Technical field
[0001] The present invention pertains to the field of molecular sieve, in particular to
a SCM-33 molecular sieve, and the preparation method therefor and the application
thereof.
Background art
[0002] Zeolites or the so-called molecular sieves are a kind of porous crystalline materials,
and have regular molecular sizes, pore structures, a relatively strong acidity and
a high hydrothermal stability. They are widely used in catalysis, adsorption, ion
exchange and other fields, and play an irreplaceable role. At present, there are up
to 248 molecular sieve topologies that have been approved by the International Zeolite
Association.
[0003] In 1995, Marler et al. firstly reported the synthesis of a pure silicon molecular
sieve RUB-3 and elucidated its structure (
Zeolites, 1995, No. 15, pp. 388-399), after which this molecular sieve was given a framework type code RTE by the International
Zeolite Association. Molecular sieves having a RTE structure consist of
rte ([4
45
46
2]) units and [4
65
46
68
2] cage structures and the interconnected cages form a one-dimensional pore structure
with 8-membered ring openings (
Microporous and Mesoporous Materials, 1998, No. 26, pp.49-59). The RTE molecular sieve has a pore diameter of 3.6 × 4.3 Å, which is equivalent
to the diameter of many small gas molecules, as allows a greater application potential
of the molecular sieve in terms of gas adsorption and separation; on the other hand,
the unique pore-cage structure also imparts a possibility of the RTE molecular sieve
for the application in the field of catalysis.
[0004] RUB-3 is currently the only molecular sieve with RTE topology, but it faces the following
problems in its synthesis: 1) the organic template exo-2-aminobicyclo [2.2.1] heptane
is expensive and is used in a large amount such that the cost for the molecular sieve
synthesis is high; 2) the crystal growth rate is low and the synthesis period is 90
days or more, even up to 1 year; 3) the crystal is of a column shape with a size of
50×50×150µm, which is too large; 4) the framework is a siliceous framework and catalytic
active centers can hardly be introduced.
[0005] Therefore, it is of great practical significance to develop a novel molecular sieve
with RTE topology and the preparation method therefor.
Contents of Invention
[0006] The present invention provides a SCM-33 molecular sieve and the preparation method
therefor and the application thereof. The SCM-33 molecular sieve is a novel molecular
sieve with RTE topology and the molecular sieve requires short preparation time, involves
a low synthesis cost and has a smaller crystal size and elements other than Si can
be introduced as catalytic active centers to the framework thereof.
[0007] According to the first aspect of the present invention, a SCM-33 molecular sieve
is provided. The SCM-33 molecular sieve has a schematic chemical composition as shown
in the formula "SiO
2·1/x XO
1.5·m MO
0.5", wherein X is a framework trivalent element, the Si/X molar ratio x is ≥ 5, M is
a framework equilibrium cation, and the M/Si molar ratio is 0 < m ≤ 1; the SCM-33
molecular sieve has an X-ray diffraction pattern shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 ±0.3 |
9.61 ±0.40 |
s-vs |
| 14.17 ±0.3 |
6.24 ±0.30 |
s-vs |
| 17.88 ±0.3 |
4.96 ±0.20 |
m-s |
| 19.63 ±0.3 |
4.52 ±0.15 |
m-s |
| 20.65 ±0.1 |
4.30 ±0.10 |
vs |
| 21.72 ±0.3 |
4.09 ±0.10 |
m-s |
[0008] Furthermore, the X-ray diffraction pattern of the SCM-33 molecular sieve has X-ray
diffraction peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 ±0.3 |
9.61 ±0.40 |
s-vs |
| 12.22 ±0.3 |
7.24 ±0.30 |
w-m |
| 13.00 ±0.05 |
6.80 ±0.05 |
m-s |
| 14.17 ±0.3 |
6.24 ±0.30 |
s-vs |
| 17.88 ±0.3 |
4.96 ±0.20 |
m-s |
| 19.63 ±0.3 |
4.52 ±0.15 |
m-s |
| 20.65 ±0.1 |
4.30 ±0.10 |
vs |
| 21.72 ±0.3 |
4.09 ±0.10 |
m-s |
[0009] Furthermore, the X-ray diffraction pattern of the SCM-33 molecular sieve also includes
X-ray diffraction peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 15.77 ±0.3 |
5.61 ±0.25 |
vw |
| 16.32 ±0.3 |
5.43 ±0.25 |
vw |
| 18.39 ±0.3 |
4.82 ±0.20 |
w |
| 23.60 ±0.3 |
3.77 ±0.10 |
vw-w |
| 24.57 ±0.3 |
3.62 ±0.05 |
w-m |
| 26.04 ±0.3 |
3.42 ±0.05 |
m-s |
| 27.54 ±0.3 |
3.24 ±0.05 |
m-s |
[0010] Furthermore, the X-ray diffraction pattern of the SCM-33 molecular sieve further
includes X-ray diffraction peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 12.89 ±0.05 |
6.86 ±0.05 |
w-m |
| 20.44 ±0.1 |
4.34 ±0.10 |
s-vs |
| 25.24 ±0.3 |
3.53 ±0.05 |
w-m |
| 28.49 ±0.3 |
3.13 ±0.05 |
w-m |
| 29.22 ±0.3 |
3.05 ±0.05 |
m-s |
[0011] Furthermore, in the schematic chemical composition formula of the SCM-33 molecular
sieve, the molar ratio of Si/X is preferably 10 ≤ x ≤ 200, more preferably 15 ≤ x
≤ 150, even more preferably 20 ≤ x ≤ 120, and/or the molar ratio of M/Si is preferably
0.01 ≤ m ≤ 0.85, more preferably 0.015 ≤ m ≤ 0.8, even more preferably 0.02 ≤ m ≤
0.75.
[0012] The process for synthesizing the SCM-33 molecular sieve involves the form of the
as-made state thereof which has a schematic chemical composition as shown in the formula
"qQ·SiO
2·1/x XO
1.5·m MO
0.5·z H
2O", wherein the Si/X molar ratio x is ≥ 5, preferably 10 ≤ x ≤ 200, more preferably
15 ≤ x ≤ 150, and even more preferably 20 ≤ x ≤ 120; the molar ratio of M/Si is 0
< m ≤ 1, preferably 0.01 ≤ m ≤ 0.85, more preferably 0.015 ≤ m ≤ 0.8, even more preferably
0.02 ≤ m ≤ 0.75; the molar ratio of H
2O/Si is as follows: 0.005 ≤ z ≤ 2, preferably 0.01 ≤ z ≤ 1.5, more preferably 0.015
≤ z ≤ 1, even more preferably 0.02 ≤ z ≤ 0.5; Q is an organic template, and the molar
ratio of Q/Si is as follows: 0.01 ≤ q ≤ 1.0, preferably 0.02 ≤ q ≤ 0.5, more preferably
0.05 ≤ q ≤ 0.5, even more preferably 0.05 ≤ q ≤ 0.3.
[0013] The organic template Q is preferably selected from a substance containing isopropyl
trimethylammonium cation whose structural formula is as follows:

[0014] Furthermore, the organic template Q is more preferably a hydroxide containing isopropyl
trimethylammonium cation, such as isopropyl trimethylammonium hydroxide.
[0015] Furthermore, the framework trivalent element X is selected from at least one of aluminum,
boron, iron, gallium, indium and chromium. Furthermore, the framework equilibrium
cation M is selected from at least one of proton, ammonium cation, sodium cation,
potassium cation, lithium cation, rubidium cation, cesium cation, magnesium cation,
calcium cation, strontium cation and barium cation, preferably M at least includes
potassium cation or M at least includes potassium cation and sodium cation. M, when
including potassium cation and sodium cation, preferably includes more potassium cations
than sodium cations.
[0016] Furthermore, no more than 10wt% of Si atoms in the SCM-33 molecular sieve are replaced
by at least one non-silicon tetravalent framework element Y which is preferably selected
from at least one of germanium, tin, titanium, zirconium and hafnium.
[0017] Furthermore, the crystalline average particle size of the SCM-33 molecular sieve
is about 100 ~ 200 nm.
[0018] According to the second aspect of the invention, a method for preparing the aforementioned
SCM-33 molecular sieve is provided, which comprises the step of mixing a silicon source,
a framework trivalent element X source, a framework equilibrium cation M source, an
organic template Q and water for a crystallization reaction to obtain the SCM-33 molecular
sieve.
[0019] Furthermore, the method for preparing the SCM-33 molecular sieve can also include
the step of mixing a non-silicon tetravalent framework element Y source, a silicon
source, a framework trivalent element X source, a framework equilibrium cation M source,
an organic template Q and water for a crystallization reaction to obtain the SCM-33
molecular sieve.
[0020] Furthermore, the organic template Q is selected from a substance containing isopropyl
trimethylammonium cation whose structural formula is as follows:

[0021] Furthermore, the organic template Q is preferably a hydroxide containing isopropyl
trimethylammonium cation, such as isopropyl trimethylammonium hydroxide.
[0022] Furthermore, the silicon source is selected from at least one of water glass, silica-sol,
solid silica gel, fumed silica, amorphous silica, diatomite, zeolite molecular sieve
and tetraalkoxysilane.
[0023] Furthermore, the framework trivalent element X source is selected from at least one
of aluminum source, boron source, iron source, gallium source, indium source and chromium
source; the aluminum source is preferably selected from at least one of aluminum sulfate,
sodium aluminate, aluminum nitrate, aluminum chloride, pseudo boehmite, aluminum oxide,
aluminum hydroxide, aluminosilicate zeolite, aluminum carbonate, aluminum, aluminum
isopropoxide and aluminum acetate; the boron source is preferably selected from at
least one of boric acid, sodium tetraborate, amorphous boron oxide, potassium borate,
sodium metaborate, ammonium tetraborate and organic boron ester; the iron source is
preferably selected from at least one of ferric sulfate, ferric nitrate, ferric halide
(such as iron trichloride), ferrocene and ferric citrate; the gallium source, indium
source and chromium source can be selected from at least one of the conventional substances
in the art, such as gallium oxide, gallium nitrate, indium oxide, indium nitrate,
chromium chloride and chromium nitrate, etc..
[0024] Furthermore, the framework equilibrium cation M source is selected from at least
one of proton source, ammonium cation source, sodium cation source, potassium cation
source, lithium cation source, rubidium cation source, cesium cation source, magnesium
cation source, calcium cation source, strontium cation source and barium cation source,
preferably, the M source at least includes a potassium cation source or the M source
at least includes a potassium cation source and a sodium cation source. When using
the potassium cation source and the sodium cation source, it is preferable to use
more potassium cations than sodium cations, for example, the molar ratio of potassium/sodium
is 1.1 or more. The potassium cation source is preferably selected from at least one
of potassium oxide, potassium hydroxide, potassium carbonate, potassium bicarbonate,
potassium chloride, potassium nitrate, potassium sulfate and potassium fluoride; the
sodium cation source is preferably selected from at least one of sodium oxide, sodium
hydroxide, sodium carbonate, sodium bicarbonate, sodium chloride, sodium nitrate,
sodium sulfate and sodium fluoride.
[0025] Furthermore, the non-silicon tetravalent framework element Y source is preferably
selected from at least one of germanium source, tin source, titanium source, zirconium
source and hafnium source, more preferably selected from at least one of germanium
oxide source, tin oxide source, titanium oxide source, zirconium oxide source and
hafnium oxide source.
[0026] Furthermore, the molar ratio of the organic template Q, the silicon source (based
on SiO
2), the X source (based on X
2O
3), the M source (based on M
2O or MO) and water is Q: SiO
2: X
2O
3: M
2O (or MO): H
2O=0.05~1: 1: 0~0.1: 0~0.5: 10~100, wherein the amounts of X source and M source are
not 0, preferably Q: SiO
2: X
2O
3: M
2O (or MO): H
2O=0.15~0.55: 1: 0.0042∼0.033: 0.01∼0.375: 14-55.
[0027] Furthermore, the molar ratio of the non-silicon tetravalent framework element Y source
(based on the corresponding oxide YO
2) to the silicon source (based on SiO
2) YO
2/SiO
2= greater than 0-0.1, preferably 0.01-0.1, more preferably 0.01-0.08.
[0028] Furthermore, the conditions of the crystallization reaction include: crystallization
at 100-200 °C for 30-400 hours, preferably crystallization at 110-190 °C for 48-300
hours, more preferably crystallization at 120-180 °C for 72-200 hours.
[0029] After the crystallization reaction, conventional post-treatments such as filtering,
washing and drying are carried out to prepare an as-made powder of the molecular sieve,
and then the as-made powder is calcined to obtain a molecular sieve.
[0030] According to the third aspect of the present invention, a molecular sieve composite,
including the SCM-33 molecular sieve according to the aforementioned first aspect
or the SCM-33 molecular sieve prepared according to the method in the aforementioned
second aspect, and a binder, is provided.
[0031] According to the fourth aspect of the present invention, the use of the SCM-33 molecular
sieve according to the aforementioned first aspect, the SCM-33 molecular sieve prepared
according to the method in the aforementioned second aspect or the SCM-33 molecular
sieve composite according to the aforementioned third aspect as adsorbent or catalyst
is provided.
[0032] The SCM-33 molecular sieve of the present invention, whose framework topology is
RTE, is a novel non-pure silicon molecular sieve different from RUB-3, and enriches
the types of RTE molecular sieve.
[0033] The SCM-33 molecular sieve of the present invention has a regular molecular size,
a pore structure, a strong acidity, an ion exchange performance and a high thermal
and hydrothermal stability. The crystalline size of the obtained SCM-33 zeolite molecular
sieve is about 100-200 nm, which circumvents the limited mass transfer and diffusion
within the pores due to the bulky crystal.
[0034] The method for preparing the SCM-33 molecular sieve provided by the present invention
utilizes a lower-priced organic template, saves the synthesis cost compared with the
prior art; the molecular sieve requires a short crystallization time, which greatly
shortens the synthesis period; the method allows the introduction of various elements
such as Al, Ti, Zr and Fe into the framework to generate different catalytic active
centers, which meets the needs of different catalytic reactions and has a wider application.
The method of the present invention is simple to operate, highly efficient, and beneficial
to the industrial popularization.
Description of drawings
[0035]
Figure 1 is the X-ray diffraction (XRD) pattern of the sample obtained in Example
1 before calcination;
Figure 2 is the X-ray diffraction (XRD) pattern of the sample obtained in Example
1 after calcination;
Figure 3 is a scanning electron microscope (SEM) photograph of the sample obtained
in Example 1.
Specific embodiments
[0036] In order to facilitate the understanding of the present invention, the following
examples are listed in the present invention. However, those skilled in the art should
understand that the examples only serve to assist the understanding of the present
invention, and should not be regarded as a specific limitation to the present invention.
[0037] In the context of the present specification, among the XRD data of the molecular
sieve, vw, w, m, s, vs indicate the intensity of diffraction peaks, with vw referring
to very weak, w referring to weak, m to medium, s to strong, vs to very strong, which
has been well known to those skilled in the art. In general, vw is less than 5; w
is 5-20; m is 20-40; s is 40-70; vs is greater than 70.
[0038] In the context of the present specification, the structure of the molecular sieve
is confirmed by the X-ray diffraction (XRD) pattern, while the X-ray diffraction (XRD)
pattern of the molecular sieve is determined by X-ray powder diffractometer equipped
with a Cu-Kα ray source and a Ni filter , where the Kα1 wavelength λ= 1.5405980 Å.
[0039] In the present invention, an X' Pert PRO X-ray powder diffractometer (XRD) manufactured
from PANalytical B.V. is used, with a working voltage of 40kV, a current of 40mA and
a scanning range of 5-40 °. The product morphology is measured with S-4800 Field Emission
Scanning Electron Microscope (Fe-SEM) manufactured from HITACHI.
[0040] It should be noted particularly that the two or more aspects (or embodiments) disclosed
in the context of the present specification can be arbitrarily combined with each
other, and the technical solutions (such as methods or systems) thus formed are a
part of the original disclosure in the present specification, and also fall within
the scope of protection in the present specification.
[0041] Unless otherwise specified, all percentages, parts, ratios, etc. mentioned in the
present specification are based on weight, unless taking weight as a basis is not
in accordance with the conventional understanding of those skilled in the art.
[Example 1]
[0042] 2.5g of sodium metaaluminate (Al
2O
3 41 wt%, Na
2O 58 wt%) and 17.5g of potassium hydroxide solution (30 wt%) were dissolved in 28g
of water, 39.4g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added
and stirred evenly, finally 60g of Ludox AS-40 silica sol was added slowly under stirring;
after stirring for 1 hour, the above mixture was charged into a crystallization kettle
with a polytetrafluoroethylene lining, and placed in an oven at 155 °C for crystallization
for 144 hours. After the reaction, the solid was filtered, washed with distilled water
and dried at 100 °C to obtain an as-made powder of SCM-33 molecular sieve. The XRD
pattern is shown in Figure 1. The as-made powder solid was placed in a muffle furnace
and calcined at 550 °C for 5 hours to obtain the final product. The XRD pattern is
shown in Figure 2. The SEM photograph of the SCM-33 molecular sieve is shown in Figure
3.
[0043] Therein, the XRD pattern data of the final product obtained in Example 1 are shown
in Table 1:
Table 1
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 |
9.61 |
65.4 |
| 12.22 |
7.24 |
7.7 |
| 12.91 |
6.85 |
15.9 |
| 13.00 |
6.80 |
32.4 |
| 14.17 |
6.24 |
67.2 |
| 15.82 |
5.60 |
1.2 |
| 16.35 |
5.42 |
0.1 |
| 17.88 |
4.96 |
38.4 |
| 18.39 |
4.82 |
5.2 |
| 19.63 |
4.52 |
35.8 |
| 20.53 |
4.32 |
65 |
| 20.60 |
4.31 |
100 |
| 21.72 |
4.09 |
30.4 |
| 23.24 |
3.82 |
1.5 |
| 23.60 |
3.77 |
1.6 |
| 24.57 |
3.62 |
17.9 |
| 24.94 |
3.57 |
6.3 |
| 25.24 |
3.53 |
10.7 |
| 26.04 |
3.42 |
39.5 |
| 27.54 |
3.24 |
37.6 |
| 28.49 |
3.13 |
14.8 |
| 28.92 |
3.08 |
17 |
| 29.22 |
3.05 |
31.2 |
| 30.66 |
2.91 |
19.5 |
[Example 2]
[0044] 2.5g of sodium metaaluminate (Al
2O
3 41 wt%, Na
2O 58 wt%) and 13.7g of potassium hydroxide solution (30 wt%) were dissolved in 64g
of water, 39.4g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added
and stirred evenly, finally 60g of Ludox AS-40 silica sol was added slowly under stirring;
after stirring for 1 hour, the above mixture was charged into a crystallization kettle
with a polytetrafluoroethylene lining, and placed in an oven at 160 °C for crystallization
for 120 hours. After the reaction, the solid was filtered, washed, dried and calcined
(the post-treatment conditions are the same as those in Example 1) to obtain a SCM-33
zeolite molecular sieve. The XRD pattern is similar to Figure 2. Therein, the XRD
pattern data of the final product obtained in Example 2 are shown in Table 2:
Table 2
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 |
9.60 |
76.1 |
| 12.26 |
7.21 |
8.7 |
| 12.94 |
6.84 |
23.5 |
| 13.00 |
6.80 |
38 |
| 14.18 |
6.24 |
74 |
| 15.75 |
5.62 |
0.3 |
| 16.35 |
5.42 |
0.1 |
| 17.91 |
4.95 |
37.1 |
| 18.40 |
4.82 |
5.3 |
| 19.63 |
4.52 |
37.6 |
| 20.49 |
4.33 |
61.2 |
| 20.56 |
4.32 |
100 |
| 21.70 |
4.09 |
28.3 |
| 23.27 |
3.82 |
2.5 |
| 23.60 |
3.77 |
1.8 |
| 24.57 |
3.62 |
17.4 |
| 24.88 |
3.58 |
6.5 |
| 25.27 |
3.52 |
9.7 |
| 26.04 |
3.42 |
41.1 |
| 27.55 |
3.24 |
36 |
| 28.51 |
3.13 |
13.4 |
| 28.95 |
3.08 |
15.6 |
| 29.22 |
3.05 |
28.3 |
| 30.69 |
2.91 |
18.6 |
[Example 3]
[0045] 7.5 g of sodium hydroxide solution (30 wt%), 15 g of potassium hydroxide solution
(30 wt%), 40 g of H
2O and 47.3 g of isopropyl trimethylammonium hydroxide solution (20 wt%) were stirred
evenly, 45 g of Ludox AS-40 silica sol was added slowly under stirring; after stirring
for 1 hour, 6.6 g of USY molecular sieve (SiO
2/Al
2O
3=12) was added; after stirring for 1.5 hours, the above mixture was charged into a
crystallization kettle with a polytetrafluoroethylene lining, and placed in an oven
at 165 ° C for crystallization for 96 hours. After the reaction, the solid was filtered,
washed, dried and calcined (the post-treatment reaction conditions are the same as
in Example 1) to obtain a SCM-33 zeolite molecular sieve, and the XRD pattern is similar
to Figure 2. Therein, the XRD pattern data of the final product obtained in Example
3 are shown in Table 3:
Table 3
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.27 |
9.53 |
94 |
| 12.34 |
7.17 |
9 |
| 12.91 |
6.85 |
20.1 |
| 13.07 |
6.77 |
38.5 |
| 14.25 |
6.21 |
59.3 |
| 15.78 |
5.61 |
0.6 |
| 16.32 |
5.43 |
0.6 |
| 17.93 |
4.94 |
27.7 |
| 18.48 |
4.80 |
7 |
| 19.69 |
4.50 |
25.7 |
| 20.54 |
4.32 |
57.6 |
| 20.66 |
4.30 |
100 |
| 21.83 |
4.07 |
22.4 |
| 23.07 |
3.85 |
0.2 |
| 23.54 |
3.78 |
2.1 |
| 24.67 |
3.61 |
15.1 |
| 25.34 |
3.51 |
7.3 |
| 26.15 |
3.41 |
38.5 |
| 27.65 |
3.22 |
29 |
| 28.61 |
3.12 |
13.9 |
| 29.31 |
3.04 |
30.8 |
| 30.79 |
2.90 |
12.8 |
[Example 4]
[0046] 4.2 g of aluminum sulfate octadecahydrate, 6.2 g of sodium hydroxide solution (30
wt%) and 13.7 g of potassium hydroxide solution (30 wt%) were dissolved in 21.1 g
of water, 110 g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added
and stirred evenly, finally, 54 g of Ludox AS-40 silica gel was added slowly under
stirring; after stirring for 1 hour, the above mixture was charged into a crystallization
kettle with a polytetrafluoroethylene lining, and placed in an oven at 150 °C for
crystallization for 180 hours. After the reaction, the solid was filtered, washed,
dried and calcined (the post-treatment reaction conditions are the same as in Example
1) to obtain a SCM-33 zeolite molecular sieve, and the XRD pattern is similar to Figure
2.
[Example 5]
[0047] 2g of aluminum isopropoxide was added into 40g of isopropyl trimethylammonium hydroxide
solution (20 wt%) and 12g of potassium hydroxide solution (30 wt%); after dissolution,
75g of water was added, 52g of tetraethyl orthosilicate was added slowly; after a
complete hydrolysis, the above mixture was charged into a crystallization kettle with
a polytetrafluoroethylene lining, and placed in an oven at 175 °C for crystallization
for 144 hours. After the reaction, the solid was filtered, washed, dried and calcined
(the post-treatment reaction conditions are the same as in Example 1) to obtain a
SCM-33 zeolite molecular sieve, and the XRD pattern is similar to Figure 2.
[Example 6]
[0048] 9.7 g of rubidium chloride and 26 g of potassium hydroxide solution (30 wt%) were
dissolved in 68.5 g of water, 39.4 g of isopropyl trimethylammonium hydroxide solution
(20 wt%) was added and stirred evenly, 54.6 g of Ludox AS-40 silica sol was slowly
added under stirring; after stirring for 1 hour, 5 g of USY molecular sieve (SiO
2/Al
2O
3=12) was added; after stirring for 1.5 hours, the above mixture was charged into a
crystallization kettle with a polytetrafluoroethylene lining, and placed in an oven
at 145 °C for crystallization for 192 hours. After the reaction, the solid was filtered,
washed, dried and calcined (the post-treatment reaction conditions are the same as
in Example 1) to obtain a SCM-33 zeolite molecular sieve, and the XRD pattern is similar
to Figure 2.
[Example 7]
[0049] 0.6 g of pseudo boehmite (Al
2O
3 70 wt%) and 17 g of potassium hydroxide solution (30 wt%) were dissolved in 30 g
of water, 49.3 g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added
and stirred evenly, 15 g of water glass (SiO
2 27 wt%, Na
2O 8.4 wt%) and 45 g of Ludox AS-40 silica sol were added slowly under stirring; after
stirring for 1 hour, the above mixture was charged into a crystallization kettle with
a polytetrafluoroethylene lining, and placed in an oven at 160 ° C for crystallization
for 168 hours. After the reaction, the solid was filtered, washed, dried and calcined
(the post-treatment reaction conditions are the same as in Example 1) to obtain a
SCM-33 zeolite molecular sieve, and the XRD pattern is similar to Figure 2.
[Example 8]
[0050] 1.3 g of boric acid, 9 g of sodium hydroxide solution (30 wt%) and 14 g of potassium
hydroxide solution (30 wt%) were dissolved in 41 g of water, 49.3 g of isopropyl trimethylammonium
hydroxide solution (20 wt%) was added and stirred evenly, 75 g of Ludox AS-40 silica
sol was added slowly under stirring; after stirring for 1 hour, the above mixture
was charged into a crystallization kettle with a polytetrafluoroethylene lining, and
placed in an oven at 160 °C for crystallization for 192 hours. After the reaction,
the solid was filtered, washed, dried and calcined (the post-treatment reaction conditions
are the same as in Example 1) to obtain a SCM-33 zeolite molecular sieve, and the
XRD pattern is similar to Figure 2. Therein, the XRD pattern data of the final product
obtained in Example 8 are shown in Table 4:
Table 4
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.26 |
9.55 |
100 |
| 12.28 |
7.20 |
11.2 |
| 12.91 |
6.85 |
16 |
| 13.04 |
6.78 |
40.3 |
| 14.21 |
6.23 |
68.2 |
| 15.78 |
5.61 |
0.1 |
| 16.36 |
5.41 |
1.5 |
| 17.92 |
4.94 |
32.5 |
| 18.47 |
4.80 |
5.5 |
| 19.72 |
4.50 |
34.5 |
| 20.53 |
4.32 |
51.8 |
| 20.63 |
4.30 |
98.8 |
| 21.77 |
4.08 |
28.9 |
| 23.27 |
3.82 |
2.1 |
| 23.64 |
3.76 |
1 |
| 24.66 |
3.61 |
14.3 |
| 25.03 |
3.56 |
3.4 |
| 25.33 |
3.51 |
7.7 |
| 26.11 |
3.41 |
39.2 |
| 27.62 |
3.23 |
28.3 |
| 28.61 |
3.12 |
12.3 |
| 28.99 |
3.08 |
14.7 |
| 29.26 |
3.05 |
28.2 |
| 30.76 |
2.90 |
15.5 |
[Example 9]
[0051] 4.8 g of ferric nitrate nonahydrate, 9 g of sodium hydroxide solution (30 wt%) and
14 g of potassium hydroxide solution (30 wt%) were dissolved in 150 g of water, 49.3
g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added and stirred
evenly, 75 g of Ludox AS-40 silica sol was added slowly under stirring; after stirring
for 1 hour, the above mixture was charged into a crystallization kettle with a polytetrafluoroethylene
lining, and placed in an oven at 150 °C for crystallization for 216 hours. After the
reaction, the solid was filtered, washed, dried and calcined (the post-treatment reaction
conditions are the same as in Example 1) to obtain a SCM-33 zeolite molecular sieve,
and the XRD pattern is similar to Figure 2.
[Example 10]
[0052] 4 g of titanium sulfate, 0.4 g of boric acid, 8 g of sodium hydroxide solution (30
wt%), 15 g of potassium hydroxide solution (30 wt%) were dissolved in 50 g of water,
49.3 g of isopropyl trimethylammonium hydroxide solution (20 wt%) was added and stirred
evenly, 60 g of Ludox AS-40 silica sol was added slowly under stirring; after stirring
for 1 hour, the above mixture was charged into a crystallization kettle with a polytetrafluoroethylene
lining, and placed in an oven at 170 °C for crystallization for 120 hours. After the
reaction, the solid was filtered, washed, dried and calcined (the post-treatment reaction
conditions are the same as in Example 1) to obtain a SCM-33 zeolite molecular sieve,
and the XRD pattern is similar to Figure 2. Therein, the XRD pattern data of the final
product obtained in Example 10 are shown in Table 5:
Table 5
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.23 |
9.57 |
96.9 |
| 12.30 |
7.19 |
11.9 |
| 12.92 |
6.85 |
19.8 |
| 13.04 |
6.78 |
40 |
| 14.21 |
6.23 |
84.5 |
| 15.75 |
5.62 |
0.8 |
| 16.36 |
5.41 |
1.5 |
| 17.92 |
4.95 |
39 |
| 18.48 |
4.80 |
5.1 |
| 19.69 |
4.50 |
37.3 |
| 20.52 |
4.33 |
51.4 |
| 20.63 |
4.30 |
100 |
| 21.77 |
4.08 |
37.7 |
| 23.23 |
3.83 |
1.9 |
| 23.67 |
3.76 |
1.2 |
| 24.63 |
3.61 |
16.5 |
| 25.31 |
3.52 |
8 |
| 26.14 |
3.41 |
37.3 |
| 27.61 |
3.23 |
30.2 |
| 28.58 |
3.12 |
13 |
| 29.32 |
3.04 |
28.4 |
| 30.73 |
2.91 |
16.6 |
[Comparative Example 1]
[0053] 2.5 g of sodium metaaluminate (Al
2O
3 41 wt%, Na
2O 58 wt%) and 17.5 g of potassium hydroxide solution (30 wt%) were dissolved in 28
g of water, 30 g of tetramethyl ammonium hydroxide solution (20 wt%) was added and
stirred evenly, finally 60 g of Ludox AS-40 silica sol was slowly added under stirring;
after stirring for 1 hour, the above mixture was charged into a crystallization kettle
with a polytetrafluoroethylene lining, and placed in an oven at 155 °C for crystallization
for 144 hours. After the reaction, the solid was filtered, washed, dried and calcined
(the post-treatment reaction conditions are the same as in Example 1) to obtain a
molecular sieve, which, after XRD analysis, is a RUT molecular sieve. Its XRD pattern
is obviously different from Figure 2. The XRD pattern data are shown in Table 6:
Table 6
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 7.80 |
11.32 |
5 |
| 10.09 |
8.76 |
16.3 |
| 10.82 |
8.17 |
89.1 |
| 13.68 |
6.47 |
28.3 |
| 14.43 |
6.13 |
85.8 |
| 15.82 |
5.60 |
4.6 |
| 15.82 |
5.60 |
4.6 |
| 16.65 |
5.32 |
7.7 |
| 19.32 |
4.59 |
8.7 |
| 20.07 |
4.42 |
53.1 |
| 20.64 |
4.30 |
53.7 |
| 21.57 |
4.12 |
3.2 |
| 21.78 |
4.08 |
28.6 |
| 22.09 |
4.02 |
94 |
| 22.49 |
3.95 |
100 |
| 23.09 |
3.85 |
97 |
| 23.23 |
3.83 |
44.9 |
| 23.51 |
3.78 |
6.1 |
| 24.08 |
3.69 |
16.7 |
| 25.19 |
3.53 |
38.3 |
| 25.99 |
3.43 |
4 |
| 26.99 |
3.30 |
4.5 |
| 27.38 |
3.26 |
37.7 |
[Comparative Example 2]
[0054] 2.5 g of sodium metaaluminate (Al
2O
3 41 wt%, Na
2O 58 wt%) and 17.5 g of potassium hydroxide solution (30 wt%) were dissolved in 28
g of water, 48.7 g of tetraethyl ammonium hydroxide solution (20 wt%) was added and
stirred evenly, finally 60 g of Ludox AS-40 silica sol was slowly added under stirring;
after stirring for 1 hour, the above mixture was charged into a crystallization kettle
with a polytetrafluoroethylene lining, and placed in an oven at 155 °C for crystallization
for 144 hours. After the reaction, the solid was filtered, washed, dried and calcined
(the post-treatment reaction conditions are the same as in Example 1) to obtain a
molecular sieve, which, after XRD analysis, is a BEA molecular sieve. Its XRD pattern
is obviously different from Figure 2. The XRD pattern data are shown in Table 7:
Table 7
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 7.23 |
12.22 |
16.7 |
| 7.59 |
11.65 |
18.4 |
| 9.66 |
9.15 |
3.5 |
| 11.61 |
7.62 |
1.5 |
| 13.29 |
6.66 |
1.2 |
| 16.51 |
5.36 |
4.3 |
| 21.43 |
4.14 |
11.2 |
| 22.46 |
3.95 |
100 |
| 25.30 |
3.52 |
6.7 |
| 26.78 |
3.33 |
15.5 |
| 28.82 |
3.10 |
3.7 |
| 29.48 |
3.03 |
15.9 |
| 30.46 |
2.93 |
3.7 |
1. A SCM-33 molecular sieve,
characterized in that the SCM-33 molecular sieve has a schematic chemical composition as shown in the formula
"SiCO
2·1/x XO
1.5·m MO
0.5", wherein X is a framework trivalent element, the Si/X molar ratio x is ≥ 5, M is
a framework equilibrium cation, and the M/Si molar ratio is 0 < m ≤ 1; the SCM-33
molecular sieve has an X-ray diffraction pattern shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 ±0.3 |
9.61 ±0.40 |
s-vs |
| 14.17 ±0.3 |
6.24 ±0.30 |
s-vs |
| 17.88 ±0.3 |
4.96 ±0.20 |
m-s |
| 19.63 ±0.3 |
4.52 ±0.15 |
m-s |
| 20.65 ±0.1 |
4.30 ±0.10 |
vs |
| 21.72 ±0.3 |
4.09 ±0.10 |
m-s |
2. The molecular sieve according to claim 1,
characterized in that the X-ray diffraction pattern of the SCM-33 molecular sieve has X-ray diffraction
peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 9.20 ±0.3 |
9.61 ±0.40 |
s-vs |
| 12.22 ±0.3 |
7.24 ±0.30 |
w-m |
| 13.00 ±0.05 |
6.80 ±0.05 |
m-s |
| 14.17 ±0.3 |
6.24 ±0.30 |
s-vs |
| 17.88 ±0.3 |
4.96 ±0.20 |
m-s |
| 19.63 ±0.3 |
4.52 ±0.15 |
m-s |
| 20.65 ±0.1 |
4.30 ±0.10 |
vs |
| 21.72 ±0.3 |
4.09 ±0.10 |
m-s |
3. The molecular sieve according to claim 2,
characterized in that the X-ray diffraction pattern of the SCM-33 molecular sieve also includes X-ray diffraction
peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 15.77 ±0.3 |
5.61 ±0.25 |
vw |
| 16.32 ±0.3 |
5.43 ±0.25 |
vw |
| 18.39 ±0.3 |
4.82 ±0.20 |
w |
| 23.60 ±0.3 |
3.77 ±0.10 |
vw-w |
| 24.57 ±0.3 |
3.62 ±0.05 |
w-m |
| 26.04 ±0.3 |
3.42 ±0.05 |
m-s |
| 27.54 ±0.3 |
3.24 ±0.05 |
m-s |
4. The molecular sieve according to claim 3,
characterized in that the X-ray diffraction pattern of the SCM-33 molecular sieve also includes X-ray diffraction
peaks shown in the following table:
| 2θ (°) |
d-spacing (Å) |
relative intensity, (I/I0)×100 |
| 12.90 ±0.05 |
6.86 ±0.05 |
w-m |
| 20.44 ±0.1 |
4.34 ±0.10 |
s-vs |
| 25.24 ±0.3 |
3.53 ±0.05 |
w-m |
| 28.49 ±0.3 |
3.13 ±0.05 |
w-m |
| 29.22 ±0.3 |
3.05 ±0.05 |
m-s |
5. The molecular sieve according to any one of claims 1-4, characterized in that, in the formula, the molar ratio of Si/X is 10 ≤ x ≤ 200, preferably 15 ≤ x ≤ 150,
more preferably 20 ≤ x ≤ 120, and/or the molar ratio of M/Si is 0.01 ≤ m ≤ 0.85, preferably
0.015 ≤ m ≤ 0.8, more preferably 0.02 ≤ m ≤ 0.75.
6. The molecular sieve according to any one of claims 1-5, characterized in that a form of an as-made state of the SCM-33 molecular sieve has a schematic chemical
composition as shown in the formula "qQ·SiO2·1/x XO1.5·m MO0.5·z H2O", wherein the Si/X molar ratio x is ≥ 5, preferably 10 ≤ x ≤ 200, more preferably
15 ≤ x ≤ 150, even more preferably 20 ≤ x ≤ 120, the M/Si molar ratio is 0 < m ≤ 1,
preferably 0.01 ≤ m ≤ 0.85, more preferably 0.015 ≤ m ≤ 0.8, even more preferably
0.02 ≤ m ≤ 0.75, the H2O/Si molar ratio is as follows: 0.005 ≤ z ≤ 2, preferably 0.01 ≤ z ≤ 1.5, more preferably
0.015 ≤ z ≤ 1, even more preferably 0.02 ≤ z ≤ 0.5, Q is an organic template, the
Q/Si molar ratio is as follows: 0.01 ≤ q ≤ 1.0, preferably 0.02 ≤ q ≤ 0.5, more preferably
0.05 ≤ q ≤ 0.5, even more preferably 0.05 ≤ q ≤ 0.3.
7. The molecular sieve according to any one of claims 1-6, characterized in that the framework trivalent element X is selected from at least one of aluminum, boron,
iron, gallium, indium and chromium; the framework equilibrium cation M is selected
from at least one of proton, ammonium cation, sodium cation, potassium cation, lithium
cation, rubidium cation, cesium cation, magnesium cation, calcium cation, strontium
cation and barium cation, preferably M at least includes potassium cation or M at
least includes potassium cation and sodium cation; M, when including potassium cation
and sodium cation, preferably includes more potassium cations than sodium cations.
8. The molecular sieve according to any one of claims 6-7,
characterized in that the Q is an organic template, preferably selected from a substance containing isopropyl
trimethylammonium cation, and the structural formula of the isopropyl trimethylammonium
cation is as follows:

more preferably a hydroxide containing isopropyl trimethylammonium cation, such as
isopropyl trimethylammonium hydroxide.
9. The molecular sieve according to any one of claims 1-8, characterized in that no more than 10wt% of Si atoms in the SCM-33 molecular sieve are replaced by at least
one non-silicon tetravalent framework element Y which is preferably selected from
at least one of germanium, tin, titanium, zirconium and hafnium.
10. A method for preparing the molecular sieve according to any one of claims 1-8, comprising
a step of mixing a silicon source, a framework trivalent element X source, a framework
equilibrium cation M source, an organic template Q and water for a crystallization
reaction to obtain a SCM-33 molecular sieve.
11. A method for preparing the molecular sieve according to claim 9, comprising a step
of mixing a non-silicon tetravalent framework element Y source, a silicon source,
a framework trivalent element X source, a framework equilibrium cation M source, an
organic template Q and water for a crystallization reaction to obtain a SCM-33 molecular
sieve.
12. The method according to claim 10 or 11, characterized in that the molar ratio of the organic template Q, the silicon source based on SiO2, the X source based on X2O3, the M source based on M2O or MO and water is Q: SiO2: X2O3: M2O or MO: H2O=0.05~1: 1: 0~0.1: 0~0.5: 10~100, wherein the amounts of X source and M source are
not 0, preferably Q: SiO2: X2O3: M2O: H2O=0.15~0.55: 1: 0.0042~0.033: 0.01~0.375: 14~55.
13. The method according to claim 11, characterized in that the molar ratio of the non-silicon tetravalent framework element Y source based on
a corresponding oxide YO2 and the silicon source based on SiO2, i.e. YO2/SiO2, is greater than 0-0.1, preferably 0.01-0.1, more preferably 0.01-0.08.
14. The method according to any one of claims 10-13, characterized in that the crystallization conditions include: crystallization at 100-200 °C for 30-400
hours, preferably at 110-190 ° C for 48-300 hours, more preferably at 120-180 °C for
72-200 hours.
15. The method according to any one of claims 10-14,
characterized in that:
the organic template Q is selected from a substance containing isopropyl trimethylammonium
cation, and the structural formula of the isopropyl trimethylammonium cation is as
follows:

the organic template Q is preferably a hydroxide containing isopropyl trimethylammonium
cation, such as isopropyl trimethylammonium hydroxide;
the silicon source is selected from at least one of water glass, silica sol, solid
silica gel, fumed silica, amorphous silica, diatomite, zeolitemolecular sieve and
tetraalkoxysilane;
the framework trivalent element X source is selected from at least one of aluminum
source, boron source, iron source, gallium source, indium source and chromium source;
the aluminum source is preferably selected from at least one of aluminum sulfate,
sodium aluminate, aluminum nitrate, aluminum chloride, pseudo boehmite, aluminum oxide,
aluminum hydroxide, aluminosilicate molecular sieve, aluminum carbonate, aluminum,
aluminum isopropoxide and aluminum acetate; the boron source is preferably selected
from at least one of boric acid, sodium tetraborate, amorphous boron oxide, potassium
borate, sodium metaborate, ammonium tetraborate and organic boron ester; the iron
source is preferably selected from at least one of ferric sulfate, ferric nitrate,
ferric halide (such as ferric trichloride), ferrocene and ferric citrate; the gallium
source, indium source and chromium source can be selected from at least one of the
conventional substances in the art, such as gallium oxide, gallium nitrate, indium
oxide, indium nitrate, chromium chloride and chromium nitrate;
the framework equilibrium cation M source is selected from at least one of proton
source, ammonium cation source, sodium cation source, potassium cation source, lithium
cation source, rubidium cation source, cesium cation source, magnesium cation source,
calcium cation source, strontium cation source and barium cation source, preferably,
the M source at least includes a potassium cation source or the M source at least
includes a potassium cation source and a sodium cation source; when using the potassium
cation source and the sodium cation source, it is preferable to use more potassium
cations than sodium cations, for example, the molar ratio of potassium/sodium is 1.1
or more, wherein the potassium cation source is preferably selected from at least
one of potassium oxide, potassium hydroxide, potassium carbonate, potassium bicarbonate,
potassium chloride, potassium nitrate, potassium sulfate and potassium fluoride; the
sodium cation source is preferably selected from at least one of sodium oxide, sodium
hydroxide, sodium carbonate, sodium bicarbonate, sodium chloride, sodium nitrate,
sodium sulfate and sodium fluoride; and/or
the non-silicon tetravalent framework element Y source is preferably selected from
at least one of germanium source, tin source, titanium source, zirconium source and
hafnium source, more preferably from at least one of germanium oxide source, tin oxide
source, titanium oxide source, zirconium oxide source and hafnium oxide source.
16. A molecular sieve composite, including the SCM-33 molecular sieve according to any
one of claims 1-9 or the SCM-33 molecular sieve prepared by the method according to
any one of claims 10-15, and a binder.
17. Use of the SCM-33 molecular sieve according to any one of claims 1-9, the SCM-33 molecular
sieve prepared by the method according to any one of claims 10-15, or the composite
according to claim 16 as an adsorbent or catalyst.