CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application claims priority to
Chinese Applications No. 202010346449.9, filed on April 27, 2020, entitled "Door Gap Compensator, Door Gap Compensator Control System and Method,
and Rail Vehicle", and
No. 202010345747.6, filed on April 27, 2020, entitled "Door Gap Compensator and Rail Vehicle", which is hereby incorporated by
reference in entirety.
TECHNICAL FIELD
[0002] The present application relates to the technical field of rail vehicle gap compensation,
in particular to a door gap compensator, a system and method for controlling the door
gap compensator, and a rail vehicle.
BACKGROUND
[0003] A door gap compensator, as the name suggests, is used to compensate a gap between
a door and a platform. After stopping a vehicle, a pedal of the door gap compensator
extends towards the platform to facilitate passengers to get on and off. The pedal
of the door gap compensator is retracted away from the platform when starting, so
as not to affect normal driving of the vehicle.
[0004] However, a traditional door gap compensator has the following shortcomings.
- (1) The traditional door gap compensator with a pneumatic structure adopts a flipping
structure, which occupies large space, has a complex structure and has low reliability.
- (2) A traditional pneumatic push structure cannot realize the control of a pedal telescopic
process, and a pedal telescopic distance is fixed and not adjustable.
- (3) The traditional pneumatic push structure cannot realize a control of telescopic
force for pushing a cylinder.
- (4) A gap between floor and a pedal of a traditional structure is large, which cannot
meet the requirements of free boarding and alighting of special equipment such as
wheelchairs, and cannot adjust the gap between the floor and the pedal.
SUMMARY
[0005] The present application aims to solve at least one of the problems in traditional
technology. Therefore, the present application provides a system for controlling a
door gap compensator, which solves the problem that a door gap compensator of a traditional
pneumatic structure occupies large space, has a complex structure and low reliability,
cannot control a pedal telescopic process, and has a pedal telescopic distance being
fixed and unadjustable because of adopting a flipping structure.
[0006] The present application further provides a door gap compensator.
[0007] The present application further provides a method for controlling a door gap compensator.
[0008] The present application further provides a rail vehicle.
[0009] The system for controlling the door gap compensator provided by embodiments of the
present application includes:
an air cylinder, used to drive a pedal body to extend or retract horizontally along
a bottom surface of a floor body, where the air cylinder includes a cylinder body
and a piston extending or retracting along the cylinder body, the cylinder body is
provided with an extension air inlet and a retraction air inlet, and the extension
air inlet and the retraction air inlet are respectively connected with an air pipeline
connected to an air supply unit;
an inductive switch, arranged on the air cylinder for sensing a position of the piston;
and
a controller, used to control the extension air inlet or the retraction air inlet
to intake air according to a position of the piston detected by the inductive switch,
so as to control the piston to extend or retract to a specified position.
[0010] According to an embodiment of the present application, the extension air inlet and
the retraction air inlet are respectively provided with a throttle valve, and the
throttle valves are signally connected to the controller.
[0011] According to an embodiment of the present application, the cylinder body is further
provided with a locked air inlet, the locked air inlet is connected with an air pipeline
for connecting to the air supply unit, and the air supply unit is an air supply system
of a vehicle itself.
[0012] According to an embodiment of the present application, the air pipeline of the extension
air inlet, the air pipeline of the retraction air inlet and the air pipeline of the
locked air inlet are respectively provided with a magnetic valve, and the magnetic
valves are signally connected to the controller.
[0013] According to an embodiment of the present application, the inductive switch is a
magnetic control switch, a magnetic body of the magnetic control switch is arranged
on the piston in the cylinder body, a pair of moving contacts of the magnetic control
switch is arranged by intervals outside the cylinder body, and a spacing between two
moving contacts is equal to a preset telescopic distance of the air cylinder, where
one of the moving contacts is arranged corresponding to a position where the piston
does not extend and the magnetic body is provided.
[0014] The door gap compensator provided by embodiments of the present application includes
a floor body, a pedal body, and a system for controlling a door gap compensator described
above, where the floor body is configured to be fixedly embedded in an installation
gap reserved on a floor in a door area of a vehicle body, the pedal body is slidably
connected to a bottom surface of the floor body, and the air cylinder is configured
to drive the pedal body to extend or retract horizontally along the floor body.
[0015] According to an embodiment of the present application, a fixed end of the cylinder
body is rotatably connected to a back end bottom surface of the floor body through
a first pin shaft, an extended end of the piston is rotatably connected to a front
end bottom surface of the pedal body through a second pin shaft, the first pin shaft
is arranged in parallel with the second pin shaft, and axial directions of the first
pin shaft and the second pin shaft is perpendicular to a telescopic direction of the
piston.
[0016] According to an embodiment of the present application, the floor body is used for
fixing an installation gap reserved on the floor in the door area of the vehicle body,
a sliding rail and a sliding block are slidably connected between the pedal body and
the floor body, the sliding rail is fixed at a bottom surface of the floor body, a
side of the sliding block facing the slide rail is provided with a sliding groove,
a side of the sliding block away from the sliding groove is fixedly connected to an
upper surface of the pedal body, and the sliding groove of the sliding block is clamped
outside the sliding rail and is slidably connected to the sliding rail.
[0017] According to an embodiment of the present application, the sliding rail is fixedly
connected to the bottom surface of the floor body by a fastening bolt, and the sliding
block is fixedly connected to an upper surface of the pedal body by a fastening bolt.
[0018] The method for controlling the door gap compensator provided by embodiments of the
present application includes: receiving an extending or retracting signal of the door
gap compensator, controlling an air pipeline of an extension air inlet or a retraction
air inlet of an air cylinder to supply air for the extension air inlet or the retraction
air inlet according to a position of a piston of the air cylinder, and controlling
the air cylinder to push a pedal body to extend horizontally along a bottom of a floor
body to an open position or retract to a closed position.
[0019] The rail vehicle provided by embodiments of the present application includes a cab
and the door gap compensator described above, where the cab is provided with a button
to control the system for controlling the door gap compensator, an extension air inlet
and a retraction air inlet are respectively connected with an air supply unit of the
rail vehicle through an air pipeline.
[0020] The solutions described above of the embodiments of the present application have
at least one of the following effects.
[0021] The system for controlling the door gap compensator of the embodiment of the present
application, controls an air intake of the extension air inlet or the retraction air
inlet through a controller according to a position of the piston detected by the inductive
switch, to control the piston to extend or retract to a specified position, so as
to make a cylinder distance controllable, and then realize control of a telescopic
distance of the pedal body. The control method is simple and has high reliability.
Once there is a failure that cannot be extended or retracted , it is easy to find
the point of failure and solve it.
[0022] The door gap compensator of the embodiment of the present application adopts a floor
body and pedal body formed separately, and integrally installed at the installation
gap reserved on a floor in a door area of the vehicle body after being combined with
the air cylinder to form an integral embedded structure, which occupies small space,
and is convenient to be installed, and has high reliability. An upper surface of the
floor body after installation has the same height as the floor in a passenger room,
and an overall matching degree with the vehicle body is high, which reduces steps
at the door and improves passability of passengers or wheelchairs or other equipment,
facilitates independent control of the door gap compensator.
[0023] A rail vehicle of the embodiment of the present application has all advantages of
the door gap compensator mentioned above by arranging the door gap compensator mentioned
above, which will not be not repeat here.
[0024] The door gap compensator provided by embodiments of the present application includes:
a floor body, configured to be fixedly embedded in an installation gap reserved on
a floor in a door area of a vehicle body;
a pedal body, slidably connected to a bottom surface of the floor body; and
a driving mechanism, configured to drive the pedal body to extend or retract horizontally
along the floor body.
[0025] According to an embodiment of the present application, a sliding rail and a sliding
block are slidably connected between the pedal body and the floor body.
[0026] According to an embodiment of the present application, the sliding rail is fixed
at a bottom surface of the floor body;
a side of the sliding block facing the slide rail is provided with a sliding groove,
a side of the sliding block away from the sliding groove is fixedly connected to an
upper surface of the pedal body, and the sliding groove of the sliding block is clamped
outside the sliding rail and is slidably connected to the sliding rail.
[0027] According to an embodiment of the present application, a sliding joint of the sliding
rail and the sliding groove is sealed with balls, and a lubricant is arranged in a
sealed channel where the balls are arranged;
two sides of the sliding rail along its length direction are constructed as concave
surfaces.
[0028] According to an embodiment of the present application, the bottom surface of the
floor body is constructed with a pair of straight guide grooves for installing the
sliding rail, the shape of a cross section of the straight guide groove is convex
with a small upper part and a large lower part, an upper opening groove of the straight
guide groove matches the sliding rail, and a lower opening groove of the straight
guide groove has a gap with an outside of the sliding block; and
the pair of the straight guide grooves are arranged on two sides of the driving mechanism.
[0029] According to an embodiment of the present application, an adjustable gasket is provided
or not provided between the sliding block and the pedal body.
[0030] According to an embodiment of the present application, the sliding rail is fixedly
connected to the bottom surface of the floor body by a fastening bolts, and the sliding
block is fixedly connected to an upper surface of the pedal body by a fastening bolt.
[0031] According to an embodiment of the present application, the floor body and the pedal
body are formed by extrusion of an aluminum alloy hollow profile, a hollow cavity
is formed in the floor body, and a row of parallelogram holes are spaced at a bottom
of the cavity, a screw seat is fixed at a connecting end of the fastening bolt, a
shape of the screw seat is a parallelogram matched with the parallelogram hole, and
a width of the hollow cavity is matched with a length of the screw seat, the screw
seat extends into the hollow cavity along a length direction of the parallelogram
hole, and rotates to make two sides of a length of the screw seat abut against two
inner walls of a width of the cavity.
[0032] According to an embodiment of the present application, a pair of installation interfaces
symmetrical about a central axis of the pedal body is formed on a part of the upper
surface of the pedal body used to connect with the floor body, the upper surface of
the pedal body is formed with anti-skid stripes avoiding the area where the pair of
installation interfaces are located, a front end of an upper surface of the floor
body is formed with steps to fit a lower flange of the door body.
[0033] According to an embodiment of the present application, the driving mechanism is an
air cylinder, and the air cylinder includes a cylinder body and a piston extending
or retracting along the cylinder body, a fixed end of the cylinder body is rotatably
connected to a back bottom surface of the floor body through a first pin shaft, and
an extended end of the piston is rotatably connected to a front bottom surface of
the pedal body through a second pin shaft, the first pin shaft is arranged in parallel
with the second pin shaft, and axial directions of the first pin shaft and the second
pin shaft are perpendicular to a telescopic direction of the piston.
[0034] According to an embodiment of the present application, the cylinder body is provided
with an extension air inlet, a retraction air inlet and a locked air inlet, the extension
air inlet, the retraction air inlet and the locked air inlet are respectively connected
to an air supply unit of the vehicle body through an air channel.
[0035] According to an embodiment of the present application, at least one of air inlets
of the extension air inlet, the retraction air inlet and the locked air inlet is provided
with a throttle valve.
[0036] According to an embodiment of the present application, the air cylinder is provided
with a magnetic control switch, a magnetic body of the magnetic control switch is
arranged on the piston in the cylinder body, a pair of moving contacts of the magnetic
control switch is arranged by intervals outside the cylinder body, and a spacing between
the pair of moving contacts is equal to a preset telescopic distance of the air cylinder,
where one of the moving contacts is arranged corresponding to a position where the
piston does not extend and the magnetic body is provided.
[0037] The rail vehicle provided by embodiments of the present application includes a vehicle
body and the door gap compensator described above, where a door area floor of the
vehicle body reserves an installation gap for installing the door gap compensator,
a back end of the floor body is fixedly installed on a beam of the vehicle body and
is connected to a floor of the vehicle body, and an upper surface of the floor body
is flush with an upper surface of the floor of the vehicle body.
[0038] According to an embodiment of the present application, the installation gap is opened
from a door area floor to a boundary beam of the vehicle body, a front end of the
floor body is flush with an outer side of the boundary beam, the back end of the floor
body is provided with a sealed gasket at a joint of the floor body and the floor of
the vehicle body, and the upper surface of the floor body is provided with a floor
cloth consistent with a floor cloth laid on the upper surface of the floor of the
vehicle body. The additional aspects and advantages of the present application will
be partially given in the following description, some of which can become obvious
from the following description, or can be learned through the practice of the present
application.
BRIEF DESCRIPTION OF DRAWINGS
[0039] In order to more clearly illustrate the solutions according to the embodiments of
the present application or the prior art, the accompanying drawings used in the description
of the embodiments or the prior art will be briefly introduced below. It should be
noted that the drawings in the following description are a part of embodiments of
the present application. For those of ordinary skill in the art, other drawings can
also be obtained according to these drawings without creative efforts.
FIG. 1 is a structure diagram of a door gap compensator according to an embodiment
of the present application, which shows an extended state of a floor body and a pedal
body;
FIG. 2 is a structure diagram of a door gap compensator according to an embodiment
of the present application, which shows a retracted state of a floor body and a pedal
body;
FIG. 3 is a structure diagram of a door gap compensator according to an embodiment
of the present application, which shows an extended state of a driving mechanism (air
cylinder);
FIG. 4 is a structure diagram of a door gap compensator according to an embodiment
of the present application, which shows a retracted state of a driving mechanism (air
cylinder);
FIG. 5 is a front view of a sliding rail and sliding block cooperating in a door gap
compensator according to an embodiment of the present application;
FIG. 6 is a side view of a sliding rail and sliding block cooperating in a door gap
compensator according to an embodiment of the present application;
FIG. 7 is a front view of a door gap compensator according to an embodiment of the
present application, which shows a floor body and a pedal body connected by a sliding
rail and a sliding block;
FIG. 8 is a front view of a door gap compensator according to an embodiment of the
present application, which shows a sliding rail and a sliding block are not installed
between a floor body and a pedal body;
FIG. 9 is a section structure diagram of a rail vehicle according to an embodiment
of the present application, which shows a door gap compensator in a retracted state;
and
FIG. 10 is a section structure diagram of a rail vehicle according to an embodiment
of the present application, which shows a door gap compensator in an extended state.
Reference numerals:
[0040] 10: floor body; 11: straight guide groove; 20: pedal body; 30: air cylinder; 31:
extension air inlet; 32: retraction air inlet; 33: locked air inlet; 40: first pin
shaft; 50 second pin shaft; 60: magnetic control switch; 61: signal cable; 70: sliding
rail; 80: sliding block; 90 adjustable gasket; 100: fastening bolt; 110: screw seat;
120: beam; 130: vehicle floor; 140: boundary beam.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0041] Detailed description of the implementation of the present application will be illustrated
in combination with the accompanying drawings and embodiments. The following embodiments
are used to illustrate the present application, but not to limit the scope of the
present application.
[0042] In the description of the present application, it is to be noted that, the orientation
or positional relations specified by terms such as "central", "longitudinal", "transverse",
"upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top",
"bottom", "inner", "outer" and the like, are based on the orientation or positional
relations shown in the drawings, which is merely for convenience of description of
the present application and to simplify description, but does not indicate or imply
that the stated devices or components must have the particular orientation and be
constructed and operated in a particular orientation, and thus it is not to be construed
as limiting the present application. Furthermore, the terms "first", "second", "third"
and the like are only used for descriptive purposes and should not be construed as
indicating or implying a relative importance.
[0043] In the description of the present application, it is to be noted that unless explicitly
specified and defined otherwise, the terms "connected to" and "connected" shall be
understood broadly, for example, it may be either fixedly connected or detachably
connected, or can be integrated; it may be either mechanically connected, or electrically
connected; it may be either directly connected, or indirectly connected through an
intermediate medium; or it may be either a communication between two components. The
specific meanings of the terms above in the present application can be understood
by a person skilled in the art in accordance with specific conditions.
[0044] In the embodiments of the present application, unless otherwise expressly specified
and defined, a first feature is "on" or "under" a second feature can refer to that
the first feature is directly contacted with the second feature, or the first feature
is indirectly contacted with the second feature through an intermediate medium. And
further, the first feature is "on", "above" and "over" the second feature can refer
to that the first feature is directly above or obliquely above the second feature,
or simply refer to that the level height of the first feature is higher than that
of the second feature. The first feature is "under", "below" and "beneath" the second
feature can refer to that the first feature is directly below or obliquely below the
second feature, or simply refer to that the level height of the first feature is lower
than that of the second feature.
[0045] In the description of this specification, description with reference to the terms
"one embodiment", "some embodiments", "an example", "specific example", "some examples"
and the like, refers to that specific features, structures, materials or characteristics
described in combination with an embodiment or an example are included in at least
one embodiment or example according to the embodiments of the present application.
In this specification, schematic representations of the above terms are not necessarily
directed to a same embodiment or example. Furthermore, the particular features, structures,
materials or characteristics described can be combined in any suitable manner in any
one or more embodiments or examples. In addition, those skilled in the art may combine
the different embodiments or examples described in this specification, as well as
the features of the different embodiments or examples, without conflicting each other.
In addition, the features involved in different embodiments described below can be
combined as long as the features are not conflict to each other.
[0046] As shown in FIG. 1 to FIG. 10, a system for controlling a door gap compensator provided
by an embodiment of the present application includes an air cylinder 30, an inductive
switch and a controller.
[0047] In an embodiment, the air cylinder 30 is used to drive a pedal body 20 to extend
or retract horizontally along a bottom surface of a floor body 10. The air cylinder
30 includes a cylinder body and a piston that extends or retracts along the cylinder
body. The cylinder body is provided with an extension air inlet 31 and a retraction
air inlet 32. The extension air inlet 31 and the retraction air inlet 32 are respectively
connected with an air pipeline connected to an air supply unit. When air is supplied
to the extension air inlet 31 of the air cylinder 30, the piston of the air cylinder
30 is extended, and the pedal body 20 is pushed out in a direction of a platform.
After the pedal body 20 is in place, a gap between the platform and a vehicle is reduced.
When air is supplied to the retraction air inlet 32, the piston moves in a direction
of the vehicle body, drives the pedal body 20 to retract the vehicle body without
exceeding a vehicle limit.
[0048] The inductive switch is arranged on the air cylinder 30 for sensing a position of
the piston. For example, the piston is in a position not extended or not fully extended
or in a fully extended position, the specific position of the piston is detected by
the inductive switch, which is convenient to control the air supply time.
[0049] The controller is used to control the extension air inlet 31 or the retraction air
inlet 32 to intake air according to a position of the piston detected by the inductive
switch, so as to control the piston to extend or retract to a specified position.
The position specified here can be a preset position, so that a cylinder distance
can be controlled to realize the control of a telescopic distance of the pedal body
20. This control method is simple and has high reliability. Once there is a failure
that cannot be extended or retracted, it is easy to find the point of failure and
solve it.
[0050] According to an embodiment of the present application, the extension air inlet and
the retraction air inlet are respectively provided with a throttle valve to adjust
the air intake volume, and the throttle valves are signally connected to the controller.
By adjusting the opening degree of the throttle valve, the piston extension force
or retraction force can be quickly adjusted. Similarly, by arranging the throttle
valve, a telescope speed of the piston can also be adjusted.
[0051] It should be noted that the "signally connected" can be either wired or wireless.
[0052] According to an embodiment of the present application, the cylinder block is further
provided with a locked air inlet 33, which is connected with an air pipeline for connecting
to the air supply unit. That is, the cylinder body is provided with an extension air
inlet 31, a retraction air inlet 32 and a locked air inlet 33. The extension air inlet
31 is arranged at a back end of the cylinder body, that is, at a back end of the piston,
and the retraction air inlet 32 is arranged at a front end of the cylinder body. The
locked air inlet 33 is arranged at a position of a front cylinder opening where a
spring plug is arranged. The extension air inlet 31, the retraction air inlet 32 and
the locked air inlet 33 are respectively used for connecting to the air supply unit
of the vehicle body through an air pipeline, so as to facilitate the air supply unit
of the vehicle body itself to supply air for the air cylinder 30, which is convenient
to use. When air is supplied to the extension air inlet 31, the piston extends; and
when air is supplied to the retraction air inlet 32, the piston retracts. By arranging
the locked air inlet 33, safety can be increased. For example, the premise of arranging
the extended inlet 31 and the retracted inlet 32 to work normally is that the locked
air inlet 33 can supply air normally. When the locked air inlet 33 is supplied with
air, the spring plug can be lifted off, so that the air pipeline is communicated.
The piston can extend or retract according to specific requirements. When the locked
air inlet 33 is out of air, the piston is locked and cannot extend or retract. In
an event of an emergency or failure, the air inlet 33 can be directly cut off. The
piston stopped in place, and there will not be situation where a passenger steps on
the pedal body 20 and the pedal body 20 malfunctions and steps on empty, so as to
improve safety.
[0053] According to an embodiment of the present application, the air pipeline of the extension
air inlet 31, the air pipeline of the retraction air inlet 32 and the air pipeline
of the locked air inlet 33 are respectively provided with a magnetic valve, and the
magnetic valves are signally connected to the controller. On-off of the magnetic valve
corresponds to an on-off of the air pipeline, so that the on-off of the air pipeline
can be easily controlled by controlling the magnetic valve. For example, after the
vehicle arrives at a station, a cab operates the door gap compensator to extend the
button, and the magnetic valve on the air pipeline connecting the extension air inlet
31 is opened. The air pipeline receives a wind pressure signal, the air pipeline connected
to the extension air inlet 31 of the air cylinder is open, and the piston extends
to realize the extending of the pedal body of the door gap compensator. When the vehicle
starts, the cab operates the door gap compensator retract button, and the corresponding
magnetic valve opens. The air pipeline corresponding to the retraction air inlet receives
the wind pressure signal, and the air pipeline connected to the retraction air inlet
opens. The piston of the air cylinder retracts to realize the retraction of the pedal
body of the door gap compensator.
[0054] According to an embodiment of the present application, the inductive switch is a
magnetic control switch 60. When the piston inside the air cylinder 30 passes through,
the magnetic control switch 60 receives the corresponding signal and can provide the
specific position of the piston of the air cylinder 30 to the vehicle. The vehicle
can control air supply of the three air inlets of the cylinder 30 through the position
of the piston to realize telescopic control of the pedal body 20. In an embodiment,
the magnetic switch 60 includes a magnetic body (such as a magnet) and a moving contact
that interacts with the magnetic body. The magnetic body of the magnetic switch 60
is arranged on the piston in the cylinder body, and a pair of moving contacts of the
magnetic switch 60 is arranged by intervals outside the cylinder body. A spacing between
two moving contacts is equal to a preset telescopic distance of the air cylinder 30.
One of the moving contacts is arranged corresponding to a position where the piston
does not extend and the magnetic body is provided. Another moving contact is arranged
and spaced by a telescopic distance near a front end of the cylinder body. Signal
cable 61 of the two moving contacts is signally connected to the controller. A position
where the piston does not extend is triggered by the magnetic body to generate a signal
and send it to a vehicle control system, that is, the controller. When the piston
extends to a position where the magnetic body is opposite to another moving contact,
this moving contact is triggered to generate a signal and send it to the vehicle control
system, and the control system controls the piston to stop at position of the corresponding
distance. For different vehicles, when the distance of the air cylinder needs to be
adjusted, only the distance between the two moving contacts is needed to be adjusted.
For example, an original distance of the air cylinder is 200 mm, now it needs to be
adjusted to 250 mm, then the distance between the two moving contacts needs to be
adjusted from 200 mm to 250 mm without change the air cylinder. Therefore, the control
of a telescopic distance of the pedal body is conveniently realized, and the telescopic
distance of the pedal body is adjustable.
[0055] In addition, when a vertical load above the pedal body 20 exceeds a certain vertical
load, the control system controls the piston to stop working, thereby ensuring the
safety of personnel above the pedal body 20.
[0056] According to an embodiment of the present application, parallel pin holes are arranged
at two ends of the air cylinder 30, and the pin holes are arranged horizontally. The
air cylinder 30 includes a cylinder body and a piston that extends or retracts along
the cylinder body. A fixed end of the cylinder body is rotatably connected to a back
end bottom surface of a floor body 10 through a first pin shaft 40. An extended end
of the piston is rotatably connected to a front end bottom surface of the pedal body
20 through a second pin shaft 50. The back end bottom surface of the floor body 10
and the front end bottom surface of the pedal body 20 form a mounting base. The first
pin shaft 40 and the second pin shaft 50 respectively pass through a rotatable connecting
hole of the mounting base and corresponding pin holes to install the air cylinder
30. After the air cylinder 30 is installed, an end of the air cylinder 30 is connected
to the floor body 10 and another end of the air cylinder 30 is connected to the pedal
body 20. The first pin shaft 40 and the second pin shaft 50 are parallel and horizontally
arranged, and axial directions of the first pin shaft 40 and the second pin shaft
50 is perpendicular to a telescopic direction of the piston, so that the pedal body
20 has an ability to rotate along a vertical plane. When a vertical relative displacement
is generated between the pedal body 20 and the floor body 10, the air cylinder 30
can rotate along the pin shaft without generating internal stress.
[0057] In an embodiment, as shown in FIG. 1 to FIG. 4, the door gap compensator of an embodiment
of the present application includes a floor body 10 and a pedal body 20 and the system
for controlling the door gap compensator mentioned above. In an embodiment, the floor
body 10 is configured to be fixedly embedded in an installation gap reserved on a
floor in a door area of a vehicle body. The shape of the floor body 10 can be square
or rectangular, and an installation gap is square or rectangular adapted to the size
and shape of the floor body 10, so that the floor body 10 can be better matched with
the floor in the door area of the vehicle body after installation.
[0058] The pedal body 20 is slidably connected to a bottom surface of the floor body 10.
n an embodiment, the pedal body 20 can slide in a straight line along the floor body
10 in a direction pointing to the train platform.
[0059] This embodiment stipulates that a "a front end of the floor body 10" and a "a front
end of the pedal body 20" are ends near the platform, and a "a back end of the floor
body 10" and a "a back end of the pedal body 20" are ends away from the platform.
[0060] The air cylinder 30 drives the pedal body 20 to extend or retract horizontally along
the floor body 10, and telescopic mode is highly reliable. The air cylinder 30 provides
power for a straight sliding of the pedal body 20, so that when the pedal body 20
needs to be extended, the air cylinder 30 provides the power to extend, and the drive
the pedal body 20 to extend. When the pedal body 20 needs to be retracted, the air
cylinder 30 provides the power to retract, and drive the pedal body 20 to retract.
[0061] The door gap compensator of the embodiment is embedded in the installation gap as
an independent whole, which occupies small space, and is convenient to be installed,
and has high reliability. An upper surface of the floor body 10 after installation
has the same height as the floor in a passenger room, and an overall matching degree
with the vehicle body is high, which reduces steps at the door and improves passability
of passengers or wheelchairs or other equipment, facilitates independent control of
the door gap compensator.
[0062] As shown in FIG. 5 to FIG. 8, according to an embodiment of the present application,
a sliding rail 70 and a sliding block 80 are slidably connected between the pedal
body 20 and the floor body 10. When the pedal body 20 slides, the sliding block 80
slides along the sliding rail 70. By arranging the sliding rail 70 to guide the sliding
block 80, stability and smoothness when the pedal body 20 slides can be ensured. In
an embodiment, the sliding rail 70 is fixed at a bottom surface of the floor body
10, and the specific fixation method can be fixed by fastener fixed connection or
other fixed connection forms. A side of the sliding block 80 facing the sliding rail
70 is provided with a sliding groove, and a side of the sliding block 80 away from
the sliding groove is fixedly connected to an upper surface of the pedal body 20.
The specific fixation method can be fixed by fastener fixed connection or other fixed
connection forms. The sliding groove of the slider 80 is clamped outside the sliding
rail 70 and is slidably connected to the slide rail 70. The sliding groove can wrap
the middle and lower parts of the sliding block 80, so that after the sliding block
80 is installed, there is a certain gap between the sliding block 80 and the bottom
surface of the floor body 10, so as to avoid friction between the sliding block 80
and the floor body 10 during sliding.
[0063] According to an embodiment of the present application, a sliding joint of the sliding
rail 70 and the sliding groove is sealed with balls, and a lubricant is arranged in
a sealed channel where the balls are arranged. The contact between the sliding rail
70 and the sliding block 80 is carried out by the balls. When the sliding block 80
moves on the sliding rail 70, it is rolling friction, and has small resistance. When
the pedal body 20 extends and retracts, it does not have a large lateral displacement,
which improves the stability of the door gap compensator. The balls in a sealed channel
through the lubricant self-lubricating reduce maintenance cycles, and the lubricant
can be lubricating oil or grease. In an embodiment, one row or two rows of balls can
be arranged at the connection between the sliding rail 70 and the sliding block 80.
Firstly, grooves for installing the balls are arranged at relative positions of the
sliding rail 70 and the sliding block 80 respectively. The length direction of the
grooves is along a sliding direction, and the two grooves form a sealed channel. Half
of the balls are located in the grooves of the sliding rail 70, and another half of
the balls is located in the grooves of the sliding block 80. The sliding rail 70 and
the sliding block 80 are connected to each other. Through sealed treatment, the loss
of lubricant can be avoided to reduce the frequency of increasing lubricant, and impurities
such as dust can be prevented from entering the connection between sliding rail 70
and sliding block 80.
[0064] In order to reduce or avoid sliding friction causing temperature rises during sliding
due to the contact between the sliding grooves and the sliding rail 70, two sides
of the sliding rail 70 along its length direction are constructed as concave surfaces,
and there is a gap between an inner wall of the sliding groove at the concave surface
and the sliding rail 70.
[0065] According to an embodiment of the present application, the bottom surface of the
floor body 10 is constructed with a pair of straight guide grooves 11 for installing
the sliding rail 70. The shape of a cross section of the straight guide groove 11
is convex with a small upper part and a large lower part, that is, an opening of a
lower opening groove of the straight guide groove 11 is larger than that of an upper
opening groove, and the lower opening groove is connected to the upper opening groove.
An upper opening groove of the straight guide groove 11 matches the sliding rail 70,
and a lower opening groove of the straight guide groove 11 has a gap outside the sliding
block 80. By forming straight guide grooves 11 directly on the floor body 10, the
sliding block 70 is directly clamped into the upper opening groove and the upper opening
groove with interference fit during an installation of the sliding rail 70 without
adjusting the orientation of the sliding block rail 70. The installation is convenient
and the positioning effect is good. The sliding rail 70 is stable and reliable after
installation. A pair of straight guide grooves 11 are arranged in parallel, so that
a pair of sliding rails 70 is also parallel to each other after installing.
[0066] A pair of the straight guide grooves 11 are arranged on two sides of the air cylinder.
The air cylinder can be in the middle of the door gap compensator. The pair of the
straight guide grooves 11 can be symmetrically arranged corresponding to the air cylinder,
so that the sliding of the pedal body 20 is more stable.
[0067] According to an embodiment of the present application, an adjustable gasket 90 is
provided or not provided between the sliding block 80 and the pedal body 20, that
is, when the spacing between the pedal body 20 and the floor body 10 does not need
to be adjusted, an adjustable gasket 90 can be not installed; and when the spacing
between the pedal body 20 and the floor body 10 needs to be adjusted, the height difference
between the pedal body 20 and the floor body 10 can be adjusted by increasing or decreasing
the adjustable gasket 90 between the pedal body 20 and the sliding block 80 during
the installation of the sliding block 80. The height difference between the pedal
body 20 and the floor body 10 is a sum of a thickness of the floor body 10 and a gap
between the pedal body 20 and the floor body 10. The thickness of the floor body 10
itself is small, and the gap between the pedal body 20 and the floor body 10 is adjustable,
so that the height difference between the pedal body 20 and the floor body 10 is small,
which can meet the needs of getting on and off special equipment (such as wheelchairs).
[0068] In an embodiment, the sliding rail 70 is fixedly connected to the bottom surface
of the floor body 10 by a fastening bolt 100, and the sliding block 80 is fixedly
connected to an upper surface of the pedal body 20 by a fastening bolt 100 to ensure
connection strength and reliability.
[0069] According to an embodiment of the present application, the floor body 10 and the
pedal body 20 are formed by extrusion of an aluminum alloy hollow profile, which has
high strength, light weight, good forming effect, and various required interfaces
can be formed at one time.
[0070] In an embodiment, a hollow cavity is formed in the floor body 10, and a row of parallelogram
holes are spaced at a bottom of the cavity. The length direction of the parallelogram
holes can be along a length direction of the hollow cavity. A screw base 110 is fixed
at a connecting end (an end away from the head of the fastening bolt 100) of the fastening
bolts 100. The shape of the screw seat 110 is a parallelogram matched with the parallelogram
hole, and the width of the hollow cavity is matched with the length of the screw seat
110. The screw seat 110 extends into the hollow cavity along the length direction
of the parallelogram hole, and rotates at a certain angle to make two sides of a length
of the screw seat 110 abut against two inner walls of a width of the cavity, thereby
clamping the screw seat 110 in the hollow cavity to ensure stability and firmness
of the fastening bolts 100 after installing. In addition, the shape of the screw seat
110 can also be elliptical, which can also achieve the same function.
[0071] When the screw seat 110 is subjected to a large vertical impact, profile ribs can
effectively play a supporting role, and stress concentration anomaly of a structure
due to the hollow cavity will not occur.
[0072] The specific arrangement number of the fastening bolts 100 can be selected according
to actual needs. The fastening bolts 100 adopting this connection form can realize
rapid disassembly and convenient replacement. Correspondingly, a plurality of through
holes for the fastening bolt 100 to pass through are arranged on the sliding rail
70 along its length direction. In order to avoid a head exposure of the fastening
bolts 100, the through holes can be arranged as counterbores, and the heads of the
fastening bolts 100 is located in the counterbores.
[0073] According to an embodiment of the present application, a part of the upper surface
of the pedal body 20 used to connect with the floor body is formed with a pair of
installation interfaces symmetrical about a central axis of the pedal body 20. The
sliding block 80 is installed in the installation interface, and is fixedly connected
to the pedal body 20 through the fastening bolt 100. The upper surface of the pedal
body 20 is formed with anti-skid stripes avoiding the area where the pair of installation
interfaces are located, which can increase anti-slip effect and avoid slipping. A
front end of an upper surface of the floor body 10 is formed with steps to fit a lower
flange of the door body. Therefore, after the door is closed, the lower flange of
the door body fits the steps. The sealed effect is increased, and installation space
is reserved for the lower flange. After the lower flange fits the steps, an outer
side of the lower flange is flush with a front end of the floor body 10.
[0074] On the other hand, according to a method for controlling a door gap compensator of
an embodiment of the present application,
when a signal that the door gap compensator extends or retracts is received, for example,
after the vehicle arrives at a station, the cab operates the door gap compensator
to extend the button, the system for controlling the door gap compensator receives
the signal that the door gap compensator extends, the magnetic valve on the air pipeline
connected to the extension air inlet is opened, the air pipeline receives a wind pressure
signal, and the air pipeline connected to the extension air inlet of the air cylinder
is opened, and the piston extending achieves the pedal body of the door gap compensator
extending. When the vehicle starts, the driver's cab operates the door gap compensator
to retract the bottom. The system for controlling the door gap compensate receives
a retract signal of the door gap compensator, and the corresponding magnetic valve
opens, and the air pipeline corresponding to the retraction air inlet receives the
air pressure signal. The air pipeline connected to the retraction air inlet opens,
and the piston of the pneumatic retracts to realize a retraction of the pedal body
of the door gap compensator. According to a position of the piston of the cylinder,
the controller controls the air pipeline of the extension air inlet or retraction
air inlet to supply air to the extension air inlet or retraction air inlet, and controls
the air cylinder to push the pedal body to extend horizontally along the bottom surface
of the floor body to an opening position or to retract to a closing position. The
opening position means that the pedal body extends to a maximum distance, and the
closing position means that the pedal body retracts to a position in the vehicle body
that does not occupy the space outside the vehicle.
[0075] On the other hand, the rail vehicle provided by embodiments of the present application
includes a cab and the door gap compensator described above. The cab is provided with
a button to control the system for controlling the door gap compensator. In an embodiment,
it can be provided with an extension button to control an extension of the extension
air inlet and a retraction button to control a retraction of the retraction air inlet.
The extension air inlet and the retraction air inlet are respectively connected with
an air supply unit of the rail vehicle through air pipelines. The air supply unit
of the vehicle itself is used for air supply without providing with other air supply
units, which is convenient to arrange and simple to operate.
[0076] As shown in FIG. 9 and FIG. 10, a door area of this embodiment reserves an installation
gap for installing the door gap compensator. A back end of the floor body 10 is fixedly
installed on a beam 120 of the vehicle body and is connected to a floor of the vehicle
body. The beam 120 of the vehicle body bears the door gap compensator, which has strong
bearing capacity and high reliability. The upper surface of the floor body 10 being
flush with the upper surface of the floor of the vehicle body makes the door gap compensator
better matched with the vehicle after installation, reduces the steps at the door
and improves the passability. The working principle of the door gap compensator is
that when the piston of the air cylinder 30 extends, the pedal body 20 is pushed to
extend to make up for a gap between the vehicle and the platform, and the piston is
locked in an extending position after it is in place. When the air cylinder 30 piston
retracts, the pedal body 20 is pulled back, hidden under the floor body 10, consistent
with the outer contour of the car body, and will not invade a limit. After the pedal
body 20 is extended and retracted in place, the locked air inlet 33 closes an air
pressure, the piston of the air cylinder 30 is in a locked position, which cannot
extend or retract to ensure safety. The door gap compensator of the embodiment is
embedded in the installation gap as an independent whole, which has small space occupation,
is convenient to install and has high reliability. The upper surface of the floor
body 10 after installation has the same as the height of the floor in a passenger
room, and an overall matching degree with the vehicle body is high, which reduces
the steps at the door and improves the passability of passengers or wheelchairs or
other equipment. It is convenient for independent control of the system for controlling
the door gap compensator.
[0077] According to an embodiment of the present application, the installation gap is opened
from a door area floor to a boundary beam 140 of the vehicle body, a front end of
the floor body 10 is flush with an outer side of the boundary beam 140, and does not
occupy the space inside the vehicle after installation. The back end of the floor
body 10 is provided with a sealed gasket at a joint of the floor body and the floor
of the vehicle body, which has good sealed performance. The upper surface of the floor
body 10 is provided with a floor cloth consistent with a floor cloth laid on the upper
surface of the floor of the vehicle body, thus the door gap compensator is integrated
with a vehicle body floor 130, which has high matching degree.
[0078] Another embodiment of the present application provides a door gap compensator, including
a floor body 10, a pedal body 20 and a driving mechanism.
[0079] In an embodiment, the floor body 10 is configured to be fixedly embedded in an installation
gap reserved on a floor in a door area of a vehicle body. The shape of the floor body
10 can be square or rectangular, and the installation gap is square or rectangular
matched the size and shape of the floor body 10, so that the floor body 10 can be
better matched with the floor in the door area of the car body after installation.
[0080] The pedal body 20 is slidably connected to the bottom surface of the floor body 10.
In an embodiment, the pedal body 20 can slide in a straight line along the floor body
10 in the direction pointing to the train platform.
[0081] This embodiment stipulates that a "a front end of the floor body 10" and a "a front
end of the pedal body 20" are ends near the platform, and a "a back end of the floor
body 10" and a "a back end of the pedal body 20" are ends away from the platform.
[0082] The driving mechanism is configured to drive the pedal body 20 to extend or retract
horizontally along the floor body 10, and telescopic mode is highly reliable. The
air cylinder 30 provides power for a straight sliding of the pedal body 20, so that
when the pedal body 20 needs to be extended, the air cylinder 30 provides the power
to extend, and the drive the pedal body 20 to extend. When the pedal body 20 needs
to be retracted, the air cylinder 30 provides the power to retract, and drive the
pedal body 20 to retract.
[0083] The door gap compensator of the embodiment is embedded in the installation gap as
an independent whole, which occupies small space, and is convenient to be installed,
and has high reliability. An upper surface of the floor body 10 after installation
has the same height as the floor in a passenger room, and an overall matching degree
with the vehicle body is high, which reduces steps at the door and improves passability
of passengers or wheelchairs or other equipment, facilitates independent control of
the door gap compensator.
[0084] As shown in FIG. 5 to FIG. 8, according to an embodiment of the present application,
a sliding rail 70 and a sliding block 80 are slidably connected between the pedal
body 20 and the floor body 10. When the pedal body 20 slides, the sliding block 80
slides along the sliding rail 70. By arranging the sliding rail 70 to guide the sliding
block 80, stability and smoothness when the pedal body 20 slides can be ensured. In
an embodiment, the sliding rail 70 is fixed at a bottom surface of the floor body
10, and the specific fixation method can be fixed by fastener fixed connection or
other fixed connection forms. A side of the sliding block 80 facing the sliding rail
70 is provided with a sliding groove, and a side of the sliding block 80 away from
the sliding groove is fixedly connected to an upper surface of the pedal body 20.
The specific fixation method can be fixed by fastener fixed connection or other fixed
connection forms. The sliding groove of the slider 80 is clamped outside the sliding
rail 70 and is slidably connected to the slide rail 70. The sliding groove can wrap
the middle and lower parts of the sliding block 80, so that after the sliding block
80 is installed, there is a certain gap between the sliding block 80 and the bottom
surface of the floor body 10, so as to avoid friction between the sliding block 80
and the floor body 10 during sliding.
[0085] According to an embodiment of the present application, a sliding joint of the sliding
rail 70 and the sliding groove is sealed with balls, and a lubricant is arranged in
a sealed channel where the balls are arranged. The contact between the sliding rail
70 and the sliding block 80 is carried out by the balls. When the sliding block 80
moves on the sliding rail 70, it is rolling friction, and has small resistance. When
the pedal body 20 extends and retracts, it does not have a large lateral displacement,
which improves the stability of the door gap compensator. The balls in a sealed channel
through the lubricant self-lubricating reduce maintenance cycles, and the lubricant
can be lubricating oil or grease. In an embodiment, one row or two rows of balls can
be arranged at the connection between the sliding rail 70 and the sliding block 80.
Firstly, grooves for installing the balls are arranged at relative positions of the
sliding rail 70 and the sliding block 80 respectively. The length direction of the
grooves is along a sliding direction, and the two grooves form a sealed channel. Half
of the balls are located in the grooves of the sliding rail 70, and another half of
the balls is located in the grooves of the sliding block 80. The sliding rail 70 and
the sliding block 80 are connected to each other. Through sealed treatment, the loss
of lubricant can be avoided to reduce the frequency of increasing lubricant, and impurities
such as dust can be prevented from entering the connection between sliding rail 70
and sliding block 80.
[0086] In order to reduce or avoid sliding friction causing temperature rises during sliding
due to the contact between the sliding grooves and the sliding rail 70, two sides
of the sliding rail 70 along its length direction are constructed as concave surfaces,
and there is a gap between an inner wall of the sliding groove at the concave surface
and the sliding rail 70.
[0087] According to an embodiment of the present application, the bottom surface of the
floor body 10 is constructed with a pair of straight guide grooves 11 for installing
the sliding rail 70. The shape of a cross section of the straight guide groove 11
is convex with a small upper part and a large lower part, that is, an opening of a
lower opening groove of the straight guide groove 11 is larger than that of an upper
opening groove, and the lower opening groove is connected to the upper opening groove.
An upper opening groove of the straight guide groove 11 matches the sliding rail 70,
and a lower opening groove of the straight guide groove 11 has a gap outside the sliding
block 80. By forming straight guide grooves 11 directly on the floor body 10, the
sliding block 70 is directly clamped into the upper opening groove and the upper opening
groove with interference fit during an installation of the sliding rail 70 without
adjusting the orientation of the sliding block rail 70. The installation is convenient
and the positioning effect is good. The sliding rail 70 is stable and reliable after
installation. A pair of straight guide grooves 11 are arranged in parallel, so that
a pair of sliding rails 70 is also parallel to each other after installing.
[0088] A pair of the straight guide grooves 11 are arranged on two sides of the driving
mechanism. The driving mechanism can be in the middle of the door gap compensator.
The pair of the straight guide grooves 11 can be symmetrically arranged corresponding
to the driving mechanism, so that the sliding of the pedal body 20 is more stable.
[0089] According to an embodiment of the present application, an adjustable gasket 90 is
provided or not provided between the sliding block 80 and the pedal body 20, that
is, when the spacing between the pedal body 20 and the floor body 10 does not need
to be adjusted, an adjustable gasket 90 can be not installed; and when the spacing
between the pedal body 20 and the floor body 10 needs to be adjusted, the height difference
between the pedal body 20 and the floor body 10 can be adjusted by increasing or decreasing
the adjustable gasket 90 between the pedal body 20 and the sliding block 80 during
the installation of the sliding block 80. The height difference between the pedal
body 20 and the floor body 10 is a sum of a thickness of the floor body 10 and a gap
between the pedal body 20 and the floor body 10. The thickness of the floor body 10
itself is small, and the gap between the pedal body 20 and the floor body 10 is adjustable,
so that the height difference between the pedal body 20 and the floor body 10 is small,
which can meet the needs of getting on and off special equipment (such as wheelchairs).
[0090] In an embodiment, the sliding rail 70 is fixedly connected to the bottom surface
of the floor body 10 by a fastening bolt 100, and the sliding block 80 is fixedly
connected to an upper surface of the pedal body 20 by a fastening bolt 100 to ensure
connection strength and reliability.
[0091] According to an embodiment of the present application, the floor body 10 and the
pedal body 20 are formed by extrusion of an aluminum alloy hollow profile, which has
high strength, light weight, good forming effect, and various required interfaces
can be formed at one time.
[0092] In an embodiment, a hollow cavity is formed in the floor body 10, and a row of parallelogram
holes are spaced at a bottom of the cavity. The length direction of the parallelogram
holes can be along a length direction of the hollow cavity. A screw base 110 is fixed
at a connecting end (an end away from the head of the fastening bolts 100) of the
fastening bolts 100. The shape of the screw seat 110 is a parallelogram matched with
the parallelogram hole, and the width of the hollow cavity is matched with the length
of the screw seat 110. The screw seat 110 extends into the hollow cavity along the
length direction of the parallelogram hole, and rotates at a certain angle to make
two sides of length of the screw seat 110 abut against two inner walls of a width
of the cavity, thereby clamping the screw seat 110 in the hollow cavity to ensure
stability and firmness of the fastening bolts 100 after installing. In addition, the
shape of the screw seat 110 can also be elliptical, which can also achieve the same
function.
[0093] When the screw seat 110 is subjected to a large vertical impact, profile ribs can
effectively play a supporting role, and stress concentration anomaly of a structure
due to the hollow cavity will not occur.
[0094] The specific arrangement number of the fastening bolts 100 can be selected according
to actual needs. The fastening bolts 100 adopting this connection form can realize
rapid disassembly and convenient replacement. Correspondingly, a plurality of through
holes for the fastening bolt 100 to pass through are arranged on the sliding rail
70 along its length direction. In order to avoid a head exposure of the fastening
bolts 100, the through holes can be arranged as counterbore, and the heads of the
fastening bolts 100 is located in the counterbore.
[0095] According to an embodiment of the present application, a part of the upper surface
of the pedal body 20 used to connect with the floor body is formed with a pair of
installation interfaces symmetrical about a central axis of the pedal body 20. The
sliding block 80 is installed in the installation interface, and is fixedly connected
to the pedal body 20 through the fastening bolts 100. The upper surface of the pedal
body 20 is formed with anti-skid stripes avoiding the area where the pair of installation
interfaces are located, which can increase anti-slip effect and avoid slipping. A
front end of an upper surface of the floor body 10 is formed with steps to fit a lower
flange of the door body. Therefore, after the door is closed, the lower flange of
the door body fits the steps. The sealed effect is increased and installation space
is reserved for the lower flange. After the lower flange fits the steps, an outer
side of the lower flange is flush with a front end of the floor body 10.
[0096] According to an embodiment of the present application, the driving mechanism is an
air cylinder 30. Parallel pin holes are arranged at two ends of the air cylinder 30,
and the pin holes are arranged horizontally. The air cylinder 30 includes a cylinder
body and a piston that extends or retracts along the cylinder body. A fixed end of
the cylinder body is rotatably connected to a back end bottom surface of a floor body
10 through a first pin shaft 40. An extended end of the piston is rotatably connected
to a front end bottom surface of the pedal body 20 through a second pin shaft 50.
The back end bottom surface of the floor body 10 and the front end bottom surface
of the pedal body 20 form a mounting base. The first pin shaft 40 and the second pin
shaft 50 respectively pass through a rotatable connecting hole of the mounting base
and corresponding pin holes to install the air cylinder 30. After the air cylinder
30 is installed, an end of the air cylinder 30 is connected to the floor body 10 and
another end of the air cylinder 30 is connected to the pedal body 20. The first pin
shaft 40 and the second pin shaft 50 are parallel and horizontally arranged, and axial
directions of the first pin shaft 40 and the second pin shaft 50 is perpendicular
to a telescopic direction of the piston, so that the pedal body 20 has an ability
to rotate along a vertical plane. When a vertical relative displacement is generated
between the pedal body 20 and the floor body 10, the air cylinder 30 can rotate along
the pin shaft without generating internal stress.
[0097] According to an embodiment of the present application, the cylinder body is provided
with an extension air inlet 31, a retraction air inlet 32 and a locked air inlet 33.
The extension air inlet 31 is arranged at a back end of the cylinder body, that is
at a back end of the piston, and the retraction air inlet 32 is arranged at a front
end of the cylinder body. The locked air inlet 33 is arranged at a position of a front
cylinder opening where a spring plug is arranged. The extension air inlet 31, the
retraction air inlet 32 and the locked air inlet 33 are respectively used for connecting
to the air supply unit of the vehicle body through an air channel, so as to facilitate
the air supply unit of the vehicle body itself to supply air for the air cylinder
30, which is convenient to use. When air is supplied to the extension air inlet 31,
the piston extends; and when air is supplied to the retraction air inlet 32, the piston
retracts. The premise of arranging the extended inlet 31 and the retracted inlet 32
to work normally is that the locked air inlet 33 can supply air normally. When the
locked air inlet 33 is supplied with air, the spring plug can be lifted off, so that
the air channel is communicated. And the piston can extend or retract according to
specific requirements. When the locked air inlet 33 is out of air, the piston is locked
and cannot extend or retract. In an event of an emergency or failure, the air inlet
33 can be directly cut off. The piston stopped in place, and there will not be situation
where a passenger steps on empty because of stepping on the pedal body 20, so as to
improve safety.
[0098] According to an embodiment of the present application, a throttle valve is arranged
on at least one of the inlets of the extension air inlet 31, the retraction air inlet
32 and the locked air inlet 33. For example, a throttle valve can be arranged in the
extension air inlet 31, the retraction air inlet 32 and the locked air inlet, or a
throttle valve can be arranged at one or two of the inlets. The specific arrangement
can be selected as needed. By arranging the throttle valve, the telescopic speed of
the piston can be adjusted.
[0099] According to an embodiment of the present application, the cylinder 30 is provided
with a magnetic control switch 60. When the piston inside the cylinder 30 passes,
the magnetic control switch 60 receives the corresponding signal, and can provide
the specific position of the cylinder 30 piston to the vehicle. The vehicle controls
the air supply volume of the three air inlets of the cylinder 30 through the position
of the piston, and realizes telescopic control of the pedal body 20 of the door gap
compensator. In an embodiment, the magnetic switch 60 includes a magnetic body (such
as a magnet) and a moving contact that interacts with the magnetic body. The magnetic
body of the magnetic switch 60 is arranged on the piston in the cylinder body, and
a pair of moving contacts of the magnetic switch 60 is arranged by intervals outside
the cylinder body. A spacing between two moving contacts is equal to a preset telescopic
distance of the air cylinder 30. One of the moving contacts is arranged corresponding
to a position where the piston does not extend and the magnetic body is provided.
Another moving contact is arranged and spaced by a telescopic distance near a front
end of the cylinder body. A position where the piston does not extend is triggered
by the magnetic body to generate a signal and send it to a vehicle control system.
When the piston extends to a position where the magnetic body is opposite to another
moving contact, this moving contact is triggered to generate a signal and send it
to the vehicle control system, and the control system controls the piston to stop
at position of the corresponding distance.
[0100] In addition, when a certain vertical load is exceeded above the pedal body 20, the
control system controls the piston to stop working thereby ensuring the safety of
the personnel above the pedal body 20.
[0101] As shown in FIG. 9 and FIG. 10, a rail vehicle according to the embodiment of the
present application includes a vehicle body and the door gap compensator mentioned
above. A door area floor of the vehicle body reserves an installation gap for installing
the door gap compensator. A back end of the floor body 10 is fixedly installed on
a beam 120 of the vehicle body and is connected to a floor of the vehicle body. The
beam 120 of the vehicle body bears the door gap compensator, which has strong bearing
capacity and high reliability. The upper surface of the floor body 10 being flush
with an upper surface of the floor of the vehicle body makes the door gap compensator
better matched with the vehicle after installation, reduces the steps at the door
and improves the passability. The working principle of the door gap compensator is
that when the piston of the air cylinder 30 extends, the pedal body 20 is pushed to
extend to make up for a gap between the vehicle and the platform, and the piston is
locked in an extending position after it is in place. When the air cylinder 30 piston
retracts, the pedal body 20 is pulled back, hidden under the floor body 10, consistent
with the outer contour of the car body, and will not invade a limit. After the pedal
body 20 is extended and retracted in place, the locked air inlet 33 closes an air
pressure, the piston of the air cylinder 30 is in a locked position, which cannot
extend or retract to ensure safety. The door gap compensator of the embodiment is
embedded in the installation gap as an independent whole, which has small occupation,
is convenient to install and has high reliability. The upper surface of the floor
body 10 after installation has the same as the height of the floor in a passenger
room, and an overall matching degree with the vehicle body is high, which reduces
the steps at the door and improves the passability of passengers or wheelchairs or
other equipment. It is convenient for independent control of the system for controlling
door gap compensators.
[0102] According to an embodiment of the present application, the installation gap is opened
from a door area floor to a boundary beam 140 of the vehicle body, a front end of
the floor body 10 is flush with an outer side of the boundary beam 140, and does not
occupy the space inside the vehicle after installation. The back end of the floor
body 10 is provided with a sealed gasket at a joint of the floor body and the floor
of the vehicle body, which has good sealed performance. The upper surface of the floor
body 10 is provided with a floor cloth consistent with a floor cloth laid on the upper
surface of the floor of the vehicle body, thus the door gap compensator is integrated
with a vehicle body floor 130, which has high matching degree.
[0103] It should be noted that the above embodiments are only examples for clear description,
and are not limitations of the embodiments. For those skilled in the art, other different
forms of modifications or replacements may be made on the basis of the above description.
It is not necessary and cannot be exhaustive to show all embodiments. These modifications
or replacements do not make the essence of the corresponding solutions depart from
the scope of the solutions of various embodiments of the present application.
1. A system for controlling a door gap compensator, comprising:
an air cylinder configured to drive a pedal body to extend or retract horizontally
along a bottom surface of a floor body, wherein the air cylinder comprises a cylinder
body and a piston extending or retracting along the cylinder body, the cylinder body
is provided with an extension air inlet and a retraction air inlet, and the extension
air inlet and the retraction air inlet are respectively connected with an air pipeline
connected to an air supply unit;
an inductive switch arranged on the air cylinder for sensing a position of the piston;
and
a controller configured to control the extension air inlet or the retraction air inlet
to intake air according to a position of the piston detected by the inductive switch,
so as to control the piston to extend or retract to a specified position.
2. The door gap compensator control system according to claim 1, wherein the extension
air inlet and the retraction air inlet are respectively provided with a throttle valve,
and the throttle valves are signally connected to the controller.
3. The door gap compensator control system according to claim 1, wherein the cylinder
body is further provided with a locked air inlet, the locked air inlet is connected
with an air pipeline for connecting to the air supply unit, and the air supply unit
is an air supply system of a vehicle itself.
4. The door gap compensator control system according to claim 3, wherein the air pipeline
of the extension air inlet, the air pipeline of the retraction air inlet and the air
pipeline of the locked air inlet are respectively provided with a magnetic valve,
and the magnetic valves are signally connected to the controller.
5. The door gap compensator control system according to any one of claims 1-4, wherein
the inductive switch is a magnetic control switch, a magnetic body of the magnetic
control switch is arranged on the piston in the cylinder body, a pair of moving contacts
of the magnetic control switch is arranged by intervals outside the cylinder body,
and a spacing between two moving contacts is equal to a preset telescopic distance
of the air cylinder, wherein one of the moving contacts is arranged corresponding
to a position where the piston does not extend and the magnetic body is provided.
6. A door gap compensator, comprising a floor body, a pedal body, and a door gap compensator
control system of any one of claims 1-5, wherein the floor body is configured to be
fixedly embedded in an installation gap reserved on a floor in a door area of a vehicle
body, the pedal body is slidably connected to a bottom surface of the floor body,
and the air cylinder is configured to drive the pedal body to extend or retract horizontally
along the floor body.
7. The door gap compensator according to claim 6, wherein a fixed end of the cylinder
body is rotatably connected to a back end bottom surface of the floor body through
a first pin shaft, an extended end of the piston is rotatably connected to a front
end bottom surface of the pedal body through a second pin shaft, the first pin shaft
is arranged in parallel with the second pin shaft, and axial directions of the first
pin shaft and the second pin shaft is perpendicular to a telescopic direction of the
piston.
8. The door gap compensator according to claim 7, wherein a sliding rail and a sliding
block are slidably connected between the pedal body and the floor body, the sliding
rail is fixed at a bottom surface of the floor body, a side of the sliding block facing
the slide rail is provided with a sliding groove, a side of the sliding block away
from the sliding groove is fixedly connected to an upper surface of the pedal body,
and the sliding groove of the sliding block is clamped outside the sliding rail and
is slidably connected to the sliding rail.
9. The door gap compensator according to claim 8, wherein the sliding rail is fixedly
connected to the bottom surface of the floor body by a fastening bolt, and the sliding
block is fixedly connected to an upper surface of the pedal body by a fastening bolt.
10. A method for controlling a door gap compensator, comprising:
receiving an extending or retracting signal of the door gap compensator;
controlling, by a controller, an air pipeline of an extension air inlet or a retraction
air inlet of an air cylinder to supply air for the extension air inlet or the retraction
air inlet according to a position of a piston of the air cylinder; and
controlling the air cylinder to push a pedal body to extend horizontally along a bottom
of a floor body to an open position or retract to a closed position.
11. A rail vehicle, comprising cab, wherein further comprising the door gap compensator
of any one of claims 6-8, wherein the cab is provided with a button to control the
system for controlling the door gap compensator, and an extension air inlet and a
retraction air inlet are respectively connected with an air supply unit of the rail
vehicle through an air pipeline.
12. A door gap compensator, comprising:
a floor body configured to be fixedly embedded in an installation gap reserved on
a floor in a door area of a vehicle body;
a pedal body slidably connected to a bottom surface of the floor body; and
a driving mechanism configured to drive the pedal body to extend or retract horizontally
along the floor body.
13. The door gap compensator according to claim 12, wherein a sliding rail and a sliding
block are slidably connected between the pedal body and the floor body.
14. The door gap compensator according to claim 13, wherein the sliding rail is fixed
at a bottom surface of the floor body;
a side of the sliding block facing the slide rail is provided with a sliding groove,
a side of the sliding block away from the sliding groove is fixedly connected to an
upper surface of the pedal body, and
the sliding groove of the sliding block is clamped outside the sliding rail and is
slidably connected to the sliding rail.
15. The door gap compensator according to claim 14, wherein a sliding joint of the sliding
rail and the sliding groove is sealed with balls;
a lubricant is arranged in a sealed channel where the balls are arranged; and
two sides of the sliding rail along its length direction are constructed as concave
surfaces.
16. The door gap compensator according to claim 13, wherein
the bottom surface of the floor body is constructed with a pair of straight guide
grooves for installing the sliding rail;
the shape of a cross section of the straight guide groove is convex with a small upper
part and a large lower part;
an upper opening groove of the straight guide groove matches the sliding rail;
a lower opening groove of the straight guide groove has a gap with an outside of the
sliding block; and
the pair of the straight guide grooves are arranged on two sides of the driving mechanism.
17. The door gap compensator according to claim 14, wherein an adjustable gasket is provided
or not provided between the sliding block and the pedal body.
18. The door gap compensator according to claim 13, wherein the sliding rail is fixedly
connected to the bottom surface of the floor body by fastening bolts, and the sliding
block is fixedly connected to an upper surface of the pedal body by a fastening bolt.
19. The door gap compensator according to claim 18, wherein the floor body and the pedal
body are formed by extrusion of an aluminum alloy hollow profile, a hollow cavity
is formed in the floor body, and a row of parallelogram holes are spaced at a bottom
of the cavity; a screw seat is fixed at a connecting end of the fastening bolts; a
shape of the screw seat is a parallelogram matched with the parallelogram hole, and
a width of the hollow cavity is matched with a length of the screw seat; and the screw
seat extends into the hollow cavity along a length direction of the parallelogram
hole, and rotates to make two sides of a length of the screw seat abut against two
inner walls of a width of the cavity.
20. The door gap compensator according to claim 19, wherein a pair of installation interfaces
symmetrical about a central axis of the pedal body is formed on a part of an upper
surface of the pedal body used to connect with the floor body, the upper surface of
the pedal body is formed with anti-skid stripes avoiding the area where the pair of
installation interfaces are located, and a front end of an upper surface of the floor
body is formed with steps to fit a lower flange of the door body.
21. The door gap compensator according to any one of claims 11-20, wherein the driving
mechanism is an air cylinder, and the air cylinder comprises a cylinder body and a
piston extending or retracting along the cylinder body; wherein a fixed end of the
cylinder body is rotated and connected to a back bottom surface of the floor body
through a first pin shaft, and an extended end of the piston is rotated and connected
to a front bottom surface of the pedal body through a second pin shaft; and the first
pin shaft is arranged in parallel with the second pin shaft, and axial directions
of the first pin shaft and the second pin shaft are perpendicular to a telescopic
direction of the piston.
22. The door gap compensator according to claim 21, wherein the cylinder body is provided
with an extension air inlet, a retraction air inlet and a locked air inlet; and the
extension air inlet, the retraction air inlet and the locked air inlet are respectively
connected to the air supply unit of the vehicle body through an air channel.
23. The door gap compensator according to claim 22, wherein at least one of air inlets
of the extension air inlet, the retraction air inlet or the locked air inlet is provided
with a throttle valve.
24. The door gap compensator according to claim 21, wherein the air cylinder is provided
with a magnetic control switch, a magnetic body of the magnetic control switch is
arranged on the piston in the cylinder body, a pair of moving contacts of the magnetic
control switch is arranged by intervals outside the cylinder body, and a spacing between
the pair of moving contacts is equal to a preset telescopic distance of the air cylinder,
wherein one of the moving contacts is arranged corresponding to a position where the
piston does not extend and the magnetic body is provided.
25. A rail vehicle, comprising a vehicle body, wherein further comprising the door gap
compensator of any one of claims 12-24, wherein a door area floor of the vehicle body
reserves an installation gap for installing the door gap compensator, a back end of
the floor body is fixedly installed on a beam of the vehicle body and is connected
to a floor of the vehicle body, and an upper surface of the floor body is flush with
an upper surface of the floor of the vehicle body.
26. The rail vehicle according to claim 25, wherein the installation gap is opened from
a door area floor to a boundary beam of the vehicle body, a front end of the floor
body is flush with an outer side of the boundary beam, the back end of the floor body
is provided with a sealed gasket at a joint of the floor body and the floor of the
vehicle body, and the upper surface of the floor body is provided with a floor cloth
consistent with a floor cloth laid on the upper surface of the floor of the vehicle
body.