[0001] The present invention generally relates to a vacuum packaging system.
[0002] More in detail, the invention relates to a vacuum packaging system comprising a "master"
packaging machine that is suitably arranged to be connected to a decompression chamber
with fixed or removable sides; thus, it is possible to speed up vacuum packaging operations
and treat both solid and liquid products in less time than the prior art and in successive
stages with each other.
[0003] According to the prior art, in general, packaging using vacuum packaging machines
is done by introducing the product to be packaged inside a plastic bag or vessel suitable
for vacuum packaging and placing the bag containing the product inside a decompression
chamber consisting of a tank and a tilting bell or lid comprising elements suitable
for sealing the bag or vessel and maintaining the vacuum inside that tank.
[0004] Closing the tilting bell or lid on the tank then starts a vacuum cycle by means of
a pump.
[0005] At the end of the cycle, when the residual pressure inside the vacuum chamber reaches
1 or 2 mbar absolute, sealing of the bag containing the product is carried out using
the same pressure difference between the inside of the decompression chamber and the
atmosphere through membranes connected to the sealing bars of the tilting bell or
lid and to a solenoid valve.
[0006] Once the sealing phase is complete, atmospheric air enters the decompression chamber,
and the atmospheric pressure allows the bag to fully adhere to the packaged product
while ensuring that the package is sealed.
[0007] In fact, if the package were to be opened or damaged, the bag would no longer be
found to adhere to the packaged product, thus alerting the eventual purchaser of the
product.
[0008] Not only solid foods, but also beverages and liquid foods (such as beverages, creams,
soups, and sauces) can be packaged with vacuum packaging machines to ensure that the
product maintains its qualities over time.
[0009] Almost all machines, moreover, have special platforms that, if applied, allow standard
use of the machine, which can therefore also be used to vacuum packaging normal quantities
of product.
[0010] However, the types of machines known allow for the individual handling of products,
and this drawback results in slowing down and inconvenience of packaging operations,
especially when significant quantities of diverse products must be prepared, as in
the case of large-scale catering. Therefore, the aim of the present invention is to
overcome the technical inconveniences mentioned above and, in particular, it is to
realize a vacuum packaging system, which allows speeding up the vacuum packaging operations,
compared to the prior art, and which allows handling both solid and liquid products
with a single packaging device.
[0011] Another aim of the invention is to realize a vacuum packaging system, which is extremely
reliable, simple and economical, compared with the benefits achieved.
[0012] These and other aims are achieved by means of a vacuum packaging system, according
to the attached claim 1; other detailed features are given in subsequent claims.
[0013] Further aims and advantages of the present invention will be clear from the following
description of illustrative and preferred, but not limiting embodiments and the attached
drawings, wherein:
- Figure 1 schematically shows a vacuum packaging system according to a first embodiment
of the present invention;
- Figure 2 schematically shows a vacuum packaging system according to a further embodiment
of the present invention.
[0014] With reference to the attached figures, the vacuum packaging system, which is the
object of the present invention, comprises a first vacuum packaging machine 20, of
the "master" type, having a power supply cable 30 to the power supply line, a support
and containment structure 21, having a front control panel 22 and a power button 23,
and a further vacuum packaging machine 12, of the "slave" type, having an outer chamber
1 comprising a tank 2 and a lid or bell 4.
[0015] The "master" vacuum packaging machine 20 and the "slave" vacuum packaging machine
12 can be indifferently suitable for packaging solid and/or liquid products.
[0016] The structure 21 of the "master" machine 20 is adapted to support the functional
components of the machine 20, such as, in particular, a vacuum pump, and also comprises
a base frame 29, which can be opened frontally to have access to the functional components
of the machine 20 and is equipped with cooling slits 28. The base frame 29 can be
kept in the open position by means of a spacer.
[0017] Advantageously, the support and containment structure 21 of the "master" machine
20 comprises a decompression chamber 24 for vacuum packing a product inside a plastic
bag or other suitable container.
[0018] Still advantageously, the decompression chamber 24 comprises a tank covered by a
tilting bell 25, possibly equipped with extenders 26 for easy opening and suitable
for sealing the open edges of the bag by means of perimeter sealing bars 27.
[0019] The tank 2 and the lid 4 of the "slave" machine 12 identify an internal decompression
chamber for vacuum packaging a product, for example inside a plastic bag or other
suitable container, by means of a sealing bar 11.
[0020] Decompression chamber 3 may have fixed sides, or it may have one or more shaped,
removable inserts 13 that are fixed in a position corresponding to tank 2 by means
of screws and/or knobs 14.
[0021] In the case of removable inserts 13, the inserts are held in place by at least one
gasket (not shown in the figure) placed in a seat of each insert 13 in at least a
portion of the cross-sectional perimeter of the tank 2.
[0022] The gasket provides a watertight seal on the tank 2 and superiorly the lid 4 makes
a seal on the tank 2.
[0023] The use of the removable inserts 13 on the side panels of the "slave" packaging machine
12 enables an effective cleaning of the tank 2 to be carried out, in a simple and
convenient manner, by simply removing and reattaching such inserts 13.
[0024] According to the invention, the decompression chamber 3 of the "slave" packaging
machine 12 is connected to the "master" packaging machine 20 following a appropriate
arrangement of the latter.
[0025] In particular, a first pipe 5 is used, which is connected on one side to a suction
unit 6 present inside the decompression chamber 24 of the "master" packaging machine
20 and is inserted, on the other side, inside the tank 2 of the machine 12.
[0026] In addition, an electrical connector 8 of the packaging machine 12 is connected to
an electrical socket 7 made on the structure 21 of the "master" packaging machine
20 and a second pipe 10 of the "slave" machine 12 is connected to a fitting 9 of the
"master" machine 20.
[0027] In this way, by operating the "master" machine 20, a vacuum is created not in the
tilting bell 25, but in the decompression chamber 3 of the "slave" packaging machine
12 where then, by means of the sealing bar 11, it is possible to seal a containment
bag and vacuum pack the product.
[0028] By deactivating the electrical connection and pipes 5, 10 of the "slave" packaging
machine 12, it is still possible to use the single "master" machine 20 for vacuum
packaging.
[0029] Ultimately, the use of such a packaging system makes it possible to package solid
and liquid products simply by employing a single packaging unit and activating or
deactivating the "slave" packaging machine 12, via connectors 8 and pipes 5 and 10,
without having to arrange and prepare each machine individually.
[0030] In addition, the system provides significant savings because all functions are performed
using a single vacuum pump (preferably installed inside the "master" machine 20).
[0031] From the description made, the technical characteristics of the vacuum packaging
system, which is the object of the present invention, are clear, as are its advantages.
[0032] Finally, it is clear that a preferred embodiment of the present invention has been
described in the foregoing, but it is to be understood that person skilled in the
arm may make modifications and changes without thereby departing from the relevant
scope of protection as defined by the appended claims.
1. Vacuum packaging system, comprising a first vacuum packaging machine (20) or "master"
machine, which is configured to package solid or liquid products, and a second vacuum
packaging machine (12) or "slave" machine, which is also configured to package solid
or liquid products, wherein said first vacuum packaging machine (20) comprises a vacuum
pump, at least a first sealing bar (27) and a first decompression chamber (24) inside
which there is a suction unit (6), and said second vacuum packaging machine (12) has
a tank (2) and a lid (4), which identify a second decompression chamber (3), and at
least a second sealing bar (11), characterized in that said second decompression chamber (3) of said second machine (12) is connected to
said first machine (20) by means of a first pipe (5) and said first pipe (5) is connected,
on one side, to said suction unit (6) of said first machine (20) and is inserted,
on the other side, into said tank (2) of said second machine (12), said second machine
(12) being connected to said first machine (20) through an electrical connector (8)
of the second machine (12) which is inserted into an electrical socket (7) of said
first machine (20) and through a second pipe (10) which is inserted into a fitting
(9) of said first machine (20).
2. Vacuum packaging system as claimed in claim 1, characterized in that said first machine (20) has a support and containment structure (21) and a base frame
(29) equipped with cooling slits (28).
3. Vacuum packaging system as claimed in claim 2, characterized in that said support and containment structure (21) of said first machine (20) includes said
first decompression chamber (24), said first decompression chamber (24) comprising
a tank covered with a tilting bell (25) and perimeter sealing bars (27).
4. Vacuum packaging system as claimed in at least one of the preceding claims, characterized in that said first machine (20) and / or said second machine (12) has fixed or removable
side panels.
5. Vacuum packaging system as claimed in claim 4, characterized in that said removable side panels comprise one or more shaped and removable lateral inserts
(13), which are fixed in a position corresponding to said tank (2) by means of screws
and / or knobs (14).
6. Vacuum packaging system as claimed in claim 5, characterized in that said removable inserts (13) are kept in position and kept watertight by at least
one gasket placed in a seat of each insert (13) and in correspondence with at least
a portion of the perimeter of said tank (2).