HEAT PIPE FOR ELECTRONIC DEVICE, AND METHOD OF MANUFACTURING THEREFOR

Description

TECHNICAL FIELD

[0001] The present disclosure relates generally to electronic devices; and more specifically the invention relates to a heat pipe and a method for manufacturing a heat pipe for use in electronic devices, as well as an electronic device comprising such a heat pipe. In particular, the present invention relates to a heat pipe as defined in the preamble of claim 1, and as illustrated in US 2018/299206 A1.

BACKGROUND

[0002] With the rapid development in electronic device technologies, the demand for cooling systems capable of dissipating heat at high efficiency for electronic devices is increased. To counter or dissipate the heat generated, an electronic device may include a heat dissipating device, such as a heat pipe. The purpose of a heat pipe is to move the heat from the point of generation to a remote location for dissipation. A heat pipe is a sealed, usually evacuated chamber which contains a liquid coolant. The liquid coolant or working fluid changes phase as it absorbs and dissipates heat. The coolant changes from liquid to vapour as heat is transferred to it from heat source in the electronic device, and changes from vapour back to liquid as it dissipates the heat to the surrounding environment.

[0003] Depending on overall shape and architecture of internal space in the electronic device, heat pipes can operate according to some basic principles or its combinations. For instance, traditional heat pipes have mostly one-dimensional transport of heat, liquid recirculate through the porous body due to acting of capillary forces; vapour chambers based heat pipes mostly have two-dimensional transport of heat, with liquid recirculating through the porous body due to acting of capillary forces; thermo-syphon or loop thermo-syphon based heat pipes have liquid recirculate through the channels due to acting of gravity forces; loop heat pipe have liquid recirculate through the channels due to acting of capillary forces; pulsating heat pipe have liquid recirculate (oscillate) in the loop of channels due to acting of capillary forces, expansion of internal fluid during evaporation and collapsing of internal fluid during condensation.

[0004] Currently, metallic heat pipes are employed as standard technology which suits for mass production with high quality and performance. But rapid developments of new kinds of electronic devices, generate more challenging requirements for heat pipes. One of the challenging area of application of heat pipes are flexible and foldable products like foldable smartphones or laptops, which have at least two foldable parts with hinged connection between each other, where heat should be transferred from one to another part. Since conventional heat pipes are relatively rigid because those are made out of rigid materials, such as copper tubes or pieces of sheet metal, their implementation for heat transfer between foldable parts may not be possible due to damage to rigid case after several times of folding. Some heat pipes may include tubular expandable bellows to permit bending of the heat pipe when it is installed in an electronic device so as to be bent into their final fixed shape, but those conventional heat pipes cannot be readily and repeatably deformed, either elastically or plastically.

[0005] Some research has been performed in recent years for developments of heat pipes with polymeric flexible case, but such polymer or polymer-based heat pipes have some disadvantages. Since, polymers are permeable for gases and liquids, especially for gases or liquids with small size of molecules like Water, Oxygen, Nitrogen, and Helium etc., it may lead to internal fluid (for example water) permeating (leaking) to the atmosphere due to solution-diffusion process through the polymeric wall of heat pipe and thereby decreasing amount of internal fluid over time which may not be enough for proper circulation and heat dissipation; as well as atmospheric gases like Oxygen and Nitrogen permeating from atmosphere to internal space of heat space due to solution-diffusion process through the polymeric wall, and such permeation of gases from atmosphere leading to interruption of operation of heat pipe because such gases cannot easily undergo evaporation/condensation and may occupy large areas of internal space of heat pipe which disrupts proper circulation of internal liquid.

[0006] Therefore, in light of the foregoing discussion, there exists a need to overcome the aforementioned drawbacks associated with conventional heat pipes used in electronic devices.

[0007] US 2018/299206 A1 discloses a polymer-based pulsating heat pipe that has high flexibility and is applicable to a flexible electronic device. In addition, by surrounding a channel by a multilayer film including a first blocking layer and coating a bonding part with a second blocking layer in order to prevent air from penetrating through the bonding part between upper and lower films, an inner portion of the channel may be maintained in a vacuum state and heat performance of the polymer-based pulsating heat pipe may be maintained. In addition, although the polymer-based pulsating heat pipe according to the disclosure has high flexibility, it is lightweight and has heat performance superior to that of copper, thereby effectively cooling the flexible electronic device.

SUMMARY

[0008] The object of the present invention is to provide a heat pipe for use in electronic devices and a method of manufacturing therefor as well as an electronic device for solving the problem of inefficient and non-flexible heat pipes for the electronic devices, especially for foldable electronic devices. An object is in particular to provide a solution that overcomes at least partially the problems encountered in prior art, and provides improved cooling system that is able to efficiently dissipate heat and provide effective cooling in electronic devices, especially in foldable electronic devices. The heat pipe should be designed to be suitable for mass production, and have balanced mechanical flexibility and low permeability of gases from atmosphere to internal space and vice-versa. This object is solved by the attached independent claims and further embodiments and improvements of the invention are listed in the attached dependent claims. Hereinafter, up to the "brief description of the drawings", expressions like "...aspect according to the invention", "according to the invention", or "the present invention", relate to technical teaching of the broadest embodiment as claimed with the independent claims. Expressions like "implementation", "design", "optionally", "preferably", "scenario", "aspect" or similar relate to further embodiments as claimed, and expressions like "example", "...aspect according to an example", "the disclosure describes", or "the disclosure" describe technical teaching which relates to the understanding of the invention or its embodiments, which, however, is not claimed as such.

[0009] Hence, the object of the present disclosure is achieved by the solutions provided in the enclosed independent claims. Advantageous implementations of the present disclosure are further defined in the dependent claims.

[0010] In a first aspect according to the invention, the invention provides a heat pipe for an electronic device. The heat pipe comprises a body having a generally planar, metallic structure. The body comprises a first module and a second module joined together to define an internal volume. Each of the first module and the second module has a foldable portion therein. The heat pipe further comprises a polymeric layer disposed over the foldable portion of each of the first module and the second module, of the body.

[0011] This heat pipe can provide effective heat dissipation for electronic devices, especially for the foldable electronic devices. When the electronic device is folded during operation, the polymeric layer does not develop cracks due to large elongation at break property of polymers even if the metallic structure of the body may develop cracks. Hence, a working fluid in the internal volume of the heat pipe may only leak through small area of the polymeric layer where the metallic structure might have developed cracks, and since such area of the polymeric layer near cracks would generally be quite small, leakage rate of the working fluid would be much less as compared to permeation through a traditional heat pipe having only polymeric layer. Low leakage rate of the working fluid leads to inconsiderable decrease in amount of working fluid, hence the foldable heat pipe provides consistent heat dissipation in foldable electronic devices over time, and thus increases lifetime of the heat pipe.

[0012] In a first implementation form of the first aspect, the first module comprises a plurality of projections located inside the internal volume.

[0013] The plurality of projections in the first module supports the second module over the first module, creating gap between the first module and the second module for proper circulation of the working fluid in the internal volume and allows efficient heat dissipation.

[0014] In a second implementation form of the first aspect, the plurality of projections comprises a first set of projections and a second set of projections, wherein the second set of projections is arranged on the foldable portion of the first module and extend along a longitudinal direction of the body.

[0015] The first set of projections extend vertically from an inner surface of the first module, creating gap between the first module and the second module for effective circulation of the working fluid in the internal volume. The second set of projections extend vertically as well as along the longitudinal direction of the body and are formed in the foldable portion on the inner surface of the first module. The second set of projections allows bending of at least the first module around the foldable portion, and thereby reduces chances of formation of cracks such portion and in turn increases durability of the heat pipe.

[0016] In a third implementation form of the first aspect, the heat pipe comprises a porous layer having a plurality of holes complementary to the plurality of projections in the first module, such that the porous layer is arranged on the first module inside the internal volume.

[0017] The porous layer having the plurality of holes complementary to the plurality of projections in the first module allows the porous layer to be properly arranged on the first module inside the internal volume. Presence of the porous layer provides effective circulation of the working fluid inside the internal volume which helps in more effective heat dissipation in the electronic device.

[0018] According to the invention of the first aspect, the heat pipe further comprises one or more grooves formed in the foldable portion of each of the first module and the second module of the body, wherein the one or more grooves extends along a lateral direction of the body.

[0019] The one or more grooves are formed on the outer surface of each of the first module and the second module in the foldable portion. The one or more grooves allows bending of the heat pipe while reducing formation of large cracks in the body of the heat pipe. Further, the one or more grooves controls the location of formation of cracks by restricting the cracks around the foldable portion in the heat pipe.

[0020] In a fifth implementation form of the first aspect, the polymeric layer covers an outer surface of each of the first module and the second module, of the body.

[0021] The first module and the second module are impermeable metallic layers that prevents leakage of the working fluid from the internal volume to the atmosphere, but make the body more susceptible to developing cracks on bending of the heat pipe. However, the polymeric layer is generally resistant to developing cracks during bending of the heat pipe due to high flexibility of polymer as compared to the body having metallic structure. Hence, the use of polymeric layer over entire outer surface of each of the first module and the second module, and not just the foldable portions thereof, provides balanced permeability and flexibility to the heat pipe.

[0022] According to the invention of the first aspect, the polymeric layer further comprises a metallic layer arranged therewith.

[0023] Since the polymeric layer is generally permeable, use of the metallic layer arranged with the polymeric layer reduces permeability of the arrangement and can significantly reduce leakage of the working fluid from the internal volume through the polymeric layer having the metallic layer arranged therewith. For example, the polymeric layer with the metallic layer arranged therewith has about 20 times smaller gas permeability compared to the polymeric layer without the metallic layer. Hence, the metallic layer arranged with the polymeric layer enhances performance of the heat pipe.

[0024] According to the invention of the first aspect, the metallic layer further comprises one or more indentations complementary to the one or more grooves formed in the foldable portion of each of the first module and the second module, of the body.

[0025] The one or more indentations in the metallic layer reduce formation of cracks in the metallic layer on folding of the heat pipe.

[0026] In an eighth implementation form of the first aspect, the metallic layer is embedded in the polymeric layer.

[0027] The embedding of the metallic layer in the polymeric layer allows for direct use of such polymeric layer in manufacturing of the heat pipe, thus simplifying manufacturing process. More than one metallic layer may be embedded in the polymeric layer to further reduce permeability of the working fluid.

[0028] In a ninth implementation form of the first aspect, the body is fabricated by at least one of: sintering, soldering and welding process

[0029] The aforementioned fabrication processes for fabrication of the body result in ultra-thin heat pipe. The given fabrication processes further reduce porosity and enhances strength of metals used for fabrication of the body and hence, reduces the probability of formation of cracks in the body during folding of the electronic device. Thus, the aforementioned processes result in fabrication of reliable and durable heat pipe. Further, the aforementioned processes require known production methods and may be used for mass and cost-effective production of the heat pipe.

[0030] In a tenth implementation form of the first aspect, the polymeric layer is formed of: polyimides, polyethylene terephthalate, polyethylene naphthalate, ethylene vinyl alcohol, polyamide, polyvinylidene chloride, polyacrylonitrile, nylon, or a combination thereof.

[0031] The use of such compounds for the polymeric layer allows for easy bonding of the polymeric layer with the first module and the second module. Further, such compounds have low gas permeability that reduce leakage of the working fluid to the atmosphere.

[0032] In an eleventh implementation form of the first aspect, the polymeric layer is bonded to the body using at least one of: adhesive bonding, low temperature diffusion bonding, coating and selective laser welding.

[0033] Since melting point of the polymeric layer is generally much smaller as compared to that of the body having metallic structure, the aforementioned methods allow for low temperature bonding and thus prevent damage to the polymeric layer.

[0034] In a twelfth implementation form of the first aspect, the body has a thickness in a range of 50 to 500 µm, and the polymeric layer has a thickness in a range of 15 to 200 µm.

[0035] The thickness of the body in range of 50 to 500 µm and the thickness of the polymeric layer in range of 15 to 200 µm provides a good balance of high heat dissipation and low gas permeability for the heat pipe without substantially increasing size and weight of the electronic device. Further the aforementioned thickness ranges are fabricated using present production technologies and hence, does not increases cost of production of the heat pipes.

[0036] In a thirteenth implementation form of the first aspect, the metallic layer has a thickness in a range of 0.04 to 25 µm.

[0037] The thickness of the metallic layer in range of 0.04 to 25 µm provides an effective layer that reduces permeability of the working fluid in the internal volume though the polymeric layer, without substantially increasing the size and cost of the heat pipe.

[0038] In a second aspect according to the invention, the present invention also provides a method for manufacturing a heat pipe for use in electronic devices. The method comprises fabricating a body by joining together a first module and a second module to define an internal volume, with each of the first module and the second module having a foldable portion therein; and bonding a polymeric layer over the foldable portion of each of the first module and the second module, of the body.

[0039] The method for manufacturing the heat pipe of the second aspect provides cost-effective production process for the heat pipe with potentially long lifetime and is suitable for fabrication using existing mass production approaches.

[0040] In a first implementation form of the second aspect, the method comprises disposing the polymeric layer to cover an outer surface of each of the first module and the second module, of the body.

[0041] The use of polymeric layer over entire outer surface of each of the first module and the second module, and not just the foldable portions thereof, provides balanced permeability and flexibility to the heat pipe, while making the fabrication process simpler.

[0042] According to the invention of the second aspect, the method further comprises forming one or more grooves in the foldable portion of each of the first module and the second module of the body, extending along a lateral direction of the body.

[0043] The formation of grooves reduces overall weight of the body and reduces material usage for production of the heat pipe making the manufacturing more cost-effective. The grooves further allow bending of the heat pipe while reducing formation of large cracks in the body of the heat pipe. Further, the one or more grooves controls the location of formation of cracks by restricting the cracks around the foldable portion in the heat pipe.

[0044] According to the invention of the second aspect, the method further comprises arranging a metallic layer with the polymeric layer.

[0045] Use of the metallic layer provides form to the polymeric layer for easy bonding to the body and further significantly reduce leakage of the working fluid from the internal volume through the polymeric layer.

[0046] According to the invention of the second aspect, the method further comprises forming one or more indentations in the metallic layer complementary to the one or more grooves formed in the foldable portion of each of the first module and the second module, of the body.

[0047] The formation of indentations reduces overall weight of the metallic layer and reduces material usage for production of the heat pipe, making the manufacturing more cost-effective. The one or more indentations in the metallic layer also reduce formation of cracks in the metallic layer on folding of the heat pipe.

[0048] In a third aspect according to the invention, the present invention also provides an electronic device comprising a heat pipe according to the first aspect and its implementations.

[0049] The electronic device comprising the heat pipe of the third aspect achieves better heat dissipation and thus better performance.

[0050] All steps which are performed by the various entities described in the present application as well as the functionalities described to be performed by the various entities are intended to mean that the respective entity is adapted to or configured to perform the respective steps and functionalities. Even if, in the following description of specific embodiments, a specific functionality or step to be performed by external entities is not reflected in the description of a specific detailed element of that entity which performs that specific step or functionality, it should be clear for a skilled person that these methods and functionalities can be implemented in respective hardware elements. It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.

[0051] Additional aspects, advantages, features and objects of the present disclosure would be made apparent from the drawings and the detailed description of the illustrative implementations construed in conjunction with the appended claims that follow.

[0052] In the following description, features which in the above summary of the invention have been marked as "according to the invention" are also hereinafter, when they are described and explained with reference to the drawings, to be understood as "according to the invention" or "belonging to the invention" even if below one or more features thereof are also referred to in connection with the words "can" or "may".

BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present disclosure, exemplary constructions of the disclosure are shown in the drawings. However, the present disclosure is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, like elements have been indicated by identical numbers.

[0054] Embodiments of the present disclosure will now be described, by way of example only, with reference to the following diagrams wherein:

FIG. 1A is a diagrammatic illustration of a heat pipe for an electronic device, in accordance with an embodiment of the present disclosure;

FIG. 1B is a diagrammatic illustration of the heat pipe in a folded state thereof, in accordance with an embodiment of the present disclosure;

FIG. 2A is a diagrammatic illustration of a first module of the heat pipe, in accordance with an embodiment of the present disclosure;

FIG. 2B is diagrammatic illustration of the first module in a folded state thereof, in accordance

FIG. 3A is a diagrammatic exploded illustration of the heat pipe showing its various components, in accordance with an embodiment of the present disclosure;

FIG. 3B is a diagrammatic exploded illustration of the heat pipe showing its various components in a folded state thereof, in accordance with an embodiment of the present disclosure;

FIG. 4 is a diagrammatic sectioned illustration of the heat pipe in a folded state thereof, in accordance with an embodiment of the present disclosure;

FIG. 5 is a diagrammatic illustration of a body of the heat pipe with one or more grooves formed therein, in accordance with an embodiment of the present disclosure;

FIG. 6 is a diagrammatic sectioned illustration of the heat pipe in a folded state thereof with a metallic layer arranged therein, in accordance with an embodiment of the present disclosure;

FIGs. 7A and 7B are diagrammatic top planar illustrations of the metallic layer with indentations formed therein, in accordance with different embodiments of the present disclosure;

FIGs. 8A, 8B and 8C are diagrammatic sectioned illustrations of the polymeric layer with the metallic layer having one or more indentations arranged therewith, in accordance different embodiments of the present disclosure;

FIG. 9 is a partial diagrammatic sectioned illustration of the polymeric layer having the metallic layer with the one or more indentations, showing dimensions of various elements therein, in accordance with an embodiment of the present disclosure;

FIG. 10 is a partial diagrammatic top planar illustration of the body having the metallic layer with the one or more indentations, showing dimensions of various elements therein, in accordance with an embodiment of the present disclosure;

FIG. 11A is a diagrammatic illustration of the heat pipe in the folded state with the body having developed crack in the foldable portion, in accordance with an embodiment of the present disclosure;

FIG. 11B is an expanded illustration of the foldable portion of the heat pipe having developed crack therein, in accordance with an embodiment of the present disclosure; and

FIG. 12 is a flowchart of a method for manufacturing the heat pipe, in accordance with an embodiment of the present disclosure.

[0055] In the accompanying drawings, an underlined number is employed to represent an item over which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.

DETAILED DESCRIPTION OF EMBODIMENTS

[0056] The following detailed description illustrates embodiments of the present disclosure and ways in which they can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present disclosure are also possible.

[0057] FIG. 1A is an exemplary illustration of a heat pipe 100, in accordance with an embodiment of the present disclosure. FIG. 1B is an exemplary illustration of the heat pipe 100 in a folded state thereof, in accordance with an embodiment of the present disclosure. The heat pipe 100 of the present disclosure is implemented as part of a cooling system for an electronic device. Herein, the electronic device may be any portable electronic device, including a laptop, a mobile phone, a computer, a tablet, a camera and the like. In such portable electronic device, some heat generation components such as an arithmetic element and an integrated circuit are built in a highly dense manner, a heat spot in which a temperature increases locally occurs, and the temperature becomes a cause of limiting arithmetic operation speed, a cause of reducing durability, or the like. The heat pipe 100 as part of the cooling system for the electronic device provides means for heat releasing and cooling in the electronic device.

[0058] The heat pipe 100 includes a body 102 and a polymeric layer 104. The body 102 is generally planar in shape. That is, the body 102 is usually a flat structure so that the heat pipe 100 is compact and does not increase size of the electronic device. For example, the shape of the body 102 may include, but is not limited to, rectangular, square, cylindrical, and the like. The body 102 has a generally metallic structure. For example, the body 102 may be fabricated from metals such as copper, titanium, aluminium and a combination thereof. The body 102 is usually fabricated using high temperature processes as the metals linearly expand at high temperature processes that results in ultra-thin heat pipe 100. The listed fabrication process further reduce porosity and enhances strength of the metals and hence, reduces the probability of formation of cracks in the body 102 during folding of the electronic device. Additionally, the body 102 may be fabricated from materials such as steel, stainless steel and alloys.

[0059] In an embodiment, the body 102 is fabricated by at least one of: sintering, soldering and welding process. The body 102 may be fabricated using sintering (or diffusion bonding) process at temperatures from 0.3 times to 0.95 times of melting temperature of the metal used for fabrication of the body 102. For example, the body 102 is fabricated by sintering of copper at a temperature between 320 °C to 1020 °C (generally below the melting temperature of pure copper which is about 1083 °C), The body 102 may be fabricated using soldering process at temperatures from 0.95 times to 1.05 times of melting temperature of soldering material. The body 102 may be fabricated using welding process at temperatures from 0.95 times to 1.05 times of melting temperature of the metal used for fabrication of the body 102. In an embodiment, the body 102 has a thickness in a range of 50 to 500 µm. For example, the body 102 of the heat pipe 100 has a thickness of 150 µm. Additionally, the length of the body 102 depends on the size of the electronic device. For example, the length of the body 102 is typically about 100 mm. The given dimensions, specifically aforementioned thickness range, of the body 102 is achieved using existing production methods and no advance process is required for fabrication of the body 102, hence the present heat pipe 100 can be manufactured in a cost-effective manner.

[0060] The body 102 comprises a first module 102A and a second module 102B that are joined together to define an internal volume. The first module 102A and the second module 102B are two metallic modules that are bonded together hermetically to form the body 102. The first module 102A and the second module 102B may be bonded together using sintering process. For example, the first module 102A and the second module 102B are bonded together using sintering at temperature between 320 °C to 1020 °C, In other examples, the first module 102A and the second module 102B may be bonded together using either welding or soldering. Herein, the gap formed between the first module 102A and the second module 102B defines the internal volume of the heat pipe 100. The internal volume comprises a working fluid that helps in dissipation of heat generated in the electronic device by evaporation and condensation of the working fluid. The working fluid may realize different principles of operations such as loop thermo-syphon, loop heat pipe, thermo-syphon, pulsating heat pipe for dissipation of heat generated in the electronic device. The working fluid is selected according the physical properties such as very high surface tension, good thermal stability, high latent heat, high thermal conductivity, and low liquid and vapour viscosities. Further, the type of working fluid used for the heat pipe 100 depends on the operating temperature range of the electronic device. For example, helium is used as working fluid for temperature range from -271 °C to -269 °C, methanol is used as working fluid for temperature range from 10 °C to 130 °C and water is used as working fluid for temperature range from 30 °C to 200 °C. Other types of the working fluid may include, but is not limited to ammonia, acetone, ethanol, mercury and nitrogen.

[0061] Each of the first module 102A and the second module 102B has a foldable portion 106 therein. The foldable portion 106 is the area in the corresponding first module 102A and the second module 1028 from where the heat pipe 100 usually bends when the electronic device is bent. It may be understood that the body 102 (including the first module 102A and the second module 102B) being a metallic structure may get cracked after prolonged folding and unfolding of the electronic device. The foldable portion 106 is provided on the first module 102A and the second module 102B to minimize cracks in the body 102 at the position where the body 102 is bent during operation. The foldable portion 106 is formed at a centre of a length along a longitudinal direction (parallel to axis AA') of the heat pipe 100 on each of the first module 102A and the second module 102B. Optionally, the heat pipe 100 may comprise more than one foldable portion 106 on each of the first module 102A and the second module 102B. For example, two foldable portions may be fabricated at predetermined distances along the length in the longitudinal direction (parallel to axis AA') of the heat pipe 100 on each of the first module 102A and the second module 102B. As shown in FIG. 1B, the heat pipe 100 is bent along the foldable portions 106 in the body 102 along with the polymeric layers 104 formed over the outer surfaces of the first module 102A and the second module 1028.

[0062] The polymeric layer 104 is disposed over the foldable portion 106 of each of the first module 102A and the second module 102B. The polymeric layer 104 of the heat pipe 100 is a flexible layer made of one or more of polymers. In an embodiment, the polymeric layer is formed of: polyimides, polyethylene terephthalate, polyethylene naphthalate, ethylene vinyl alcohol, polyamide, polyvinylidene chloride, polyacrylonitrile, nylon, of a combination thereof. The shape of the polymeric layer 104 depends on the shape of the body 102 of the heat pipe 100. For example, the shape of the polymeric layer 104 may include, but is not limited, to rectangular, square, cylindrical and the like. Generally, the polymeric layer 104 does not develop cracks even after many times of folding of the electronic device and hence, and thus makes the heat pipe 100 durable. The polymeric layer 104 has low oxygen transmission rate that allows minimum leakage of the working fluid from the internal volume and hence, ensures effective heat dissipation of the electronic device. The oxygen transmission rate is the measurement of the amount of oxygen gas that passes through the polymeric layer 104 over a given period. Generally, the polymeric layer 104 has oxygen transmission rate below 1.0 cc/m²/day/bar to ensure effective working of the heat pipe 100. Further, the polymeric layer 104 has elongation at break above 25%. Elongation at break is the ratio between changed length and initial length after breakage of the polymeric layer 104. Elongation at break expresses the capability of the polymeric layer 104 to resist changes of shape without crack formation. Higher percentage of elongation at break ensures that lower possibility of formation of cracks in the polymeric layer 104. In an embodiment, the polymeric layer 104 has a thickness in a range of 15 to 200 µm. For example, the polymeric layer 104 of the heat pipe 100 has a thickness of 70 µm. The aforementioned thickness range of the polymeric layer 104 is a using existing production methods and no advance process is required for fabrication of the polymeric layer 104, hence the present heat pipe 100 can be manufactured in a cost-effective manner.

[0063] As discussed, the polymeric layer 104 is disposed over the foldable portions 104 in the corresponding first module 102A and the second module 102B, of the body 102. It may be understood that since the foldable portion 106 is a metallic structure, it may therefore develop large cracks after the heat pipe 100 may have been folded and unfolded multiple times; and in such case, the working fluid from the internal volume may get leaked through cracks formed near the folding area, reducing the heat dissipation efficiency of the heat pipe 100. Hence, the foldable portions 106 are covered with the polymeric layer 104 to avoid leakage of working fluid if cracks are formed in the foldable portion 106. Optionally, in the case where any of the first module 102A and the second module 102B comprises more than one foldable portion 106, each of such foldable portion 106 may be covered with the respective polymeric layer 104.

[0064] In an embodiment, the polymeric layer 104 covers an outer surface (such as, an outer surface 102A of the first module 102A, as shown in FIG. 3A) of each of the first module 102A and the second module 102B, of the body 102. That is, the polymeric layer 104 covers the entire outer surface (such as, the outer surface 103A) of each of the first module 102A and the second module 1028, of the body 102 and not just the foldable portions 106 thereof. Optionally, the polymeric layer 104 may cover the entire body 102 of the heat pipe 100, that is even along vertical sides the first module 102A and the second module 102B, of the body 102. It may be appreciated that this is done so as to prevent leakage of the working fluid through any possible crack formed in the body 102, even apart from any possible cracks in the foldable portions 106 of the heat pipe 100.

[0065] In an embodiment, the polymeric layer 104 is bonded to the body 102 using at least one of: adhesive bonding, low temperature diffusion bonding, coating and selective laser welding. The polymeric layers 104 may be covered over the foldable portions 106 using adhesive bonding between the foldable portions 106 and the corresponding polymeric layers 104. For example, adhesive tapes, like adhesive transfer tapes such 467M (0.06 mm), double coated tape 9492M (0.05 mm), adhesive transfer tape 9471 LE (0.06 mm), double lined / double coated tape 93005LE (0.05 mm), adhesive transfer tape 9471LE (0.06mm), adhesive transfer tape F9460PC (0.05mm), high temperature double coated tape 9077 (0.05mm), ultra-high temperature adhesive transfer tape 9079 (0.05mm), ultra-clear double coated tape UCT-30 (0.03mm), ultra-clear double coated tape UCT-10 (0.01mm), electrically conductive adhesive transfer tape 9707 (0.05mm), electrically conductive double-sided tape 9711S-30 (0.03mm), electrically conductive double-sided tape 9711S-50 (0.05mm), XYZ-Axis electrically conductive adhesive transfer tape 9720 (0.03mm), electrically conductive double-sided nonwoven tape 9750 (0.055mm) and thermal bonding film 583 (0.05mm) may be used for bonding the foldable portion 106 and the corresponding polymeric layer 104.

[0066] Generally, the polymeric layer 104 may be covered over the foldable portion 106 using low temperature diffusion bonding between the foldable portion 106 and the polymeric layer 104. For example, the polymeric layer 104 is bonded with the foldable portion 106 using low temperature diffusion bonding at a temperature generally below 400 °C. As may be understood, the melting point of the polymeric layer 104 is much smaller compared to the temperature used for fabrication of the body 102, diffusion bonding between the polymeric layer 104 and the body 102 is performed at temperatures below melting point of the polymeric layer 104 to prevent damage to the polymeric layer 104. In an example, the polymeric layer 104 may be formed over the foldable portion 106 by coating the foldable portion 106 with liquid polymer material and then drying the liquid to form the polymeric layer 104. Such methods for forming the polymeric layer 104 by coating the foldable portion 106 with liquid polymer material may include, but are not limited to, spin coating, slit coating, dip coating and spray coating. In another example, the polymeric layer 104 may be formed over the foldable portion 106 using selective laser welding between the foldable portion 106 and the polymeric layer 104 (i.e. a polymer sheet or the like). In selective laser welding, the polymeric layer 104 (i.e. the polymer sheet) and the foldable portion 106 are exposed to laser energy with high accuracy, such that the polymeric layer 104 is joined to the foldable portion 106.

[0067] FIG. 2A is a diagrammatic illustration of the first module 102A of the heat pipe 100, in accordance with an embodiment of the present disclosure. Further, FIG. 2B is a diagrammatic illustration of the first module 102A in a folded state thereof, in accordance with an embodiment of the present disclosure. As may be seen, the first module 102A is bent at the foldable portion 106. As shown, in an embodiment, the first module 102A comprises a plurality of projections 202 located inside the internal volume. The plurality of projections 202 are formed on an inner surface 1038 of the first module 102A. The plurality of projections 202 are arrays of horizontal and vertical pillars arranged in the internal volume between the first module 102A and the second module 102B, when assembled together to complete the body 102. The geometrical shape of the plurality of projections 202 may include, but is not limited to cuboid, cube, spherical and conical. The plurality of projections 202 may be fabricated from metals such as copper, titanium, aluminium and a combination thereof. Alternatively, the plurality of projections 202 may be fabricated from materials such as steel, stainless steel and alloys. Optionally, the projections 202 may be made of porous material. Optionally, the plurality of projections 202 may be fabricated by at least one of: sintering, soldering and welding process. In an example, the plurality of projections 202 is fabricated by sintering of copper at a temperature between 320 °C to 1020 °C. In another example, the first module 102A may be a solid piece and the material is removed therefrom to form the plurality of projections 202 therein. In yet another example, the plurality of projections 202 may be bonded to the first module 102A using sintering, welding or soldering. In an example, the plurality of projections 202 may be bonded to the first module 102A at temperature between 320 °C to 1020 °C.

[0068] In an embodiment, the plurality of projections 202 comprises a first set of projections 202A and a second set of projections 202B. The first set of projections 202A are arranged on the first module 102A apart from the foldable portion 106 therein, while the second set of projections 202B are arranged on the foldable portion 106. Herein, as illustrated, two of the first set of projections 202A are arranged adjacent along two sides of the foldable portion 106 (i.e. non-folding portions) on the first module 102A. As shown, the first set of projections 202A is an array of vertical pillars with respect to length of the body 102 extending vertically from the first module 102A along an axial direction (parallel to axis CC'), and arranged between the first module 102A and the second module 102B when assembled together to form the body 102. The first set of projections 202A are used to create gap between the first module 102A and the second module 102B of the body 102 to form the internal volume such that the working fluid may circulate properly in the internal volume for effective heat dissipation. Further, as shown, the second set of projections 202B extend along the longitudinal direction (parallel to axis AA') of the body 102. The second set of projections 202B is an array of horizontal pillars with respect to length of the body 102 extending vertically from the first module 102A along the axial direction (parallel to axis CC'), and arranged between the first module 102A and the second module 102B when assembled together to form the body 102. Optionally, in case the heat pipe 100 comprises more than one foldable portion, the second set of projections (such as, the second set of projections 202B) may be arranged on all such foldable portions. In an example, the second set of projections 202B may also be formed on the foldable portion 106 of the second module 102B in the heat pipe 100, The second set of projections 202B enables easy folding of the heat pipe 100 at the foldable portion 106 and minimize formation of cracks in the body 102 at the foldable portion 106 during folding and unfolding of the electronic device.

[0069] In an embodiment, the heat pipe 100 further comprises a porous layer 204 (better shown in FIG. 3A) having a plurality of holes complementary to the plurality of projections 202 in the first module 102A such that the porous layer 204 is arranged on the first module 102A inside the internal volume. The porous layer 204 may be in the form of a sheet having arrays of holes therein. The geometrical shape of the porous layer 204 may depend on the shape of the body 102. For example, the geometrical shape of the porous layer 204 may include, but is not limited to rectangular, square, cylindrical and the like. Further, the geometrical shape of the plurality of holes in the porous layer 204 are complementary to the geometrical shape of the plurality of projections 202. That is, the plurality of holes on the porous layer 204 is such that the plurality of projections 202 fit in the plurality of holes of the porous layer 204. In an example, the geometrical shape of the plurality of holes of the porous layer 204 may include, but is not limited to cuboid, cube, spherical and conical. As shown, the porous layer 204 comprises a first set of holes which are generally square in shape similar to the first set of projections 202A and a second set of holes which are rectangular having major dimension extending along the longitudinal direction (parallel to axis AA') similar to the second set of projections 202B. The porous layer 204 may be fabricated from metals such as copper, titanium, aluminium and a combination thereof. Alternatively, the porous layer 204 may be fabricated from materials such as steel, stainless steel and alloys. The porous layer 204 may be fabricated by at least one of: sintering, soldering and welding process. Optionally, the porous layer 204 can be formed by deposition of particles of metallic material to the internal surface. For example, if material of the body 102 is copper, the porous layer 204 may be fabricated by sintering of copper mesh at temperatures about 320 °C to 1020 °C. The porous layer 204 is arranged on the first module 102A such that the porous layer 204 is positioned in between the first module 102A and the second module 102B, when assembled together to form the body 102. The plurality of projections 202 creates gap between the porous layer 204 and the second module 102B, and thus enables effective circulation of the working fluid though the porous layer (in liquid state) and in empty space of the internal volume (in vapour state) during operation of the electronic device for efficient heat dissipation.

[0070] FIG. 3A is a diagrammatic exploded illustration of the heat pipe 100 showing its various components, in accordance with an embodiment of the present disclosure. As discussed, the polymeric layers 104 cover the foldable portions 106 in the first module 102A and the second module 102A of the body 102 of the heat pipe 100. Optionally, as shown and discussed earlier, the polymeric layers 104 cover the entire outer surfaces of the first module 102A and the second module 102A (such as, the outer surface 103A of the first module 102A), thereby generally covering the body 102 of the heat pipe 100. Herein, the polymeric layers 104 form the outer most layers of the heat pipe 100. Also, as shown, the body 102 of the heat pipe 100 comprises the porous layer 204 placed between the first module 102A and the second module 102A.

[0071] FIG. 3B is a diagrammatic exploded illustration of the heat pipe 100 showing its various components in a folded state thereof, in accordance with an embodiment of the present disclosure. As may be seen, the first module 102A is fabricated with the foldable portion 106 therein. The first module 102A further comprises the plurality of projections 202 therein. The porous layer 204 is complementary formed to be placed on the first module 102A such that the plurality of holes in the porous layer 204 align and sit over the plurality of projections 202 in the first module 102A. The first module 102A is bonded with the second module 102B with the porous layer 204 placed between the first module 102A and the second module 102B occupying the internal volume, and thereby completing the body 102 of the heat pipe 100. The body 102 is covered with the polymeric layer 104 which is hermetically bonded with the body 102.

[0072] FIG. 4 is a diagrammatic sectioned illustration of the heat pipe in a folded state thereof, in accordance with an embodiment of the present disclosure. The body 102 comprises the first module 102A and the second module 102A, As shown, the outer most layers of the heat pipe 100 are the polymeric layers 104 which specifically cover the foldable portions 106 of the first module 102A and the second module 102B, and generally cover the outer surfaces of the first module 102A and the second module 102B of the heat pipe 100. The first module 102A further comprises the plurality of projections 202. The plurality of projections 202 create gap between the first module 102A and the second module 102B to define the internal volume therein.

[0073] FIG. 5 is a diagrammatic illustration of a body of the heat pipe with one or more grooves formed therein, in accordance with an embodiment of the present disclosure. The one or more grooves 502 are formed in the foldable portions 106 of the first module 102A and the second module 102B of the body 102. The one or more grooves 502 extends along a lateral direction (parallel to axis BB', as shown in FIG. 2A) of the body 102. The grooves 502 are long, narrow depressions formed in the foldable portions 106 of the first module 102A and the second module 102B of the body 102. The grooves 602 on the first module 102A and the second module 102B are formed such that the grooves 502 are located on the side of contact with the corresponding polymeric layers 104. The grooves 502 are extending in the direction of the axis BB' along which the body 102 is folded during operation of the electronic device. The grooves 502 improves flexibility of the body 102 along the foldable portions 106 and avoids formation of large cracks in the body 102 that may potentially damage the heat pipe 100. As shown, the first module 102A comprises the grooves 502A and the second module 102B comprises the grooves 502B. Herein, the one or more grooves 502A on the first module 102A may be parallel or staggered with respect to the one or more grooves 502B on the second module 102B, as discussed later in more detail.

[0074] In an example, depth of the grooves 502 (along CC') ranges from 10 µm to 100 µm, width of the grooves 502 (along AA') ranges from 0.5 µm to 50 µm and pitch of the grooves 602 (along BB') ranges from 0.05 mm to 5 mm. In an example, the dimensions, i.e. depth, width and pitch of the grooves 602 is 50 µm, 10 µm and 2 mm respectively. The grooves 602 with such aforementioned dimensions may be fabricated using existing production technologies, and thus allow to produces the heat pipe 500 in a cost-efficient manner. The grooves 502 are fabricated using production technologies that may include, but are not limited to laser machining, chemical-etching or photo-etching process, down-milling and up-milling. Further, the shape of the grooves 502 may include, but is not limited to V-shaped groove, U-shaped groove and trapezoidal-shaped groove.

[0075] FIG. 6 is a diagrammatic sectioned illustration of the heat pipe 100 in a folded state thereof with a metallic layer arranged therein, in accordance with an embodiment of the present disclosure. As illustrated, in the present embodiment, the polymeric layer 104 comprises a metallic layer 602 arranged therewith. Herein, each of the two polymeric layers 104 comprise the corresponding metallic layers 602 arranged therewith. The metallic layer 602 is in the form of a thin sheet of metal. The metallic layer 602 is impermeable to gases and prevents leakage of the working fluid to atmosphere from the internal volume in the body 102 and thus, compensate for permeability of the polymeric layer 104 to gases. For instance, the polymeric layer 104 with the metallic layer 602 has at least 20 times smaller gas permeability compared to the polymeric layer without any such metallic layer. Hence, the metallic layer 602 increases efficiency of the heat pipe 100. The metallic layer 602 may be fabricated from metals such as copper, titanium, aluminium and a combination thereof. Alternatively, the metallic layer 602 may be fabricated from materials such as steel, stainless steel and alloys. In an embodiment, the metallic layer 602 has a thickness in a range of 0.04 to 25 µm. For example, the metallic layer 602 has thickness of about 7 µm.

[0076] In an embodiment, the metallic layer 602 is embedded in the polymeric layer 104. Optionally, more than one metallic layer 602 may be provided with a single polymeric layer, such as the polymeric layer 104 (as shown in FIGs. 8B-8C). In such case, the metallic layer 602 may be formed on outer surfaces of the polymeric layer 104. In an example, two metallic layers 602 may be provided, with one on each of two outer surfaces of the polymeric layer 104. The two metallic layers may have thickness in a range of 0.04 to 25 µm and distance between the two metallic layers varies between 5 to 100 µm. For example, distance between the two metallic layers is 25 µm, with thickness of each of the two metallic layers being about 6 µm. The metallic layer 602 may be embedded with or attached to the polymeric layer 104 using methods that may include, but are not limited to adhesive bonding of the metallic layer 602 to the polymeric layer 104, thermal bonding of the metallic layer 602 to the polymeric layer 104, coating the polymeric layer 104 on the metallic layer 602, coating of the metallic layer 602 on the polymeric layer 104 using electroplating, coating of the metallic layer 602 on the polymeric layer 104 using physical vapour deposition and coating of the metallic layer 602 on the polymeric layer 104 using chemical vapour deposition.

[0077] In an embodiment, the metallic layer 602 comprises one or more indentations 604 complementary to the one or more grooves 602 formed in the foldable portion 106 of each of the first module 102A and the second module 102B, of the body 102. The one or more indentations 604 are narrow depressions or cut-outs on the surface of the metallic layer 602 at the foldable portion 106 of the body 102. Further, the indentations 604 in the metallic layer 602 are formed along the same axis along which the grooves 502 are extending at the foldable portion 106 along which the body 102 is folded during operation of the electronic device. The indentations 604 provides flexibility to the heat pipe 100 and thus, reduces the probability of formation of cracks in the metallic layer 602 at the foldable portion 106, and thereby extend the lifetime of the heat pipe 100. The indentations 604 are fabricated using production technologies that may include, but are not limited to, laser machining, chemical-etching or photo-etching process, down-milling and up-milling. Further, the shape of the indentations 604 may include, but is not limited, to V-shaped indentation, U-shaped indentation and trapezoidal-shaped indentation.

[0078] Optionally, in scenarios where the polymeric layer 104 comprises more than one metallic layer 602, for example two metallic layers namely, a first metallic layer and a second metallic layer then, the one or more indentations 604 may be formed on each of the first metallic layer and the second metallic layer (as shown in FIGs. 8B-8C). Herein, the indentations 604 of the first metallic layer may be parallel to the indentations 604 in the second metallic layer. Alternatively, the indentations 604 of the first metallic layer may be staggered with respect to the indentations 604 in the second metallic layer.

[0079] FIGs. 7A and 7B are diagrammatic top planar illustrations of the metallic layer with indentations formed therein, in accordance with different embodiments of the present disclosure. As depicted in FIG. 7A, a metallic layer 700A has indentations 702A parallel to each other along the longitudinal direction (along axis AA') of the metallic layer 700A. Herein, in particular, eight number of indentations 702A are formed parallel to each other in the metallic layer 700A, but it may be appreciated that the number of indentations 702A may vary without departing from the scope and the spirit of the present disclosure. As depicted in FIG. 7B, a metallic layer 700B has indentations 702B staggered with respect to each other along the longitudinal direction (along axis AA') of the metallic layer 700B. Herein, in particular, eight number of indentations 702B are formed staggered with respect to each other in the metallic layer 700B, but it may be appreciated that the number of indentations 702B may vary without departing from the scope and the spirit of the present disclosure. Further, it may be contemplated that the grooves (such as the grooves 502) may have the same arrangement as shown for indentations 702A and 702B herein, and the same has not been shown in the drawings for the brevity of the present disclosure.

[0080] FIGs. 8A, 8B and 8C are diagrammatic sectioned illustrations of the polymeric layer with the metallic layer having one or more indentations arranged therewith, in accordance with different embodiments of the present disclosure. Referring to FIG. 8A, a polymeric layer 800A is depicted having a metallic layer 802A with indentations 804A embedded therein. Referring to FIG. 8B, a polymeric layer 800B is depicted having two metallic layers, namely a first metallic layer 802B and a second metallic layer 803B arranged parallel to each other. Herein, the first metallic layer 802B and the second metallic layer 803B are formed on the outer surfaces of the polymeric layer 800B. The first metallic layer 802B has corresponding first indentations 804B and the second metallic layer 803B has corresponding second indentations 805B. In the present embodiment, the first indentations 804B and the second indentations 805B are generally parallel with respect to each other. Referring to FIG. 8C, similar to the polymeric layer 800B of FIG. 8B, herein a polymeric layer 800C is depicted having two metallic layers, namely a first metallic layer 802C and a second metallic layer 803C arranged parallel to each other, with the first metallic layer 802C and the second metallic layer 803C being formed on the outer surfaces of the polymeric layer 800C. Again, the first metallic layer 802C has corresponding first indentations 804C and the second metallic layer 802C has corresponding second indentations 805C. In the present embodiment, the first indentations 804C and the second indentations 805C are generally staggered with respect to each other.

[0081] FIG. 9 is a partial diagrammatic sectioned illustration of the polymeric layer having the metallic layer with the one or more indentations, showing dimensions of various elements therein, in accordance with an embodiment of the present disclosure. Herein, the first metallic layer 602A comprises the first indentation 604A and the second metallic layer 602B comprises the second indentations 6Q4B. As shown, the first metallic layer 602A and the second metallic layer 602B cover the outer surfaces of the polymeric layer 104. In the illustrated example, thickness of the polymeric layer 104 (represented as A) is 50 µm, thickness of each the first metallic layer 602A and the second metallic layer 602B (represented as B) is 6 µm. Further, the first metallic layer 602A has the first indentation 604A with length (represented as C) of 25 mm.

[0082] FIG. 10 is a partial diagrammatic top planar illustration of the body having the metallic layer with the one or more indentations, showing dimensions of various elements therein, in accordance with an embodiment of the present disclosure. As shown, the metallic layer 602 has the indentations 604 formed over the foldable portion 106 in the body 102. Exemplary dimensions for the body 102 have been provided. Herein, a length of the foldable portion 106 (represented as D) is 25 mm and the length of each portion of the metallic layer 602 on both sides of the foldable portion 106 (represented as E) is 45 mm each, thus making the total length of the metallic layer 602 as 115 mm. Further, length of the body 102 along the lateral direction (represented by F) is 140 mm, In an example, the indentations 604 has a length of about 25 mm, width in a range of 0.5 to 50 µm and pitch in a range of 0.05 to 5.0 mm.

[0083] FIG. 11A is a diagrammatic illustration of the heat pipe 100 in the folded state with the body 102 having developed crack in a region (represented by the numeral 1100) in the foldable portion 106, in accordance with an embodiment of the present disclosure. FIG. 11B is an expanded illustration of the region 1100 of the foldable portion 106 of the heat pipe 100 having developed crack therein, in accordance with an embodiment of the present disclosure. As may be seen from FIG. 11B, in case of the foldable portion 106 of the heat pipe 100 having developed crack therein, permeation of the atmospheric air as well as leakage of the working fluid from internal volume goes only through the small area of the polymeric layer 104 near cracks. With the polymeric layer 104 having low permeability, the volume of permeation of the atmospheric air and/or leakage of the working fluid from internal volume would be significantly less as compared to heat pipes which may only have metallic body or may be made of polymeric material only.

[0084] Calculations are performed to prove performance of the heat pipe 100. For calculation of performance of the heat pipe 100, it is assumed that permeation of the atmospheric gases and the working fluid goes only through the foldable portion 106 of the heat pipe 100. Surface area of the foldable portion 106 from where permeation of the atmospheric gases and the working fluid may occur (i.e. surface area of the crack) is assumed to be 1.5×10^-3 m² and thickness of the walls is 50 µm. Hence, volume of the internal volume occupied by the working fluid is 4.7×10^-7 m³. For efficient performance of the heat pipe 100, the oxygen transmission rate (OTR) of the polymeric layer is below 1,0 cc/m²/day/bar. For calculation of OTR, assumptions are taken. The assumptions are that the working fluid is methanol, penetrated atmospheric gases separates from vapour phase of internal fluid during condensation having pressure equal to saturation pressure of the working fluid which is equal to 56 kPa, operation of the heat pipe 100 is interrupted after 3% of vapour space volume is occupied by Oxygen (from atmosphere). In such a case, volume of Oxygen inside the heat pipe is V= 0.141×10^-7 m³. Further, Oxygen in the heat pipe 100 is considered as an ideal gas, for such assumption volume of Oxygen at standard conditions (t_st = 0°C and p_st = 100 kPa) is calculated using equation 1:

[0085] Further, it was assumed that required lifetime of the heat pipe 100 is 2 years. It means, that after two years' volume of Oxygen inside the heat pipe should be equal to V. Thus, required OTR of the polymeric layer 104 is estimated using equation 2:

[0086] Here p_0,atm is partial pressure of Oxygen in atmosphere which is equal to 21 kPa (=0.21 bar); p_0,int is partial pressure of Oxygen near permeation area (it is assumed that all Oxygen is quickly removed from permeation area together with vapour flow and collected far from the permeation area) which is equal to 0 kPa and r is required lifetime of the heat pipe 100 which is equal to 2×365 = 730 days. According to the above calculations the calculated OTR for the heat pipe 100 is 0.04 cc/m²/day/bar which is within the range hence, the heat pipe 100 provides effective heat dissipation. This provides a good compromise between the lifetime and material/production cost of the heat pipe 100, as per embodiments of the present disclosure.

[0087] It would be appreciated that OTR less than 0.04 cc/m2/day/bar is not achievable from the existing polymer materials. It means, that if a heat pipe is fabricated using only polymer material (without any metallic body), permeation of atmospheric gases and leakage of the working fluid will occur through whole of the polymeric layer and required lifetime for the heat pipe will be not achievable. However, the heat pipe 100 of the present disclosure comprises the body 102 which is impermeable for gases as the body 102 is fabricated using a metallic material and permeation will only occur through the polymeric layer 104 near the cracks. Calculations are performed to determine location of the crack formed in the body 102. For calculation, it is assumed, that permeation surface of the polymeric layer 104 is equal to surface of cracks in the body 102, For exemplary calculations, we used a polymeric film comprising 3 polymeric layers of polymers with a layer of ethylene vinyl alcohol (EVOH) sandwiched between two polyethylene layers (PE) (PE/ EVOH / PE). Measured OTR of the polymeric film according to equation 2 is 0.55 cc/m2/day/bar. Such value of OTR of the polymeric film will be acceptable if total surface of cracks in the body 102 will be 0.11×10^-3 m². Therefore, surface of the crack in the body 102 on the foldable portion 106 should be less than 7% of surface of permeation area. For such conditions, if width of the crack is 5 µm, cracks could be located on the distance greater than 70 µm. Such distribution of the crack may be controlled by the one or more grooves 502 on the body 102, which avoid formation of large cracks and control the location of formation of the crack on the body 102.

[0088] Measurement of OTR after folding the foldable portion 106 about 200 000 times with radius 3 mm are performed for the polymeric (polyimide) layer 104, for both with and without the metallic (copper) layer 602. Measurement method is based on the equations 1 and 2. The measured OTR for the polymeric layer 104 without the metallic layer 602 is 186 cc/m²/day/bar. However, the OTR with the polymeric layer 104 with the metallic layer 602 was calculated to 9.3 cc/m2/day/bar. Though, it is far from target of OTR less than 0.05 cc/m2/day/bar, however already gives 20 times of improvement. Assuming, that metallic layer gives decreasing of OTR by 20 times, we can calculate OTR for another polymers. When the polymer (polyimide) layer 104 was replaced with a multi layered polymeric layer of ethylene vinyl alcohol (EVOH) sandwiched between two polyethylene layers (PE) (PE/ EVOH / PE), calculated OTR was 0.028 cc/m2/day/bar (0.55 / 20 = 0.028 cc/m2/day/bar) which is less than required OTR of 0.04 cc/m²/day/bar. Herein, 0.55 cc/m2/day/bar is measured value of OTR for PE/EVOH/PE multilayered polymer. Hence, the a! least one metallic layer 104 provides balance between flexibility and gas permeability to the polymeric layer 104.

[0089] FIG. 12 is a flowchart of a method 1200 for manufacturing a heat pipe (such as the heat pipe 100), in accordance with an embodiment of the present disclosure. At step 1202, the body 102 is fabricated by joining together a first module 102A and a second module 1028 to define an internal volume, with each of the first module 102A and the second module 102B having a foldable portion 106 therein. At step 1204, a polymeric layer 104 is bonded over the foldable portion 106 of each of the first module 102A and the second module 1028, of the body 102.

[0090] The present disclosure also relates to the method 1200 as described above. Various embodiments and variants disclosed above apply mutatis mutandis to the method 1200.

[0091] In an embodiment, the method 1200 comprises disposing the polymeric layer 104 to cover an outer surface of each of the first module 102A and the second module 102A, of the body 102. The use of polymeric layer 104 over entire outer surface of each of the first module 102A and the second module 102A, and not just the foldable portions 106 thereof, provides balanced permeability and flexibility to the heat pipe 100, while making the fabrication process simpler,

[0092] In an embodiment, the method 1200 comprises forming one or more grooves 502 in the foldable portion 106 of each of the first module 102A and the second module 102B of the body 102, extending along the lateral direction (along the axis BB') of the body 102. The formation of grooves 502 reduces overall weight of the body 102 and reduces material usage for production of the heat pipe 100 making the manufacturing more cost-effective. The grooves 602 further allow bending of the heat pipe 100 while reducing formation of large cracks in the body 102 of the heat pipe 100. Further, the grooves 602 controls the location of formation of cracks by restricting the cracks around the foldable portion 106 in the heat pipe 100.

[0093] In an embodiment, the method 1200 comprises arranging a metallic layer 602 with the polymeric layer 104. Use of the metallic layer 602 provides form to the polymeric layer 104 for easy bonding to the body 102 and further significantly reduce leakage of the working fluid from the internal volume through the polymeric layer 104.

[0094] In an embodiment, the method 1200 comprises forming one or more indentations 604 in the metallic layer 602 complementary to the one or more grooves 502 formed in the foldable portion 106 of each of the first module 102A and the second module 102B, of the body 102. The formation of indentations 604 reduces overall weight of the metallic layer 604 and reduces material usage for production of the heat pipe 100, making the manufacturing more cost-effective. The indentations 604 in the metallic layer 602 also reduce formation of cracks in the metallic layer 602 on folding of the heat pipe 100,

[0095] Further, the method 1200 comprises charging the heat pipe, i.e. filling the liquid coolant inside the fabricated heat pipe (such as, the heat pipe 100). Charging of the heat pipe may be performed at any one of two stages: after fabrication of the body; or after bonding of the polymer layer.

[0096] The electronic device, as referred herein, comprises (incorporates) the heat pipe 100. Herein, the electronic device refers to a device that comprises components such as a passive component or an active component, semiconductor, interconnect, contact pad, transistor, diode, LED, and the like connected together to form integrated circuits in order to perform a task. For example, the electronic device may include, but is not limited to laptops, mobile phones, desktop computers, smart phones, mobile tablets, camera, printer and radio. Further, the electronic device may be a foldable device that may be folded during operation. Different components of the electronic device generate heat, thus the electronic device requires a cooling system to improve reliability and prevent premature failure of the electronic device. Further, junction temperature of integrated circuits has to be maintained below the allowable limit specified for both performance and reliability factor. The heat pipe 100 of the present disclosure is placed near heat generating component of the electronic device to dissipate heat in the electronic device. For foldable electronic device, the heat pipe 100 can bend along with bending of the electronic device and does not break during folding of the electronic device. Further, the heat pipe 100 provides effective heat dissipation even in the folded state of the electronic device. The heat pipe 100 of the present disclosure with the body 102 having metallic structure and the external polymeric layer 104 provides a balanced flexibility and lifetime (permeation rate of air and leakages of internal fluid).

[0097] Modifications to embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", "have", "is" used to describe and claim the present disclosure are intended to be construed in a non-exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural. The word "exemplary" is used herein to mean "serving as an example, instance or illustration". Any embodiment described as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments and/or to exclude the incorporation of features from other embodiments. The word "optionally" is used herein to mean "is provided in some embodiments and not provided in other embodiments". It is appreciated that certain features of the present disclosure, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable combination or as suitable in any other described embodiment of the disclosure.

Claims

1. A heat pipe (100) for an electronic device, comprising:

a body (102) having a generally planar, metallic structure, the body (102) comprising a first module (102A) and a second module (102B) joined together to define an internal volume, wherein each of the first module (102A) and the second module (102B) has a foldable portion (106) therein;

a polymeric layer (104) disposed over the foldable portion (106) of each of the first module (102A) and the second module (102B), of the body (102);

the heat pipe being characterized in that it further comprises one or more grooves (502) formed in the foldable portion (106) of each of the first module (102A) and the second module (102B) of the body (102), wherein the one or more grooves (502) extends along a lateral direction of the body (102);

wherein the polymeric layer (104) comprises a metallic layer (602) arranged therewith; and

wherein the metallic layer (602) comprises one or more indentations (604) complementary to the one or more grooves (502) formed in the foldable portion (106) of each of the first module (102A) and the second module (102B), of the body (102).

2. A heat pipe (100) according to claim 1, wherein the first module (102A) comprises a plurality of projections (202) located inside the internal volume.

3. A heat pipe (100) according to claim 2, wherein the plurality of projections (202) comprises a first set of projections (202A) and a second set of projections (202B), and wherein the second set of projections (202B) is arranged on the foldable portion (106) of the first module (102A) and extend along a longitudinal direction of the body (102).

4. A heat pipe (100) according to any one of claims 2 to 3, further comprising a porous layer (204) having a plurality of holes complementary to the plurality of projections (202) in the first module (102A), such that the porous layer (204) is arranged on the first module (102A) inside the internal volume.

5. A heat pipe (100) according to any one of preceding claims, wherein the polymeric layer (104) covers an outer surface of each of the first module (102A) and the second module (102B), of the body (102).

6. A heat pipe (100) according to claim 1, wherein the metallic layer (602) is embedded in the polymeric layer (104).

7. A heat pipe (100) according to any one of preceding claims, wherein the body (102) is fabricated by at least one of: sintering, soldering and welding process.

8. A heat pipe (100) according to any one of preceding claims, wherein the polymeric layer (104) is formed of: polyimides, polyethylene terephthalate, polyethylene naphthalate, ethylene vinyl alcohol, polyamide, polyvinylidene chloride, polyacrylonitrile, nylon, or a combination thereof.

9. A heat pipe (100) according to any one of preceding claims, wherein the polymeric layer (104) is bonded to the body (102) using at least one of: adhesive bonding, low temperature diffusion bonding, coating and selective laser welding.

10. A heat pipe (100) according to any one of preceding claims, wherein the body (102) has a thickness in a range of 50 to 500 µm, and wherein the polymeric layer (104) has a thickness in a range of 15 to 200 µm.

11. A heat pipe (100) according to any one of claims 1 and 6, wherein the metallic layer (602) has a thickness in a range of 0.04 to 25 µm.

12. A method (1200) for manufacturing a heat pipe (100) for use in electronic devices, the method comprising:

fabricating (1202) a body (102) by joining together a first module (102A) and a second module (102B) to define an internal volume, with each of the first module (102A) and the second module (102B) having a foldable portion (106) therein;

bonding (1204) a polymeric layer (104) over the foldable portion (106) of each of the first module (102A) and the second module (102B), of the body (102);

wherein the method (1200) further comprising forming one or more grooves (502) in the foldable portion (106) of each of the first module (102A) and the second module (102B) of the body (102), extending along a lateral direction of the body (102);

wherein the method (1200) further comprises arranging a metallic layer (602) with the polymeric layer (104); and

wherein the method (1200) further comprises forming one or more indentations (604) in the metallic layer (602) complementary to the one or more grooves (502) formed in the foldable portion (106) of each of the first module (102A) and the second module (102B), of the body (102).

13. A method (1200) according to claim 12, further comprising disposing the polymeric layer (104) to cover an outer surface of each of the first module (102A) and the second module (102B), of the body (102).

14. An electronic device, comprising a heat pipe (100) according to any one of claims 1-11.

Ansprüche

1. Wärmerohr (100) für eine elektronische Vorrichtung, das umfasst:

einen Körper (102), der eine im Allgemeinen ebene, metallische Struktur aufweist, wobei der Körper (102) ein erstes Modul (102A) und ein zweites Modul (102B), die zusammengefügt sind, umfasst, um ein Innenvolumen zu definieren, wobei jedes des ersten Moduls (102A) und des zweiten Moduls (102B) einen faltbaren Abschnitt (106) darin aufweist;

eine Polymerschicht (104), die über dem faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) eingerichtet ist;

wobei das Wärmerohr dadurch gekennzeichnet ist, dass es ferner eine oder mehrere Rillen (502), die in dem faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) ausgebildet sind, umfasst, wobei die eine oder die mehreren Rillen (502) sich entlang einer seitlichen Richtung des Körpers (102) erstrecken;

wobei die Polymerschicht (104) eine Metallschicht (602), die damit angeordnet ist, umfasst; und

wobei die Metallschicht (602) eine oder mehrere Vertiefungen (604) komplementär zu der einen oder den mehreren Rillen (502), die in dem faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) ausgebildet sind, umfasst.

2. Wärmerohr (100) nach Anspruch 1, wobei das erste Modul (102A) eine Vielzahl von Vorsprüngen (202), die sich im Inneren des Innenvolumens befindet, umfasst.

3. Wärmerohr (100) nach Anspruch 2, wobei die Vielzahl von Vorsprüngen (202) einen ersten Satz von Vorsprüngen (202A) und einen zweiten Satz von Vorsprüngen (202B) umfasst und wobei der zweite Satz von Vorsprüngen (202B) an dem faltbaren Abschnitt (106) des ersten Moduls (102A) angeordnet ist und sich entlang einer Längsrichtung des Körpers (102) erstreckt.

4. Wärmerohr (100) nach einem der Ansprüche 2 bis 3, das ferner eine poröse Schicht (204), die eine Vielzahl von Löchern komplementär zu der Vielzahl von Vorsprüngen (202) in dem ersten Modul (102A) aufweist, derart umfasst, dass die poröse Schicht (204) im Inneren des Innenvolumens an dem ersten Modul (102A) angeordnet ist.

5. Wärmerohr (100) nach einem der vorstehenden Ansprüche, wobei die Polymerschicht (104) eine Außenoberfläche jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) bedeckt.

6. Wärmerohr (100) nach Anspruch 1, wobei die Metallschicht (602) in die Polymerschicht (104) eingebettet ist.

7. Wärmerohr (100) nach einem der vorstehenden Ansprüche, wobei der Körper (102) durch mindestens eines gefertigt ist von: einem Sinter-, einem Löt- und einem Schweißprozess.

8. Wärmerohr (100) nach einem der vorstehenden Ansprüche, wobei die Polymerschicht (104) ausgebildet ist aus: Polyimiden, Polyethylenterephthalat, Polyethylennaphthalat, Ethylenvinylalkohol, Polyamid, Polyvinylidenchlorid, Polyacrylnitril, Nylon oder einer Kombination davon.

9. Wärmerohr (100) nach einem der vorstehenden Ansprüche, wobei die Polymerschicht (104) an den Körper (102) geklebt ist, unter Verwendung von mindestens einem von: Adhäsionskleben, Diffusionskleben bei niedriger Temperatur, Beschichten und selektivem Laserschweißen.

10. Wärmerohr (100) nach einem der vorstehenden Ansprüche, wobei der Körper (102) eine Dicke in einem Bereich von 50 bis 500 µm aufweist und wobei die Polymerschicht (104) eine Dicke in einem Bereich von 15 bis 200 µm aufweist.

11. Wärmerohr (100) nach einem der Ansprüche 1 und 6, wobei die metallische Schicht (602) eine Dicke in einem Bereich von 0,04 bis 25 µm aufweist.

12. Verfahren (1200) zum Herstellen eines Wärmerohrs (100) zur Verwendung in elektronischen Vorrichtungen, wobei das Verfahren umfasst: Fertigen (1202) eines Körpers (102) durch Zusammenfügen eines ersten Moduls (102A) und eines zweiten Moduls (102B), um ein Innenvolumen zu definieren, wobei jedes des ersten Moduls (102A) und des zweiten Moduls (102B) einen faltbaren Abschnitt (106) darin aufweist; Kleben (1204) einer Polymerschicht (104) über den faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102);

wobei das Verfahren (1200) ferner ein Ausbilden einer oder mehrerer Rillen (502) in dem faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102), die sich entlang einer seitlichen Richtung des Körpers (102) erstrecken, umfasst;

wobei das Verfahren (1200) ferner ein Anordnen einer Metallschicht (602) mit der Polymerschicht (104) umfasst; und

wobei das Verfahren (1200) ferner das Ausbilden einer oder mehrerer Vertiefungen (604) in der Metallschicht (602) komplementär zu der einen oder den mehreren Rillen (502), die in dem faltbaren Abschnitt (106) jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) ausgebildet sind, umfasst.

13. Verfahren (1200) nach Anspruch 12, das ferner ein Einrichten der Polymerschicht (104) umfasst, um eine Außenoberfläche jedes des ersten Moduls (102A) und des zweiten Moduls (102B) des Körpers (102) abzudecken.

14. Elektronische Vorrichtung, die ein Wärmerohr (100) nach einem der Ansprüche 1 bis 11 umfasst.

Revendications

1. Caloduc (100) pour un dispositif électronique, comprenant :

un corps (102) ayant une structure métallique généralement plane, le corps (102) comprenant un premier module (102A) et un second module (102B) assemblés pour définir un volume interne, dans lequel chacun du premier module (102A) et du second module (102B) a une partie pliable (106) à l'intérieur ;

une couche polymère (104) disposée sur la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102) ;

le caloduc étant caractérisé en ce qu'il comprend en outre une ou plusieurs rainures (502) formées dans la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102),

dans lequel la ou les rainures (502) s'étendent le long d'une direction latérale du corps (102) ;

dans lequel la couche polymère (104) comprend une couche métallique (602) agencée avec celle-ci ; et

dans lequel la couche métallique (602) comprend une ou plusieurs indentations (604) complémentaires à la ou aux rainures (502) formées dans la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102).

2. Caloduc (100) selon la revendication 1, dans lequel le premier module (102A) comprend une pluralité de saillies (202) situées à l'intérieur du volume interne.

3. Caloduc (100) selon la revendication 2, dans lequel la pluralité de saillies (202) comprend un premier ensemble de saillies (202A) et un second ensemble de saillies (202B), et dans lequel le second ensemble de saillies (202B) est agencé sur la partie pliable (106) du premier module (102A) et s'étend le long d'une direction longitudinale du corps (102).

4. Caloduc (100) selon l'une quelconque des revendications 2 à 3, comprenant en outre une couche poreuse (204) ayant une pluralité de trous complémentaires à la pluralité de saillies (202) dans le premier module (102A), de sorte que la couche poreuse (204) est agencée sur le premier module (102A) à l'intérieur du volume interne.

5. Caloduc (100) selon l'une quelconque des revendications précédentes, dans lequel la couche polymère (104) recouvre une surface extérieure de chacun du premier module (102A) et du second module (102B) du corps (102).

6. Caloduc (100) selon la revendication 1, dans lequel la couche métallique (602) est incorporée dans la couche polymère (104).

7. Caloduc (100) selon l'une quelconque des revendications précédentes, dans lequel le corps (102) est fabriqué par au moins l'un parmi : un procédé de frittage, de brasage et de soudage.

8. Caloduc (100) selon l'une quelconque des revendications précédentes, dans lequel la couche polymère (104) est formée de : polyimides, polyéthylène téréphtalate, polyéthylène naphtalate, éthylène alcool vinylique, polyamide, chlorure de polyvinylidène, polyacrylonitrile, nylon, ou une combinaison de ceux-ci.

9. Caloduc (100) selon l'une quelconque des revendications précédentes, dans lequel la couche polymère (104) est liée au corps (102) à l'aide d'au moins l'un parmi : collage, collage par diffusion à basse température, revêtement et soudage sélectif au laser.

10. Caloduc (100) selon l'une quelconque des revendications précédentes, dans lequel le corps (102) a une épaisseur comprise entre 50 et 500 µm, et dans lequel la couche polymère (104) a une épaisseur comprise entre 15 et 200 µm.

11. Caloduc (100) selon l'une quelconque des revendications 1 et 6, dans lequel la couche métallique (602) a une épaisseur comprise entre 0,04 et 25 µm.

12. Procédé (1200) de fabrication d'un caloduc (100) destiné à être utilisé dans des dispositifs électroniques, le procédé comprenant :

la fabrication (1202) d'un corps (102) par l'assemblage d'un premier module (102A) et d'un second module (102B) pour définir un volume interne, le premier module (102A) et le second module (102B) ayant chacun une partie pliable (106) à l'intérieur ;

le collage (1204) d'une couche polymère (104) sur la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102) ;

dans lequel le procédé (1200) comprend en outre la formation d'une ou plusieurs rainures (502) dans la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102), s'étendant le long d'une direction latérale du corps (102) ;

dans lequel le procédé (1200) comprend en outre l'agencement d'une couche métallique (602) avec la couche polymère (104) ; et

dans lequel le procédé (1200) comprend en outre la formation d'une ou plusieurs indentations (604) dans la couche métallique (602) complémentaires à la ou aux rainures (502) formées dans la partie pliable (106) de chacun du premier module (102A) et du second module (102B) du corps (102).

13. Procédé (1200) selon la revendication 12, comprenant en outre la disposition de la couche polymère (104) pour couvrir une surface extérieure de chacun du premier module (102A) et du second module (102B) du corps (102).

14. Dispositif électronique, comprenant un caloduc (100) selon l'une quelconque des revendications 1 à 11.

Drawing