Technical Field
[0001] The present invention relates to a non-combustion-heating-type tobacco and an electrically
heated tobacco product.
Background Art
[0002] A common cigarette (cigarette) is made as follows. A tobacco rod obtained by wrapping
dried tobacco leaves shredded to a width of about 1 mm and added with a flavor, a
humectant, and adequate moisture with a wrapper mainly made of paper into a cylindrical
shape, and a mouthpiece rod obtained by wrapping fiber made of cellulose acetate or
the like or crimped paper with a wrapper made of paper into a cylindrical shape are
butted end to end and connected with a lining paper.
[0003] When a common cigarette is used, a user lights up the end of the tobacco rod with
a lighter or the like and inhales from the mouthpiece end to smoke. A torch at the
distal end of the tobacco rod burns at a temperature over 800°C.
[0004] As an alternative to such a common cigarette, a non-combustion-heating-type flavor
inhalation article that uses electric heating without burning, a non-combustion-heating-type
tobacco flavor inhalation system, and a non-combustion-heating-type flavor inhalation
article used in this system have been developed (Patent Literatures 1 to 7).
[0005] A general non-combustion-heating-type tobacco flavor inhalation system (non-combustion-heating-type
tobacco product) is made up of a cylindrical non-combustion-heating-type tobacco flavor
inhalation article (non-combustion-heating-type tobacco) similar to a common cigarette,
and a heating device including a battery, a controller, a heater, and the like. The
heater may be of an electric resistance type or an IH type. For an electric resistance-type
heater, a contact with the non-combustion-heating-type tobacco is configured to heat
from outside the cylindrical non-combustion-heating-type tobacco or the contact in
a needle shape or on a blade is configured to be inserted into a tobacco filling layer
from the distal end of the non-combustion-heating-type tobacco. Various heating temperatures
can be set. In comparison with 800°C for a combustible type, most of the articles
are heated at lower temperatures (200 to 400°C).
[0006] Various characteristics are required for a non-combustion-heating-type tobacco product,
and one of the particularly important characteristics is a flavor intensity. A flavor
intensity is the degree of the intensity of flavor given to a user when the user uses
the non-combustion-heating-type tobacco product, and is able to be controlled by changing
the amount of volatile component delivered into the oral cavity of the user. In a
non-combustion-heating-type tobacco product, generally, a cartridge containing tobacco
material made up of a composition including shredded tobacco, aerosol-source material,
flavor material, and the like (non-combustion-heating-type tobacco) is used, and the
flavor intensity is controlled by changing the type and use of shredded tobacco, flavor
material, and the like contained in the cartridge and the type and thickness of filters.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0008] As described above, a method of controlling the flavor intensity is generally a method
of changing the type and use of shredded tobacco, flavor material, and the like contained
in the cartridge (non-combustion-heating-type tobacco) and the type and thickness
of filters. However, with this method, a certain flavor intensity is set for each
non-combustion-heating-type tobacco, so a user is not able to optionally change the
flavor intensity of a manufactured non-combustion-heating-type tobacco. In other words,
when a user intends to use non-combustion-heating-type tobaccos with different flavor
intensities, the user needs to get multiple types of non-combustion-heating-type tobaccos.
It is general to use non-combustion-heating-type tobaccos with different flavor intensities
according to situations, and, when this is dealt with the above method, there arise
a problem that cost increases to get multiple types of non-combustion-heating-type
tobaccos from the standpoint of users and a problem that productivity decreases because
multiple types of non-combustion-heating-type tobaccos are manufactured from the standpoint
of manufacturers.
[0009] To solve the above problems, the present invention is directed to providing a non-combustion-heating-type
tobacco capable of controlling a flavor intensity, and an electrically heated tobacco
product using the non-combustion-heating-type tobacco.
Solution to Problem
[0010] The inventors found that tobacco material used in a non-combustion-heating-type tobacco
was reduced to particulate form and disposed so as to be movable in the non-combustion-heating-type
tobacco and additionally allowed to control the flavor intensity by reducing the angle
of repose of tobacco material below a specific value, and reached the present invention.
[0011] The summary of the present invention is as follows.
- [1] A tubular non-combustion-heating-type tobacco including a first filter part, a
second filter part, and a wrapping paper wrapping the filter parts such that a space
section is formed between the first filter part and the second filter part, wherein
particulate tobacco material is movably disposed in the space section, and
an angle of repose of the tobacco material is smaller than or equal to 43°.
- [2] The non-combustion-heating-type tobacco according to [1], wherein the tobacco
material is tobacco granules.
- [3] The non-combustion-heating-type tobacco according to [1] or [2], wherein the particle
size of the particulate tobacco material is greater than 250 µm and less than 840
µm.
- [4] The non-combustion-heating-type tobacco according to any one of [1] to [3], wherein
the ratio of a volume of the tobacco material to a total volume of the space section
is higher than or equal to 25 vol% and lower than or equal to 75 vol%.
- [5] The non-combustion-heating-type tobacco according to [4], wherein the ratio of
a volume of the tobacco material to a total volume of the space section is higher
than or equal to 40 vol% and lower than or equal to 60 vol%.
- [6] The non-combustion-heating-type tobacco according to any one of [1] to [5], wherein
a collapse angle of the tobacco material is smaller than or equal to 40°.
- [7] The non-combustion-heating-type tobacco according to any one of [1] to [6], wherein
an angle difference obtained by subtracting a collapse angle of the tobacco material
from the angle of repose of the tobacco material is larger than or equal to 3°.
- [8] An electrically heated tobacco product comprising
an electric heating device that comprises a heater member, a battery unit serving
as an electric power supply of the heater member, and a control unit for controlling
the heater member, and
the non-combustion-heating-type tobacco according to any one of [1] to [7], inserted
so as to be in contact with the heater member.
Advantageous Effects of Invention
[0012] According to the present invention, it is possible to provide a non-combustion-heating-type
tobacco capable of controlling a flavor intensity, and an electrically heated tobacco
product using the non-combustion-heating-type tobacco.
Brief Description of Drawings
[0013]
[Fig. 1] Fig. 1 is a schematic diagram of a non-combustion-heating-type tobacco according
to an embodiment of the present invention.
[Fig. 2] Fig. 2 is a schematic diagram showing a state where arrangement of tobacco
material in a space section changes with a change in the inclination of the non-combustion-heating-type
tobacco according to the embodiment of the present invention.
[Fig. 3A] Fig. 3A is a schematic diagram of a mode in which the non-combustion-heating-type
tobacco according to the embodiment of the present invention and an additional segment
are wrapped with an additional segment joining paper.
[Fig. 3B] Fig. 3B is a schematic diagram of a mode in which the non-combustion-heating-type
tobacco according to the embodiment of the present invention and an additional segment
are wrapped with an additional segment joining paper.
[Fig. 4] Fig. 4 is a perspective view of a non-combustion-heating-type tobacco product
according to the embodiment of the present invention.
[Fig. 5] Fig. 5 is a perspective view of a state where a cap is removed from the non-combustion-heating-type
tobacco product according to the embodiment of the present invention.
[Fig. 6] Fig. 6 is a sectional view taken along the line III-III in Fig. 5.
[Fig. 7] Fig. 7 is a partially sectional view of the non-combustion-heating-type tobacco
according to the embodiment of the present invention, with which a mouthpiece is engaged.
Description of Embodiments
[0014] Hereinafter, embodiments of the present invention will be described in detail; however,
these descriptions are examples (typical examples) of the embodiments of the present
invention, and the present invention is not limited to these details as long as within
the scope of the present invention.
[0015] In the specification, when numeric values or physical property values are put on
both sides of "to", it means that those numeric values or physical property values
are included.
[0016] The schematic diagrams and the conceptual view shown in Fig. 1 to Fig. 7 show various
members in a scale increased or reduced as needed for illustration and do not show
the actual sizes and ratios of the embodiments of the present invention.
[0017] In the specification, "tobacco vapor" means all the components to be delivered into
the oral cavity of a user when a non-combustion-heating-type tobacco is used. Tobacco
vapor is commonly made up of volatilized tobacco contents, aerosol-source material,
a flavor component, and the like, and is a mixture of an aerosol component and the
other gas components.
<Combustion-Heating-Type Tobacco>
[0018] A non-combustion-heating-type tobacco that is an embodiment of the present invention
(also simply referred to as "non-combustion-heating-type tobacco") is a tubular non-combustion-heating-type
tobacco that includes a first filter part, a second filter part, and a wrapping paper
wrapping the filter parts such that a space section is formed between the first filter
part and the second filter part. Particulate tobacco material is movably disposed
in the space section. The angle of repose of the tobacco material is smaller than
or equal to 43°.
[0019] Fig. 1 shows an example of the non-combustion-heating-type tobacco according to the
embodiments. Hereinafter, the non-combustion-heating-type tobacco according to the
embodiments will be described with reference to the drawings. The direction of h in
Fig. 1 is the long-axis direction of the non-combustion-heating-type tobacco according
to the embodiments.
[0020] As shown in Fig. 1, the components of the non-combustion-heating-type tobacco 20
according to the embodiments include a first filter part 21, a second filter part
22, a wrapping paper 24 for forming a tubular shape by wrapping to form a space section
23 between these filter parts, and tobacco material T movably disposed in the space
section. The components will be described later. A first filter part and a second
filter part are distinguished from each other in the specification and the drawings
for the sake of convenience. Unless otherwise specified, these are not distinguished
from each other, and any one of the filter parts may be a first filter part or a second
filter part.
[0021] In the specification, the phrase "the particulate tobacco material is movably disposed"
means that the tobacco material moves in the space section when the non-combustion-heating-type
tobacco is moved up and down or right and left. Therefore, particulate tobacco material
has flowability.
[0022] Since particulate tobacco material has flowability, a user is able to freely change
the arrangement of tobacco material in the space section of the non-combustion-heating-type
tobacco by changing the orientation of the non-combustion-heating-type tobacco during
use. By changing the arrangement of tobacco material present in the space section
of the non-combustion-heating-type tobacco, it is possible to change the air-flow
condition during use according to the preference of the user
[0023] The non-combustion-heating-type tobacco preferably has a columnar shape that satisfies
a shape of which an aspect ratio defined as follows is higher than or equal to one.

where w is the width of the bottom of the columnar body (in the specification, the
width of the bottom of one of the ends of the non-combustion-heating-type tobacco)
and h is the height, it is desirable that h ≥ w However, in the present embodiment,
as described above, it is defined that the long-axis direction is a direction indicated
by h. Therefore, even in the case where w ≥ h, the direction indicated by h is referred
to as long-axis direction for the sake of convenience. The shape of the bottom is
not limited and may be a polygonal shape, a rounded-corner polygonal shape, a circular
shape, an elliptical shape, or the like. The width w is a diameter when the bottom
has a circular shape, a longitudinal diameter when the bottom has an elliptical shape,
or the diameter of a circumcircle or the longitudinal diameter of a circumellipse
when the bottom has a polygonal shape or a rounded-corner polygonal shape. For example,
in the mode shown in Fig. 1, since the bottom has a circular shape, the diameter of
the circle is able to be determined. The diameter is the width w, and the length in
a direction perpendicular to the diameter is the height h. The aspect ratio (h/w)
represented by the height h with respect to the width w is preferably higher than
or equal to one.
[0024] The length h of the non-combustion-heating-type tobacco in the long-axis direction
is not limited and is, for example, commonly greater than or equal to 15 mm and preferably
greater than or equal to 20 mm. The length h is commonly less than or equal to 85
mm, preferably less than or equal to 60 mm, and more preferably less than or equal
to 40 mm.
[0025] The width w of the bottom of the columnar body of the non-combustion-heating-type
tobacco is not limited and is, for example, commonly greater than or equal to 5 mm
and preferably greater than or equal to 5.5 mm. The width w is commonly less than
or equal to 10 mm, preferably less than or equal to 9 mm, and more preferably less
than or equal to 8 mm.
[0026] As shown in Fig. 1, the space section 12 is a space surrounded by the first filter
part 10, the second filter part 11, and the wrapping paper 13.
[0027] The volume of the space section is not limited. The volume of the space section may
be set as needed in accordance with a relationship with other members that make up
an electrically heated tobacco product other than the non-combustion-heating-type
tobacco and a relationship with the amount of tobacco material disposed in the space
section. The volume of the space section may be, for example, greater than or equal
to 500 mm
3 and less than or equal to 3000 mm
3, or may be greater than or equal to 500 mm
3 and less than or equal to 800 mm
3.
[0028] With reference to the long-axis direction of the non-combustion-heating-type tobacco,
the ratio of the length of the space section to the length h of the non-combustion-heating-type
tobacco is not limited. From the viewpoint of ensuring the amount of tobacco material
within the range in which the advantageous effects of the present invention are exercised
and from the viewpoint of achieving easy-inhalation air-flow resistance, the ratio
is preferably higher than or equal to 0.1 and lower than or equal to 0.9, and more
preferably higher than or equal to 0.4 and lower than or equal to 0.7.
[0029] The air-flow resistance from the first filter part to the second filter part when
the non-combustion-heating-type tobacco is mounted such that one of the first filter
part and the second filter part serves as a bottom is not limited. From the viewpoint
of easy-inhalation, the air-flow resistance is commonly higher than or equal to 10
mmH
2O, preferably higher than or equal to 13 mmH
2O, more preferably higher than or equal to 20 mmH
2O. The air-flow resistance is commonly lower than or equal to 70 mmH
2O, preferably lower than or equal to 32 mmH
2O, and more preferably lower than or equal to 28 mmH
2O.
[0030] The air-flow resistance of the non-combustion-heating-type tobacco according to the
embodiment of the present invention is a pressure difference PD (mmH
2O) in the non-combustion-heating-type tobacco when inhalation is performed at a flow
rate of 17.5 cm
3/s from the filter part or the second filter part in a state where one of the first
filter part and the second filter part serves as a bottom as described above.
[0031] Examples of means to regulate the air-flow resistance include regulating the amount
of tobacco material disposed in the space section, the height of the space section,
and the height of the filter part.
[0032] The air-flow resistance in the height direction of the first filter or the second
filter part is not limited. From the viewpoint of easy inhalation, the air-flow resistance
is commonly lower than or equal to 6 mmH
2O, and preferably lower than or equal to 5 mmH
2O. Although the favorable lower limit range is not limited and is commonly higher
than or equal to 1 mmH
2O.
<Tobacco Material>
[0033] The tobacco material according to the present embodiment is particulate, movably
disposed in the space section, and has an angle of repose smaller than or equal to
43°.
[0034] An angle of repose is a maximum angle from a horizontal plane, at which, due to mutual
friction of particle swarm of powder and particles, the surface layer is able to maintain
a rest state.
[0035] In the specification, the word "particulate" associated with tobacco material means
that the tobacco material in the above-described embodiments does not contain a sheet
tobacco material.
[0036] When the tobacco material is particulate and is movably disposed in the space section,
the arrangement of tobacco material T1 in the space section changes depending on the
inclination of the non-combustion-heating-type tobacco 20 as shown in Fig. 2. The
flavor intensity of the non-combustion-heating-type tobacco 20 changes depending on
the amount of volatile component from the tobacco material T1 delivered by air that
flows as a result of inhalation during use. Therefore, the flavor intensity changes
depending on the arrangement of the tobacco material T1 during use.
[0037] When the air-flow resistance to an air-flow direction in the space section is not
uniform during use, a part where the air-flow resistance is small becomes a main air-flow
path. When this will be described with reference to Fig. 2, when used while the long-axis
direction of the tobacco material T1, that is, the air-flow direction during use,
is horizontal, as shown in Fig. 2(a), not a lower part where the tobacco material
T1 is densely packed but an upper air part indicated by the arrow becomes a main air-flow
path, and almost no contact occurs between the tobacco material T1 and flowing air,
so the flavor intensity reduces. When the non-combustion-heating-type tobacco 20 of
Fig. 2(a) is used in a state of Fig. 2(b) where the non-combustion-heating-type tobacco
20 is inclined at about 45°, a part indicated by the arrow where the air-flow resistance
is small becomes a main air-flow path, so the flavor intensity increases as compared
to the case of Fig. 2(a). When the non-combustion-heating-type tobacco 20 of Fig.
2(a) is used in a state of Fig. 2(c) where the non-combustion-heating-type tobacco
20 is inclined at 90°C, the air-flow resistance in a vertical plane with respect to
the air-flow direction in the space section is uniform, so the path of air during
use is not biased. Therefore, when used in the state of Fig. 2(c), the overall tobacco
material in the space section contacts with flowing air, so the flavor intensity increases
as compared to the cases of Fig. 2(a) and Fig. 2(b).
[0038] To obtain the above-described advantageous effect, it is important for the tobacco
material to adequately move in the space section with the inclination of the non-combustion-heating-type
tobacco. The inventors diligently studied and, as a result, found that, as will be
described in Examples (described later), the above-described advantageous effect was
obtained when the angle of repose of tobacco material was smaller than or equal to
43°.
[0039] The angle of repose of the tobacco material is not limited as long as the angle of
repose is smaller than or equal to 43°. From the viewpoint of easily controlling the
flavor intensity, the angle of repose is preferably smaller than or equal to 41°,
more preferably smaller than or equal to 40°, and further preferably smaller than
or equal to 36°.
[0040] The angle of repose is able to be adjusted by controlling the shape of the tobacco
material or the content of a liquid component, such as moisture, in the tobacco material.
The angle of repose is able to be increased by increasing the roughness of the surface
of the tobacco material, or increasing the friction resistance between tobacco materials,
or increasing the content of liquid component.
[0041] The angle of repose is measured using a sample after being stored in a warehouse
for 12 hours to 24 hours in an environment in which the temperature is 22°C and the
relative humidity is 60% in compliant with the method described in JIS 9301-2-2 with
the use of, for example, a repose angle measuring device (for example, a powder tester
PT-X made by Hosokawa Micron Corporation).
[0042] In using a non-combustion-heating-type tobacco, a certain level of impact acts on
tobacco particles. From the viewpoint of assuming an actual use, a collapse angle
may be adopted instead of an angle of repose. A collapse angle indicates an angle
at which a collapse occurs with a certain level of impact is applied at an angle of
repose.
[0043] The collapse angle of the tobacco material is not limited. From the viewpoint of
easily controlling the flavor intensity, the collapse angle is preferably smaller
than or equal to 43°, more preferably smaller than or equal to 40°, further preferably
smaller than or equal to 38°, and particularly preferably smaller than or equal to
30°.
[0044] The collapse angle is able to be adjusted with a method similar to the above-described
method of adjusting the angle of repose, and a method of increasing an angle difference
between the angle of repose and the collapse angle will be described later.
[0045] The collapse angle of the tobacco material is able to be measured with a method similar
to that of the angle of repose except that, in the method of measuring the angle of
repose, after the angle of repose is measured, vibration is applied with a metal rod
three times to a stage on which the former particle layer is placed.
[0046] The fact that the angle difference obtained by subtracting the collapse angle of
the tobacco material from the angle of repose of the tobacco material is large means
that it is possible to further exercise an intended function at the time when the
user performs operation, such as inclining a non-combustion-heating-type tobacco,
imparting necessary vibration, or the like, to control the flavor intensity. When
the angle difference is small, it means that an intended function is difficult to
be exercised even when the user performs an action to control the flavor intensity.
The angle difference of the tobacco material is not limited. From the viewpoint of
making it possible to easily adjust the flavor intensity, the angle difference is
commonly larger than or equal to 1 °, preferably larger than or equal to 3°, more
preferably larger than or equal to 10°, and commonly smaller than or equal to 20°.
[0047] The angle difference is able to be increased by reducing the content of liquid component,
such as moisture, in the tobacco material of the tobacco material; however, the angle
of repose itself and the collapse angle itself also reduce accordingly, so the angle
difference needs to be adequately adjusted. By increasing the roughness of the surface
of tobacco material, the angle difference is able to be reduced by increasing friction
resistance between tobacco materials.
[0048] The form of tobacco material is not limited as long as the tobacco material is particulate.
Examples of the form of tobacco material include (1) tobacco granules (also referred
to as "tobacco material (A)"), and (2) the one made up of a composition including
shredded tobacco or ground tobacco (also referred to as "tobacco material (B)"). The
tobacco material (A) (tobacco granules) is preferable.
[0049] To implement an intended tobacco flavor, multiple kinds of tobacco leaves need to
be blended and disposed in the space section of the non-combustion-heating-type tobacco.
The tobacco material (B) tends to cause variations in blend ratio at the time of inserting
tobacco material in the space section at high speed. In contrast, in the case of the
tobacco material (A), since tobacco leaves are blended at a predetermined blend ratio
and then granules are manufactured, there is a low possibility of variations in blend
ratio at the time of inserting tobacco material into the space section of the non-combustion-heating-type
tobacco at high speed. Breakage at the time of transport of tobacco material is also
less likely in the case of the tobacco material (A), so variations in air-flow resistance
are smaller when the tobacco material (A) is used. For these reasons, the tobacco
material (A) is more preferable than the tobacco material (B).
[0050] The tobacco material may be made up of only the tobacco material (A) or the tobacco
material (B), may be made up of a mixture of them, or may be a mixture containing
another particulate tobacco material. However, from the viewpoint similar to the above,
the tobacco material is preferably made up of only the tobacco material (A). When
the tobacco material is made up of a mixture, the mixture ratio may be designed at
any ratio.
[0051] Tobacco granules in the specification mean granulated tobacco.
[0052] The ratio of the volume of tobacco material to the overall volume of the space section
is not limited and can be set as needed according to the form of the non-combustion-heating-type
tobacco or the tobacco material. From the viewpoint of ensuring a suitable air-flow
resistance, the ratio of the volume of tobacco material to the volume of the space
section on volumetric basis is commonly higher than or equal to 25 vol%, preferably
higher than or equal to 30 vol%, more preferably higher than or equal to 40 vol%,
and further preferably higher than or equal to 50 vol%. When the ratio is higher than
or equal to 30 vol%, a flavor component contained in the tobacco material is sufficiently
released to a user. The ratio is commonly lower than or equal to 75 vol%, preferably
lower than or equal to 70 vol%, more preferably lower than or equal to 65 vol%, and
further preferably lower than or equal to 60 vol%. When the ratio is lower than or
equal to 70 vol%, the air-flow resistance does not become excessive, so good inhalation
response is ensured, and flowability of tobacco material in the space is ensured.
[0053] The ratio of the weight of tobacco material to the overall volume 100 vol% of the
space section is not limited and can be set as needed according to the form of the
non-combustion-heating-type tobacco or the tobacco material. From the viewpoint of
ensuring a suitable air-flow resistance, the ratio of the weight of tobacco material
is commonly higher than or equal to 0.1 g/cm
3 and preferably higher than or equal to 0.3 g/cm
3, and the ratio of the weight of tobacco material is commonly lower than or equal
to 1.5 g/cm
3, preferably lower than or equal to 1.0g/cm
3, and more preferably lower than or equal to 0.6 g/cm
3.
[0054] The particulate tobacco material used in the present embodiment is preferably classified
by a screen having the following screen openings. For example, from the viewpoint
that easiness of movement and high specific surface area in the space section are
easily achieved, and, by extension, easy control of the air-flow resistance and the
advantage of excellent flavor are easily obtained, the particulate tobacco material
is preferably the one that commonly does not pass through a screen having a screen
opening of 149 µm (> 149 µm (greater than 149 µm)) and that passes through a screen
having a screen opening of 1680 µm (< 1680 µm (less than 1680 µm)). More preferably,
the particulate tobacco material does not pass through a screen having a screen opening
of250 µm (> 250 µm (greater than 250 µm)) and passes through a screen having a screen
opening of 840 µm (< 840 µm (less than 840 µm)).
[0055] In the specification, the average particle size of the particulate tobacco is able
to be obtained by measuring the weight of tobacco material obtained by classifying
tobacco material by using screen openings of 850 µm, 710 µm, 600 µm, 500 µm, 425 µm,
300 µm, 212 µm, and 106 µm and then performing apportionment by weight. The measurement
is able to be performed by using a sieve shaker (for example, AS 200 CONTROL made
by Retsch).
[0056] The average particle size of the particulate tobacco material is able to be adjusted
by classifying tobacco material used. An object to be measured for the average particle
size may be granules added with flavor material or aerosol-source material or may
be granules not added with flavor material or aerosol-source material as long as the
object is granulated granules. From the viewpoint that a more accurate average particle
size is able to be measured, granules not added with flavor material or aerosol-source
material are preferably measured. This is because the size of granules is estimated
almost not to change depending on addition of flavor material or aerosol-source material.
[0057] The average particle size of the particulate tobacco material according to the embodiment
of the present invention is preferably greater than or equal to 400 µm and less than
or equal to 700 µm.
[0058] The tobacco material may have a fitting part with a heater member or the like for
heating the non-combustion-heating-type tobacco.
[Flavor Developing Agent]
[0059] A flavor developing agent may be added to tobacco material. The flavor developing
agent includes at least one of carbonates, hydrogencarbonates, oxides, and hydroxides
of alkali metal and/or alkaline earth metal. Preferably, the flavor developing agent
is potassium carbonate or sodium carbonate. By adding the flavor developing agent,
volatilization of tobacco contents that are mostly amines is ensured, so it is possible
to develop sufficient tobacco flavor even with the non-combustion-heating-type tobacco
of a type that is heated at a relatively low temperature.
[0060] By adding the flavor developing agent, the pH of tobacco material may be 6.5 to 11.0.
[0061] In the specification, pH is able to be measured by a pH meter (for example, IQ240
made by IQ Scientific Instruments, Inc.). For example, distilled water ten times as
heavy as 2 to 10 g of tobacco material in weight ratio is added to the tobacco material,
a mixture of water and the tobacco material is shaken at 200 rpm for ten minutes at
22°C and left standing for five minutes, and then the pH of the obtained extract is
measured with the pH meter.
[0062] The pH of the tobacco material at the measurement temperature 22°C is not limited.
From the viewpoint of ensuring volatilization of tobacco contents that are mostly
amines, including nicotine, the pH is commonly higher than or equal to 6.5, preferably
higher than or equal to 7.0, and more preferably higher than or equal to 7.5, and
the pH is commonly lower than or equal to 11.0 and preferably lower than or equal
to 10.0. The pH tends to be determined mainly based on the type and amount of the
above-described flavor developing agent and can also change based on another material.
[0063] The pH of the tobacco material used in a common cigarette or non-combustion-heating-type
tobacco depends on the type of tobacco used or the type of flavor component added
but the pH is about four to six due to contribution of various organic acids contained.
In the case of such a small pH, that is, in an acid environment, tobacco contents
that are mostly amines are difficult to be volatilized. In terms of this point, in
a common cigarette or non-combustion-heating-type tobacco, the heating temperature
during use is high, so a desired amount of volatilization of tobacco contents that
are mostly amines is ensured. However, when the heating temperature during use is
high, not only volatilization of aerosol-source material but also decomposition of
another component occurs, with the result that white tobacco vapor is easily produced.
[0064] On the other hand, by setting the pH of the tobacco material within the above-described
range, a desired almost amount of volatilization of tobacco contents that are mostly
amines is ensured while the heating temperature during use is maintained at a low
temperature, that is, reduction of white tobacco vapor is achieved.
[0065] Hereinafter, each of the tobacco material (A) and the tobacco material (B) will be
specifically described; however, unless otherwise specified, various conditions and
suitable ranges described in each of the tobacco materials can also be applied to
the other tobacco material.
<Tobacco Material (A)>
[0066] The tobacco material (A) is made up of tobacco granules.
[0067] The raw materials of the tobacco material (A) are not limited and may include (a)
ground tobacco material, (b) moisture, (c) at least one-type flavor developing agent
selected from a group consisting of potassium carbonate and sodium hydrogencarbonate,
and (d) at least one-type binder selected from a group consisting of pullulan and
hydroxypropyl cellulose.
[0068] The ground tobacco material (component (a)) included in the raw material of the tobacco
material (A) includes the one obtained by grinding tobacco leaves, ground tobacco
sheet, the tobacco material (B) (described later), or the like. The types of tobacco
include a burley type, a flue cured type, and an oriental type. The ground tobacco
material is preferably ground into an average particle diameter of greater than or
equal to 30 µm and less than or equal to 300 µm. The average particle diameter is
able to be measured by using a particle counter (for example, Mastersizer made by
Spectris).
[0069] The moisture (component (b)) contained in the tobacco material (A) is used to maintain
the unity of tobacco granules.
[0070] The raw material mixture of the tobacco material (A) commonly contains moisture higher
than or equal to 3 wt% and lower than or equal to 13 wt%. The tobacco material (A)
commonly can contain moisture such that the value of drying loss is higher than or
equal to 5 wt% and lower than or equal to 17 wt%. A drying loss means a change in
weight before and after drying when part of a sample is collected for measurement
and the sample is completely dried by evaporating all the moisture in the collected
sample (for example, when dried at a certain temperature (105°C) for 15 minutes) and
specifically means the percentage (wt%) of a total value of the amount of moisture
contained in the sample and the amount of volatile component that volatilizes under
the drying condition to a sample weight. In other words, the drying loss (wt%) is
expressed by the following expression (1).

[0071] The above-described type may be used as the flavor developing agent (component (c))
contained in the tobacco material (A). This flavor developing agent adjusts the pH
of the tobacco material (A) to the alkali side to thereby facilitate releasing flavor
component contained in the tobacco material (A) from tobacco granules and provide
flavor that can be satisfied by a user.
[0072] The raw material mixture of the tobacco material (A) can commonly contain the flavor
developing agent higher than or equal to 5 wt% and lower than or equal to 20 wt%.
[0073] The binder (component (d)) contained in the tobacco material (A) is used to hold
the unity of tobacco granules by binding the tobacco granule component. The binder
is made of pullulan, gellan gum, carageenan, agar, guar gum, roast bean gum, hydroxypropyl
cellulose (HPC), hydroxypropyl methylcellulose (HPMC), carboxymethyl cellulose (CMC),
starch, modified starch, a mixture of them, or a mixture of those.
[0074] The raw material mixture of the tobacco material (A) can commonly contain the binder
higher than or equal to 0.5 wt% and lower than or equal to 15 wt%.
[0075] The tobacco material (A) can be made up of the components (a), (b), (c), and (d)
and may further contain an additional component.
[0076] The additional component may be aerosol-source material (component (e)); however,
aerosol-source material may be contained or may be not contained. The type of the
aerosol-source material is not limited. Extracted substances from various natural
products and/or components of them may be selected according to an application. Examples
of the aerosol-source material include glycerine, propylene glycol, triacetin, 1,3-butanediol,
and mixtures of them.
[0077] The content in the case where aerosol-source material is contained may be, for example,
lower than or equal to 10 wt% with respect to 100 wt% of tobacco material, may be
lower than or equal to 8 wt% in another mode, may be lower than or equal to 5 wt%
in further another mode, may be lower than or equal to 3 wt% in further another mode,
may be lower than or equal to 1 wt% in further another mode, or may be no content
(0 wt%).
[0078] The additional component is (t) a volatile flavor (also referred to as "flavor component"
or "flavor material", solid or liquid). The volatile flavor may be a selected flavor
as a flavor capable of developing a flavor feeling at a low temperature about 100°C.
A flavor feeling, a flavor feeling means that, when the non-combustion-heating-type
tobacco is used, it is possible to feel the flavor originated from the flavor. The
flavor component may be one type selected from among 1-menthol, natural plant flavor
(for example, cognac oil, orange oil, jasmine oil, spearmint oil, peppermint oil,
aniseed oil, coriander oil, lemon oil, chamomile oil, labdanum, cuscus oil, rose oil,
and lovage oil), esters (for example, menthyl acetate, isoamyl acetate, linalyl acetate,
isoamyl propionate, benzyl butyrate, methyl salicylate, and the like), ketones (for
example, menthone, ionone, ethyl maltol, and the like), alcohols (for example, phenylethyl
alcohol, anethole, cis-6-nonen-1-ol, eucalyptol, and the like), aldehydes (for example,
benzaldehyde, and the like), and lactones (for example, ω-pentadecalactone, and the
like). Particularly preferable volatile flavors to be contained in the tobacco material
include 1-menthol, anethole, menthyl acetate, eucalyptol, ω-pentadecalactone, and
cis-6-nonen-1-ol. Alternatively, the volatile flavors to be contained in the tobacco
material may be a mixture of two or more types selected from the above group.
[0079] The volatile flavors to be contained in the tobacco material (A) may be used in a
solid state or may be dissolved or dispersed in an appropriate solvent, for example,
propylene glycol, ethyl alcohol, benzyl alcohol, or glycerine, and used. Preferably,
the volatile flavor may be a flavor of which a dispersed state tends to be formed
in a solvent as a result of addition of emulsifier, for example, hydrophobic flavor,
oil-soluble flavor, or the like. These flavor components may be used solely or may
be used in a mixed state.
[0080] The raw material mixture of the tobacco material (A) can commonly contain the flavor
material higher than or equal to 0.5 wt% and lower than or equal to 30 wt%. The flavor
material may be added to the components (a), (b), (c), (d), and (e) by being directly
kneaded with the components or may be added to the components by being supported on
a known host inclusion compound, such as cyclodextrin, to prepare an inclusion compound
and kneading the inclusion compound with the above components. Alternatively, after
the tobacco material (A) is produced without a flavor material added, the flavor material
dissolved in a solvent may be added by spraying. Alternatively, after the tobacco
material (A) is produced without a flavor material added, the flavor material dissolved
in a solvent may be added by spraying.
[0081] The content of the flavor in the tobacco material (A), obtained from the above-described
raw material mixture, is not limited. From the viewpoint of imparting good flavor,
the content of the flavor is commonly higher than or equal to 100 ppm, preferably
higher than or equal to 1000 ppm, more preferably higher than or equal to 5000 ppm,
and the content of the flavor is commonly lower than or equal to 100000 ppm, preferably
lower than or equal to 40000 ppm, and more preferably lower than or equal to 25000.
[0082] When the tobacco material (A) is made up of the above components (a), (b), (c), (d),
(e), and (t), the raw material mixture of the tobacco material (A) can commonly contain
the component (a) higher than or equal to about 20 wt% (lower than or equal to about
80 wt%).
[0083] The tobacco material (A) is obtained by, for example, mixing the components (a),
(b), (c), and (d), and, when desired, the components (e) and (t), granulating the
obtained kneaded product (into a long columnar shape) with a wet extrusion granulator,
and then sizing the granules into a short columnar shape or a spherical shape.
[0084] An extrusion pressure in extrusion granulation is able to be set to a selected value
according to the viscosity or the like of the kneaded product. For example, a mode
in which the kneaded product is extruded under a pressure of 2 kN or higher at an
ambient temperature may be used. By extruding the kneaded product under such a relatively
high pressure, the temperature of the kneaded product at the outlet of the extrusion
granulator instantaneously rapidly increases from the ambient temperature to, for
example, higher than or equal to 90°C and lower than or equal to 100°C, and the moisture
and the volatile component, higher than or equal to 2 wt% and lower than or equal
to 4 wt%, vaporize. Therefore, when extrusion granulation is performed in such a mode,
water to be blended to produce a kneaded product needs to be increased by the amount
of vaporization as compared to a desired moisture in tobacco granules to be obtained.
[0085] Tobacco granules obtained by extrusion granulation may be further dried as needed
to adjust moisture. For example, when the drying loss of the tobacco granules obtained
by extrusion granulation is measured and the measured drying loss is higher than a
desired drying loss (for example, higher than or equal to 5 wt% and lower than or
equal to 17 wt%), the tobacco granules may be further dried to obtain the desired
drying loss. A drying condition (temperature and time) for obtaining the desired drying
loss is able to be set based on a drying condition (temperature and time) needed to
reduce the drying loss by a predetermined value.
[0086] The tobacco material (A) may be made up of only the above-described tobacco granules
and may further include an additional tobacco material. The additional tobacco material
is commonly shreds or fine powder of tobacco leaves. The additional tobacco material
may be mixed with tobacco granules and used.
<Tobacco Material (B)>
[0087] The material of shredded tobacco contained in the tobacco material (B) is not limited
and may be a known one, such as lamina and a midrib, may be used. For example, the
dried tobacco leaves may be the one shredded into a width greater than or equal to
0.5 mm and less than or equal to 2.0 mm. The length of the shredded tobacco leaves
falls within the range of greater than or equal to about 0.5 mm and less than or equal
to about 10 mm. Alternatively, the dried tobacco leaves may be ground into ground
tobacco with an average particle diameter greater than or equal to 20 µm and less
than or equal to 200 µm, the one obtained by forming a sheet from the uniformed ground
tobacco (hereinafter, also simply referred to as uniform sheet) may be shredded into
a width greater than or equal to 0.5 mm and less than or equal to 2.0 mm. The average
particle diameter of the ground tobacco is able to be measured by using a particle
counter (for example, Mastersizer made by Spectris). The length of the shredded uniform
sheet falls within the range greater than or equal to about 0.5 mm and less than or
equal to about 10 mm. As for tobacco leaves used to manufacture the shredded tobacco
or the uniform sheet, various types of tobacco may be used. Examples of the types
of tobacco include a flue cured type, a burley type, an orient type, a local type,
other nicotiana-tabacum-series species, nicotiana-rustica-series species, and mixtures
of them. The mixtures may be used by appropriately blending the above-described species
to attain an intended taste. The details of the species of the tobaccos are disclosed
in "
Tobacco Dictionary, Tobacco Research Center, 2009.3.31 ". The method of manufacturing a uniform sheet, that is, a method of grinding tobacco
leaves and working the ground tobacco leaves into a uniform sheet, includes a plurality
of existing methods. The first one is a method of manufacturing a paper-made sheet
by using a paper-making process. The second one is a method of casting a uniformed
product onto a metal plate or a metal plate belt with a thin thickness after an appropriate
solvent, such as water, is mixed with the ground tobacco leaves to be uniformed and
drying the uniformed product to form a cast sheet. The third one is a method of manufacturing
a calendared sheet by extruding a product obtained by mixing an appropriate solvent,
such as water, with the ground tobacco leaves and uniformed, into a sheet. The type
of the uniform sheet is disclosed in detail in "
Tobacco Dictionary, Tobacco Research Center, 2009.3.31 ".
[0088] The moisture content of the tobacco material (B) may be higher than or equal to 10
wt% and lower than or equal to 15 wt% with respect to the total amount of tobacco
material and preferably higher than or equal to 11 wt% and lower than or equal to
13 wt%. With such a moisture content, a change in moisture is small during manufacturing
and after manufacturing, so process management during manufacturing and quality degradation
after manufacturing are small.
[0089] The tobacco material (B) may contain the materials (a) to (f) in the above-described
tobacco material (A). The types and contents of these materials and other usage modes
may be designed similarly to those of the above-described tobacco material (A).
<Wrapping Paper>
[0090] The configuration of wrapping paper is not limited and may be a general wrapping
paper or rolling paper.
[0091] Examples of the wrapping paper include the one containing pulp as a main component.
Not only sheet is made from wood pulp, such as soft wood pulp and hard wood pulp,
but also pulp may be made by mixing non-wood pulp generally used in rolling paper
for a tobacco article, such as flax pulp, cannabis pulp, sisal pulp, and esparto.
[0092] Chemical pulp, ground pulp, chemiground pulp, thermomechanical pulp, or the like
obtained by kraft cooking, acid, neutral, alkali sulfite cooking, soda salt cooking,
or the like may be used as the type of pulp.
[0093] The length and thickness of fiber of pulp are not limited. Commonly, the length of
fiber of pulp is greater than or equal to 0.1 mm and less than or equal to 5 mm, and
the thickness of fiber of pulp is greater than or equal to 10 µm and less than or
equal to 60 µm.
[0094] During a sheet making process performed by a Fourdrinier paper machine, a cylinder
paper machine, a short cylinder combination paper machine, or the like by using the
above-described pulp, formation is uniformed to produce wrapping paper Where necessary,
a wet strength agent may be added to impart wrapping paper with water resistance or
a sizing agent may be added to adjust the printing condition of wrapping paper. Furthermore,
a paper internal agent, such as aluminum sulfate, various anionic, cationic, nonionic,
or amphoteric yield enhancement agents, a freeness enhancement agent, and a paper
strengthening agent, and a paper making additive, such as dye, a pH adjustor, an antifoamer,
a pitch control agent, and a slime control agent, may be added.
[0095] The air permeability of wrapping paper is not limited. From the viewpoint of making
it easy to suppress exudation of a component in tobacco material from wrapping paper,
the air permeability of wrapping paper is commonly higher than or equal to zero CORESTA
Unit and lower than or equal to 50 CORESTA Unit and preferably higher than or equal
to zero CORESTA Unit and lower than or equal to 30 CORESTA Unit.
[0096] The air permeability in the specification means the flow rate of air flowed (permeated)
per 1 min·1cm
2 when air is passed from one side (2 cm
2) of paper under a set pressure of 1 kPa.
[0097] A wrapping paper may be a single layer made up of only a paper layer made of the
above-described material or may be laminated with an impermeable layer, such as a
resin layer made of resin and a metal foil made of metal. A laminated layer may be
made up of two layers including a paper layer and an impermeable layer. Preferably,
a laminated layer is made up of three layers laminated by sandwiching a single impermeable
layer with two paper layers or made up of three or more layers in which an adhesion
layer is provided between these layers. The upper limit of the number of layers that
make up a wrapping paper is not limited. From the viewpoint of easiness of working
at the time of wrapping, the number of layers is preferably less than or equal to
seven.
[0098] By providing an impermeable layer, it is easy to suppress exudation of a component
in tobacco material from a wrapping paper. When a paper layer is provided as each
of a front side layer and a back side layer, adhesion when a wrapping paper is wrapped
becomes strong, and peeling is suppressed.
[0099] When the impermeable layer is a resin layer, the type of the resin layer is not limited.
Examples of the type of the resin layer include polyethylene, polypropylene, PET,
and polylactate.
[0100] A method of providing a resin layer is not limited. Sheet resin may be bonded to
paper with a binder, sheet resin may be bonded to paper by using hot melt, or melted
resin may be directly applied to paper. Examples of the binder to bond paper with
resin include PVA, PVAc, EVA, CMC, HPMC, and HPC.
[0101] When sheet wrapping paper is finally used for wrapping, paper and paper or paper
and resin are commonly bonded by using a binder. Examples of the binder to bond paper
and paper include vinyl acetate and EVA.
[0102] The basis weight of the wrapping paper in the non-combustion-heating-type tobacco
is, for example, commonly greater than or equal to 110 gsm and preferably greater
than or equal to 120 gsm. On the other hand, the basis weight is commonly less than
or equal to 180 gsm and preferably less than or equal to 160 gsm.
[0103] From the viewpoint of suppressing peeling of the bonded parts of the wrapping paper
of the above-described non-combustion-heating-type tobacco manufactured with the wrapping
machine, the thickness of the wrapping paper is preferably less than or equal to 300
µm and more preferably less than or equal to 250 µm. On the other hand, from the viewpoint
of the capability of the mouthpiece of the non-combustion-heating-type tobacco product
to hold the non-combustion-heating-type tobacco and the viewpoint that stains on the
wrapping paper due to a flavor contained in tobacco material are not visually recognized,
the thickness of the wrapping paper is preferably greater than or equal to 100 µm
and more preferably greater than or equal to 120 µm.
[0104] When the wrapping paper has such a structure that the front side paper layer, the
intermediate layer of the air-impermeable layer, and the back side paper layer are
laminated in this order, for example, the following conditions can be set to bring
the characteristics of the overall wrapping paper into the numeric ranges of the above-described
characteristics.
[0105] The intermediate layer may be made up of two or more layers as long as the intermediate
layer includes an air-impermeable layer made up of a resin layer, a metal layer, or
the like.
[0106] The paper that is the front side paper layer of the wrapping paper has a basis weight
preferably greater than or equal to 30 gsm and less than or equal to 100 gsm and more
preferably greater than or equal to 40 gsm and less than or equal to 80 gsm.
[0107] The paper that is the front side paper layer of the wrapping paper has a thickness
preferably greater than or equal to 30 µm and less than or equal to 100 µm and more
preferably greater than or equal to 30 µm and less than or equal to 80 µm.
[0108] The paper that serves as the front side layer of the wrapping paper is not limited
as long as the paper satisfies the above-described numeric range. Examples of the
paper may include OPN#85 (basis weight: 85 gsm, air permeability: 40 C.U., thickness:
97 µm) and OPN#57 (basis weight: 57 gsm, air permeability: 40 C.U., thickness: 65
µm) produced by Nippon Paper Papylia Co., Ltd.
[0109] The paper that is the back side paper layer of the wrapping paper has a basis weight
preferably greater than or equal to 20 gsm and less than or equal to 100 gsm and more
preferably greater than or equal to 30 gsm and less than or equal to 60 gsm.
[0110] The paper that is the back side paper layer of the wrapping paper has a thickness
preferably greater than or equal to 30 µm and less than or equal to 100 µm and more
preferably greater than or equal to 40 µm and less than or equal to 70 µm.
[0111] The intermediate layer that includes the air-impermeable layer has a basis weight
preferably greater than or equal to 15 gsm and less than or equal to 100 gsm and more
preferably greater than or equal to 20 gsm and less than or equal to 60 gsm.
[0112] The intermediate layer that includes the air-impermeable layer has a thickness preferably
greater than or equal to 10 µm and less than or equal to 100 µm and more preferably
greater than or equal to 20 µm and less than or equal to 50 µm.
[0113] A paper that serves as the back side layer of the wrapping paper is not limited as
long as the paper satisfies the above-described numeric range. Examples of the paper
include S52-7000 (basis weight: 52 gsm, air permeability: 7000 C.U., thickness: 110
µm) produced by Nippon Paper Papylia Co., Ltd, P-10000C (basis weight: 24 gsm, air
permeability: 10000 C.U., thickness: 60 µm), P-20000C (basis weight: 26.5 gsm, air
permeability: 20000 C.U., thickness: 75 µm), and P-30000C (basis weight: 21 gsm, air
permeability: 30000 C.U., thickness: 77 µm), produced by the same corporation.
[0114] Examples of the shape of the wrapping paper of the non-combustion-heating-type tobacco
include a square shape and a rectangular shape.
[0115] When a wrapping paper is used as a paper for wrapping the filter parts and the tobacco
material, the size of the wrapping paper can be changed selectively according to an
application. When the tobacco material is wrapped with a wrapping paper into a columnar
shape, for example, one end of the wrapping paper in the w direction of Fig. 1 and
its opposite-side end are overlapped with about 2 mm to be bonded into a columnar
paper core shape. The size of the rectangular wrapping paper is able to be determined
by the size of the completed non-combustion-heating-type tobacco.
[0116] Other than the above-described pulp, the wrapping paper according to the present
embodiment may contain a filler. The content of the filler may be higher than or equal
to 10 wt% and lower than 60 wt% and preferably higher than or equal to 15 wt% and
lower than or equal to 45 wt% with respect to the total weight of the wrapping paper
according to the embodiments of the present invention.
[0117] Examples of the filler include calcium carbonate, titanium dioxide, and kaolin. From
the viewpoint of enhancing flavor and whiteness, and the like, calcium carbonate is
preferably used.
[0118] A wrapping paper may be coated as needed.
[0119] A coating agent may be added to at least one side of the two front and back sides
of the wrapping paper. The coating agent is not limited and is preferably a coating
agent capable of forming a film on the surface of paper and reducing the permeability
of liquid. Examples of the coating agent include polysaccharides, such as alginic
acid and its salt (for example, sodium salt), and pectin, cellulose derivatives, such
as ethyl cellulose, methyl cellulose, carboxymethyl cellulose, and nitrocellulose,
and starches and their derivatives (for example, ether derivatives, such as carboxymethyl
starch, hydroxyalkyl starch, and cationic starch, and ester derivatives, such as starch
acetate, starch phosphate, and starch octenyl succinate).
<Filter Part>
[0120] The non-combustion-heating-type tobacco of the present embodiment has the first filter
part and the second filter part; however, these are not distinguished from each other,
a user is able to selectively choose which filter part is set for the inhalation port
side or the heater side according to the form of the electrically heated tobacco product
used during use. The following description of the filter part is applied to any of
the first filter part and the second filter part unless otherwise specified. The configuration
of the first filter part and the configuration of the second filter part may be different
within a usable range or the same.
[0121] The filter part is a part that includes a filter (described later) and is not limited
as long as the filter part has the function of a general filter. For example, the
filter part may be made up of a single segment made of only a filter or may be made
up of a plurality of segments made by a combination of a filter and another member.
[0122] The filter part may use a filter part including an additive releasing container (described
later).
[0123] The size of the first filter part and the second filter part is not limited and may
be set as needed in accordance with the form of the non-combustion-heating-type tobacco
to be used during use or the form of the electrically heated tobacco product used
during use. For example, the following mode may be used. In the filter part, the length
of the non-combustion-heating-type tobacco in the long-axis direction is defined as
"height".
[0124] From the viewpoint of ensuring good air-flow resistance, the height per one filter
part is commonly greater than or equal to 3 mm, preferably greater than or equal to
4 mm, and is commonly less than or equal to 15 mm and preferably less than or equal
to 10 mm.
[0125] When the non-combustion-heating-type tobacco is a columnar body, the filter part
is also a columnar body; however, the diameter (width) is theoretically less than
the width w of the bottom of the columnar body of the non-combustion-heating-type
tobacco, and a value obtained by adding the width of the filter part of the columnar
body to a value that is twice as large as the thickness of the above-described wrapping
paper is the width w of the bottom of the columnar body of the non-combustion-heating-type
tobacco.
[0126] The material of the filter may be obtained by working cellulose acetate tow into
a cylindrical shape. Generally, in comparison with a combustible tobacco, the non-combustion-heating-type
tobacco according to the embodiments of the present invention preferably has a smaller
removal amount of tobacco vapor at the filter part. From such a viewpoint, in the
case of the non-combustion-heating-type tobacco with a perimeter of 24.5 mm, the single
yarn fineness of cellulose acetate tow is greater than or equal to 5 g/9000 m and
less than or equal to 20 g/9000 m, preferably greater than or equal to 5 g/9000 m
and less than or equal to 12 g/9000 m, and the overall fineness is greater than or
equal to 12000 g/9000 m and less than or equal to 35000 g/9000 m and preferably greater
than or equal to 12000 g/9000 m and less than or equal to 28000 g/9000 m. The packing
density of fiber is preferably greater than or equal to 0.09 g/cc and less than or
equal to 0.12 g/cc. The sectional shape of fiber of cellulose acetate tow may be a
Y cross section or may be an R cross section. In the case of a filter filled with
cellulose acetate tow, 5 wt% or higher and 10 wt% or lower of triacetin may be added
to the weight of cellulose acetate tow to improve filter hardness.
[0127] A method of wrapping cellulose acetate tow with a filter wrapping paper may be used
as a method of working cellulose acetate tow into a cylindrical shape. The physical
property of the filter wrapping paper is not limited. Examples of the filter wrapping
paper may include a high air permeability paper with an air permeability of 1000 C.U.
or higher and a low air permeability paper with an air permeability of lower than
100 C.U. A wrapping paper used for a common cigarette filter may be used as the filter
wrapping paper. For example, a wrapping paper with a basis weight of 30 to 100 g/m
2 and a thickness of30 to 100 µm may be used. Such a high air permeability paper is
not limited. Examples of the air permeability paper may include LPWS-OLL (air permeability
1300 C.U., basis weight 26.5 gsm, thickness 48 µm), P-10000C (air permeability 10000
C.U., basis weight 24.0 gsm, thickness 60 µm), or plain paper (air permeability 0
C.U., basis weight 24 gsm, thickness 32 µm), produced by Nippon Paper Papylia Co.,
Ltd.
[0128] Other than the filter made of a tow, such as the above-described acetate tow, a filter
filled with paper or nonwoven fabric sheet containing pulp as a main component may
be used.
[0129] In manufacturing filter material, regulating air-flow resistance and adding additives
(known adsorbent, flavor, flavor holder, and the like) are able to be designed as
needed.
[0130] As described above, each of the first filter part and the second filter part may
be made up of a single segment or may be made up of a plurality of segments. Even
when the first filter part and/or the second filter part is made up of a plurality
of segments, the wrapping paper wraps them to make up a non-combustion-heating-type
tobacco.
[0131] When the first filter part and/or the second filter part is made up of a single segment,
examples of the mode include a mode in which the filter part is made up of only a
filter filled with cellulose acetate tow and a mode in which the filter part is made
up of only a filter filled with paper or nonwoven fabric sheet containing pulp as
a main component. Examples of the mode further include a mode in which an additive
releasing container (described later) is included in each of these filters.
[0132] Examples of a mode in the case where the first filter part and/or the second filter
part is made up of a plurality of segments include a mode in which the plurality of
segments is made up of a plurality of the same or different filters. In this case,
the filter may be the above-described one filled with acetate tow, may be the one
filled with paper or nonwoven fabric sheet containing pulp as a main component, or
may be the one including an additive releasing container (described later).
[0133] Examples of another mode in which the first and second filter parts each are made
up of a plurality of segments include a mode in which each of the first and second
filter parts is made up of a filter and another member. The "another member" is not
limited. Examples of the "another member" include a paper core formed by working thick
paper into a cylindrical shape. For example, if the length of a tobacco filling section
(space section) is elongated when the length of the non-combustion-heating-type tobacco
in the long-axis direction is intended to be elongated, tobacco material needs to
be disposed more than necessary; whereas, if the length of the filter is elongated,
the air-flow resistance of the filter part increases, which influences easiness of
inhalation. In this case, when a paper core is used, the length of the non-combustion-heating-type
tobacco in the long-axis direction is able to be adjusted without receiving the above
influence.
[0134] Any one of the first filter part and the second filter part may include a breakable
additive releasing container (for example, a capsule) including a breakable outer
shell, such as gelatin. In this case, the filter part that includes the additive releasing
container is an inhalation port side. When the capsule is broken by the user of the
non-combustion-heating-type tobacco before use, during use, or after use, the capsule
releases liquid or substance (commonly, flavor material) contained in the capsule.
Subsequently, the liquid or the substance is transferred by the smoke of tobacco while
the non-combustion-heating-type tobacco is being used, and is transferred to an ambient
environment after use.
[0135] The form of the additive releasing container is not limited. Examples of the form
of the additive releasing container may include a capsule, such as an easily breakable
capsule, and the shape of the capsule is preferably spherical. An additive contained
in the additive releasing container may include the above-described selected additive
and particularly preferably includes flavor material and activated carbon. One or
more kinds of materials that help filtering smoke may be added as an additive. The
form of the additive is not limited and is commonly liquid or solid. Using a capsule
containing an additive is known in the technical field. An easily breakable capsule
and its manufacturing method are known in the technical field.
[0136] Examples of the flavor material include menthol, spearmint, peppermint, fenugreek,
and clove. These flavor materials may be used solely or may be used in combination.
<Additional Segment>
[0137] As shown in Fig. 3A and Fig. 3B, the above-described non-combustion-heating-type
tobacco 1 may be wrapped with an additional segment joining paper 26 together with
an additional segment 25 provided adj acent to the first filter part 21 and/or the
second filter part 22. By providing the additional segment 25, a further additional
function is able to be imparted to the non-combustion-heating-type tobacco.
[0138] The mode of the additional segment is not limited and may be, for example, a filter
or a paper core. By providing a filter as an additional segment, it is possible to
increase air-flow resistance. By providing a paper core at the inhalation port-side
filter part as an additional segment, from the viewpoint that the distance between
an electrically heated tobacco product in which the non-combustion-heating-type tobacco
is inserted and the mouth of the user preferably ensures a length to some extent,
it is possible to improve easiness to handle during use, such as easiness to hold
in the mouth.
[0139] When a filter is provided at the inhalation port-side filter part as an additional
segment, an additive releasing container may be provided inside the filter.
[0140] The mode described in the above-described filter part may be applied similarly to
the mode of each of the filter, paper core, and additive releasing container, and
its advantageous effects are those described in the above-described filter part.
[0141] The additional segment joining paper is not limited as long as the additional segment
joining paper is able to join the non-combustion-heating-type tobacco with the additional
segment. Examples of the additional segment joining paper include a chip paper.
[0142] The mode of the chip paper is not limited and may be a known chip paper.
[0143] The mode of the chip paper at the time of wrapping is not limited. For example, as
shown in Fig. 3A, the chip paper may wrap to cover part of the non-combustion-heating-type
tobacco and the entire surface of the additional segment or, as shown in Fig. 3B,
the chip paper may wrap to cover part of the non-combustion-heating-type tobacco and
part of the additional segment.
<Mouthpiece>
[0144] A mouthpiece may be engaged with the non-combustion-heating-type tobacco. Even when
no mouthpiece is used, it is possible to use the non-combustion-heating-type tobacco.
In this case, the non-combustion-heating-type tobacco and the mouth of a user directly
contact with each other, so the tobacco, particularly, the inhalation port end filter,
tends to get wet. Thus, there are a problem that the air-flow resistance increases
and a problem that a feeling deteriorates. To improve these problems, it is desirable
to use a mouthpiece.
[0145] In terms of easiness of handling during use, such as easiness of holding in a mouth,
the distance between an electrically heated tobacco product in which the non-combustion-heating-type
tobacco is inserted and the mouth of the user preferably ensures a length to some
extent, so it is preferable to use a mouthpiece in terms of this point.
[0146] The mouthpiece may be directly engaged with the non-combustion-heating-type tobacco
or may be indirectly engaged via the above-described additional segment.
[0147] The material of the mouthpiece is not limited, and may be any one of a polymer material,
such as resin and rubber, a metal material, and an inorganic material. From the viewpoint
of easiness of manufacturing and lightweight, the material of the mouthpiece is preferably
resin.
[0148] The shape of the mouthpiece is not limited as long as a flow path s2 through which
tobacco vapor to be inhaled by a user flows is ensured. The shape of the mouthpiece
may be a cylindrical shape or a polygonal tubular shape. From the viewpoint of improving
inhalation easiness, the inhalation port side is preferably narrow. As shown in Fig.
5, the mouthpiece is not uniformly narrowed, and is preferably narrowed such that
the shape of a cross section orthogonal to the long-axis direction of the inhalation
port end becomes a flat shape so as to be adapted to the shape of the lip of the user.
With this configuration, when the user holds the mouthpiece in the mouth, the opening
of the lip in the up and down direction reduces, so it is possible to reduce flow
of air into the oral cavity through the gap between each end of the lip in the right
and left direction and the mouthpiece.
[0149] The shape of the cross section of a hole that directly goes to the long-axis direction
of an engaging part with the non-combustion-heating-type tobacco is not limited. If
the shape of the cross section of the hole is a circle, the non-combustion-heating-type
tobacco to be engaged tends to rotate and is easily removed, so the shape of the cross
section of the hole is preferably such a shape that has a protruding part to apply
pressure (catch) such that a part to be engaged with the non-combustion-heating-type
tobacco deflects. To uniform the force that the mouthpiece applies to the non-combustion-heating-type
tobacco, the shape of the hole of the engaging part and the arrangement of the protruding
part are preferably symmetric.
[0150] Providing a protruded part (finger hook 311) present at a part where the mouthpiece
of Fig. 7 is narrowed is preferable because removal of the mouthpiece is easy.
[0151] The length of the mouthpiece in the long-axis direction is not limited. From the
viewpoint of ensuring easiness of inhalation, the length of the mouthpiece in the
long-axis direction may be greater than or equal to 20 mm and less than or equal to
50 mm or may be greater than or equal to 25 mm and less than or equal to 30 mm.
[0152] In the non-combustion-heating-type tobacco, the length in the long-axis direction,
of the part to be engaged with the mouthpiece, is not limited, and is commonly higher
than or equal to 10% and lower than or equal to 30% with respect to the length h of
the non-combustion-heating-type tobacco and is preferably about 20%.
[0153] Since the non-combustion-heating-type tobacco is not able to be repeatedly used,
the mouthpiece is preferably able to be engaged at the time of the start of use of
the non-combustion-heating-type tobacco and removed at the time of the end of use,
that is, the mouthpiece is detachable from the non-combustion-heating-type tobacco.
<Electrically Heated Tobacco Product>
[0154] The non-combustion-heating-type tobacco according to the embodiments of the present
invention is able to be used as a cartridge to be accommodated in the electrically
heated tobacco product as will be described below.
[0155] An electrically heated tobacco product that is another embodiment of the present
invention (also simply referred to as "electrically heated tobacco product") includes
an electric heating device including a heater member, a battery unit serving as an
electric power supply of the heater member, and a control unit for controlling the
heater member, and the above-described non-combustion-heating-type tobacco inserted
so as to be in contact with the heater member.
[0156] The electrically heated tobacco product is not limited as long as the electrically
heated tobacco product satisfies the above-described configuration, and its suitable
example will be described below.
[0157] The mode of the embodiment of the electrically heated tobacco product may be a mode
in which the outer periphery of the non-combustion-heating-type tobacco is heated
as shown in Fig. 4. Hereinafter, the electrically heated tobacco product according
to the embodiment of the present invention will be described.
[0158] Hereinafter, the non-combustion-heating-type tobacco according to the embodiment
of the present invention is referred to as "cartridge". Generally, it may be called
"consumables".
[0159] An embodiment of the electrically heated tobacco product according to the present
invention includes a housing and a mouthpiece. The housing extends in an axial direction
and has an opening at a first end in the axial direction. The housing has an accommodation
space inside, and the accommodation space communicates with the opening. The non-combustion-heating-type
tobacco (cartridge) in which a flavor component is contained is accommodated in the
accommodation space of the housing. The mouthpiece includes an engaging part and a
holder. The engaging part is engaged with the opening.
[0160] The holder is configured to hold the non-combustion-heating-type tobacco.
[0161] According to the present embodiment, in replacing the non-combustion-heating-type
tobacco, when the mouthpiece is removed from the housing, engagement of the engaging
part of the mouthpiece with the opening of the housing is released, and the non-combustion-heating-type
tobacco held by the holder of the mouthpiece is removed from the housing together
with the mouthpiece. Thus, it is not necessary to remove the cartridge separately
from the mouthpiece, so replacement of the cartridge is easily performed.
[0162] In the electrically heated tobacco product according to the present embodiment, the
mouthpiece is configured to extend toward both sides of the opening in the axial direction
in a state of being engaged with the opening. According to this mode, when the mouthpiece
is removed from the housing, the part protruding outward from the opening of the housing
in the mouthpiece can be held, so work for removing the mouthpiece is easy.
[0163] Fig. 4 is a perspective view of the electrically heated tobacco product ("flavor
inhaler" or also simply referred to as "inhaler") according to the present embodiment.
[0164] As shown in Fig. 4, the inhaler 1 that is an example of the electrically heated tobacco
product according to the present embodiment is used to taste the flavor of tobacco
leaves by inhaling vapor generated by heating tobacco leaves.
[0165] Fig. 5 is a perspective view of a state where a cap 40 is removed from the inhaler
1. As shown in Fig. 4, the cap 40 is disposed so as to cover the mouthpiece 30. The
cap 40 has an outer peripheral cap part 41 and an end cap part 42.
[0166] As shown in Fig. 5, the inhaler 1 includes a main unit 10, a cartridge 20, a mouthpiece
30, and the cap 40 (see Fig. 4). The cartridge 20 is made up of a wrapping paper and
two filter materials and has elasticity or flexibility
[0167] The outer shape of the inhaler 1 is formed in a substantially square prism shape
with a central axis set to an axis O. The main unit 10, the cartridge 20, the mouthpiece
30, and the cap 40 are disposed so as to be aligned in the axis O. In the following
description, in an axis O direction (a direction along the axis O, axial direction),
a direction heading from the main unit 10 toward the mouthpiece 30 is referred to
as inhalation port side, and a direction heading from the mouthpiece 30 toward the
main unit 10 is referred to as anti-inhalation port side. A direction that intersects
with the axis O in plan view in the axis O direction is referred to as radial direction.
In the radial direction, a direction to approach the axis O is referred to as inner
side, and a direction to move away from the axis O is referred to as outer side. A
direction to orbit around the axis O is referred to as circumferential direction.
In the specification, the "direction" means two orientations, and, when one orientation
of the "direction" is indicated, the one orientation is referred to as "side".
[0168] Fig. 6 is a sectional view taken along the line III-III in Fig. 5.
[0169] As shown in Fig. 6, the electric heating device 10 (also referred to as "main unit")
includes a housing 11, a power supply unit 15, and a heater 16. The housing 11 has
a housing body 110, a mouthpiece support member 120, and a cartridge accommodation
member 130.
[0170] The housing body 110 has an outer housing 111 and a bottom cap 116. The outer housing
111 is formed in a substantially square tube shape with the central axis set to the
axis O. The outer housing 111 makes up the outer surface of the inhaler 1. The shape
of the outer housing 111 may be set as needed as long as the outer housing 111 extends
in the axis O direction.
[0171] An inhalation port-side opening 111a extending through in the axis O direction is
formed at the inhalation port-side end of the outer housing 111. An anti-inhalation
port-side opening 111b extending through in the axis O direction is formed at the
anti-inhalation port-side end of the outer housing 111. A switch opening 111c extending
through in the radial direction is formed at part of the outer housing 111 in the
circumferential direction. A switch 112 is provided at the switch opening 111c.
[0172] Here, in the present embodiment, of the radial direction, a direction connecting
the axis O with the switch opening 111c is referred to as front and back direction.
In this case, the switch opening 111c side with respect to the axis O is defined as
front side, and a side opposite to the switch opening 111c with respect to the axis
O is referred to as back side.
[0173] The bottom cap 116 is provided at the anti-inhalation port-side opening 111b of the
outer housing 111. The bottom cap 116 is formed in a substantially rectangular shape
in plan view when viewed in the axis O direction. The bottom cap 116 closes the anti-inhalation
port-side opening 111b of the outer housing 111. The shape of the bottom cap 116 is
able to be set as needed as long as the bottom cap 116 closes the anti-inhalation
port-side opening 111b of the outer housing 111.
[0174] An inner tubular member 117 is provided inside the housing body 110. The inner tubular
member 117 extends in the axis O direction and is formed in a substantially square
tube shape. The inner tubular member 117 is made up of a pair of half members divided
along the axis O direction. The overall length (the length along the axis O direction)
of the inner tubular member 117 is shorter than the overall length of the outer housing
111. The shape of the inner tubular member 117 is able to be set as needed.
[0175] A partition wall 118 is provided inside the inner tubular member 117 so as to separate
a space in which the battery 151 is accommodated from a space in which the heater
16 is accommodated.
[0176] The partition wall 118 has an inhalation port-side partition wall part 118a and a
side partition wall part 118b. With this configuration, flow of air heated by the
heater 16 into the space that accommodates the battery 151 is reduced. Thus, an increase
in the temperature of the battery 151 is suppressed.
[0177] The inhalation port-side partition wall part 118a is disposed on the inhalation port
side with respect to the battery 151. The side partition wall part 118b is disposed
so as to cover the outer side of the battery 151 in the circumferential direction.
The mouthpiece support member 120 is provided at the inhalation port-side opening
111a of the outer housing 111.
[0178] A vent hole 111d extending through in the front and back direction is formed at the
front side of the outer housing 111. An inflow-side opening 138a is formed at the
front side of a bottom 137b of an anti-inhalation port-side end in a bottom member
136 so as to communicate with the vent hole 111d. An outflow-side opening 138b is
formed at the bottom (side orthogonal to the axis O direction) of an accommodation
recess 137a of the bottom 137. An airflow path 138 is formed such that the inflow-side
opening 138a and the outflow-side opening 138b communicate with each other.
[0179] A cartridge support member 140 is disposed in the cartridge accommodation member
130.
[0180] In a state where the cartridge 20 is disposed in the cartridge accommodation space
of the cartridge support member 140, at least part of the first filter part 21 protrudes
from the cartridge support member 140 toward the inhalation port side and is disposed
on the anti-inhalation port side with respect to the mouthpiece opening 125 (the first
filter part 21 does not protrude from the mouthpiece opening 125 toward the inhalation
port side).
[0181] As shown in Fig. 6, the power supply unit 15 is configured such that the battery
151, the control unit 152, the heater member 16, and the like are mounted in the inner
tubular member 117.
[0182] The battery 151 is disposed on the anti-inhalation port side with respect to the
inhalation port-side partition wall part 118a inside the inner tubular member 117.
The battery 151 is formed in a cylindrical shape with the central axis set to an axis
parallel to the axis O. The battery 151 is a rechargeable secondary battery. The battery
151 may be, for example, a lithium ion battery. The shape of the battery 151 is able
to be set as needed.
[0183] The control unit 152 is disposed on the front side with respect to the side partition
wall part 118b inside the inner tubular member 117. The control unit 152 is disposed
between the side partition wall part 118b and the front side of the outer housing
111. The battery 151 and the heater member 16 are electrically connected by a wire
(not shown) via the control unit 152.
[0184] The control unit 152 includes a switch element 152a at a location associated with
the switch 112 disposed on the front side of the outer housing 111. In response to
operation of the switch 112, the control unit 152 controls the battery 151 and the
heater member 16.
[0185] The control unit 152 is configured to control current flowing from the battery 151
to the heater member 16. With this configuration, it is possible to control the heating
temperature of the space section 23 of the cartridge 20.
[0186] Fig. 7 is a sectional view of the part including the mouthpiece 30 and the cartridge
20, taken along the width direction.
[0187] As shown in Fig. 7, in the engaging circumferential wall 33, an anti-inhalation port-side
part 331 is thinner than an inhalation port-side part 332. With this configuration,
a step 333 is formed at the boundary between the anti-inhalation port-side part 331
and the inhalation port-side part 332. The step 333 is formed in a substantially annular
shape in plan view when viewed in the O direction. As shown in Fig. 5, the inhalation
port-side end 20a of the cartridge 20 is in contact with the step 333 of the engaging
circumferential wall 33 of the mouthpiece 30. At the connecting part of the inhalation
port 31 with the proximal part 32, the opening width widens from the inhalation port
side toward the anti-inhalation port side. A space may be formed between the inhalation
port-side end 20a of the cartridge 20 and the anti-inhalation port-side face of the
inhalation port 31 of the mouthpiece 30. With this configuration, the closed area
of the inhalation port-side end 20a of the cartridge 20 reduces, and the air-flow
resistance is reduced.
[0188] As shown in Fig. 7, the inhalation port-side end 20a of the cartridge 20 is in contact
with the step 333 of the engaging circumferential wall 33 of the mouthpiece 30. At
the connecting part of the inhalation port 31 with the proximal part 32, the opening
width widens from the inhalation port side toward the anti-inhalation port side. A
space may be formed between the inhalation port-side end 20a of the cartridge 20 and
the anti-inhalation port-side face of the inhalation port 31 of the mouthpiece 30.
With this configuration, the closed area of the inhalation port-side end 20a of the
cartridge 20 reduces, and the air-flow resistance is reduced.
[0189] The cartridge 20 includes the first filter part 21, the second filter part 22, the
space section 23, and the wrapping paper 24.
[0190] The finger hook 311 is provided on the outer periphery of the inhalation port 31.
The finger hook 311 protrudes outward in the radial direction from the outer periphery
of the inhalation port 31. The finger hook 311 is provided all around the outer periphery
of the inhalation port 31 in the circumferential direction.
[0191] The flow path s2 extending through in the axis O direction is formed in the mouthpiece
30. Vapor generated from the cartridge 20 is able to flow through the flow path s2.
[0192] The heater member 16 of an electric heating device 10 may be, for example, a sheet
heater, a flat heater, or a tubular heater. A sheet heater is a flexible sheet-shaped
heater. Examples of the sheet heater include a heater that includes a film (of which
the thickness is greater than or equal to about 20 µm and less than or equal to about
225 µm) made of heat-resistant polymer, such as polyimide. A flat heater is a rigid
flat heater (of which the thickness is greater than or equal to about 200 µm and less
than or equal to about 500 µm). Examples of the flat heater include a heater in which
a resistance circuit is provided on a flat substrate and this part is regarded as
a heat generating part. A tubular heater is a hollow or solid tubular heater. Examples
of the tubular heater include a heater (of which the thickness is greater than or
equal to about 200 µm and less than or equal to about 500 µm) that has a resistance
circuit on the outer periphery of a tube made of, for example, metal and this part
is regarded as a heat generating part.
[0193] Where the length of the long-axis direction of the non-combustion-heating-type tobacco
is L mm, the length of the heater member in the long-axis direction is able to fall
within the range of L± 5.0 mm.
[0194] A heating strength, that is, the heating time and heating temperature, on the non-combustion-heating-type
tobacco 20 with the heater member 16 is able to be set in advance for each electrically
heated tobacco product 1. For example, the heating strength may be set such that,
after the non-combustion-heating-type tobacco 20 is inserted in the electric heating
device 10, pre-heating is performed for a set time, the non-combustion-heating-type
tobacco 20 is heated until the temperature of at least part of the tobacco material
in the non-combustion-heating-type tobacco 20 becomes X(°C), and then the temperature
is maintained at a set temperature lower than or equal to X(°C).
[0195] The X(°C) is preferably higher than or equal to 80°C and lower than or equal to 200°C
from the viewpoint of delivery of the volatile component of tobacco. Specifically,
the X(°C) may be set to 80°C, 90°C, 100°C, 110°C, 120°C, 130°C, 140°C, 150°C, 160°C,
170°C, 180°C, 190°C, or 200°C.
[0196] In the electrically heated tobacco product 1, as a result of heating of the heater
member 16, vapor containing a flavor component and the like generated from tobacco
material disposed in the space section passes through the inhalation port-side filter
part and reaches the inside of the oral cavity of a user.
[0197] The relationship between the mouthpiece and the electric heating device during use
is not limited. The mouthpiece may be in contact with the outer side of the electric
heating device, or may be fitted to a mouthpiece fitting part provided in the electric
heating device. From the viewpoint of preventing drop of the mouthpiece during use,
the fitting mode is preferable.
[0198] As described above, a mode in which engagement of the non-combustion-heating-type
tobacco with the mouthpiece is enhanced by providing the mouthpiece with a protruding
part is preferable because the non-combustion-heating-type tobacco and the mouthpiece
are removed from the electric heating device at a time in removing the non-combustion-heating-type
tobacco from the electric heating device. Specifically, static friction force applied
between the mouthpiece and the non-combustion-heating-type tobacco is preferably greater
than static friction force applied between the inner wall of the electric heating
device and the non-combustion-heating-type tobacco.
[0199] The electrically heated tobacco product may include another component other than
the above-described components. Examples of the other component include a temperature
sensor and a gas concentration sensor (chemical sensor).
<Componential Analysis of Tobacco Vapor>
[0200] In the present invention, the components of tobacco vapor that is generated by using
a non-combustion-heating-type tobacco is analyzed in accordance with the following
method. The above-described cartridge was inserted in a flavor inhalation system (electrically
heated tobacco product), a tobacco rod inhalation port end was inserted in an automatic
smoker made by Borgwaldt.
[0201] Then, after a lapse of 30 seconds from the time point (heating start time point)
at which the heater switch was turned on, smoking was started. Measurement was performed
under the conditions of Health Canada smoking method (smoking with a smoking amount
of 55 cc/2 sec, a smoking time of 2 sec, a smoking interval of30 sec, and the number
of times of smoking of 13). Of 13 puffs, a total of main-stream smoke component in
the first to third puffs and a total of main-stream smoke component in the fourth
to thirteenth puffs each were trapped by a preinstalled glass fiber filter (trapping
Cambridge filter (produced by Borgwaldt, 400 Filter 44 mm)). For analyzing nicotine
and menthol, this filter was subjected to shaking extraction for 20 minutes in 10
mL of isopropanol (internal standard octadecane). For analyzing water, this filter
was subjected to shaking extraction for 20 minutes in 10 mL of ethanol. The amounts
of nicotine, menthol, and water were measured by a gas chromatograph (GC-FID/TCD (6890
N, made by Agilent)).
EXAMPLES
[0202] The present invention will be further specifically described by way of Examples.
The present invention is not limited to the description of the following Examples
as long as within the scope of the present invention.
<Experiment I; Visibility Evaluation of Tobacco Vapor>
<Preparation of Non-Combustion-Heating-Type Tobacco>
[Raw Materials of Tobacco Material]
[0203]
▪ Ground tobacco material 1; flue cured type, average particle diameter 70 µm (measured
by the particle counter (Mastersizer made by Spectris))
▪ Ground tobacco material 2; burley type, average particle diameter 70 µm (measured
by the particle counter (Mastersizer made by Spectris))
▪ Water
▪ Flavor developing agent; potassium carbonate
▪ Binder; hydroxypropyl cellulose (HPC)
▪ Primary flavor material; 1-menthol
▪ Secondary flavor material; ethanol
▪ Aerosol-source material; glycerine
[Wrapping Paper]
[0204] Of the outermost two layers of a wrapping paper, paper OPN#85 (produced by Nippon
Paper Papylia Co., Ltd, air permeability: 40 C.U., basis weight: 85 gsm, thickness:
97 µm) was prepared as the layer (the front side layer of the wrapping paper) that
was the outer peripheral side of the non-combustion-heating-type tobacco, and paper
P-10000C (produced by Nippon Paper Papylia Co., Ltd, air permeability: 10000 C.U.,
basis weight: 24.0 gsm, thickness: 60 µm) was prepared as the layer (the back side
layer of the wrapping paper) on the side opposite to the front side layer. A laminate
layer (produced by Nippon Paper Papylia Co., Ltd, thickness: 20 µm) that was a film
made of polyethylene resin was prepared as the intermediate layer (air-impermeable
layer) of the wrapping paper. These were cut into a rectangular shape of which the
length of one side that becomes the long-axis direction of the non-combustion-heating-type
tobacco was 20 mm and the length of another side orthogonal to the one side was 29.5
mm.
[0205] A wrapping paper 1 (basis weight: 124.7 gsm, thickness: 157 µm) was obtained by stacking
the cut three layers and pressurizing the stacked layers while applying heat (laminating).
to the stacked layers. As a result that the paper layer is compressed during lamination
and part of the paper layer is embedded in the thermoplastic resin layer (here, laminate
layer), the obtained wrapping paper is thinner than the total thickness of the thicknesses
of the layers before lamination.
[Filter]
[0206]
▪ A cylindrical filter blank was prepared from cellulose acetate tow with a single
yarn fineness of 12 g/9000 m and a total yarn fineness of 28000 g/9000 m as a raw
material by using a filter production machine (FRA3 SE) made by Sanjo Machine Works,
Ltd. Subsequently, a filter blank with a filter wrapping paper with a perimeter of
24.5 mm and a height of 80 mm was prepared by wrapping the filter blank with the filter
wrapping paper (name: LPWS-OLL, air permeability: 1300 C.U., basis weight: 26.5 gsm,
thickness: 48 µm, produced by Nippon Paper Papylia Co., Ltd.). Subsequently, the filter
blank with the filter wrapping paper was cut into a height of 4 mm to prepare a cylindrical
filter with an air-flow resistance in the height direction of 3.7 mmH2O.
[EXAMPLE 1]
[0207] The ground tobacco material 1 and tobacco material 2, the flavor developing agent,
and the binder were prepared as raw materials and mixed, kneaded with addition of
water, and the obtained kneaded product was granulated by a wet extrusion granulator
(made by Dalton Corporation; mesh size φ0.9mm, temperature of a kneaded product at
the extrusion outlet 50 to 60°C).
[0208] The contents of the components in the raw materials were 50.00 wt% of tobacco material
1, 12.50 wt% of tobacco material 2, 25.00 wt% of water, 7.50 wt% of flavor developing
agent, and 5.00 wt% of binder. The kneaded product was dried with a drier until 12.50
wt% of water, and then classified by a grinding classifier (made by Freund-Turbo Corporation;
mesh size upstream φ710 mm, downstream φ250 mm). In accordance with the conditions
described in the above-described method of measuring the particle size of the particulate
tobacco material, the average particle size of the obtained granules was 530 µm.
[0209] After that, the primary flavor material was added with a pipet such that the content
of the flavor material in the tobacco granules was 9.09 wt%, and rotationally agitated
for 24 hours or longer in a vial container under an environment of 22°C to be uniformly
dispersed. The pH of the obtained tobacco granules was 9.5 (measurement temperature
22°C), and the aspect ratio was 1.0 to 1.5.
[0210] The contents of the components in the obtained tobacco granules were 53.03 wt% of
tobacco material 1, 13.26 wt% of tobacco material 2, 11.36 wt% of water, 7.95 wt%
of flavor developing agent, 5.30 wt% of binder, and 9.09 wt% of primary flavor material.
[0211] As a result of measuring the contents of nicotine and menthol in the raw materials
by using the gas chromatograph (GC-FID/TCD (6890 N, made by Agilent)), the content
of nicotine was 22.7 mg/g, and the content of menthol was 65.1 mg/g.
[0212] The tobacco granules (155 mg) was disposed between two filters, and these were wrapped
with the wrapping paper 1 to obtain the cylindrical non-combustion-heating-type tobacco.
Vinyl acetate was used as a binder at the time of bonding the first paper layer and
the third paper layer of the wrapping paper into a cylindrical shape. In the non-combustion-heating-type
tobacco, the diameter of the bottom was 7.8 mm, the height in the long-axis direction
was 20 mm, and the volume ratio (packing fraction) of tobacco material to the overall
volume of the space section was 45 vol%. The air-flow resistance of the non-combustion-heating-type
tobacco in the long-axis direction was 18 nnnH
2O (flow rate; 17.5 CC/sec).
[EXAMPLE 2]
[0213] Except that, as a raw material, the primary flavor material of Example 1 was replaced
with a mixture of a primary flavor material and a secondary flavor material prepared
such that the final content in tobacco granules was 2.5 wt% and the amount of tobacco
granules disposed between the filters was 145 mg, a non-combustion-heating-type tobacco
was obtained as in the case of Example 1. The secondary flavor material was intended
to adjust the angle of repose and the collapse angle. The pH of the obtained tobacco
granules was 9.5 (measurement temperature 22°C), and the aspect ratio was 1.0 to 1.5.
[0214] As a result of measuring the contents of nicotine and menthol in the raw materials
by using the gas chromatograph (GC-FID/TCD (6890 N, made by Agilent)), the content
of nicotine was 22.5 mg/g, and the content of menthol was 64.4 mg/g. The volume ratio
(packing fraction) of tobacco material in the space section was 46.2 vol%.
[EXAMPLE 3]
[0215] Except that, as a raw material, the primary flavor material of Example 1 was replaced
with a mixture of a primary flavor material and a secondary flavor material prepared
such that the final content in tobacco material was 5 wt% and the amount of tobacco
granules disposed between the filters was 124 mg, a non-combustion-heating-type tobacco
was obtained as in the case of Example 1. The pH of the obtained tobacco granules
was 9.5 (measurement temperature 22°C), and the aspect ratio was 1.0 to 1.5.
[0216] As a result of measuring the contents of nicotine and menthol in the raw materials
by using the gas chromatograph (GC-FID/TCD (6890 N, made by Agilent)), the content
of nicotine was 21.6 mg/g, and the content of menthol was 62.3 mg/g. The volume ratio
(packing fraction) of tobacco material in the space section was 46.2 vol%.
[COMPARATIVE EXAMPLE 1]
[0217] Except that, as a raw material, the primary flavor material of Example 1 was replaced
with a mixture of a primary flavor material and a secondary flavor material prepared
such that the final content in tobacco material was 10 wt% and the amount of tobacco
granules disposed between the filters was 118 mg, a non-combustion-heating-type tobacco
was obtained as in the case of Example 1. The pH of the obtained tobacco granules
was 9.5 (measurement temperature 22°C), and the aspect ratio was 1.0 to 1.5.
[0218] As a result of measuring the contents of nicotine and menthol in the raw materials
by using the gas chromatograph (GC-FID/TCD (6890 N, made by Agilent)), the content
of nicotine was 21.2 mg/g, and the content of menthol was 60.3 mg/g. The volume ratio
(packing fraction) of tobacco material in the space section was 46.4 vol%.
[COMPARATIVE EXAMPLE 2]
[0219] Except that, as a raw material, the primary flavor material of Example 1 was replaced
with a mixture of a primary flavor material and a secondary flavor material prepared
such that the final content in tobacco material was 20 wt% and the amount of tobacco
granules disposed between the filters was 118 mg, a non-combustion-heating-type tobacco
was obtained as in the case of Example 1. The pH of the obtained tobacco granules
was 9.5 (measurement temperature 22°C), and the aspect ratio was 1.0 to 1.5.
[0220] As a result of measuring the contents of nicotine and menthol in the raw materials
by using the gas chromatograph (GC-FID/TCD (6890 N, made by Agilent)), the content
of nicotine was 18.8 mg/g, and the content of menthol was 55.1 mg/g. The volume ratio
(packing fraction) of tobacco material in the space section was 46.3 vol%.
<Angle of Repose and Collapse Angle>
[0221] The angle of repose of tobacco material was measured in compliant with the method
described in JIS 9301-2-2 by using the powder tester PT-X that is a repose angle measuring
device made by Hosokawa Micron Corporation.
[0222] The collapse angle was measured with a method similar to that of the angle of repose
except that, in the method of measuring the angle of repose, after the angle of repose
was measured, vibration was applied with a metal rod three times to a stage on which
the particle layer was placed.
[0223] The angle of repose and the collapse angle, measured by using the tobacco material
in each of Examples and Comparative Examples, and the angle difference obtained by
subtracting the collapse angle from the angle of repose are shown in Table 1.
<Componential Analysis of Tobacco Vapor>
[0224] The above-described cartridge was inserted in a flavor inhalation system (electrically
heated tobacco product), a tobacco rod inhalation port end was inserted in an automatic
smoker made by Borgwaldt. Then, after a lapse of 30 seconds from the time point (heating
start time point) at which the heater switch was turned on, smoking was started. Measurement
was performed under the conditions of Health Canada smoking method (smoking with a
smoking amount of 55 cc/2 sec, a smoking time of 2 sec, a smoking interval of30 sec,
and the number of times of smoking of 13). Of 13 puffs, a total of main-stream smoke
component in the first to third puffs and a total of main-stream circle component
in the fourth to thirteenth puffs each were trapped by a preinstalled glass fiber
filter (trapping Cambridge filter (produced by Borgwaldt, 400 Filter 44 mm)). For
analyzing nicotine and menthol, this filter was subjected to shaking extraction for
20 minutes in 10 mL of isopropanol (internal standard octadecane). For analyzing water,
this filter was subjected to shaking extraction for 20 minutes in 10 mL of ethanol.
The amounts of nicotine, menthol, and water were measured by a gas chromatograph (GC-FID/TCD
(6890 N, made by Agilent)).
[0225] In the following Table 1, a use holding angle "0°" indicates a state where the long-axis
direction of a non-combustion-heating-type tobacco is horizontal, a use holding angle
"45°" indicates a state where the long-axis direction is inclined from 0° to 45° (the
upper-side end is the inhalation port side), and a use holding angle "90°" indicates
a state where the long-axis direction is inclined from 0° to 90° (the upper-side end
is the inhalation port side).
[0226] In Table 1, "To 0° (To 45°)" indicates the ratio of the content of nicotine or menthol
at each angle to the content of nicotine or menthol at a use holding angle of 0° (45°).
[0227] In Table 1, "Total" indicates a total value of the content of each flavor component
in the first to third puffs and the content of each flavor component in the fourth
to thirteenth puffs.
[Table1]
|
Angle of Repose |
Collapse Angle |
Angle Difference |
Use Holding Angle |
Nicotine |
Menthol |
1 to 3 puffs |
To 0° |
To 45° |
4 to 13 puffs |
To 0° |
To 45° |
Total |
1 to 3 puffs |
To 0° |
To 45° |
4 to 13 puffs |
To 0° |
To 45° |
Total |
(° ) |
(° ) |
(° ) |
(° ) |
(wt%) |
(%) |
(%) |
(wt%) |
(%) |
(%) |
(wt%) |
(wt%) |
(%) |
(%) |
(wt%) |
(%) |
(%) |
(wt%) |
Example 1 |
35.1 |
24.1 |
11.0 |
0 |
0.010 |
- |
72 |
0.08 |
- |
60 |
0.09 |
0.16 |
- |
70 |
0.66 |
- |
63 |
0.82 |
45 |
0.014 |
138 |
- |
0.13 |
167 |
- |
0.14 |
0.22 |
142 |
- |
1.07 |
158 |
- |
1.29 |
90 |
0.051 |
507 |
367 |
0.21 |
308 |
185 |
0.26 |
0.59 |
381 |
268 |
1.55 |
263 |
167 |
2.15 |
Example 2 |
41.5 |
29.9 |
11.6 |
0 |
0.009 |
- |
80 |
0.05 |
- |
55 |
0.06 |
0.15 |
- |
76 |
0.59 |
- |
63 |
0.74 |
45 |
0.011 |
125 |
- |
0.10 |
183 |
- |
0.11 |
0.20 |
131 |
- |
0.97 |
158 |
- |
1.17 |
90 |
0.012 |
141 |
112 |
0.24 |
433 |
237 |
0.25 |
0.29 |
193 |
147 |
1.67 |
266 |
168 |
1.96 |
Example 3 |
41.4 |
37.4 |
4.0 |
0 |
0.009 |
- |
101 |
0.05 |
- |
79 |
0.06 |
0.16 |
- |
88 |
0.61 |
- |
81 |
0.77 |
45 |
0.009 |
99 |
- |
0.07 |
127 |
- |
0.08 |
0.18 |
113 |
- |
0.77 |
124 |
- |
0.95 |
90 |
0.014 |
160 |
161 |
0.27 |
459 |
360 |
0.28 |
0.26 |
161 |
142 |
1.52 |
231 |
187 |
1.77 |
Comparative Example 1 |
44.6 |
43.3 |
1.3 |
0 |
0.010 |
- |
111 |
0.06 |
- |
101 |
0.07 |
0.16 |
- |
110 |
0.69 |
- |
101 |
0.86 |
45 |
0.009 |
90 |
- |
0.06 |
99 |
- |
0.06 |
0.15 |
91 |
- |
0.70 |
99 |
- |
0.85 |
90 |
0.010 |
103 |
114 |
0.18 |
299 |
302 |
0.20 |
0.25 |
154 |
169 |
1.34 |
186 |
187 |
1.59 |
Comparative Example 2 |
51.9 |
50.0 |
1.9 |
0 |
0.008 |
- |
113 |
0.05 |
- |
115 |
0.06 |
0.17 |
- |
125 |
0.61 |
- |
111 |
0.78 |
45 |
0.007 |
88 |
- |
0.04 |
87 |
- |
0.05 |
0.14 |
80 |
- |
0.57 |
90 |
- |
0.71 |
90 |
0.013 |
156 |
177 |
0.11 |
208 |
239 |
0.12 |
0.20 |
115 |
143 |
0.95 |
146 |
162 |
1.15 |
[0228] It is apparent from Table 1 that, in Examples 1 to 3 of which the angle of repose
was smaller than or equal to 43°, for each of nicotine and menthol, with an increase
in use holding angle, a total value of each in the first to thirteenth puffs increased,
that is, the flavor intensity increased. On the other hand, in Comparative Examples
1 and 2 of which the angle of repose was larger than 43°, for all of them, a total
value at a use holding angle of 45° was smaller than a total value at 0° (substantially,
almost did not change), and the tendency as in the case of Examples 1 to 3 did not
appear. As for this result, it is presumable that, in the non-combustion-heating-type
tobaccos of Comparative Examples 1 and 2, movement of tobacco material almost did
not occur until a certain level of inclination of the non-combustion-heating-type
tobacco and, therefore, the delivery amount of each of nicotine and menthol did not
change, that is, the flavor intensity did not change.
[0229] When Examples 1 to 3 are compared with one another, it is found that the effect of
increase in the total value of menthol resulting from an increase in use holding angle
increases, that is, adjustment of the flavor intensity becomes easier, in order of
Example 3, Example 2, and Example 1, that is, in ascending order of the angle of repose
and the collapse angle and descending order of the angle difference. This is presumably
because, as the angle of repose and the collapse angle reduced, movement of tobacco
granules became easier.
[0230] It is found from the above experiment that, by using the non-combustion-heating-type
tobacco according to the present embodiment, it is possible to manufacture a non-combustion-heating-type
tobacco capable of controlling the flavor intensity. Reference Signs List
[0231]
- 1
- non-combustion-heating-type tobacco (inhaler)
- 10
- electric heating device (main unit)
- 11
- housing
- 15
- power supply unit
- 16
- heater member
- 20
- cartridge
- 21
- first filter part
- 22
- second filter part
- 23
- space section
- 24
- wrapping paper
- 25
- additional segment
- 26
- additional segment joining paper
- T
- tobacco material
- 30
- mouthpiece (pull-out jig)
- 31
- inhalation port
- 32
- proximal part
- 33
- engaging circumferential wall
- 40
- cap
- 110
- housing body
- 111
- outer housing
- 111a
- inhalation port-side opening
- 117
- inner tubular member
- 120
- mouthpiece support member
- 125
- mouthpiece opening (opening)
- 130
- cartridge accommodation member
- 140
- cartridge support member
- 151
- battery
- 152
- control unit
- 311
- finger hook
- T1
- tobacco material
- s2
- flow path