit (40) when there has been a raising of temperature at
least equal to a second threshold value.
[0066] In a further operating mode the first means (4) for regulating the flow reduce the
flow rate through the inlet conduit (40) so as to maintain the temperature read by
one or more temperature sensors (105, 106, 107) above a minimum value; in the case
of a plurality of temperature sensors (105, 106, 107) it is preferable to satisfy
the same minimum value or respective minimum values.
[0067] The container (100) preferably comprises two or more chambers (1, 2, 3) connected
to one another below the level (L), the inlet conduit (40) enters a first chamber
(1) and the outlet conduit (50) departs from a second chamber (2). The water being
dispensed is thus less affected by the different temperature of the water in inlet.
[0068] At least the second chamber (2) and another chamber of the two or more chambers (1,
2, 3) are preferably connected to one another above the level (L) and the heating
means (8, 81, 82, 83) comprise first heating means (81) of fluids internally of the
second chamber (2) and second heating means (82, 83) of fluids in at least another
chamber of the two or more chambers (1, 2, 3).
[0069] The connection (72) between two chambers above the level (L) facilitates the exchange
between the chambers but with a reduced influence on the temperature of the water
being dispensed.
[0070] The presence of one or more connections (72) above the level (L) is useful even when
there is a formation of steam; this steam can transfer heat to the chamber or chambers
connected to the second chamber (2).
[0071] Internally of the container (100) there can be a coexistence of an area in evaporation
and an area with steam in condensation.
[0072] The presence of first heating means (81) and second heating means (82, 83) enables
optimising the management of the water inside the container (100) on the basis of
specific requirements. For example, the second chamber (2) can be maintained at temperature,
i.e. has a predetermined temperature, that is greater than the other chambers so as
to reduce losses and facilitate the heat exchange via the connections (72) above the
level (L). Or, again by way of example, all of the two or more chambers (1, 2, 3)
can operate at the same predetermined temperature so as to avail of a greater quantity
of dispensable water at the desired temperature.
[0073] Each of the two or more chambers (1, 2, 3) is preferably associated to a respective
means for heating which heats the water internally of the chamber at the predetermined
temperature. The apparatus can possibly be configured to increase the temperature
progressively as the water nears the second chamber (2) and therefore at the outlet
conduit (50).
[0074] The one or more control units (10) are preferably configured in such a way that the
first heating means (81) and the second heating means (82, 83) heat the water internally
of the respective chamber of the two or more chambers (1, 2, 3) up to respective predetermined
temperatures that can be different or the same as one another.
[0075] Further, the one or more control units (10) are configured in such a way that the
first heating means (81) remain active once the predetermined temperature has been
reached, should another chamber of the two or more chambers (1, 2, 3) not have reached
the predetermined temperature. This is usually when the chamber or chambers to which
the second chamber (2) is connected above the level (L) have not reached the predetermined
temperature.
[0076] Owing to the connections (72) above the level (L), the power of the first heating
means (81) can be advantageously exploited to accelerate the heating of the water
in the other chambers of the two or more chambers (1, 2, 3).
[0077] The apparatus preferably comprises a first temperature sensor (105) in the first
chamber (1) and the one or more control units (10) are configured in such a way that
the first means (4) close the inlet conduit (40) in the case of a reduction in the
temperature of the water internally of the first chamber (1) that is greater than
a predetermined reduction. In other words it is preferable for the control of the
flow in inlet to take place on the basis of the fall in temperature in the water in
the first chamber (1). Possibly, the one or more control units (10) can also manage
the fall in temperature in at least one other chambers of the two or more chambers
(1, 2, 3).
[0078] The connections (71) between the two or more chambers (1, 2, 3) below the level (L)
preferably connect, in series, one chamber with the next from the first chamber (1)
to the second chamber (2). In this way the mixing between the water in inlet from
the water supply (A) and the water in the second chamber (2) is further limited.
[0079] The connection (71) below the level (L) towards the second chamber (2) preferably
has an area of the passage section that is greater, often at least double, than the
area of the passage section of the inlet conduit (40), still with the aim of reducing
the effects of the water in inlet on the dispensing temperature. More preferably,
the area of the passage section is at least triple. By way of example, in the case
of an apparatus for domestic use with a container (100) with a capacity of between
two and six litres, the inlet conduit (40) can be made with a 6mm diameter pipe and
the connection (71) below the level (L) of the second chamber (2) with an 18mm diameter
pipe. Again by way of example, the connections (72) above the level (L) could be made
using pipes having the same passage section as the inlet conduit (40).
[0080] The apparatus described in the present text can be advantageously used in the domestic
sector, in an office or in the professional sector, as a boiler or heater for preparation
of hot beverages, such as for example tea or coffee, and/or foods, such as for example
pasta, vegetables or noodles.
[0081] In the case of use as a lower sink and/or a countertop sink, the outlet conduit (50)
dispenses into a sink, i.e. the apparatus preferably comprises a dispenser of a sink
(9) connected to the outlet conduit (50).
[0082] By way of example, the one or more control units (10) can comprise a single control
unit or a first control unit dedicated to the activation of the heating means (8,
81, 82, 83) and a second control unit which controls the first means (4) and is functionally
connected to the level detector (103) and, possibly, to the other elements described
in the foregoing. Usually the one or more control units (10) comprises one or more
electronic boards. In the appended figures of the sheets of drawings each control
unit of the one or more control units (10) is schematically represented with the input
of electrical energy on the left, the inlets by the detectors (103, 104) and by the
flow sensors (102) or temperature sensors (105, 106, 107) or by the pressure sensors
(109) above, the inlet of a safety device (101) below with, on the right, the outlets
for controlling the heating means (8, 81, 82, 83), the first means (4) and, possibly,
the third means (5) and/or the overpressure valve (6). The communications can be wired
and/or wireless.
[0083] In figure 6 the dispensing is commanded via a command keyboard (108), connected to
the one or more control units (10) which command the electrically operated valve and/or
the pump to dispense water towards the sink (9). In the case of remote commands, the
one or more control units (10) can comprise a second electronic control board dedicated
to the dispensing and a first electronic control board dedicated to the control of
the heating means (8, 81, 82, 83) and the first means (4) for regulating the flow.
[0084] As concerns the third means (5) for regulating the flow, various solutions are possible,
for example these can comprise a valve, such as for example a manual tap or an electrically
operated valve, and/or a pump. It is usually preferable for the third means (5) for
regulating the flow to comprise a device controlled by the one or more control units
(10), both to prevent the dispensing of water at a temperature that is different to
the one desired for dispensing and for further functions, for example remote control
or for information to the user.
[0085] In the event that the third means (5) comprise a pump, it is possible to vary the
flow of water being dispensed on the basis of the requests to the users. For example,
it is possible to increase the flow when a greater quantity of water is requested,
so as to reduce the dispensing times, for example to fill a teapot or a pan.
[0086] The request for a greater quantity can be detected by a sensor (102) for detecting
the flow, such as for example can occur in figure 6, or on the basis of the indications
supplied by the user on the command keyboard (108) or one another device connected
to the one or more control units (10). In the first case the one or more control units
(10) proceed to the activation of the pump, or on increase of the flow rate thereof,
after the sensor (102) for detecting the flow has detected the water passage beyond
a quantity or reference time.
[0087] In the event that the sensor (102) for detecting the flow is a volumetric counter
it is possible to dispense precise quantities of water at the desired temperature.
[0088] Possibly, when the third means (5) comprise a pump, the container (100) can comprise
a further opening (62) towards the environment (E) outside the container (100) to
bring the pressure inside the container (100) to the pressure of the outside environment
(E) and thus prevent the pump from working under depression and with a strong depression.
The opening of the further opening (62) is typically managed by an electrically operated
valve or a shutter.
[0089] The apparatus can comprise an indicator light or another signal and/or the apparatus
can obstruct the activation of the third means (5) until the water has reached a minimum
temperature.
[0090] The check valve in inlet from the water supply (A) is commonly installed but is not
strictly necessary and/or can be a part of the water supply (A) itself. In the appended
sheets of drawings, a filter is represented between the water supply (A) and the check
valve. This element too is usually incorporated into the water supply (A), but might
also be a part of the apparatus.
[0091] The teachings of the invention are shown by way of example in the embodiments of
figures from 3 to 7 which have numerous elements in common and which differ from one
another by the number of chambers (1, 2, 3) and by the elements enabling management
and control of the apparatus.
[0092] With reference to the embodiments of figures from 3 to 6, the container (100) comprises:
- two or more chambers (1, 2, 3), each comprising a first part (11, 21, 31) and a second
part (12, 22, 32) that is higher than the first part (11, 21, 31);
- one or more connections (71) below the level (L) which connect each of the first parts
(11, 21, 31) to at least another first part (11, 21, 31);
- one or more connections (72) above the level (L) which connect each of the second
parts (12, 22, 32) to at least another second part (12, 22, 32).
[0093] The apparatus comprises an unloading conduit (60) which starts from the opening (61)
made in a second part (12, 22, 32) and the overpressure valve (6) regulates the flow
through the unloading conduit (60).
[0094] The apparatus is configured in such a way that the water in the liquid state (W)
occupies the two or more chambers (1, 2, 3) up to a level (L) interposed between the
first part (11, 21, 31) and the second part (12, 22, 32) of each chamber.
[0095] The heating means (8, 81, 82, 83) comprise first heating means (81) of fluid internally
of the second chamber (2) and second heating means (82, 83) of fluids serving another
chamber of the two or more chambers (1, 3). These are preferably electrical resistances
arranged internally of the two or more chambers (1, 2, 3), as illustrated.
[0096] The apparatus further comprises level detectors (103, 104) and temperature sensors
(105, 106, 107); the presence of a plurality of temperature sensors (105, 106, 107)
enables easy management of the heating of each chamber (1, 2, 3) autonomously.
[0097] Each of the two or more chambers (1, 2, 3) preferably has an upper end (13, 23, 33)
and a lower end (14, 24, 34), the second parts (12, 22, 32) extend from the upper
ends (13, 23, 33) and the one or more connections (72) above the level (L) start from
the upper ends (13, 23, 33).
[0098] This configuration enables minimising the presence of volumes inside the two or more
chambers (1, 2, 3) which do not participate or participate in a small way in the heat
exchanges and in the movements of material.
[0099] The height arrangement of the two or more chambers (1, 2, 3) must guarantee the presence
of water in the liquid state (W) at the height of the one or more connections (71)
below the level (L).
[0100] Preferably at least the lower ends (14, 24, 34), more preferably also the upper ends
(13, 23, 33), of the two or more chambers (1, 2, 3) are at the same height, or are
configured to operate at the same height, so that the level (L) of water in the liquid
state (W) corresponds, for the two or more chambers (1, 2, 3) to the same height from
the lower end (14, 24, 34).
[0101] The detecting of the temperature is usually done at one or more points taken as reference
for the whole mass, with the consequence that boiling can anticipate the read detections.
Further, the heating means (8, 81, 82, 83) can be maintained active a little longer
to ensure that the desired temperature has been reached also in the areas furthest
from them and from the temperature sensors (105, 106, 107). The embodiment of figure
4 comprises a first chamber (1), a second chamber (2), a level detector (103), a first
temperature sensor (105), a second temperature sensor (106) and a single control unit
(10). The first means (4) for regulating the flow comprise an electrically operated
valve commanded by the one or more control units (10) on the basis of the level detector
(103).
[0102] The water inlet into the first chamber (1) is preferably configured so as not to
direct the water towards the first temperature sensor (105). For this reason the inlet
conduit (40) can be spiral-shaped, can be inclined or be shaped like an umbrella handle,
as illustrated.
[0103] The first heating means (81) and the second heating means (82, 83) are managed by
the one or more control units (10) on the basis of temperature values detected respectively
by the second temperature sensor (106) and by the first temperature sensor (105).
These are preferably maintained active up to when the desired temperature has been
reached, one for both chambers (1, 2) or different between the chambers (1, 2). The
heating can possibly continue for a time interval following the reaching of the desired
temperature.
[0104] Once the set temperature has been reached, the one or more control units (10) manage
the first heating means (81) and the second heating means (82, 83) to maintain the
water at the temperature. The control can be of the on-off type but preferably the
control is of the Proportional - Integral - Derivative type, commonly abbreviated
to PID; thus action is taken on the dispensed power so as to approach in a graded
way and maintain the desired temperature.
[0105] The embodiment of figure 6 also comprises a second level detector (104), a safety
device (101), a sensor (102) for detecting the flow in outlet, a command keyboard
(108), a further opening (62). Further, the one or more control units (10) comprise
two electronic boards and the third means (5) for regulating the flow comprise an
electrically operated valve and a pump.
[0106] The safety device (101) can also be positioned on one of the upper ends (13, 23,
33) and/or the apparatus can comprise further safety devices which work in parallel
to the safety device (101).
[0107] The safety device (101) is usually used to stop the functioning of the apparatus,
for example by interrupting the dispensing of electrical energy, in the event of a
steam flow through the unloading conduit (60) that is greater than a predetermined
value. Usually this is a safety thermostat, for example of the bi-metal type which
activates at a temperature of greater than 393 K.
[0108] The second level detector (104) is useful in the event that the first heating means
(81) require immersion in the water to operate. In this regard, figure 6 illustrates
how the outlet conduit (50) sources at a height that is greater than the first heating
means (81) so as not to leave them uncovered by the water.
[0109] The water available in the second chamber (2) therefore depends on the inlet point,
or sourcing point, of the outlet conduit (50).
[0110] The level detector (103 and the second level detector (104) can comprise probes connected
to the one or more control units (10). By also connecting to the above a mass probe
it is possible to detect the electrical conductivity via the probes and, consequently,
the presence of water in the liquid state (W).
[0111] In general, should the dispensing be done by manual command, as in the cases of figures
3 and 4, the apparatus comprises a sensor (102) for detecting the flow on the outlet
conduit (50) so as to enable, for example, the closing of the electrically operated
valve on the inlet conduit (40). This sensor (102) for detecting the flow can be a
pressure switch, a flow switch and/or a volumetric counter. Though a first dispensing
of water might be detected via the level detector (103), whose primary function is
to control the maximum level of water in the liquid state (W) inside the container
(100), this level detector (103) does not detect a further collection if the water
in the liquid state (W) is below the level (L).
[0112] The outlet conduit (50) might be connected to a dispenser or to another pipe or to
another device all provided with a valve and the apparatus can be without third means
(5); in these cases the external valve must be operated in such a way as to have intermittent
flows in the outlet conduit (50). The same is true in the case of third means (5)
having a manual valve.
[0113] In figure 5 the third temperature sensor (107) can be observed.
[0114] The one or more connections (71) below the level (L) are preferably arranged in such
a way that the water that has crossed them is directed towards the heating means (81,
82, 83) of the chamber (2, 3).
[0115] The two or more chambers (1, 2, 3) preferably have equal containment volumes. The
invention also relates to a method for heating and intermittently dispensing water
intended for human consumption which, preferably, uses the apparatus described in
the foregoing.
[0116] An embodiment of the method comprises steps of:
- providing an apparatus that comprises a container (100), an inlet conduit (40) to
the inside of the container (100) which is configured for connection to a water supply
(A) of water intended for human consumption, an outlet conduit (50) from the inside
of the container (100) for dispensing water into the outside environment (E) and heating
means (8, 81, 82, 83) of fluids internally of the container (100);
- injecting water into the container (100);
- heating the water internally of the container (100);
- dispensing the heated water.
[0117] The container has a level (L) and has an opening (61) which connects the inside of
the container (100) towards the outside environment (E) and which is positioned above
the level (L). The container is predisposed to contain internally thereof fluids at
a pressure that is different to the pressure of the environment (E) outside the container
(100).
[0118] At least in the terminal part of the step of heating the water and at least in the
initial part of the step of dispensing the water, the flow is allowed through the
opening (61) only with a pressure internally of the container (100) that is greater
than an intervention value and greater than the pressure of the outside environment
(E).
[0119] In the step of providing an apparatus, the outlet conduit (50) advantageously has
the inlet below the level (L) and the apparatus comprises first means (4) for regulating
the flow through the inlet conduit (40) and a level detector (103) which detects the
water in the liquid state (W) at the level (L).
[0120] Further, in the step of injecting the water, the inlet conduit (40) is closed when
the level detector (103) detects water in the liquid state (W) at the level (L).
[0121] The level detector (103) defines the maximum quantity of water in the liquid state
(W) in inlet to the container (100). Thus, internally of the container (100), an area
free of water is created, i.e. with air and/or steam. The level (L) is preferably
located so that the internal volume of the container (100) below the level (L) is
greater than the volume above the level (L) so as to limit the size of the apparatus
with respect to the quantity of dispensable water.
[0122] The above-described method enables attaining the advantages described in the foregoing
in terms of apparatus. The quantity of water in the liquid state (W) inside the container
(100) is not affected by the pressure of the water supply, and nor is it affected
by the pressure of the outside environment (E): it can therefore reach a water temperature
that is equal to the tension of the saturated water steam, for example 383K at an
absolute pressure of 0.14 MPa.
[0123] Other preferred characteristics of the apparatus can be derive from the foregoing.
In the step of heating the water, at least a part of the water is preferably heated
to a temperature above the boiling temperature of the water at the pressure of the
outside environment (E).
[0124] In the step of dispensing the water, the inlet conduit (40) is preferably closed
or limited so that the flow through the inlet conduit is lower than the flow through
the outlet conduit. This produces a reduction in the mixing while guaranteeing a flow
in outlet acceptable for the majority of uses.
[0125] In the step of injecting the water, the reduction of temperature internally of the
container (100) due to the water in inlet is preferably maintained below a predetermined
value. Two possible functioning logics are given by way of example in the foregoing.
[0126] In the step of heating the water, at least a part of the water is preferably heated
to beyond 373.15 K with an intervention value that is higher than the boiling pressure
corresponding to the maximum water temperature at the conclusion of the step of heating
the water.
[0127] The intervention value is preferably lower than or equal to the pressure of the water
supply (A).
[0128] The intervention value is preferably a relative pressure with respect to normal atmospheric
pressure, of lower than or equal to 0.05 MPa.
[0129] As repeatedly specified, the pressure internally of the container (100) in the step
of heating the water does not depend in any way on the pressure of the water supply
(A) but is exclusively constrained to the intervention value, for example determined
by the calibration of the overpressure valve (6).
[0130] In the step of providing an apparatus, the apparatus preferably comprises third means
(5) for regulating the flow through the outlet conduit (50) and the third means (5)
comprise a pump and, in the step of dispensing the water, the pump is activated if:
- the dispensing continues beyond a predetermined quantity of water or for a predetermined
dispensing time; and/or
- a dispensing of a quantity of water is requested that is greater than a predetermined
quantity of water.
[0131] The method thus enables exploiting the overpressure for more modest dispensing needs
and the pump when the quantity of water requested grows, for example to fill a teapot.
[0132] In the step of injecting water, the heating means (8, 81,82, 83) are preferably activated
only after they are covered by water; for example this condition is detected by the
second level sensor (104) after the water has transited through the one or more connections
(71) below the level (L).
[0133] The step of dispensing the water preferably requires the step of heating the water
to be concluded, for example with the water of the second chamber (2) having reached
a predetermined temperature.
[0134] The method preferably comprises further cycles of the steps of injecting water into
the container (100), heating the water inside the container (100) and dispensing the
heated water and the step of dispensing the water begins after the step of dispensing
the heated water. The behaviour of the apparatus will be repeated in each subsequent
cycle, for example the water in the liquid state (W) will be loaded always to the
same level (L).
[0135] It is understood that the above has been described by way of non-limiting example
and that any constructional variants are considered to fall within the protective
scope of the present technical solution, as claimed in the following.
1. An apparatus for heating and intermittent dispensing of water intended for human consumption
comprising:
- a container (100) which has a level (L) and which has an opening (61) which connects
an inside of the container (100) towards the outside environment (E) and which is
positioned above the level (L);
- an inlet conduit (40) to the inside of the container (100) which is configured for
connection to a water supply (A) of water intended for human consumption;
- an outlet conduit (50) from the inside of the container (100) for dispensing water
into the outside environment (E);
- heating means (8, 81, 82, 83) of fluids internally of the container (100);
- an overpressure valve (6) which allows the flow only in outlet through the opening
(61) and when the pressure internally of the container (100) exceeds an intervention
value which is greater than the pressure of the outside environment (E);
- one or more control units (10) which control the heating means (8, 81, 82, 83);
the apparatus being
characterised in that it comprises first means (4) for regulating the flow through the inlet conduit (40)
and a level detector (103) which detects the water in the liquid state (W) at the
level (L) and
in that:
- the outlet conduit (50) has the inlet below the level (L);
- the one or more control units (10) also control the first means (4) and are configured
in such a way that the first means (4) close the inlet conduit (40) when the level
detector (103) detects water in the liquid state (W) at the level (L).
2. The apparatus of claim 1 wherein the intervention value is lower than or equal to
the pressure of the water supply (A).
3. The apparatus of claim 1 wherein the intervention value is a relative pressure, with
respect to normal atmospheric pressure, positive and less than or equal to 0.05 MPa.
4. The apparatus of any one of the preceding claims, wherein the intervention value is
such as to enable filling the container (100) with water in the liquid state (W) up
to the level (L) without the inside of the container (100) being placed in communication
with the outside environment (E), if not via the overpressure valve (6).
5. The apparatus of any one of the preceding claims comprising third means (5) for regulating
the flow through the outlet conduit (50) and/or a sensor (102) for detecting the flow
through the outlet conduit (50), wherein the one or more control units (10) receive
the detections of the sensor (102) for detecting the flow and/or control the third
means (5) and wherein the one or more control units (10) are configured in such a
way that, with the dispensing of water, the first means (4) close or limit the flow
through the inlet conduit (40) so that the flow through the inlet conduit (40) is
lower than the flow through the outlet conduit (50).
6. The apparatus of the preceding claim wherein the first means (4) close the inlet conduit
(40) with the dispensing of water.
7. The apparatus of any one of the preceding claims wherein the one or more control units
(10) are configured in such a way that the heating means (8, 81, 82, 83) heat at least
a part of the water internally of the container (100) to a temperature above the boiling
temperature of the water at the pressure of the outside environment (E).
8. The apparatus of any one of the preceding claims wherein the volume of the inside
of the container (100) above the level (L) is predisposed so that the pressure internally
of the container (100) is greater than normal atmospheric pressure and/or greater
than the pressure of the outside environment (E) after the dispensing of 0.2 dm3 of water.
9. The apparatus of any one of the preceding claims wherein the one or more control units
(10) are configured in such a way that the first means (4) close or limit the flow
through the inlet conduit (40) so that the water in inlet causes a reduction in the
temperature of the water internally of the container (100) which is less than a predetermined
value.
10. The apparatus of any one of the preceding claims wherein:
- the container (100) comprises two or more chambers (1, 2, 3) connected to one another
below the level (L);
- the inlet conduit (40) enters a first chamber (1);
- the outlet conduit (50) starts from a second chamber (2);
- at least the second chamber (2) and another chamber of the two or more chambers
(1, 2, 3) are connected to one another above the level (L);
- the heating means (8, 81, 82, 83) comprise first heating means (81) of fluid internally
of the second chamber (2) and second heating means (82, 83) of fluids in at least
another chamber of the two or more chambers (1, 2, 3).
11. The apparatus of the preceding claim wherein:
- the one or more control units (10) are configured in such a way that the first heating
means (81) and the second heating means (82, 83) heat the water internally of the
respective chamber of the two or more chambers (1, 2, 3) up to respective predetermined
temperatures;
- the one or more control units (10) are configured in such a way that the first heating
means (81) remain active once the predetermined temperature has been reached, should
another chamber of the two or more chambers (1, 2, 3) not have reached the predetermined
temperature.
12. The apparatus of claim 10 or 11 comprising a first temperature sensor (105) in the
first chamber (1) and wherein the one or more control units (10) are configured in
such a way that the first means (4) close the inlet conduit (40) in the case of a
reduction in the temperature of the water internally of the first chamber (1) that
is greater than a predetermined reduction.
13. A method for heating and intermittently dispensing water intended for human consumption
comprising steps of:
- providing an apparatus that comprises a container (100) which has a level (L) and
which has an opening (61) which connects the inside of the container (100) towards
the outside environment (E) and which is positioned above the level (L), an inlet
conduit (40) to the inside of the container (100) which is configured for connection
to a water supply (A) of water intended for human consumption, an outlet conduit (50)
from the inside of the container (100) for dispensing water into the outside environment
(E) and heating means (8, 81, 82, 83) of fluids internally of the container (100);
- injecting water into the container (100);
- heating the water internally of the container (100);
- dispensing the heated water;
wherein at least in the terminal part of the step of heating the water and at least
in the initial part of the step of dispensing the water, the flow is allowed through
the opening (61) only with a pressure internally of the container (100) that is greater
than an intervention value and greater than the pressure of the outside environment
(E);
the method being
characterised in that, in the step of providing an apparatus, the outlet conduit (50) has the inlet below
the level (L) and the apparatus comprises first means (4) for regulating the flow
through the inlet conduit (40) and a level detector (103) which detects the water
in the liquid state (W) at the level (L) and
in that, in the step of injecting the water, the inlet conduit (40) is closed when the level
detector (103) detects water in the liquid state (W) at the level (L).
14. The method of the preceding claim wherein:
- in the step of dispensing the water, the inlet conduit (40) is closed or limited
so that the flow through the inlet conduit is lower than the flow through the outlet
conduit;
- in the step of injecting the water, the reduction of temperature internally of the
container (100) due to the water in inlet is maintained below a predetermined value;
- in the step of heating the water, at least a part of the water is heated to beyond
373.15 K;
- the intervention value is lower than or equal to the pressure of the water supply
(A) or is a relative pressure with respect to normal atmospheric pressure, lower than
or equal to 0.05 MPa.
15. The method of claim 13 or 14 wherein, in the step of providing an apparatus, the apparatus
comprises third means (5) for regulating the flow through the outlet conduit (50)
and the third means (5) comprise a pump and wherein, in the step of dispensing the
water, the pump is activated if:
- the dispensing continues beyond a predetermined quantity of water or for a predetermined
dispensing time; and/or
- a dispensing of a quantity of water is requested that is greater than a predetermined
quantity of water.