Technical Field
[0001] The invention relates to the technical field of bending machines, and more specifically,
to a full-automatic bending machine.
Background art
[0002] CNC bending machine is used to bend the cold metal sheet into various geometric cross-section
shapes by using the equipped dies (general or special dies or tools). It is a sheet
metal forming machine designed for cold-rolled sheet metal processing, which is widely
used in sheet metal bending processing in automobile, aircraft manufacturing, light
industry, shipbuilding, container, elevator, railway vehicle and other industries.
[0003] Chinese utility model patent
CN210082466U discloses an electric servo bending center tool driving mechanism, which includes
a first servo motor, a second servo motor, a first transmission mechanism, a second
transmission mechanism, a connecting rod, a wedge-shaped tool holder and a wedge.
The first servo motor is connected with the wedge-shaped tool holder through a first
transmission mechanism and a connecting rod. One side of the wedge-shaped tool holder
is provided with a cutter, the other side of the wedge-shaped tool holder is provided
with a wedge. The oblique wedge surface of the wedge-shaped tool holder is matched
with the right-angle vertical surface of the wedge block. A second servo motor is
arranged on the wedge-shaped tool holder, and the second servo motor is connected
with the wedge block through the first transmission mechanism. The utility model has
the advantages of simple and compact structure, small occupied space, high cost performance,
no hidden danger of oil leakage, high control precision, energy conservation and environmental
protection.
[0004] Chinese utility model patent
CN210966511U discloses an automatic tool changer of a folding machine, which includes a frame
and a guide rail. The guide rail is arranged on the frame in a transverse sliding
manner, and the lower side of the guide rail is provided with a groove. The first
power device is arranged on the frame and is used for driving the guide rail to move.
The first cutter is arranged on the frame in a transverse sliding manner. A first
installation cavity is arrange inside the first cutter and the positioning device.
The position device is arranged in the first installation cavity in a sliding manner,
and when the positioning device move to be opposite to the groove, the positioning
device is used for moving to the groove and clamping the groove, so that the guide
rail drives the first cutter to move. Through the technical scheme, the problem that
the position of the flanging cutter is not easy to adjust in the prior art is solved.
[0005] The above two types of bending machine components have their own characteristics,
and there is no main machine of the bending machine with the above two types of bending
machine components in the prior art, so the development of the bending machine needs
to be improved.
[0006] In addition, the length of the bending tool of the existing automatic bending machine
is not variable and is mostly the same as the maximum folding length. When a product
needs to be bent at both ends but not in the middle, the product cannot be bent on
an automatic bending machine, so that the operation of the bending machine has certain
limitations.
[0007] At the same time, the bending supporting platform of the bending machine is often
provided with a plate positioning device, the existing plate positioning device generally
adopts two chocks to position the part to be bent, and a single symmetrical positioning
mechanism can only be used for positioning a plate with a symmetrical shape and is
not applicable when the plate is in an asymmetrical shape. When a bevel edge with
a complex structure needs to be bent, due to the incapability of accurate positioning,
the situations that the parts cannot be bent or the bending size cannot meet the requirements
often occur in production. Meanwhile, the support of the table top of the existing
bending supporting table to the plate cannot meet the bending requirements, and the
contact surface between the table top of the supporting table and the plate is large,
so that the plate is inconvenient to move on the table surface of the supporting table.
[0008] Chinese utility model patent
CN209792325U discloses a feeding rotary manipulator, which includes a base and a rack. The rack
can reciprocate in the horizontal direction relative to the base under the driving
of a rack driving device. The rack has a C-shaped structure, the upper part of the
rack is provided with a horizontal moving seat. One side of the upper part of the
rack is provided with an up-and-down moving seat, and the up-and-down moving seat
is hinged with the horizontal moving seat through a connecting rod. An upper rotate
device is arranged on the up-and-down move seat. The upper rotating device is connected
with a pressure rod in a driving way, and an upper pressing block is arranged at the
lower end of the pressure rod. A low rotating device is arranged on one side of the
lower part of the rack, and a lower pressing block is arranged on an output shaft
of the lower rotating device. The lower pressing block is positioned right below the
upper pressing block. An output shaft of that low rotating device is coaxially arranged
with the pressure rod. A material pushing device is arranged in the throat of the
rack. The manipulator of the utility model is used together with the main bending
machine, which can realize various bending processes without three-dimensional movement
of the plate, and the positioning, translation and rotation of the plate on the working
table are all realized by the manipulator.
[0009] The feeding rotary manipulator disclosed in Chinese utility model patent
CN209792325U only has the functions of rotation and clamping, and cannot effectively position
the sheet.
[0010] Therefore, it's an urgent problem to provide a fully automatic bending machine by
those skilled in the art.
Summary of the Invention
[0011] In view of this, the present invention provides a fully automated bending machine
to solve at least one of the problems set forth in the background above.
[0012] In order to realize the scheme, the invention adopts the technical scheme as follows.
[0013] A full-automatic bending machine including a main machine of the bending machine
and a positioning and clamping workbench is disclosed.
[0014] The main machine of the bending machine includes a main machine shell. An electric
servo bending center cutter driving mechanism is arranged in the main machine shell.
An automatic cutter changing device matched with the electric servo bending center
cutter driving mechanism is arranged on a bending operation opening of the main body
shell, and a local bending mechanism is arranged on a lower cutter of the electric
servo bending central cutter driving mechanism.The local bending mechanism includes
a local bending slide rail, a left local bending assembly and a right local bending
assembly. The left local bending assembly and the right local bending assembly are
arranged on the local bending slide rail in a sliding manner and are symmetrically
arranged at two ends of the lower cutter.
[0015] The positioning and clamping workbench includes a feeding rotary manipulator and
a supporting table. The supporting table includes a positioning equipment and a supporting
rack, and the positioning equipment is connected with the supporting rack into a whole.
[0016] The positioning equipment includes a left positioning device and a right positioning
device, and a gap is reserved between the left positioning device and the right positioning
device.
[0017] The left positioning device includes a left frame and a front and rear moving frame.
The front and rear moving frame is arranged in a concave cavity at the center of the
left frame in a sliding manner. The front and rear moving frame is in transmission
connection with a front and back moving driving component arranged on the left frame.
Two sides of the top of the front and rear moving frame are provided with comb-shaped
movable brush plates. The left frame is provided with a left fixed brush plate which
is matched and spliced with the movable brush plates on the two sides of the front
and rear moving frame.
[0018] The right positioning device includes a right frame and a right fixed brush plate
arranged on the top of the right frame.
[0019] The front and rear moving frame and the right frame are both provided with a transverse
moving assembly. The transverse moving assembly includes a transverse movement driving
device and a positioning clamping piece which is in transmission connection with the
transverse movement driving device.
[0020] The front and rear moving frame is fixedly connected with the transverse movement
driving device, and the front and rear moving frame is in sliding connection with
the positioning clamping piece.
[0021] The right frame is fixedly connected with the transverse movement driving device
and is connected with the positioning clamping piece in a sliding manner.
[0022] Strip-shaped positioning clamping piece moving openings are respectively reserved
between the movable brush plates arranged on the two sides of the top of the front
and rear moving frames and in the middle of the right fixed brush plate.
[0023] Preferably, in the above full-automatic bending machine, both the left local bending
assembly and the right local bending assembly are provided with a local bending tool
set and a tool selection cylinder.
[0024] The left local bending assembly includes a left mounting frame and a left cutter
driving mechanism. The left cutter driving mechanism is mounted on the left mounting
frame and includes a left driving motor, a left synchronous pulley, a left driving
synchronous pulley, a left driven synchronous pulley, a first guide wheel and a second
guide wheel.
[0025] The right local bending assembly includes a right mounting frame and a right cutter
driving mechanism. The right cutter driving mechanism is mounted on the right mounting
frame and includes a right driving motor, a right synchronous pulley, a right driving
synchronous pulley, a right driven synchronous pulley, a third guide wheel and a fourth
guide wheel.
[0026] The left driving motor is in transmission connection with the left driving synchronous
pulley, the left synchronous pulley is sleeved on the left driving synchronous pulley
and the right driven synchronous pulley, the left synchronous pulley is connected
with the local bending tool set close to the left local bending assembly, and the
left synchronous be <
[0027] The right driving motor is in transmission connection with the right driving synchronous
pulley. The right synchronous pulley is sleeved on the right driving synchronous pulley
and the left driven synchronous pulley, the right synchronous pulley is connected
with the local bending tool set close to the right local bending assembly. The right
synchronous pulley is guided by the second guide pulley and the third guide pulley.
[0028] The local bending tool set is formed by detachably connecting a number of local bending
cutters into a whole through a bayonet mechanism, and the two cutter selection cylinders
are respectively arranged on the left mounting frame and the right mounting frame
and are respectively positioned at one side of the two local bending tool sets.
[0029] Preferably, in the above full-automatic bending machine, the bayonet mechanism includes
a bayonet wheel and a spring bayonet pin. The bayonet wheel is fixed on one side of
the local bending cutter through a stud, a bayonet wheel hole is formed on the other
side of the local bending cutter, a spring bayonet pin mounting hole is formed above
the bayonet wheel hole, and the upper part of the bayonet wheel hole is communicated
with the spring bayonet pin mounting hole. The spring bayonet is installed in the
spring bayonet installation hole, and a snap ring on the spring bayonet can reciprocate
along the axis of the spring bayonet installation hole.
[0030] The clamping wheels extend into the clamping wheel holes of the adjacent local bending
cutters and are locked by the clamping rings of the spring bayonet pins, so that the
locking between the adjacent local bending cutters is realized.
[0031] Preferably, in the above full-automatic bending machine, the action end of the spring
bayonet pin extends out of the local bending tool, and the piston rod of the tool
selection cylinder is provided with a pressing block which can be matched with the
action end.
[0032] Preferably, in the above full-automatic bending machine, the local bending cutter
is provided with a mounting groove matched with the lower cutter, and the mounting
groove can be clamped into a convex strip on the top of the lower cutter.
[0033] Preferably, in the above full-automatic bending machine, one of the local bending
tools of each local bending tool set is respectively connected with the local bending
slide rail in a sliding manner through a slide block.
[0034] Preferably, in the above full-automatic bending machine, the support frame includes
a left support frame body, a right support frame body, a left platen and a right platen.
The left platen is mounted on the top of the left support frame body and the right
platen is mounted on the top of the right support frame. A number of flexible support
bodies are distributed on the left platen and the right platen. A gap is reserved
between the left support frame body and the right support frame body.
[0035] A base of the feeding rotary manipulator is arranged below the support rack. A rack
of the feeding rotary manipulator extends out of a gap between the left support frame
body and the right support frame body to above the left platen and the right platen,
and the rack can reciprocate in the gap between the left support frame body and the
right support frame. The material pushing device, the lower pressing block and the
upper pressing block of the feeding rotary manipulator can act in a gap between the
left supporting frame body and the right supporting frame body and a gap between the
left positioning device and the right positioning device.
[0036] Preferably, in the above full-automatic bending machine, the positioning clamping
piece includes a shell, a clamping tongue and a driving cylinder. One side of the
shell is provided with a sliding block, and the front and rear moving frames and the
right frame are provided with sliding rails matched with the sliding block. The middle
part of the clamping tongue is hinged on the top opening of the shell. The top end
of the clamping tongue extends out of an opening at the top of the shell, and the
bottom end of the clamping tongue is positioned in the shell and provided with a strip-shaped
hole. The driving cylinder is fixedly connected outside the shell, and a piston rod
of the driving cylinder extends into the shell and is hinged with a strip-shaped hole
at the bottom end of the clamping tongue through a pin shaft. The clamping tongue
and the driving cylinder are provided with two groups and are arranged in parallel.
[0037] Preferably, in the above full-automatic bending machine, the back-and-forth moving
driving assembly includes a first driving motor, a first lead screw and a first nut.
The first nut is screwed on the first lead screw and is fixedly connected with the
back-and-forth moving frame. The first lead screw is fixed on the left frame through
a bearing and a first synchronous pulley installed at one end of the first lead screw
is in transmission connection with a second synchronous pulley installed on a motor
shaft of the first driving motor through a synchronous pulley and the first driving
motor is fixedly installed at the bottom of the left frame.
[0038] Preferably, in the above full-automatic bending machine, the transverse movement
driving device includes a second driving motor, a second lead screw and a second nut.
The second nut is screwed on the second lead screw, and the second nut is fixedly
connected with the bottom of the shell. The front and rear moving frame and the right
frame are fixed on the second lead screw through bearings. A third synchronous pulley
arranged at one end of the second lead screw is in transmission connection with a
fourth synchronous pulley arranged on a motor shaft of the second driving motor through
a synchronous pulley. The second driving motor is installed on the front and rear
moving frame or the right frame.
[0039] According to the technical scheme, compared with the prior art, the full-automatic
bending machine disclosed by the invention has the advantages that the electric servo
bending center cutter driving mechanism of the main machine of the bending machine
is simple and compact in structure, small in occupied space, high in cost performance,
free of oil leakage hidden danger, high in control precision, energy-saving and environment-friendly.
The automatic tool changing device can automatically assemble different tool lengths
according to different bending lengths required by different products to correspond
to the corresponding bending lengths, and high-precision parts are adopted to ensure
the overall precision of the tool after the tool is changed, so that the tool does
not need to be corrected again. It saves a lot of time and labor costs for enterprises.
[0040] The automatic bending machine with the local bending mechanism can well solve the
bending problem of products with two ends bent but no middle bent, so that the automatic
bending machine can adapt to more products, and the flexibility of the automatic bending
machine can be better reflected.
[0041] A positioning and clam workbench can realize various bending procedure without three-dimensional
movement of a plate through a feeding rotary manipulator, and the positioning, translation
and rotation of the plate on the workbench surface are all realized by the manipulator.
The positioning device consists of a left part and a right part. The right positioning
device is fixed, and the left positioning device can move back and forth. Whether
the sheet is positioned with collinear end faces or not, the equipment can easily
cope with it. The contact surface between the table top of the supporting table and
the plate is small, so that the plate is convenient to move on the table top of the
supporting table, and the support of the table surface of the bending supporting table
to the plate can meet various bending requirements.
Description of Drawings
[0042] In order to more clearly illustrate the embodiments of the present disclosure or
the technical solutions in the prior art, the drawings required to be used in the
description of the embodiments or the prior art will be briefly described below. Obviously,
the drawings in the following description are only the embodiments of the present
invention. For those of ordinary skills in the art, other figures may also be obtained
from the figures provided.
FIG. 1 is a schematic diagram of an overall structure of the disclosure.
FIG. 2 is a structural schematic diagram of the main machine of the bending machine.
FIG. 3 is a structural diagram of the main machine of the bending machine without
the automatic tool changer.
FIGs. 4-5 are three-dimensional structural diagrams of the partial bending mechanism
at different angles.
FIG. 6 is a top view of a partial bending mechanism.
FIG. 7 is a hollowed-out schematic diagram of the portion A in FIG. 4.
FIG. 8 is a structural diagram of the positioning and clamping workbench.
FIG. 9 is a structural diagram of the supporting table.
FIG. 10 is a structural diagram of the positioning device.
FIG. 11 is a structural diagram of the left positioning device.
FIG. 12 is a structural diagram of the left positioning device when the movable brush
plate and the left fixed brush plate are not installed.
FIG. 13 is a schematic diagram of the internal structure of the left positioning device.
FIG. 14 is a structural diagram of the right positioning device without the right
fixed brush plate.
FIG. 15 is a structural diagram of the positioning clamp.
FIG. 16 is an enlarged view of the portion B in FIG. 9.
FIG. 17 is a structural schematic diagram of the feeding rotary manipulator.
Detailed description of embodiments
[0043] In the following, the technical solutions in the embodiments of the disclosure will
be described clearly and completely in combination with the accompanying drawings
of the embodiments of the disclosure. Obviously, the described embodiments are only
a part of the embodiments, but not all of them. Based on the embodiments of the disclosure,
all other embodiment obtained by a person of ordinary skill in that art without creative
efforts fall within the scope of protection of the disclosure.
[0044] The embodiment of the invention discloses a full-automatic bending machine, which
includes a main machine of the bending machine 1 and a positioning and clamping workbench
2.
[0045] The main machine of the bending machine includes a main machine shell 1-25. An electric
servo bending center cutter driving mechanism 1-26 is arranged in the main machine
shell 1-25. An automatic cutter changing device 1-27 matched with the electric servo
bending center cutter driving mechanism 1-26 is arranged on a bending operation port
of the main machine shell 1- 25. The lower cutter 1-4 of the electric servo bending
center cutter driving mechanism 1-26 is provided with a local bending mechanism 1-28.
The local bending mechanism 1-28 includes a local bending slide rail 1-1, a left local
bending assembly 1-2, and a right local bending assembly 1-3. Wherein the left local
bending assembly 1-2 and the right local folding assembly 1-3 are slidably mounted
on the local bending slide rail 1-1, and are symmetrically disposed at both ends of
the lower cutter 1-4.
[0046] The positioning and clamping workbench includes a feeding rotary manipulator 2-29
and a supporting table. The supporting table includes a positioning device and a supporting
rack, and the positioning device is connected with the supporting rack into a whole.
[0047] The positioning device includes a left positioning device 2-1 and a right positioning
device 2-2. A gap is reserved between the left positioning device 2-1 and the right
positioning device 2-2.
[0048] The left positioning device 2-1 includes a left frame 2-3 and a front and rear moving
frame 2-4. The front and rear moving frame 2-4 is slidably installed in a concave
cavity in the center of the left frame 2-3. The front and rear moving frame 2-4 is
in transmission connection with a back-and-forth moving driving assembly installed
on the left frame 2-3. The two sides of the top of the front and rear moving frame
2-4 are provided with a comb-shaped front and rear movable brush plates 2-5. The left
frame 2-3 is provided with a left fixed brush plate 2-6 matched and spliced with the
comb-shaped front and rear movable brush plates 2-5 on the two sides of the front
and rear moving frame 2-4.
[0049] The right positioning device 2-2 includes a right frame 2-7 and a right fixed brush
plate 2-8 mounted on the top of the right frame 2-7.
[0050] The front and rear moving frame 2-4 and the right frame 2-7 are both provided with
a transverse moving assembly. The transverse moving assembly includes a transverse
movement driving device and a positioning clamping piece 2-9 which is in transmission
connection with the transverse movement driving device.
[0051] The front and rear moving frame 2-4 is fixedly connected with the transverse movement
driving device, and the front and rear moving frame 2-4 is connected with the positioning
clamping piece 2-9 in a sliding manner.
[0052] The right frame 2-7 is fixedly connected with the transverse movement driving device,
and the right frame 2-7 is connected with the positioning clamping piece 2-9 in a
sliding manner.
[0053] Strip-shaped positioning clamping piece moving openings are respectively reserved
between the comb-shaped front and rear movable brush plates 2-5 arranged on the two
sides of the top of the front and rear moving frames 2-4 and in the middle of the
right fixed brush plate 2-8.
[0054] In order to further optimize the above technical solution, both the left local bending
assembly 1-2 and the right local bending assembly 1-3 are provided with a local bending
tool set 1-5 and a tool selection cylinder 1-6.
[0055] The left local bending assembly 1-2 includes a left mounting frame 1-7 and a left
tool driving mechanism. The left tool driving mechanism is mounted on the left mounting
frame 1-7. The left tool driving device includes a left driving motor 1-8, a left
synchronous pulley 1-9, a left driving synchronous pulley 1-10, a left driven synchronous
pulley 1-11, a first guide wheel 1-12 and a second guide wheel 1-13.
[0056] The right local bending assembly 1-3 includes a right mounting frame 1-14 and a right
tool driving mechanism. The right tool driving mechanism is mounted on the right mounting
frame 1-14. The right cutter driving mechanism includes a right driving motor 1-15,
a right synchronous pulley 1-16, a right driving synchronous pulley 1-17, a right
driven synchronous pulley 1-18, a third guide wheel 1-19 and a fourth guide wheel
1-20.
[0057] A left driving motor 1-8 is in transmission connection with a left driving synchronous
pulley 1-10. A left synchronous pulley 1-9 is sleeved on the left driving synchronous
pulley 1-10 and a right driven synchronous pulley 1-18. The left synchronous pulley
1-9 is connected with a local bending tool set 1-5 close to a left local bending assembly
1-2, and the left synchronous pulley 1-9 is guided by the first guide wheel 1-12 and
the fourth guide wheel 1-20.
[0058] A right driving motor 1-15 is in transmission connection with a right driving synchronous
pulley 1-17. The right synchronous pulley 1-16 is sleeved on the right driving synchronous
pulley 1-17 and the left driven synchronous pulley 1-11. The right synchronous pulley
1-16 is connected with a local bending tool set 1-5 close to a right local bending
assembly 1-3. The right synchronous pulley 1-16 is guided by the second guide wheel
1-13 and the third guide wheel 1-19.
[0059] The local bending tool set 1-5 is formed by detachably connecting a number of local
bending tools 1-21 into a whole through a bayonet mechanism. Two tool selection cylinders
1-6 are provided and respectively mounted on the left mounting frame 1-7 and the right
mounting frame 1-14 and respectively located at one side of the two local bending
tool sets 1-5.
[0060] In order to further optimize the above technical scheme, the bayonet mechanism includes
a bayonet wheel 1-22 and a spring bayonet pin 1-23. The bayonet wheel 1-22 is fixed
on one side of the local bending cutter 1-21 through a stud. A bayonet wheel hole
is formed on the other side of the local bending cutter 1-21. A spring bayonet pin
mounting hole is formed above the bayonet wheel hole, and the upper part of the bayonet
wheel hole is communicated with the spring bayonet pin mounting hole. The spring bayonet
pin 1-23 is installed in the spring bayonet pin installation hole. The snap ring 1-24
on the spring bayonet pin 1-23 can reciprocate along the axis of the mounting hole
of the spring bayonet pin.
[0061] The clamping wheel 1-22 extends into the clamping wheel hole of the adjacent local
bending cutter 1-21 and is locked by the clamping ring 1-24 of the spring bayonet
pin 1-23, so that the adjacent local bending cutters 1-21 are locked.
[0062] In order to further optimize the above technical scheme, the action end of the spring
bayonet pin 1-23 extends out of the local bending cutter 1-21. The piston rod of the
tool selection cylinder 1-6 is provided with a pressing block which can be matched
with the action end.
[0063] In order to further optimize the above technical solution, the local bending cutter
1-21 is provided with a mounting groove matched with the lower cutter 1-4, and the
mounting groove can be clamped into a convex strip on the top of the lower cutter
1-4 of the bending machine.
[0064] In order to further optimize the above technical solution, one of the local bending
tools 1-21 of each local bending tool set 1-5 is slidably connected to the local bending
slide rail 1-1 through a slide block.
[0065] In order to further optimize the above technical scheme, the support frame includes
a left support frame body 2-23, a right support frame body 2-24, a left platen 2-25
and a right platen 2-26. The left platen 2-25 is installed on the top of the left
support frame body 2- 23, and the right platen 2-26 is installed on the top of the
right support frame body 2- 24. A number of flexible supporting bodies 2-27 are distributed
on the left platen 2-25 and the right platen 2-26. A gap is reserved between the left
support frame body 2-23 and the right support frame body 2-24.
[0066] The base 2-30 of the feeding rotary manipulator 2-29 is installed below the support
rack. The rack 2-31 of the feeding rotary manipulator 2-29 extends above the left
platen 2-25 and the right platen 2-26 through a gap between the left support frame
body 2-23 and the right support frame body 2-24. The rack 2-31 can reciprocate in
the gap between the left support frame body 2-23 and the right support frame body
2-24. The pushing device 2-32, the lower pressing block 2-33, and the upper pressing
block 2-34 of the feeding rotary manipulator 2-29 can operate in the gap between the
left support frame body 2-23 and the right support frame body 2-24, and in the gap
between the left positioning device 2-1 and the right positioning device 2-2.
[0067] In order to further optimize the above technical scheme, the positioning clamping
piece 2-9 includes a shell 2-10, a clamping tongue 2-11 and a driving cylinder 2-12.
One side of the shell 2-10 is provided with a sliding block, and the front and rear
moving frames 2-4 and the right frame 2-7 are provided with sliding rails matched
with the sliding block. The middle part of the clamping tongue 2-11 is hinged on the
top opening of the shell 2-10. The top end of the clamping tongue 2-11 extends out
of the top opening of the shell 2-10, and the bottom end of the clamping tongues 2-11
is positioned in the shell 2-20 and is provided with a strip-shaped hole. The driving
cylinder 2-12 is fixedly connected outside the shell 2-10, and the piston rod of the
driving cylinder 2-12 extends into the shell 2-10 and is hinged with the strip-shaped
hole at the bottom end of the clamping tongue 2-11 through a pin shaft.
[0068] In order to further optimize the above technical solution, two groups of clamping
tongues 2-11 and driving cylinders 2-12 are provided and arranged in parallel.
[0069] In order to further optimize the above technical solution, the back-and-forth moving
driving assembly includes a first driving motor 2-13, a first lead screw 2-14 and
a first nut 2-15. The first nut 2-15 is screwed on the first lead screw 2-14 and is
fixedly connected with the back-and-forth moving frame 2-4. The first lead screw 2-14
is fixed on the left frame 2-3 through a bearing. In addition, a first synchronous
pulley 2-16 installed at one end of the first lead screw 2-14 is in transmission connection
with a second synchronous pulley 2-17 installed on a motor shaft of the first driving
motor 2-13 through a synchronous pulley. The first driving motor 2-13 is fixedly installed
at the bottom of the left frame 2-3.
[0070] In order to further optimize the above technical solution, the transverse movement
driving device includes a second driving motor 2-18, a second lead screw 2-19 and
a second nut 2-20. The second nut 2-20 is in threaded connection with the second lead
screw 2-19 and is fixedly connected with the bottom of the shell 2-10. The front and
rear moving frames 2-4 and the right frame 2-7 are fixed with a second screw rod 2-19
thereon through a bearing. The third synchronous pulley 2-21 installed at one end
of the second lead screw 2-19 is connected with the fourth synchronous pulley 2-22
installed on the motor shaft of the second driving motor 2-18 through a synchronous
pulley. The second driving motor 2-18 is mounted on the front and rear moving frame
2-4 or the right frame 2-7.
[0071] In order to further optimize the above technical solution, the flexible supporting
body 2-27 is a supporting brush. The supporting brush is installed in the mounting
holes uniformly distributed on the top of the left platen 2-25 and the right platen
2-26, and the bristles of the supporting brush extend out of the mounting holes.
[0072] In order to further optimize the above technical solution, one side of the left platen
2-25 and the right platen 2-26 away from the positioning device is connected with
an extension plate 2-28 for mounting the sheet clamping device.
[0073] The feeding rotary manipulator 2-29 includes a base 2-30 and a rack 2-31. The rack
2-31 is driven by a rack driving device to reciprocate horizontally relative to the
base 2-30. The rack 2-31 is of a C-shaped structure. The upper part of the rack 2-31
is provided with a horizontal moving seat. One side of the upper part of the rack
2- 31 is provided with an up-and-down moving seat, and the up-and-down moving seat
is hinged with the horizontal moving seat through a connecting rod. An upper rotate
device 2-36 is arranged on the up-and-down move seat. The upper rotating device 2-36
is drivingly connected with a pressure rod, and an upper pressing block 2-34 is arranged
at the lower end of the pressure rod. A low rotating device 2-35 is arranged on one
side of the lower part of the rack 2-31. A lower pressing block 2-33 is arranged on
an output shaft of the lower rotating device. The lower pressing block 2-33 is positioned
right below the upper pressing block 2-34. An output shaft of the low rotating device
is coaxially arranged with the pressure rod. A material pushing device 2-32 is arranged
in the throat of the rack.
[0074] Working principle of the positioning and clamping workbench:
When the end faces of the plates are collinear, the left positioning device 2-1 and
the right positioning device 2-2 are adjusted to be flush, and the positions of the
positioning clamping pieces 2-9 on the left positioning device 2-1 and the right positioning
device 2-2 are adjusted through the transverse movement driving devices on the left
positioning devices 2-1 and right positioning devices 2-2, so that the distance adjustment
is realized. Then the two corners of the sheet are positioned by the positioning clamping
piece 2-9.
[0075] When the end face of the plate is not collinear and is an oblique line or other irregular
shapes, the distance between the front and rear moving frame 2-4 is adjusted by adjusting
the front and back moving driving assembly of the left positioning device 2-1. Then
the positions of the positioning clamping pieces 2-9 on the left positioning device
2-1 and the right positioning device 2-2 are adjusted by the transverse movement driving
devices on the left positioning device 2-1 and the right positioning device 2-2 to
realize the distance adjustment. Finally, the two non-collinear corners of the sheet
are positioned by the positioning clamping piece 2-9.
[0076] A number of flexible supporting bodies 2-27 on the supporting rack can meet the supporting
requirements for the plates.
[0077] The plate is clamped by the lower pressing block 2-33 and the upper pressing block
2-34 of the feeding rotary manipulator. The plate can be rotated by the lower rotating
device 2-35 and the upper rotating device 2-36. The plate can be moved to the positioning
device for positioning by the pushing device 2-32, so that various bending processes
can be realized by cooperating with the bending host. The positioning, the translation
and the rotation of the plate on the working table are realized by the manipulator.
[0078] The embodiments in this specification are described in a progressive manner, and
each embodiment focuses on the differences from other embodiments, and the same and
similar parts among the embodiments are referred to each other. For the device disclosed
in the embodiment, since it corresponds to the method disclosed in the embodiment,
the description is relatively simple. If it is relevant, please refer to the description
in the method section.
[0079] The foregoing description of the disclosed embodiments will enable any person skilled
in the art to make or use the invention. Various modifications to these embodiments
will be readily apparent to those skilled in the art, and the generic principles defined
herein may be implemented in other embodiments without departing from the spirit or
scope of the invention. So, the present invention is not to be limited to the embodiments
shown herein, but is to be accorded the widest scope consistent with the principles
and novel features disclosed herein.
1. A full-automatic bending machine (1), comprising a main machine of the bending machine
(1) and a positioning and clamping workbench (2);
wherein the main machine of the bending machine (1) comprises a main machine shell
(1-25); an electric servo bending center cutter driving mechanism (1-26) is arranged
in the main machine shell (1-25), and an automatic cutter changing device (1-27) matched
with the electric servo bending center cutter driving mechanism (1-26) is arranged
on a bending operation opening of the main machine shell (1-25); characterized in that a local bending mechanism (1-28) is arranged on a lower cutter (1-4) of the electric
servo bending central cutter driving mechanism (1-26); the local bending mechanism
(1-28) comprises a local bending slide rail (1-1), a left local bending assembly (1-2)
and a right local bending assembly (1-3); wherein the left local bending assembly
(1-2) and the right local bending assembly (1-3) are arranged on the local bending
slide rail (1-1) in a sliding manner and are symmetrically arranged at two ends of
the lower cutter (1-4);
the positioning and clamping workbench (2) comprises a feeding rotary manipulator
(2-29) and a supporting table, the supporting table comprises positioning equipment
and a supporting rack, and the positioning equipment is connected with the supporting
rack into a whole;
the positioning equipment comprises a left positioning device (2-1) and a right positioning
device (2-2), and a gap is reserved between the left positioning device (2-1) and
the right positioning device (2-2);
the left positioning device (2-1) comprises a left frame (2-3) and a front and rear
moving frame (2-4), and the front and rear moving frame (2-4) is arranged in a concave
cavity at the center of the left frame (2-3) in a sliding manner; the front and rear
moving frame (2-4) is in transmission connection with a front and back moving driving
component arranged on the left frame (2-3); two sides of the top of the front and
rear moving frame (2-4) are provided with comb-shaped movable brush plates (2-5);
the left frame (2-3) is provided with a left fixed brush plate (2-6) matched and spliced
with the movable brush plates (2-5) on the two sides of the front and rear moving
frame (2-4);
the right positioning device (2-2) comprises a right frame (2-7) and a right fixed
brush plate (2-8) arranged on the top of the right frame (2-7);
the front and rear moving frame (2-4) and the right frame (2-7) are both provided
with a transverse moving assembly, and the transverse moving assembly comprises a
transverse movement driving device and a positioning clamping piece (2-9) in transmission
connection with the transverse movement driving device;
the front and rear moving frame (2-4) is fixedly connected with the transverse movement
driving device; the front and rear moving frame (2-4) is in sliding connection with
the positioning clamping piece (2-9);
the right frame (2-7) is fixedly connected with the transverse movement driving device
and is connected with the positioning clamping piece (2-9) in a sliding manner; and
strip-shaped positioning clamping piece moving openings are respectively reserved
between the comb-shaped movable brush plates (2-5) arranged on the two sides of the
top of the front and rear moving frames (2-4) and in the middle of the right fixed
brush plate (2-8).
2. The full-automatic bending machine (1) of claim 1, wherein both the left local bending
assembly (1-2) and the right local bending assembly (1-3) are provided with a local
bending tool set (1-5) and a tool selection cylinder (1-6);
the left local bending assembly (1-2) comprises a left mounting frame (1-7) and a
left cutter driving mechanism; wherein the left cutter driving mechanism is mounted
on the left mounting frame (1-7) and comprises a left driving motor (1-8), a left
synchronous pulley (1-9), a left driving synchronous pulley (1-10), a left driven
synchronous pulley (1-11), a first guide wheel (1-12) and a second guide wheel (1-13);
the right local bending assembly (1-3) comprises a right mounting frame (1-14) and
a right cutter driving mechanism; wherein the right cutter driving mechanism is mounted
on the right mounting frame (1-14) and comprises a right driving motor (1-15), a right
synchronous pulley (1-16), a right driving synchronous pulley (1-17), a right driven
synchronous pulley (1-18), a third guide wheel (1-19) and a fourth guide wheel (1-20);
the left driving motor (1-8) is in transmission connection with the left driving synchronous
pulley (1-10); the left synchronous pulley (1-9) is sleeved on the left driving synchronous
pulley (1-10) and the right driven synchronous pulley (1-18); the left synchronous
pulley (1-9) is connected with the local bending tool set (1-5) close to the left
local bending assembly (1-2), and
the right driving motor (1-15) is in transmission connection with the right driving
synchronous pulley (1-17); the right synchronous pulley (1-16) is sleeved on the right
driving synchronous pulley (1-17) and the left driven synchronous pulley (1-11); the
right synchronous pulley (1-16) is connected with the local bending tool set (1-5)
close to the right local bending assembly (1-3); the right synchronous pulley (1-16)
is guided by the second guide pulley and the third guide pulley;
the local bending tool set (1-5) is formed by detachably connecting a plurality of
local bending cutters (1-21) into a whole through a bayonet mechanism, and the two
cutter selection cylinders are respectively arranged on the left mounting frame (1-7)
and the right mounting frame (1-14) and are respectively positioned at one side of
the two local bending tool sets (1-5).
3. The full-automatic bending machine (1) of claim 2, wherein the bayonet mechanism comprises
a bayonet wheel (1-22) and a spring bayonet pin (1-23); the bayonet wheel (1-22) is
fixed on one side of the local bending cutter (1-21) through a stud; a bayonet wheel
hole is formed on the other side of the local bending cutter (1-21), and a spring
bayonet pin mounting hole is formed above the bayonet wheel hole; the upper part of
the clamping wheel hole is communicated with the spring bayonet pin mounting hole;
the spring bayonet pin (1-23) is installed in the spring bayonet installation hole,
and a snap ring (1-24) on the spring bayonet pin (1-23) can reciprocate along the
axis of the spring bayonet installation hole;
the clamping wheels extend into the clamping wheel holes of the adjacent local bending
cutters (1-21) and are locked by the clamping rings of the spring bayonet pin (1-23),
so that the locking between the adjacent local bending cutters (1-21) is realized.
4. The full-automatic bending machine (1) of claim 3, wherein the action end of the spring
bayonet pin (1-23) extends out of the local bending tool set (1-5), and the piston
rod of the tool selection cylinder (1-6) is provided with a pressing block capable
of matching with the action end.
5. The full-automatic bending machine (1) of claim 4, wherein the local bending tool
set (1-5) is provided with a mounting groove matched with the lower tool, and the
mounting groove can be clamped into the convex strip on the top of the lower tool.
6. The full-automatic bending machine (1) of claim 5, wherein one of the local bending
tools of each local bending tool set (1-5) is connected with the local bending slide
rail (1-1) in a sliding manner through a sliding block respectively.
7. The full-automatic bending machine (1) of claim 1, wherein the support frame comprises
a left support frame body (2-23), a right support frame body (2-24), a left platen
(2-25) and a right platen (2-26); the left platen (2-25) is installed on the top of
the left support frame body (2-23) and the right platen (2-26) is installed on the
top of the right support frame; a plurality of flexible support bodies are distributed
on the left platen (2-25) and the right platen (2-26); a gap is reserved between the
left support frame body (2-23) and the right support frame body (2-24); a base of
the feeding rotary manipulator (2-29) is arranged below the support rack; a rack of
the feeding rotary manipulator (2-29) extends out of a gap between the left support
frame body (2-23) and the right support frame body (2-24) to above the left platen
(2-25) and the right platen (2-26), and the rack can reciprocate in the gap between
the left support frame body (2-23) and the right support frame; the material pushing
device (2-32), the lower pressing block (2-33) and the upper pressing block (2-34)
of the feeding rotary manipulator (2-29) can act in a gap between the left support
frame body (2-23) and the right support frame body (2-24) and a gap between the left
positioning device (2-1) and the right positioning device (2-2).
8. The full-automatic bending machine (1) of claim 7, wherein the positioning clamping
piece (2-9) comprises a shell (1-25), a clamping tongue (2-11) and a driving cylinder
(2-12); one side of the shell (1-25) is provided with a sliding block; the front and
rear moving frames (2-4) and the right frame (2-7) are provided with sliding rails
matched with the sliding block; a middle part of the clamping tongue (2-11) is hinged
on the top opening of the shell (1-25); a top end of the clamping tongue (2-11) extends
out of an opening at the top of the shell (1-25); the bottom end of the clamping tongue
(2-11) is positioned in the shell (1-25) and is provided with a strip-shaped hole;
the driving cylinder (2-12) is fixedly connected outside the shell (1-25), and a piston
rod of the driving cylinder (2-12) extends into the shell (1-25) and is hinged with
a strip-shaped hole at the bottom end of the clamping tongue (2-11) through a pin
shaft; and the clamping tongue (2-11) and the driving cylinder (2-12) are provided
with two groups and are arranged in parallel.
9. The full-automatic bending machine (1) of claim 8, wherein the back-and-forth moving
driving assembly comprises a first driving motor (2-13), a first lead screw (2-14)
and a first nut (2-15); the first nut (2-15) is in threaded connection with the first
lead screw (2-14), and the first nut (2-15) is fixedly connected with the front and
rear moving frame (2-4); the first lead screw (2-14) is fixed on the left frame (2-3)
through a bearing, a first synchronous pulley (2-16) installed at one end of the first
lead screw (2-14) is in transmission connection with a second synchronous pulley (2-17)
installed on a motor shaft of the first driving motor (2-13) through a synchronous
pulley and the first driving motor (2-13) is fixedly installed at the bottom of the
left frame (2-3).
10. The full-automatic bending machine (1) of claim 9, wherein the transverse movement
driving device comprises a second driving motor (2-18), a second lead screw (2-19)
and a second nut (2-20), the second nut (2-20) is in threaded connection with the
second lead screw (2-19), and the second nut (2-20) is fixedly connected with the
bottom of the shell (1-25); the front and rear moving frame (2-4) and the right frame
(2-7) are fixed on the second lead screw (2-19) through bearings; a third synchronous
pulley (2-21) arranged at one end of the second lead screw (2-19) is in transmission
connection with a fourth synchronous pulley (2-22) arranged on a motor shaft of the
second driving motor (2-18) through a synchronous pulley; and the second driving motor
(2-18) is installed on the front and rear moving frame (2-4) or the right frame (2-7).