[Technical Field]
[0001] The present invention relates to a machine tool having a chip processing device,
and more specifically, to a machine tool having a chip processing device to process
microchips having high hardness.
[Background Art]
[0002] In general, materials with high hardness such as glass or quartz are machined with
a low load in a machine tool like a machining center, in which fine or microchips
in a powder shape are generated during machining.
[0003] Such powder-shaped microchips are so small in a grain size that they would not be
sufficiently filtered by a conventional chip processing device and would be recirculated
with a coolant, i.e., a cutting fluid to be reused in the machine tool.
[0004] The microchips mixed with the coolant may scatter within the machine tool and can
penetrate an internal feed system or a spindle through a cover or a gap formed in
the machine tool. Since such microchips have very small particle size and high hardness,
they may accelerate wear of rotating and sliding parts, which may reduce a precision
of the machine tool and further shorten a lifespan of the machine tool.
[0005] As a related art, there has been
Japanese Patent Laid-Open Publication No. 2008-207314 (Patent Document 1). Patent Document 1 discloses a chip processing device for a door-type
machine tool where a channel-shaped discharging path for powder-shaped microchips
is inclinedly disposed at both sides of a table of the machine tool and a pump installed
at one side of the discharging path supplies a coolant to the discharging path to
transport the microchips to be collected at a chip storage. Further, the chip processing
device of Patent Document 1 is provided with a chip receiving basin which has a filter
to separate the chips from the coolant at one side of the chip storage, and the coolant
collected at the chip receiving basin is transported again to a coolant storage tank
and is then reused in the machine tool.
[0006] According to the chip processing device of Patent Document 1, in case of microchips
with high hardness such as glass or quartz, such microchips would be deposited or
adsorbed in the chip discharging path even though the chip discharging path is inclinedly
installed or the coolant is additionally supplied thereto using the pump, and hence
it would be difficult for the discharging path in a simple channel-shaped structure
to discharge the microchips with high hardness such as glass or quartz. Moreover,
such microchips with high hardness such as glass or quartz would not be sufficiently
filtered by a simple conventional filter, such that they penetrate into the rotating
or sliding parts of the machine tool when reused with the coolant and cause abrasion
or wear troubles.
[0007] In addition, another prior art Patent Document 2 (
Korean Patent No. 10-1585597) discloses a chip conveyor device for a high pressure coolant supplying apparatus
where the coolant of a chip storage in which chips separated by a chip separator are
stored is additionally filtered and is supplied to the machine tool by a high pressure
pump.
[0008] However, the chip processing device of Patent Document 2 would not sufficiently filter
the coolant including the microchips with high hardness such as glass or quartz even
with two times filtration process since the chips are too fine to be filtered or removed.
Therefore, when the coolant which has not been sufficiently filtered are reused, the
chips would penetrate into the rotating or sliding parts to raise wear problems.
[0009] Patent Document 3 (
JP 2002 036058 A) discloses a cutting fluid discharge device in which cutting fluid and chips fallen
down from a dropping port fall down into a container installed at the highest position
of a step-wise flow passage. The chips are then precipitated in the container, and
the cutting fluid overflows into the container installed at the next step when filled
up in the container. Some amount of chips is mixed also into the cutting fluid allowed
to flow into the container installed at the next step. The chips are precipitated
in the container, and overflows into the container installed at the next step when
filled up in the container. The purpose of this configuration is to discharge less
chips into the cutting fluid tank and to ease cleaning of the device.
[Disclosure of Invention]
[Technical Problem]
[0010] To resolve the problems discussed above, an object of the present invention is to
provide a chip processing device for a machine tool that improves a flow of a coolant
to collect microchips, separates the collected microchips from the coolant and reuses
a refined coolant in the machine tool, which prevents the microchips with high hardness
from penetrating into the machine tool to accelerate wear of the machine tool.
[Technical Solution]
[0011] To achieve the objects discussed above, a machine tool in accordance with claim 1
is provided.
[0012] According to the invention a chip processing device of a machine tool comprises:
a flushing duct installed on both sides of a table of the machine tool in a longitudinal
direction of the table, in which one end portion of the flushing duct is inclinedly
disposed and a lower cross-section thereof forms a V-shaped inclined surface, and
a corner portion where both inclined surfaces meet forms a streamlined bending portion;
a slope duct inclinedly disposed to allow a coolant supplied from the flushing duct
to flow in a downward direction of one end portion of the table of the machine tool,
in which a lower cross-section of the slope duct forms a V-shaped inclined surface,
and a corner portion where both inclined surfaces meet forms a streamlined bending
portion; a coolant supply valve installed at an upper end of the inclined flushing
duct to supply the coolant to the flushing duct; a coolant tank provided below the
one end portion of the slope duct to collect the coolant fallen from both the flushing
duct and the slope duct; and a centrifugal separator device installed at one side
of the coolant tank to separate the microchips included in the coolant.
[0013] A primary filter is disposed at an inlet of the coolant tank for filtering large-sized
chips among the microchips contained in the coolant supplied from the flushing duct
and the slope duct, and a sliding plate is inclinedly installed below the primary
filter toward a center portion of the coolant tank, and a primary return pump is provided
at the center portion of the coolant tank whose suction port is disposed toward a
bottom surface of the coolant tank to introduce and pump the coolant containing the
microchips to a dirty tank of the centrifugal separator device.
[0014] A secondary filter is provided between the coolant tank and the dirty tank to transport
the coolant, which has not been transported through the primary return pump, to the
dirty tank.
[0015] The coolant tank comprises a level sensor for detecting a level of the coolant in
the coolant tank and a primary return pump for transporting the coolant containing
the microchips to a dirty tank of the centrifugal separator device when the coolant
level detected by the level sensor is within a predetermined range, and wherein when
the coolant level detected by the level sensor reaches a predetermined maximum level,
the level sensor is configured to make an emergency stop of the machine tool.
[0016] The centrifugal separator device may comprise a dirty tank for receiving and storing
the coolant containing microchips from the primary return pump installed at the center
portion of the coolant tank, a secondary return pump installed at an upper portion
of the dirty tank to pump the coolant in the dirty tank, a main separator body for
centrifugally separate the coolant supplied through the secondary return pump into
microchips and the coolant, a coolant cooler for cooling a refined coolant in which
the microchips are separated and removed through the main separator body, and a clean
tank receiving the coolant which has been cooled from the coolant cooler.
[Advantageous Effects]
[0017] The chip processing device of the present invention may collect the microchips without
leaving any residues in the coolant tank when machining a workpiece which has high
hardness such as glass or quartz and generates microchips during a cutting operation,
and completely separates and discharges the microchips contained in the collected
coolant, reusing only refined coolant without microchips in the machine tool, which
may allow prevention of abrasion inside the machine tool due to penetration of the
microchips
[Description of Drawings]
[0018] In order that the disclosure may be well understood, there will now be described
various forms thereof, given by way of example, reference being made to the accompanying
drawings, in which:
FIG. 1 is a perspective view of a machine tool provided with a chip processing device
according to an exemplary embodiment of the present invention;
FIG. 2 is a partial perspective view in detail showing one end portion of a table
of the machine tool according to an exemplary embodiment of the present invention;
FIG. 3 is a partial perspective view in detail showing the other end portion of the
table of the machine tool according to an exemplary embodiment of the present invention;
FIG. 4 is a side view showing a flushing duct installed at both sides of the table
of the machine tool according to an exemplary embodiment of the present invention;
FIG. 5 is a partial perspective view of one end portion of the flushing duct according
to an exemplary embodiment of the present invention;
FIG. 6 is a side view showing a slope duct installed at one side of the table of the
machine tool according to an exemplary embodiment of the present invention;
FIG. 7 is a front view illustrating the slope duct according to an exemplary embodiment
of the present invention;
FIG. 8 is a partial sectional view illustrating a portion provided with a coolant
tank according to an exemplary embodiment of the present invention;
FIG. 9 is a partial perspective view illustrating a portion provided with a coolant
tank according to an exemplary embodiment of the present invention;
FIG. 10 is a schematic perspective view illustrating a centrifugal separator device
according to an exemplary embodiment of the present invention; and
FIG. 11 is a conceptual diagram in a plan view illustrating a coolant flow state in
the machine tool according to an exemplary embodiment of the present invention.
[Mode for Invention]
[0019] The following description is merely exemplary in nature and is not intended to limit
the present disclosure, application, or uses. It should be understood that throughout
the drawings, corresponding reference numerals indicate like or corresponding parts
and features.
[0020] Exemplary preferred embodiments of the present invention are briefly described in
detail with reference to the accompanying drawings, FIGS. 1 to 3.
[0021] FIG. 1 is a perspective view of a machine tool 10 provided with a chip processing
device according to an exemplary embodiment of the present invention, and FIGS. 2
and 3 are partial perspective views showing both end portions of a table of the machine
tool 10 according to an exemplary embodiment of the present invention, respectively.
[0022] A flushing duct 20 is installed at both sides of a table 11 of the machine tool 10
in a longitudinal direction of the table 11 in which one end portion of the flushing
duct 20 is inclinedly positioned. The flushing duct 20 is configured to discharge
a coolant sprayed from a coolant spray nozzle 13 of a spindle 12 and chips of the
workpiece being machined on the table 11. Since the flushing duct 20 is inclinedly
disposed in one direction, a flow of a coolant containing microchips may be formed
accordingly.
[0023] A slope duct 40 is disposed at one end portion of the table 11 of the machine tool
10 to receive the coolant falling from the flushing ducts 20 installed at both sides
of the table 11, where the slope duct 40 is inclinedly installed toward the coolant
tank 50. Therefore, the coolant containing the microchips discharged from the flushing
duct 20 falls into the slope duct 40 and then flows into the coolant tank 50.
[0024] At a lower portion of the one end portion of the slope duct 40 on which the coolant
falls from the slope duct 40 a coolant tank 50 is provided to collect the coolant
and microchips discharged from the slope duct 40.
[0025] A centrifugal separator device 60 is installed at one side of the coolant tank 50
to separate the microchips included in the coolant.
[0026] As disclosed in FIG. 3, a coolant supply valve 30 is installed at an opposite end
portion of the flushing duct 20, where the coolant from the flushing duct 20 is discharged,
to supply the coolant to the flushing duct 20. The coolant supply valve 30 may be
configured to receive the coolant from a coolant supply pump 71 and to supply the
coolant to the flushing duct 20. Accordingly, in addition to the coolant being sprayed
onto the table 11 from the coolant spray nozzle 13, an amount of the coolant to be
flown in the flushing duct 20 is increased, which enables the coolant containing the
microchips to smoothly flow in a discharge direction thereof.
[0027] Hereinafter, main components of the chip processing device of the present invention
as illustrated above will be described in more detail.
[0028] Firstly, a flushing duct 20 will be described. FIGS. 4 and 5 illustrate a side view
of the flushing duct and a perspective view of one end portion of the flushing duct
according to an exemplary embodiment of the present invention, respectively. The flushing
duct 20 is installed at both sides of a table 11 of a machine tool 10 in a longitudinal
direction of the table 11. Here, the flushing duct 20 may be inclinedly positioned
where one end portion of the flushing duct 20 is disposed at a predetermined height
(h) higher than the other end thereof to enable the coolant containing the microchips
fallen from the table 11 to be smoothly flowing on the flushing duct 20.
[0029] The flushing duct 20 has a lower cross-section formed in a V-shaped inclined surface
21 to facilitate flowing operation of the coolant containing the microchips and to
make the flow fast even with a small amount of the coolant. Further, the flushing
duct 20 is formed with a streamlined bending portion 22 at a corner portion where
both inclined surfaces 21 meet together.
[0030] Accordingly, the coolant containing the microchips fallen from the table 11 may flow
along the inclined surface 21 and the bending portion 22, and then the coolant including
the microchips may not be accumulated inside of the flushing duct 20 with the help
of the coolant additionally supplied from a coolant supply valve 30 and may be smoothly
discharged from the flushing duct 20.
[0031] Next, a slope duct 40 will be described. FIGS. 6 and 7 illustrate a side view and
a front view of the slope duct according to an exemplary embodiment of the present
invention, respectively.
[0032] The slope duct 40 serves to receive the coolant fallen from the flushing duct 20,
which is installed at both sides of the table 11, and to discharge the coolant to
a coolant tank 50. The slope duct 40 is inclinedly positioned where one end portion
of the slope duct 40 toward the coolant tank 50 is disposed at a predetermined height
(h) lower than the other end thereof to enable the coolant containing the microchips
to be smoothly flowing on the slope duct 40.
[0033] The slope duct 40, like the flushing duct 20, has a lower cross-section formed in
a V-shaped inclined surface 41 to facilitate flowing operation of the coolant containing
the microchips being discharged from the flushing duct 20 and to provide a fast moving
speed of the coolant. In addition, the slope duct 40 is formed with a streamlined
bending portion 42 at a corner portion where both inclined surfaces 41 meet together.
As such, the coolant including the microchips, which has been flown from the flushing
duct 20, may not be accumulated inside of the slope duct 40 and may be then smoothly
discharged to a coolant tank 50.
[0034] The coolant tank 50 will be described, hereinbelow. FIGS. 8 and 9 illustrate a sectional
view and a perspective view of a portion provided with a coolant tank according to
an exemplary embodiment of the present invention, respectively.
[0035] The coolant tank 50 is provided at a position where the coolant falls from the slope
duct 40 below one end portion of the slope duct 40 and collects and stores the coolant
containing the microchips discharged from the slope duct 40.
[0036] At an inlet of the coolant tank 50, a primary filter 51 is disposed for filtering
relatively large-sized chips among the microchips contained in the coolant which have
been fallen from the flushing duct 20 and the slope duct 40. A sliding plate 53 is
inclinedly installed below the primary filter 51 toward a center portion of the coolant
tank 50. Here, the sliding plate 53 may serve to guide the microchips contained in
the coolant, which have been passed through the primary filter 51 and fallen therefrom,
to be moved thereon and accumulated at the center portion of the coolant tank 50.
[0037] A primary return pump 55 is provided at the center portion of the coolant tank 50.
The primary return pump 55 whose inlet is disposed toward a bottom surface of the
coolant tank 50 is configured to introduce and then pump the coolant containing the
microchips to a dirty tank 62 of the centrifugal separator device 60.
[0038] As such, relatively large-sized chips may be filtered through the primary filter
51, and the remaining microchips may be guided to the sliding plate 53 and then all
gathered at the center portion of the coolant tank 50. However, the microchips which
would not have been gathered at the center portion of the coolant tank 50, are to
be congregated at the center portion of the coolant tank 50 by vortex flows of the
coolant formed by the sliding plate 53 and thereafter transported through the primary
return pump 55 to the dirty tank 62 of the centrifugal separator device 60.
[0039] A secondary filter 52 is provided between the coolant tank 50 and the dirty tank
62 of the centrifugal separator device 60 which is installed at one side of the coolant
tank 50. A portion of the coolant which has not been transported through the primary
return pump 55 may be filtered and then transported to the dirty tank 62.
[0040] The coolant tank 50 includes a level sensor 54. The level sensor 54 measures a level
of the coolant stored in the coolant tank 50. When the coolant level reaches a predetermined
range, e.g., an intermediate level, the primary return pump 55 is operated. In contrast,
when the coolant level is lower than the predetermined range the primary return pump
55 is stopped and the coolant containing the microchips in the coolant tank 50 is
then transported to the dirty tank 62 of the centrifugal separator device 60.
[0041] Meanwhile, when the level sensor 54 detects a predetermined maximum coolant level,
it means the level of the coolant in the coolant tank 50 is too high. Accordingly,
it is determined that the primary return pump 55 or the level sensor 54 is failed,
so the machine tool 10 is controlled to an emergency stop.
[0042] The centrifugal separator device 60 will be described. FIG. 10 illustrate a schematic
perspective view of the centrifugal separator device 60 according to an exemplary
embodiment of the present invention.
[0043] The centrifugal separator device 60 is installed at one side of the coolant tank
50. The centrifugal separator device 60 is configured to separate the microchips contained
in the coolant using a centrifugal force which has been transported from the coolant
tank 50 via the primary return pump 55 and then to discharge the coolant in which
the microchips are removed to be reused in the machine tool 10.
[0044] The dirty tank 62 may be provided at a lower portion of the centrifugal separator
device 60 for receiving and storing the coolant containing the microchips from the
primary return pump 55 installed in the coolant tank 50. A secondary return pump 63
may be installed at an upper portion of the dirty tank 62 to supply the coolant containing
the microchips in the dirty tank 62 to a main separator body 61 installed above the
dirty tank 62. Here, a bottom surface of the dirty tank 62 may have a gradient 65
toward a suction port 64 of the secondary return pump 63, such that the microchips
would be gathered toward the suction port 64 due to the gradient 65 and be transported
to the main separator body 61 without leaving any residues.
[0045] The main separator body 61 may be configured to separate the microchips and the coolant
using the centrifugal force and to discharge the separated microchips to the outside.
A refined coolant in which the microchips have been removed may be cooled to a predetermined
temperature through a coolant cooler 66 provided adjacent to the main separator body
61 and then transported to a clean tank 70 provided at one side of the main separator
body 61.
[0046] FIG. 11 is a conceptual diagram in a plan view illustrating a coolant flow state
in the machine tool 10 according to an exemplary embodiment of the present invention.
As shown in FIG. 11, a refined coolant, in which the microchips have been separated
and removed, may be supplied to a coolant spray nozzle 13 installed at the spindle
12 of the machine tool 10 as well as to a coolant supply valve 30 installed at the
rear end of the flushing duct 20 to be reused in the machine tool 10.
[0047] As described above, the chip processing device of the present invention may collect
the microchips without leaving any residues in the coolant tank 50 when machining
a workpiece which has high hardness such as glass or quartz and generates microchips
during a cutting operation, completely separate the microchips contained in the collected
coolant and discharge such microchips, and reuse only refined coolant without microchips
in the machine tool 10, thereby preventing wear inside the machine tool 10 due to
penetration of the microchips.
[0048] Meanwhile, although the present invention has been described above with respect to
a workpiece with high hardness such as glass or quartz which generates microchips,
it would be noted that the present invention may be applicable to a general machine
tool which is configured to machine a workpiece generating microchips including metals
or non-metals.
[Explanation of Sign]
[0049]
10: machine tool
11: table
12: spindle
13: coolant spray nozzle
20: flushing duct
21: inclined surface
22: bending portion
30: coolant supply valve
40: slope duct
41: inclined surface
50: coolant tank
51: primary filter
52: secondary filter
53: sliding plate
54: level sensor
55: primary return pump
60: centrifugal separator device
61: main separator body
62: dirty tank
63: secondary return pump
64: suction port
65: gradient
70: clean tank
71: coolant supply pump
[Industrial Applicability]
[0050] By applying the present invention to a chip processing device of a machine tool,
it is possible to extend a wear life of the machine tool due to the microchips. Therefore,
the present invention is a useful technology for manufacturing of the machine tool
and for the industrial field using the same.
1. A machine tool (10), comprising:
a table (11); and
a chip processing device including:
a flushing duct (20) installed on both sides of the table (11) in a longitudinal direction
of the table (11), in which one end portion of the flushing duct (20) is inclinedly
disposed and a lower cross-section thereof forms a V-shaped inclined surface (21),
and a corner portion where both inclined surfaces (21) meet forms a streamlined bending
portion;
a slope duct (40) inclinedly disposed to allow a coolant supplied from the flushing
duct (20) to flow in a downward direction of one end portion of the table (11) of
the machine tool (10), in which a lower cross-section of the slope duct (40) forms
a V-shaped inclined surface (41), and a corner portion where both inclined surfaces
(41) meet forms a streamlined bending portion;
a coolant supply valve (30) installed at an upper end of the inclined flushing duct
to supply the coolant to the flushing duct (20);
a coolant tank (50) provided below one end portion of the slope duct (40) to collect
the coolant fallen from both the flushing duct (20) and the slope duct (40); and
a centrifugal separator device (60) installed at one side of the coolant tank (50)
to separate the microchips included in the coolant;
wherein a primary filter (51) is disposed at an inlet of the coolant tank (50) for
filtering large-sized chips among the microchips contained in the coolant supplied
from the flushing duct (20) and the slope duct (40), and a sliding plate (53) is inclinedly
installed below the primary filter (51) toward a center portion of the coolant tank
(50), and a primary return pump (55) is provided at the center portion of the coolant
tank (50) whose suction port (64) is disposed toward a bottom surface of the coolant
tank (50) to introduce and pump the coolant containing the microchips to a dirty tank
(62) of the centrifugal separator device (60),
wherein a secondary filter (52) is provided between the coolant tank (50) and the
dirty tank (62)to filter the coolant which has not been transported through the primary
return pump (55), to the dirty tank (62),
wherein the coolant tank (50) comprises a level sensor (54) for detecting a level
of the coolant in the coolant tank (50), and the primary return pump (55) is configured
to transport the coolant containing the microchips to the dirty tank (62) of the centrifugal
separator device (60) when the coolant level detected by the level sensor (54) is
within a predetermined range, and wherein, when the coolant level detected by the
level sensor (54) reaches a predetermined maximum level, the level sensor (54) is
configured to make an emergency stop of the machine tool (10).
2. The machine tool (10) of claim 1, wherein the centrifugal separator device (60) comprises
a dirty tank (62) for receiving and storing the coolant containing microchips from
a primary return pump (55) installed at a center portion of the coolant tank (50),
a secondary return pump (63) installed at an upper portion of the dirty tank (62)
to pump the coolant in the dirty tank (62), a main separator body (61) for centrifugally
separate the coolant supplied through the secondary return pump (63) into microchips
and the coolant, a coolant cooler (66) for cooling a refined coolant in which the
microchips are separated and removed through the main separator body (61), and a clean
tank (70) receiving the coolant which has been cooled from the coolant cooler (66).
1. Werkzeugmaschine (10), umfassend:
einen Tisch (11); und
eine Spänebehandlungsvorrichtung mit:
einen Spülkanal (20), der auf beiden Seiten des Tisches (11) in einer Längsrichtung
des Tisches (11) installiert ist, wobei ein Endabschnitt des Spülkanals (20) geneigt
angeordnet ist und sein unterer Querschnitt eine V-förmige geneigte Fläche (21) bildet,
und ein Eckabschnitt, an dem die beiden geneigten Flächen (21) zusammentreffen, einen
stromlinienförmigen Biegeabschnitt bildet;
einen Neigungskanal (40), der geneigt angeordnet ist, um es zu ermöglichen, dass ein
Kühlmittel, das aus dem Spülkanal (20) zugeführt wird, in einer Abwärtsrichtung eines
Endabschnitts des Tisches (11) der Werkzeugmaschine (10) strömt, wobei ein unterer
Querschnitt des Neigungskanals (40) eine V-förmige geneigte Fläche (41) bildet, und
ein Eckabschnitt, an dem beide geneigten Flächen (41) zusammentreffen, einen stromlinienförmigen
Biegeabschnitt bildet;
ein Kühlmittelzuführventil (30), das an einem oberen Ende des geneigten Spülkanals
installiert ist, um das Kühlmittel dem Spülkanal (20) zuzuführen; einen Kühlmittelbehälter
(50), der unterhalb eines Endabschnitt des Neigungskanals (40) vorgesehen ist, um
das Kühlmittel aufzufangen, das sowohl von dem Spülkanal (20) als auch von dem Neigungskanal
(40) herabgefallen ist; und
eine Zentrifugalseparatorvorrichtung (60), die an einer Seite des Kühlmittelbehälters
(50) installiert ist, um die in dem Kühlmittel enthaltenen Mikrospäne abzutrennen;
wobei ein Primärfilter (51) an einem Einlass des Kühlmittelbehälters (50) angeordnet
ist, um große Späne unter den Mikrospänen zu filtern, die in dem Kühlmittel enthalten
sind, das aus dem Spülkanal (20) und dem Neigungskanal (40) zugeführt wird, und eine
Gleitplatte (53) unterhalb des Primärfilters (51) in Richtung eines mittleren Abschnitts
des Kühlmittelbehälters (50) geneigt installiert ist, und eine primäre Rückführpumpe
(55) in dem mittleren Abschnitt des Kühlmittelbehälters (50) vorgesehen ist, deren
Ansaugöffnung (64) in Richtung einer Bodenfläche des Kühlmittelbehälters (50) angeordnet
ist, um das die Mikrospäne enthaltende Kühlmittel einzuführen und in einen Schmutzbehälter
(62) der Zentrifugalseparatorvorrichtung (60) zu pumpen,
wobei zwischen dem Kühlmittelbehälter (50) und dem Schmutzbehälter (62) ein Sekundärfilter
(52) vorgesehen ist, um das Kühlmittel zu filtern, das nicht durch die primäre Rückführpumpe
(55) in den Schmutzbehälter (62) transportiert wurde,
wobei der Kühlmittelbehälter (50) einen Füllstandssensor (54) zum Erfassen eines Füllstands
des Kühlmittels in dem Kühlmittelbehälter (50) umfasst und die primäre Rückführpumpe
(55) so konfiguriert ist, dass sie das die Mikrospäne enthaltende Kühlmittel in den
Schmutzbehälter (62) der Zentrifugalseparatorvorrichtung (60) transportiert, wenn
der von dem Füllstandssensor (54) erfasste Kühlmittelfüllstand innerhalb eines vorgegebenen
Bereichs liegt, und wobei der Füllstandssensor (54) so konfiguriert ist, dass er einen
Nothalt der Werkzeugmaschine (10) auslöst, wenn der von dem Füllstandssensor (54)
erfasste Kühlmittelfüllstand einen vorgegebenen Maximalfüllstand erreicht.
2. Werkzeugmaschine (10) nach Anspruch 1, wobei die Zentrifugalseparatorvorrichtung (60)
einen Schmutzbehälter (62) zum Aufnehmen und Speichern des Mikrospäne enthaltenden
Kühlmittels von einer primären Rückführpumpe (55), die in einem mittleren Abschnitt
des Kühlmittelbehälters (50) installiert ist, eine sekundäre Rückführpumpe (63), die
an einem oberen Abschnitt des Schmutzbehälters (62) installiert ist, um das Kühlmittel
in den Schmutzbehälter (62) zu pumpen, einen Hauptseparatorkörper (61) zum zentrifugalen
Trennen des durch die sekundäre Rückführpumpe (63) zugeführten Kühlmittels in Mikrospäne
und das Kühlmittel, einen Kühlmittelkühler (66) zum Kühlen eines aufbereiteten Kühlmittels,
aus dem die Mikrospäne durch den Hauptseparatorkörper (61) abgetrennt und entfernt
sind, und einen Reinbehälter (70), der das gekühlte Kühlmittel aus dem Kühlmittelkühler
(66) aufnimmt, umfasst.
1. Machine-outil (10), comprenant :
une table (11) ; et
un dispositif de traitement de puces comportant :
un conduit de rinçage (20) installé sur les deux côtés de la table (11) dans la direction
longitudinale de la table (11), une partie d'extrémité dudit conduit de rinçage (20)
étant disposée de manière inclinée et une section transversale inférieure de celui-ci
formant une surface inclinée en V (21), et une partie angulaire où se rencontrent
les deux surfaces inclinées (21) formant une partie profilée cintrée ;
un conduit en pente (40) disposé de manière inclinée pour permettre l'écoulement vers
le bas d'un réfrigérant provenant du conduit de rinçage (20), depuis une partie d'extrémité
de la table (11) de la machine-outil (10), une section transversale inférieure dudit
conduit en pente (40) formant une surface inclinée en V (41), et une partie angulaire
où se rencontrent les deux surfaces inclinées (41) formant une partie profilée cintrée
;
une vanne d'alimentation (30) en réfrigérant installée à une extrémité supérieure
du conduit de rinçage incliné pour refouler le réfrigérant vers le conduit de rinçage
(20) ;
un réservoir de réfrigérant (50) prévu en-dessous d'une partie d'extrémité du conduit
en pente (40) pour recueillir le réfrigérant tombé du conduit de rinçage (20) et du
conduit en pente (40) ; et
un dispositif de séparateur centrifuge (60) installé sur un côté du réservoir de réfrigérant
(50) pour séparer les micropuces comprises dans le réfrigérant ;
où un filtre primaire (51) est disposé à une entrée du réservoir de réfrigérant (50)
pour filtrer des puces de grande dimension parmi les micropuces contenues dans le
réfrigérant refoulé du conduit de rinçage (20) et du conduit en pente (40), où une
plaque coulissante (53) est installée de manière inclinée en-dessous du filtre primaire
(51) vers une partie centrale du réservoir de réfrigérant (50), et où une pompe de
retour primaire (55) est prévue dans la partie centrale du réservoir de réfrigérant
(50), dont l'orifice d'aspiration (64) est disposé vers une surface de fond du réservoir
de réfrigérant (50) pour introduire et pomper le réfrigérant contenant les micropuces
vers un réservoir pollué (62) du dispositif de séparateur centrifuge (60),
où un filtre secondaire (52) est prévu entre le réservoir de réfrigérant (50) et le
réservoir pollué (62) pour filtrer le réfrigérant n'ayant pas été transporté par la
pompe de retour primaire (55) vers le réservoir pollué (62),
où le réservoir de réfrigérant (50) comprend un capteur de niveau (54) pour détecter
un niveau de réfrigérant dans le réservoir de réfrigérant (50), et la pompe de retour
primaire (55) est prévue pour transporter le réfrigérant contenant les micropuces
vers le réservoir pollué (62) du dispositif de séparateur centrifuge (60) si le niveau
de réfrigérant détecté par le capteur de niveau (54) est compris dans une plage prédéfinie,
et où, si le niveau de réfrigérant détecté par le capteur de niveau (54) atteint un
niveau maximal prédéfini, le capteur de niveau (54) est prévu pour déclencher un arrêt
d'urgence de la machine-outil (10).
2. Machine-outil (10) selon la revendication 1, où le dispositif de séparateur centrifuge
(60) comprend un réservoir pollué (62) pour recevoir et stocker le réfrigérant contenant
les micropuces provenant d'une pompe de retour primaire (55) installée dans une partie
centrale du réservoir de réfrigérant (50), une pompe de retour secondaire (63) installée
dans une partie supérieure du réservoir pollué (62) pour pomper le réfrigérant dans
le réservoir pollué (62), un corps de séparateur principal (61) pour séparer par centrifugation
le réfrigérant provenant de la pompe de retour secondaire (63) en micropuces et réfrigérant,
un refroidisseur (66) de réfrigérant pour refroidir un réfrigérant raffiné dont les
micropuces sont séparées et retirées par le corps de séparateur principal (61), et
un réservoir propre (70) recevant le réfrigérant refroidi par le refroidisseur (66)
de réfrigérant.