Technical Field
[0001] The present invention relates to a tape-shaped opening/closing tool for an opening
portion of an article, a method for manufacturing the same, and an article using the
opening/closing tool. The "article" is, for example, a garment, a bag, shoes, an openable/doseable
container, or the like.
Background Art
[0002] A wide variety of tape-shaped opening/closing tools for an opening portion of an
article are known. A tape-shaped opening/closing tool in which a plurality of snap
buttons are set on a tape at regular intervals, a tape-shaped opening/closing tool
in which a coupling element and a sliding fastener pull tab are combined, and a tape-shaped
surface fastener are known, for example.
[0004] The enclosing apparatus according to
Japanese Unexamined Patent Application Publication (Translation of PCT Application)
No. 2013-538435, which appears to be as being the closest to the present invention, includes a first
flexible strip 10 (the reference numerals in this and the following paragraphs refer
to those in this prior art document) and a second flexible strip 20. The first flexible
strip 10 is provided with a cavity 16 into which magnet pieces 18 can be inserted,
and the second flexible strip 20 is provided with a cavity 26 into which magnet pieces
28 can be inserted. The magnet pieces 18 are inserted into the cavity 16 using a first
film 19, and the magnet pieces 28 are inserted into the cavity 16 using a second film
29. The first strip 10 and the second strip 20 come in contact with each other such
that the magnet pieces 18 and 28 are magnetically attracted to each other.
[0005] The first film 19 and the first flexible strip 10, and the second film 29 and the
second strip 20 are "mechanically connected" ([0187]), or are connected by means "selected
from the group consisting of radio frequency welding, ultrasonic welding, thermal
welding, stitching, sealing tape, gluing, or a combination thereof' ([0188]).
Prior Art Documents
Patent Documents
Disclosure of Invention
Problem to be Solved by the Invention
[0008] In the above-described method of the prior art, when the bonding between the strip
body and the film covering the surfaces of the magnet pieces is not sufficient, there
is a possibility that moisture will enter from the gap therebetween and cause the
magnet pieces to rust, or a joint portion will break, and in an extreme case, the
magnet pieces will fall out from the strip body. It is an object of the present invention
to solve these problems by heat-shrinking resin to firmly fix the positions of magnet
pieces.
Means for Solving Problem
[0009] In order to achieve the above object, the present invention provides a tape-shaped
opening/closing tool for an opening portion of an article, including: a heat-shrinkable
resin tube: and a plurality of magnets arranged in the tube at regular intervals,
wherein the magnets are enclosed in such a manner as to be positionally fixed by the
resin after the resin has been shrunk using heat.
[0010] In another aspect, the tube encloses not only the plurality of magnets but also a
pierce of tape to which the magnets are attached. The tape is a member required in
the method of one embodiment for manufacturing the tape-shaped opening/closing tool.
[0011] Preferably, the heat-shrinkable resin tube is a complete tube having no cut in a
longitudinal direction thereof.
[0012] In another embodiment, a tube having one welded-portion line in a longitudinal direction
thereof is used as the heat-shrinkable resin tube.
[0013] In still another embodiment, a tube having two welded-portion lines in a longitudinal
direction thereof is used as the heat-shrinkable resin tube.
[0014] The tube made of the heat-shrinkable resin according to each of the embodiments has
welded portions also at two ends in a longitudinal direction thereof.
[0015] The present invention also discloses a method for manufacturing a tape-shaped opening/closing
tool for an opening portion of an article. A first method includes: a step of preparing
a heat-shrinkable resin tube; a step of arranging a plurality of magnets in the tube
at regular intervals; and a step of fixing the magnets in the tube by heat-shrinking
the tube.
[0016] A second method includes: a step of preparing one heat-shrinkable resin plate; a
step of arranging a plurality of magnets on the resin plate at regular intervals;
a step of folding the resin plate along a longitudinal direction; a step of welding
side edges in the longitudinal direction of the resin plate to each other; and a step
of fixing the magnets by heat-shrinking the resin plate. The order of the steps may
be reversed as long as no contradiction arises.
[0017] A third method includes: a step of preparing two heat-shrinkable resin plates; a
step of arranging a plurality of magnets between the two resin plates at regular intervals;
a step of welding left and right end portions in a longitudinal direction of the two
resin plates to each other; and a step of fixing the magnets by heat-shrinking the
resin plates. The order of the steps may be reversed as long as no contradiction arises.
[0018] Preferably, each of the above-described methods further includes a step of heating
two ends in the longitudinal direction to form welded portions. It is economical to
carry out this step simultaneously with the welding step in each of the above-mentioned
methods if possible.
[0019] In the first method, "a step of arranging a plurality of magnets in the tube at regular
intervals" preferably includes preparing a tape to which the magnets are attached
and enclosing the tape in the tube.
[0020] Preferably, "a method of preparing a tape to which the magnets are attached and enclosing
the tape in the tube" includes the following steps.
- (a) Placing a piece of first tape on a plurality of fixed magnets that are set at
regular intervals on a jig.
- (b) Placing a plurality of magnets on the first tape and attaching the plurality of
magnets to the fixed magnets via the first tape.
- (c) Imparting, to the top surfaces of the magnets on the first tape, adhesiveness
to a tape.
- (d) Placing a piece of second tape on the magnets placed on the first tape and adhering
the second tape to the top surfaces of the magnets having adhesiveness.
- (e) Separating the first tape and the second tape from the fixed magnets.
- (f) Separating the first tape and the second tape from each other and taking only
the second tape to which the top surfaces of the magnets are attached.
- (g) Attaching a weight to the second tape to which the top surfaces of the magnets
are attached.
- (h) Inserting the second tape to which the top surfaces of the magnets are attached
into a tube following the weight.
[0021] As the resin for the tube to be used, any resin may be used as long as it can be
heat-shrunk and heat-welded. As such resins, well-known resins such as polyolefin-based
resins, silicon-based resins, and fluororesin-based resins can be used.
[0022] As the magnets to be used, a well-known permanent magnet can be used. As the permanent
magnet, for example, a well-known permanent magnet such as an alnico magnet, a ferrite
magnet, or a neodymium magnet can be used.
Effects of the Invention
[0023] The tape-shaped opening/closing tool for an opening portion of an article of the
present invention has a tube made of a heat-shrinkable resin and a plurality of magnets
arranged in the tube at regular intervals. Because the magnets are enclosed in the
tube composed of the heat-shrunk resin, it is easy to position and fix the magnets
at regular intervals, and it is possible to reduce the risk of the magnets rusting
or damage to the magnets occurring in the tape due to the intrusion of moisture.
[0024] In particular, when a tube having no cut is used as the resin, the tape-shaped opening/closing
tool has no welded portion in an intermediate portion except for the two end portions,
and thus is aesthetic and has a smooth texture, and the tape-shaped opening/closing
tool can be easily attached to a garment or an opening portion of a bag.
Brief Description of Drawings
[0025]
FIG. 1 is a perspective view of a bag in which a tape-shaped opening/closing tool
according to a first embodiment of the present invention is used in an opening/closing
portion.
FIG. 2(a) is a side view, FIG. 2(b) is a plan view, FIG. 2(c) is a lateral cross-sectional
view of FIG. 2(b), and FIG. 2(d) is a lateral cross-sectional view of FIG. 2(a) of
the tape-shaped opening/closing tool according to the first embodiment of the present
invention.
FIG. 3 shows perspective views respectively showing steps (a) and (b) of a method
for manufacturing the tape-shaped opening/closing tool according to the first embodiment
of the present invention.
FIG. 4 shows perspective views respectively showing states in which magnets are attracted
to each other in a method for manufacturing a tape-shaped opening/closing tool according
to a first embodiment of the present invention.
FIG. 5 shows perspective views respectively showing steps (a), (b), and (c) of a method
for manufacturing a tape-shaped opening/closing tool according to a second embodiment
of the present invention.
FIG. 6 shows perspective views respectively showing steps (a) and (b) of a method
for manufacturing a tape-shaped opening/closing tool according to a fourth embodiment
of the present invention.
FIG. 7 shows plan views respectively showing arrangement examples (a) and (b) of magnetic
poles in the tape-shaped opening/closing tool according to the first embodiment of
the present invention.
FIG. 8 shows plan views respectively showing arrangement examples (a) and (b) of magnetic
poles in the tape-shaped opening/closing tool according to the second embodiment of
the present invention.
FIG. 9-1 shows side views respectively showing manufacturing steps (a) to (d) of the
tape-shaped opening/closing tool according to the first embodiment.
FIG. 9-2 shows side views respectively showing manufacturing steps (e) and (f) of
the tape-shaped opening/closing tool according to the first embodiment.
FIG. 9-3 shows side views respectively showing manufacturing steps (g) to (i) of the
tape-shaped opening/closing tool according to the first embodiment.
Modes for Carrying out the Invention
[0026] Embodiments of the present invention will be described below with reference to the
accompanying drawings.
[0027] FIG. 1 is a perspective view of a bag B in which a tape-shaped opening/closing tool
1 according to a first embodiment of the present invention is used in an opening portion
11. Fingers can be inserted into the bag opening portion 11 at any place where the
magnets of the opening/closing tool 1 are not installed, and the opening portion 11
can be widely opened by a force of the fingers against the attracting force acting
between the magnets. When the fingers are removed, the opening portion 11 closes automatically
due to the attracting force of the magnets. Therefore, it is possible to prevent the
contents of the bag from being stolen by a pickpocket when the bag is inadvertently
left open without closing the opening portion of the bag.
[0028] Although not shown, the tape-shaped opening/closing tool 1 can be used for articles
having an opening/closing portion other than the bag B. Examples include an opening/closing
portion of trousers or a skirt, an opening/closing portion of a pocket, a sleeve,
insertion openings of gloves, shoes, boots, and an openable/dosable container. When
the tape-shaped opening/closing tool 1 is used in a pair of trousers, for example,
the wearer is not embarrassed by forgetting to close the front opening portion of
his/her trousers after leaving a restroom.
First Embodiment
[0029] The tape-shaped opening/closing tool 1 shown in FIG. 1 is a tape-shaped opening/closing
tool according to a first embodiment of the present invention. As shown in FIG. 2,
a plurality of disc-shaped magnets 13 are set at regular intervals in a tube-shaped
resin 12, and the positions of the plurality of magnets 13 are fixed by the shrink-deformed
resin.
[0030] Because two ends 14 and 15 of the tape-shaped opening/closing tool 1 are closed,
the tape-shaped opening/closing tool 1 is sealed, and does not allow moisture to enter
therein. The portions between the magnets 13 are spaces only including air. The spaces
between the magnets may be filled with colored powder or the like, as required for
decoration or the like.
[0031] As the resin 12, any resin may be used as long as it can be heat-shrunk and heat-welded.
As such a resin, well-known resins such as polyolefin-based resins, silicon-based
resins, and fluororesin-based resins can be used.
[0032] As the magnets 13, well-known permanent magnets can be used. As the permanent magnet,
for example, a well-known permanent magnet such as an alnico magnet, a ferrite magnet,
or a neodymium magnet can be used.
[0033] The number of magnets 13 used can be set freely according to the application. It
is also possible to prepare a long piece of tape equipped with magnets that is several
meters to several tens of meters in length, and cut the tape at a work site according
to the application to obtain a piece of tape of a length with the necessary number
of magnets.
[0034] The intervals between the magnets 13 can also be set freely to be long or short according
to the application. As a normally required interval, 8 mm to 50 mm will be sufficient.
If the interval exceeds 50 mm, the opening portion 11 cannot be sufficiently closed.
[0035] The size of the magnets 13 may be determined according to the purpose of use, the
diameter of the tube, or the like. In general, it is sufficient that the diameter
of the magnets 13 is 3 mm to 15 mm. As the tube, a tube having a diameter larger than
the maximum-diameter portion of the magnets by about 1 mm to 2 mm in a pre-heat shrinkage
state are used.
[0036] The shape of the magnets 13 is not limited to a disk, and may be any shape. However,
magnets each having a surface with a large contact area (a cube, a rectangular parallelepiped,
or the like) are preferable. Magnets having a small contact area, such as spheres,
are not suitable for the present invention.
[0037] The arrangement of the magnetic poles of the plurality of magnets 13 can also be
determined freely according to an application or need. FIG. 7 shows an example of
the arrangement of the magnetic poles of the magnets 13. In FIG. 7(a), the S poles
and the N poles are alternately arranged on both the front and back surfaces of the
tape. In FIG. 7(b), only the S poles are arranged on the front side of the tape, and
only the N poles are arranged on the back side of the tape.
[0038] It is also possible to set non-magnetized metal pieces in the tape-shaped opening/closing
tool 1 and to magnetize the metal pieces after being fixed in position. In this manner,
it is possible to avoid a situation in which the magnets attract each other before
heat shrinkage is performed on the tube and constant intervals between the magnets
cannot be maintained. The state in which the metal pieces are magnetized is shown
in FIG. 4. When the metal pieces are arranged as shown in FIG. 4(a), the S poles and
the N poles thereof can be alternately set, and when the metal pieces are arranged
as shown in FIG. 4(b), every other S pole and the N pole can be magnetized.
[0039] In order to manufacture the tape-shaped opening/closing tool 1, as shown in FIG.
3, a plurality of disk-shaped magnets 13 are pushed into the tube 12 from one end
thereof spaced apart at regular intervals, and then the tube 12 is heated using a
heat gun or with hot air so as to be heat-shrunk. In this embodiment, the diameter
of the tube 12 is 7 mm, the diameter of each disk-shaped magnet 13 is 6 mm, and the
height of each disk-shaped magnet 13 is 3 mm. Although the work in the first embodiment
is manual work, it is possible to mass-produce the tape-shaped opening/closing tool
1 by introducing a manufacturing machine. The two ends 14 and 15 of the tape-shaped
opening/closing tool 1 are also heat-treated and sealed in the same manner.
[0040] Manually arranging magnets that are enclosed in a tube is time-consuming and tends
to result in inaccurate magnet arrangement. In order to enclose the magnets in the
tube at precise regular intervals, it is preferable to use the following method.
- (a) As shown in FIGS. 9(a) and 9(b), a piece of first tape 22 is placed on a plurality
of fixed magnets 21 that are set at regular intervals on a jig 20. The first tape
22 is merely placed on the fixed magnets 21 and is not fixed thereto.
- (b) As shown in FIG. 9(c), a plurality of magnets 13 are placed on the first tape
22 and respectively attached to the fixed magnets 21 using a magnetic force so as
to sandwich the first tape 22.
- (c) In the state shown in FIG. 9(c), adhesiveness to a tape is imparted to the top
surfaces of the magnets 13 on the first tape 22. An adhesive (not shown) may be applied
to top surfaces 131 of the magnets 13, or an adhesive tape may be used as a piece
of second tape described below, for example.
- (d) The second tape 23 is placed on the magnets 13 on the first tape 22 and attached
to the magnets 13.
- (e) The first tape 22 and the second tape 23 are separated from the fixed magnets
21. The first tape 22 is used in order to prevent the magnets 13 on the second tape
23 from being directly attached to and likely to separate from the fixed magnets 21.
As shown in FIG. 9(e), when the first tape 22 is lifted, the second tape to which
the magnets 13 are adhered is lifted away from the fixed magnets 21.
- (f) As shown in FIGS. 9-2(e)and 9-2(f), the first tape 22 and the second tape 23 are
separated from each other, and only the second tape 23 to which the magnets 13 are
attached is taken. The first tape 22 is not used in the following processes, and therefore
the first tape 22 is removed.
- (g) A guiding string 25 provided with a weight 24 is attached to the second tape 23
to which the magnets 13 are attached.
- (h) The second tape 23 to which the magnets 13 are attached is inserted into the tube
12. At this time, the tube 12 is set vertically, and the second tape 23 to which the
guiding string 24 and the magnets 13 are attached is inserted into the tube utilizing
the weight of the weight 25. The subsequent step (FIG. 9-3(i)) is performed as described
above.
[0041] In this manner, not only the magnets 13 but also the second tape 23 to which the
magnets 13 are attached remain in the finished tape-shaped opening/closing tool. If
the tube 12 is transparent, the tape 23 in the tube 12 may impair the appearance of
the tape-shaped opening/closing tool 1, but this is avoided by making the tube 12
opaque. As will be described later, the finished tape-shaped opening/closing tool
is often stored in a pipe-shaped passage (not shown) called "piping" of a bag or the
like. Accordingly, the tape-shaped opening/closing tool is hidden in the passage,
and its appearance is not very important.
[0042] The tube used in this example was a transparent flame-retardant shrink tube known
as "Sumitube V (300V)" (registered trademark) manufactured by Sumitomo Electric Industries,
Ltd. and made of a flame-retardant polyvinylchloride. The shrinkage ratio/inner diameter
shrinkage ratio of the tube was 50% or more, and the length change ratio of the tube
was 30% or more.
[0043] When the tape-shaped opening/closing tool 1 is attached to the bag B shown in FIG.
1, pipes (piping) for storing the tape-shaped opening/closing tools 1 are provided
at the right and left opening portions of the bag, and the tape-shaped opening/closing
tools 1 are installed in the pipes. At this time, the positions of the magnets 13
of the tape-shaped opening/closing tools installed in the left and right opening portions
of the bag are made to mostly coincide with each other, and the S poles and the N
poles of the magnets 13 are made to face each other.
Second Embodiment
[0044] FIG. 5 shows a method for manufacturing a tape-shaped opening/closing tool 1A according
to a second embodiment. In this embodiment, one cut 16A is provided in the longitudinal
direction of the heat-shrinkable tube 12A, and a plurality of magnets 13A are inserted
and set in the tube 12A at regular intervals via the cut 16A (FIGS. 5(a) and 5(b)).
Thereafter, edges 17A of the cut 16A are welded to each other, and the tube 12Ais
heat-shrunk as a whole (FIG. 5(c)). Two ends 14A and 15A of the tube 12A are also
welded. In this manner, the tape-shaped opening/closing tool 1A as shown in FIG. 8
having one welded portion 17A line is obtained.
[0045] When the tape-shaped opening/closing tool 1A according to the second embodiment is
attached to an article, not only the tape-shaped opening/closing tool 1A is passed
through the pipe-shaped passage as in the first embodiment, but also the tape-shaped
opening/closing tool 1A can be sewn or adhered to an opening portion of the article
by utilizing the welded portion 17A of the cut.
Third Embodiment
[0046] In the second embodiment, a tube having one cut in the longitudinal direction is
used, but the tube can be replaced with a flat heat-shrinkable resin plate having
a slightly wider width. The resin plate is folded along the longitudinal center line,
and then the magnets are enclosed in the folded resin plate as in the second embodiment.
Thereafter, the edges in the longitudinal direction and the two ends of the folded
resin plate are welded to each other, and the resin plate is heat-shrunk as a whole.
The only difference between the second embodiment and the third embodiment is whether
the folded portion is formed in advance in the tube or formed later by folding, but
the configurations of the tubes are substantially the same.
Fourth Embodiment
[0047] In a fourth embodiment, as shown in FIG. 6, two heat-shrinkable resin plates 12B
1 and 12B2 are used. A plurality of magnets 13B are set at regular intervals between
two resin plates (FIG. 6(a)), and after the right and left ends 17B1 and 17B2 in the
longitudinal direction of the two resin plates are welded to each other, the two resin
plates are heat-shrunk as a whole. In this manner, a tape-shaped opening/closing tool
1B as shown in FIG. 6 (b) having two lines of welded portions 17B 1 and 17B2 is obtained.
Two ends 14B and 15B of the tape-shaped opening/closing tool 1B are also sealed through
welding.
Reference Signs
[0048]
- 1, 1A, 1B
- Tape-shaped opening/closing tool
- 11
- Opening/closing portion
- 12
- Tube-shaped resin
- 12A
- Tube-shaped resin having cut
- 12B1, 12B2
- Two plane resin plates
- 13, 13A, 13B
- Magnets
- 14, 15, 14A, 15A, 14B, 15B
- Two ends
- 16A
- Cut
- 17A
- Edge of cut (one line of welded portion)
- 17B1, 17B2
- Left and right end portions (two lines of welded portions)
- 20
- Jig
- 21
- Fixed magnet
- 22
- First tape
- 23
- Second tape
- 24
- Weight
- 25
- Guiding string
- B
- Bag
1. A tape-shaped opening/closing tool for an opening portion of an article, comprising:
a heat-shrinkable resin tube (12); and
a plurality of magnets (13) arranged in the tube at regular intervals,
wherein the magnets are enclosed in such a manner as to be positionally fixed by the
resin after the resin has been shrunk using heat.
2. The tape-shaped opening/closing tool according to claim 1,
wherein a piece of tape (23) to which the magnets (13) are attached is also enclosed
in the tube (12).
3. The tape-shaped opening/closing tool according to claim 1 or 2,
wherein the heat-shrinkable resin tube (12) is a complete tube having no cut in a
longitudinal direction thereof.
4. The tape-shaped opening/closing tool according to claim 1 or 2,
wherein the heat-shrinkable resin tube (12A) is a tube having one welded-portion line
(17A) in a longitudinal direction thereof.
5. The tape-shaped opening/closing tool according to claim 1 or 2,
wherein the heat-shrinkable resin tube (12B) is a tube having two welded-portion lines
(17B1, 17B2) in a longitudinal direction thereof.
6. The tape-shaped opening/closing tool according to any of claims 1 to 5,
wherein the heat-shrinkable resin tube has welded portions (14, 15; 14A, 15A; 14B,
15B) also at two ends in a longitudinal direction thereof.
7. An article comprising any one of a garment, a bag, a shoe, and an openable/doseable
container in which the tape-shaped opening/closing tool according to any of claims
1 to 6 is used.
8. A method for manufacturing a tape-shaped opening/closing tool of an opening portion
of an article, the method comprising the steps of
preparing a heat-shrinkable resin tube (12);
arranging a plurality of magnets (13) in the tube (12) at regular intervals; and heating
and heat-shrinking the tube to fix the magnets.
9. The method according to claim 8,
wherein the step of arranging the plurality of magnets (13) in the tube (12) at regular
intervals preferably comprises a step of preparing a piece of tape (23) to which the
magnets (13) are attached and enclosing the tape (23) in the tube (12).
10. The method according to claim 9, wherein the step of preparing the tape (23) to which
the magnets (13) are attached and enclosing the tape (23) in the tube (12) comprises:
(a) placing a piece of first tape (22) on a plurality of fixed magnets (21) that are
set at regular intervals on a jig (20);
(b) placing a plurality of magnets (13) on the first tape (22) and attaching the plurality
of magnets (13) to the fixed magnets (21) via the first tape (22);
(c) imparting, to the magnets (13) on the first tape (22), adhesiveness;
(d) placing a piece of second tape (23) on the magnets (13) placed on the first tape
(22) and adhering the second tape (23) to the magnets (13) having adhesiveness;
(e) separating the first tape (22) and the second tape (23) from the fixed magnets
(21);
(f) separating the first tape (22) and the second tape (23) from each other, and taking
only the second tape (23) to which the magnets (13) are attached;
(g) attaching a weight (25) to the second tape (23) to which the magnets (13) are
attached; and
(h) inserting the second tape (23) to which the magnets (13) are attached into the
tube (12) following the weight (25).
11. A method for manufacturing a tape-shaped opening/closing tool of an opening portion
of an article, the method comprising the steps of
preparing a heat-shrinkable resin plate (12A);
arranging a plurality of magnets on the resin plate at regular intervals;
folding the resin plate along a longitudinal direction thereof
welding side edges in the longitudinal direction of the resin plate to each other;
and
heating and heat-shrinking the resin plate to fix the magnets.
12. A method for manufacturing a tape-shaped opening/closing tool of an opening portion
of an article, the method comprising the steps of
preparing two heat-shrinkable resin plates (12B1, 12B2);
arranging a plurality of magnets between the two resin plates at regular intervals;
welding left and right end portions in a longitudinal direction of the resin plates
to each other; and
heating and heat-shrinking the resin plates to fix the magnets.
13. The method according to any of claims 8 to 12, further comprising
a step of forming welded portions (14, 15; 14A, 15A; 14B, 15B) also at two ends in
the longitudinal direction.